Toro 20899 Operator's Manual

Specifications

Brand: Toro
Category: Lawn Mower
Model: 20899 (Operator's Manual)
File Type: PDF
File Size: —
Pages: 24

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3381-136 Rev A

53cm Super Bagger Lawn Mower Model No. 20899—Serial No. 314000001 and Up Operator's Manual Introduction This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well-maintained lawns on residential properties. It is not designed for cutting brush or for agricultural uses. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Figure 1 1. Model and serial number plate Write the product model and serial numbers in the space below: Model No. Serial No. This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. Figure 2 1. Safety alert symbol This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. This product complies with all relevant European directives. For details, see the separate product-specific Declaration of Conformity (DOC) sheet. For models with stated engine horsepower, the gross horsepower of the engine was laboratory rated by the engine manufacturer in accordance with SAE J1940. As configured to meet safety, emission, and operating requirements, the actual engine horsepower on this class of lawn mower will be significantly lower. Do not tamper with the engine controls or alter the governor speed; doing so may create an unsafe condition resulting in personal injury. Contents Introduction .................................................................. 1 General Lawn Mower Safety ..................................... 2 Sound Pressure ...................................................... 3 Sound Power .......................................................... 3 Hand/Arm Vibration .............................................. 3 Safety and Instructional Decals ................................. 4 Setup ............................................................................ 5 1 Unfolding the Handle............................................ 5 2 Installing the Recoil-starter Rope in the Rope Guide................................................................. 5 3 Filling the Engine with Oil...................................... 5 4 Installing the Mulch Plug or the Grass Bag .................................................................... 6 Product Overview .......................................................... 8 Specifications ......................................................... 8 Operation ..................................................................... 8 Filling the Fuel Tank ................................................ 8 Checking the Engine Oil Level .................................. 9 Adjusting the Cutting Height .................................... 9 Adjusting the Upper Handle Height ..........................10 Starting the Engine.................................................10 Using the Self-propel Drive......................................11 © 2013—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Register at www.Toro.com. Original Instructions (EN) Printed in the USA All Rights Reserved *3381-136* A

Stopping the Engine ...............................................11

Mulching the Clippings ...........................................11 Bagging the Clippings .............................................11 Side-discharging the Clippings..................................13 Operating Tips ......................................................13 Maintenance .................................................................14 Recommended Maintenance Schedule(s) ......................14 Preparing for Maintenance.......................................14 Servicing the Air Filter ............................................15 Changing the Engine Oil .........................................15 Lubricating the Upper Handle..................................16 Adjusting the Self-propel Drive ................................17 Replacing the Blade ................................................17 Cleaning under the Machine Housing ........................18 Storage ........................................................................19 Preparing the Machine for Storage ............................19 Folding the Handle.................................................19 Removing the Machine from Storage.........................20 Safety Improperly using or maintaining this mower can result in injury. To reduce the potential for injury, comply with these safety instructions. Toro designed and tested this machine for reasonably safe service; however, failure to comply with the following instructions may result in personal injury. To ensure maximum safety and best performance, and to gain knowledge of the product, it is essential that you and any other operator of the mower read and understand the contents of this manual before the engine is ever started. Pay particular attention to the safety alert symbol (Figure 2), which means Caution, Warning, or Danger—“personal safety instruction.” Read and understand the instruction because it has to do with safety. Failure to comply with the instruction may result in personal injury. General Lawn Mower Safety The following instructions have been adapted from EN 836. This cutting machine is capable of amputating hands and feet and of throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Training • Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. • Never allow children or people unfamiliar with these instructions to use the mower. Local regulations can restrict the age of the operator. • Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property. • Understand explanations for all pictograms used on the mower or in the instructions. Gasoline WARNING Gasoline is highly flammable. Take the following precautions. • Store fuel in containers specifically designed for this purpose. • Refuel outdoors only and do not smoke while refueling. • Add fuel before starting the engine. Never remove the cap of the fuel tank or add gasoline while the engine is running or when the engine is hot. • If gasoline is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until gasoline vapors have dissipated. • Replace all fuel tank and container caps securely. Preparation • While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. • Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones and other foreign objects. • Before using, always visually inspect to see that guards, and safety devices, such as deflectors and/or grass catchers, are in place and working correctly. • Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance. Starting Start the engine carefully according to instructions and with feet well away from the blade(s) and not in front of the discharge chute. Operation • Never mow while people, especially children, or pets are nearby. • Mow only in daylight or in good artificial light. • Stay alert for holes in the terrain, and other hidden hazards. 2

Do not put hands or feet near or under rotating parts.

Keep clear of the discharge opening at all times. • Never pick up or carry a lawn mower while the engine is running. • Use extreme caution when reversing or pulling a pedestrian controlled lawn mower towards you. • Walk, never run. • Slopes: – Do not mow excessively steep slopes. – Exercise extreme caution when on slopes. – Mow across the face of slopes, never up and down, and exercise extreme caution when changing direction on slopes. – Always be sure of your footing on slopes. • Reduce speed on slopes and in sharp turns to prevent overturning or loss of control. • Stop the blade if the lawn mower has to be tilted for transportation when crossing surfaces other than grass and when transporting the lawn mower to and from the area to be mowed. • Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. • Stop the engine – whenever you leave the lawn mower. – before refueling. – before removing the grass catcher. – before making height adjustment unless adjustment can be made from the operator's position. • Stop the engine and disconnect the spark-plug wire. – before clearing blockages or unclogging chute. – before checking, cleaning or working on the lawn mower. – after striking a foreign object, inspect the lawn mower for damage and make repairs before restarting and operating the lawn mower. – if lawn mower starts to vibrate abnormally (check immediately). • Lightning can cause severe injury or death. If you see lightning or hear thunder in the area, do not operate the machine; seek shelter. • Watch out for traffic when crossing or near roadways. Maintenance and Storage • Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. • Do not use pressure-cleaning equipment on machine. • Never store the equipment with gasoline in the tank and inside a building where fumes can reach an open flame or spark. • Allow the engine to cool before storing in any enclosure. • To reduce the fire hazard, keep the engine, silencer, battery compartment, and gasoline storage area free of grass, leaves, or excessive grease. • Check the grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary. • Replace worn or damaged parts for safety. • Replace faulty silencers. • If the fuel tank has to be drained, do this outdoors. • Do not change the engine governor settings or overspeed the engine. Operating an engine at excessive speed can increase the hazard of personal injury. • Be careful during adjustment of the lawn mower to prevent entrapment of the fingers between moving blades and fixed parts of the lawn mower. • To ensure the best performance and safety, purchase only genuine Toro replacement parts and accessories. Do not use will fit parts and accessories; they may cause a safety hazard. Sound Pressure This unit has a sound pressure level at the operator’s ear of 89 dBA, which includes an Uncertainty Value (K) of 1 dBA. The sound pressure level was determined according to the procedures outlined in EN 836. Sound Power This unit has a guaranteed sound power level of 98 dBA, which includes an Uncertainty Value (K) of 1 dBA. The sound power level was determined according to the procedures outlined in ISO 11094. Hand/Arm Vibration Measured vibration level for right hand = 3.8 m/s2 Measured vibration level for left hand = 4.1 m/s2 Uncertainty Value (K) = 2.1 m/s2 Measured values were determined according to the procedures outlined in EN 836. 3

Safety and Instructional Decals

Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals. Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. 110-9457 1. Engine switch Off 3. Unlocked 2. Engine switch On 4. Locked 112-8760 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Cutting/dismemberment of hand or foot—stay away from moving parts. 114-7982 1. Warning—read the Operator's Manual. 2. Thrown object hazard—keep bystanders a safe distance from the machine. 3. Cutting/dismemberment hazard of hand or foot, mower blade—disconnect the spark plug wire and read the instructions before servicing or performing maintenance. 4. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 5. Cutting/dismemberment hazard of hand or foot, mower blade—do not operate up and down slopes; operate side to side on slopes; stop the engine before leaving the operating position; and look behind you when backing up. 121–2370 1. Handle in raised position 3. Foot pedal location 2. Handle in lowered position 4

Important: Remove and discard the protective plastic

sheet that covers the engine. 1 Unfolding the Handle No Parts Required Procedure 1. Move the handle rearward and hold the upper handle in place (Figure 3). Figure 3 Note: The handle will click into position. 2. Tighten the upper handle knob as tight as you can (Figure 4). G020803 Figure 4 2 Installing the Recoil-starter Rope in the Rope Guide No Parts Required Procedure Important: To start the engine safely and easily whenever you use the machine, install the recoil-starter rope in the rope guide. Pull the recoil-starter rope through the rope guide on the handle (Figure 5). Figure 5 1. Recoil-starter rope 2. Rope guide 3 Filling the Engine with Oil No Parts Required Procedure Important: Your machine does not come with oil in the engine. Before starting the engine, fill the engine crankcase with oil. 1. Move the machine to a level surface. 2. Remove the dipstick (Figure 6) and pour about 3/4 of the crankcase capacity of oil into the oil-fill tube. Note: Max fill: 0.55 l (0.58 qt), type: SAE 30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher. 5

Wipe the dipstick clean with a clean cloth.

4. Insert the dipstick into the oil-fill tube, but do not screw it in. 5. Remove the dipstick and read the oil level on the dipstick; refer to Figure 6. • If the oil level is too low, slowly pour a small amount of oil into the oil-fill tube, wait 3 minutes, and then repeat steps 3 through 5 until the oil level is correct as shown in Figure 14. • If the oil level is too high, drain the excess oil until the oil level is correct as shown in Figure 14. To drain the excess oil, refer to Changing the Engine Oil (page 15). Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine. 6. Install the dipstick into the oil-fill tube securely. Important: Change the engine oil after the first 5 operating hours; change it yearly thereafter. Refer to Changing the Engine Oil (page 15). 4 Installing the Mulch Plug or the Grass Bag No Parts Required Procedure You must correctly install either the mulch plug (for recycling or side-discharging the grass clippings) or the grass bag; otherwise, the engine will not start. The machine has a safety switch (located at the bottom of the channel on the upper right rear of the machine) that prevents the machine from operating without a mulch plug or a grass bag in place. This prevents the machine from throwing debris at the operator through the rear opening. For the switch to detect the mulch plug, the top of the mulch plug lever must lie fully in the bottom of the channel (Figure 7). Figure 7 1. The top of mulch plug lever in the switch channel 1. Insert the mulch plug into the machine if it is not already installed (Figure 8). 6

Squeeze the button on the lever with your thumb, and

fully insert the mulch plug into the opening (Figure 9). Figure 9 3. Release the button on the lever and ensure that the top of the lever is lies fully in the switch channel (Figure 10). If the top of the lever is not in the switch channel, your machine will not start! Figure 10 Note: If the lever does not latch properly, disconnect the wire from the spark plug and check for and remove any debris buildup in the tunnel. 7

Cutting-height lever (4)

6. Upper-handle knob 2. Oil fill/dipstick (not shown) 7. Fuel-tank cap 3. Recoil-start handle 8. Foot pedal 4. Blade-control bar 9. Air filter 5. Upper handle 10. Spark plug Figure 12 1. Grass bag 3. Mulch plug (comes installed on the machine) 2. Side-discharge chute Specifications Model Weight Length Width Height 20897 36 kg (80 lb) 159 cm (63 inches) 56 cm (22 inches) 110 cm (43 inches) Operation Filling the Fuel Tank Recommended Fuel: • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). • Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same. Gasoline with 15% ethanol (E15) by volume is not approved for use. Never use gasoline that contains more than 10% ethanol by volume, such as E15 (contains 15% ethanol), E20 (contains 20% ethanol), or E85 (contains up to 85% ethanol ). Using unapproved gasoline may cause performance problems and/or engine damage which may not be covered under warranty. • Do not use gasoline containing methanol. • Do not store fuel either in the fuel tank or fuel containers over the winter unless a fuel stabilizer is used. • Do not add oil to gasoline. Important: To reduce starting problems, add fuel stabilizer to the fuel all season, mixing it with gasoline less than 30 days old; run the machine dry before storing it for more than 30 days. Do not use fuel additives other than a fuel stabilizer/conditioner. Do not use fuel stabilizers with an alcohol base such as ethanol, methanol, or isopropanol. DANGER Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others. • To prevent a static charge from igniting the gasoline, place the container and/or machine directly on the ground before filling, not in a vehicle or on an object. • Fill the tank outdoors when the engine is cold. Wipe up spills. • Do not handle gasoline when smoking or around an open flame or sparks. • Store gasoline in an approved fuel container, out of the reach of children. • Do not tip the machine on its side with fuel in the tank. 1. Clean around the fuel-tank cap, and remove the cap from the tank (Figure 13). 8

Fill the fuel tank, leaving at least 1 cm (1/2 inch) from

the bottom of the neck empty to allow the gasoline room to expand. 3. Install the fuel tank cap and tighten it securely by hand. Checking the Engine Oil Level Service Interval: Before each use or daily Note: Max fill: 0.55 l (0.58 qt), type: SAE 30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher. 1. Move the machine to a level surface. 2. Remove the dipstick (Figure 14). Figure 14 3. Wipe the dipstick clean with a clean cloth. 4. Insert the dipstick into the oil-fill tube, but do not screw it in. 5. Remove the dipstick and read the oil level on the dipstick; refer to Figure 14. • If the oil level is too low, slowly pour a small amount of oil into the oil-fill tube, wait 3 minutes, and then repeat steps 3 through 5 until the oil level is correct as shown in Figure 6. • If the oil level is too high, drain the excess oil until the oil level is correct as shown in Figure 6. To drain the excess oil, refer to Changing the Engine Oil (page 15). Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine. 6. Install the dipstick into the oil-fill tube securely. Adjusting the Cutting Height WARNING Adjusting the cutting height may bring you into contact with the moving blade, causing serious injury. • Stop the engine and wait for all moving parts to stop. • Stay away from the hot muffler. • Do not put your fingers under the housing when adjusting the cutting height. Adjust the cutting height as desired. Set the front wheels to the same height as the rear wheels (Figure 15). Note: To raise the machine, move all the cutting-height levers forward; to lower the machine, move all the cutting-height levers rearward. Figure 15 Note: The cutting-height settings are 25 mm (1 inch); 35 mm (1-3/8 inch); 44 mm (1-3/4 inch); 54 mm (2-1/8 inches); 64 mm (2-1/2 inches); 73 mm (2-7/8 inches); 83 mm (3-1/4 inches); 92 mm (3-5/8 inches); and 102 mm (4 inches). 9

Adjusting the Upper Handle

Height You may raise or lower the upper handle to a position comfortable for you. Note: You cannot raise the upper handle higher than the angle of the lower handle. 1. Loosen the upper-handle knob (Figure 16). Figure 16 2. Move the upper handle to the desired position (Figure 17). Figure 17 3. Tighten the upper handle knob as tight as you can (Figure 18). Figure 18 Starting the Engine WARNING The machine is loud and could damage your hearing. Wear hearing protection. Important: The machine has a safety switch that prevents you from starting the machine unless you first install the mulch plug or the grass bag securely on the machine. 1. Install the mulch plug (Figure 19) or the grass bag (Figure 20) on the machine. Figure 19 Figure 20 2. Turn the fuel valve lever to the On position (Figure 21). Figure 21 3. Hold the blade-control bar against the handle and pull the recoil-start handle (Figure 22). 10

Note: If the machine still does not start, contact an

Authorized Service Dealer. Using the Self-propel Drive To operate the self-propel drive, simply walk with your hands on the upper handle and your elbows at your sides, and the machine will automatically keep pace with you. Stopping the Engine To stop the engine, release the blade control bar (Figure 23). Figure 23 CAUTION When you release the blade-control bar, both the engine and blade should stop within 3 seconds. If they do not stop properly, stop using your machine immediately and contact an Authorized Service Dealer. Mulching the Clippings Your machine comes from the factory ready to mulch the grass and leaf clippings back into the lawn. If the grass bag is on the machine, remove it; refer to Removing the Grass Bag (page 12) before mulching the clippings. If the side-discharge chute is on the machine, remove it and lock the side-discharge door; refer to Removing the Side-discharge Chute (page 13) before mulching the clippings. Important: The machine has a safety switch that prevents you from starting the machine unless you first install the mulch plug securely on the machine (Figure 24). Install the mulch plug as illustrated in Figure 24. Figure 24 1. Top of mulch plug lever in switch channel Bagging the Clippings Use the grass bag when you want to collect grass and leaf clippings from the lawn. WARNING A worn grass bag could allow small stones and other similar debris to be thrown toward the operator or a bystander, and result in serious personal injury or death. Check the grass bag frequently. If it is damaged, install a new Toro replacement bag. If the side-discharge chute is on the machine, remove it and lock the side-discharge door; refer to Removing the Side-discharge Chute (page 13) before bagging the clippings. WARNING The blade is sharp; contacting the blade can result in serious personal injury. Stop the engine and wait for all moving parts to stop before leaving the operating position. Installing the Grass Bag 1. Remove the mulch plug (Figure 25). 11

Route the starter rope around the lower-rope guide

(Figure 26). Figure 26 Note: The lower rope guide releases the starter rope when you pull the recoil-start handle. 3. Insert the grass-bag handle into the grooves at the top of the machine (Figure 27). Important: The machine has a safety switch that prevents you from starting the machine unless you first install the grass bag securely on the machine. Figure 27 Removing the Grass Bag 1. Route the starter rope around the lower-rope guide (Figure 28). Figure 28 2. Lift the grass-bag handle out from the grooves at the top of the machine, and remove the bag from the machine (Figure 29). G010270 Figure 29 3. Insert the mulch plug (Figure 30). Figure 30 12

Side-discharging the Clippings

Use the side discharge for cutting very tall grass. If the grass bag is on the machine, remove it before side-discharging the clippings; refer to Removing the Grass Bag (page 12). Important: The machine has a safety switch that prevents you from starting the machine unless you first install the mulch plug securely on the machine; refer to Mulching the Clippings (page 11). Installing the Side-discharge Chute 1. Unlock the side-discharge door (Figure 31). Figure 31 2. Lift open the side-discharge door (Figure 32). Figure 32 3. Install the side discharge chute and close the door onto the chute (Figure 33). Figure 33 Removing the Side-discharge Chute To remove the side-discharge chute, reverse the steps above. Important: Lock the side-discharge door after you close it (Figure 34). Figure 34 Operating Tips Cutting Grass WARNING A bent, damaged, or loose blade can come off of the machine injuring you or bystanders. • Clear the area of sticks, stones, wire, branches, and other debris that the blade could hit. • Avoid striking solid objects with the blade. Never deliberately mow over any object. • If the machine strikes an object or starts to vibrate, immediately stop the engine, disconnect the wire from the spark plug, and examine the machine for damage. • Use care when inspecting/servicing the blade; it is sharp and could cut you. • Keep the blade bolt tight and replace the blade every mowing season with a genuine Toro replacement blade. • Cut only about a third of the grass blade at a time. Do not cut below the 51 mm (2 in) setting unless the grass is sparse or it is late fall when grass growth begins to slow down. Refer to Adjusting the Cutting Height (page 9). • When cutting grass over 15 cm (6 inches) tall, mow at the highest cutting height setting and walk slower; then mow again at a lower setting for the best lawn appearance. If the grass is too long, the machine may plug and cause the engine to stall. • Mow only dry grass or leaves. Wet grass and leaves tend to clump on the yard and can cause the machine to plug or the engine to stall. 13

Wet grass or leaves can cause serious injury if

you slip and contact the blade. Mow only in dry conditions. • Be aware of a potential fire hazard in very dry conditions, follow all local fire warnings, and keep the machine free of dry grass and leaf debris. • Alternate the mowing direction. This helps disperse the clippings over the lawn for even fertilization. • If the finished lawn appearance is unsatisfactory, try one or more of the following: – Replace the blade or have it sharpened. – Walk at a slower pace while mowing. – Raise the cutting height on your machine. – Cut the grass more frequently. – Overlap cutting swaths instead of cutting a full swath with each pass. – Set the cutting height on the front wheels one notch lower than the rear wheels. For example, set the front wheels at 51 mm (2 in) and the rear wheels at 64 mm (2-1/2 in). Cutting Leaves • After cutting the lawn, ensure that half of the lawn shows through the cut leaf cover. You may need to make more than one pass over the leaves. • If there are more than 13 cm (5 inches) of leaves on the lawn, set the front cutting height one or two notches higher than the rear cutting height. • Slow down your mowing speed if the machine does not cut the leaves finely enough. Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily • Check the engine oil level. • Ensure that the engine stops within 3 seconds after releasing the blade-control bar. • Check the air cleaner for dirt and damage and clean or replace it if necessary. After each use • Clean grass clippings and dirt from under the machine housing. Before storage • Empty the fuel tank before repairs as directed and before annual storage. Yearly • Clean or replace the air filter (more frequently in dusty operating conditions). • Change the engine oil. • Lubricate the upper handle. • Replace the blade or have it sharpened (more frequently if the edge dulls quickly). • Refer to your engine operator's manual for any additional yearly maintenance procedures. Important: Refer to your engine operator's manual for additional maintenance procedures. Preparing for Maintenance 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the spark-plug wire from the spark plug (Figure 35) before performing any maintenance procedure. Figure 35 3. After performing the maintenance procedure(s), connect the spark-plug wire to the spark plug. 14

Important: Before tipping the machine to change

the oil or replace the blade, allow the fuel tank to run dry through normal use. If you must tip the machine prior to running out of fuel, use a hand fuel pump to remove the fuel. Always tip the machine onto its side with the dipstick down. WARNING Tipping the machine may cause the fuel to leak. Gasoline is flammable and explosive, and can cause personal injury. Run the engine dry or remove the gasoline with a hand pump; never siphon. Servicing the Air Filter Service Interval: Before each use or daily Yearly 1. Press down on the latch tabs on top of the air-cleaner cover (Figure 36). Figure 36 1. Latch tabs 2. Open the cover. 3. Remove the air filter (Figure 37). Figure 37 4. If the air filter is damaged or is wet with oil or fuel, replace it. 5. If the air filter is dirty, tap it on a hard surface several times or blow compressed air less than 30 psi (207 kPa) through the side of the filter that faces the engine. Note: Do not brush the dirt off the filter; brushing forces dirt into the fibers. 6. Remove dirt from the air cleaner body and cover using a moist rag. Do not wipe dirt into the air duct. 7. Install the filter into the air cleaner. 8. Close the cover. Changing the Engine Oil Service Interval: After the first 5 hours Yearly 1. Move the machine to a level surface. 2. Ensure that the fuel tank contains little or no fuel so that fuel does not leak out when you tip the machine onto its side. 3. Run the engine a few minutes before changing the oil to warm it. Note: Warm oil flows better and carries more contaminants. 4. Disconnect the wire from the spark plug; refer to Preparing for Maintenance (page 14). 5. Place an oil drain pan beside the machine on the side nearest to the oil-fill tube. 6. Remove the dipstick from the oil-fill tube (Figure 38). Figure 38 7. Tip the machine onto its side, with the oil-fill tube down, to drain the used oil through the oil-fill tube into the oil-drain pan (Figure 39). Figure 39 8. After draining the used oil, return the machine to the operating position. 15

Pour about 3/4 of the crankcase capacity of oil in the

crankcase. Note: Max fill: 0.55 l (0.58 qt), type: SAE 30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher. 10. Wipe the dipstick clean with a clean cloth. 11. Insert the dipstick into the oil-fill tube, but do not screw it in. 12. Remove the dipstick and read the oil level on the dipstick (Figure 40). Figure 40 • If the oil level is too low, slowly pour a small amount of oil into the oil-fill tube, wait 3 minutes, and then repeat steps 10 through 12 until the oil level is at the Full mark on the dipstick. • If the oil level is too high, drain the excess oil until the oil level is correct as shown in Figure 40. Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine. 13. Install the dipstick into the oil-fill tube securely. 14. Dispose of the used oil properly at a local recycling center. Lubricating the Upper Handle Service Interval: Yearly Lubricate the left and right sides of the upper handle with a low-viscosity silicone spray lubricant. 1. Spray the outer plastic end of the inner handle (Figure 41). Figure 41 Note: Use the straw that comes with the spray can to direct the spray. 2. Push the upper handle fully down and spray the inner plastic surface of the outer handle (Figure 42). Figure 42 16

Adjusting the Self-propel Drive

If your machine does not self-propel properly, adjust the self-propel-drive cable. 1. Loosen the nut on the cable mount (Figure 43). Figure 43 1. Cable mount 2. Pull the upper handle back fully rearward. Note: If the handle does not move smoothly, refer to Lubricating the Upper Handle (page 16). 3. Pull the cable jacket downward until you remove the slack in the exposed cable (Figure 44). Figure 44 1. Exposed cable 4. Push the cable jacket upward 3 mm (1/8 inch). Note: You can place a ruler against the upper side of the black cable mount and measure how far the upper end of the cable jacket moves (Figure 45). Figure 45 1. Cable mount 2. Cable jacket Important: Moving the cable jacket upward decreases the ground speed; moving the jacket downward increases the ground speed. 5. Tighten the nut firmly. 6. Start the mower and check the adjustment. Note: If the self-propel drive is not properly adjusted, repeat this procedure. Replacing the Blade Service Interval: Yearly Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer. Examine the blade whenever you run out of gasoline. If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened and balanced, or replace it. WARNING The blade is sharp; contacting the blade can result in serious personal injury. Wear gloves when servicing the blade. 1. Disconnect the spark plug wire from the spark plug. Refer to Preparing for Maintenance (page 14). 2. Tip the machine onto its side, with the dipstick down. 3. Use a block of wood to hold the blade steady (Figure 46). 17

Remove the blade, saving all mounting hardware

(Figure 46). 5. Install the new blade and all mounting hardware (Figure 47). Figure 47 Important: Position the curved ends of the blade to point toward the machine housing. 6. Use a torque wrench to tighten the blade bolt to 60 ft-lb (82 N-m). Important: A bolt torqued to 60 ft-lb (82 N-m) is very tight. While holding the blade with a block of wood, put your weight behind the ratchet or wrench and tighten the bolt securely. This bolt is very difficult to overtighten. Cleaning under the Machine Housing Service Interval: After each use WARNING The machine may dislodge material from under the machine housing. • Wear eye protection. • Stay in the operating position (behind the handle) when the engine is running. • Do not allow bystanders in the area. For best results, clean under the machine housing soon after you have completed mowing. 1. Lower the machine to its lowest cutting-height setting; refer to Adjusting the Cutting Height (page 9). 2. Move the machine onto a flat paved surface. 3. With the engine running and the blade engaged, spray a stream of water in front of the right rear wheel (Figure 49). Figure 48 Note: The water will splash into the path of the blade, cleaning out the clippings. 4. When no more clippings come out, stop the water and move the machine to a dry area. 5. Run the engine with the blade engaged for a few minutes to dry the housing to prevent it from rusting. 18

Store the machine in a cool, clean, dry place.

Preparing the Machine for Storage WARNING Gasoline vapors can explode. • Do not store gasoline more than 30 days. • Do not store the machine in an enclosure near an open flame. • Allow the engine to cool before storing it. 1. On the last refueling of the year, add fuel stabilizer to the fuel as directed by the engine manufacturer. 2. Dispose of any unused fuel properly. Recycle it according to local codes, or use it in your automobile. Note: Old fuel in the fuel tank is the leading cause of hard starting. Do not store fuel without stabilizer more than 30 days, and do not store stabilized fuel more than 90 days. 3. Run the machine until the engine stops from running out of fuel. 4. Start the engine again. 5. Allow the engine to run until it stops. When you can no longer start the engine, it is sufficiently dry. 6. Disconnect the wire from the spark plug. 7. Remove the spark plug, add 30 ml (1 oz) of oil through the spark-plug hole, and pull the starter rope slowly several times to distribute oil throughout the cylinder to prevent cylinder corrosion during the off-season. 8. Loosely install the spark plug. 9. Tighten all nuts, bolts, and screws. Folding the Handle Upright Position 1. Step on the foot pedal and hold it down (Figure 49). Figure 49 2. Move the handle to the upright position (Figure 50). G020809 Figure 50 Forward Position 1. With the handle in the upright position, step on the foot pedal and hold it down. 2. Move the handle all the way forward and loosen the upper handle knob (Figure 51). Figure 51 3. To unfold the handle, refer to 1 Unfolding the Handle (page 5). 19

Removing the Machine from

Storage 1. Check and tighten all fasteners. 2. Remove the spark plug and spin the engine rapidly using the starter to blow excess oil from the cylinder. 3. Install the spark plug and tighten it with a torque wrench to 20 N-m (15 ft-lb). 4. Perform any needed maintenance procedures; refer to Preparing for Maintenance (page 14). 5. Check the engine oil level; refer to Checking the Engine Oil Level (page 9). 6. Fill the fuel tank with fresh gasoline; refer to Filling the Fuel Tank (page 8). 7. Connect the wire to the spark plug. 20

International Distributor List

Distributor: Country: Phone Number: Distributor: Country: Phone Number: Agrolanc Kft Hungary 36 27 539 640 Maquiver S.A. Colombia 57 1 236 4079 Balama Prima Engineering Equip. Hong Kong 852 2155 2163 Maruyama Mfg. Co. Inc. Japan 81 3 3252 2285 B-Ray Corporation Korea 82 32 551 2076 Mountfield a.s. Czech Republic 420 255 704 220 Casco Sales Company Puerto Rico 787 788 8383 Mountfield a.s. Slovakia 420 255 704 220 Ceres S.A. Costa Rica 506 239 1138 Munditol S.A. Argentina 54 11 4 821 9999 CSSC Turf Equipment (pvt) Ltd. Sri Lanka 94 11 2746100 Norma Garden Russia 7 495 411 61 20 Cyril Johnston & Co. Northern Ireland 44 2890 813 121 Oslinger Turf Equipment SA Ecuador 593 4 239 6970 Cyril Johnston & Co. Republic of Ireland 44 2890 813 121 Oy Hako Ground and Garden Ab Finland 358 987 00733 Equiver Mexico 52 55 539 95444 Parkland Products Ltd. New Zealand 64 3 34 93760 Femco S.A. Guatemala 502 442 3277 Perfetto Poland 48 61 8 208 416 ForGarder OU Estonia 372 384 6060 Pratoverde SRL. Italy 39 049 9128 128 G.Y.K. Company Ltd. Japan 81 726 325 861 Prochaska & Cie Austria 43 1 278 5100 Geomechaniki of Athens Greece 30 10 935 0054 RT Cohen 2004 Ltd. Israel 972 986 17979 Golf international Turizm Turkey 90 216 336 5993 Riversa Spain 34 9 52 83 7500 Guandong Golden Star China 86 20 876 51338 Lely Turfcare Denmark 45 66 109 200 Hako Ground and Garden Sweden 46 35 10 0000 Solvert S.A.S. France 33 1 30 81 77 00 Hako Ground and Garden Norway 47 22 90 7760 Spypros Stavrinides Limited Cyprus 357 22 434131 Hayter Limited (U.K.) United Kingdom 44 1279 723 444 Surge Systems India Limited India 91 1 292299901 Hydroturf Int. Co Dubai United Arab Emirates 97 14 347 9479 T-Markt Logistics Ltd. Hungary 36 26 525 500 Hydroturf Egypt LLC Egypt 202 519 4308 Toro Australia Australia 61 3 9580 7355 Irrimac Portugal 351 21 238 8260 Toro Europe NV Belgium 32 14 562 960 Irrigation Products Int'l Pvt Ltd. India 0091 44 2449 4387 Valtech Morocco 212 5 3766 3636 Jean Heybroek b.v. Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you to share certain personal information with us, either directly or through your local Toro company or dealer. The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies in your country. BY SHARING YOUR PERSONAL INFORMATION WITH US, YOU ARE CONSENTING TO THE PROCESSING OF YOUR PERSONAL INFORMATION AS DESCRIBED IN THIS PRIVACY NOTICE. The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company. We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the appropriate authorities, to operate our systems properly or for our own protection or that of other users. Retention of your Personal Information We will keep your personal information as long as we need it for the purposes for which it was originally collected or for other legitimate purposes (such as regulatory compliance), or as required by applicable law. Toro's Commitment to Security of Your Personal Information We take reasonable precautions in order to protect the security of your personal information. We also take steps to maintain the accuracy and current status of personal information. Access and Correction of your Personal Information If you would like to review or correct your personal information, please contact us by email at [email protected]. Australian Consumer Law Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer. 374-0269 Rev H

The Toro Warranty

Residential Products and The Toro GTS Starting Guarantee Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair for the original purchaser1the Toro Product listed below if defective in materials or workmanship or if the Toro GTS (Guaranteed to Start) engine will not start on the first or second pull, provided the routine maintenance required in the Operator's Manual have been performed. The following time periods apply from the date of purchase: Products Warranty Period Walk Power Mowers •Cast Deck 5 years Residential Use2 90 Days Commercial Use •Engine 5 years GTS Guarantee, Residential Use3 •Battery 2 years •Steel Deck 2 years Residential Use2 30 Days Commercial Use •Engine 2 years GTS Guarantee, Residential Use3 TimeMaster Mowers 3 years Residential Use2 90 Days Commercial Use •Engine 3 years GTS Guarantee, Residential Use3 •Battery 2 years Electric Hand Held Products 2 years Residential Use2 No Warranty for Commercial Use Snowthrowers •Single Stage 2 years Residential Use2 45 Days Commercial Use •Engine 2 years GTS Guarantee, Residential Use3 •Two Stage 3 years Residential Use2 45 Days Commercial Use •Chute, chute deflector and impeller housing cover Lifetime (original owner only)5 Electric Snowthrowers 2 years Residential Use2 No Warranty for Commercial Use All Ride-On Units Below •Engine See engine manufacturer's warranty4 •Battery 2 years Residential Use2 •Attachments 2 years Residential Use2 DH Lawn & Garden Tractors 2 years Residential Use2 30 Days Commercial Use XLS Lawn & Garden Tractors 3 years Residential Use2 30 Days Commercial Use TimeCutter 3 years Residential Use2 30 Days Commercial Use TITAN Mowers 3 years or 240 hours5 •Frame Lifetime (original owner only)6 1Original Purchaser means the person who originally purchased the Toro Product. 2Residential use means use of the product on the same lot as your home. Use at more than one location is considered commercial use and the commercial use warranty would apply. 3The Toro GTS Starting Guarantee does not apply when the product is used commercially. 4Some engines used on Toro Products are warranted by the engine manufacturer. 5Whichever occurs first. 6Lifetime Frame Warranty - If the main frame, consisting of the parts welded together to form the tractor structure that other components such as the engine are secured to, cracks or breaks in normal use, it will be repaired or replaced, at Toro's option, under warranty at no cost for parts and labor. Frame failure due to misuse or abuse and failure or repair required due to rust or corrosion are not covered. Warranty may be denied if the hour meter is disconnected, altered, or shows signs of being tampered with. Owner Responsibilities You must maintain your Toro Product by following the maintenance procedures described in the Operator's Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense. Instructions for Obtaining Warranty Service If you think that your Toro Product contains a defect in materials or workmanship, follow this procedure: 1. Contact your seller to arrange service of the product. If for any reason it is impossible for you to contact your seller, you may contact any Toro Authorized Distributor to arrange service. See attached Distributor List. 2. Bring the product and your proof of purchase (sales receipt) to the servicing outlet. If for any reason you are dissatisfied with the servicing outlet’s analysis or with the assistance provided, contact us at: Toro Customer Care Department, RLC Division Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 001–952–948–4707 Items and Conditions Not Covered There is no other express warranty except for special emission system coverage and engine warranty coverage on some products. This express warranty does not cover the following: • Cost of regular maintenance service or parts, such as filters, fuel, lubricants, oil changes, spark plugs, air filters blade sharpening or worn blades, cable/linkage adjustments, or brake and clutch adjustments • Components failing due to normal wear • Any product or part which has been altered or misused or neglected and requires replacement or repair due to accidents or lack of proper maintenance • Pickup and delivery charges • Repairs or attempted repairs by anyone other than an Authorized Toro Service Dealer • Repairs necessary due to failure to follow recommended fuel procedure (consult Operator's Manual for more details) – Removing contaminants from the fuel system is not covered – Use of old fuel (more than one month old) or fuel which contains more than 10% ethanol or more that 15% MTBE – Failure to drain the fuel system prior to any period of non-use over one month • Repairs or adjustments to correct starting difficulties due to the following: – Failure to follow proper maintenance procedures or recommended fuel procedure – Rotary mower blade striking an object • Special operational conditions where starting may require more than two pulls: – First time starts after extended period of non-use over three months or seasonal storage – Cool temperature starts such as those found in early spring and late autumn – Improper starting procedures - if you are having difficulty starting your unit, please check the Operator's Manual to ensure that you are using the correct starting procedures. This can save an unnecessary visit to an Authorized Toro Service Dealer. General Conditions The purchaser is covered by the national laws of each country. The rights to which the purchaser is entitled with the support of these laws are not restricted by this warranty. 374-0268 Rev F

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