RAB AL Installation Instructions

® Page 1 Thank you for buying RAB lighting fixtures. Our aim is to design the best quality products to get the job done right. We’d like to hear your comments. Call the Marketing Department at 888-RAB-1000, or email: [email protected] IMPORTANT READ CAREFULLY BEFORE INSTALLING FIXTURE. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. RAB fixtures must be wired in accordance with the National Electrical Code and all applicable local codes. Proper grounding is required for safety. This product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and the hazards involved. WARNING: Make certain power is OFF before installing or maintaining fixture. Mounting with Slipfitter The slipfitter fits a 2 3/8” O.D. tenon. Place the slipfitter over the tenon and secure with the (2) Set Screws on the side of the slipfitter. To adjust the angle of the fixture: a. Remove (2) Cover Plate Screws and the Round Cover Plate. b. Hold the top of fixture, loosen the Locking Bolt and swivel the fixture. c. Tighten the Locking Bolt and re-attach the Round Cover Plate. 1. 2. Locking Bolt Set Screws Round Cover Plate Cover Plate Screws FIXED ARM For full cutoff, mount arm oriented as shown below. Up Tilt Fixed arm For 6 degree up tilt, mount arm oriented as shown below. Pole Drilling detail For mounting to a pole not drilled at RAB. Note: These instructions do not cover all details or variations in equipment nor do they provide for every possible situation during installation, operation or maintenance. RAB fixture designs are protected under U.S. and International Intellectual Property laws. Patent pending.

® Page  Mounting (1) AL fixture Directly to pole Fixed Arm mounting directly to 4” or larger square steel pole. Note Arm Orientation detail on first page. Loosen (4) door screws, open fixture. Remove ballast cover. Insert Threaded Rods into the pole and thread into the Bolster Plate. Feed wires from fixture through Gasket, Arm and 2nd Gasket and into pole. Make connections and knot wires as a strain relief. Replace pole cap. Line up extrusion slots with the Threaded Rods and slide Arm and fixture on Threaded Rods. Place flat washer, lock washer and nut on the Threaded Rods inside the fixture and tighten securely. 1. 2. 3. 4. 5. Bolster Plate Gaskets (2) Arm Threaded Rods Mounting (2) al fixtures at 90° directly to pole Fixed Arm direct pole mounting of 2 fixtures at 90 de- grees as shown below. See steps 1-5 in “MOUNTING (1) AL FIXTURE DIRECTLY TO POLE” section. Follow for each fixture Mounting (2) al fixtures at 180° directly to pole Fixed Arm direct pole mounting of 2 fixtures at 180 de- grees as shown below. See steps 1-5 in “MOUNTING (1) AL FIXTURE DIRECTLY TO POLE” section. Follow for each fixture Mounting (3) al fixtures directly to pole Fixed Arm direct pole mounting of 3 fixtures. See steps 1-5 in “MOUNTING (1) AL FIXTURE DIRECTLY TO POLE” section. Follow for each fixture Mounting (4) al fixtures directly to pole Fixed Arm direct pole mounting of 4 fixtures. See steps 1-5 in “MOUNTING (1) AL FIXTURE DIRECTLY TO POLE” section. Follow for each fixture

® Page 3 Mounting (1) al fIXTURE to BTA adaptor Fixed Arm mounting to RAB’s pole top adaptor, Loosen (4) door screws, open fixture. Remove ballast cover. Insert Threaded Rods into the Adaptor. Feed wires from fixture through Gasket, Arm and 2nd Gasket and into Adaptor. Make connections and push wires into the adaptor. Wires should be knotted as a strain relief. Line up extrusion slots with the Threaded Rods and slide Arm and fixture on Threaded Rods. Place flat washer, lock washer and nuts on each Threaded Rod inside the fixture. Tighten securely. Place Adaptor over 2 3/8” Tenon and tighten set screws on Adaptor. 1. 2. 3. 4. 5. 6. Adaptor Gaskets(2) Arm Threaded Rods(2) Mounting (2) al fixtures at 180° TO bta ADAPTOR Fixed Arm mounting to BTA180 for mounting 2 fixtures at 180 degrees as shown below. See steps 1-6 in “MOUNTING (1) AL FIXTURE TO BTA ADAPTOR” section. Follow for each fixture. Mounting (2) al fixtures at 90° TO bta ADAPTOR Fixed Arm mounting to BTA90 for mounting 2 fixtures at 90 degrees as shown below. See steps 1-6 in “MOUNTING (1) AL FIXTURE TO BTA ADAPTOR” section. Follow for each fixture. Mounting (3) al fixtures TO bta ADAPTOR Fixed Arm mounting to BTA3 for mounting 3 fixtures as shown below. See steps 1-6 in “MOUNTING (1) AL FIXTURE TO BTA ADAPTOR” section. Follow for each fixture. Mounting (4) al fixtures TO bta ADAPTOR Fixed Arm mounting to BTA4 for mounting 4 fixtures as shown below. See steps 1-6 in “MOUNTING (1) AL FIXTURE TO BTA ADAPTOR” section. Follow for each fixture.

® Page 4 TROUBLESHOOTING Is the proper lamp installed? Check the wattage and ANSI code on the fixture label against markings on the lamp. Refer to Replacement Lamp table above for verification. Make sure the lamp is not defective. Try a lamp known to be in operating condition. Check that the line voltage at fixture is correct. Refer to wiring directions. Is there voltage at the lamp socket? If there is no voltage, check all connections. Is the fixture grounded properly? Is the photocell functioning properly (if used)? 1. 2. 3. 4. 5. 6. ACCESSORIES AND REPLACEMENT PARTS Chrome Wire Guard: GDMEG House Side Sheild: MEGH9 Bolster Plate: ALBP Pole Top Tenon Adaptors: BTA4 AL-IN-0308 REV2 REPLACEMENT LAMPS AND BALLASTS RAB Lamp ANSI RAB Ballast Wattage Catalog# Code Catalog# High Pressure Sodium 250 LHPS250 S50 BHPSH250QT 400 LHPS400 S51 BHPSH400QT Metal Halide 175 LMH175MOG M57 BMHH175QT 200PS LMH200PS M136 BMHH200PSQ 250 LMH250 M58 BMHH250QT 250PS LMH250PS M153 BMHH250PSQ 320PS LMH320PS M154 BMHH320PSQ 350PS LMH350PS M131 BMHH350PSQ 400 LMH400Z M59 BMHH400QT 400PS LMH400PS M155 BMHH400PSQ 480V Ballasts are available, consult factory. Easy Installation & Product Help LAMP INSTALLATION CAUTION: Prior to installing, check that the lamp is the correct ANSI type and wattage. Observe lamp manufacturer’s recommendations on lamp operation, ballast type and burning positions. Disconnect power. Make sure fixture and lamp are cool enough to touch. Loosen (4) screws from the door of the fixture. Screws will remain captive to door. Open and swing door down on hinges. Fully screw the lamp into the socket. Before closing door, make sure door gasket is properly seated all around the door. Check that all mounting bolts are tight. Close door. Tighten screws. 1. 2. 3. 4. 5. 6. WIRING All units are factory wired for 277V, except for units with a requested 120V Photocell(“/PC”). If voltages other than 277V are required, remove ballast cover and rewire for the appropriate voltage. Connect the black fixture lead to the (+) LINE supply lead. Connect the white fixture lead to the (-) COMMON supply lead. Connect the Ground wire from fixture to supply ground. All unused leads must be capped and insulated. 1. 2. 3. 4. CLEANING & MAINTENANCE CAUTION: Be sure fixture temperature is cool enough to touch. Do not clean or maintain while fixture is energized. Clean glass lens with non-abrasive glass cleaning solution. As lamps age, light output diminishes. Mass re-lamping at regular intervals ensures full light output at the highest efficiency. 1. 2.