YASKAWA DX100 Instruction Manual

Upon receipt of the product and prior to installation, initial operation, or maintenance read these instructions thoroughly and retain for future reference. MOTOMAN INSTRUCTIONS DX100, NX100, or XRC INSTRUCTIONS DX100, NX100, or XRC OPERATOR’S MANUAL DX100, NX100, or XRC MAINTENANCE MANUAL The DX100, NX100, or XRC operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual. 1/55

NX100, or XRC Controller Manual. To ensure correct and safe operation, carefully read the DX100, NX100, or XRC Controller Manual before reading this manual. CAUTION • The drawings and photos in this manual are representative examples, and differences may exist between them and the delivered product. • YASKAWA may modify this model without notice when necessary due to product improvements, modifications, or changes in specifications. • If such a modification is made, the manual number will also be revised. • If the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover. • YASKAWA is not responsible for incidents arising from unauthorized modification of its products. Unauthorized modification voids the products warranty. 2/55

Read this manual carefully before installation, operation, maintenance, or inspection of the MotoAdmin Program. In this manual, the Notes for Safe Operation are classified as “WARNING,” “CAUTION,” “MANDATORY,” or “PROHIBITED.” Even items described as “CAUTION” may result in a serious accident in some situations. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel. CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury to personnel and damage to equipment. It may also be used to alert against unsafe practices. MANDATORY Always be sure to follow explicitly the items listed under this heading. PROHIBITED Must never be performed. NOTE To ensure safe and efficient operation at all times, be sure to follow all instructions, even if not designated as "CAUTION" and "WARNING." 3/55

is turned OFF by pressing the EMERGENCY STOP button on the operator station or Programming Pendant (refer to Figure 1). When servo power is turned OFF, the SERVO ON LED on the Programming Pendant is turned OFF. Injury or damage to machinery may result if the Emergency Stop button cannot stop the positioner during an emergency. The positioner should not be used if the EMERGENCY STOP buttons do not function. Figure 1: EMERGENCY STOP Button • Release the EMERGENCY STOP button (refer to Figure 2). Once this button is released, clear the cell of all items which could interfere with the operation of the positioner then, turn servo power ON. Injury may result from unintentional or unexpected positioner motion. Figure 2 : Release of EMERGENCY STOP Button TURN • Observe the following precautions when performing teaching operations within the working envelope of the positioner: – View the positioner from the front whenever possible. – Always follow the predetermined operating procedure. – Ensure that there is a safe place to retreat to in case of emergency. Improper or unintended manipulator operation may result in injury. • Confirm that no person is present in the working envelope of the positioner and that you are in a safe location before: – Turning on the power for the DX100, NX100, or XRC controller. – Moving the positioner with the Programming Pendant. – Running the system in the check mode. – Performing automatic operations. Injury may result if anyone enters the working envelope of the positioner during operation. Always press an EMERGENCY STOP button immediately if there is a problem. The EMERGENCY STOP buttons are located on the operator station and on the Programming Pendant. 4/55

The MOTOMAN is the YASKAWA industrial robot product. The MOTOMAN usually consists of the manipulator, the DX100, NX100, or XRC controller, manipulator cables, the DX100, NX100, or XRC programming pendant (optional), and the DX100, NX100, or XRC programming pendant dummy connector (optional). In this manual, the equipment is designated as follows: CAUTION • Perform the following inspection procedures prior to conducting positioner teaching. If problems are found, repair them immediately and be sure that all other necessary processing has been performed. – Check for problems in positioner movement. – Check for damage to insulation and sheathing of external wires. • Always return the Programming Pendant to the hook on the cabinet of the DX100, NX100, or XRC controller after use. • The Programming Pendant can be damaged if it is left in the work area, on the floor, or near fixtures. • Read and understand the Explanation of Warning Labels in the DX100, NX100, or XRC Controller Manual before operating the MotoAdmin Program. Equipment Manual Designation DX100, NX100, or XRC controller DX100, NX100, or XRC DX100, NX100, or XRC programming pendant Programming pendant Cable between the manipulator and the controller Manipulator Cable 5/55

keyboard of the PC are shown as follows: Description of the Operation Procedure In the explanation of the operation procedure, the expression “Select • • • “ means that the cursor is moved to the object item and the SELECT key is pressed, or that the item is directly selected by touching the screen. Registered Trademark In this manual, names of companies, corporations, or products are trademarks, registered trademarks, or brand names for each company or corporation. The indications of (R) and TM are omitted. Equipment Manual Designation Programming Pendant Character Keys The keys which have characters printed on them are denoted with [ ]. e.g. [ENTER] Symbol Keys The keys which have a symbol printed on them are not denoted with [ ] but depicted with a small picture. e.g. PAGE key The cursor key is an exception, and a picture is not shown. Axis Keys Numeric Keys “Axis keys” and “Numeric keys” are generic names for the keys for axis operation and number input. Keys Pressed Simultaneously When two keys are to be pressed simultaneously, the keys are shown with a “+” sign between them. e.g. SHIFT key + COORD key Mode Key Three kinds of modes that can be selected by the mode key are denoted as follows: REMOTE, PLAY, or TEACH Button Three buttons on the upper side of the programming pendant are denoted as follows: HOLD button START button EMERGENCY STOP button Displays The menu displayed in the programming pendant is denoted with { }. e.g. {JOB} PC Keyboard The name of the key is denoted. e.g. Ctrl key on the keyboard GO BACK PAGE SHIFT TOOL SEL COORD 6/55

1 Introduction 1.1 About this Document This manual provides general information about the MotoAdmin Program, and contains the following chapters:  Chapter 1 Introduction This chapter provides a list of reference documents, and customer service information.  Chapter 2 Safety This chapter provides information regarding the safe use and operation of the MotoAdmin Program.  Chapter 3 MotoAdmin This chapter provides detailed descriptions of the MotoAdmin Program 1.2 Reference to Other Documentation For additional information refer to the following manuals: • DX100 Required Operations Manual • DX100 Maintenance Manual (P/N 155492-1CD) • DX100 Controller Manual (P/N 155494-1CD) • DX 100 Concurrent I/O Interface Manual (P/N 155491-1CD) • NX100 Required Operations Manual • NX100 Maintenance Manual (P/N 150133-1CD) • NX100 Controller Manual (P/N 149201-1CD) • NX100 Concurrent I/O Interface Manual (P/N149230-1CD) • Vendor manuals for system components not manufactured by Yaskawa Motoman 7/55

1-2 150880-1CD 150880-1CD MotoAdmin Program 1.3 Customer Support Information If you need assistance with any aspect of your MotoAdmin Program system, please contact Yaskawa Motoman Customer Support at the following 24-hour telephone number: For routine technical inquiries, you can also contact Yaskawa Motoman Customer Support at the following e-mail address: When using e-mail to contact Yaskawa Motoman Customer Support, please provide a detailed description of your issue, along with complete contact information. Please allow approximately 24 to 36 hours for a response to your inquiry. Please have the following information ready before you call: [email protected] NOTE Please use e-mail for routine inquiries only. If you have an urgent or emergency need for service, replacement parts, or information, you must contact Yaskawa Motoman Customer Support at the telephone number shown above. • System MotoAdmin Program • Robots • Positioner • Primary Application • Controller • Software Version Access this information on the Programming Pendant’s LCD display screen by selecting {MAIN MENU} - {SYSTEM INFO} - {VERSION} • Robot Serial Number Located on the robot data plate • Robot Sales Order Number Located on the controller data plate (937) 847-3200 8/55

Safety Standard for Industrial Robots and Robot Systems. This information can be obtained from the Robotic Industries Association by requesting ANSI/RIA R15.06. The address is as follows: Robotic Industries Association 900 Victors Way P.O. Box 3724 Ann Arbor, Michigan 48106 TEL: (734) 994-6088 FAX: (734) 994-3338 Ultimately, the best safeguard is trained personnel. The user is responsible for providing personnel who are adequately trained to operate, program, and maintain the robot cell. The robot must not be operated by personnel who have not been trained! We recommend that all personnel who intend to operate, program, repair, or use the robot system be trained in an approved Motoman training course and become familiar with the proper operation of the system. This safety section addresses the following: • Section 2.2 - "General Safeguarding Tips" • Section 2.3 - "Safety Devices" • Section 2.4 - "Installation Safety" • Section 2.5 - "Programming Safety" • Section 2.6 - "Operation Safety" • Section 2.7 - "Maintenance Safety" NOTE It is the purchaser's responsibility to ensure that all local, county, state, and national codes, regulations, rules, or laws relating to safety and safe operating conditions for each installation are met and followed. 9/55

2-2 150880-1CD 150880-1CD MotoAdmin Program 2.2 General Safeguarding Tips All operators, programmers, plant and tooling engineers, maintenance personnel, supervisors, and anyone working near the robot must become familiar with the operation of this equipment. All personnel involved with the operation of the equipment must understand potential dangers of operation. General safeguarding tips are as follows: • Improper operation can result in personal injury and/or damage to the equipment. Only trained personnel familiar with the operation of this robot, the operator's manuals, the system equipment, and options and accessories should be permitted to operate this robot system. • Do not enter the robot cell while it is in automatic operation. Programmers must have the teach pendant when they enter the robot cell. • Improper connections can damage the robot. All connections must be made within the standard voltage and current ratings of the robot I/O (Inputs and Outputs). • The robot must be placed in Emergency Stop (E-STOP) mode whenever it is not in use. • In accordance with ANSI/RIA R15.06, section 6.13.4 and 6.13.5, use lockout/tagout procedures during equipment maintenance. Refer also to Section 1910.147 (29CFR, Part 1910), Occupational Safety and Health Standards for General Industry (OSHA). 2.3 Safety Devices The safe operation of the robot, positioner, auxiliary equipment, and system is ultimately the user's responsibility. The conditions under which the equipment will be operated safely should be reviewed by the user. The user must be aware of the various national codes, ANSI/RIA R15.06 safety standards, and other local codes that may pertain to the installation and use of industrial equipment. Additional safety measures for personnel and equipment may be required depending on system installation, operation, and/or location. The following safety measures are available: • Safety fences and barriers • Light curtains • Door interlocks • Safety mats • Floor markings • Warning lights Check all safety equipment frequently for proper operation. Repair or replace any non-functioning safety equipment immediately. 10/55

2.4 Installation Safety Safe installation is essential for protection of people and equipment. The following suggestions are intended to supplement, but not replace, existing federal, local, and state laws and regulations. Additional safety measures for personnel and equipment may be required depending on system installation, operation, and/or location. Installation tips are as follows: • Be sure that only qualified personnel familiar with national codes, local codes, and ANSI/RIA R15.06 safety standards are permitted to install the equipment. • Identify the work envelope of each robot with floor markings, signs, and barriers. • Position all controllers outside the robot work envelope. • Whenever possible, install safety fences to protect against unauthorized entry into the work envelope. • Eliminate areas where personnel might get trapped between a moving robot and other equipment (pinch points). • Provide sufficient room inside the workcell to permit safe teaching and maintenance procedures. 2.5 Programming Safety All operators, programmers, plant and tooling engineers, maintenance personnel, supervisors, and anyone working near the robot must become familiar with the operation of this equipment. All personnel involved with the operation of the equipment must understand potential dangers of operation. Programming tips are as follows: • Any modifications to PART 1 of the controller PLC can cause severe personal injury or death, as well as damage to the robot! Do not make any modifications to PART 1. Making any changes without the written permission of Motoman will VOID YOUR WARRANTY! • Some operations require standard passwords and some require special passwords. Special passwords are for Motoman use only. YOUR WARRANTY WILL BE VOID if you use these special passwords. • Back up all programs and jobs onto a floppy disk whenever program changes are made. To avoid loss of information, programs, or jobs, a backup must always be made before any service procedures are done and before any changes are made to options, accessories, or equipment. • The concurrent I/O (Input and Output) function allows the customer to modify the internal ladder inputs and outputs for maximum robot performance. Great care must be taken when making these modifications. Double-check all modifications under every mode of robot operation to ensure that you have not created hazards or dangerous situations that may damage the robot or other parts of the system. • Improper operation can result in personal injury and/or damage to the equipment. Only trained personnel familiar with the operation, manuals, electrical design, and equipment interconnections of this robot should be permitted to operate the system. 11/55

2-4 150880-1CD 150880-1CD MotoAdmin Program • Inspect the robot and work envelope to be sure no potentially hazardous conditions exist. Be sure the area is clean and free of water, oil, debris, etc. • Be sure that all safeguards are in place. • Check the E-STOP button on the teach pendant for proper operation before programming. • Carry the teach pendant with you when you enter the workcell. • Be sure that only the person holding the teach pendant enters the workcell. • Test any new or modified program at low speed for at least one full cycle. 2.6 Operation Safety All operators, programmers, plant and tooling engineers, maintenance personnel, supervisors, and anyone working near the robot must become familiar with the operation of this equipment. All personnel involved with the operation of the equipment must understand potential dangers of operation. Operation tips are as follows: • Be sure that only trained personnel familiar with the operation of this robot, the operator's manuals, the system equipment, and options and accessories are permitted to operate this robot system. • Check all safety equipment for proper operation. Repair or replace any non-functioning safety equipment immediately. • Inspect the robot and work envelope to ensure no potentially hazardous conditions exist. Be sure the area is clean and free of water, oil, debris, etc. • Ensure that all safeguards are in place. • Improper operation can result in personal injury and/or damage to the equipment. Only trained personnel familiar with the operation, manuals, electrical design, and equipment interconnections of this robot should be permitted to operate the system. • Do not enter the robot cell while it is in automatic operation. Programmers must have the teach pendant when they enter the cell. • The robot must be placed in Emergency Stop (E-STOP) mode whenever it is not in use. • This equipment has multiple sources of electrical supply. Electrical interconnections are made between the controller, external servo box, and other equipment. Disconnect and lockout/tagout all electrical circuits before making any modifications or connections. • All modifications made to the controller will change the way the robot operates and can cause severe personal injury or death, as well as damage the robot. This includes controller parameters, ladder parts 1 and 2, and I/O (Input and Output) modifications. Check and test all changes at slow speed. 12/55

2.7 Maintenance Safety All operators, programmers, plant and tooling engineers, maintenance personnel, supervisors, and anyone working near the robot must become familiar with the operation of this equipment. All personnel involved with the operation of the equipment must understand potential dangers of operation. Maintenance tips are as follows: • Do not perform any maintenance procedures before reading and understanding the proper procedures in the appropriate manual. • Check all safety equipment for proper operation. Repair or replace any non-functioning safety equipment immediately. • Improper operation can result in personal injury and/or damage to the equipment. Only trained personnel familiar with the operation, manuals, electrical design, and equipment interconnections of this robot should be permitted to operate the system. • Back up all your programs and jobs onto a floppy disk whenever program changes are made. A backup must always be made before any servicing or changes are made to options, accessories, or equipment to avoid loss of information, programs, or jobs. • Do not enter the robot cell while it is in automatic operation. Programmers must have the teach pendant when they enter the cell. • The robot must be placed in Emergency Stop (E-STOP) mode whenever it is not in use. • Be sure all safeguards are in place. • Use proper replacement parts. • This equipment has multiple sources of electrical supply. Electrical interconnections are made between the controller, external servo box, and other equipment. Disconnect and lockout/tagout all electrical circuits before making any modifications or connections. • All modifications made to the controller will change the way the robot operates and can cause severe personal injury or death, as well as damage the robot. This includes controller parameters, ladder parts 1 and 2, and I/O (Input and Output) modifications. Check and test all changes at slow speed. • Improper connections can damage the robot. All connections must be made within the standard voltage and current ratings of the robot I/O (Inputs and Outputs). 13/55

NOTICE TO USER: THIS IS A CONTRACT BETWEEN YOU AND YASKAWA Europe GmbH, Allershausen, Germany. BY INDICATING YOUR ACCEPTANCE BELOW, YOU ACCEPT ALL THE TERMS AND CONDITIONS OF THIS AGREEMENT. This End User License Agreement accompanies an YASKAWA Europe GmbH software product ("Software") and related explanatory written materials ("Documentation"). The term "Software" shall also include any upgrades, modified versions, updates, additions, and copies of the Software licensed to you by YASKAWA Europe GmbH. This copy of the Software is licensed to you as the end user or to your employer or another third party authorized to permit your use of the Software. "You" as used in the remainder of this License Agreement refers to the licensee. YASKAWA Europe GmbH may have a written agreement with the licensee that varies some of the terms of this Agreement (e.g. user of DEMO versions). The licensee must read this Agreement carefully before indicating acceptance at the end of the text of this Agreement. If you are the licensee and you do not agree with the terms and conditions of this Agreement, decline where instructed, and you will not be able to use the Software. If you cannot understand this license or do not think this license applies to you then please contact the YASKAWA Europe GmbH. YASKAWA Europe GmbH grants to you a non-exclusive license to use the Software and Documentation, provided that you agree to the following: 1. Use of the Software. You may install the Software in a single location on a hard disk or other storage device of one (1) computer. 2. Make one backup copy of the Software, provided your backup copy is not installed or used on any computer. 3. Home Use: The primary user of each computer on which the Software is installed or used may also install the Software on one home or portable computer. However, the Software may not be used on the secondary computer by another person at the same time the Software on the primary computer is being used. . Copyright. The Software is the intellectual property of YASKAWA Europe GmbH and its suppliers and is protected by copyright law, international treaty provisions, and applicable laws of the coun- try in which it is being used. The structure, organization and code of the Software are the valuable trade secrets and confidential information of YASKAWA Europe GmbH and its suppliers. Therefore you must treat the Software just as you would any other copyrighted ma- terial, such as a book. You may not copy the Software or the Documentation except as set forth in the "Use of the Software" section. Any copies that you are permitted to make pursuant to this Agreement must contain the same copyright and other proprietary notices that appear on or in the Software. You agree not to modify, adapt or translate the Software. Transfer. You may not rent, lease, sublicense, or lend the Software or Documentation. You may, how- ever, transfer all your rights to use the Software to another person or legal entity provided that you transfer this Agreement, the Software, including all copies, updates and prior versions, and all Documentation to such person or entity and that you retain no copies, including copies stored on a computer. 22.08.2011 Yaskawa Europe GmbH 15/55

Copies/Upgrades. If this package contains, or, if in connection with the acquisition of the Software contained in this package you receive, two or more operating environment versions of the Software (e.g. Windows95 and WindowsNT), two or more language translation versions of the Software, the same Software on two or more media (e.g., diskettes and a CD-ROM), and/or you otherwise receive two or more copies of the Software, the total aggregate number of computers on which all versions of the Software are used may not be more than one (1), see text above. You may make one back-up copy, in accordance with the terms of this Agreement, for each ver- sion of the Software you use. You may not rent, lease, sublicense, lend or transfer versions or copies of the Software you do not use, or Software contained on any unused media, except as part of the permanent transfer of all Software and Documentation as described above. YASKAWA Europe GmbH AND ITS SUPPLIERS DO NOT AND CANNOT WARRANT THE PERFORMANCE OR RESULTS YOU MAY OBTAIN BY USING THE SOFTWARE OR DOCUMENTATION. THE FOREGOING STATES THE SOLE AND EXCLUSIVE REMEDIES FOR YASKAWA Europe GmbH'S OR ITS SUPPLIERS' BREACH OF WAR- RANTY, YASKAWA Europe GmbH AND ITS SUPPLIERS MAKE NO WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, AS TO NONINFRINGEMENT OF THIRD PARTY RIGHTS, MERCHANTABILITY, SATISFACTORY QUALITY OR FITNESS FOR ANY PARTICULAR PURPOSE. IN NO EVENT WILL YASKAWA Europe GmbH OR ITS SUPPLIERS BE LIABLE TO YOU FOR ANY DAMAGES WHATSOEVER (IN- CLUDING, WITHOUT LIMITATION CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES, INCLUDING ANY LOST PROFITS OR LOST SAVINGS) ARISING OUT OF THE USE OR INABILITY TO USE THE SOFTWARE EVEN IF AN YASKAWA Europe GmbH REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, OR FOR ANY CLAIM BY ANY THIRD PARTY. WHERE LEGALLY LIABILITY CANNOT BE EXCLUDED, BUT IT MAY BE LIMITED, YASKAWA Europe GmbH'S LIABILITY AND THAT OF ITS SUPPLIERS SHALL BE LIMITED TO THE AMOUNT PAID FOR THE SOFTWARE. Nothing contained in this Agreement shall prejudice the statutory rights of any party dealing as a consumer. Nothing contained in this Agreement limits YASKAWA Europe GmbH's li- ability to you in the event of death or personal injury resulting from YASKAWA Europe GmbH's negligence. YASKAWA Europe GmbH is acting on behalf of its suppliers for the purpose of disclaiming, excluding and/or restricting obligations, warranties and liability as provided in this Clause 7, but in no other respects and for no other purpose. Please note that you may not decompile the Software unless it is essential to do so in order to achieve operability of the Software with another software program and you have first re- quested YASKAWA Europe GmbH to provide the information necessary to achieve such operability. YASKAWA Europe GmbH has the right to impose reasonable conditions and to request a reasonable fee before providing such information. Any information supplied by YASKAWA Europe GmbH or obtained by you, as permitted hereunder, may only be used by you for the purpose stated in the Directive and may not be disclosed to any third party or used to create any software which is substantially similar to the expression of the Software. Requests for information should be directed to the Customer Support: YASKAWA Europe GmbH Kammerfeldstrasse 1 Yaskawa Europe GmbH 22.08.2011 16/55

Telefax: +49 (0)8166-90-103 e-mail: [email protected] MOTOMAN is a trademark of Yaskawa Electric Corporation. Windows is a registered trade- mark of Microsoft Corporation. YOUR ACCEPTANCE OR DECLINE OF THE FOREGOING AGREEMENT WAS INDI- CATED BY CLICKING ON THE APPROPRIATE BOX DURING INSTALLATION. 22.08.2011 Yaskawa Europe GmbH 17/55

1 INTRODUCTION 8 2 INSTALLATION AND BASIC CONFIGURATION 10 2.1 Components 10 2.2 System requirements 10 2.3 Installation of MotoAdmin 10 2.4 Uninstallation of MotoAdmin 10 2.5 Connection types 11 2.6 Configuration of robot controller 12 2.6.1 NX100 and DX100 12 2.6.2 XRC 14 3 MANAGEMENT FUNCTIONS IN MAIN MENU 16 3.1 File menu 16 3.2 Settings menu 16 3.2.1 Robot Setup... 16 3.3 View menu 17 3.4 Tools menu 18 3.4.1 Check connection... 18 3.4.2 Select language 18 3.4.3 Register licenses... 18 3.5 Mode menu 19 3.6 Menü Hilfe 21 4 WORKING WITH MOTOADMIN 22 4.1 Starting MotoAdmin 22 4.2 Multiple Instances of MotoAdmin 22 4.3 Establish a connection 22 4.4 Close a connection 22 4.5 Exit application 23 4.6 Display working directory 23 Yaskawa Europe GmbH 22.08.2011 18/55

24 4.9 Change operation mode 25 4.10 Cycle mode 25 4.11 Job execution / Job control 25 4.12 Display Jobs 25 4.13 Edit Jobs 27 4.14 Job Liste laden 28 4.15 Access variables 29 4.16 Watch I/O Signals 32 4.17 Saving, Loading and Deleting files 33 4.17.1 Jobs 34 4.17.2 System data 35 4.17.3 One-Button Backup 36 4.17.4 Deleting data 37 4.18 System Information 38 4.19 Read Alarm History 39 5 KNOWN LIMITATIONS 40 5.1 Linenumber display shows “?” 40 22.08.2011 Yaskawa Europe GmbH 19/55

Figure 1 Main window MotoAdmin.....................................................................................8 Figure 2 Robot profile.........................................................................................................16 Figure 3 Com Port settings .................................................................................................17 Figure 4 Selection of robot profile......................................................................................17 Figure 5 Check connection .................................................................................................18 Figure 6 Language selection ...............................................................................................18 Figure 7 Register licenses ...................................................................................................19 Figure 8 Mode Menu ..........................................................................................................19 Figure 9 Change security level............................................................................................19 Figure 10 Change password..................................................................................................20 Figure 11 Establish connection.............................................................................................22 Figure 12 Close connection ..................................................................................................23 Figure 13 Working directory ................................................................................................23 Figure 14 Status ....................................................................................................................24 Figure 15 Job window...........................................................................................................26 Figure 16 Multitasking task-selection...................................................................................26 Figure 17 Job Editor window for ascii based editing of jobs ...............................................27 Figure 18 Display Job list .....................................................................................................28 Figure 19 Global variables....................................................................................................29 Figure 20 Edit variables........................................................................................................30 Figure 21 Initialization of position variables........................................................................30 Figure 22 Confirm initialization ...........................................................................................31 Figure 23 Select type of position variable ............................................................................31 Figure 24 I/O Signals............................................................................................................32 Figure 25 Floppy function ....................................................................................................33 Figure 26 File group..............................................................................................................34 Figure 27 Job selection for saving jobs.................................................................................34 Figure 28 Saving of system data...........................................................................................35 Figure 29 Message window ..................................................................................................35 Figure 30 Backup definition files .........................................................................................36 Figure 31 Naming of One-Button-Backup folders ...............................................................36 Figure 32 Deleting data.........................................................................................................37 Figure 33 System Information ..............................................................................................38 Figure 34 Alarm History.......................................................................................................39 LIST OF TABLES Table 1 Basic settings NX100/DX100 ..............................................................................12 Table 2 Ethernet/http function...........................................................................................13 Table 3 CommandRemote mode settings NX100/DX100 ................................................13 Table 4 Basic settings XRC...............................................................................................14 Table 5 Context menu job window....................................................................................27 Yaskawa Europe GmbH 22.08.2011 20/55

lers from remote side. MotoAdmin runs on Windows PC with Windows2000/XP operating systems. Connection to robot controller is possible directly via serial interface, using com server device or Ethernet interface (recommended). The necessary hardware is not part of MotoAdmin. Figure 1 Main window MotoAdmin To get the full functionality of MotoAdmin, the robot controller must run in „CommandRe- mote“ mode. MotoAdmin supports the following functions: ► File access, loading, saving and deleting of job files is possible. System data handling is limited. ► Backup profiles for One-Button-Backups can be used. ► Displaying and editing of global variables. ► Displaying of I/O signals (changing output signals is possible with modified ladder pro- gram). 22.08.2011 Yaskawa Europe GmbH 21/55

► Display and also reset alarm and errors. Watch alarm history. ► Get system information like software version data, installed functions, robot types, exter- nal axis, position data. ► Edit job data (without syntax checking). The functions are grouped into 3 different security zones. It must be considered that depend- ing on selected security level, there are some functions which can cause danger to human and machine. Therefore it is important that only well-trained staff members are consulted to work with MotoAdmin. MotoAdmin base package is limited to 4 robot controllers. If more robot controllers should be managed by MotoAdmin additional licences must be purchased. Yaskawa Europe GmbH 22.08.2011 22/55

2 Installation and basic configuration 2.1 Components MotoAdmin package contains: ► 1 CD-ROM ► 1 Hardware key ► 1 RS232 cable; robot controller (9pin) <-> pc (9pin) ► 1 user manual 2.2 System requirements ► in W dows PC • WindowsXP/2000/7 al COM interface • Ethernet TCP/IP network interface or seri harddisk storage capacity • 20 MByte free • CDROM drive ► Robot controller XRC, NX100 or DX100 oftware installation. Otherwise there may e some problems in case of USB hardware keys. software installation procedure, login to windows system with local adminis- ative rights. If irectly om CDROM. After splash screen is displayed select installation of MotoAdmin. corresponding message appears restart your computer. computer. Please confirm selected interface is a parallel interface and not a 25pin serial one. stall MotoAdmin software open windows control panel and select Add/Remove pro- rams. 2.3 Installation of MotoAdmin Installation of hardware key should be done after s b Before starting tr Insert CDROM into CDROM drive of computer. The installation now starts automatically. not use windows explorer, change to CDROM drive letter and run „cdstarter.exe“ d fr If Execution of MotoAdmin is only possible, if the hardware key is attached to the parallel port (optional USB port) of your 2.4 Uninstallation of MotoAdmin To unin g 22.08.2011 Yaskawa Europe GmbH 23/55

11 Select MotoAdmin out of the list of installed software and click on the Uninstall button. Data communication between pc and robot controller for exchanging data or for remote con- ifferent communication channels. 2.5 Connection types trol is possible by using d Serial communication For serial communication an appropriate cable is necessary. MotoAdmin package contains such a cable which is a standard null modem cable with 9pin female connectors on both sides. To connect robot and pc attach one end of the cable to a RS232 port of your pc, the other end of the cable connect to the serial port of robot controller. In case of XRC it is not possible to . use RS232 port of Teachbox Ethernet communication XRC robot controllers are not delivered with an Ethernet interface by default. Therefore to Also PC system needs to have an Ethernet interface. Connection between PC and controller is established by using standard Ethernet hardware. use Ethernet communication with XRC an additional extension board must be ordered. For installation of this board refer to „YASNAC XRC Ethernet I/F Board Instructions”. NX100 and DX100 controllers are always equipped with an Ethernet port. Yaskawa Europe GmbH 22.08.2011 24/55

2.6 Configuration of robot controller For establishing a connection between robot controller and PC, some configuration is neces- sary at controller side: 2.6.1 NX100 and DX100 Table 1 shows the basic settings necessary for MotoAdmin and NX100/DX100. Parameter Description Possible values RS232C Ethernet FD003 Computer Com- munication 0:disable 1:enable 1 1 FD042 Ethernet Function 0:disable 1:enable 0 1 RS000 Port Protocol 2:BSC Protocol 3:FC1 Protocol 2 2 RS006 Data Transm. Ext. 0:Disable 1:Enable 1 1 RS029 Data loading dur- ing Playback 0:disable 1:enable 1 1 RS030 Data Bits 8:8 data bits 8 RS031 Stop Bits 0:1 stop bit 0 RS032 Parity 2:even parity 2 RS033 Baud Rate 8: 19200 Baud 7: 9600 Baud 6: 4800 baud 5: …… 7 RS034 Timer A No. in 0.1s 30 RS035 Timer B No. in 0.1s 200 RS036 ENQ Retry Count No. 10 RS037 Data Retry Count No. 3 RS038 Block Check Meth. 0: Checksum 0 RS070 192 RS071 168 RS072 100 RS073 IP address 10 RS074 255 RS075 255 RS076 255 RS077 Subnet mask) 0 RS078 192 RS079 168 RS080 100 RS081 Default Gateway 100 Table 1 Basic settings NX100/DX100 Ethernet or serial RS232 Parts of the table are marked grey. These are additional settings for Ethernet communication. If serial communication is to be used, Ethernet function must be disabled. If software version of robot controller supports Ethernet/http this protocol can be used instead of Ethernet/Bsc. To activate Ethernet/Http some additional configuration must be done. Parameter Description Possible values RS232C Ethernet FD077 Ethernet/Http Function 0:disable 1:enable 0 1 22.08.2011 Yaskawa Europe GmbH 25/55

13 FD078 Ethernet/Http Function 0:disable 1:enable 0 1 Table 2 Ethernet/http function Ethernet/http must also be selected during setup of robot profiles in MotoAdmin (see Figure 2). Ethernet configuration dialog im maintenance mode Current software versions of NX100 robot controller and DX100 controllers support Ethernet configuration in maintenance mode with special user interface. This dialog is accessible by executing the following steps: ► Start maintenance mode. Maintenance mode is executed, if the MainMenu key is pressed during power on of con- troller. ► Login to Extended Mode. (For TCP/IP configuration ExtendedMode is suitable. For activating Ethernet function manufacturer mode („Yaskawa Modus“) is necessary. This mode can only be accessed by Motoman service staff members.) Execute System=>Security=>Select mode and Insert ID. ► Configuration dialog can be accessed by executing: System=>Setup=>Optional Functions=>Network (System=>Setup=>Optional Functions=>Ethernet Detail) Using right TCP/IP address data The displayed TCP/IP data should be seen as an example. If PC has the address 192.168.100.11 and a subnet mask of 255.255.255.0 a communication would be possible, if proper cabling (Hub, Switch or direct connection with crosslink cable) is assumed. Physical connection is properly established, if ping command is successful. CommandRemote settings To access robot controller by MotoAdmin, controller must run in host mode. Besides the ba- sic settings there are four more parameters which influence host mode. ► CommandRemote mode: CommandRemote mode is activated by enabling special pseudo input signal: Main- Menu=>In/Out=>Pseudo Input Signal=>Command remote selection. ► Remote Mode: To enable remote mode, put rotary switch on teachbox to position Remote. ► meter: Parameter section. RS005/RS007-Para Command Remote Remote RS005+RS007 Available Function X X 1 Host All-Commands X X 0 Host All-Commands X O 1 Host Read-Only O X 1 Host Read-Only O O 1 Host Read-Only Table 3 CommandRemote mode settings NX100/DX100 Yaskawa Europe GmbH 22.08.2011 26/55

2.6.2 XRC Table 1 shows the basic settings necessary for MotoAdmin and XRC Parameter Description Possible values RS232C Ethernet FD003 Computer Com- munication 0:disable 1:enable 1 1 FD042 Ethernet Function 0:disable 1:enable 0 1 RS000 Port Protocol 2:BSC Protocol 3:FC1 Protocol 2 2 RS006 Data Transm. Ext. 0:Disable 1:Enable 1 1 RS029 Data loading dur- ing Playback 0:disable 1:enable 1 1 RS030 Data Bits 8:8 data bits 8 RS031 Stop Bits 0:1 stop bit 0 RS032 Parity 2:even parity 2 RS033 Baud Rate 8: 19200 Baud 7: 9600 Baud 6: 4800 baud 5: …… 7 RS034 Timer A No. in 0.1s 30 RS035 Timer B No. in 0.1s 200 RS036 ENQ Retry Count No. 10 RS037 Data Retry Count No. 3 RS038 Block Check Meth. 0: Checksum 0 RS070 192 RS071 168 RS072 100 RS073 IP address 10 RS074 255 RS075 255 RS076 255 RS077 Subnet mask) 0 RS078 192 RS079 168 RS080 100 RS081 Default Gateway 100 Table 4 Basic settings XRC Ethernet or serial RS232 Parts of the table are marked grey. These are additional settings for Ethernet communication. If serial communication is to be used, Ethernet function must be disabled. XRC robot control- lers are not delivered with an Ethernet interface by default. Therefore to use Ethernet commu- nication with XRC an additional extension board must be ordered. For installation of this board refer to „YASNAC XRC Ethernet I/F Board Instructions”. If serial communication is to be used, Ethernet function must be disabled. Ethernet configuration dialog in maintenance mode XRC robot controller support Ethernet configuration in maintenance mode with special user interface. This dialog is accessible by executing the following steps: ► Start maintenance mode. Maintenance mode is executed, if the TopMenu key is pressed during power on of con- troller. 22.08.2011 Yaskawa Europe GmbH 27/55

15 ► Login to Extended Mode. (For TCP/IP configuration ExtendedMode is suitable. For activating Ethernet function manufacturer mode („Yaskawa Modus“) is necessary. This mode can only be accessed by Motoman service staff members.) Execute Area key=> Security=>Select mode and Insert ID. ► Configuration dialog can be accessed by executing: System=>Einstellungen=>Optionale Funktionen=>Ethernet Detail. Using right TCP/IP address data The displayed TCP/IP data should be seen as an example. If PC has the address 192.168.100.11 and a subnet mask of 255.255.255.0 a communication would be possible, if proper cabeling (Hub, Switch or direct connection with crosslink cable) is assumed. Physical connection is properly established, if ping command is successful. CommandRemote settings To access robot controller by MotoAdmin, controller must run in host mode. Besides the ba- sic settings there are four more parameters which influence host mode. ► CommandRemote mode: CommandRemote mode is activated by enabling special pseudo input signal: Top- Menu=>In/Out=>Pseudo Input Signal=>Command remote selection. ► Remote Mode: T o enable remote mode, hit remote key on controller cabinet. Yaskawa Europe GmbH 22.08.2011 28/55

3 Management functions in main menu 3.1 File menu To close MotoAdmin application select File=>Exit. 3.2 Settings menu Settings menu contains Robot Setup… menu, where robot profiles can be created, edited or removed. 3.2.1 Robot Setup... After selecting Robot Setup... menu, the following dialog appears. Figure 2 Robot profile With the Add and Delete buttons robot profiles can be added or removed. For each profile a unique name must be inserted. In the second step the transfer type must be selected. Basically Ethernet or serial communica- tion can be used, dependent on how the robot controller is connected to the MotoAdmin PC. In case of serial communication the parameters of serial interface must be specified. This can be done by selecting Setup... button. These settings must correspond with the settings on robot controller side. Refer to Figure 3 for the default (factory) settings of Yasnac controllers serial port. 22.08.2011 Yaskawa Europe GmbH 29/55

17 Figure 3 Com Port settings In case of Ethernet communication the IP address of robot controller must be inserted. In the last step controller type and a working directory must be specified. It is recommended to create a new working directory for every robot controller, because all data is stored in this directory. E.g. C:\Cell1\Robot1 C:\Cell1\Robot2 C:\Cell2\Robot1 All configuration data is stored in a file named robot.ini. So after application is closed data is still present. The name of the currently selected robot profile can be seen in the toolbar of MotoAdmin. The list contains all available robot profiles, which are created in previous steps. To connect to another robot controller, stop current session, select desired robot profile out of the list and push the connect button again. Only one connection per time is possible in MotoAdmin. The name of the last selected profile is automatically stored in MotoAdmin. Figure 4 Selection of robot profile 3.3 View menu Use View menu to enable/disable Toolbar or Statusbar. Yaskawa Europe GmbH 22.08.2011 30/55

3.4 Tools menu 3.4.1 Check connection... The Check connection... menu allows to establish a test connection to the selected controller. If the connection is successful the following message is displayed. Figure 5 Check connection After confirming the message connection is closed. 3.4.2 Select language MotoAdmin supports multiple languages. For installing a new language an new language file (*.lng) must be created. The currently present languages file can be edited, if the structure is not changed. Language selection dialog is shown at application start by default. Figure 6 Language selection To prevent MotoAdmin from displaying the language selection dialog at every application start, select option Ignore language selection at program start on dialog. Changing language is still possible by selecting menu item Select language… in Tools menu. 3.4.3 Register licenses... In the standard package of MotoAdmin 4 licenses are included. That means a maximum of 4 robot profiles can be created. If more robots are neccessary additional licenses are available. The dialog is neccessary to update license information. Fill in the serial number of your prod- uct and a check number, which you will get after purchasing the license fee. 22.08.2011 Yaskawa Europe GmbH 31/55

19 Figure 7 Register licenses 3.5 Mode menu The current security level can be changed by selecting the Change security level menu item. Figure 8 Mode Menu To change to a different level select desired level and enter password. Figure 9 Change security level If the entered password is valid for the selected security level the level will be changed. You can see the current security level in the title bar of the main window. Es existieren in MotoAdmin 3 Sicherheitsmodi: ► Operator Mode: Yaskawa Europe GmbH 22.08.2011 32/55

The operator is allowed to do control functions. He can connect to robots (if the robot configuration is already available), he has the rights to get status information, to read in- puts and outputs, to read variables and to save robot data files. The Operator Level is the default level. So no password is needed. ► Programmer Mode: In addition to the functions the operator can execute, the programmer is allowed to start robot jobs and to load robot data files. ► Administrator Mode: The administrator is allowed to do everything which is possible in MotoAdmin. The passwords can be changed by clicking on the Change password menu item. In the dis- played dialog the new password must be entered twice. The new password must be entered twice. Figure 10 Change password To change the password your security level must be higher then the level you want to change the password. So the operator is not allowed to change a password, while the administrator can change all passwords. Das erfolgreiche Ändern des Passworts wird mit einer entsprechenden Meldung bestätigt. Wichtig: The actions which can be made in operator mode are safe. But if you are logged on with hig- her security level keep in mind that you are able to move the robot. Do not move the robot if you cannot see the robot manipulator. Motoman robotec GmbH is not responsible for damages caused by using MotoAdmin. Info: The initial passwords of administrator and programmer level are set to motoadmin. 22.08.2011 Yaskawa Europe GmbH 33/55

21 3.6 Menü Hilfe The help menu should be accessed if there are problems or questions concerning the functions of MotoAdmin. Yaskawa Europe GmbH 22.08.2011 34/55

4 Working with MotoAdmin 4.1 Starting MotoAdmin If the default settings are used during installation of MotoAdmin you can start it as follows: - search for group Motoman\MotoAdmin in MS Windows program manager - click on MotoAdmin If the language selection dialog is displayed after starting application, select desired language. 4.2 Multiple Instances of MotoAdmin It depends on the selected connection protocol if one or multiple instances can access a robot controller at the same time. It makes no difference if these instances are running on the same or different PC’s. If the connection protocol is (siehe Figure 2) Ethernet/http, multiple instances can connect to the same robot controller. In contrast Ethernet/Bsc allows only one client. Innerhalb einer Instanz von MotoAdmin kann gleichzeitig nur auf eine Robotersteuerung zu- gegriffen werden. If you want to connect your PC to multiple robot controller at the same time you have to open multiple instances of MotoAdmin. 4.3 Establish a connection Select one robot profile out of the list of already defined robot profiles and push correspond- ing toolbar button. Figure 11 Establish connection In the status bar a message Connected is displayed. 4.4 Close a connection An active connection can be closed with the Disconnect button.. 22.08.2011 Yaskawa Europe GmbH 35/55

23 Figure 12 Close connection In the status bar Not Connected is displayed. 4.5 Exit application To close application select menu item File=>Exit. 4.6 Display working directory In the working directory all data of the robot is stored. To display contents of working direc- tory in a windows explorer window, push the corresponding button. The working directory can be changed in the robot profile configuration dialog (Figure 2). Figure 13 Working directory Yaskawa Europe GmbH 22.08.2011 36/55

4.7 Refresh status Basically the display of MotoAdmin is of static nature. Figure 14 Status The status of the robot is not displayed continously. So changings are not displayed automati- cally. But there are also some functions in MotoAdmin, which refresh the status display. To display the current status of the robot you can click on the Refresh button. The status information contains error or alarm status information for example. MotoAdmin signals an alarm or an error graphically. You have to click on the Reset button to reset an alarm. To confirm an error you have to click the Cancel button. Another status item is the Emergency Stop signal, which is displayed in the upper right corner (refer to Figure 14) of MotoAdmin. 4.8 Switch on Servo Power If the controller is in play mode you can switch on the servo power by selecting the Servo button. It is necessary to have servos on before moving the robot. A special wiring is required for starting servo power from remote. XRC: At XRC controller connect:pin 5 - EXVON1+ and pin 6 - EXVON1 as well as pin 7 - EX- VON2+ and pin 8 – EXVON2 on XC001 board, connector CN05. 22.08.2011 Yaskawa Europe GmbH 37/55

25 NX100: In case of NX100 controller two pins on MTX connector block (-X18, see cabinet door) have to be connected. There are two different types of MTX block: MTX block old version: Connect pin 29 - EXSVON+ and pin 30 - EXSVON- on MTX-connector block -X18. MTX block new version: Connect pin 23 - EXSVON+ and pin 24 - EXSVON- on MTX-connector block –X18 terminal –X6. DX100: No special wiring is necessary. 4.9 Change operation mode To set robot controller in teach or play mode use the Play or Teach button. Please notify that it is not possible to use each function in each operation mode.. In case of NX100 and DX100 controller full functionality is only available if rotary switch at programming pendant is set to Remote. This mode is called Remote/Play mode. In MotoAd- min it is possible to change to Remote/Teach mode, if parameter S2C177 (NX100) respec- tively S2C225 (DX100) is set to 0. 4.10 Cycle mode There are 3 different Cyle modes. Die Zyklus-Auswahl gestattet die Auswahl des Operations- zyklus, d.h. sie legt fest, ob nach Betätigen von Start ein Job einmal ausgeführt wird (Cycle), permanent (Auto) bzw. ob jeweils nur ein Schritt ausgeführt wird (Step). 4.11 Job execution / Job control With MotoAdmin a job can be started remotely. Therefore the controller must be in Play mode (see chapter 4.9) and the Servo power must be switched on (see chapter 4.8). By pushing Start button the job is executed. Job execution can be stopped at each time by selecting Hold button. To exit job execution Hold button must be selcted again. With Start button job execution can be resumed. Different button colors show the current status of job execution. 4.12 Display Jobs After connecting to MotoAdmin the current job of the main task is displayed. The job window is called by selecting Job button. Yaskawa Europe GmbH 22.08.2011 38/55

Figure 15 Job window Task: Dependent on the job structure there might be some jobs running in parallel SUB tasks. By selecting the desired task the corresponding job is displayed, if available. Figure 16 Multitasking task-selection The Job button always displays the currently selected task Job status line The job status line shows the active job of the selected task in addition to current line and Step number. Job window context menu Context menu of job window is displayed by pushing right mouse button. Some of the follow- ing commands are available, dependent on the current selected job line. Befehle Aktion 22.08.2011 Yaskawa Europe GmbH 39/55

27 Back Calls previous job in job history Next Calls next job in job history Edit Opens job in job editor window Goto Var: Öpens displayed variable directly Goto IN#: Opens displayed input directly Goto OT#: Opens displayed output directly Goto Job: Open displayed job directly Table 5 Context menu job window Displayed job The jobname of the currently displayed job in job window is written below the job window. 4.13 Edit Jobs Editing job, which can be initiated by selecting menu Edit... in context menu of job window is done without checking syntax. Therefore it is only suitable for experienced programmers. Other less experienced programmers can use MotoAdmin for downloading/uploading job files to PC. Then they should use JobEditor software to edit file with automatic syntax check. In the Edit window job content and also job header can edited without limitations. To store modificated job on robot controller select Save button.. Figure 17 Job Editor window for ascii based editing of jobs Yaskawa Europe GmbH 22.08.2011 40/55

4.14 Job Liste laden To display a list of jobs stored in the robot controller click on the Job List button.. Figure 18 Display Job list Context menu of job list Context menu of job list can be used to select a job for execution or to display job content. 22.08.2011 Yaskawa Europe GmbH 41/55

29 4.15 Access variables Select Disp Var to open the variable dialog. Figure 19 Global variables In the upper part of the window you can specify the variable type. The following types are available: ► Byte ► Integer ► Real ► Double Integer ► Position variable Robot ► Position variable Base ► Position variable Station String h the variables use the arrow button or click on variable and insert desired ariable number. f you want to cancel editing without ansmitting the entered value to the robot press Escape. ► To navigate throug v You can edit the values of the variables. To do so, click on the value of the variable. An input box appears at the bottom of the window. You can now enter the new value. To stop editing and transmit the new value to the controller press Enter. I tr Yaskawa Europe GmbH 22.08.2011 42/55

Figure 20 Edit variables If a position variable is not yet initialized asterisks will appear instead of the values. Figure 21 Initialization of position variables Position variables can be initialized by clicking on the type of the variable (****, Pulse, Ro- bot, Base etc.). If a position variable is reinitialized the old values get lost. The following message appears: 22.08.2011 Yaskawa Europe GmbH 43/55

31 Figure 22 Confirm initialization In the next step the type of position variable has to be selected. Figure 23 Select type of position variable The display is static. To update the variable values you have to click on the Refresh button. Press Close to return to main window. Yaskawa Europe GmbH 22.08.2011 44/55

4.16 Watch I/O Signals To display I/O signals select [Disp I/O] from the main window. This opens a new window where you can select the type of I/O signals you want to check. The following signal types are available: ► External Inputs ► External Outputs ► Universal Inputs ► Universal Outputs ► Special Inputs ► Special Outputs ald ·Network Outputs IN" signals by changing the lad- ► ·AUX Relais ► ·System Status ► ·Pseudo Input Sign ► ·Network Inputs ► Use the arrow buttons to navigate through the outputs or inputs. All outputs are read-only. You can only write "Network IN" signals. So if there are some other signals you want to set by MotoAdmin, you have to map these signals to "Network der program of the controller (see LadderEditor software). igure 24 I/O Signals click on the Refresh button. Select Close to return to the main window of the application. F The display of the I/O signals is static. To update the displayed values you have to 22.08.2011 Yaskawa Europe GmbH 45/55

33 4.17 Saving, Loading and Deleting files MotoAdmin can transmit jobs and system data from robot to PC and from PC to robot. Saving and loading data is available after selecting the Floppy button. Dependent on the current secu- rity level the following operations are possible. Figure 25 Floppy function In the first step you have to select the desired operation: ► Save: Transmit data from Robot to PC. ► Load: Transmit data from PC to Robot. ► Delete: Delete data on PC or Robot (only jobs). Loading data is only accessible in programmer or administrator mode. In the second step you have to select the data type. Yaskawa Europe GmbH 22.08.2011 46/55

Figure 26 File group 4.17.1 Jobs If Jobs is selected all available jobs in the robot controller (save) or all available jobs in the working directory of the current robot configuration (load) are displayed. Figure 27 Job selection for saving jobs You can select the desired jobs by clicking on the job name in the list. Hold the Shift or Ctrl key to select multiple jobs. 22.08.2011 Yaskawa Europe GmbH 47/55

35 4.17.2 System data To load or save system data like parameter, tool data, condition data etc. you have to select file group first. In the following dialog you can mark the available files. You have to take into account that depending on the Robot controller (software, installed options) there might be files which cannot be loaded or saved. Figure 28 Saving of system data A window is displayed where you can see if operation was successful or not. Figure 29 Message window Yaskawa Europe GmbH 22.08.2011 48/55

4.17.3 One-Button Backup MotoAdmin can also work with backup definition files. These files contain a list of those files, which should be integrated in the backup of the selected robot controller. Figure 30 Backup definition files Beside the full filename also *.JBI can be used as a placeholder for all available jobs on con- troller. Backup definition files can only be used in case of saving data. For one controller mul- tiple backup definition files can be defined (see Figure 26). The files must be stored in the working directory of the robot controller. The files can be created with an ascii editor and must have *.bkp file extension.. The saved data is stored in subfolders of the working direc- tory. The folder names contain a time and data information in addition to the backup defini- tion file name. Figure 31 Naming of One-Button-Backup folders 22.08.2011 Yaskawa Europe GmbH 49/55

37 4.17.4 Deleting data If the Floppy menu item Delete is selected, you can choose whether to delete a file on Robot or on PC: Figure 32 Deleting data Only jobs can be deleted on Robot side. Yaskawa Europe GmbH 22.08.2011 50/55

4.18 System Information The System Information dialog is displayed after slecting Info button. This dialog contains basic information of selected robot controller. ► Software version, ► Robot type, ► Base axis and external axis, ► Current pulse and cartesian position, ► Installed functions. Figure 33 System Information 22.08.2011 Yaskawa Europe GmbH 51/55

39 4.19 Read Alarm History Alarm History can be accessed by selecting AlarmHistory button. The Alarm History is sorted by date/time so that newest item are listed on top. Figure 34 Alarm History Yaskawa Europe GmbH 22.08.2011 52/55

5.1 Linenumber display shows “?” Due to a bug in some versions of DX100 controller firmware correct linenumber cannot be reported. To prevent strange application behaviour linenumber display of DX100 controllers is disabled by default. To enable linenumber display a specific entry has to be added to the corresponding configura- tion section in file robot.ini: [Boot] Name=default [Robot0] Name=default IPaddr=HTTP.192.168.11.230 Path=\\motoman.local\Data\MMU- Develop\MotoSoft_Standard\MotoAdmin\V2.10_beta\Source Controller=4 ShowLinenumber=true [Robot1] …. … 22.08.2011 Yaskawa Europe GmbH 53/55

Kammerfeldstraße 1 85391 Allershausen Germany Phone 00498166900 Fax 0049816690103 Yaskawa Europe GmbH 22.08.2011 54/55

for ongoing product modifications and improvements. MOTOADMIN DX100, NX100, AND XRC MANUAL 55/55