Philips MC230 Service Manual
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TABLE OF CONTENTS
Page
Location of pc boards & Version variations ................1-2
Technical Specifications .............................................1-3
Measurement setup ....................................................1-4
Service Aids, Safety Instruction, etc...........................1-5
Disassembly Instructions & Service positions .............. 2
Service Test Programs ...............................................3-1
Set Block diagram ......................................................4-1
Set Wiring diagram .....................................................5-1
Power Board .................................................................. 6
Key Board ...................................................................... 7
Main Board .................................................................... 8
Display Board ................................................................ 9
Set Mechanical Exploded view & parts list ................. 10
© Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by SL 0427 Service Audio
Printed in The Netherlands
Subject to modification
Micro System
3141 785 30020
Version 1.0
MC235/37
LOCATION OF PRINTED CIRCUIT BOARDS
/21 /22
/25 /30 /37
Aux in / CDR in
x x
x x x
Line Out
Video Out
Surround Out
Subwoofer Out
Power Booster Out
Digital Out
Digital in
Matrix Surround
RDS
x x
News
x x
Dolby Pro Logic (DPL)
Incredible Surround
Karaoke Features
Voltage Selector
x
ECO Power Standby (LCD Display Off)
x
x
ECO6 Tuner Board - Systems Non-Cenelec
x
x x
ECO6 Tuner Board - Systems Cenelec
x
x
USB PC LINK
VERSION VARIATIONS:
Type /Versions: MC230 MC235
Features &
Board in used:
SPEAKER BOARD
POWER BOARD
DISPLAY BOARD
KEY_A BOARD
MAIN BOARD
KEY_B BOARD
HEADPHONE BOARD
KEY_C BOARD
FM/AM BOARD
Mains voltage : 120/240V ± 15% Switchable for /21
120V ± 10% for /37
230V ± 10% for /22/25
240V ± 10% for /30
Mains frequency: 50/60Hz
Clock accuracy
: < 4 seconds per day
Dimension centre unit : 250 x 245 x 96 (mm)
Power consumption
Active
: 15W for /21/22/25/37/30
Standby
: < 6W (DEMO mode off)
ECO Power Standby
: < 1W for /22/25
TUNER:
FM
Tuning range
: 87.5-108MHz
Grid
: 50kHz
100kHz for /21/37
IF frequency
: 10.7MHz ± 20kHz
Aerial input
: 75 Ω coaxial
300 Ω for /37
Sensitivity at 26dB S/N
: < 22dBf
Selectivity at 300kHz bandwidth
: > 33dB
Image rejection
: > 20dB [> 25dB]
Distortion at RF=1mV, dev. 75kHz
: < 3%
-3dB Limiting point
: < 23.5dB
Crosstalk at RF=1mV, dev. 40kHz
: > 26dB
MW
Tuning range
: 531-1602kHz
530-1700kHz for /21/37
Grid
: 9kHz
10kHz for /21/37
IF frequency
: 450kHz ± 1kHz
Aerial input
: Frame aerial 18.1µH
Sensitivity at 26dB S/N
: < 4.0mV/M
[> 3.25mV/M]
Selectivity at 300kHz bandwidth
: > 20dB
IF rejection
: > 24dB
Image rejection
: > 20dB [> 28 dB]
Distortion at RF=50mV, M=80%
: < 5%
AMPLIFIER:
Output power
L & R
: 2 x 5W FTC (4Ω, 1kHz, 10% THD)
Frequency response within -3dB
: 60Hz-14kHz
Digital Sound Control (DSC)
: Jazz / Rock / Pop / Classic
Dynamic Bass Boost (DBB)
: Jazz / Rock / Pop / Classic
Input sensitivity
Aux in (at 1kHz) : 500mV at 600 Ω
Output sensitivity
Headphone output at 32 ohm : 15mW ± 2dB (Max. vol.)
COMPACT DISC:
Frequency response within ± 3dB : 63Hz - 14kHz
Output level (in Vrms)
: 500mV, Zout = 100Ω
Signal/Noise ratio (A-weighted): > 67dBA
Distortion at 1kHz
: < 0.02%
Channel unbalance at 1kHz
: < ±2dB
Channel separation at 1kHz
: > 30dB
Emphasis
: 15/50 µS (switched
automatically by CD10)
THD Noise(1kHz)
: < 1.5%
Outband Attenuation
: > 35dB
[....]
Values indicated are for /22/25 only.
Use Universal Test Cassette CrO2
SBC419 4822 397 30069
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
or Universal Test Cassette Fe
SBC420 4822 397 30071
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
CD
Use Audio Signal Disc
(replaces test disc 3)
SBC429 4822 397 30184
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
S/N and distortion meter
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
Tuner AM (MW,LW)
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
RF Generator
e.g. PM5326
Ri=50Ω
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Ri=50Ω
Tuner FM
MEASUREMENT SETUP
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20 ......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423
Cassette:
SBC419 Test cassette CrO2 ................................. 4822 397 30069
SBC420 Test cassette Fe ..................................... 4822 397 30071
MTT150 Dolby level 200nWb/M ............................ 4822 397 30271
Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc ...................................... 4822 395 10216
ESD Equipment:
Anti-static table mat - large 1200x650x1.25mm ... 4822 466 10953
Anti-static table mat - small 600x650x1.25mm ..... 4822 466 10958
Anti-static wristband .............................................. 4822 395 10223
Connector box (1MΩ) ............................................ 4822 320 11307
Extension cable
(to connect wristband to conn. box) .................. 4822 320 11305
Connecting cable
(to connect table mat to conn. box) .................. 4822 320 11306
Earth cable (to connect product to mat or box) .... 4822 320 11308
Complete kit ESD3
(combining all above products) ......................... 4822 320 10671
Wristband tester .................................................... 4822 344 13999
1-5
HANDLING CHIP COMPONENTS
Invisible laser radiation when open.
Avoid direct exposure to beam.
S
Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.
SF
Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK
Advarse !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.
F
"Pour votre sécurité, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".
GB
WARNING
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
F
ATTENTION
Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
NL
WAARSCHUWING
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
I
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol
! .
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.
Less composants de sécurité sont marqués
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
! markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground to
assure no shock hazard exist. The leakage current must not exceed
0.5mA.
PREPARATIONS AND CONTROLS
1-7
Preparations
Rear connections
The type plate is located at the rear of the
system.
A Power
Before connecting the AC power cord to the
wall outlet, ensure that all other connections
have been made.
– If your system is equipped with a Voltage
Selector, set the VOLTAGE SELECTOR to the
local power line voltage.
WARNING!
– For optimal performance, use only the
original power cable.
– Never make or change any connections
with the power switched on.
To avoid overheating of the system, a safety
circuit has been built in. Therefore, your
system may switch to Standby mode
automatically under extreme conditions. If
this happens, let the system cool down
before reusing it (not available for all versions).
B Antennas Connection
Connect the supplied MW loop antenna and FM
antenna to the respective terminals. Adjust the
position of the antenna for optimal reception.
MW Antenna
Position the antenna as far as possible from a TV,
VCR or other radiation source.
MW loop
antenna
FM wire antenna
AC power cord
Speakers
(right)
Speakers
(left)
NOT FOR ALL
VERSIONS
VOLTAGE
SELECTOR
110V-
127V
220V-
240V
FM Antenna
For better FM stereo reception, connect an
outdoor FM antenna to the FM AERIAL (FM
ANTENNA) terminal.
C Speakers Connection
Front Speakers
Connect the speaker wires to the SPEAKERS
terminals, right speaker to "RIGHT" and left
speaker to "LEFT", colored (marked) wire to
"+" and black (unmarked) wire to "-".
Fully insert the stripped portion of the speaker
wire into the terminal as shown.
Notes:
– For optimal sound performance, use the
supplied speakers.
– Do not connect more than one speaker to any
one pair of +/- speaker terminals.
– Do not connect speakers with an impedance
lower than the speakers supplied. Please refer to
the SPECIFICATIONS section of this manual.
Optional connection
The optional equipment and connecting cords
are not supplied. Refer to the operating
instructions of the connected equipment for
details.
Connecting other equipment to your
system
Connect the audio left and right OUT terminals
of a TV, VCR, Laser Disc player, DVD player or
CD Recorder to the AUX-IN terminals.
Note:
– If you are connecting equipment with a mono
output (a single audio out terminal), connect it to
the AUX left terminal. Alternatively, you can use a
“single to double” cinch cable (the output sound
still remain mono).
Before using the remote control
1
Pull out the plastic protective sheet.
2
Select the source you wish to control by
pressing one of the source select keys on the
remote control (for example CD, TUNER).
3
Then select the desired function (for example
ÉÅ , í , ë).
plastic
protective
sheet
Replacing battery (lithium
CR2025) into the remote control
1
Pull out the knob A slightly to the left.
2
Pull out the battery compartment B .
3
Replace a new battery and fully insert the
battery compartment back to the original
position.
CAUTION!
Batteries contain chemical substances, so
they should be disposed off properly.
Preparations
PREPARATIONS AND CONTROLS
1-8
)
1
3
4
6
7
8
9
5
!
0
2
1
!
7
0
8
*
%
@
3
#
$
&
^
(
5
Controls
Controls on the system and
remote control
1 STANDBY-ON/ ECO POWER
–
switches the system on or to Eco Power standby.
2 Display
–
shows the status of the system.
3 OPEN • CLOSEç
–
opens/ closes the CD door.
4 IR
–
remote sensor
5 VOLUME (3 / 4 ) (+/-)
–
adjusts the volume level.
6 CD Door
7 Mode Selection
SEARCH/ TUNE (à / á)
for TUNER ........ tunes to a station
for CD ................. fast searches back and forward
within a track/ CD.
STOP 9............ stops CD playback or erase a
CD programme.
PLAYÉÅ ...... starts or interrupts playback.
PRESET (¡ / ™)
for TUNER ........ selects a preset radio station.
for CD ................. skips to the beginning of a
current track/ previous/
subsequent track
8 DBB (Dynamic Bass Boost)
–
enhances the bass.
9 BAND
–
selects a waveband.
0 PROGRAM
for CD ................. programmes tracks and reviews
the programme.
for TUNER ........ programmes tuner stations.
! SOURCE
–
selects the respective sound source for CD/
TUNER/ AUX.
@ CLOCK SET
–
sets the clock function.
–
views the clock.
# TIMER
–
activates/ deactivates or sets the timer function
$ SLEEP
–
activates/deactivates or selects the sleeper time.
% DSC (Digital Sound Control)
–
selects sound characteristics: ROCK/ JAZZ/
POP/ CLASSIC.
Notes for remote control:
– First select the source you wish to control
by pressing one of the source select keys on
the remote control (for example CD,
TUNER).
– Then select the desired function (for
example ÉÅ, ¡ , ™).
^ RDS.NEWS
–
activates RDS news and Traffic Announcement.
–
for tuner, displays RDS information.
& MUTE
–
interrupts and resumes sound reproduction.
* REPEAT
–
repeats a track/ CD programme/ entire CD.
( SHUFFLE
–
plays CD tracks in random order.
)
–
connects headphones
PREPARATIONS AND CONTROLS
1-9
Important notes for users in the
U.K.
Mains plug
This apparatus is fitted with an approved 13
Amp plug. To change a fuse in this type of plug
proceed as follows:
1
Remove fuse cover and fuse.
2
Fix new fuse which should be a BS1362 5 Amp,
A.S.T.A. or BSI approved type.
3
Refit the fuse cover.
If the fitted plug is not suitable for your socket
outlets, it should be cut off and an appropriate
plug fitted in its place.
If the mains plug contains a fuse, this should
have a value of 5 Amp. If a plug without a fuse
is used, the fuse at the distribution board
should not be greater than 5 Amp.
Note: The severed plug must be disposed of to
avoid a possible shock hazard should it be
inserted into a 13 Amp socket elsewhere.
How to connect a plug
The wires in the mains lead are coloured with
the following code: blue = neutral (N),
brown = live (L).
¶
As these colours may not correspond with the
colour markings identifying the terminals in
your plug, proceed as follows:
– Connect the blue wire to the terminal
marked N or coloured black.
– Connect the brown wire to the terminal
marked L or coloured red.
– Do not connect either wire to the earth
terminal in the plug, marked E (or e) or
coloured green (or green and yellow).
Before replacing the plug cover, make certain
that the cord grip is clamped over the sheath
of the lead - not simply over the two wires.
Copyright in the U.K.
Recording and playback of material may
require consent. See Copyright Act 1956 and
The Performer’s Protection Acts 1958 to 1972.
Norge
Typeskilt finnes på apparatens underside.
Observer: Nettbryteren er sekundert
innkoplet. Den innebygde netdelen er
derfor ikke frakoplet nettet så lenge
apparatet er tilsluttet nettkontakten.
For å redusere faren for brann eller elektrisk
støt, skal apparatet ikke utsettes for regn eller
fuktighet.
Italia
DICHIARAZIONE DI CONFORMITA’
Si dichiara che l’apparecchio MC230, MC235
Philips risponde alle prescrizioni dell’art. 2
comma 1 del D.M. 28 Agosto 1995 n. 548.
Fatto a Eindhoven
Philips Consumer Electronics
Philips, Glaslaan 2
5616 JB Eindhoven, The Netherlands
CAUTION
Use of controls or adjustments or
performance of procedures other than
herein may result in hazardous
radiation exposure or other unsafe
operation.
VAROITUS
Muiden kuin tässä esitettyjen
toimintojen säädön tai asetusten
muutto saattaa altistaa vaaralliselle
säteilylle tai muille vaarallisille
toiminnoille.
PREPARATIONS AND CONTROLS
WARNING
Under no circumstances should you try to repair the system yourself, as this will invalidate the
warranty. Do not open the system as there is a risk of electric shock.
If a fault occurs, first check the points listed below before taking the system for repair. If you
are unable to remedy a problem by following these hints, consult your dealer or Philips for help.
Problem
Solution
CD OPERATION
“NO DISC” is displayed.
–
Insert a disc.
–
Check if the disc is inserted upside down.
–
Wait until the moisture condensation at the lens
has cleared.
–
Replace or clean the disc, see “Maintenance”.
–
Use a finalised CD-RW or CD-R.
RADIO RECEPTION
Radio reception is poor.
–
If the signal is too weak, adjust the antenna or
connect an external antenna for better reception.
–
Increase the distance between the Micro HiFi
System and your TV or VCR.
GENERAL
The system does not react when buttons
–
Remove and reconnect the AC power plug and
are pressed.
switch on the system again.
Sound cannot be heard or is of poor
–
Adjust the volume.
quality.
–
Disconnect the headphones.
–
Check that the speakers are connected correctly.
–
Check if the stripped speaker wire is clamped.
The left and right sound outputs are
–
Check the speaker connections and location.
reversed.
The remote control does not function
–
Select the source (CD or TUNER, for example)
properly.
before pressing the function button (ÉÅ,í,
ë).
–
Reduce the distance between the remote control
and the system.
–
Insert the battery with its polarities
(+/– signs) aligned as indicated.
–
Replace the battery.
–
Point the remote control directly toward
IR sensor on the front of the system.
The timer is not working.
–
Set the clock correctly.
–
Press TIMER to switch on the timer.
The Clock/Timer setting is erased.
–
Power has been interrupted or the power cord
has been disconnected. Reset the clock/timer.
Troubleshooting
Dismantling of the Rear Portion
1) Remove 11 screws A and B as indicated to remove the
Rear Cabinet.
2) Remove 2 screws C as indicated to loosen the Speaker
Wire Holder.
3) Remove 2 screws D as indicated to loosen the Speaker
Board .
4) Remove 2 screws E as indicated to loosen the AUX IN
jack.
DISMANTLING INSTRUCTIONS
2-1
2-1
Figure 1
Figure 2
1) Loosen 3 screws G each to remove the CD Mechanism
Holder Bracket.
2) Loosen 7 screws F1 and F2 as indicated to remove the
Main Board.
3) Remove 3 screws H as indicated to loosen the Gear Motor
Module.
4) Loosen 4 screws I (see Figure 3) to remove the Key_C
Board.
5) Loosen 2 screws J (see Figure 3) to remove the Display
Board.
Figure 6
Figure 4
Figure 3
Dismantling of the Front Boards and CD Door
6) Loosen 4 screws K (see Figure 3) to remove the Key_B
Board.
7) Loosen 8 screws L (see Figure 3) to remove the Key_A
Board.
8) Loosen 8 screws M (see Figure 3) to remove the Door Eject
Lever Bracket Right/Left, then remove CD door.
Repair Hints & Service Positions
Note: The flex cables are very fragile, care should be taken
not to damage them during repair. After repair, be
very sure that the flex cables are inserted properly
into the flex sockets before encasing, otherwise faults
may occurs.
Service position A
Service position C
Service position B
Figure 5
SERVICE TEST PROGRAM
Y
N
Y
N
PROGRAM
Button pressed?
PROGRAM
Button pressed?
ERASE THE�
EEPROM
Display shows "EP CLR"
COMPACT DISC�
TEST
KEY
NEXT
PREV
STOP
PLAY
DISPLAY
MESSAGE
-
-
-
-
-
�
-
-
-
-
ACTION
Disc motor turns clockwise, motor power 50%.
Disc motor turns counter clockwise, motor power 50%
Slide moves outside.
Slide moves inside.
Exit to main menu.
Enter focus servo test.
OKAY
ERROR
MOTOR 1
MOTOR 2
SLE OUT
SLE IN
FOCUS
Note : Disc should be available on the tray before entering the Service Test Mode.
VOLUME+
Button pressed?
Button pressed?
Y
N
N
Y
Display shows
"Key"
KEY
TEST
Any
Button pressed?
N
Main Set Key
STANDBY-ON
OPEN*CLOSE
SOURCE-
DBB
BAND
PROGRAM
DISPLAY
32
29
11
17
10
14
18
19
20
24
23
Table 1
Y
N
Y
N
Y
N
VOLUME-
Button pressed?
VOLUME-
Button pressed?
STOP�
Button pressed?
DISPLAY
TEST
Display shows all display �
segments and switch all�
LEDs on.
Display shows alternate �
display segments & switch�
alternate LEDs on.
To start service test program
PLAY & SOURCE
depressed while
plugging in the mains cord
Display shows the
ROM version
"VER XXX"
(Main menu)
VER refers to Version
XXX refers to Software version number of the uProcessor
(counting up from 010 to 999)
PLAY�
�
VOLUME+
VOLUME-
PREVIOUS( )
NEXT (
)
The corresponding codes �
according to Table 1 will be �
displayed
STOP
12
13
-
-
-
-
R-C Key
POWER
CD
TUNER
AUX
OPEN*CLOSE
DBB
DISPLAY
12
63
63
63
45
70
52
50
33
32
"VER XXX"
VOL+
VOL-
PREVIOUS( )
NEXT ( )
42
38
PROG
REPEAT
SHUFFLE
PLAY
STOP
CLOCK SET
TIMER
SLEEP
89
MUTE
RDS * NEWS
15
13
17
16
53
26
29
36
REMOTE CONTROL�
KEY TEST
Note : In Key test mode, if a key on the remote control is pressed,�
the display shows its corresponding code in track area.
Exit to main menu
REMARK
SET BLOCK DIAGRAM
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TABLE OF CONTENTS
Circuit Diagram ................................................................ 6-2
PCB Layout ....................................................................6-3
6-1
6-1
TABLE OF CONTENTS
Circuit Diagram ........................................................................... 8-2
Layout Diagram-Component ...................................................... 8-3
Layout Diagram-SMD ................................................................. 8-3
Layout Diagram-Component ...................................................... 8-4
Layout Diagram-SMD ................................................................. 8-4
7-1
LAYOUT DIAGRAM - KEY_A BOARD
COMPONENT SIDE
7-3
7-3
LAYOUT DIAGRAM - KEY_B BOARD
COMPONENT SIDE
LAYOUT DIAGRAM - KEY_A BOARD
SMD SIDE
LAYOUT DIAGRAM - KEY_B BOARD
SMD SIDE
TABLE OF CONTENTS
IC Block Diagram.......................................................................8-1
Circuit Diagram-Main Part ........................................................... 8-2
Component Layout - Main PCB .................................................. 8-3
SMD Layout - Main PCB ............................................................... 8-4
Layout - Headphone PCB .......................................................8-5
IC Block Diagram..........................................................................................8-5
8-1
SOUND FADER CONTROL CIRCUIT
TEA6321
HEADPHONE PCB - TOP LAYOUT
8-5
8-5
HEADPHONE PCB - BOTTOM LAYOUT
FLASH MICROCONTROLLER
P89C60X2/P89C61X2--BLOCK DIAGRAM
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TABLE OF CONTENTS
Circuit Diagram ........................................................................... 9-2
Layout Diagram-Component ...................................................... 9-3
Layout Diagram-SMD ................................................................. 9-3
9-1
SELF-TAPPING SCREW TA/KH 1.4x3.5 mm
5
8
SELF-TAPPING SCREW TA/KH 2.6x8mm
12
17
HARDEN SCREW BTTB 2x8 MC
19
19
HARDEN SCREW BTTB 2.6x8mm MC
28
1
SELF-TAPPING SCREW TB/WH 3x6mm
36
1
SELF-TAPPING SCREW TA/WH 2.6x6 mm
38
2
MACHINE SCREW MS/BH 3x4 mm
41
14
HARDEN SCREW BTTB 3x12 AB
43
2
SELF-TAPPING SCREW TA/WH 3x12mm
48
1
SCREW TA/BWH 3x10mm (HD:12mm)
51
2
NUT ID:3 OD:5.5 T:2.3mm
59
2
MACHINE SCREW MS/KH 3x8mm HD 5mm
61
4
SELF-TAPPING SCREW TA/WH 3x10mm(H D:10mm)
63
2
HARDEN SCREW TT/PH 3x4
69
9
HARDEN SCREW BTTB 3x8mm AB
71
2
SELF-TAPPING SCREW TB/KH 3x8 HD 5mm
72
MC230 SCREW LIST
MECHANICAL & ACCESSORIES PARTSLIST
001
9940 000 00303
CD DOOR LENS /22/25
9940 000 00512
AC CORD BS PLUG 2M /25
001
9940 000 00595
CD DOOR LENS /21/30
9940 000 00593
AC CORD SAA APP 2M /30
001
9940 000 00599
CD DOOR LENS /37
002
9940 000 00292
CD DOOR COVER -LEFT
003
9940 000 00293
CD DOOR COVER -RIGHT
004
9940 000 00304
CONTROL PANEL LENS /22/25/37
004
9940 000 00596
CONTROL PANEL LENS /21/30
006
9940 000 00289
FRONT CABINET /22/25
006
9940 000 00318
FRONT CABINET /37
006
9940 000 00591
FRONT CABINET /21/30
007
9940 000 00305
SENSOR LENS
008
9940 000 00297
POW CD OPEN BUTT /22/25
008
9940 000 00321
POW CD OPEN BUTT /21/30/37
009
9940 000 00298
VOL +/- BUTTON /22/25
009
9940 000 00322
VOL +/- BUTTON /21/30/37
011
9940 000 00279
CD MECHANISM TPP381
012
9940 000 00287
SHOCK ABSORBER
013
9940 000 00288
SHOCK ABSORBER
014
9940 000 00302
FUNCTION BUTTON /22/25
014
9940 000 00324
FUNCTION BUTTON /21/30/37
016
9940 000 00299
FUNC BUTTON S/P /22/25
016
9940 000 00323
FUNC BUTTON S/P /21/30/37
017
9940 000 00589
DRIVE BELT (DIA:38X1MM)
018
9940 000 00296
DRIVER PULLEY GEAR
019
9940 000 00295
IDLER GEAR
Note: Only these parts mentioned in the list are normal
021
9940 000 00294
DRIVING GEAR
normal service parts.
022
9940 000 00286
MOTOR 5V
023
9940 000 00278
TRANSFORMER 230V /22/25
023
9940 000 00316
TRANSFORMER 120V /37
023
9940 000 00597
H/TRANSFORMER 120/230V /21
023
9940 000 00598
H/TRANSFORMER 240V /30
024
9940 000 00284
RUBBER FOOT
026
9940 000 00291
REAR CABINET /22/25/30
026
9940 000 00319
REAR CABINET (94V2) /37
026
9940 000 00592
REAR CABINET /21
027
9940 000 00283
SPEAKER HOLDER
028
9940 000 00307
SPEAKER WIRE HOLDER
029
9940 000 00306
STAND UNIT
031
9940 000 00243
AM/FM ANT ASS'Y /21/22/25/30
031
9940 000 00308
AM/FM ANT ASS'Y /37
9940 000 00246
REMOTE CONTROL UNIT
9940 000 00247
SPEAKER BOX UNIT (LEFT)
9940 000 00309
SPEAKER BOX UNIT (LEFT) /37
9940 000 00248
SPEAKER BOX UNIT (RIGHT)
9940 000 00311
SPEAKER BOX UNIT (RIGHT)/37
9940 000 00282
AC CORD VDE APP 2M /21/22
9940 000 00317
AC CORD CUL APP 6FT /37
!
!
!
!
!
!
!
!
ELECTRICAL PARTSLIST
AUX�
9940 000 00281�
RCA JACK BD 2P�
U601�
9940 000 00366�
IC TEA6321�
CF1�
9940 000 00245�
BAND PASS FILTER�
U602�
9940 000 00249�
IC (ROHM) BA4558F �
D407�
9940 000 00312�
VARICAP DIODE /21/30/37�
U603�
9940 000 00367�
IC (PHILIPS) TFA9842J�
D408�
9940 000 00312�
VARICAP DIODE /21/30/37�
VC402�
9940 000 00314�
TRIMMER 10PF 6MM�
FS300�
9940 000 00588�
GLASS FUSE T800MA/250V/21�
VC403�
9940 000 00254�
TRIMMER 10PF 6MM (WH)�
FS301�
9940 000 00258�
CERAMIC FUSE /22/25/37�
VR401�
9940 000 00313�
SEMI FIXED VRB100K 6MM�
FS301�
9940 000 00585�
CERAMIC FUSE 2A/250V /21/30�
X201�
9940 000 00255�
CER RESONATOR 8.4672MH�z
FS302�
9940 000 00259�
CERAMIC FUSE /22/25/37�
9940 000 00587�
SWITCH /21M�
FS302�
9940 000 00586�
GLASS FUSE 3.15A/250V /21/30�
FS303�
9940 000 00263�
SUBMINIATURE FUSE 100MA/250V�
IC1�
9940 000 00277�
IC (LIBERAL) LM78L05�
JK401�
9940 000 00275�
RCA PIN JACK #RCA-125�
JK601�
9940 000 00257�
PHONE JACK MSJ-2000(ST)�
JK602�
9940 000 00276�
SPK JACK (R/B/R/B)�
LCD501� 9940 000 00268�
LCD DISPLAY�
LED501� 9940 000 00266�
LED LAMP 3MM (BLUE)�
LED502� 9940 000 00267�
LED LAMP 5MM (BLUE)�
LED503� 9940 000 00265�
LED LAMP (MICRO)�
RF1�
9940 000 00256�
TUNER (MITSUMI) FE450-G01�
RL301�
9940 000 00264�
RELAY�
S501�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S502�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S503�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S504�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S505�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S506�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S507�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S508�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S509�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S510�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S511�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S512�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S513�
9940 000 00274�
TACT SWITCH TSA-064301-100�
S514�
9940 000 00274�
TACT SWITCH TSA-064301-100�
SR501�
9940 000 00272�
OPTIC SENSOR /2�2�
SR501�
9940 000 00325�
OPTIC SENSER /21/30/37�
SW601�
9940 000 00273�
MICRO SWITCH 1120B�
Note: Only these parts mentioned in the list are normal�
SW602�
9940 000 00273�
MICRO SWITCH 1120B�
normal service parts.�
T302�
9940 000 00262�
TRANSF. EI-28 AC230V /22/25�
U101�
9940 000 00253�
IC (SAMSUNG) KA7808�
U102�
9940 000 00244�
IC P89C60X2BBD /22/25�
U102�
9940 000 00368�
IC P87C58X2BBD /21/30/37�
U103�
9940 000 00251�
IC (ROHM) BR24L04�
U201�
9940 000 00365�
IC (PHILIPS) SAA7379HL CD-18�
U202�
9940 000 00252�
IC MOTOR DRIVER D9259�
U301�
9940 000 00261�
IC (LIBERAL) LM78L05�
U401�
9351 772 20557�
IC SM TEA5762H/V1 (PHSE) �Y�
U501�
9940 000 00269�
IC ET1621 COB LCD DRIVER�
!
!
!
!
!
!