Toro Z334 Z Master Setup Instructions
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Form No. 3357-761 Rev A
Z334 or Z340 Z Master® Mowers
Model No. For all Z334 or Z340 International Z Master Mowers
Setup Instructions
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
Description
Qty.
Use
1
No parts required
–
Remove the machine from the
crate.
Bolt (3/8 x 1 inch)
1
2
Nut (3/8 inch)
1
Install the seat lanyard.
Right control lever
1
Left control lever
1
Bolt (3/8 x 1 inch) (2 are assembled)
4
3
Curved washer (3/8 inch) (2 are
assembled)
4
Install the motion control levers.
4
No parts required
–
Adding fuel to the machine.
5
No parts required
–
Charge the battery.
6
Number 2 general purpose lithium
base or molybdenum base grease.
(Purchase separately.)
1 tube
Check the machine for grease.
7
No parts required
–
Check the engine oil level.
8
No parts required
–
Prepare the side discharge chute.
9
No parts required
–
Check the hydraulic oil.
10
No parts required
–
Check the machine before delivery
to the customer.
Operator’s Manual
1
Parts Catalog
1
Engine Owner’s Manual
1
Registration Card
1
Safety Video
1
11
Key
2
Delivering the machine to the
customer.
© 2006—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com.
Original Instructions (EN)
Printed in the USA.
All Rights Reserved
Removing the Machine from
the Crate
No Parts Required
Procedure
1. Remove the straps holding the machine to the
crate.
2. Check the air pressure in the rear tires.
Pressure: 13 psi (90 kPa)
Figure 1
Note: There is no valve stem located in the
front tires, it is a semi-pneumatic tire and does
not need to be checked.
Step
2
Installing the Seat Lanyard
Parts needed for this step:
1
Bolt (3/8 x 1 inch)
1
Nut (3/8 inch)
Procedure
1. Remove the nut, washer, and bolt from the
lanyard.
2. Tilt the seat forward and align the lanyard to
the hole in the seat base.
3. Install the lanyard to the seat base with a bolt
(3/8 x 1 inch) and nut (3/8 inch).
4. Tilt the seat down.
Figure 2
1.
Seat base
3.
Nut (3/8 inch)
2.
Bolt (3/8 x 1 inch)
4.
Lanyard
5. Check the pump drive belt idler arm for grease
before installing the seat retainer. Refer to Step
6, Checking the Machine for Grease, on page 4.
6. Install seat retainer bracket to hold down the
seat.
2
Seat retainer bracket
Step
3
Installing the Motion
Control Levers
Parts needed for this step:
1
Right control lever
1
Left control lever
4
Bolt (3/8 x 1 inch) (2 are assembled)
4
Curved washer (3/8 inch) (2 are assembled)
Procedure
Note: There are two control lever height options
available. Install the control lever in the top two
holes for the high position and the bottom two
holes for the low position.
1. Remove the bottom bolt (3/8 x 1 inch) and
curved washer (3/8 inch) from the motion
control lever. Loosen the upper bolt (3/8 x
1 inch) and curved washer (3/8 inch) that are
installed in the posts.
2. Position the lever so the bottom hole aligns
with the hole in the control arm shaft. Loosely
install the control levers to the outside of the
posts.
3. Raise the levers to the neutral position and align
them by sliding them forward or backward and
tighten the bolts.
4. If the ends of the levers hit against each when
rotated into the drive position, move them to
the neutral position and carefully bend them
outward.
5. Move them back to the drive position and
check for clearance.
6. Repeat if necessary.
Figure 4
Figure 5
3
Adding Fuel to the Machine
No Parts Required
Procedure
Note: Make sure both fuel tanks are half full
when first starting the machine. This will prevent
air getting into the fuel system and causing starting
problems.
Add fuel to the machine before starting it. Refer
to your Operator’s Manual. for the correct fuel and
procedure.
Step
5
Charging the Battery
No Parts Required
Procedure
Charging the battery produces gasses that
can explode and cause serious injury.
•
Keep cigarettes, sparks and flames away
from the battery.
•
Make sure the ignition switch is off.
•
Ventilate when charging or using the
battery in an enclosed space.
Important: Do not run the machine with
the battery disconnected; electrical damage
may occur to the engine.
Charge the battery. Refer to the Operator’s Manual
for instructions.
Figure 6
Step
6
Checking the Machine for
Grease
Parts needed for this step:
1 tube
Number 2 general purpose lithium base
or molybdenum base grease. (Purchase
separately.)
Procedure
1. Tilt the seat forward.
2. Check the deck lift pivots for grease.
3. Check the pump drive belt idler arm for grease.
4
Checking the Engine Oil
Level
No Parts Required
Procedure
Before you start the engine and use the machine,
check the oil level in the engine crankcase; refer to
Checking Oil Level in Operator’s Manual.
Step
8
Preparing the Side
Discharge Chute
No Parts Required
Procedure
1. Remove the plastic tie holding the side
discharge chute up and lower the chute into
place.
2. Check the spring at the discharge chute to
ensure proper operation.
Figure 8
Step
9
Checking the Hydraulic Oil
No Parts Required
Procedure
1. Start the engine and drive the machine forward
and backward for a few minutes to allow any
extra air to purge out of the hydraulic system.
2. Position the machine on a level surface.
3. Disengage the PTO, move the motion control
levers to the neutral locked position, and set
the parking brake.
5
4. Stop the engine, remove the key, and wait for
all moving parts to stop before leaving the
operating position.
5. Check the expansion tank behind the seat and
if necessary add hydraulic oil to the cold line
on the side of the tank.
6. Replace the tank cap, but do not overtighten.
Figure 9
1.
Cap
3.
Cold uid level-full
2.
Hot uid level-full
6
Checking the Machine Before Delivery to the Customer
No Parts Required
Procedure
Before delivering the machine to the customer, ensure that you perform or have performed the
procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual
for instructions on performing these procedures.
Initial
Check Procedure
Check the tire pressure.
Check the level of the mower.
Check the engine oil level.
Check the hydraulic uid level.
Check the operation of the parking brake.
Ensure that the machine tracks correctly; refer to the Operator’s Manual for the adjustment
procedure.
Check the safety interlock system; refer to the Operator’s Manual.
Ensure that the PTO works.
Check all fasteners you installed to ensure that they are tight.
When you finish setting up the machine, sign and date in the space provided below:
Signature:
Date:
7
Delivering the Machine to the Customer
Parts needed for this step:
1
Operator’s Manual
1
Parts Catalog
1
Engine Owner’s Manual
1
Registration Card
1
Safety Video
2
Key
Procedure
At delivery, complete the items listed in the following table and initial each when finished.
Model No.
Serial No.
8
Show the customer where the following features are located and how
they function:
Fuel tank caps
Oil ll cap/ Oil dipstick
Engine oil lter
Engine oil drain
Fuel lters
Air lter
Hydraulic uid reservoir
Hydraulic lters
Battery
Ignition switch
Throttle lever
Choke lever
Power take off switch (PTO)
Motion control levers
Parking brake
Mower height-of-cut
Adjustable seat
Hydraulic bypass valves
Refer to theOperator’s Manual to point out safety procedures, operation,
and maintenance procedures.
Review the warranty statement as shown in the Operator’s Manual.
Describe the post sale service procedures for your store.
Assist the customer in lling out and mailing the registration card or
register online at www.Toro.com
Make sure that the customer receives the Operator’s Manual, Parts Catalog,
and Engine Owner’s Manual, Set Up Instructions, and safety video.
Assist the customer in loading the mower.
Note: When you, the dealer representative, have finished delivering the machine to the customer, sign
and date in the space provide below and keep a copy of this page for dealer records.
Signature:
Date:
Signature:
Date:
9