Toro 20899 Operator's Manual
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3381-136 Rev A
53cm Super Bagger Lawn Mower
Model No. 20899—Serial No. 314000001 and Up
Operator's Manual
Introduction
This rotary-blade, walk-behind lawn mower is intended
to be used by residential homeowners. It is designed
primarily for cutting grass on well-maintained lawns
on residential properties. It is not designed for cutting
brush or for agricultural uses.
Read this information carefully to learn how to operate and
maintain your product properly and to avoid injury and
product damage. You are responsible for operating the
product properly and safely.
You may contact Toro directly at www.Toro.com for product
and accessory information, help finding a dealer, or to register
your product.
Whenever you need service, genuine Toro parts, or additional
information, contact an Authorized Service Dealer or Toro
Customer Service and have the model and serial numbers of
your product ready. Figure 1 identifies the location of the
model and serial numbers on the product.
Figure 1
1.
Model and serial number plate
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has safety
messages identified by the safety alert symbol (Figure 2),
which signals a hazard that may cause serious injury or death
if you do not follow the recommended precautions.
Figure 2
1.
Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical information
and Note emphasizes general information worthy of special
attention.
This product complies with all relevant European directives.
For details, see the separate product-specific Declaration of
Conformity (DOC) sheet.
For models with stated engine horsepower, the gross
horsepower of the engine was laboratory rated by the engine
manufacturer in accordance with SAE J1940. As configured
to meet safety, emission, and operating requirements, the
actual engine horsepower on this class of lawn mower will
be significantly lower.
Do not tamper with the engine controls or alter the governor
speed; doing so may create an unsafe condition resulting in
personal injury.
Contents
Introduction .................................................................. 1
General Lawn Mower Safety ..................................... 2
Sound Pressure ...................................................... 3
Sound Power .......................................................... 3
Hand/Arm Vibration .............................................. 3
Safety and Instructional Decals ................................. 4
Setup ............................................................................ 5
1 Unfolding the Handle............................................ 5
2 Installing the Recoil-starter Rope in the Rope
Guide................................................................. 5
3 Filling the Engine with Oil...................................... 5
4 Installing the Mulch Plug or the Grass
Bag .................................................................... 6
Product Overview .......................................................... 8
Specifications ......................................................... 8
Operation ..................................................................... 8
Filling the Fuel Tank ................................................ 8
Checking the Engine Oil Level .................................. 9
Adjusting the Cutting Height .................................... 9
Adjusting the Upper Handle Height ..........................10
Starting the Engine.................................................10
Using the Self-propel Drive......................................11
© 2013—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
*3381-136*
A
Stopping the Engine ...............................................11
Mulching the Clippings ...........................................11
Bagging the Clippings .............................................11
Side-discharging the Clippings..................................13
Operating Tips ......................................................13
Maintenance .................................................................14
Recommended Maintenance Schedule(s) ......................14
Preparing for Maintenance.......................................14
Servicing the Air Filter ............................................15
Changing the Engine Oil .........................................15
Lubricating the Upper Handle..................................16
Adjusting the Self-propel Drive ................................17
Replacing the Blade ................................................17
Cleaning under the Machine Housing ........................18
Storage ........................................................................19
Preparing the Machine for Storage ............................19
Folding the Handle.................................................19
Removing the Machine from Storage.........................20
Safety
Improperly using or maintaining this mower can result
in injury. To reduce the potential for injury, comply with
these safety instructions.
Toro designed and tested this machine for reasonably safe
service; however, failure to comply with the following
instructions may result in personal injury.
To ensure maximum safety and best performance,
and to gain knowledge of the product, it is essential
that you and any other operator of the mower read
and understand the contents of this manual before the
engine is ever started. Pay particular attention to the
safety alert symbol (Figure 2), which means Caution,
Warning, or Danger—“personal safety instruction.”
Read and understand the instruction because it has to
do with safety. Failure to comply with the instruction
may result in personal injury.
General Lawn Mower Safety
The following instructions have been adapted from EN 836.
This cutting machine is capable of amputating hands and feet
and of throwing objects. Failure to observe the following
safety instructions could result in serious injury or death.
Training
•
Read the instructions carefully. Be familiar with the
controls and the proper use of the equipment.
•
Never allow children or people unfamiliar with these
instructions to use the mower. Local regulations can
restrict the age of the operator.
•
Keep in mind that the operator or user is responsible for
accidents or hazards occurring to other people or their
property.
•
Understand explanations for all pictograms used on the
mower or in the instructions.
Gasoline
WARNING
Gasoline is highly flammable. Take the following
precautions.
•
Store fuel in containers specifically designed for
this purpose.
•
Refuel outdoors only and do not smoke while
refueling.
•
Add fuel before starting the engine. Never
remove the cap of the fuel tank or add gasoline
while the engine is running or when the engine
is hot.
•
If gasoline is spilled, do not attempt to start the
engine but move the machine away from the
area of spillage and avoid creating any source of
ignition until gasoline vapors have dissipated.
•
Replace all fuel tank and container caps securely.
Preparation
•
While mowing, always wear substantial footwear and long
trousers. Do not operate the equipment when barefoot
or wearing open sandals.
•
Thoroughly inspect the area where the equipment is to
be used and remove all stones, sticks, wires, bones and
other foreign objects.
•
Before using, always visually inspect to see that guards,
and safety devices, such as deflectors and/or grass
catchers, are in place and working correctly.
•
Before using, always visually inspect to see that the blades,
blade bolts and cutter assembly are not worn or damaged.
Replace worn or damaged blades and bolts in sets to
preserve balance.
Starting
Start the engine carefully according to instructions and with
feet well away from the blade(s) and not in front of the
discharge chute.
Operation
•
Never mow while people, especially children, or pets are
nearby.
•
Mow only in daylight or in good artificial light.
•
Stay alert for holes in the terrain, and other hidden
hazards.
2
Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
•
Never pick up or carry a lawn mower while the engine is
running.
•
Use extreme caution when reversing or pulling a
pedestrian controlled lawn mower towards you.
•
Walk, never run.
•
Slopes:
–
Do not mow excessively steep slopes.
–
Exercise extreme caution when on slopes.
–
Mow across the face of slopes, never up and down,
and exercise extreme caution when changing direction
on slopes.
–
Always be sure of your footing on slopes.
•
Reduce speed on slopes and in sharp turns to prevent
overturning or loss of control.
•
Stop the blade if the lawn mower has to be tilted for
transportation when crossing surfaces other than grass
and when transporting the lawn mower to and from the
area to be mowed.
•
Do not operate the engine in a confined space where
dangerous carbon monoxide fumes can collect.
•
Stop the engine
–
whenever you leave the lawn mower.
–
before refueling.
–
before removing the grass catcher.
–
before making height adjustment unless adjustment
can be made from the operator's position.
•
Stop the engine and disconnect the spark-plug wire.
–
before clearing blockages or unclogging chute.
–
before checking, cleaning or working on the lawn
mower.
–
after striking a foreign object, inspect the lawn mower
for damage and make repairs before restarting and
operating the lawn mower.
–
if lawn mower starts to vibrate abnormally (check
immediately).
•
Lightning can cause severe injury or death. If you see
lightning or hear thunder in the area, do not operate the
machine; seek shelter.
•
Watch out for traffic when crossing or near roadways.
Maintenance and Storage
•
Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
•
Do not use pressure-cleaning equipment on machine.
•
Never store the equipment with gasoline in the tank and
inside a building where fumes can reach an open flame
or spark.
•
Allow the engine to cool before storing in any enclosure.
•
To reduce the fire hazard, keep the engine, silencer,
battery compartment, and gasoline storage area free of
grass, leaves, or excessive grease.
•
Check the grass catcher components and the discharge
guard frequently and replace with manufacturer's
recommended parts, when necessary.
•
Replace worn or damaged parts for safety.
•
Replace faulty silencers.
•
If the fuel tank has to be drained, do this outdoors.
•
Do not change the engine governor settings or overspeed
the engine. Operating an engine at excessive speed can
increase the hazard of personal injury.
•
Be careful during adjustment of the lawn mower to
prevent entrapment of the fingers between moving blades
and fixed parts of the lawn mower.
•
To ensure the best performance and safety,
purchase only genuine Toro replacement parts and
accessories. Do not use will fit parts and accessories;
they may cause a safety hazard.
Sound Pressure
This unit has a sound pressure level at the operator’s ear of 89
dBA, which includes an Uncertainty Value (K) of 1 dBA.
The sound pressure level was determined according to the
procedures outlined in EN 836.
Sound Power
This unit has a guaranteed sound power level of 98 dBA,
which includes an Uncertainty Value (K) of 1 dBA.
The sound power level was determined according to the
procedures outlined in ISO 11094.
Hand/Arm Vibration
Measured vibration level for right hand = 3.8 m/s2
Measured vibration level for left hand = 4.1 m/s2
Uncertainty Value (K) = 2.1 m/s2
Measured values were determined according to the procedures
outlined in EN 836.
3
Safety and Instructional Decals
Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals.
Manufacturer's Mark
1.
Indicates the blade is identified as a part from the original
machine manufacturer.
110-9457
1.
Engine switch Off
3.
Unlocked
2.
Engine switch On
4.
Locked
112-8760
1.
Thrown object hazard—keep bystanders a safe distance
from the machine.
2.
Cutting/dismemberment of hand or foot—stay away from
moving parts.
114-7982
1.
Warning—read the Operator's Manual.
2.
Thrown object hazard—keep bystanders a safe distance
from the machine.
3.
Cutting/dismemberment hazard of hand or foot, mower
blade—disconnect the spark plug wire and read the
instructions before servicing or performing maintenance.
4.
Cutting/dismemberment hazard of hand or foot, mower
blade—stay away from moving parts.
5.
Cutting/dismemberment hazard of hand or foot, mower
blade—do not operate up and down slopes; operate side to
side on slopes; stop the engine before leaving the operating
position; and look behind you when backing up.
121–2370
1.
Handle in raised position
3.
Foot pedal location
2.
Handle in lowered position
4
Important: Remove and discard the protective plastic
sheet that covers the engine.
1
Unfolding the Handle
No Parts Required
Procedure
1.
Move the handle rearward and hold the upper handle
in place (Figure 3).
Figure 3
Note: The handle will click into position.
2.
Tighten the upper handle knob as tight as you can
(Figure 4).
G020803
Figure 4
2
Installing the Recoil-starter
Rope in the Rope Guide
No Parts Required
Procedure
Important: To start the engine safely and easily
whenever you use the machine, install the recoil-starter
rope in the rope guide.
Pull the recoil-starter rope through the rope guide on the
handle (Figure 5).
Figure 5
1.
Recoil-starter rope
2.
Rope guide
3
Filling the Engine with Oil
No Parts Required
Procedure
Important: Your machine does not come with oil in
the engine. Before starting the engine, fill the engine
crankcase with oil.
1.
Move the machine to a level surface.
2.
Remove the dipstick (Figure 6) and pour about 3/4 of
the crankcase capacity of oil into the oil-fill tube.
Note: Max fill: 0.55 l (0.58 qt), type: SAE 30 detergent
oil with an API service classification of SF, SG, SH,
SJ, SL, or higher.
5
Wipe the dipstick clean with a clean cloth.
4.
Insert the dipstick into the oil-fill tube, but do not
screw it in.
5.
Remove the dipstick and read the oil level on the
dipstick; refer to Figure 6.
•
If the oil level is too low, slowly pour a small
amount of oil into the oil-fill tube, wait 3 minutes,
and then repeat steps 3 through 5 until the oil level
is correct as shown in Figure 14.
•
If the oil level is too high, drain the excess oil until
the oil level is correct as shown in Figure 14. To
drain the excess oil, refer to Changing the Engine
Oil (page 15).
Important: If the oil level in the crankcase is too
low or too high and you run the engine, you may
damage the engine.
6.
Install the dipstick into the oil-fill tube securely.
Important: Change the engine oil after the first 5
operating hours; change it yearly thereafter. Refer
to Changing the Engine Oil (page 15).
4
Installing the Mulch Plug or
the Grass Bag
No Parts Required
Procedure
You must correctly install either the mulch plug (for recycling
or side-discharging the grass clippings) or the grass bag;
otherwise, the engine will not start.
The machine has a safety switch (located at the bottom of the
channel on the upper right rear of the machine) that prevents
the machine from operating without a mulch plug or a grass
bag in place. This prevents the machine from throwing debris
at the operator through the rear opening.
For the switch to detect the mulch plug, the top of the mulch
plug lever must lie fully in the bottom of the channel
(Figure 7).
Figure 7
1.
The top of mulch plug lever in the switch channel
1.
Insert the mulch plug into the machine if it is not
already installed (Figure 8).
6
Squeeze the button on the lever with your thumb, and
fully insert the mulch plug into the opening (Figure 9).
Figure 9
3.
Release the button on the lever and ensure that the top
of the lever is lies fully in the switch channel (Figure
10). If the top of the lever is not in the switch
channel, your machine will not start!
Figure 10
Note: If the lever does not latch properly, disconnect
the wire from the spark plug and check for and remove
any debris buildup in the tunnel.
7
Cutting-height lever (4)
6.
Upper-handle knob
2.
Oil fill/dipstick (not shown)
7.
Fuel-tank cap
3.
Recoil-start handle
8.
Foot pedal
4.
Blade-control bar
9.
Air filter
5.
Upper handle
10.
Spark plug
Figure 12
1.
Grass bag
3.
Mulch plug (comes
installed on the machine)
2.
Side-discharge chute
Specifications
Model
Weight
Length
Width
Height
20897
36 kg
(80 lb)
159 cm
(63 inches)
56 cm
(22 inches)
110 cm
(43 inches)
Operation
Filling the Fuel Tank
Recommended Fuel:
•
For best results, use only clean, fresh (less than 30 days
old), unleaded gasoline with an octane rating of 87 or
higher ((R+M)/2 rating method).
•
Ethanol: Gasoline with up to 10% ethanol (gasohol)
or 15% MTBE (methyl tertiary butyl ether) by volume
is acceptable. Ethanol and MTBE are not the same.
Gasoline with 15% ethanol (E15) by volume is not
approved for use. Never use gasoline that contains
more than 10% ethanol by volume, such as E15
(contains 15% ethanol), E20 (contains 20% ethanol), or
E85 (contains up to 85% ethanol ). Using unapproved
gasoline may cause performance problems and/or engine
damage which may not be covered under warranty.
•
Do not use gasoline containing methanol.
•
Do not store fuel either in the fuel tank or fuel containers
over the winter unless a fuel stabilizer is used.
•
Do not add oil to gasoline.
Important: To reduce starting problems, add fuel
stabilizer to the fuel all season, mixing it with gasoline
less than 30 days old; run the machine dry before storing
it for more than 30 days.
Do not use fuel additives other than a fuel
stabilizer/conditioner. Do not use fuel stabilizers
with an alcohol base such as ethanol, methanol, or
isopropanol.
DANGER
Gasoline is extremely flammable and explosive. A
fire or explosion from gasoline can burn you and
others.
•
To prevent a static charge from igniting the
gasoline, place the container and/or machine
directly on the ground before filling, not in a
vehicle or on an object.
•
Fill the tank outdoors when the engine is cold.
Wipe up spills.
•
Do not handle gasoline when smoking or around
an open flame or sparks.
•
Store gasoline in an approved fuel container, out
of the reach of children.
•
Do not tip the machine on its side with fuel in
the tank.
1.
Clean around the fuel-tank cap, and remove the cap
from the tank (Figure 13).
8
Fill the fuel tank, leaving at least 1 cm (1/2 inch) from
the bottom of the neck empty to allow the gasoline
room to expand.
3.
Install the fuel tank cap and tighten it securely by hand.
Checking the Engine Oil Level
Service Interval: Before each use or daily
Note: Max fill: 0.55 l (0.58 qt), type: SAE 30 detergent oil
with an API service classification of SF, SG, SH, SJ, SL, or
higher.
1.
Move the machine to a level surface.
2.
Remove the dipstick (Figure 14).
Figure 14
3.
Wipe the dipstick clean with a clean cloth.
4.
Insert the dipstick into the oil-fill tube, but do not
screw it in.
5.
Remove the dipstick and read the oil level on the
dipstick; refer to Figure 14.
•
If the oil level is too low, slowly pour a small
amount of oil into the oil-fill tube, wait 3 minutes,
and then repeat steps 3 through 5 until the oil level
is correct as shown in Figure 6.
•
If the oil level is too high, drain the excess oil until
the oil level is correct as shown in Figure 6. To
drain the excess oil, refer to Changing the Engine
Oil (page 15).
Important: If the oil level in the crankcase is too
low or too high and you run the engine, you may
damage the engine.
6.
Install the dipstick into the oil-fill tube securely.
Adjusting the Cutting Height
WARNING
Adjusting the cutting height may bring you into
contact with the moving blade, causing serious
injury.
•
Stop the engine and wait for all moving parts
to stop.
•
Stay away from the hot muffler.
•
Do not put your fingers under the housing when
adjusting the cutting height.
Adjust the cutting height as desired. Set the front wheels to
the same height as the rear wheels (Figure 15).
Note: To raise the machine, move all the cutting-height levers
forward; to lower the machine, move all the cutting-height
levers rearward.
Figure 15
Note: The cutting-height settings are 25 mm (1 inch); 35
mm (1-3/8 inch); 44 mm (1-3/4 inch); 54 mm (2-1/8 inches);
64 mm (2-1/2 inches); 73 mm (2-7/8 inches); 83 mm (3-1/4
inches); 92 mm (3-5/8 inches); and 102 mm (4 inches).
9
Adjusting the Upper Handle
Height
You may raise or lower the upper handle to a position
comfortable for you.
Note: You cannot raise the upper handle higher than the
angle of the lower handle.
1.
Loosen the upper-handle knob (Figure 16).
Figure 16
2.
Move the upper handle to the desired position (Figure
17).
Figure 17
3.
Tighten the upper handle knob as tight as you can
(Figure 18).
Figure 18
Starting the Engine
WARNING
The machine is loud and could damage your
hearing.
Wear hearing protection.
Important: The machine has a safety switch that
prevents you from starting the machine unless you first
install the mulch plug or the grass bag securely on the
machine.
1.
Install the mulch plug (Figure 19) or the grass bag
(Figure 20) on the machine.
Figure 19
Figure 20
2.
Turn the fuel valve lever to the On position (Figure 21).
Figure 21
3.
Hold the blade-control bar against the handle and pull
the recoil-start handle (Figure 22).
10
Note: If the machine still does not start, contact an
Authorized Service Dealer.
Using the Self-propel Drive
To operate the self-propel drive, simply walk with your hands
on the upper handle and your elbows at your sides, and the
machine will automatically keep pace with you.
Stopping the Engine
To stop the engine, release the blade control bar (Figure 23).
Figure 23
CAUTION
When you release the blade-control bar, both the
engine and blade should stop within 3 seconds. If
they do not stop properly, stop using your machine
immediately and contact an Authorized Service
Dealer.
Mulching the Clippings
Your machine comes from the factory ready to mulch the
grass and leaf clippings back into the lawn.
If the grass bag is on the machine, remove it; refer to
Removing the Grass Bag (page 12) before mulching the
clippings. If the side-discharge chute is on the machine,
remove it and lock the side-discharge door; refer to Removing
the Side-discharge Chute (page 13) before mulching the
clippings.
Important: The machine has a safety switch that
prevents you from starting the machine unless you first
install the mulch plug securely on the machine (Figure
24).
Install the mulch plug as illustrated in Figure 24.
Figure 24
1.
Top of mulch plug lever in switch channel
Bagging the Clippings
Use the grass bag when you want to collect grass and leaf
clippings from the lawn.
WARNING
A worn grass bag could allow small stones and other
similar debris to be thrown toward the operator or
a bystander, and result in serious personal injury
or death.
Check the grass bag frequently. If it is damaged,
install a new Toro replacement bag.
If the side-discharge chute is on the machine, remove it
and lock the side-discharge door; refer to Removing the
Side-discharge Chute (page 13) before bagging the clippings.
WARNING
The blade is sharp; contacting the blade can result
in serious personal injury.
Stop the engine and wait for all moving parts to stop
before leaving the operating position.
Installing the Grass Bag
1.
Remove the mulch plug (Figure 25).
11
Route the starter rope around the lower-rope guide
(Figure 26).
Figure 26
Note: The lower rope guide releases the starter rope
when you pull the recoil-start handle.
3.
Insert the grass-bag handle into the grooves at the top
of the machine (Figure 27).
Important: The machine has a safety switch that
prevents you from starting the machine unless you
first install the grass bag securely on the machine.
Figure 27
Removing the Grass Bag
1.
Route the starter rope around the lower-rope guide
(Figure 28).
Figure 28
2.
Lift the grass-bag handle out from the grooves at the
top of the machine, and remove the bag from the
machine (Figure 29).
G010270
Figure 29
3.
Insert the mulch plug (Figure 30).
Figure 30
12
Side-discharging the Clippings
Use the side discharge for cutting very tall grass.
If the grass bag is on the machine, remove it before
side-discharging the clippings; refer to Removing the Grass
Bag (page 12).
Important: The machine has a safety switch that
prevents you from starting the machine unless you first
install the mulch plug securely on the machine; refer to
Mulching the Clippings (page 11).
Installing the Side-discharge Chute
1.
Unlock the side-discharge door (Figure 31).
Figure 31
2.
Lift open the side-discharge door (Figure 32).
Figure 32
3.
Install the side discharge chute and close the door onto
the chute (Figure 33).
Figure 33
Removing the Side-discharge Chute
To remove the side-discharge chute, reverse the steps above.
Important: Lock the side-discharge door after you close
it (Figure 34).
Figure 34
Operating Tips
Cutting Grass
WARNING
A bent, damaged, or loose blade can come off of the
machine injuring you or bystanders.
•
Clear the area of sticks, stones, wire, branches,
and other debris that the blade could hit.
•
Avoid striking solid objects with the blade.
Never deliberately mow over any object.
•
If the machine strikes an object or starts to
vibrate, immediately stop the engine, disconnect
the wire from the spark plug, and examine the
machine for damage.
•
Use care when inspecting/servicing the blade;
it is sharp and could cut you.
•
Keep the blade bolt tight and replace the blade
every mowing season with a genuine Toro
replacement blade.
•
Cut only about a third of the grass blade at a time. Do
not cut below the 51 mm (2 in) setting unless the grass is
sparse or it is late fall when grass growth begins to slow
down. Refer to Adjusting the Cutting Height (page 9).
•
When cutting grass over 15 cm (6 inches) tall, mow at the
highest cutting height setting and walk slower; then mow
again at a lower setting for the best lawn appearance. If
the grass is too long, the machine may plug and cause
the engine to stall.
•
Mow only dry grass or leaves. Wet grass and leaves tend
to clump on the yard and can cause the machine to plug
or the engine to stall.
13
Wet grass or leaves can cause serious injury if
you slip and contact the blade. Mow only in dry
conditions.
•
Be aware of a potential fire hazard in very dry conditions,
follow all local fire warnings, and keep the machine free
of dry grass and leaf debris.
•
Alternate the mowing direction. This helps disperse the
clippings over the lawn for even fertilization.
•
If the finished lawn appearance is unsatisfactory, try one
or more of the following:
–
Replace the blade or have it sharpened.
–
Walk at a slower pace while mowing.
–
Raise the cutting height on your machine.
–
Cut the grass more frequently.
–
Overlap cutting swaths instead of cutting a full swath
with each pass.
–
Set the cutting height on the front wheels one notch
lower than the rear wheels. For example, set the front
wheels at 51 mm (2 in) and the rear wheels at 64 mm
(2-1/2 in).
Cutting Leaves
•
After cutting the lawn, ensure that half of the lawn shows
through the cut leaf cover. You may need to make more
than one pass over the leaves.
•
If there are more than 13 cm (5 inches) of leaves on the
lawn, set the front cutting height one or two notches
higher than the rear cutting height.
•
Slow down your mowing speed if the machine does not
cut the leaves finely enough.
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
Maintenance Procedure
After the first 5 hours
• Change the engine oil.
Before each use or daily
• Check the engine oil level.
• Ensure that the engine stops within 3 seconds after releasing the blade-control bar.
• Check the air cleaner for dirt and damage and clean or replace it if necessary.
After each use
• Clean grass clippings and dirt from under the machine housing.
Before storage
• Empty the fuel tank before repairs as directed and before annual storage.
Yearly
• Clean or replace the air filter (more frequently in dusty operating conditions).
• Change the engine oil.
• Lubricate the upper handle.
• Replace the blade or have it sharpened (more frequently if the edge dulls quickly).
• Refer to your engine operator's manual for any additional yearly maintenance
procedures.
Important: Refer to your engine operator's manual for additional maintenance procedures.
Preparing for Maintenance
1.
Stop the engine and wait for all moving parts to stop.
2.
Disconnect the spark-plug wire from the spark plug
(Figure 35) before performing any maintenance
procedure.
Figure 35
3.
After performing the maintenance procedure(s),
connect the spark-plug wire to the spark plug.
14
Important: Before tipping the machine to change
the oil or replace the blade, allow the fuel tank
to run dry through normal use. If you must tip
the machine prior to running out of fuel, use a
hand fuel pump to remove the fuel. Always tip the
machine onto its side with the dipstick down.
WARNING
Tipping the machine may cause the fuel to
leak. Gasoline is flammable and explosive,
and can cause personal injury.
Run the engine dry or remove the gasoline
with a hand pump; never siphon.
Servicing the Air Filter
Service Interval: Before each use or daily
Yearly
1.
Press down on the latch tabs on top of the air-cleaner
cover (Figure 36).
Figure 36
1.
Latch tabs
2.
Open the cover.
3.
Remove the air filter (Figure 37).
Figure 37
4.
If the air filter is damaged or is wet with oil or fuel,
replace it.
5.
If the air filter is dirty, tap it on a hard surface several
times or blow compressed air less than 30 psi (207 kPa)
through the side of the filter that faces the engine.
Note: Do not brush the dirt off the filter; brushing
forces dirt into the fibers.
6.
Remove dirt from the air cleaner body and cover using
a moist rag. Do not wipe dirt into the air duct.
7.
Install the filter into the air cleaner.
8.
Close the cover.
Changing the Engine Oil
Service Interval: After the first 5 hours
Yearly
1.
Move the machine to a level surface.
2.
Ensure that the fuel tank contains little or no fuel so
that fuel does not leak out when you tip the machine
onto its side.
3.
Run the engine a few minutes before changing the oil
to warm it.
Note: Warm oil flows better and carries more
contaminants.
4.
Disconnect the wire from the spark plug; refer to
Preparing for Maintenance (page 14).
5.
Place an oil drain pan beside the machine on the side
nearest to the oil-fill tube.
6.
Remove the dipstick from the oil-fill tube (Figure 38).
Figure 38
7.
Tip the machine onto its side, with the oil-fill tube
down, to drain the used oil through the oil-fill tube into
the oil-drain pan (Figure 39).
Figure 39
8.
After draining the used oil, return the machine to the
operating position.
15
Pour about 3/4 of the crankcase capacity of oil in the
crankcase.
Note: Max fill: 0.55 l (0.58 qt), type: SAE 30 detergent
oil with an API service classification of SF, SG, SH,
SJ, SL, or higher.
10.
Wipe the dipstick clean with a clean cloth.
11.
Insert the dipstick into the oil-fill tube, but do not
screw it in.
12.
Remove the dipstick and read the oil level on the
dipstick (Figure 40).
Figure 40
•
If the oil level is too low, slowly pour a small
amount of oil into the oil-fill tube, wait 3 minutes,
and then repeat steps 10 through 12 until the oil
level is at the Full mark on the dipstick.
•
If the oil level is too high, drain the excess oil until
the oil level is correct as shown in Figure 40.
Important: If the oil level in the crankcase is too
low or too high and you run the engine, you may
damage the engine.
13.
Install the dipstick into the oil-fill tube securely.
14.
Dispose of the used oil properly at a local recycling
center.
Lubricating the Upper Handle
Service Interval: Yearly
Lubricate the left and right sides of the upper handle with a
low-viscosity silicone spray lubricant.
1.
Spray the outer plastic end of the inner handle (Figure
41).
Figure 41
Note: Use the straw that comes with the spray can to
direct the spray.
2.
Push the upper handle fully down and spray the inner
plastic surface of the outer handle (Figure 42).
Figure 42
16
Adjusting the Self-propel Drive
If your machine does not self-propel properly, adjust the
self-propel-drive cable.
1.
Loosen the nut on the cable mount (Figure 43).
Figure 43
1.
Cable mount
2.
Pull the upper handle back fully rearward.
Note: If the handle does not move smoothly, refer to
Lubricating the Upper Handle (page 16).
3.
Pull the cable jacket downward until you remove the
slack in the exposed cable (Figure 44).
Figure 44
1.
Exposed cable
4.
Push the cable jacket upward 3 mm (1/8 inch).
Note: You can place a ruler against the upper side of
the black cable mount and measure how far the upper
end of the cable jacket moves (Figure 45).
Figure 45
1.
Cable mount
2.
Cable jacket
Important: Moving the cable jacket upward
decreases the ground speed; moving the jacket
downward increases the ground speed.
5.
Tighten the nut firmly.
6.
Start the mower and check the adjustment.
Note: If the self-propel drive is not properly adjusted,
repeat this procedure.
Replacing the Blade
Service Interval: Yearly
Important: You will need a torque wrench to install the
blade properly. If you do not have a torque wrench or
are uncomfortable performing this procedure, contact
an Authorized Service Dealer.
Examine the blade whenever you run out of gasoline. If the
blade is damaged or cracked, replace it immediately. If the
blade edge is dull or nicked, have it sharpened and balanced,
or replace it.
WARNING
The blade is sharp; contacting the blade can result
in serious personal injury.
Wear gloves when servicing the blade.
1.
Disconnect the spark plug wire from the spark plug.
Refer to Preparing for Maintenance (page 14).
2.
Tip the machine onto its side, with the dipstick down.
3.
Use a block of wood to hold the blade steady (Figure
46).
17
Remove the blade, saving all mounting hardware
(Figure 46).
5.
Install the new blade and all mounting hardware
(Figure 47).
Figure 47
Important: Position the curved ends of the blade
to point toward the machine housing.
6.
Use a torque wrench to tighten the blade bolt to 60
ft-lb (82 N-m).
Important: A bolt torqued to 60 ft-lb (82 N-m) is
very tight. While holding the blade with a block
of wood, put your weight behind the ratchet or
wrench and tighten the bolt securely. This bolt is
very difficult to overtighten.
Cleaning under the Machine
Housing
Service Interval: After each use
WARNING
The machine may dislodge material from under the
machine housing.
•
Wear eye protection.
•
Stay in the operating position (behind the
handle) when the engine is running.
•
Do not allow bystanders in the area.
For best results, clean under the machine housing soon after
you have completed mowing.
1.
Lower the machine to its lowest cutting-height setting;
refer to Adjusting the Cutting Height (page 9).
2.
Move the machine onto a flat paved surface.
3.
With the engine running and the blade engaged, spray a
stream of water in front of the right rear wheel (Figure
49).
Figure 48
Note: The water will splash into the path of the blade,
cleaning out the clippings.
4.
When no more clippings come out, stop the water and
move the machine to a dry area.
5.
Run the engine with the blade engaged for a few
minutes to dry the housing to prevent it from rusting.
18
Store the machine in a cool, clean, dry place.
Preparing the Machine for
Storage
WARNING
Gasoline vapors can explode.
•
Do not store gasoline more than 30 days.
•
Do not store the machine in an enclosure near
an open flame.
•
Allow the engine to cool before storing it.
1.
On the last refueling of the year, add fuel stabilizer to
the fuel as directed by the engine manufacturer.
2.
Dispose of any unused fuel properly. Recycle it
according to local codes, or use it in your automobile.
Note: Old fuel in the fuel tank is the leading cause of
hard starting. Do not store fuel without stabilizer more
than 30 days, and do not store stabilized fuel more than
90 days.
3.
Run the machine until the engine stops from running
out of fuel.
4.
Start the engine again.
5.
Allow the engine to run until it stops. When you can
no longer start the engine, it is sufficiently dry.
6.
Disconnect the wire from the spark plug.
7.
Remove the spark plug, add 30 ml (1 oz) of oil through
the spark-plug hole, and pull the starter rope slowly
several times to distribute oil throughout the cylinder
to prevent cylinder corrosion during the off-season.
8.
Loosely install the spark plug.
9.
Tighten all nuts, bolts, and screws.
Folding the Handle
Upright Position
1.
Step on the foot pedal and hold it down (Figure 49).
Figure 49
2.
Move the handle to the upright position (Figure 50).
G020809
Figure 50
Forward Position
1.
With the handle in the upright position, step on the
foot pedal and hold it down.
2.
Move the handle all the way forward and loosen the
upper handle knob (Figure 51).
Figure 51
3.
To unfold the handle, refer to 1 Unfolding the Handle
(page 5).
19
Removing the Machine from
Storage
1.
Check and tighten all fasteners.
2.
Remove the spark plug and spin the engine rapidly
using the starter to blow excess oil from the cylinder.
3.
Install the spark plug and tighten it with a torque
wrench to 20 N-m (15 ft-lb).
4.
Perform any needed maintenance procedures; refer to
Preparing for Maintenance (page 14).
5.
Check the engine oil level; refer to Checking the Engine
Oil Level (page 9).
6.
Fill the fuel tank with fresh gasoline; refer to Filling the
Fuel Tank (page 8).
7.
Connect the wire to the spark plug.
20
International Distributor List
Distributor:
Country:
Phone Number:
Distributor:
Country:
Phone Number:
Agrolanc Kft
Hungary
36 27 539 640
Maquiver S.A.
Colombia
57 1 236 4079
Balama Prima Engineering Equip.
Hong Kong
852 2155 2163
Maruyama Mfg. Co. Inc.
Japan
81 3 3252 2285
B-Ray Corporation
Korea
82 32 551 2076
Mountfield a.s.
Czech Republic 420 255 704 220
Casco Sales Company
Puerto Rico
787 788 8383
Mountfield a.s.
Slovakia
420 255 704 220
Ceres S.A.
Costa Rica
506 239 1138
Munditol S.A.
Argentina
54 11 4 821 9999
CSSC Turf Equipment (pvt) Ltd.
Sri Lanka
94 11 2746100
Norma Garden
Russia
7 495 411 61 20
Cyril Johnston & Co.
Northern Ireland
44 2890 813 121
Oslinger Turf Equipment SA
Ecuador
593 4 239 6970
Cyril Johnston & Co.
Republic of Ireland
44 2890 813 121
Oy Hako Ground and Garden Ab Finland
358 987 00733
Equiver
Mexico
52 55 539 95444
Parkland Products Ltd.
New Zealand
64 3 34 93760
Femco S.A.
Guatemala
502 442 3277
Perfetto
Poland
48 61 8 208 416
ForGarder OU
Estonia
372 384 6060
Pratoverde SRL.
Italy
39 049 9128 128
G.Y.K. Company Ltd.
Japan
81 726 325 861
Prochaska & Cie
Austria
43 1 278 5100
Geomechaniki of Athens
Greece
30 10 935 0054
RT Cohen 2004 Ltd.
Israel
972 986 17979
Golf international Turizm
Turkey
90 216 336 5993
Riversa
Spain
34 9 52 83 7500
Guandong Golden Star
China
86 20 876 51338
Lely Turfcare
Denmark
45 66 109 200
Hako Ground and Garden
Sweden
46 35 10 0000
Solvert S.A.S.
France
33 1 30 81 77 00
Hako Ground and Garden
Norway
47 22 90 7760
Spypros Stavrinides Limited
Cyprus
357 22 434131
Hayter Limited (U.K.)
United Kingdom
44 1279 723 444
Surge Systems India Limited
India
91 1 292299901
Hydroturf Int. Co Dubai
United Arab Emirates 97 14 347 9479
T-Markt Logistics Ltd.
Hungary
36 26 525 500
Hydroturf Egypt LLC
Egypt
202 519 4308
Toro Australia
Australia
61 3 9580 7355
Irrimac
Portugal
351 21 238 8260
Toro Europe NV
Belgium
32 14 562 960
Irrigation Products Int'l Pvt Ltd.
India
0091 44 2449 4387
Valtech
Morocco
212 5 3766 3636
Jean Heybroek b.v.
Netherlands
31 30 639 4611
Victus Emak
Poland
48 61 823 8369
European Privacy Notice
The Information Toro Collects
Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you
to share certain personal information with us, either directly or through your local Toro company or dealer.
The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies
in your country.
BY SHARING YOUR PERSONAL INFORMATION WITH US, YOU ARE CONSENTING TO THE PROCESSING OF YOUR PERSONAL INFORMATION
AS DESCRIBED IN THIS PRIVACY NOTICE.
The Way Toro Uses Information
Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell
you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not
sell your personal information to any other company. We reserve the right to disclose personal information in order to comply with applicable laws and
with requests by the appropriate authorities, to operate our systems properly or for our own protection or that of other users.
Retention of your Personal Information
We will keep your personal information as long as we need it for the purposes for which it was originally collected or for other legitimate purposes
(such as regulatory compliance), or as required by applicable law.
Toro's Commitment to Security of Your Personal Information
We take reasonable precautions in order to protect the security of your personal information. We also take steps to maintain the accuracy and current
status of personal information.
Access and Correction of your Personal Information
If you would like to review or correct your personal information, please contact us by email at [email protected].
Australian Consumer Law
Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.
374-0269 Rev H
The Toro Warranty
Residential Products
and
The Toro GTS Starting Guarantee
Conditions and Products Covered
The Toro Company and its affiliate, Toro Warranty Company, pursuant
to an agreement between them, jointly promise to repair for the original
purchaser1the Toro Product listed below if defective in materials or
workmanship or if the Toro GTS (Guaranteed to Start) engine will not start
on the first or second pull, provided the routine maintenance required in
the Operator's Manual have been performed.
The following time periods apply from the date of purchase:
Products
Warranty Period
Walk Power Mowers
•Cast Deck
5 years Residential Use2
90 Days Commercial Use
•Engine
5 years GTS Guarantee,
Residential Use3
•Battery
2 years
•Steel Deck
2 years Residential Use2
30 Days Commercial Use
•Engine
2 years GTS Guarantee,
Residential Use3
TimeMaster Mowers
3 years Residential Use2
90 Days Commercial Use
•Engine
3 years GTS Guarantee,
Residential Use3
•Battery
2 years
Electric Hand Held Products
2 years Residential Use2
No Warranty for Commercial Use
Snowthrowers
•Single Stage
2 years Residential Use2
45 Days Commercial Use
•Engine
2 years GTS Guarantee,
Residential Use3
•Two Stage
3 years Residential Use2
45 Days Commercial Use
•Chute, chute deflector and
impeller housing cover
Lifetime (original owner only)5
Electric Snowthrowers
2 years Residential Use2
No Warranty for Commercial Use
All Ride-On Units Below
•Engine
See engine manufacturer's warranty4
•Battery
2 years Residential Use2
•Attachments
2 years Residential Use2
DH Lawn & Garden Tractors
2 years Residential Use2
30 Days Commercial Use
XLS Lawn & Garden Tractors
3 years Residential Use2
30 Days Commercial Use
TimeCutter
3 years Residential Use2
30 Days Commercial Use
TITAN Mowers
3 years or 240 hours5
•Frame
Lifetime (original owner only)6
1Original Purchaser means the person who originally purchased the Toro Product.
2Residential use means use of the product on the same lot as your home. Use at more than one
location is considered commercial use and the commercial use warranty would apply.
3The Toro GTS Starting Guarantee does not apply when the product is used commercially.
4Some engines used on Toro Products are warranted by the engine manufacturer.
5Whichever occurs first.
6Lifetime Frame Warranty - If the main frame, consisting of the parts welded together to form the
tractor structure that other components such as the engine are secured to, cracks or breaks in
normal use, it will be repaired or replaced, at Toro's option, under warranty at no cost for parts
and labor. Frame failure due to misuse or abuse and failure or repair required due to rust or
corrosion are not covered.
Warranty may be denied if the hour meter is disconnected, altered, or
shows signs of being tampered with.
Owner Responsibilities
You must maintain your Toro Product by following the maintenance
procedures described in the Operator's Manual. Such routine
maintenance, whether performed by a dealer or by you, is at your expense.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or
workmanship, follow this procedure:
1.
Contact your seller to arrange service of the product. If for any
reason it is impossible for you to contact your seller, you may contact
any Toro Authorized Distributor to arrange service. See attached
Distributor List.
2.
Bring the product and your proof of purchase (sales receipt) to
the servicing outlet. If for any reason you are dissatisfied with the
servicing outlet’s analysis or with the assistance provided, contact
us at:
Toro Customer Care Department, RLC Division
Toro Warranty Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
001–952–948–4707
Items and Conditions Not Covered
There is no other express warranty except for special emission system
coverage and engine warranty coverage on some products. This express
warranty does not cover the following:
•
Cost of regular maintenance service or parts, such as filters, fuel,
lubricants, oil changes, spark plugs, air filters blade sharpening
or worn blades, cable/linkage adjustments, or brake and clutch
adjustments
•
Components failing due to normal wear
•
Any product or part which has been altered or misused or neglected
and requires replacement or repair due to accidents or lack of proper
maintenance
•
Pickup and delivery charges
•
Repairs or attempted repairs by anyone other than an Authorized
Toro Service Dealer
•
Repairs necessary due to failure to follow recommended fuel
procedure (consult Operator's Manual for more details)
–
Removing contaminants from the fuel system is not covered
–
Use of old fuel (more than one month old) or fuel which contains
more than 10% ethanol or more that 15% MTBE
–
Failure to drain the fuel system prior to any period of non-use
over one month
•
Repairs or adjustments to correct starting difficulties due to the
following:
–
Failure to follow proper maintenance procedures or
recommended fuel procedure
–
Rotary mower blade striking an object
•
Special operational conditions where starting may require more than
two pulls:
–
First time starts after extended period of non-use over three
months or seasonal storage
–
Cool temperature starts such as those found in early spring and
late autumn
–
Improper starting procedures - if you are having difficulty starting
your unit, please check the Operator's Manual to ensure that
you are using the correct starting procedures. This can save an
unnecessary visit to an Authorized Toro Service Dealer.
General Conditions
The purchaser is covered by the national laws of each country. The rights
to which the purchaser is entitled with the support of these laws are not
restricted by this warranty.
374-0268 Rev F