Toro Z Master Series Setup Instructions

Kubota-Powered Z Master® Mowers for Australia Mowers Setup Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Use 1 No parts required – Remove parts from the crate. 2 No parts required – Check the tire pressure. 3 Rear wheels 2 Install the drive wheels. Roll bar, right section 1 Roll bar, left section 1 Roll bar, center section 1 Bolt, (3/8 x 1 inch) 8 Curved washer 8 Flange nut, (3/8 inch) 8 Bolt, (1/2 x 3–1/4 inch) 2 4 Flange nut, (1/2 inch) 2 Install the Rollover Protection System (ROPS). 5 No parts required – Add fuel to the machine. J-bolt 2 Wing nut 2 6 Hold down clamp 1 Install a battery 7 No parts required – Charge the battery. 8 Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.) 1 tube Check the machine for grease. 9 No parts required – Check the engine oil level. 10 No parts required – Prepare the side discharge chute. 11 No parts required – Check the machine before delivery to the customer. Operator’s Manual 1 Engine Owner’s Manual 1 Registration Card 1 Operator training material 1 12 Key 2 Delivering the machine to the customer. © 2009—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Register at www.Toro.com. Original Instructions (EN) Printed in the USA. All Rights Reserved

No Parts Required Procedure Remove the tires and the parts for the ROPS from the shipping crate. 2 Checking the Tire Pressure No Parts Required Procedure Pressure: 13 psi (90 kPa) Note: The front caster wheel is a semi-pneumatic tire and does not need to be checked. Check the air pressure in the drive tires. Figure 1 3 Raising the Machine Up and Installing the Drive Wheels Parts needed for this procedure: 2 Rear wheels Procedure 1. Remove the screws holding the right angle retaining plate to the crate. Figure 2 2. Raise the back of the machine up and support it with jack-stands. Figure 3 3. Remove the wheel nuts from both sides of the vehicle and remove the right angle retaining plate. Discard the screws and retaining plate. 2

and secure them with the wheel nuts previously removed. 5. Torque the wheel nuts to 95 ft-lb (128 N·m). 6. Remove the jack-stands. Figure 5 4 Installing the Roll Over Protection System Parts needed for this procedure: 1 Roll bar, right section 1 Roll bar, left section 1 Roll bar, center section 8 Bolt, (3/8 x 1 inch) 8 Curved washer 8 Flange nut, (3/8 inch) 2 Bolt, (1/2 x 3–1/4 inch) 2 Flange nut, (1/2 inch) Procedure 1. Loosely install the right and left roll bar section to the frame, with 8 bolts (3/8 x 1 inch), 8 curved washers, and 8 flange nuts (3/8 inch). Note: The curve washer cone must be installed toward the bolt head. Figure 6 2. Install the lanyard clips onto the long bolts (1/2 x 3-1/4 inch). Note: Make sure the bent tab points toward the head of the bolt. Figure 7 3. Lightly oil the ends of the center roll bar section. 4. Loosely install the center roll bar section using 2 bolts (1/2 x 3-1/4 inch) and 2 flange nuts (1/2 inch). Note: Make sure the bolts are installed from the outside of the roll bar. Note: Make sure the lanyard tab is installed as show and points forward. 3

it with the pins and hairpin cotter pins fastened to the lanyards Figure 9 6. Torque all lower fasteners, attached to the machine frame, to 30 ft-lb. 7. Tighten the center roll bar bolts (1/2 x 3-1/4 inch) so it rotates freely with some resistance. Note: No more than one thread should be exposed outside the nut. Figure 10 5 Adding Fuel to the Machine No Parts Required Procedure Add fuel to the machine before starting it. Refer to your Operator’s Manual. for the correct fuel and procedure. 4

Parts needed for this procedure: 2 J-bolt 2 Wing nut 1 Hold down clamp Procedure Purchase a 12V battery and install it into the machine. The engine requires a minimum of 540 CCA. Use the hardware included to install the new battery. Refer to Installing the Battery in the Operator’s Manual. 7 Charging the Battery No Parts Required Procedure Charging the battery produces gasses that can explode and cause serious injury. • Keep cigarettes, sparks and flames away from the battery. • Make sure the ignition switch is off. • Ventilate when charging or using the battery in an enclosed space. Important: Do not run the machine with the battery disconnected; electrical damage may occur to the engine. Charge the battery. Refer to the Operator’s Manual for instructions. Figure 11 8 Checking the Machine for Grease Parts needed for this procedure: 1 tube Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.) Procedure 1. Remove the belt covers as shown below. Figure 12 2. Check the tensioning arm for grease. 3. Check the grease for the three spindle bearings. If needed, add grease until it comes out of the lower seals. 4. Install the belt covers. 5

6. Check the grease for the PTO drive belt idler arm. Figure 14 9 Checking the Engine Oil Level No Parts Required Procedure Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking Oil Level in Operator’s Manual. 10 Checking the Side Discharge Chute No Parts Required Procedure If there are plastic ties holding the side discharge chute up, remove them and lower the chute into place. An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury or death. Also, contact with the blade could occur. Never operate the lawn mower with the grass deflector removed unless you install a cover plate, a mulch plate, or a grass chute and catcher. 1. Make sure the L end of spring is installed behind the deck edge before installing the bolt as shown in Figure 15. 2. Place the J hook end of spring around grass deflector (Figure 15). Important: The grass deflector must be free to rotate with downward tension. Lift the deflector up to the full open position and ensure that it rotates freely,without binding into the full down position. 6

behind deck edge before installing bolt 2. Spring 5. Deck edge 3. J hook end of spring 7

No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures. Initial Check Procedure Check the tire pressure. Check the level of the mower. Check that all mower spindles are greased. Check the engine oil level. Check the hydraulic fluid level. Check ROPS is secure. On liquid cooled machines, check the level of the coolant in the radiator and overflow bottle. Check the adjustment of the parking brake. Ensure that the machine tracks correctly; refer to the Operator’s Manual for the adjustment procedure. Check the safety interlock system; refer to the Operator’s Manual. Ensure that the PTO works. Check all fasteners you installed to ensure that they are tight. When you finish setting up the machine, sign and date in the space provided below: Signature: Date: 8

Parts needed for this procedure: 1 Operator’s Manual 1 Engine Owner’s Manual 1 Registration Card 1 Operator training material 2 Key Procedure At delivery, Fill in the model and serial number and complete the items listed in the following table and initial each when finished. Model No. Serial No. 9

Fuel tank caps Oil fill cap/ Oil dipstick Engine oil filter Engine oil drain Fuel filters Air filter Radiator coolant Hydraulic fluid reservoir Hydraulic filter Battery Ignition switch Throttle lever Glow plug light and switch Power take off switch (PTO) Motion control levers Parking brake Mower height-of-cut Lift assist lever Z Stand® (Only on International machines) Adjustable seat Hydraulic bypass valves Rollover Protection System (ROPS) Mower deck flow baffle Refer to theOperator’s Manual to point out safety procedures, operation, and maintenance procedures. Review the warranty statement as shown in the Operator’s Manual. Describe the post sale service procedures for your store. Assist the customer in filling out and mailing the registration card or register online at www.Toro.com Make sure that the customer receives the Operator’s Manual, Engine Owner’s Manual, Set Up Instructions, and operator training material. Make sure the customer knows the Parts Catalog is available at www.Toro.com Assist the customer in loading the mower. Note: When you, the dealer representative, have finished delivering the machine to the customer, sign and date in the space provide below and keep a copy of this page for dealer records. Signature: Date: Signature: Date: 10