ABB 630 series Installation Manual

Issued: 2011-02-23 Revision: C Product version: 1.1 © Copyright 2011 ABB. All rights reserved

permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license. Trademarks ABB and Relion are registered trademarks of ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders. Warranty Please inquire about the terms of warranty from your nearest ABB representative. ABB Oy Distribution Automation P.O. Box 699 FI-65101 Vaasa, Finland Telephone: +358 10 2211 Facsimile: +358 10 22 41094 http://www.abb.com/substationautomation

or product description and are not to be deemed as a statement of guaranteed properties. All persons responsible for applying the equipment addressed in this manual must satisfy themselves that each intended application is suitable and acceptable, including that any applicable safety or other operational requirements are complied with. In particular, any risks in applications where a system failure and/ or product failure would create a risk for harm to property or persons (including but not limited to personal injuries or death) shall be the sole responsibility of the person or entity applying the equipment, and those so responsible are hereby requested to ensure that all measures are taken to exclude or mitigate such risks. This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.

Communities on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The IED is designed in accordance with the international standards of the IEC 60255 series.

auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed. The frame of the IED has to be carefully earthed. Whenever changes are made in the IED, measures should be taken to avoid inadvertent tripping. The IED contains components which are sensitive to electrostatic discharge. Unnecessary touching of electronic components must therefore be avoided.

Section 1 Introduction.......................................................................5 This manual........................................................................................5 Intended audience..............................................................................5 Product documentation.......................................................................6 Product documentation set............................................................6 Document revision history.............................................................7 Related documentation..................................................................8 Symbols and conventions...................................................................8 Safety indication symbols..............................................................8 Manual conventions.......................................................................8 Section 2 Environmental aspects...................................................11 Sustainable development.................................................................11 Disposing of the IED.........................................................................11 Section 3 Unpacking, inspecting and storing.................................13 Removing transport packaging.........................................................13 Inspecting the product......................................................................13 Identifying the product.................................................................13 Checking delivery items...............................................................13 Inspecting the IED.......................................................................13 Returning an IED damaged in transit..........................................14 Storing..............................................................................................14 Section 4 Mounting.........................................................................15 Required tools..................................................................................15 Checking environmental conditions and mounting space................15 Mounting the IED..............................................................................15 Flush mounting the IED...............................................................15 Semi-flush mounting the IED.......................................................17 Rack mounting the IED................................................................20 Rack mounting a single IED...................................................20 Rack mounting two IEDs........................................................21 Rack mounting a single IED and test switch RTXP................23 Wall mounting the IED.................................................................25 Ceiling and wall mounting with external display module.............26 Mounting the external display module....................................26 Ceiling mounting the main unit...............................................29 Wall mounting the main unit...................................................32 Arranging ventilation....................................................................35 Table of contents 630 series 1 Installation Manual

Connecting protective earthing.........................................................38 Connecting analog signals...............................................................40 Connecting current and voltage inputs .......................................41 Connecting RTD input and mA outputs.......................................43 Connecting IED with a test switch...............................................47 Connecting binary signals................................................................47 Connecting power supply.................................................................57 Connecting communication..............................................................60 Connecting external display module.................................................61 Section 6 Checking installation......................................................63 Identifying hardware and software version.......................................63 Checking mounting...........................................................................63 Energizing the IED............................................................................63 Section 7 Removing, repairing and exchanging.............................65 Product lifecycle...............................................................................65 Checking IED information.................................................................65 Removing the IED............................................................................65 Sending the IED for repair................................................................66 Exchanging the IED..........................................................................66 Section 8 Technical data................................................................67 Case and HMI display variants.........................................................67 Front side of the IED....................................................................67 Rear side of the IED....................................................................68 Enclosure class................................................................................70 Section 9 Accessories and ordering data.......................................71 Mounting kits....................................................................................71 Flush mounting kit.......................................................................71 Semi-flush mounting kit...............................................................72 Rack mounting kit for a single IED..............................................73 Rack mounting kit for two IEDs...................................................73 Test switch...................................................................................74 Wall mounting kit for an IED .......................................................75 Ceiling mounting kit for a main unit.............................................76 Wall mounting kit for a main unit.................................................79 Connector sets.................................................................................81 Cables..............................................................................................81 Table of contents 2 630 series Installation Manual

Table of contents 630 series 3 Installation Manual

manual provides procedures for mechanical and electrical installation. The chapters are organized in chronological order in which the IED should be installed. 1.2 Intended audience This manual addresses the personnel responsible for installing the product hardware. The installation personnel must have basic knowledge of handling electronic equipment. 1MRS755958 C Section 1 Introduction 630 series 5 Installation Manual

Planning & purchase Engineering Installing Commissioning Operation Maintenance Decommissioning deinstalling & disposal Application manual Operation manual Installation manual Service manual Engineering manual Commissioning manual Communication protocol manual Technical manual Planning & purchase Engineering Installing Commissioning Operation Maintenance Decommissioning deinstalling & disposal Planning & purchase Engineering Installing Commissioning Operation Maintenance Decommissioning deinstalling & disposal Application manual Application manual Operation manual Operation manual Installation manual Installation manual Service manual Service manual Engineering manual Engineering manual Commissioning manual Commissioning manual Communication protocol manual Communication protocol manual Technical manual Technical manual en07000220.vsd IEC07000220 V1 EN Figure 1: The intended use of manuals in different lifecycles The engineering manual contains instructions on how to engineer the IEDs using the different tools in PCM600. The manual provides instructions on how to set up a PCM600 project and insert IEDs to the project structure. The manual also recommends a sequence for engineering of protection and control functions, LHMI functions as well as communication engineering for IEC 60870-5-103, IEC 61850 and DNP3. The installation manual contains instructions on how to install the IED. The manual provides procedures for mechanical and electrical installation. The chapters are organized in chronological order in which the IED should be installed. The commissioning manual contains instructions on how to commission the IED. The manual can also be used by system engineers and maintenance personnel for assistance during the testing phase. The manual provides procedures for checking of external circuitry and energizing the IED, parameter setting and configuration as Section 1 1MRS755958 C Introduction 6 630 series Installation Manual

of testing an IED in a substation which is not in service. The chapters are organized in chronological order in which the IED should be commissioned. The operation manual contains instructions on how to operate the IED once it has been commissioned. The manual provides instructions for monitoring, controlling and setting the IED. The manual also describes how to identify disturbances and how to view calculated and measured power grid data to determine the cause of a fault. The service manual contains instructions on how to service and maintain the IED. The manual also provides procedures for de-energizing, de-commissioning and disposal of the IED. The application manual contains descriptions of preconfigurations. The manual can be used as a reference for configuring control, protection, measurement, recording and LED functions. The manual can also be used when creating configurations according to specific application requirements. The technical manual contains application and functionality descriptions and lists function blocks, logic diagrams, input and output signals, setting parameters and technical data sorted per function. The manual can be used as a technical reference during the engineering phase, installation and commissioning phase, and during normal service. The communication protocol manual describes a communication protocol supported by the IED. The manual concentrates on vendor-specific implementations. The point list manual describes the outlook and properties of the data points specific to the IED. The manual should be used in conjunction with the corresponding communication protocol manual. The service manual is not available yet. 1.3.2 Document revision history Document revision/date Product series version History A/2009-09-15 1.0 First release B/2009-12-29 1.0 Content updated C/2011-02-23 1.1 Content updated to correspond to the product series version Download the latest documents from the ABB web site http:// www.abb.com/substationautomation. 1MRS755958 C Section 1 Introduction 630 series 7 Installation Manual

web site http://www.abb.com/substationautomation . 1.4 Symbols and conventions 1.4.1 Safety indication symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock. The warning icon indicates the presence of a hazard which could result in personal injury. The caution icon indicates important information or warning related to the concept discussed in the text. It might indicate the presence of a hazard which could result in corruption of software or damage to equipment or property. The information icon alerts the reader of important facts and conditions. The tip icon indicates advice on, for example, how to design your project or how to use a certain function. Although warning hazards are related to personal injury, it is necessary to understand that under certain operational conditions, operation of damaged equipment may result in degraded process performance leading to personal injury or death. Therefore, comply fully with all warning and caution notices. 1.4.2 Manual conventions Conventions used in IED manuals. A particular convention may not be used in this manual. • Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary also contains definitions of important terms. • Push button navigation in the LHMI menu structure is presented by using the push button icons, for example: Section 1 1MRS755958 C Introduction 8 630 series Installation Manual

and . • HMI menu paths are presented in bold, for example: Select Main menu/Settings. • LHMI messages are shown in Courier font, for example: To save the changes in non-volatile memory, select Yes and press . • Parameter names are shown in italics, for example: The function can be enabled and disabled with the Operation setting. • The ^ character in front of an input or output signal name in the function block symbol given for a function, indicates that the user can set an own signal name in PCM600. • The * character after an input or output signal name in the function block symbol given for a function, indicates that the signal must be connected to another function block in the application configuration to achieve a valid application configuration. 1MRS755958 C Section 1 Introduction 630 series 9 Installation Manual

including the pro-environmental manufacturing process, long life time, operation reliability and disposing of the IED. The choice of materials and the suppliers have been made according to the EU RoHS directive (2002/95/EC). This directive limits the use of hazardous substances which are the following: Table 1: Maximum concentration values by weight per homogeneous material Substance Proposed maximum concentration Lead - Pb 0.1% Mercury - Hg 0.1% Cadmium - Cd 0.01% Hexavalent Chromium Cr (VI) 0.1% Polybrominated biphenyls - PBB 0.1% Polybrominated diphenyl ethers - PBDE 0.1% Operational reliability and long life time have been assured with extensive testing during the design and manufacturing processes. Moreover, long life time is supported by maintenance and repair services as well as by the availability of spare parts. Design and manufacturing have been done under a certified environmental system. The effectiveness of the environmental system is constantly evaluated by an external auditing body. We follow environmental rules and regulations systematically to evaluate their effect on our products and processes. 2.2 Disposing of the IED Definitions and regulations of hazardous materials are country-specific and change when the knowledge of materials increases. The materials used in this product are typical for electric and electronic devices. All parts used in this product are recyclable. When disposing of an IED or its parts contact a local waste handler who is authorized and specialized in disposing 1MRS755958 C Section 2 Environmental aspects 630 series 11 Installation Manual

processes and dispose of the product according to the local requirements. Table 2: Materials of the IED parts IED Parts Material Unit Metallic plates, parts and screws Steel Plastic parts PC1), LCP2) LHMI display module Various Package Box Cardboard Attached material Manuals Paper 1) Polycarbonate 2) Liquid crystal polymer Section 2 1MRS755958 C Environmental aspects 12 630 series Installation Manual

3.1 Removing transport packaging IEDs require careful handling. 1. Examine the delivered products to ensure that they have not been damaged during the transport. 2. Remove the transport packing carefully without force. The cardboard packaging material is 100% recyclable. 3.2 Inspecting the product 3.2.1 Identifying the product 1. Locate the IED's order number from the label attached to the IED's case. 2. Compare the IED's order number with the ordering information to verify that the received product is correct. 3.2.2 Checking delivery items Check that all items are included in the delivery in accordance with the delivery documents. 3.2.3 Inspecting the IED IEDs require careful handling before installation on site. • Check the IED to see if any damage occurred during transportation. If the IED has damaged during transportation, make a claim against the transport contractor, and notify the local ABB representative. 1MRS755958 C Section 3 Unpacking, inspecting and storing 630 series 13 Installation Manual

If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents. 3.3 Storing If the IED is stored before installation, it must be done in the original transport packaging in a dry and dust free place. Observe the environmental requirements stated in the technical manual. Section 3 1MRS755958 C Unpacking, inspecting and storing 14 630 series Installation Manual

IED. Use a 2.5 mm Allen Key when mounting the external display module. 4.2 Checking environmental conditions and mounting space The mechanical and electrical environmental conditions at the installation site must be within the limits described in the technical manual. • Avoid installation in dusty, damp places. Avoid places susceptible to rapid temperature variations, powerful vibrations and shocks, surge voltages of high amplitude and fast rise time, strong induced magnetic fields or similar extreme conditions. • Check that sufficient space is available. Sufficient space is needed at the front and rear of the IED to allow access to wires and optical fibres and to enable maintenance and future modifications. • It is possible to add or replace flush mounted IEDs without excessive dismantling. 4.3 Mounting the IED 4.3.1 Flush mounting the IED 1. Make a panel cut-out and drill four holes according to the dimensional drawing. 2. Locate the IED securely in the mounting frame using the required screws. 3. Tighten the screws. 4. Mount the IED with the mounting frame to the panel cut-out. 1MRS755958 C Section 4 Mounting 630 series 15 Installation Manual

Figure 2: Flush mounting the IED into a panel cut-out A 240 mm 1 Nuts and washers B 21.5 mm 2 Threaded studs C 227 mm 3 Screws D 140 mm 4 Plastic plugs E 183 mm 5 Mounting frame F ∅6 mm G 21.5 mm H 220 mm I 177 mm J 211 mm K 254 mm 5. Place a nut and a washer on each threaded studs. 6. Tighten the nuts. Section 4 1MRS755958 C Mounting 16 630 series Installation Manual

Figure 3: Flush mounted IED A 222 mm B 27 mm C 13 mm Check the allowed minimum bending radius from the optical cable manufacturer. 4.3.2 Semi-flush mounting the IED 1. Make a panel cut-out and drill screw holes according to the dimensional drawing. 2. Remove the plastic plugs from the side of the IED and locate it securely in the rising frame using the required screws. 3. Tighten the screws. 4. Mount the IED with the rising frame to the panel cut-out. 1MRS755958 C Section 4 Mounting 630 series 17 Installation Manual

Figure 4: Semi-flush mounting the IED into a panel cut-out A 240 mm 1 Screws B 19 mm 2 Nuts and washers C 229 mm 3 Threaded studs D 157 mm 4 Raising frame E 195 mm F ∅6 mm G 19 mm 5. Place a nut and a washer on each threaded studs. 6. Tighten the nuts. Section 4 1MRS755958 C Mounting 18 630 series Installation Manual

Figure 5: Semi-flush mounted IED A 154 mm B 265 mm C 95 mm D 227 mm E 13 mm Check the allowed minimum bending radius from the optical cable manufacturer. 1MRS755958 C Section 4 Mounting 630 series 19 Installation Manual

4.3.3.1 Rack mounting a single IED 1. Remove the four plastic plugs from the right-hand side of the IED and attach the right mounting panel securely using the required screws. 2. Tighten the screws. 1 1 2 GUID-E794D0E2-17A4-4040-8E49-5607C1DB72FB V1 EN Figure 6: Mounting the bracket 1 Screws 2 Right mounting bracket 3. Attach the left mounting bracket to the left-hand side of the IED using the required screws. 4. Tighten the screws. 5. Mount the IED with the rack mounting panels to the 19" rack. 6. Tighten the screws. Section 4 1MRS755958 C Mounting 20 630 series Installation Manual

Figure 7: Rack mounted IED A 224 mm 1 Plastic plugs B 25.5 mm 2 Screws C 482.6 mm (19") 3 Left mounting bracket D 13 mm 4 Right mounting bracket E 177 mm (4U) Check the allowed minimum bending radius from the optical cable manufacturer. 4.3.3.2 Rack mounting two IEDs 1. Remove the plastic plugs from the side of the case on both of the two IEDs. 2. Locate the pins on the two middle mounting brackets to the holes on the sides of the two IEDs. 3. Mount the upper and lower mounting brackets to the two IEDs using the screws at the required location. 1MRS755958 C Section 4 Mounting 630 series 21 Installation Manual

hole in the lower mounting bracket. 4 7 2 1 6 3 5 GUID-641CC644-C80C-4D3A-8650-8CB3076859B1 V1 EN Figure 8: Mounting IEDs 1 Upper mounting bracket 2 Vent holes 3 Right mounting bracket 4 Lower mounting bracket 5 Screws 6 Left mounting bracket 7 Middle mounting brackets 4. Tighten the screws. 5. Mount the left and right mounting brackets to both sides of the IED assembly using fixing screws. Section 4 1MRS755958 C Mounting 22 630 series Installation Manual

7. Mount the IEDs with the rack mounting panels to the 19" rack. 8. Tighten the screws. A D C 1 B E GUID-95B1F568-4B1C-4758-B370-661C286F1BC4 V1 EN Figure 9: Two rack mounted IEDs side by side A 224 mm 1 Screws B 25.5 mm C 482.6 mm (19") D 13 mm E 177mm (4U) Make sure that the lower venting holes in the IED is not obstructed. Check the allowed minimum bending radius from the optical cable manufacturer. 4.3.3.3 Rack mounting a single IED and test switch RTXP 1. Attach the mounting bracket to the left side of the IED using the required screws. 2. Tighten the screws. 3. Remove the four plastic plugs from the right side of the IED and attach the mounting bracket securely using the required screws. 4. Tighten the screws. 1MRS755958 C Section 4 Mounting 630 series 23 Installation Manual

6. Tighten the fixing screws. 7. Install the RTXP 8, 18 or 24 test switch. 8. Attach the front cover over to the test switch. 1 3 4 2 5 GUID-A01C5E4D-D118-4B6E-863E-3213C762381A V1 EN Figure 10: IED mounted with test switch RTXP 18 1 Left mounting bracket 2 Screws 3 Test switch 4 Right mounting bracket 5 Plastic front cover An IED equipped with optical connections requires a minimum depth of 180 mm. Check the allowed minimum bending radius from the optical cable manufacturer. Section 4 1MRS755958 C Mounting 24 630 series Installation Manual

1. Drill four screw holes according to the dimensional drawing. 2. Mount the mounting brackets using the required screws. 3. Remove the plastic plugs from the side of the IED. 4. Fit the IED securely between the mounting brackets by using the required screws. 5. Tighten the screws. F C 2 1 DE A B G GUID-7DF6B376-60FC-4E11-802C-6D77F3485EBB V1 EN Figure 11: Wall mounting the IED A 270 mm 1 Mounting bracket B 252.5 mm 2 Screw C ∅6.8 mm D 180 mm E 101.6 mm F 296 mm G 13 mm Minimum of 50 mm space is needed between the two kits. Check the allowed minimum bending radius from the optical cable manufacturer. 1MRS755958 C Section 4 Mounting 630 series 25 Installation Manual

4.3.5.1 Mounting the external display module 1. Drill holes according to the dimensional drawing. Section 4 1MRS755958 C Mounting 26 630 series Installation Manual

Figure 12: Drill plan for the LHMI A 220 mm 1 LHMI outline B M3 2 Surface coating on rear side of panel must be removed ∅15 mm C 177 mm 3 Hole for GND connection D 162 mm 4 Hole for cable from IED to LHMI E ∅6.5 mm F ∅20 mm G 78 mm H 7.5 mm I 38 mm J 128 mm K 33 mm L 18.5 mm 2. Thread the four holes for the M3 screws. 3. Remove surface coating from the rear side of the panel for the GND screw. 4. Draw the LHMI cable through the hole for cable from IED to LHMI. 5. Connect the cable to the LHMI. 6. Mount the external LHMI display using four M3 screws. 7. Tighten the four M3 screws. 8. Ground the LHMI. 1MRS755958 C Section 4 Mounting 630 series 27 Installation Manual

8.2. Insert the M5 GND screw with a washer trough the grounding clamp and ground cable. Use a GND screw that is equal or shorter than the thickness of the washer, grounding clamp, braided copper cable and panel +4 mm. 8.3. Use a spring lock washer. 8.4. Connect the other end of the ground cable to the cabinet door as near as possible to the LHMI ground. 8.5. Tighten the GND screws. 2 1 3 GUID-ED1F1C7D-46A7-4EDE-820C-BEDD8FBCAFAA V2 EN Figure 13: LHMI grounding 1 Surface coating removed ∅15 mm 2 Ground cable 3 M5 screw and washer for grounding LHMI and cable to the panel Section 4 1MRS755958 C Mounting 28 630 series Installation Manual

a 16.0 mm2 flat copper cable. The display module is connected to the main unit of the IED using the RJ-45 cable that is included in the delivery of the IED. Check the allowed minimum bending radius from the optical cable manufacturer. The LHMI cable must be grounded to the LHMI grounding point. Use only the cable delivered with the IED. 4.3.5.2 Ceiling mounting the main unit 1. Drill four screw holes according to the dimensional drawing. 2. Mount the mounting bracket on the ceiling at the required location. A minimum of 50 mm space is needed between the IED and the ceiling for the cables. 3. Remove the upper four plastic plugs, two on each side, on the case of the main unit and locate it securely in the mounting frame. 1MRS755958 C Section 4 Mounting 630 series 29 Installation Manual

Figure 14: 4U half 19" Ceiling mounting with cable space on top A 244.5 mm 1 Mounting brackets B 226 mm 2 Plastic plugs C 90 mm 3 Screws D 50 mm E ∅5 mm F 177 mm G 264.5 mm H 220 mm I 51.5 mm J 232 mm Section 4 1MRS755958 C Mounting 30 630 series Installation Manual

Figure 15: 6U half 19" Ceiling mounting with cable space on top A 244.5 mm 1 Mounting brackets B 50 mm 2 Plastic plugs C 236 mm 3 Screws D 90 mm E ∅5 mm F 264.5 mm G 265.9 mm H 220 mm I 51.5 mm J 321 mm 4. Tighten the screws. 5. Connect a cable to the RJ-45 connection on the front panel of the main unit to the corresponding connection on external LHMI display module. Check the allowed minimum bending radius from the optical cable manufacturer. 1MRS755958 C Section 4 Mounting 630 series 31 Installation Manual

1. Drill screw holes according to the dimensional drawing. 2. Mount the mounting brackets using the required screws. 3. Fit the main unit of IED securely between the mounting brackets by using the required screws. 2 2 1 1 A B GUID-FCCEBD17-409F-4D7F-B984-10993D17E213 V1 EN Figure 16: 4U main unit and external LHMI display A 241.1 mm 1 Screws B 101.6 mm 2 Mounting brackets Section 4 1MRS755958 C Mounting 32 630 series Installation Manual

Figure 17: 6U main unit and external LHMI display A 241.1 mm 1 Screws B 190.5 mm 2 Mounting brackets The width of the 4U and 6U main units is 224 mm. 4. Tighten the screws. 5. Connect a cable to the RJ-45 connection on the front panel of the main unit to the corresponding connection on external LHMI display module. 1MRS755958 C Section 4 Mounting 630 series 33 Installation Manual

Figure 18: External LHMI display wall mounted and connected to the 4U main unit A 25.5 mm B 220 mm C 177 mm D 13 mm E 258.6 mm F 177 mm G 224 mm Section 4 1MRS755958 C Mounting 34 630 series Installation Manual

Figure 19: External LHMI display wall mounted and connected to the 6U main unit A 25.5 mm B 220 mm C 13 mm D 177 mm E 258.6 mm F 265.9 mm G 224 mm Check the allowed minimum bending radius from the optical cable manufacturer. 4.3.6 Arranging ventilation Ventholes are located at the bottom and on the back plate of the IED. Reserve sufficient space round the IED to ensure adequate ventilation. 1MRS755958 C Section 4 Mounting 630 series 35 Installation Manual

handling CT/VT terminals of screw-compression type. 5.2 Connecting wires All connections are made on the rear of the case. No soldering is needed. 1. Connect each signal connector terminal with one 0.5...2.5 mm2 wire or with two 0.5...1.0 mm2 wires. 2. Connect each compression type (X101 and X102) terminal for CTs/VTs with one 0.5...6.0 mm2 wire or with two of maximum 2.5 mm2 wires. 3. Connect terminals on the communication module for IRIG-B with one 0.2 - 1.5 mm2 wire. 4. Connect RTD inputs and mA outputs using shielded stranded cables and connect cable shield to GND rail. 5. Connect all same type sensors to adjacent channels. The cable shield is to be earthed at only one end of the cable with RTD grounding bus bar. Use fine wire in door mounting. See the technical manual for product-specific terminal diagrams. 5.2.1 Connecting screw-compression type wires Terminal blocks of screw-compression type are used for electrical connections. 1MRS755958 C Section 5 Connecting 630 series 37 Installation Manual

open the screw terminal, turn the fixing screw anti-clockwise until the terminal hole is wide open (the inside of the terminal hole is surrounded by metal). 2. Insert the wire and turn the fixing screw clockwise until the wire is firmly fixed. 5.3 Connecting protective earthing Earth the IED to earth using a 16.0 mm2 flat copper cable. Use an earth lead maximum 1500 mm. Notice that extra length is required for door mounting. When the LHMI is installed on the cabinet door, earth the door with a 16.0 mm2 flat braided copper cable. 1. Loosen the nut from the protective earth pin to connect a separate earth protection lead. GUID-B1C6B787-D2D4-450C-A18B-18131ECBC88A V1 EN Figure 20: The protective earth pin is located to the left of connector X101 on the 4U half 19” case Section 5 1MRS755958 C Connecting 38 630 series Installation Manual

Figure 21: The protective earth pin is located below connector X102 on the 6U half 19” case 1MRS755958 C Section 5 Connecting 630 series 39 Installation Manual

circuit connector. 2. Connect the earth lead to the earth bar. 3. Thread the copper cable on the protective earth pin. 4. Tighten the nut on the protective earth pin. 5. Support the earth lead so that it cannot break or weaken. Observe the situations for mechanical, chemical or electrochemical reasons. 5.4 Connecting analog signals A connection diagram is needed to connect the analog signals. Use the compression type for CT/VT terminals. The wires for the analog signals can be connected to the CT/VT terminals before the connector is connected to the IED. The connector features an automatic short- circuit mechanism for the current terminals. Therefore, detaching the connector from the unit will not open the secondary circuit of the CT which otherwise could cause dangerously high voltages. To avoid a mismatch between CT and VT connections the connectors are ‘pre-coded’. GUID-44E54B97-4E48-46E1-8515-ED3087BACC0A V2 EN Figure 22: Loose CT/VT connector coding 1 CT connector coding 2 VT connector coding 3 Empty connector Section 5 1MRS755958 C Connecting 40 630 series Installation Manual

Figure 23: Fixed CT/VT Connector coding 1 CT connector coding 2 VT connector coding 3 Empty connector 5.4.1 Connecting current and voltage inputs Connect the wires from the CTs/VTs to the correct device according to the phase order and the connection diagram. Each terminal for CTs/VTs is dimensioned for one 0.5...6.0 mm2 wire or for two wires of maximum 2.5 mm2. To help connecting the current and voltage inputs, the connector pair is marked with symbols. For a current input, the connector pair forms a circle. But in the case of a voltage input, the connector pair forms two half-circles. GUID-61D346C6-30D8-468A-8641-654864811C53 V1 EN Figure 24: CTVT connector symbols 1 VT symbol 2 CT symbol 1MRS755958 C Section 5 Connecting 630 series 41 Installation Manual

Table 4: REM630 modules Terminal AIMA02A 1KHL178012R0 010 AIMA04A 1KHL178012R0005 AIMA05A 1KHL178012R0013 X101-1, 2 CT CT CT X101-3, 4 CT CT CT X101-5, 6 CT CT CT X101-7, 8 CT CT CT X101-9, 10 CTS1) CT CT X102-1, 2 None CT CT X102-3, 4 VT CT CT X102-5, 6 VT VT CT X102-7, 8 VT VT VT X102-9, 10 VT VT VT 1) Current Transducer for 0.1 A / 0.5 A Table 5: RET630 modules Terminal AIMA04A 1KHL178012R0005 AIMA06A 1KHL178012R0012 AIMA05A 1KHL178012R0013 X101-1, 2 CT CT CT X101-3, 4 CT CT CT X101-5, 6 CT CT CT X101-7, 8 CT CT CT X101-9, 10 CT CT CT X102-1, 2 CT CT CT Table continues on next page Section 5 1MRS755958 C Connecting 42 630 series Installation Manual

See the technical manual for the specific card variants. 5.4.2 Connecting RTD input and mA outputs Table 6: REM/ REF/ RET630 module inputs, 4U half 19” Terminal 600RTD01 X316 – 1,2,3 Sensor/ R/ V/ mA input X316 - 4 GND X316 – 5,6,7 Sensor/ R/ V/ mA input X316 – 8,9,10 Sensor/ R/ V/ mA input X316 – 11 GND X316 – 12,13,14 Sensor/ R/ V/ mA input X316 – 15,16,17 Sensor/ R/ V/ mA input X316 – 18 GND Table 7: REM/ REF/ RET630 module inputs, 4U half 19” Terminal 600RTD01 X319 – 1,2,3 Sensor/ R/ V/ mA input X319 – 4,5,6 Sensor/ R/ V/ mA input X319 – 7 GND X319 – 8,9,10 Sensor/ R/ V/ mA input Table 8: REM/ REF/ RET630 module inputs, 6U half 19” Terminal 600RTD01 X321 – 1,2,3 Sensor/ R/ V/ mA input X321 - 4 GND X321 – 5,6,7 Sensor/ R/ V/ mA input X321 – 8,9,10 Sensor/ R/ V/ mA input X321 – 11 GND Table continues on next page 1MRS755958 C Section 5 Connecting 630 series 43 Installation Manual

Sensor/ R/ V/ mA input X321 – 15,16,17 Sensor/ R/ V/ mA input X321 – 18 GND Table 9: REM/ REF/ RET630 module inputs, 6U half 19” Terminal 600RTD01 X324 – 1,2,3 Sensor/ R/ V/ mA input X324 – 4,5,6 Sensor/ R/ V/ mA input X324 – 7 GND X324 – 8,9,10 Sensor/ R/ V/ mA input Table 10: REM/ REF/ RET630 module outputs, 4U half 19” Terminal 600RTD01 X319 – 11,12 mA output X319 – 13,14 mA output X319 – 15,16 mA output X319 – 17,18 mA output Table 11: REM/ REF/ RET630 module outputs, 6U half 19” Terminal 600RTD01 X324 – 11,12 mA output X324 – 13,14 mA output X324 – 15,16 mA output X324 – 17,18 mA output Section 5 1MRS755958 C Connecting 44 630 series Installation Manual

9 8 7 6 5 4 3 2 1 Temperature Sensor + - R V Sensor Resistance Voltage mA Current RTD1IN+ RTD1IN- GND RTD2IN- RTD2IN+ RTD3IN+ RTD3IN- GND RTD4IN- RTD4IN+ RTD4SHUNT 10 11 12 13 14 15 16 17 18 9 8 7 6 5 4 3 2 1 X319 mA mA mA mA mA outputs GND GUID-65A5A977-DD1D-4895-9BB7-297B6163D229 V1 EN Figure 25: Connection example + - DIFF G mA Shunt IN + IN - GND Temperature Sensor/ Resistor GUID-3CD4E961-8647-42CA-AF76-920E69E5EE15 V1 EN Figure 26: Three-wire connection RTD sensors and resistance 1MRS755958 C Section 5 Connecting 630 series 45 Installation Manual

Figure 27: Two-wire connection RTD sensors and resistance + - DIFF G mA Shunt IN + IN - GND GUID-C06784EE-0A4F-47F1-9485-F1E3A83D248C V1 EN Figure 28: Current connection + - DIFF G mA Shunt IN + IN - GND GUID-649FA427-3F38-4364-991F-362B20CCAD57 V1 EN Figure 29: Voltage connection Section 5 1MRS755958 C Connecting 46 630 series Installation Manual

When the IED is used with a test switch, connect the current and voltage transformers directly to the switch. 5.5 Connecting binary signals Each signal connector terminal is dimensioned for one 0.5...2.5 mm2 wire or for two 0.5...1.0 mm2 wires. Table 12: Binary inputs X304, 4U half 19” and 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X304-1 Common - for inputs 1-4 X304-2 Binary input 1 + COM_101 BI1 X304-3 Binary input 2 + COM_101 BI2 X304-4 Binary input 3 + COM_101 BI3 X304-5 Binary input 4 + COM_101 BI4 X304-6 Common - for inputs 5-8 X304-7 Binary input 5 + COM_101 BI5 X304-8 Binary input 6 + COM_101 BI6 X304-9 Binary input 7 + COM_101 BI7 X304-10 Binary input 8 + COM_101 BI8 X304-11 Common - for inputs 9-11 X304-12 Binary input 9 + COM_101 BI9 X304-13 Binary input 10 + COM_101 BI10 X304-14 Binary input 11 + COM_101 BI11 X304-15 Common - for inputs 12-14 X304-16 Binary input 12 + COM_101 BI12 X304-17 Binary input 13 + COM_101 BI13 X304-18 Binary input 14 + COM_101 BI14 Table 13: Binary inputs X319, 4U half 19” Terminal Description ACT info Hardware module instance Hardware channel X319-1 - for input 1 BIO_3 BI1 X319-2 Binary input 1 + BIO_3 BI1 X319-3 - X319-4 Common - for inputs 2-3 Table continues on next page 1MRS755958 C Section 5 Connecting 630 series 47 Installation Manual

BIO_3 BI2 X319-6 Binary input 3 + BIO_3 BI3 X319-7 - X319-8 Common - for inputs 4-5 X319-9 Binary input 4 + BIO_3 BI4 X319-10 Binary input 5 + BIO_3 BI5 X319-11 - X319-12 Common - for inputs 6-7 X319-13 Binary input 6 + BIO_3 BI6 X319-14 Binary input 7 + BIO_3 BI7 X319-15 - X319-16 Common - for inputs 8-9 X319-17 Binary input 8 + BIO_3 BI8 X319-18 Binary input 9 + BIO_3 BI9 Table 14: Binary inputs X324, 4U half 19” Terminal Description ACT info Hardware module instance Hardware channel X324-1 - for input 1 BIO_4 BI1 X324-2 Binary input 1 + BIO_4 BI1 X324-3 - X324-4 Common - for inputs 2-3 X324-5 Binary input 2 + BIO_4 BI2 X324-6 Binary input 3 + BIO_4 BI3 X324-7 - X324-8 Common - for inputs 4-5 X324-9 Binary input 4 + BIO_4 BI4 X324-10 Binary input 5 + BIO_4 BI5 X324-11 - X324-12 Common - for inputs 6-7 X324-13 Binary input 6 + BIO_4 BI6 X324-14 Binary input 7 + BIO_4 BI7 X324-15 - X324-16 Common - for inputs 8-9 X324-17 Binary input 8 + BIO_4 BI8 X324-18 Binary input 9 + BIO_4 BI9 Section 5 1MRS755958 C Connecting 48 630 series Installation Manual

Terminal Description ACT info Hardware module instance Hardware channel X324-1 - for input 1 BIO_3 BI1 X324-2 Binary input 1 + BIO_3 BI1 X324-3 - X324-4 Common - for inputs 2-3 X324-5 Binary input 2 + BIO_3 BI2 X324-6 Binary input 3 + BIO_3 BI3 X324-7 - X324-8 Common - for inputs 4-5 X324-9 Binary input 4 + BIO_3 BI4 X324-10 Binary input 5 + BIO_3 BI5 X324-11 - X324-12 Common - for inputs 6-7 X324-13 Binary input 6 + BIO_3 BI6 X324-14 Binary input 7 + BIO_3 BI7 X324-15 - X324-16 Common - for inputs 8-9 X324-17 Binary input 8 + BIO_3 BI8 X324-18 Binary input 9 + BIO_3 BI9 Table 16: Binary inputs X329, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X329-1 - for input 1 BIO_4 BI1 X329-2 Binary input 1 + BIO_4 BI1 X329-3 - X329-4 Common - for inputs 2-3 X329-5 Binary input 2 + BIO_4 BI2 X329-6 Binary input 3 + BIO_4 BI3 X329-7 - X329-8 Common - for inputs 4-5 X329-9 Binary input 4 + BIO_4 BI4 X329-10 Binary input 5 + BIO_4 BI5 X329-11 - X329-12 Common - for inputs 6-7 X329-13 Binary input 6 + BIO_4 BI6 X329-14 Binary input 7 + BIO_4 BI7 Table continues on next page 1MRS755958 C Section 5 Connecting 630 series 49 Installation Manual

X329-17 Binary input 8 + BIO_4 BI8 X329-18 Binary input 9 + BIO_4 BI9 Table 17: Binary inputs X334, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X334-1 - for input 1 BIO_5 BI1 X334-2 Binary input 1 + BIO_5 BI1 X334-3 - X334-4 Common - for inputs 2-3 X334-5 Binary input 2 + BIO_5 BI2 X334-6 Binary input 3 + BIO_5 BI3 X334-7 - X334-8 Common - for inputs 4-5 X334-9 Binary input 4 + BIO_5 BI4 X334-10 Binary input 5 + BIO_5 BI5 X334-11 - X334-12 Common - for inputs 6-7 X334-13 Binary input 6 + BIO_5 BI6 X334-14 Binary input 7 + BIO_5 BI7 X334-15 - X334-16 Common - for inputs 8-9 X334-17 Binary input 8 + BIO_5 BI8 X334-18 Binary input 9 + BIO_5 BI9 Table 18: Binary inputs X339, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X339-1 - for input 1 BIO_6 BI1 X339-2 Binary input 1 + BIO_6 BI1 X339-3 - X339-4 Common - for inputs 2-3 X339-5 Binary input 2 + BIO_6 BI2 X339-6 Binary input 3 + BIO_6 BI3 X339-7 - Table continues on next page Section 5 1MRS755958 C Connecting 50 630 series Installation Manual

X339-9 Binary input 4 + BIO_6 BI4 X339-10 Binary input 5 + BIO_6 BI5 X339-11 - X339-12 Common - for inputs 6-7 X339-13 Binary input 6 + BIO_6 BI6 X339-14 Binary input 7 + BIO_6 BI7 X339-15 - X339-16 Common - for inputs 8-9 X339-17 Binary input 8 + BIO_6 BI8 X339-18 Binary input 9 + BIO_6 BI9 Table 19: Output contacts X307, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel Power output 1, normally open (TCS) X307-1 - PSM_102 BO1_PO_TCS X307-2 + Power output 2, normally open (TCS) X307-3 - PSM_102 BO2_PO_TCS X307-4 + Power output 3, normally open (TCS) X307-5 - PSM_102 BO3_PO_TCS X307-6 + X307-7 Power output 4, normally open PSM_102 BO4_PO X307-8 X307-9 Power output 5, normally open PSM_102 BO5_PO X307-10 X307-11 Power output 6, normally open PSM_102 BO6_PO X307-12 1MRS755958 C Section 5 Connecting 630 series 51 Installation Manual

Terminal Description ACT info Hardware module instance Hardware channel X316-1 Power output 1, normally open BIO_3 BO1_PO X316-2 X316-3 Power output 2, normally open BIO_3 BO2_PO X316-4 X316-5 Power output 3, normally open BIO_3 BO3_PO X316-6 Table 21: Output contacts X321, 4U half 19” Terminal Description ACT info Hardware module instance Hardware channel X321-1 Power output 1, normally open BIO_4 BO1_PO X321-2 X321-3 Power output 2, normally open BIO_4 BO2_PO X321-4 X321-5 Power output 3, normally open BIO_4 BO3_PO X321-6 Table 22: Output contacts X321, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X321-1 Power output 1, normally open BIO_3 BO1_PO X321-2 X321-3 Power output 2, normally open BIO_3 BO2_PO X321-4 X321-5 Power output 3, normally open BIO_3 BO3_PO X321-6 Table 23: Output contacts X326, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X326-1 Power output 1, normally open BIO_4 BO1_PO X326-2 X326-3 Power output 2, normally open BIO_4 BO2_PO X326-4 X326-5 Power output 3, normally open BIO_4 BO3_PO X326-6 Section 5 1MRS755958 C Connecting 52 630 series Installation Manual

Terminal Description ACT info Hardware module instance Hardware channel Power output 1, normally open (TCS) X327-1 - PSM_102 BO1_PO_TCS X327-2 + Power output 2, normally open (TCS) X327-3 - PSM_102 BO2_PO_TCS X327-4 + Power output 3, normally open (TCS) X327-5 – PSM_102 BO3_PO_TCS X327-6 + X327-7 Power output 4, normally open PSM_102 BO4_PO X327-8 X327-9 Power output 5, normally open PSM_102 BO5_PO X327-10 X327-11 Power output 6, normally open PSM_102 BO6_PO X327-12 Table 25: Output contacts X331, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X331-1 Power output 1, normally open BIO_5 BO1_PO X331-2 X331-3 Power output 2, normally open BIO_5 BO2_PO X331-4 X331-5 Power output 3, normally open BIO_5 BO3_PO X331-6 Table 26: Output contacts X336, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X336-1 Power output 1, normally open BIO_6 BO1_PO X336-2 X336-3 Power output 2, normally open BIO_6 BO2_PO X336-4 X336-5 Power output 3, normally open BIO_6 BO3_PO X336-6 1MRS755958 C Section 5 Connecting 630 series 53 Installation Manual

Terminal Description ACT info Hardware module instance Hardware channel X307-13 Signal output 1, normally open PSM_102 BO7_SO X307-14 X307-15 Signal output 2, normally open PSM_102 BO8_SO X307-16 X307-17 Signal output 3, normally open PSM_102 BO9_SO X307-18 Table 28: Output contacts X316, 4U half 19” Terminal Description ACT info Hardware Module instance Hardware channel X316-7 Signal output 1, normally open BIO_3 BO4_SO X316-8 Signal output 1 X316-9 Signal output 2, normally open BIO_3 BO5_SO X316-10 Signal output 2 X316-11 Signal output 3, normally open BIO_3 BO6_SO X316-12 Signal output 3 X316-13 Signal output 4, normally open BIO_3 BO7_SO X316-14 Signal output 5, normally open BIO_3 BO8_SO X316-15 Signal outputs 4 and 5, common X316-16 Signal output 6, normally closed X316-17 Signal output 6, normally open BIO_3 BO9_SO X316-18 Signal output 6, common Table 29: Output contacts X321, 4U half 19” Terminal Description ACT info Hardware module instance Hardware channel X321-7 Signal output 1, normally open BIO_4 BO4_SO X321-8 Signal output 1 X321-9 Signal output 2, normally open BIO_4 BO5_SO X321-10 Signal output 2 X321-11 Signal output 3, normally open BIO_4 BO6_SO X321-12 Signal output 3 X321-13 Signal output 4, normally open BIO_4 BO7_SO X321-14 Signal output 5, normally open BIO_4 BO8_SO X321-15 Signal outputs 4 and 5, common Table continues on next page Section 5 1MRS755958 C Connecting 54 630 series Installation Manual

BIO_4 BO9_SO X321-17 Signal output 6, normally open X321-18 Signal output 6, common Table 30: Output contacts X321, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X321-7 Signal output 1, normally open BIO_3 BO4_SO X321-8 Signal output 1 X321-9 Signal output 2, normally open BIO_3 BO5_SO X321-10 Signal output 2 X321-11 Signal output 3, normally open BIO_3 BO6_SO X321-12 Signal output 3 X321-13 Signal output 4, normally open BIO_3 BO7_SO X321-14 Signal output 5, normally open BIO_3 BO8_SO X321-15 Signal outputs 4 and 5, common X321-16 Signal output 6, normally closed BIO_3 BO9_SO X321-17 Signal output 6, normally open X321-18 Signal output 6, common Table 31: Output contacts X326, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X326-7 Signal output 1, normally open BIO_4 BO4_SO X326-8 Signal output 1 X326-9 Signal output 2, normally open BIO_4 BO5_SO X326-10 Signal output 2 X326-11 Signal output 3, normally open BIO_4 BO6_SO X326-12 Signal output 3 X326-13 Signal output 4, normally open BIO_4 BO7_SO X326-14 Signal output 5, normally open BIO_4 BO8_SO X326-15 Signal outputs 4 and 5, common X326-16 Signal output 6, normally closed BIO_4 BO9_SO X326-17 Signal output 6, normally open X326-18 Signal output 6, common 1MRS755958 C Section 5 Connecting 630 series 55 Installation Manual

Terminal Description ACT info Hardware module instance Hardware channel X327-13 Signal ouput 1, normally open PSM_102 BO7_SO X327-14 X327-15 Signal ouput 2, normally open PSM_102 BO8_SO X327-16 X327-17 Signal ouput 3, normally open PSM_102 BO9_SO X327-18 Table 33: Output contacts X331, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X331-7 Signal output 1, normally open BIO_5 BO4_SO X331-8 Signal output 1 X331-9 Signal output 2, normally open BIO_5 BO5_SO X331-10 Signal output 2 X331-11 Signal output 3, normally open BIO_5 BO6_SO X331-12 Signal output 3 X331-13 Signal output 4, normally open BIO_5 BO7_SO X331-14 Signal output 5, normally open BIO_5 BO8_SO X331-15 Signal outputs 4 and 5, common X331-16 Signal output 6, normally closed BIO_5 BO9_SO X331-17 Signal output 6, normally open X331-18 Signal output 6, common Table 34: Output contacts X336, 6U half 19” Terminal Description ACT info Hardware module instance Hardware channel X336-7 Signal output 1, normally open BIO_6 BO4_SO X336-8 Signal output 1 X336-9 Signal output 2, normally open BIO_6 BO5_SO X336-10 Signal output 2 X336-11 Signal output 3, normally open BIO_6 BO6_SO X336-12 Signal output 3 X337-13 Signal output 4, normally open BIO_6 BO7_SO X336-14 Signal output 5, normally open BIO_6 BO8_SO X336-15 Signal outputs 4 and 5, common Table continues on next page Section 5 1MRS755958 C Connecting 56 630 series Installation Manual

BIO_6 BO9_SO X336-17 Signal output 6, normally open X336-18 Signal output 6, common 5.6 Connecting power supply When using power supply 110-250 VDC or 100-240 VAC, connect the IED's auxiliary voltage to terminals X430-1 and X430–3 (4U half 19”) and to terminals X410-1 and X410–3 (6U half 19”). When using a DC supply, connect the positive lead to terminal X430-3 (4U half 19”) or X410–3 (6U half 19”). When using power supply 48-125 VDC, the IED's auxiliary voltage is connected to terminals X430-1 and X430–2 (4U half 19”) and X410-1 and X410–2 (6U half 19”) with the positive lead connected to terminal X430-2 (4U half 19”) or X410–2 (6U half 19”). The permitted auxiliary voltage range is found from the IED sticker. Connect power supply to connector X430 (4U half 19”) and X410 (6U half 19”). Do not connect the power supply to connectors X329 or X309. 1MRS755958 C Section 5 Connecting 630 series 57 Installation Manual

Figure 30: Connecting auxiliary voltage on a 4U half 19” unit Section 5 1MRS755958 C Connecting 58 630 series Installation Manual

Figure 31: Connecting auxiliary voltage on a 6U half 19” unit Connect the terminals on the auxiliary voltage connector correctly. Different power supplies use different terminals. 1MRS755958 C Section 5 Connecting 630 series 59 Installation Manual

110-250 VDC 100-240 VAC The input has a rectifier bridge Correct / 180 degrees wrong Correct 180 degrees wrong No problem, contact open 48-125 VDC 1 2 3 1 2 3 1 2 3 GUID-C2321B6B-3157-4F0A-AD25-ACE8E71C4462 V2 EN Figure 32: Connecting the auxiliary voltage connector 5.7 Connecting communication Before connecting communication, check that the HW module has the correct communication interfaces. The communication module is located at the bottom of the IED for the 4U half 19” case and on the left side of the IED for the 6U half 19” case when viewing the case from the rear. See the technical manual for product-specific communication interfaces. The allowed minimum bending radius has to be checked from the optical cable manufacturer. Ethernet devices shall not be connected into rear HMI port. This can damage IED or connected Ethernet device. Section 5 1MRS755958 C Connecting 60 630 series Installation Manual

Connect the display module to the main unit with the cable included in the delivery of the main unit. The cable is connected to the RJ-45 connection (connector X0/ HMI) on the rear panel of the main unit and to the corresponding connection on the display module. Only one LHMI module can be connected into an IED. Connecting an external display module into an IED with integrated LHMI causes the integrated LHMI to shut down. 1MRS755958 C Section 5 Connecting 630 series 61 Installation Manual

Hardware and software version information can be found from the label that is attached on the case of the IED. There is also module labels that can be used to identify modules inside the IED. 6.2 Checking mounting Check that all fixing screws are tight and that all cables are connected. 6.3 Energizing the IED Before you connect the auxiliary power, check that the terminal strip is wired and placed correctly. During the start-up all LEDs are lit for a short period. • Green Ready LED starts to flash • LCD lights up and starting... is displayed • The main menu is displayed. A steady green Ready LED indicates a successful start-up. If the IED detects a diagnostic error during start-up, the green Ready LED flashes and the internal fault code is displayed on the LCD. 1MRS755958 C Section 6 Checking installation 630 series 63 Installation Manual

7.1 Product lifecycle In the product lifecycle, there is going to be a time to upgrade the IED to a next generation unit. At some point of the product lifecycle, the IED will be upgraded to a next generation unit. When selecting the original product, already consider the upgrading and extension possibilities that the specific product offers for its whole lifecycle. IED-specific options can be found from Retrofit Solutions Database on the Internet www.abb.com by following the links within ABB Service Guide or via ABB Product Guide from the product specific Service & Support sheet. 7.2 Checking IED information The IED information includes detailed information about the device, such as version and serial number. 1. Select Main Menu/Information. 2. Select a submenu with and . 3. Enter the selected submenu with . 4. Browse the information with and . The Product identifiers submenu contains product related information including product type, serial number, order number, production date and SW version. The HW modules submenu contains information about the HW modules. 7.3 Removing the IED Before removing the IED, make sure that auxiliary power is turned off and all wiring is disconnected. Check with your local ABB if the IED can be upgraded. 1MRS755958 C Section 7 Removing, repairing and exchanging 630 series 65 Installation Manual

In case of product problems, contact the nearest ABB office or representative for consultation and instructions. 7.5 Exchanging the IED To exchange the IED with another identical unit, remove the IED and install the new one. The exchangeable units can be found from the PartsOnLine system, see www.abb.com/partsonline. Use of PartsOnLine requires user registration. Check with your local ABB if the IED can be upgraded. Section 7 1MRS755958 C Removing, repairing and exchanging 66 630 series Installation Manual

8.1.1 Front side of the IED GUID-5CFD3446-A92F-4A5F-B60D-90025DCFDC61 V2 EN Figure 33: Front view of 4U half 19” IED The LHMI includes a monochrome LCD of 320x240 pixels. 1MRS755958 C Section 8 Technical data 630 series 67 Installation Manual

Rdy1 Bat1 X327 X430 X329 X321 X324 X316 X319 X101 X102 X304 Hi +/~ -/~ Me Lo - - GUID-C8D14F98-507B-4E4A-A86D-F231FB7A98AD V1 EN Figure 34: Rear view of 4U half 19” Section 8 1MRS755958 C Technical data 68 630 series Installation Manual

Figure 35: Rear view of 6U half 19” Table 35: Dimensions of the IED - half 19" rack Description Value Width 220 mm Height 177 mm (4U) 265.9 mm (6U) Depth 249.5 mm Weight box 6.2 kg (4U) 5.5 kg (6U)1) Weight LHMI 1.0 kg (4U) 1) Without LHMI 1MRS755958 C Section 8 Technical data 630 series 69 Installation Manual

Description Value Front side IP 40 Rear side, connection terminals IP 20 Table 37: Degree of protection of the LHMI Description Value Front and side IP 42 Section 8 1MRS755958 C Technical data 70 630 series Installation Manual

9.1 Mounting kits 9.1.1 Flush mounting kit • Mounting frame • Screws • Nuts and washers • Dimensions for screw holes GUID-1BEF41FB-ECB6-48D8-831B-D0C62596127D V1 EN Figure 36: Flush mounting frame 1MRS755958 C Section 9 Accessories and ordering data 630 series 71 Installation Manual

1KHL400040R0001 9.1.2 Semi-flush mounting kit • Raising frame • Screws • Nuts and washers • Dimensions for screw holes GUID-99EEDAA4-D14A-44F3-B18D-656ACFB59A2E V1 EN Figure 37: Raising frame Table 39: Mounting kit Items Order number Semi-flush mounting kit for one 4U half 19” housing IED 1KHL400041R0001 Section 9 1MRS755958 C Accessories and ordering data 72 630 series Installation Manual

• Mounting brackets • Screws GUID-6E95C46D-5195-48E5-8516-68B1C1977B63 V1 EN Figure 38: 19” rack mounting panels Table 40: Mounting kit Items Order number 19" rack mounting kit for one 4U half 19” housing IED 1KHL400236R0001 9.1.4 Rack mounting kit for two IEDs • Mounting brackets • Screws 1MRS755958 C Section 9 Accessories and ordering data 630 series 73 Installation Manual

Figure 39: 19” Rack mounting parts for two IEDs Table 41: Mounting kit Items Order number 19" rack mounting kit for two 4U half 19” housing IEDs 1KHL400237R0001 9.1.5 Test switch • Mounting bracket • Screws • Front cover Section 9 1MRS755958 C Accessories and ordering data 74 630 series Installation Manual

Figure 40: 4U mounting bracket for test switch Table 42: Test switch mounting accessories Item Order number 19" rack mounting kit for one RTXP8 test switch (the test switch is not included in the delivery) 1KHL400176R0001 19" rack mounting kit for one RTXP18 test switch (the test switch is not included in the delivery) 1KHL400177R0001 19" rack mounting kit for one RTXP24 test switch (the test switch is not included in the delivery) 1KHL400178R0001 9.1.6 Wall mounting kit for an IED • Mounting brackets • Screws • Dimensions for screw holes 1MRS755958 C Section 9 Accessories and ordering data 630 series 75 Installation Manual

Figure 41: 4U wall mounting brackets Table 43: Mounting kit Items Order number Wall-mounting kit (cabling towards the mounting wall) for one 4U half 19” housing IED 1KHL400067R0001 9.1.7 Ceiling mounting kit for a main unit • Mounting bracket • Screws • Dimensions for screw holes Section 9 1MRS755958 C Accessories and ordering data 76 630 series Installation Manual

Figure 42: 4U half 19” ceiling mount 1MRS755958 C Section 9 Accessories and ordering data 630 series 77 Installation Manual

Figure 43: 6U half 19” ceiling mount Table 44: Mounting kits Items Order number Overhead/ceiling mounting kit (with cable space) for one 4U half 19” housing IED 1KHL400038P0001 Overhead/ceiling mounting kit (with cable space) for one 6U half 19" housing IED 1KHL400175P0001 Section 9 1MRS755958 C Accessories and ordering data 78 630 series Installation Manual

• Mounting brackets • Screws • Dimensions for screw holes GUID-2CABE8CC-1483-4F61-A70D-CA08E682C924 V1 EN Figure 44: 4U wall mounting brackets 1MRS755958 C Section 9 Accessories and ordering data 630 series 79 Installation Manual

Figure 45: 6U wall mounting brackets Table 45: Mounting kits Items Order number Wall-mounting kit (cabling to the front) for one 4U half 19” housing IED 1KHL400039R0001 Wall-mounting kit for direct rear wall mounting (with cabling to the front) of one 6U half 19" housing IED 1KHL400079R0001 Section 9 1MRS755958 C Accessories and ordering data 80 630 series Installation Manual

Item Order number Connector set for one 4U half 19" housing IED including analog input variant 4I + 5U (Io 1/5A), 5I + 4U (Io 0.1/0.5A) or 4I + 5U (Io 0.1/0.5A) 2RCA021735 Connector set for one 6U half 19" housing IED including analog input variant 4I + 5U (Io 1/5A), 5I + 4U (Io 0.1/0.5A) or 4I + 5U (Io 0.1/0.5A) 2RCA021736 Table 47: Connector sets for RET630 Item Order number Connector set for one 4U half 19" housing IED including analog input variant 7I (I0 1/5A) + 3U 2RCA023041 Connector set for one 6U half 19" housing IED including analog input variant 7I (I0 1/5A) + 3U 2RCA023042 Connector set for one 4U half 19" housing IED including analog input variant 8I (I0 1/5A) + 2U or 7I (I0 1/5A) + 1I (I0 0.1/0.5A) + 2U 2RCA023039 Connector set for one 6U half 19" housing IED including analog input variant 8I (I0 1/5A) + 2U or 7I (I0 1/5A) + 1I (I0 0.1/0.5A) + 2U 2RCA023040 9.3 Cables Table 48: Optional cables for external display module Items Order number LHMI cable (1m) 2RCA025073P0001 LHMI cable (2m) 2RCA025073P0002 LHMI cable (3m) 2RCA025073P0003 LHMI cable (4m) 2RCA025073P0004 LHMI cable (5m) 2RCA025073P0005 1MRS755958 C Section 9 Accessories and ordering data 630 series 81 Installation Manual

CT Current transformer DNP3 A distributed network protocol originally developed by Westronic. The DNP3 Users Group has the ownership of the protocol and assumes responsibility for its evolution. EMC Electromagnetic compatibility HMI Human-machine interface IEC International Electrotechnical Commission IEC 60870-5-103 Communication standard for protective equipment; A serial master/slave protocol for point-to-point communication IEC 61850 International standard for substation communication and modeling IED Intelligent electronic device LCD Liquid crystal display LCP Liquid crystal polymer LED Light-emitting diode LHMI Local human-machine interface PC Personal computer; Polycarbonate PCM600 Protection and Control IED Manager RJ-45 Galvanic connector type RoHS Restriction of the use of certain hazardous substances in electrical and electronic equipment VT Voltage transformer 1MRS755958 C Section 10 Glossary 630 series 83 Installation Manual

FI-65101 VAASA, Finland Phone +358 10 22 11 Fax +358 10 22 41094 www.abb.com/substationautomation 1MRS755958 C © Copyright 2011 ABB. All rights reserved.