Avery Weigh-Tronix E1010 Manual 

No part of this publication may be reproduced, stored in an electronic retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written consent of the copyright owner, or as permitted by law or under license. Full acknowledgment of the source must be given. Avery Weigh-Tronix is a registered trade mark of the Avery Weigh-Tronix, LLC. This publication was correct at the time of going to print however, Avery Weigh-Tronix, LLC reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time. All third party brands and product names used within this document are trademarks or registered trademarks of their respective holders. E1010_rev2006_u_en_43092_0017.book

3 Table of Contents page Chapter 1 General information and warnings .........................................................................................5 About this manual ..............................................................................................................5 Text conventions .........................................................................................................5 Special messages .......................................................................................................5 Installation ..........................................................................................................................6 Electrical installation ..........................................................................................................6 Pluggable equipment ...................................................................................................6 Permanently wired equipment - Isolator requirements ................................................6 Safe handling of equipment with batteries ..................................................................7 Wet conditions .............................................................................................................7 Routine maintenance .........................................................................................................7 Cleaning the machine ........................................................................................................8 Training ..............................................................................................................................8 Sharp objects .....................................................................................................................8 FCC and EMC declarations of compliance ........................................................................8 Declaration of Conformity ..................................................................................................9 Chapter 2 Introduction ............................................................................................................................10 Setup ................................................................................................................................10 Chapter 3 Front Panel .............................................................................................................................11 Keys .................................................................................................................................11 Chapter 4 Battery Information ................................................................................................................14 Chapter 5 PLU (Product Look Up) Memory Channels ..........................................................................15 Chapter 6 Entering an ID Number ..........................................................................................................16 Chapter 7 Menu Mode .............................................................................................................................17 User Menu .......................................................................................................................17 Supervisor Menu ..............................................................................................................18 DATE submenu (Set date) ........................................................................................19 HOUR submenu (Set time) ......................................................................................20 SETUP submenu (Setup menu) ................................................................................20 TEST submenu (Test menu) .....................................................................................26 AUDIT (Audit counters) .............................................................................................29 SLEEP (Sleep mode) ................................................................................................29 Chapter 8 Indicator Operations ..............................................................................................................31 General Weighing ............................................................................................................31 General Tare/Net Weighing .............................................................................................32 Using Outputs ............................................................................................................32 Accumulator Weighing .....................................................................................................33 Using Outputs ............................................................................................................34 Checkweighing .................................................................................................................34 Limit Mode: Entering Upper and Lower Limits ..........................................................35 Sample Mode: Using Product to Set Target Weight ..................................................36 Performing a Checkweighing Weighment .................................................................36 Using Outputs ............................................................................................................36 Counting ...........................................................................................................................37 Batch Weighing ................................................................................................................39 Configuring Outputs ..................................................................................................40

Peak Weighing .................................................................................................................41 Using Outputs ............................................................................................................42 Chapter 9 Communications and Printing ..............................................................................................43 Chapter 10 Error Messages ....................................................................................................................44 Chapter 11 Indicator Diagnostics ...........................................................................................................45 Indicator Test Functions ...................................................................................................45

5 1 General information and warnings 1.1 About this manual This manual is divided into chapters by the chapter number and the large text at the top of a page. Subsections are labeled as shown by the 1 and 1.1 headings shown above. The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual. The manual name and page numbers appear at the bottom of the pages. 1.1.1 Text conventions Key names are shown in bold and reflect the case of the key being described. This applies to hard keys and onscreen or soft keys. Displayed messages appear in bold italic type and reflect the case of the displayed message. 1.1.2 Special messages Examples of special messages you will see in this manual are defined below. The signal words have specific meanings to alert you to additional information or the relative level of hazard. ELECTRICAL WARNING! THIS IS AN ELECTRICAL WARNING SYMBOL. ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN ELECTROCUTION, ARC BURNS, EXPLOSIONS OR OTHER HAZARDS THAT MAY CAUSE INJURY OR DEATH. WARNING! This is a Warning symbol. Warnings mean that failure to follow specific practices and procedures may have major consequences such as injury or death. CAUTION! This is a Caution symbol. Cautions give information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data. NOTE: This is a Note symbol. Notes give additional and important information, hints and tips that help you to use your product.

1.2 Installation 1.3 Electrical installation 1.3.1 Pluggable equipment Pluggable equipment must be installed near an easily accessible socket outlet. 1.3.2 Permanently wired equipment - Isolator requirements Permanently connected equipment must have a readily accessible disconnect device incorporated in the fixed wiring such as an isolator or circuit breaker with at least 3mm contact separation. The isolator MUST NOT be installed into the flexible power cable supplied with the unit. DANGER: RISK OF ELECTRICAL SHOCK. NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE. CAUTION: The power cable must be connected to an earth-grounded electrical outlet. The electrical supply must have a circuit breaker with an appropriate rating to protect from over-current conditions. For your protection, all electrical (110V or 230V) equipment used out of doors or in wet or damp conditions should be supplied from a correctly fused power source and protected by an approved ground fault protection device (RCD, GFCI etc.) IF IN DOUBT SEEK ADVICE FROM A QUALIFIED ELECTRICIAN.

7 1.3.3 Safe handling of equipment with batteries 1.3.4 Wet conditions Under wet conditions, the plug must be connected to the final branch circuit via an appropriate socket / receptacle designed for washdown use. Installations within the USA should use a cover that meets NEMA 3R specifications as required by the National Electrical Code under section 410-57. This allows the unit to be plugged in with a rain tight cover fitted over the plug. Installations within Europe must use a socket which provides a minimum of IP56 protection to the plug / cable assembly. Care must be taken to make sure that the degree of protection provided by the socket is suitable for the environment. 1.4 Routine maintenance Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock. Make sure that it is placed securely on a flat and level surface. CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la batterie, remplacer uniquement avec une batterie du même type ou d'un type équivalent recommandé par le constructeur. Mettre au rebut les batteries usagées conformément aux instructions du fabricant. IMPORTANT: This equipment must be routinely checked for proper operation and calibration. Application and usage will determine the frequency of calibration required for safe operation.

1.5 Cleaning the machine 1.6 Training Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books. To avoid the risk of RSI (Repetitive Strain Injury), place the machine on a surface which is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage. 1.7 Sharp objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys. 1.8 FCC and EMC declarations of compliance United States Canada European Countries Table 1.1 Cleaning DOs and DON’Ts DO DO NOT Wipe down the outside of standard products with a clean cloth, moistened with water and a small amount of mild detergent Attempt to clean the inside of the machine Use harsh abrasives, solvents, scouring cleaners or alkaline cleaning solutions Spray the cloth when using a proprietary cleaning fluid Spray any liquid directly on to the display windows This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications. Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada. WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be required to take adequate measures.

9 1.9 Declaration of Conformity Declaration of Conformity Manufacturer Avery Weigh-Tronix Type E1005, E1010 No. of EC type approval certificate UK 2723 corresponds to the requirements of the following EC directives: Non–Automatic Weighing Instruments Directive 90/384/EEC 1 EMC Directive 89/336/EEC Low Voltage Directive 73/23/EEC The applicable harmonised standards are: EN 45501, EN 61000-4, EN 55022, EN 60950 Note 1 : This declaration is only valid if the non–automatic weighing instrument was verified by the manufacturer or with a certificate of conformity issued by a notified body. A copy of the original signed declaration for this instrument is available from: Avery Weigh-Tronix, Foundry Lane, Smethwick, West Midlands B66 2LP England

10 2 Introduction The Model E1010 is an easy to use, uncomplicated indicator for general weighing applications. It is ideal for bench scales, floor scales and tank weighing applications. The display includes a multi-segment fan graph for fast visual awareness for checkweighing. The indicator can perform counting functions, peak weight functions, act as a remote display and operate on battery power (optional). You can switch between enabled applications with one key press. The indicator also has 10 PLU (Product Look Up) memory channels for storing data. Two communication ports allow connection to a printer, remote display or computer. The indicator also has three setpoint controls and can accommodate a footswitch for zero, print or tare function. All this in an NEMA 6/4X rated enclosure. 2.1 Setup Your indicator will be installed by a qualified Avery Weigh-Tronix distributor. They will make the required connections to your scale and peripheral devices. 1. With the unit plugged in, see note below, press and hold the ON/OFF key until the display lights up, then release the key. 2. The indicator powers up in normal operation mode. It is important that the battery be kept fully charged, either by the preferred method of float charging (i.e. keeping the unit permanently plugged into AC power supply) or by charging for 24 hours every 40-50 days. If a longer period of storage is required and float charging is not practical, the battery should be disconnected. If the indicator is sealed for Weights and Measures purposes, disconnecting the battery may not be possible. In this case the only option is to ensure that the indicator is connected to the AC supply to keep the battery topped off. The battery should never be stored in a discharged state as permanent damage will occur. The Model E1010 can be battery powered. Charge the battery overnight before using the indicator on battery power only. The unit can be run on the AC transformer (AC mains power) if the battery is drained or absent. See Battery Information on page 14 for more information.

11 3 Front Panel The front panel, shown in Figure 1, consists of the keys and display. Figure 3.1 E1010 front panel 3.1 Keys The functions of the keys on the front panel are listed below. Press the TARE key to perform a tare function. To key in a known tare weight, key in the value and press the TARE key. Also acts as a left arrow key when in the menu structure. Press the SELECT key to toggle between Gross, Tare, Net, Count, Gross Accumulator, Net Accumulator, Transaction Counter, Piece Weight, and Peak. This is dependent on the current application. Press and hold to access the cutoffs (trips) function. Also acts as an up arrow key when in the menu structure. Press the ZERO key to zero the scale and display. Press the PRINT key to send information to a peripheral device through the Comm port. Also acts as a down arrow key when in the menu structure.

There are annunciators that are located around the display window. These provide information on indicator function. Each is described below: Press the UNITS key to scroll through the available units of measure while in normal operating mode. Units are enabled in a password protected menu. (Contact your local supplier or Avery Weigh-Tronix distributor for assistance.) Also acts as a right arrow key when in the menu structure. Press the F1 key to select application specific choices. Also used to access PLU (Product Look Up) memory channels. Press the C/CE key to clear entries. Press the MODE key to scroll through the enabled applications. The application name is briefly displayed when key is released. Press the ESC key to escape a function or return to normal operation mode. Press and hold to access the password display for the menus. Press the ENTER key to accept displayed choices. Use the numeric keypad to enter values. For example: • ID entry • Setpoint target entry • Preset tare entry • Password entry To turn the unit on, press and hold the ON/OFF key until the display turns on. To turn the unit off, press and hold the ON/ OFF key until the unit turns off. Center of zero annunciator Motion annunciator Gross weight annunciator Net weight annunciator Tare annunciator

13 Battery level annunciator. If the unit is powered by AC, this annciator will be lit. Peak weight annunciator Print annunciator lights when data is being sent to an external device. Custom unit of measure annunciator Preset tare annunciator Blank rectangle This blank annunciator will light when an accumulation is occurring Output 1 annunciator lights when the output 1 is active. There are annunciators for Output 2 and 3 also. Piece weight annunciator lights when the piece weight in a counting application is displayed. Count annunciator lights when count is displayed in the counting application. Total annunciator lights when displaying the total count in the accumulator application. Unit of measure annunciator shows the current unit of measure. Checkweighing annunciator lights during use of the checkweiging application.

4 Battery Information This unit may contain a sealed rechargeable 6 volt, 3.0Ah, lead-acid battery. Life expectancy of this battery is 3-5 years in standby use or: • 180 charging cycles (approx.) if discharged 100% • 400 charging cycles (approx.) if discharged 50% • 1200 charging cycles (approx.) if discharged 30% Battery life is 23 hours with one 350 ohm weight sensor and 15 hours with four 350 ohm weight sensors. Recharge time from complete discharge is 14 hours while powered up and in service (single loadcell). The AC power supply (AC mains supply) will charge the battery as it powers the indicator. Battery life conservation can be configured through the indicator’s Supervisor menu. See Supervisor Menu on page 18. You can set the sleep timer to OFF, 1/2 hour, two hours or four hours. Use the OFF setting If the battery is not installed. It is important that the battery be kept fully charged, either by the preferred method of float charging (i.e. keeping the unit permanently plugged into AC power supply) or by charging for 24 hours every 40-50 days. If a longer period of storage is required and float charging is not practical, the battery should be disconnected. If the indicator is sealed for Weights and Measures purposes, disconnecting the battery may not be possible. In this case the only option is to ensure that the indicator is connected to the AC supply to keep the battery topped off. The battery should never be stored in a discharged state as permanent damage will occur. CAUTION: Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to the battery manufacturer’s instructions. When the indicator goes to sleep you must press the ON/OFF switch to restart the indicator.

15 5 PLU (Product Look Up) Memory Channels This indicator has 10 channels of memory called PLU or Product Look Up. Each channel can contain the following information: l Channel # l ID# l Tare l Gross Accum. l Net Accum. l Total l TARGET OP1 l TARGET OP2 l TARGET OP3 l Lower Limit l Upper Limit l Count Accum. l Piece Weight l Peak Weight 1. To activate or recall a PLU, key in the desired channel number (0-9) and press the F1 key… The PLU channel is active. Any of the items listed above that have values are activated. Any values that are listed above that change while this PLU is active are stored, ie; accumulator, count, etc. 2. PLU channels can be cleared by using a password protected menu. These instructions are found in the Supervisor Menu on page 18. You can also print a report of all the PLU channels in the same password protected menu. If there are preset tares in the PLUs, you cannot enter a keyboard or pushbutton tare. Preset tares are enabled and entered under the Supervisor Menu on page 17. If preset tares are not enabled, any tare you enter by keyboard or pushbutton method will be active for all PLUs.

6 Entering an ID Number You can enter an ID number which is then part of the active PLU channel. To enter an ID you must be in weighing mode. Key in a number on the keypad then press the ENTER key. This number will be assigned to the currntly active PLU.

17 7 Menu Mode The E1010 has two menus you can use to set up and test the indicator: the User menu and the Supervisor menu. Both are explained below. 7.1 User Menu l Use the User menu to do the following: l Audit the number of configurations and calibrations performed l See software information l Display test l Button test l Serial port test 1. Access the User menu by pressing and holding the ESC key for 3-5 seconds. PASS_ is displayed. 2. Key in the User menu password, 111, and press the ENTER key. Figure 7.1 shows the User menu items. Use the keys shown in the dotted box in Figure 7.1 to navigate through the menu and choose the items you want. Figure 7.1 User menu Specific instructions on the User menu appear in the section Indicator Diagnostics later in the manual. Press the ESC key to exit the menu.

7.2 Supervisor Menu The Supervisor menu is shown in Figure 7.2. Use this menu to set time and date, print and clear reports, perform diagnostic tests and view audit counters. Figure 7.2 Supervisor Menu WARNING: Entering this menu and changing settings may affect operation of the indicator and may require a service call to correct. Be sure you want to change settings before doing so. Display test Displays mV/V Date Type0 MM HH DD MM YY SS Normal Operation Mode Press and hold for 3-5 seconds ESC Key in 1793 and press ENTER Hour Type0 Setup PLU Acc. Type Auto Limit Man Spl Batch Clear Sure? Clear Sure? Clear Sure? Clear Sure? Print Target Count Print Print Print Top Type App PASS_ Test About Disp Adc Software version and revision Audit CFG OFF Button test Button CAL 1/2 HR 2 HR 4 HR Sleep Serial Input Output Pass/Fail Tare Clear Clear Print Print Prints report Prints report Prints report Prints report Prints report Prints report Sure? Sure? TARE ZERO PRINT UNITS SELECT Logs Cal 1 2 3 Out 1 Out 2 Out 3 On Off Port1 Port2 Pass/Fail Preset Tare entry PLU0 PLU9 Used w/battery option Available on AWT30-500047 V. 1.0.0

19 1. Access the Supervisor menu by pressing and holding the ESC key for 3-5 seconds… PASS_ is displayed. 2. Key in the password, 1793, and press ENTER… DATE is displayed. Use this to set the current date. 7.2.1 DATE submenu (Set date) 1. Press the PRINT key… TYPE1 is displayed. Dates styles are listed below along with number you enter to create that style: l 1=MM/DD/YY l 2=MM/DD/YYYY l 3=DD/MM/YY l 4=DD/MM/YYYY 2. Using the TARE and/or UNITS key, scroll to the number for the style you want to use in all dated reports and press the ENTER key… nn XX is displayed. nn stands for month. XX is the current value. 3. Key in the month number (1 for Jan., 2 for Feb., etc.) and press the ENTER key… DD XX is displayed. DD stands for day and XX represents the current value. 4. Key in the date value and press the ENTER key… YY XX is displayed. YY stands for year and XX represents the current value. 5. Key in the year (04=2004, etc.) and press the ENTER key… DATE is displayed. Password for the Supervisor menu is 1793.

7.2.2 HOUR submenu (Set time) 1. Enter the Supervisor menu… DATE is displayed. 2. Press the UNITS key… HOUR is displayed. Use this item to set the time. 3. Press the PRINT key… TYPE1 is displayed. Type 1 is 24 hr. military format Type 2 is 12 hour, AM/PM format 4. Use the TARE and/or UNITS key to scroll to the number for the style you want to use in all time stamped reports and press the ENTER key… HH XX is displayed. This stands for hour and its current value. See note below. 5. Key in the hour in military time and press the ENTER key… nn XX is displayed. nn stands for minute and XX represents the current value. 6. Key in the minutes and press the ENTER key… SS XX is displayed. SS stands for seconds and XX represents the current value. 7. Key in the seconds and press the ENTER key … HOUR is displayed. 7.2.3 SETUP submenu (Setup menu) 1. Enter the Supervisor menu… DATE is displayed. 2. Repeatedly press the UNITS key until… UNITS is displayed. Use this item to set the time. 3. From previous step 6, press the UNITS key… SETUP is displayed. Use this submenu to print and/or clear application reports and choose the operation modes or values for applications which have choices. Each is explained in the following steps. Reference Supervisor Menu on page 18 Time must be entered in 24 hour (military) time.

21 APP (Applications) 1. Press the PRINT key… APP is displayed. Each application is listed below this menu item. Applications are enabled and disabled in a password protected menu but you do each application’s configuration under this menu item. Contact your local supplier or Avery Weigh-Tronix distributor for assistance with the password protected menu. PLU (Product Look Up) 1. Press the PRINT key… PLU is displayed. This stands for Product Look Up. There are 10 PLU memory channels, numbered 0-9. Each channel contains all the parameter values and accumulator totals associated with all the different applications. This menu item lets you print out the information shown in the note below, set a tare for each of the PLU channels and/or clear the information. 2. Press the PRINT key… PRINT is displayed. Use this item to print out a complete report of all application parameters and totals. 3. Press the ENTER key to print the report… Display shows BUSY briefly then returns to PRINT. The report will be printed to your connected external device. 4. Press the UNITS key… TARE is displayed. This item enables or disables the use of preset tares. Printed PLU Information Channel # ID# Tare Gross Accum. Net Accum. Total TARGET OP1 TARGET OP2 TARGET OP3 Lower Limit Upper Limit Count Accum. Piece Weight Peak Weight With PLU tares enabled, you cannot enter keyboard or pushbutton tares. PLU tares and the other tares are mutually exclusive per NTEP rules.

5. Use the TARE or UNITS key to toggle between the ON and OFF choices. Press the PRINT key when your selection is displayed… If you choose ON go to step 5a. If you choose off, skip to step 5b. 5a. If you choose ON … PLU 0 is displayed. Press the PRINT key… A numeric entry screen is displayed. Key in a tare value for PLU 0 and press ENTER to accept it OR Scroll to any PLU you want by using the TARE or UNITS key, press the PRINT key and then key in the tare value and press ENTER to accept it. The PLU number is shown Repeat scrolling to a PLU and entering a value until you are finished, then press SELECT… TARE is displayed. 5b. If you choose OFF… TARE is displayed. With PLU tares disabled, the user can enter keyboard or pushbutton tares during normal weighing operations. 6. Press the UNITS key… CLEAR is displayed. Use this item to clear all the information stored for each PLU. WARNING - Only do this if you are sure you want the information permanently removed! You may want to print out the reports before clearing all the information. 7. Press the PRINT key… SURE? is displayed. 8. Press the ESC key to abort the save process or press the ENTER key to clear all the information… CLEAR is displayed. 9. Press the SELECT key… PLU is displayed. ACC (Accumulator Application 1. Press the UNITS key… ACC. is displayed. This stands for the accumulator application. 2. Press the PRINT key… PRINT is displayed. Use this item to print out a complete report of accumulator totals.

23 3. Press the ENTER key … Display shows BUSY briefly then returns to PRINT. 4. Press the UNITS key… CLEAR is displayed. Use this item to clear all the information stored for this application. WARNING - Only do this if you are sure you want the information permanently removed! You may want to print out the report before clearing all the information. 5. Press the ENTER key… SURE? is displayed. 6. Press the ESC key to abort the save process or press the ENTER key to clear all the information… CLEAR is displayed. 7. Press the SELECT key… ACC. is displayed. BATCH (Batch Application) 1. Press the UNITS key… BATCH is displayed. 2. Press the PRINT key… PRINT is displayed. Use this item to print out a complete report of batch information. 3. Press the ENTER key … Display shows BUSY briefly then returns to PRINT. 4. Press the UNITS key… TYPE is displayed. Use this item to set the type of the batching application to Automatic or Manual AUTO - In this mode you start the batch by pressing the F1 key. Output #1 activates and OP1 annunciator lights. When the weight reaches the configured cutoff value, output #1 turns off. Output #2 automatically activates and OP2 lights to continue the batch. This pattern repeats through output #2 and #3. MAN. - In manual mode, the user presses F1 to start the batching process. As each output weight is met the output deactivates and the user must press the F1 key to activate each subsequent output. 5. Press the PRINT key… The current type setting is displayed. 6. Toggle between the choices by pressing the TARE or UNITS key. Press the ENTER key when your choice is displayed… TYPE is displayed.

7. Press the UNITS key… CLEAR is displayed. Use this item to clear all the information stored for this application. WARNING - Only do this if you are sure you want the information permanently removed! You may want to print out the report before clearing all the information. 8. Press the ENTER key… SURE? is displayed. 9. Press the ESC key to abort the save process or press the ENTER key to clear all the information… CLEAR is displayed. 10. Press the SELECT key… BATCH is displayed. TARGET (Checkweighing application) 1. Press the UNITS key… TARGET is displayed. Use this item to print and clear reports for the checkweigher application and to set the type of sampling to be used, Net or Sample. 2. Press the PRINT key… PRINT is displayed. Use this item to print out a complete report of checkweigher information. 3. Press the ENTER key … Display shows BUSY briefly then returns to PRINT. 4. Press the UNITS key… TYPE is displayed. Use this to set the way you set the target weight for the checkweighing application. You have two choices; LIMIT and SPL (sample). LIMIT - You enter the upper and lower limits for your item and the indicator will use those values to run the checkweighing graph on the top center of the display. This setting allows an Accept range. Each segment of the fan graph will equal one division. SPL - This method allows the user to place a correct weight “product” on the scale to set the target weight. The indicator will use this weight to run the display. Upper and lower limits will automatically be 1 division above and below the target weight respectively. Each colored display graduation is equal to 1 scale division. The TARGET light stays lit if weight is ±1 division of the target weight. 5. Toggle between the choices by pressing the TARE or UNITS key. Press the ENTER key when your choice is displayed… TYPE is displayed.

25 6. Press the UNITS key… CLEAR is displayed. Use this item to clear all the information stored for this application. WARNING - Only do this if you are sure you want the information permanently removed! You may want to print out the report before clearing all the information. 7. Press the ENTER key… SURE? is displayed. 8. Press the ESC key to abort the save process or press the ENTER key to clear all the information… CLEAR is displayed. 9. Press the SELECT key… TARGET is displayed. COUNT (Counting Application) 1. Press the UNITS key… COUNT is displayed. Use this item to clear and print reports for the count application. 2. Press the PRINT key… PRINT is displayed. Use this item to print out a complete report of count application information. 3. Press the ENTER key … Display shows BUSY briefly then returns to PRINT. 4. Press the UNITS key… CLEAR is displayed. Use this item to clear all the information stored for this application. WARNING - Only do this if you are sure you want the information permanently removed! You may want to print out the report before clearing all the information. 5. Press the ENTER key… SURE? is displayed. 6. Press the ESC key to abort the save process or press the ENTER key to clear all the information… CLEAR is displayed. 7. Press the SELECT key… COUNT is displayed.

TOP (Peak Weight Application) 1. Press the UNITS key… TOP is displayed. Use this item to clear and print reports for the peak application. 2. Press the PRINT key… PRINT is displayed. Use this item to print out a complete report of peak application information. 3. Press the ENTER key … Display shows BUSY briefly then returns to PRINT. 4. Press the UNITS key… CLEAR is displayed. Use this item to clear all the information stored for this application. WARNING - Only do this if you are sure you want the information permanently removed! You may want to print out the report before clearing all the information. 5. Press the ENTER key… SURE? is displayed. 6. Press the ESC key to abort the save process or press the ENTER key to clear all the information… CLEAR is displayed. 7. Press the SELECT key repeatedly until SETUP is displayed. This concludes the Application section of the Supervisor menu. 7.2.4 TEST submenu (Test menu) 1. Enter the Supervisor men and press the UNITS key repeatedly until… TEST is displayed. This menu lets you view indicator information and test the scale, the display, keypad, serial port, inputs and outputs. ABOUT (Indicator information) 2. Press the PRINT key… ABOUT is displayed. Press the PRINT key then the UNITS key to view the part number and revision level for the software found in your indicator. Press SELECT key to return to ABOUT. ADC (Analog to Digital converter) 3. Press the UNITS key… ADC is displayed. This stands for the analog to digital converter value in mV/Vs.

27 4. Press the PRINT key… The mV/V value coming into the indicator from the scale is displayed. You can use the ZERO key to zero the mV/V reading. The scale can then be tested for function and linearity. 5. Press the SELECT… ADC is displayed. DISP (Display test) 6. Press the UNITS key… DISP is displayed. This is the display test item. 7. Press the PRINT key to perform a dynamic test of the display. This allows you to see any damaged areas of the display, which may require a display replacement. 8. Press the ESC key to stop the dynamic test. BUTTON (Key test) 9. Press the UNITS key… BUTTON is displayed. This is the keypad button test item. 10. Press the PRINT key to perform a button test. Each key you press will be reflected on the display screen to confirm the button is functioning correctly. 11. Press the ESC key to stop the button test. BUTTON is displayed. SERIAL (Serial port test) 12. Press the UNITS key… SERIAL is displayed. This is the serial port test item. 13. Press the PRINT key… PORT1 is displayed. 14. Use the TARE or UNITS keys to toggle between Port 1 and Port 2. To test the communications port, jumper the TX and RX lines (pins 2 and 3 as shown in illustration below). When the port you want to test is displayed, press the PRINT key… With the pins jumpered, if the wiring and hardware are operating correctly, PASS will be displayed. If there is a problem, FAIL will be displayed and you should contact a service representative.

15. Press SELECT key to exit the serial test. SERIAL is displayed. INPUT (Input test) 16. Press the UNITS key… INPUT is displayed. This will test remote input switches connected to the indicator. 17. Press the PRINT key to access the test. 1 2 3 is displayed. 1 stands for input 1, etc. 18. Activate any remote switches connected to the indicator to verify hardware and wiring… The display will show the input number change to 0 if the external switch is operating properly. 19. Press the SELECT key to exit the test… INPUT is displayed. OUTPUT (Output test) 20. Press the UNITS key… OUTPUT is displayed. This is the output test item. See note below. 21. Press the PRINT key to access the test. OUT 1 is displayed. This stands for output 1. 22. Press the PRINT key… The display toggles between ON and OFF. This will toggle the output off and on. Use a Trips Interface Unit (TIU3) or other output device. Monitor the output to see that it is turning on and off. 23. Stop the test by pressing the SELECT key… OUT 1 is displayed. 24. Press the UNITS key… OUT 2 is displayed. 25. Repeat steps 21 and 22 for outputs 2 and 3. At step 21, use the TARE or UNITS key to scroll to the desired output. 26. Press the SELECT key… OUTPUT is displayed. CAUTION: Follow all lockout and red tag procedures. Disconnect all devices not intended to start before running this test.

29 This completes the TEST menu item. Press the SELECT key to go to TEST, then press the UNITS key to go to the AUDIT submenu or press ESC to return to normal weighing mode. 7.2.5 AUDIT (Audit counters) The next section of the Supervisor menu is the AUDIT submenu. This menu lets you view configuration and calibration audit counters. These counters cannot be changed, only viewed. They are a record of configurations and calibrations performed on the indicator. Follow these steps to access each item in the AUDIT submenu: CFG (Configuration audit counter) 1. With AUDIT displayed, press the PRINT key… CFG is displayed. This stands for the Configuration audit counter. Use this item to see how many times this indicator has been configured. 2. Press the PRINT key… A number is briefly displayed, then CFG is displayed. This is the number of times this indicator has been configured. CAL (Calibration audit counter) 3. Press the UNITS key… CAL is displayed. This stands for the Calibration audit counter. Use this item to see how many times this indicator has been calibrated. 4. Press the PRINT key… A number is briefly displayed, then CAL is displayed. This is the number of times this indicator has been calibrated. 5. Press the SELECT key… AUDIT is displayed. 7.2.6 SLEEP (Sleep mode) 1. Press the UNITS key… SLEEP is displayed. This stands for the sleep mode timer. When the indicator goes to sleep you must press the ON/OFF switch to restart the indicator. Any motion or any key press restarts the sleep timer.

2. Press the PRINT key… Current sleep timer value is shown. Scroll through the choices (1/2, 2, 4, or OFF) by pressing the TARE or UNITS key. Choose OFF to disable sleep mode. Choose any of the other values to enable a sleep mode after the chosen time of keyboard inactivity and no scale motion. 3. Press ENTER when choice is displayed… SLEEP is displayed. This completes the Sleep item and the Supervisor menu. Press ESC to save and return to normal weighing operation.

31 8 Indicator Operations The E1010 comes equipped with several weighing applications; l General weighing (default setting) l Accumulator weighing l Batch weighing l Checkweigher l Counting l Peak capture l Remote display These applications are enabled using a password protected menu. Contact your local supplier or Avery Weigh-Tronix distributor for assistance with the password protected menu. Also see SETUP submenu (Setup menu) on page 20 in this manual for configuring a specific application. If multiple applications are enabled, you can switch between them by pressing the MODE key. The display will briefly show the application name when you press the MODE key. The general weighing application comes as the default application. You can do gross weighments and tare/net weighments. Below are instructions for each. 8.1 General Weighing To perform gross weighing, power up the unit and follow these steps: 1. Empty the scale and press ZERO key to zero the display… 0 is displayed and gross and center of zero annunciators are lit. 2. Place item to be weighed on the scale… Weight is displayed. When the indicator goes to sleep you must press the ON/OFF switch to restart the indicator. This indicator has a 10 channel PLU (Product Look Up) memory. To access a memory channel, press a number from 0 to 9, then press the F1 key. To change unit of measure, press the UNITS key.

8.2 General Tare/Net Weighing To perform a net weighment, power up the unit and follow these steps: 1. Empty the scale and press ZERO key to zero the display… 0 is displayed and gross and center of zero annunciators are lit. 2. Place item to be tared on the scale… Weight is displayed. 3. Press the TARE key… 0 is displayed and net annunciator is lit. 4. Place material to be weighed on the scale… Net weight of material is displayed and net annunciator is lit. 5. Repeatedly press the SELECT key to scroll through gross, tare, and net values. Remove the weight from the scale and press TARE to return to gross mode. 8.2.1 Using Outputs You can use the outputs function if so desired while in the general weighing application. Follow these steps to setup the outputs. 1. With the indicator powered up, press and hold the SELECT key until… OP1 is displayed. 2. Press the PRINT key to see a value entry screen… Press the PRINT key to accept the displayed value or key in a new value and press the ENTER key to accept. OP2 will be displayed. 3. Repeat for the other outputs. You can skip the displayed output by pressing the ESC key. You can key in a known tare weight. Key in the value and press the TARE key. The scale weight must be at zero before you can key in a known tare weight. Output operation in general weighing mode: Below Configured Value: Outputs are ON Annunciators are OFF TIU3 Relays are ON Above Configured Value: Outputs are OFF Annunciators are ON TIU3 Relays are OFF

33 4. After OP3 has been set, or skipped, the indicator will automatically return to normal weighing mode. 8.3 Accumulator Weighing The accumulator is memory that collects individual weighments (gross and net) and stores the totals. These totals can be recalled at any time and the number of weighments included in the totals can be displayed. With the proper password all information can be deleted. See the PLU (Product Look Up) on page 21. The accumulator maximum is 999,999. It does not rollover to start over at 0. To use the accumulator, power up the unit and follow these steps: 1. Empty the scale and press the ZERO key to zero the display… 0 is displayed and gross and center of zero annunciators are lit. 2. Place item on the scale… Weight is displayed. 3. You can press the PRINT or F1 key to add weight to the accumulator. If you press PRINT, the weight is accumulated and the information printed. If you press F1, the weight is accumulated. Scale weight must return to a weight within the configured gross zero band before another weighment can be accumulated. 4. Repeat 2 and 3 for each weighment you want to accumulate. 5. To review the accumulator total and the number of weighments, remove all weight from the scale (the scale must read 0 weight) and press the SELECT key repeatedly… 1st press = Net weight displayed 2nd press = Tare weight displayed 3rd press = Gross total of all weighments is displayed 4th press = Net total of all weighments is displayed 5th press = Number of weighments is displayed 6th press = Active PLU number is displayed. 7th press = Display returns to gross weigh mode You need the supervisor’s password to clear the accumulator. Press the MODE key to scroll through the enabled applications. You can use tare/net weighing with the accumulator application. The accumulator stores both gross and net totals for later recall.

8.3.1 Using Outputs You can use the outputs function if so desired while in the Accumulator application. Follow these steps to setup the outputs. 1. With the indicator powered up, press and hold the SELECT key until… OP1 is displayed. 2. Press the PRINT key to see a value entry screen… Press the PRINT key to accept the displayed value or key in a new value and press the ENTER key to accept. OP2 will be displayed. 3. Repeat for the other outputs. You can skip the displayed output by pressing the ESC key. 4. After OP3 has been set, or skipped, the indicator will automatically return to normal weighing mode. 8.4 Checkweighing This section applies if your indicator has the checkweighing application active. Applications are activated through the password protected menu. Checkweighing allows a quick, visual check of the acceptability or unacceptability of an item’s weight. You can set your target weight in one of two ways. The mode is set in the password protected Supervisor menu. See the Supervisor Menu on page 18 for instructions. The two modes are explained below: Output operation in accumulation mode: Below Configured Value: Outputs are ON Annunciators are OFF TIU3 Relays are ON Above Configured Value: Outputs are OFF Annunciators are ON TIU3 Relays are OFF This indicator has a 10 channel PLU (Product Look Up) memory. To access a memory channel, press a number from 0 to 9, then press the F1 key. | The graph is based off of net weight so, if a tare is active, only the net weight is considered for checkweighing. If there is no tare, gross weight is used as the basis for the graph.

35 Limit Mode Enter the upper and lower limits for your item and the indicator will use those values to run the display. See Figure 8.1. Figure 8.1 Limit mode Sample Mode Place a correct weight “product” on the scale and press the F1 key. The indicator will use this weight to run the display. Upper and lower limits will automatically be 1 division above and below the target weight respectively. Figure 8.2 shows how the graphic display works in Sample mode. Each graduation is equal to 1 scale division. The TARGET light stays lit if weight is ±1 division of the target weight. Figure 8.2 Sample Mode 8.4.1 Limit Mode: Entering Upper and Lower Limits Follow these steps to setup and use the checkweigher function if limit mode is enabled, where you set upper and lower weight limits: 1. Press the F1 key… Up is displayed followed by an underscore cursor. 2. Key in the upper weight limit. Press the F1 key… Lo is displayed. 3. Key in the lower weight limit. Press the F1 key… The indicator returns to normal weigh mode. 4. Place items on the scale and the display will show if the weight is over, under or acceptable based on the limits you have set.

8.4.2 Sample Mode: Using Product to Set Target Weight Follow these steps to setup and use the checkweigher function if sample mode is enabled, where you set target weight based on an actual “product”: 1. Place a sample, of the correct weight, on the scale… Weight is displayed. 2. Press the F1 key. The target weight is captured, the indicator switches to net mode, the display reads 0 and your indicator is ready to use as a checkweigher. The target weight will be the same as your sample item and the target will stay lit whenever an item’s weight is within ±1 division of the target weight. 8.4.3 Performing a Checkweighing Weighment 1. With your target weight set, as described in one of the previous two sections, place your item on the scale… If the weight equals the acceptable value, the TARGET annunciator lights. If the weight varies from the target value, upper or lower segments may be lit and the weight will show a plus or minus weight reading for the deviation from the target weight. 2. Repeat step 1 for all products of this weight. 8.4.4 Using Outputs The output function in the checkweigher mode functions differently than in the other applications. The outputs are controlled by the over, under and accept values. OP1 activates and its annunciator illuminates when the under condition is present. OP2 activates and its annunciator illuminates when the accept condition is present. OP3 activates and its annunciator illuminates when the over condition is present. Output operation in checkweighing mode: Outputs are OFF in gross zero band Annunciators are OFF TIU3 Relays are OFF Outputs latch on for appropriate ABOVE, OVER and ACCEPT Annunciators are ON TIU3 Relays are ON

37 8.5 Counting This section applies if your indicator has the counting application active. Applications are activated through a password protected service menu. Follow these steps to perform a counting function with the E1010: 1. In gross weight mode, press the F1 key… PCS is displayed followed by an underscore cursor. 2. Enter the sample size you desire and press ENTER… Add X is displayed. X is the sample size you keyed in. 3. Place the correct number of parts on the scale and press the ENTER key. BUSY is briefly displayed, followed by one of two possible displays: a. If the sample met the minimum sample requirements, the display will show the correct number of parts on the scale. b. If the sample size was not large enough, the display will show ERROR and then how many more parts to add to the scale (For example: 5 might be displayed.) Add the number requested, wait for the scale to stabilize, then press ENTER again. The display will read the correct number of parts on the scale. 4. Place the parts on the scale to be counted. Using Outputs You can use the outputs function if so desired while in the Counting application. Follow these steps to setup the outputs. 1. With the indicator powered up, press and hold the SELECT key until… OP1 is displayed. 2. Press the PRINT key to see a value entry screen… Press the PRINT key to accept the displayed value or key in a new value and press the ENTER key to accept. OP2 will be displayed. This indicator has a 10 channel PLU (Product Look Up) memory. To access a memory channel, press a number from 0 to 9, then press the F1 key. Output operation in counting mode: Below Configured Value: Outputs are ON Annunciators are OFF TIU3 Relays are ON Above Configured Value: Outputs are OFF Annunciators are ON TIU3 Relays are OFF

3. Repeat for the other outputs. You can skip the displayed output by pressing the ESC key. 4. After OP3 has been set, or skipped, the indicator will automatically return to normal weighing mode.

39 8.6 Batch Weighing This section applies if your indicator has the batching application active. To select the batching mode, press the MODE key. BATCHING will be briefly displayed. The batching application allows you to set three outputs based on three progressively larger weights. There are two possible modes of batching; Auto or Manual. These are selected in a password protected menu. See the Service Manual. Each are explained below. AUTO As weight is added to the scale and the first output point is reached, OP1 annunciator lights and Output #1 is activated. When weight reaches the second cutoff, OP2 annunciator lights and Output #2 activates. When weight reaches the third cutoff, OP3 annunciator lights and Output #3 activates. MANUAL In manual mode, after you begin the batching process, you must press the F1 key to activate each subsequent output after each output weight is reached. Figure 8.3 Output flowchart This indicator has a 10 channel PLU (Product Look Up) memory. To access a memory channel, press a number from 0 to 9, then press the F1 key.

8.6.1 Configuring Outputs Follow these steps and the flowchart in Figure 8.3 to setup a recipe with three ingredients: 1. With the indicator powered up, press and hold the SELECT key until… OP1 is displayed. 2. Press the PRINT key to set the value for the output… Key in a value and press the F1 key to accept the value. OP2 will be displayed. You can scroll through all three outputs by using the TARE and UNITS keys. 3. Press the UNITS key… OP2 is displayed. 4. Repeat steps 2 and 3 for each output. Press ESC key to return to normal operation with the ingredients active. Indicator will automatically return to normal weighing mode after OP3 value is entered. 5. To start a batch, push the F1 key. Output operation in batching mode: Before activation by recipe: Outputs are OFF Annunciators are OFF TIU3 Relays are OFF After activation by recipe: Outputs are ON Annunciators are ON TIU3 Relays are ON

41 8.7 Peak Weighing This section applies if your indicator has the Peak application active. Peak weight is defined as the highest stable weight reached by the scale. Momentary higher weights that do not stabilize are ignored. While in Peak mode, the Peak annunciator remains lit. Follow these steps to perform a peak weighment: 1. Empty the scale and press the ZERO key to zero the display… 0 is displayed. 2. Place the item(s) on the scale… Weight is displayed. 3. After the motion annunciator (~) turns off remove the item(s) from the scale, The peak weight is displayed and the center-of-zero annunciator lights. 4. To clear the peak value, press the F1 key… 0 is displayed. 5. Repeat steps 2-4 for other weighments. Use the SELECT key to scroll through G, T, N and peak values This indicator has a 10 channel PLU (Product Look Up) memory. To access a memory channel, press a number from 0 to 9, then press the F1 key. The peak hold option is available on AWT30-500047. Contact your Avery Weigh- Tronix distributor for more information.

8.7.1 Using Outputs You can use the outputs function if so desired while in the Peak Weighing application. Follow these steps to setup the outputs. 1. With the indicator powered up, press and hold the SELECT key until… OP1 is displayed. 2. Press the PRINT key to see a value entry screen… Press the PRINT key to accept the displayed value or key in a new value and press the ENTER key to accept. OP2 will be displayed. 3. Repeat for the other outputs. You can skip the displayed output by pressing the ESC key. 4. After OP3 has been set, or skipped, the indicator will automatically return to normal weighing mode. Output operation in peak mode: Below Configured Value: Outputs are ON Annunciators are OFF TIU3 Relays are ON Above Configured Value: Outputs are OFF Annunciators are ON TIU3 Relays are OFF

43 9 Communications and Printing The E1010 provides two RS-232 outputs for data transmission to peripheral devices. Contact your local supplier or Avery Weigh-Tronix distributor for assistance with RS- 232 interface connections. If your indicator has a peripheral device connected, from the gross/net weighing mode press the PRINT key to transmit the configured print formats. The PRINT annunciator will illuminate while data is transmitted and the data configured to be printed will be output to the printer. Print Format #1 for weighing applications G 1234.56 lb Print Format #1 for counting application Count: 12230 Print Format #1 for peak application 12230 lb The default serial port parameters are 9600 baud, 8 databits, no parity and 1 stop bit.

10 Error Messages The following are displays you may see if problems occur or if invalid operations are attempted with your indicator: Display Description Over-range weight Under-range weight The unit cannot perform a function. Displayed only while the key is held down. Displayed while a key is pressed when attempting to modify a sealed selection without edit privileges. Appears on the display when the EEprom is not functioning correctly. Appears on the display when the Analog to Digital converter is not functioning correctly. Appears on the display when trying to change something and the scale is sealed.

45 11 Indicator Diagnostics 11.1 Indicator Test Functions The user menu lets you test various functions of the indicator. The user menu is shown in Figure 11.1. Instructions for using the Test portion of the menu are found below. Figure 11.1 User Menu 1. Access the User menu by pressing and holding the ESC key for 3-5 seconds. PASS_ is displayed. 2. Key in the User menu password = 111 and press ENTER. TEST is displayed. 3. Press the PRINT key. ABOUT is displayed. Press the PRINT key then the UNITS key to view the part number and revision level for the software found in your indicator. Press SELECT key to return to ABOUT. 4. Press the UNITS key… DISP is displayed. This is the display test item. 5. Press the PRINT key to perform a dynamic test of the display. 6. Press ESC key to stop the dynamic test. 7. Press the UNITS key… BUTTON is displayed. This is the button test item.

8. Press the PRINT key to perform a button test. Each key you press will be reflected on the display by a name or numbers to confirm the button is functioning correctly. See KEY / DISPLAY below. The ESC key is excluded from this test. Use it to stop the testing and return to the BUTTON menu item. KEY = DISPLAY TARE = tArE SELECT = SELECt ZERO = ZEro PRINT = Print UNITS = Units F1 = F1 Power = on/oFF 7 = 777 8 = 888 9 = 999 4 = 444 5 = 555 6 = 666 1 = 111 2 = 222 3 = 333 0 = 000 . = dP C/CE = CE MODE = nnodE ENTER = EntEr ESC ESc is briefly displayed before exiting the test 9. Press ESC key to stop the button test. BUTTON is displayed. 10. Press the UNITS key… SERIAL is displayed. This is the serial port test item. 11. Press the PRINT key… PORT1 is displayed. 12. Use the TARE or UNITS keys to toggle between Port 1 and Port 2. To test the communications port, jumper the TX and RX lines (pins 2 and 3 as shown in illustration below). When the port you want to test is displayed, press the PRINT key… With the pins jumpered, if the wiring and hardware are operating correctly, PASS will be displayed. If there is a problem, FAIL will be displayed and you should contact a service representative.

47 13. Press SELECT key twice to exit the serial test… SERIAL is displayed. 14. Press the SELECT key… TEST is displayed. 15. Press the UNITS key… AUDIT is displayed. 16. Press the PRINT key… CFG is displayed. This stands for the configuration audit counter. 17. Press the PRINT key to see the number of times the configuration has been altered on this indicator. After a few seconds… CFG is displayed. 18. Press the UNITS key… CAL is displayed. This stands for the calibration audit counter. 19. Press the PRINT key… The number of times the indicator has been calibrated is displayed. 20. After a few seconds… CAL is displayed. 21. Press the ESC key… The display returns to normal operation mode. This completes the User menu. Audit counters cannot be reset.