Webasto Thermo Top E Installation Instructions Manual

Text of the manual

Incorrect installation or repair of Webasto heating systems may cause a fire or result

in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equip- ment are required to install and repair Webasto heating and cooling systems. NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required tech- nical skills, or if you do not have access to the required technical documentation, tools and equipment needed to carry out correct installation and repairs. ALWAYS follow all Webasto installation and repair instructions and observe all warn- ings. Webasto does not accept any liability for defects and damage that are attributable to installation by untrained staff. Feel the drive SUBARU Impreza 1.5R; 2.0R Gasoline Impreza 2.0R from Model Year 2006 Impreza 1.5R from Model Year 2007 For left-hand drive vehicles only Ident. No.: 1311020B Fee Euro 10.00 © Webasto AG Water Heater Unit Thermo Top E Additional Heater Thermo Top C Additional Heater Installation Instructions e1 00 0003 e1 00 0002

SUBARU Impreza 1.5R; 2.0R

Validity Vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation location of a digital timer and summer/winter switch should be confirmed with the end customer before installation. Manufacturer Model Type EG-BE No./ABE SUBARU Impreza GD/GG e1*98/14*0145... SUBARU Impreza GD/GGS e1*98/14*0163... Engine type Engine model Output in kW Displacement in cm³ EL15 Gasoline 77 1498 EJ20 Gasoline 118 1994 Validity 2 Heater Unit/Installation Kit 3 Foreword 3 General Instructions 3 Special Tools 3 Explanatory Notes on Document 4 Preliminary Work 5 Heater unit installation location 5 Preparing electrical system 6 Electrical Connections 7 Automatic air-conditioning fan controller 8 Remote option (Telestart) 10 Remote option (Thermo Call) 11 Preparing heater unit 12 Preparing installation location 13 Preassembling heater unit 14 Installing heater unit 15 Coolant connection 17 Combustion air 21 Fuel Connection 22 Exhaust system 26 Final Work 28 Operating Instructions for End Customer 29 Template with Hole Pattern for Spring Strut Dome 30 Template for Bracket 31 Template for Perforated bracket A 32 Template for Perforated bracket B 32 Template for Fuel sender 33 Template for Fuel Standpipe 34 Table of Contents

SUBARU Impreza 1.5R; 2.0R

Heater Unit/Installation Kit Heater unit recommended for the respective vehicle class: The selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword These installation instructions apply to SUBARU Impreza 1.5R; 2.0R vehicles with a Gasoline engine - for validity, see page 2 - from model year 2006 and later, assuming technical modifications to the ve- hicle do not affect installation, any liability claims excluded. Depending on the vehicle version and equipment, modifications may be necessary during installation with respect to these installation in- structions. However, the stipulations in the "installation instructions" and "operating and maintenance instructions" for the Thermo Top C/P/E must always be observed. The corresponding rules of technology and any information from the vehicle manufacturer should be observed during the installation work. General Instructions Installation should be carried out according to the general, standard rules of technology. Unless spec- ified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses using cable ties. Sharp edges should be fitted with edge protectors (split open plastic hose). Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329). Special Tools - Torque wrench for 2.0 - 10 Nm - Hose clamping pliers - Metric Thread-Setter Kit Quantity Description Order No.: 1 Retail accessories with desired heater control See price list 1 Installation kit for SUBARU Impreza 1.5R; 2.0R 1310983A Vehicle Heater unit Compact car Thermo Top E Mid-size car, station wagon Thermo Top C

Special features are highlighted using the following symbols:

Mechanical system Electrical system Coolant connection Fuel connection Exhaust system Combustion air The arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. SUBARU Impreza 1.5R; 2.0R Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webas- to components or to the manufacturer's vehicle-specific documents. Reference to a special technical feature. i Explanatory Notes on Document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question.

SUBARU Impreza 1.5R; 2.0R

Heater unit installation location 1 Heater unit Installa- tion loca- tion 1 1 Preliminary Work WARNING! - Disconnect the battery "earth" or "ground" connection. - Depressurize the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. - Attach the duplicate label (type label) in the appropriate place. - Copy the vehicle data from the type label on the right-hand spring strut dome to the EC homolo- gation for the heater unit. - Remove the air filter together with the intake hose. - Remove the coolant reservoir cap. - Remove the A/C control panel. - Remove the lower instrument panel trim on the driver's side. - Remove the lower left-hand A-pillar trim and fold back the floor trim above the pedals. - Remove the left-hand front and rear door sill cover. - Remove the rear seat cushion. - Remove the lower luggage compartment cover and take out the Styrofoam molded parts. - Open the fuel tank cap, ventilate the tank. - Close the tank cap again. - Open the right-hand fuel sender service lid Please remove page 29 of the “Operating instructions for the end customer” and add it to the vehicle operating instructions.

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