Datalogic DS8110 Reference Manual

Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy DS8110 Barcode Scanner Reference Manual Ed.: 8/2016 © 2015-2016 Datalogic S.p.A. and its Group companies  ALL RIGHTS RESERVED.  Protected to the fullest extent under U.S. and international laws. Copying or altering of this document is prohibited without express written consent from Datalogic S.p.A. Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S. and the E.U. PackTrack, ACR, ASTRA and X-PRESS are trademarks of Datalogic S.p.A. or of Datalogic Group companies. All other brand and product names are trademarks of their respective owners. Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material. 29/08/16

Reference Documentation ........................................................................................ vii Support Through the Website ................................................................................... vii Patents ..................................................................................................................... vii CONVENTIONS ....................................................................................................... viii COMPLIANCE ......................................................................................................... viii Electrical Safety ........................................................................................................viii Laser Safety ..............................................................................................................viii Bureau of Indian Standard (BIS) ...............................................................................viii Warning and Serial labels .......................................................................................... ix Power Supply .............................................................................................................. x CSA Certified .............................................................................................................. x CE Compliance ........................................................................................................... x FCC Compliance ........................................................................................................ xi GENERAL VIEW ...................................................................................................... xii 1 INTRODUCTION ........................................................................................................ 1 1.1 Product Description ..................................................................................................... 1 1.2 Applications ................................................................................................................ 1 1.3 Model Description ....................................................................................................... 3 1.4 DS8110 versions ......................................................................................................... 3 1.5 X-PRESS (Human Machine Interface) ........................................................................ 4 1.6 Accessories ................................................................................................................ 5 1.7 Photoelectric Sensor ................................................................................................... 7 1.8 Encoder (Tachometer) ................................................................................................ 8 1.8.1 Encoder/Tachometer Step Settings ............................................................................. 8 1.8.2 Photocraft Encoder/Tachometer Switch Setting .......................................................... 9 1.9 CBX Industrial Connection Box ................................................................................. 10 1.10 SC5000 System Controller ........................................................................................ 11 2 MECHANICAL INSTALLATION ............................................................................... 12 2.1 Preparing for Mechanical Installation ........................................................................ 12 2.2 Unpacking Instructions .............................................................................................. 13 2.3 Installation Sequence ................................................................................................ 14 2.4 What You Need to Know About Your Application ...................................................... 15 2.5 Installation ................................................................................................................. 16 2.5.1 Dimensions and Clearances ..................................................................................... 16 2.5.2 Physical Support Requirements ................................................................................ 16 2.5.3 Vibration Limitations .................................................................................................. 16 2.5.4 General Mounting Guidelines .................................................................................... 17 2.5.5 Mounting Structure Considerations ........................................................................... 18 2.5.6 Mounting the Scanner ............................................................................................... 19 2.5.7 Positioning the Scanners .......................................................................................... 22 3 ELECTRICAL INSTALLATION ................................................................................ 23 3.1 Preparing for Electrical Installation ............................................................................ 23 3.2 Connecting a DS8110 Scanner ................................................................................. 24 3.3 Typical Connection Block Diagrams .......................................................................... 25 3.3.1 Single DS8110 Barcode Scanner to CBX510 ............................................................ 25

3.3.3 DS8110 Barcode Scanners in an Array with SC5000 Master .................................... 27 3.4 General Electrical Installation guidelines and Precautions ........................................ 29 3.5 DS8110 Connector Panels ........................................................................................ 30 3.6 Connecting a PC to the DS8110 ............................................................................... 31 3.7 Power Connector Pin-Out Table ............................................................................... 32 3.8 Power Connections ................................................................................................... 32 3.9 CBX510 Connection Box .......................................................................................... 33 3.9.1 Wiring Into the CBX510 Connection Box ................................................................... 33 3.10 Main Serial Interface ................................................................................................. 34 3.10.1 RS232 Interface ........................................................................................................ 34 3.10.2 RS422 Full-Duplex Interface ..................................................................................... 35 3.11 Photoelectric Sensor Connections to CBX510 .......................................................... 36 3.11.1 Photoelectric Sensor (NPN) ...................................................................................... 37 3.11.2 Photoelectric Sensor (PNP) ...................................................................................... 38 3.12 Tachometer Wiring to CBX510 .................................................................................. 39 3.12.1 Encoder/Tachometer Wiring for NPN Output (two models) ....................................... 39 3.12.2 Encoder/Tachometer Wiring for PNP Output (two models) ....................................... 41 3.13 Digital Output Configuration to CBX510 .................................................................... 43 3.13.1 Unpowered Outputs .................................................................................................. 43 3.13.2 Powered Outputs ...................................................................................................... 44 3.14 Connecting to the SC5000 System Controller (optional) ........................................... 45 3.15 Grounding ................................................................................................................. 46 3.16 Check Scanner Installation ....................................................................................... 47 4 E-GENIUS ................................................................................................................ 48 4.1 Getting Started .......................................................................................................... 48 4.1.1 Prerequisites ............................................................................................................. 48 4.1.2 Starting e-Genius ...................................................................................................... 49 4.2 e-Genius Basics ........................................................................................................ 51 4.2.1 e-Genius Menu Tree ................................................................................................. 51 4.2.2 Entering Text Using the Text Entry Tool .................................................................... 51 4.2.3 Update and Reset Buttons ........................................................................................ 52 4.2.4 Getting Help .............................................................................................................. 52 4.3 Modify Settings ......................................................................................................... 54 4.4 Modify Settings | System Info .................................................................................... 55 4.5 Modify Settings | Global Settings ............................................................................... 58 4.5.1 Modify Settings | Global Settings | Operating Mode .................................................. 59 4.5.2 Modify Settings | Global Settings | Barcode Settings Table ....................................... 73 4.5.3 Modify Settings | Global Settings | Barcode Configuration ......................................... 78 Strip Filter Settings .................................................................................................... 82 Strip Filter Settings .................................................................................................... 88 Strip Filter Settings .................................................................................................. 105 4.5.4 Modify Settings | Global Settings | Serial Ports ....................................................... 106 4.5.5 Modify Settings | Global Settings | Ethernet ............................................................ 110 User Socket n ......................................................................................................... 113 4.5.6 Modify Settings | Global Settings | Fieldbus ............................................................ 121 4.5.7 Modify Settings | Global Settings | Messaging ......................................................... 126 4.5.8 Modify Settings | Global Settings | Digital I/O .......................................................... 155 4.5.9 Modify Settings | Global Settings | Diagnostics ....................................................... 158 4.5.10 Modify Settings | Global Settings | Energy Saving ................................................... 160 4.5.11 Modify Settings | Global Settings | HMI Settings (Human-Machine Interface) .......... 165 4.6 Device Settings ....................................................................................................... 167 4.6.1 Device Settings | Device Name | Device Info .......................................................... 168 4.6.2 Device Settings | Device Name | Mounting .............................................................. 170

4.7 Diagnostics ............................................................................................................. 175 4.7.1 Diagnostics | Monitor ............................................................................................... 176 4.7.2 Diagnostics | Read Test .......................................................................................... 178 4.7.3 Diagnostics | Status Viewer ..................................................................................... 179 4.8 Utilities .................................................................................................................... 182 4.8.1 Utilities | Backup or Restore .................................................................................... 182 4.8.2 Utilities | Reboot ...................................................................................................... 184 4.8.3 Utilities | Update Firmware ...................................................................................... 185 4.8.4 Utilities | Help .......................................................................................................... 187 5 BARCODE SCANNING FEATURES ...................................................................... 188 5.1 First-time Startup .................................................................................................... 188 5.1.1 Default Parameters ................................................................................................. 188 5.1.2 Check Operations using Test Mode ........................................................................ 188 5.2 Basic Installation Procedures with the CBX510 ....................................................... 190 5.3 Basic Installation with SC5000 Controller ................................................................ 193 5.4 LED Indicators ........................................................................................................ 197 5.5 Control Panel Buttons ............................................................................................. 198 5.5.1 X-PRESS™ Human Machine Interface ................................................................... 198 X-PRESS Functions ................................................................................................ 198 Test Mode ............................................................................................................... 200 Learn ...................................................................................................................... 200 Setup ...................................................................................................................... 200 Netconfig ................................................................................................................. 201 5.5.2 Restore Button and Other Functions ....................................................................... 201 5.6 PackTrack™ ........................................................................................................... 202 5.6.1 Using the PackTrack Wizard ................................................................................... 203 5.6.2 Top-Mounted Barcode Scanner Calibration Using PackTrack ................................. 207 5.6.3 Side-Mounted Barcode Scanner Calibration Using PackTrack ................................ 213 5.6.4 Bottom-Mounted Barcode Scanner Calibration Using PackTrack ............................ 220 5.6.5 Verifying PackTrack Calibration .............................................................................. 221 5.7 Replacing an Installed DS8110 ............................................................................... 223 5.7.1 Replacing a Standalone Scanner Using Restore ..................................................... 223 5.7.2 Replacing a Slave Scanner in an Array/Tunnel Automatically ................................. 224 5.7.3 Replacing a Slave Scanner in an Array/Tunnel Using Restore ................................ 225 5.7.4 Replacing a Master Scanner in an Array/Tunnel Using Restore .............................. 225 5.7.5 Checking the Operation of the Replacement ........................................................... 226 5.8 Typical Layouts ....................................................................................................... 227 5.8.1 Large Synchronized Network Layout ....................................................................... 227 5.9 Advanced Code Reconstruction (ACR™) ................................................................ 231 5.9.1 Tilt Angle for Advanced Code Reconstruction ......................................................... 231 5.9.2 Minimum Code Height for Advanced Code Reconstruction ..................................... 233 5.10 Reading Diagram .................................................................................................... 235 DS8110-2100 – Standard Resolution ...................................................................... 236 DS8110-2200 – High Resolution ............................................................................. 240 DS8110-2300 – Low Resolution .............................................................................. 245 6 MAINTENANCE ..................................................................................................... 246 6.1 Overview ................................................................................................................. 246 6.2 Maintenance Tasks ................................................................................................. 247 6.2.1 Cleaning the Exit Window ....................................................................................... 248 6.2.2 Cleaning the Photoelectric Sensor .......................................................................... 249 6.2.3 Cleaning the Tachometer ........................................................................................ 250 6.2.4 Tighten Mounting Hardware .................................................................................... 251

6.2.6 Verify Barcode Scanner Operation .......................................................................... 251 6.2.7 Verify Photoelectric Sensor Operation .................................................................... 251 6.2.8 Verify Tachometer Operation .................................................................................. 252 7 TROUBLESHOOTING ............................................................................................ 253 7.1 LED Diagnostic Indication ....................................................................................... 254 7.2 Error Codes and Resolutions .................................................................................. 255 8 TECHNICAL FEATURES ....................................................................................... 261 8.1 Technical Specifications .......................................................................................... 261 GLOSSARY ............................................................................................................ 264 INDEX ..................................................................................................................... 267

 CBX510 Connection Box Installation Manuals  SC5000 Controller Manuals SUPPORT THROUGH THE WEBSITE Datalogic provides several services as well as technical support through its website. Log on to www.datalogic.com and click on PRODUCTS and SUPPORT & SERVICES links for further information:  PRODUCTS – FIXED INDUSTRIAL BARCODE READERS Select your product from the links on the Fixed Industrial Barcode Readers page. The product page describes specific Info, Features, Applications, Models, Accessories, and Downloads including documentation, software drivers, and utility programs.  SUPPORT & SERVICES – INDUSTRIAL AUTOMATION Several links from the Industrial Automation list take you to additional services such as: Service Program which contains Maintenance Agreements and Warranty Extensions; Repair Centers; On-Line RMA Return Material Authorizations; Technical Support through email or phone; Downloads for additional downloads. PATENTS See www.patents.datalogic.com for patent list. This product is covered by one or more of the following patents: Utility patents: EP0789315B1; EP0851376B1; EP0926615B1; EP0959426B9; EP1217571B1; EP1363228B1; JP4033958B2; JP4376353B2; US5992740; US6177979; US6347740; US6394352; US6443360; US6527184; US6629639; US6742710; US9104928

for electrical safety EN 60950 at the date of manufacture. LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS8110 barcode scanners. Standard Regulations These barcode scanners use low-power laser diodes. Avoid staring at the beam as one would with any very strong light source, such as the sun. Take care when installing the laser device to avoid inadvertent laser beam contact with the eye of an observer, including through reflective surfaces. This product conforms to the applicable requirements of IEC 60825-1 and complies with 21 CFR 1040.10 except for deviations pursuant to Laser Notice N° 50, date June 24, 2007. The scanner is classified as a Class 2 laser product according to IEC 60825-1 regulations. There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed. WARNING: Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser light. BUREAU OF INDIAN STANDARD (BIS) WARNINGS OR CAUTIONS: This symbol identifies a hazard or procedure that, if incorrectly performed, could cause personal injury or result in equipment damage. It is also used to bring the user’s attention to details that are considered IMPORTANT. HIGH VOLTAGE CAUTION: This symbol alerts the user they are about to perform an action involving, either a dangerous level of voltage, or to warn against an action that could result in damage to devices or electrical shock. LASER CAUTION: This symbol alerts the user they are about to perform an action involving possible exposure to laser light radiation. ESD CAUTION: This symbol identifies a procedure that requires you take measures to prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist strap. Circuit boards are most at risk. Please follow ESD procedures. NOTES: This symbol draws attention to details or procedures that may be useful in improving, maintaining, or enhancing the performance of the hardware or software being discussed.

WARNING AND SERIAL LABELS The Warning Label on the front of the barcode scanner indicates exposure to laser light and the device classification. Figure 1: Warning and Device Class Label Location Produit(s) conforme selon 21CFR 1040.10 sauf des dérogations relatives à la Laser Notice N° 50, date Juin 24, 2007. Dans le paquet il y a l’étiquette(s) pour les pays où le texte d'avertissement en français sont obligatoires. Le(s) mettre sur le produit à la place de la version anglaise. Figure 2: Exemple d'étiquettes d'avertissement laser

This product is intended to be supplied by a UL listed or CSA Certified Power unit with “Class 2” or LPS power source. CSA CERTIFIED 218441 CE COMPLIANCE CE marking states the compliance of the product with essential requirements listed in the applicable European directive. Since the directives and applicable standards are subject to continuous updates, and since Datalogic promptly adopts these updates, therefore the EU declaration of conformity is a living document. The EU declaration of conformity is available for competent authorities and customers through Datalogic commercial reference contacts. Since April 20th, 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity. Datalogic Automation products are mainly designed for integration purposes into more complex systems. For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation. WARNING: Disconnect the power supply when installing the device or during maintenance to avoid unintentional exposure to laser light. WARNING: There are no user serviceable parts inside the barcode scanner. Service should only be performed by Datalogic trained and certified technicians. Any violation of the optical parts in particular could result in exposure to Class 3B laser light. WARNING: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

Datalogic could void the authority to use the equipment. This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his/her own expense.

Figure 4: DS8110 Barcode Scanner Back and Right Side Views

The DS8110 barcode scanner complete with decoder is designed to provide an innovative and high performance solution in omnidirectional reading applications by combining the following advanced technologies with Datalogic solid experience in the material handling sector. Some of the main features of the DS8110 are listed below:  Scanning speed 1000 scans/sec  Reads all popular codes  Supply voltage from 20 to 30 vdc  Test mode to verify the reading features and exact positioning of the scanner without the need for external tools  Programmable in several different operating modes to suit the most various barcode reading system requirements  Light source: solid state laser diodes; the light emitted has a wave length between 630~680 nm. For laser safety precautions refer to the “compliance” section at the beginning of this manual 1.2 APPLICATIONS The DS8110 barcode scanners are specifically designed for industrial applications and for all cases requiring high reading performance such as:  Code reconstruction (ACR™)  Reading of codes covered by plastic film  Reading of codes with a wide depth of field  Reading codes within a wide field of view  Reading of high resolution codes positioned at long distances from the reader  Code reading on fast moving objects These barcode scanners are designed for both single-reader layouts and multi-reader layouts. For typical layouts, see section 5.8.

2 1 Feature Benefit DST Digital Signal Technology converts analog signals to digital before processing for much improved decoding capability especially on poorly printed or damaged codes. ACR™ Fifth generation Advanced Code Reconstruction technology allows the reading of low aspect ratio labels placed anywhere on a parcel and enhances the readability of poorly printed or damaged codes. PACKTRACK™ Second generation Datalogic patented parcel tracking system which improves the reading features in omnidirectional stations. In particular, PackTrack manages 6-sided reading systems when it is impossible to detect the real position of the code on the parcel, thus overcoming the need for external accessories essential in traditional tracking systems. ASTRA™ Third generation Automatically SwiTched Reading Area is the Datalogic technology based on a multi-laser architecture and a fixed mounted optic system which concentrates the multiple laser emissions in a single laser beam. As each laser emitter is focused on a specific range of the reading area, a sophisticated electronic controller selects the best focused laser emitter with respect to the code to read. This allows the reading of medium-high density codes in a large reading area on very fast conveyors. Flexibility The high frequency laser diode modulation system guarantees complete immunity to ambient light and allows installation of the DS8110 in any working area. Reading parcels on conveyors As a result of the ASTRA multiple laser technology, DX8210 and DS8110 give a great real time DOF even on high speed conveyors. Furthermore, DX8210 and DS8110 implement the PackTrack functionality which leads to an increase of the plant production as a result of the augmented system throughput. EBC Ethernet Based Connectivity is a reliable real-time network communication between scanners in a reading station tunnel or array. e-Genius e-Genius is a browser-based User Interface with the following characteristics:  No software to install;  Multilanguage platform;  All the configuration parameters stored in the scanner;  Not dependent on the Physical interface; Remote access through local network. Energy Saving A software parameter group which allows management of the energy saving feature. In particular, it allows turning on/off the motor and laser of all network scanners according to the selected digital input, encoder, or communication channel. The time required to restart the system is less than 1 minute independently from the number of scanners connected. It is suggested to use this parameter for example when the conveyor is stopped for a lengthy period.

The DS8110 barcode scanner is available in versions that differ depending on the interface connection, the optical resolution and on the optic version: Figure 5: Model Description Key 1.4 DS8110 VERSIONS DS8110-2100 Standard Resolution 932500001 DS8110-2200 High Resolution 932500002 DS8110-2300 Low Resolution 932500005 Model Description Part Number DS8110 - X X X X Optic Version: 0 = Linear Optical Resolution: 1 = Standard resolution Communication Type: 0 = Standard version 2 = High resolution Laser Number: 2 = Double laser 3 = Low resolution

4 1 1.5 X-PRESS (HUMAN MACHINE INTERFACE) The DS8110 barcode scanner includes two external buttons that make up the X-PRESS HMI interface and perform specific tasks without the need of connecting to e-Genius. See 5.5 for functional description. Figure 6: DS8110 X-PRESS Interface Buttons NOTE: Some of these functions may be performed using e-Genius. See Chapter 4.

Category Description Part Number Cables and Terminators Ethernet Cables ETH CABLE M12-M12 1M (straight-straight) Scanner to Scanner EBC (ETH1 or ETH2) 93A050065 ETH CABLE M12-M12 3M (straight-straight) Scanner to Scanner EBC (ETH1 or ETH2) 93A050066 ETH CABLE M12-M12 5M (straight-straight) Scanner to Scanner EBC (ETH1 or ETH2) 93A050067 ETH CABLE M12-M12 1M (straight- 90°) SC5000 to Scanner EBC (ETH1 or ETH2) 93A050068 ETH CABLE M12-M12 3M (straight- 90°) SC5000 to Scanner EBC (ETH1 or ETH2) 93A050069 ETH CABLE M12-M12 5M (straight- 90°) SC5000 to Scanner EBC (ETH1 or ETH2) 93A050070 ETH CABLE M12-RJ45 5M (90°-RJ45) SC5000 to the Host or Configuration PC (HOST or CFG) 93A050088 CAB-ETH-M01 M12-IP67 1M (straight- RJ45) Scanner to the Host or Configuration PC 93A051346 CAB-ETH-M03 M12-IP67 3M (straight- RJ45) Scanner to the Host or Configuration PC 93A051347 CAB-ETH-M05 M12-IP67 5M (straight- RJ45) Scanner to the Host or Configuration PC 93A051348 REDs Cables ETH CABLE M12-M12 1M (90°- 90°) SC5000 to SC5000 EBC (ETH1 or ETH2) 93A050087 REDS POWER ALARM CABLE 5M PWR-480B to CBX510 power alarm connections 93A050086 EBC Patch Cable ETH CABLE M12-M12 0.5M (straight-straight) Female to Female EBC patch cable; close the EBC when a scanner is sent to repair, only for Master/Slave 93A050085 Interface Cable SC5000 to CBX510 for Serial or I/O connections 93A050071 CBX Cables CAB-DS01-S M12-IP67 1M Scanner to CBX for Serial or I/O connections 93A050058 CAB-DS03-S M12-IP67 3M Scanner to CBX for Serial or I/O connections 93A050059 CAB-DS05-S M12-IP67 5M Scanner to CBX for Serial or I/O connections 93A050060 AS-I Terminal AS-I CABLE TERMINAL for AS-I branch topology wiring 93ACC0083 Power Cables PWR CABLE, AS-I, 2 Wires, 10M (Backbone with caps) 93ACC0081 PWR CABLE, AS-I, 2 Wires, 25M (Backbone with caps) 93ACC0082 PWR CABLE M12- ASI standard 1M (Node) 93ACC0067 PWR CABLE M12- ASI standard 2M (Node) 93ACC0068 PWR CABLE ext. M12 Male-M12 Fem 3M for PG-240 93ACC0149 PWR CABLE ext. M12 Male-M12 Fem 5M for PG-240 93ACC0150 PWR CABLE, CAB-LP-05 M12 Female-Free Wires 5M for alternative power connections 93A050037

6 1 Category Description Part Number Connection Boxes CBX100 Compact 93A301067 CBX100 Compact All in One (includes BM100) 93A301076 CBX510 Modular 93A301087 CBX510 Modular All in One (includes BM100) + BA200 93A301091 Backup Module BM100 Backup Module 93ACC1808 Mounting Hardware BA200 Mounting Adapters (to Bosch or 80/20 Frames) 93ACC1822 Fieldbus Modules BM300/310 Profibus Module STD/IP65 93ACC1810, 93ACC1811 Fieldbus Modules BM700/710 Profinet Module STD/IP65 93ACC1816, 93ACC1886 Controllers SC5000-1000 Standard System Controller 935750001 SC5000-1100 Profibus System Controller 935750002 SC5000-1200 Profinet System Controller 935750003 Mounting Hardware BA200 Mounting Adapters (to Bosch or 80/20 Frames) 93ACC1822 Mirrors GFC-8110 Close Distance Mirror 93A251034 Power Supplies PG-100-K03 POWER SUPPLY 60W KIT (US) w/ M12 cable 93ACC0058 PG-100-K01 POWER SUPPLY 60W KIT (EU) w/ M12 cable 93ACC0059 PG-100-K02 POWER SUPPLY 60W KIT (UK) w/ M12 cable 93ACC0060 PG-240-K03 POWER SUPPLY 240W 8 Port M12 (US) w/o M12 Cable 93ACC0144 PG-240-K01 POWER SUPPLY 240W 8 Port M12 (EU) w/o M12 Cable 93ACC0145 PWR-480B POWER UNIT 110/230VAC 24V 93ACC0076 Sensors MEP-593 PHOTOCELL KIT PNP (PH-1) with Free Wires 93ACC1791 MEP-604 PHOTOCELL KIT PNP M12-M12 Photocell with M12 connector for SC5000 93ACC0140 Encoders OEK-2 OPTICAL ENCODER KIT (CAB 10M +SPRING) 93ACC1770 OEK-4 ENC KIT PNP 250PPR + M12-M12 CABLE 95B082040 OEK-4 ENC KIT PNP 250PPR + M12-FREE CABLE 95B082050 Field Mount Connectors FMC-5000 2xM12 TRIG+ENC INPUT KIT Connectors for PLC signal to SC5000 (Tilt-Tray or Cross-Belt applications) 93ACC0181 Mounting Brackets L-Bracket DS8110 L-shape Mounting Bracket 93ACC0080 Miscellaneous Air Cleaning System ACS-DS8110 Air Cleaning System for DS8110 93ACC0084

The optional Datalogic Photoelectric Sensor is used in DX8210 barcode scanner systems to detect the presence of an item in the scanning area. The photoelectric sensor is used in singulated systems where the packages are separated by an open space between the trailing edge of one package and the leading edge of the next. The photoelectric sensor, along with the encoder, enables a programmable transmit point at a defined distance from the sensor. Without the photoelectric sensor, the barcode scanner can be run in continuous mode. See 4.5.1 Modify Settings | Global Settings | Operating Mode. Depending on the application, these devices may need to be configured differently. While the photoelectric sensor and tachometer work well with belt conveyors, a special configuration is needed for tilt-tray and cross-belt sorter applications. See section 3.11 for wiring options. Figure 7: Photoelectric Sensors Photoelectric Sensor and Cable (recommended) MEP-593 PHOTOCELL KIT PNP (PH-1) with Stripped Wires 93ACC1791 MEP-604 PHOTOCELL KIT PNP M12-M12 Photocell with M12 connector for SC5000 93ACC0140

8 1 1.8 ENCODER (TACHOMETER) The tachometer provides a continuous pulse to the system, which provides feedback on conveyor speed and transmit point, and can be used to help track the package position along the length of the conveyor. See section 3.12 for wiring options. Figure 8: Encoder/Tachometer, Mounting Bracket, and Cable 1.8.1 Encoder/Tachometer Step Settings The following table shows the Encoder Step setting used based on pulses per revolution. The Encoder Step setting is entered in e-Genius (see section 4.5.1 Modify Settings | Global Settings | Operating Mode – Encoder Step (hundredths of millimeter)) Encoder (Tachometer) OEK-2 ENCOD KIT OEK-2 ENC KIT (CAB 10m +SPRING) 93ACC1770 OEK-4 ENCOD KIT OEK-4 ENC KIT PNP 250PPR + M12-M12 CABLE 95B082040 OEK-4 ENCOD KIT OEK-4 ENC KIT PNP 250PPR + M12-FREE CABLE 95B082050 Encoder Model PPR (Pulses Per Revolution) PPI (Pulses Per Inch) Encoder Step Setting OEK-4 (Datalogic) 250 20 63 OEK-2 (Photocraft) 24 2 635 OEK-2 48 4 317 OEK-2 192 16 79 OEK-2 240 20 63 NOTE: The maximum allowed encoder frequency is 5 kHz (equivalent to an encoder set to 20 PPI with a conveyor speed of 381 m [1250 ft.] /minute.

Figure 9: Photocraft (OEK-2) Encoder/Tachometer Switch Location Figure 10: Photocraft (OEK-2) Encoder/Tachometer Switch Settings NOTE: Only switches 1-5 are used to set the PPR (Pulses Per Revolution). Switches 6-8 are used for PNP/NPN settings as shown in the label on the arm of the encoder. Cap Switch Access

10 1 1.9 CBX INDUSTRIAL CONNECTION BOX CBX Series are industrial connection boxes that can be used to connect the barcode scanners to an encoder/tachometer, photoelectric sensor, serial devices, relays, or other peripherals. The CBX510 includes a BM100 backup module, which allows easy parameter restore and backup operations. The backup module also provides an easy way to upload existing parameters to a replacement barcode scanner when necessary. See section 3.9.1 for wiring options. Figure 11: CBX510 Connection Box NOTE: Scanner operation requires a CBX510 connection box or SC5000 controller. Industrial Connection Box CBX510 Connection Box CBX510 for DS8110 and DX8210 93A301087 CBX510 Connection Box CBX510 ALL IN ONE + BA200 93A301091

The SC5000 Controller offers all the necessary functions to make the phases of installation, setup, testing, and maintenance of the omni-directional reading array or tunnel easy and quick. The SC5000 Controller is fully compatible with DS8110 and DX8210 scanners and its sturdy mechanical structure makes the SC5000 Controller the ideal solution for industrial environments. The Controller allows connection to the Trigger and Encoder/Tachometer. PNP inputs are available via M12 circular connectors, placed on the lower front panel (see section 3.12). Figure 12: SC5000 System Controller System Controller SC5000-1000 System Controller Standard 935750001 SC5000-1100 System Controller Profibus 935750002 SC5000-1200 System Controller Profinet 935750003

12 2 2 MECHANICAL INSTALLATION 2.1 PREPARING FOR MECHANICAL INSTALLATION Before mounting any components, please do the following:  Read all instructions before beginning your installation.  Define and confirm the accuracy of your application’s requirements and structure position, especially the height of the conveyor from the floor.  Review all installation-specific drawings provided with your equipment.  Review and plan the mechanical installation of all devices used in your application. Be sure to allow adequate clearance for maintenance.  Review and plan the power requirements for your application.  Check the contents of the shipping cartons against the packing list.  Record all product serial numbers. WARNING: Electrical Installation by Qualified Service Technicians Only! Procedures may involve exposure to high-voltage. A trained and authorized technician must perform these procedures. Do not attempt to perform any electrical installation procedures unless you are a trained technician. IMPORTANT: DS8110 barcode scanners contain electronics that may be affected by electrostatic discharge (ESD). To prevent personal injury or damage to the unit, please follow the safety precautions and warnings found in the References section at the beginning of this manual. Failure to follow these precautions may void your warranty. IMPORTANT: Application-specific drawings and documents provided by Datalogic supersede any contradictory content in this manual. NOTE: : Refer to the Chapter 3 Electrical Installation and Reference Documentation for details on connecting your barcode scanners to other devices in the system. WARNING: When installing several scanners, take care to position them so that no laser beam enters the reading window of other scanners. This condition could occur more frequently for side mounted applications. If these precautions are not followed, read rate could be negatively affected. To resolve this problem, it is sufficient to slightly change the inclination and position of one of the two scanners involved if possible.

Verify that the DS8110 barcode scanners and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes:  DS8110 reader  L-bracket  Mounting screws (two types) and washers  Barcode Test Chart Figure 13: Package contents

14 2 2.3 INSTALLATION SEQUENCE To complete mechanical installation and setup, you must:  Review the details of your application’s requirements  Erect mounting structure or other supporting structures  Determine and mark the Mounting Bracket location(s)  Mount the bracket to the mounting structure  Mount the DS8110 to its mounting bracket  Mount the photoelectric sensor to the mounting structure (optional)  Mount the tachometer to the mounting structure (optional)  Mount the CBX connection box to the mounting structure  Mount the SC5000 to the mounting structure  Complete electrical installation (See Chapter 3)  Align the DS8110 for proper operation  Configure the DS8110 (See Chapter 4)  Check DS8110 operations (See Chapter 5) NOTE: Everything should be MECHANICALLY INSTALLED before performing any ELECTRICAL INSTALLATION. See Chapter 3 Electrical Installation for electrical installation details.

To assure you get optimal performance out of your DS8110, it must be installed to meet the complete needs of your application. Therefore, take the time to learn the details of your application. The better you know your application, the easier it is to apply the DS8110’s capabilities to meet your application’s requirements. Below is what you will need to know before you can begin installation:  Conveyor Specifications  Conveyor type: Belt, tilt-tray, cross belt, other?  What is the conveyor width?  What is the conveyor speed?  Does conveyor speed vary or is it constant?  Product Specifications  Are the packages being transported always singulated (not touching) or non- singulated (possibly touching)?  How many different product sizes may be involved?  Are products justified: toward/away from reader, centered, or variable?  Application Specifications  How will the barcode information be used in your application?  What are your communication requirements? While it is nearly impossible to cover all application configurations, the next several pages provide the basics on determining how to mechanically install your DS8110. If you need additional assistance, feel free to contact your sales representative or customer service (www.datalogic.com).

16 2 2.5 INSTALLATION 2.5.1 Dimensions and Clearances The overall dimensions of the DS8110 are 216 x 96 x 127 mm [8.5 x 3.8 x 5 in]. 2.5.2 Physical Support Requirements For details on the weight of the barcode scanners, see Chapter 8, Technical Features. Multiple-head systems may include further details on the physical support requirements with any application-specific documentation provided. 2.5.3 Vibration Limitations See Chapter 8, Technical Features. IMPORTANT: The DS8110 is a sealed, unventilated unit. Mounting the unit with 300mm [12”] of clearance (front, top, and sides) is recommended for cooling and ease of maintenance.

It is important that you follow these general precautions when installing, setting up, operating, maintaining, troubleshooting, or replacing any Datalogic products, parts or related equipment. As you plan and install your DS8110 barcode scanning system application, be sure to keep the following guidelines in mind:  All mounting structure assembly and equipment installation can be performed by one installer.  Determine the proper orientation and position of the barcode scanner.  Leave adequate clearances (approximately 300 mm [12 inches]) for wiring.  Route wires carefully to reduce or minimize electrical noise. When power and communication wiring must cross, make their intersection perpendicular.  Proper grounding limits the effects of noise due to Electromagnetic Interference (EMI).

18 2 2.5.5 Mounting Structure Considerations Your first task is to mount your DS8110 barcode scanner. You can provide your own mounting structure or Datalogic can design one for you. We recommend using a Datalogic mounting structure for standard applications. Your mounting structure must provide the following capabilities:  It is adjustable enough for you to move your unit to the optimum position for proper scanning.  It allows a technician access to the barcode scanner while it is mounted.  It must be as vibration free as possible so as not to affect the scanning accuracy.  It is constructed of steel or aluminum.  It provides approximately 300 mm [12 inches] minimum clearance on all sides. This clearance is necessary to provide proper ventilation, allow access to all panels of the barcode scanner, and allow room for proper servicing.

The DS8110 can be installed to operate in any position. There are 12 screw holes (M6 X 8) on the sides of the scanner for mounting. The diagram below can be used for installation; refer to reading diagrams (See 5.10) and any application drawings for correct positioning of the scanner with respect to the reading zone and scanner orientation. Figure 14: DS8110 mounting dimensions with L-bracket

20 2 The L-bracket included with the DS8110 scanner allows it to be installed in the most suitable position for your application. The L-bracket is mounted to the scanner as shown below: Prefered Mounting Using Countersunk Screws Figure 15: DS8110 mounting bracket assembly with countersunk screws In order to guarantee a laser line position tolerance of 1.5 cm [0.06 in], tighten the two mounting screws a little at a time, alternating between them, and without applying torque to the scanner. This allows the screws to seat properly into the countersunk holes. Alternative Mounting Using Cap Screws and Washers Figure 16: DS8110 mounting bracket assembly with cap screws, lock washers, and flat washers

If the DS8110 needs to be mounted at a 5-degree angle or within 5-degrees of the angles shown in Figure 17: DS8110 mounting angles (+/- 5, +/-25, or +/-35-degrees), mount it to the opposite end of the L bracket as shown below: Figure 18: DS8110 5-degree mounting option

22 2 2.5.7 Positioning the Scanners The DS8110 barcode scanners are able to decode barcode labels at a variety of angles; however significant angular distortion may degrade reading performance. When mounting the scanners, take into consideration these three ideal label position angles: Pitch 0°, Skew 0° to 45° and Tilt 0°. Follow the suggestions for the best orientation: Figure 19: Tilt, Pitch, and Skew Tilt Pitch Skew

3.1 PREPARING FOR ELECTRICAL INSTALLATION Before mounting any components, please do the following:  Read all instructions before beginning your installation.  Observe all electrical safety requirements discussed in the Introduction to this manual.  Define and confirm the accuracy of your application’s requirements.  Review all installation-specific drawings.  Review and plan the power requirements for your application.  Review and plan the communications requirements for your application. IMPORTANT: The content of this manual may be superseded by any customer-specific documentation provided by Datalogic. Before proceeding with any installation procedures, be sure to review ALL documentation, especially content that contains details specific to your installation. NOTE: Everything should be MECHANICALLY INSTALLED before performing any ELECTRICAL INSTALLATION. See Chapter 2 for mechanical installation details. Most DS8110 applications are shipped with the CBX connection box and all the necessary cabling required to electrically install the system. If your system requires custom-length cables or other special wiring, documentation specific to these requirements has been provided in your shipment. This special documentation supersedes any contradictory content in this manual. NOTE: To reduce the possibility of damage to the unit, check all cabling between the scanner and other devices for accuracy. WARNING: Electrical Installation by Qualified Service Technicians Only! Procedures may involve exposure to high-voltage. A trained and authorized technician must perform these procedures. Do not attempt to perform any electrical installation procedures unless you are a trained technician. IMPORTANT: The DS8110 barcode scanners contain electronics that may be affected by electrostatic discharge (ESD). To prevent personal injury or damage to the unit, please follow the safety precautions and warnings found in the References section at the beginning of this manual. Failure to follow these precautions may void your warranty.

24 3 3.2 CONNECTING A DS8110 SCANNER To install a DS8110 barcode scanner, follow this sequence:  Complete mechanical installation (See Chapter 2.)  Complete electrical installation (See wiring illustrations provided in this chapter.)  Observe all electrical safety requirements outlined in this chapter.  Ground the mounting structure to protective earth (PE) ground.  If used, wire the photoelectric sensor (or other trigger) to the CBX510 connection box/SC5000.  Wire the tachometer to the CBX510 connection box/SC5000 (if used).  Wire serial ports to the CBX510 connection box/SC5000 if needed.  Connect the M12 end of the Ethernet cable to the scanner’s HOST port and network switch as required by your application.  Connect the scanner to its power supply.  Connect the power supply to the power source.  Setup / check scanner operations (See Chapter 5.)

3.3.1 Single DS8110 Barcode Scanner to CBX510 Figure 20: Single DS8110 to CBX510 NOTE: The BM100 switches indicated below must be set to 0 (zero), and the connector indicated is not supported. Figure 21: BM100 Backup Module in CBX510

26 3 3.3.2 Master/Slave Array with CBX510 Figure 22: Master/Slave Array (Tunnel) with CBX510 NOTE: The BM100 switches indicated below must be set to 0 (zero), and the connector indicated is not supported. Figure 23: BM100 Backup Module in CBX510

In an array (tunnel) using the SC5000 Controller, the chain of scanners completes a circle from and to the SC5000 Controller via ETH1 and ETH2. In this scenario, if one scanner fails, communication from the other scanners to the SC5000 Controller is not interrupted. Figure 24: DS8110 Array (Tunnel) with SC5000 NOTE: When using the SC5000, a Fieldbus Host only connects to the SC5000 Fieldbus model (Profinet or Profibus) at the connectors shown. It cannot connect to the CBX. An Ethernet Host connects to the HOST connector on the SC5000 top cover. A Serial Host must connect through the CBX (see Figure 25).

PRECAUTIONS It is important that you follow these general precautions when installing, setting up, operating, maintaining, troubleshooting or replacing any Datalogic products, parts or related equipment. As you plan and install your scanner(s), be sure to keep the following guidelines in mind:  Determine the scanner is in the proper location as outlined in Chapter 2.  Leave adequate clearances (approximately 300mm [12 inches]) for wiring.  Route wires carefully to reduce or minimize electrical noise. IMPORTANT: When planning your installation wiring, remember all power connections must be quick-disconnect. For PERMANENTLY CONNECTED EQUIPMENT a readily accessible disconnect device must be incorporated in the building installation wiring. For PLUGGABLE EQUIPMENT the socket- outlet must be installed near the equipment and must be easily accessible WARNING: To assure no ESD damage will occur, be sure to observe the precautions outlined in the Introduction to this manual. IMPORTANT: Ground the mounting structure to safety ground (protective earth ground (PE)). See wiring recommendations for safety ground.

30 3 3.5 DS8110 CONNECTOR PANELS After completing mechanical installation, use this section to properly wire your scanners for optimal performance in your application. DS8110 wiring connections are made to the connector panel and through the CBX connection box (connected to the I/O port of the scanner). In most applications, the cable connections to the scanner will include: 1. I/O (Connects directly to the 25-pin D type connector on the CBX connection box) NOTE: The M12 I/O connector Vcc pin is allowed a max sink current of 0.6A. 2. POWER 3. ETH 2 (Setup or EBC scanner network, default IP Address: 192.168.3.100) 4. ETH 1 (Host or EBC scanner network, default IP Address: 172.27.101.220) Figure 26: DS8110 Connector Panel Route wiring from the scanner’s connector panel through the wiring channels (if available) on the Datalogic mounting structure when interconnecting cables to other devices. Figure 27: Wiring Channels    

During initial setup, a PC (laptop) may be connected to the DS8110 with a M12 to RJ45 cable. Screw the M12 connector to the ETH 2 port of the scanner and plug the RJ45 into the Ethernet port of your PC. If the ETH 2 port is in use, ETH 1 port can be used. For information on connecting to e-Genius, see Chapter 4. NOTE: ETH2 is the Setup port, ETH1 is the HOST port. NOTE: A laptop can only communicate to a scanner that is connected to a CBX Connection Box or SC5000 Controller. NOTE: Parameters for tunnel are set up in MASTER scanner (or SC5000 Controller) only.

32 3 3.7 POWER CONNECTOR PIN-OUT TABLE A recommended power supply and cabling is available with the DS8110 and DX8210 (and SC5000 Controller). However, if your installation requires custom power supply wiring, the pin-outs of the unit power connector are provided below for your convenience. NOTE: When using a DS8110 barcode scanner, no power supply is required for the CBX510 connection box. All power and some communication options are fed to the CBX510 through the scanner’s 17-pin I/O connector to the CBX510 25-pin connector using the cable provided. NOTE: In cases where the AS-I cabling is not used, the alternative CAB-LP-05 cable can be used to connect the power supply to the scanner. Connect the Brown/White pair to +24 Vdc and the Blue/Black pair to 0 V- (GND). 3.8 POWER CONNECTIONS IMPORTANT: When planning your installation wiring, remember all power connections must be quick-disconnect. CAUTION: While performing the following wiring connection procedures, be sure to follow all safety procedures regarding high-voltage as outlined in the Introduction to this manual. No power should be applied to any device until all wiring is completed and checked for accuracy. IMPORTANT: The socket-outlet must be installed near the scanner. The outlet must be a readily accessible disconnect device. GROUND: Ground the scanner to safety ground (protective earth ground (PE)). See wiring recommendations for safety ground. The CBX connection boxes provide flexible connectivity to a range of I/O devices as well as serial hosting. The DS8110 connects to the CBX via its I/O port using a single 17-pin M12 to 25-pin D cable. The CBX connection box also provides space for an optional BM100 backup module (recommended) for parameter storage, allowing quick replacement and configuration of the scanners. In a system with multiple scanners and other devices required in a scanning array (tunnel), an SC5000 Controller serves as the system Master and provides communications between 24V - - - 4A MAX POWER Input Unit Connector (shown) Mating cable connector 5-PIN M12-TYPE MALE 5-PIN M12-TYPE FEMALE MALE 5-PIN M12-TYPE Pin Function 1 +24 VDC 2 n/c 3 dc return 4 n/c 5 protective earth (chassis)

available in the SC5000 System Controller Reference Manual available at www.datalogic.com. 3.9 CBX510 CONNECTION BOX Complete installation information for the connection box is available in the CBX510 Installation Manual available at www.datalogic.com. A simple drawing of the interior of the box is shown below. Figure 28: CBX510 Interior 3.9.1 Wiring Into the CBX510 Connection Box WARNING: DO NOT connect a separate power source to the CBX510 connection box. The CBX510 receives its power through its connection to the DS8110/DX8210 Barcode Scanner. Connecting a separate power source will be detrimental to the system operation. IMPORTANT: DISCONNECT POWER from the scanning system and CBX510 before wiring any components. Loose-lead cables must pass through the water-tight seals in the base of the CBX510 connection box. Insert the cables allowing enough slack for the individual wires to reach the appropriate pin block connectors. Securely tighten the water-tight seals after the cables have been inserted. Insulation on individual wires should be removed to expose 13 mm [0.5 inch] of bare metal before inserting into the pin block.

34 3 3.10 MAIN SERIAL INTERFACE The optocoupled main serial interface is compatible with the following electrical standards:  RS232  RS422 full-duplex 3.10.1 RS232 Interface The main serial interface is used for communication with the Host computer and allows transmission of code data. It is always advisable to use shielded cables. The overall maximum cable length must be less than 15 m (49.2 ft). The following positions of the CBX510 spring clamp connector (row 4) are used for RS232 interface connection: Name Function SGND Signal ground (isolated) TX Transmit RTS Request to send RX Receive CTS Clear to send As suggested above, the cable shield should be connected in the ‘Shield’ position. The RTS and CTS signals control data transmission and synchronize the connected devices. If the RTS/CTS hardware protocol is enabled, the scanner activates the RTS output to indicate a message can be transmitted. The Host must activate the CTS input to enable the transmission. IMPORTANT: RTS/CTS lines should only be connected if the Main serial port handshaking is configure for Hardware (RTS/CTS) (see section 4.5.4). Figure 29 - RS232 Connections: Host – CBX510

The RS422 full-duplex interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments. The following positions of the CBX510 spring clamp connector (row 4) are used for RS422 full-duplex interface connection: Name Function SGND Signal ground (isolated) TX+ RS422 output (+) TX- RS422 output (-) RX+ RS422 input (+) RX- RS422 input (-) Figure 30 - RS422 Full-Duplex Interface Connections: Host – CBX510 IMPORTANT: For applications that do not use RS422 RX signals, do not leave these lines floating but connect them to SGND as shown below. Figure 31 - RS422 Full-Duplex Interface Connections Using Only TX Signals: Host - CBX510

36 3 3.11 PHOTOELECTRIC SENSOR CONNECTIONS TO CBX510 Barcode scanning applications may use a Datalogic photoelectric sensor as a trigger device. The photoelectric sensor is wired directly into the CBX510 terminal. If your application uses a trigger other than the one specified by Datalogic, follow the appropriate wiring diagram to assure proper wiring. NOTE: To confirm the photoelectric sensor is functioning properly, watch the TRIG LED while the photoelectric sensor’s beam is blocked. The Datalogic photoelectric sensor also includes a status LED. The following diagrams illustrate standard recommended wiring of the Photoelectric Sensor to the CBX510 terminal block.

Figure 32: Photoelectric Sensor Wiring (NPN Output)

38 3 3.11.2 Photoelectric Sensor (PNP) Figure 33: Photoelectric Sensor Wiring (PNP Output)

DX8210 applications over a conveyor belt use an accessory tachometer and mounting kit. The following diagrams illustrate standard recommended wiring of an encoder to the CBX510 terminal block. 3.12.1 Encoder/Tachometer Wiring for NPN Output (two models) Figure 34: OEK-2 Encoder/Tachometer Wiring (NPN Output) NOTE: Some tachometers may have a different color coding: (+V) Red or White/Orange (Signal) White or White/Blue (Ground) Black or Orange/White

Figure 36: OEK-2 (93ACC1770) Encoder/Tachometer Wiring (PNP Output) NOTE: Some tachometers may have a different color coding: Red (+V) or White/Orange White (signal) or White/Blue Black (ground) or Orange/White

The CBX510 includes an OUTPUT block for wiring relays as needed for external accessories. The e-Genius Modify Settings | Digital I/O window includes options for outputs 1 and 2 with Primary and Secondary Activation Event options including Complete Read, Partial Read, No Read, Trigger On, Trigger Off, Multiple Read, Right/Match, and Wrong/No Match. Schematics for Isolated and Non-Isolated digital outputs are provided below. 3.13.1 Unpowered Outputs Figure 39: Unpowered Outputs Outputs 1 - 3 Figure 38: OUTPUTS Block Maximum Voltage 30 V Collector Current (pulse) 130 mA Max. Collector Current (continuous) 40 mA Max. Saturation Voltage (VCE) 1 V at 10 mA Max. Maximum Power Dissipation 90 mW at 50°C (Ambient temperature) NPN PNP

In larger scanning arrays (scanning tunnels), an SC5000 controller can act as the system master and support up to 31 slave DS8110/DX82110 barcode scanners in an Ethernet- based connection loop (EBC). SC5000 wiring connections are made to the front and bottom connector panels. In most applications, the cable connections to the scanner will include: 1. CFG (Configuration via laptop Ethernet cable) 2. HOST 3. ETH 1 (EBC scanner network) 4. ETH 2 (EBC scanner network) 5. POWER 6. I/O (Connects directly to the 25-pin D type connector on the CBX connection box) 7. ENC (PNP Encoder/Tachometer) 8. TRG (PNP Trigger/Photoelectric Sensor) 9. Water-tight connectors0. Figure 41: SC5000 Bottom Panel Connectors Complete installation information for the SC5000 Controller is available in the SC5000 System Controller Reference Manual available at www.datalogic.com.         

46 3 3.15 GROUNDING In order to avoid any problems with electrical noise that could negatively affect system function, make sure that: 1. The AC power cable coming into the PWR box is always provided with a Ground and connected to the proper connector (Protective Earth - PE). 2. The structure where the readers, controllers, encoders/tachometers, and photoelectric sensors are mounted is grounded to the conveyor or to the PE terminal inside the PWR. 3. The Shield wires from the Encoder/Tachometer and photoelectric sensor cables are connected to the proper Shield terminal in the CBX box. 4. Normally, steps 1 through 3 will guarantee proper function. In case of problems such as transmission of strange or wrong characters, devices stop working without any reason, or other unexpected behavior, try connecting the CBX or Controller Earth terminal to the PE terminal inside the PWR box. 0. Figure 42: Grounding Examples

After completing the installation of your barcode scanner, confirm that the barcode scanners, CBX connection box and/or SC5000 Controller have been properly installed mechanically and electrically. Use the Installation Sequence at the beginning of this chapter and your application specifications to check your installation.

48 4 4 E-GENIUS 4.1 GETTING STARTED The DS8110/DX8210 barcode scanners are designed for ease-of-setup. e-Genius is a browser-based application you will use to define operating parameters, monitor read quality, construct output messages, and view diagnostics. e-Genius enables you to easily configure, fine-tune, and monitor your scanner’s operation. e-Genius provides ease-of-use for any operator level. 4.1.1 Prerequisites Before setting up your barcode scanner you will need the following: Computer Laptop Browser Internet Explorer 11 (or later) Firefox 30 (or later) Chrome 36 (or later)

To access e-Genius: NOTE: Before starting up or testing the scanner, it must be connected to a CBX510 Connection Box (see section 3.9.1) or an SC5000 Controller (see section 3.14) depending on the system configuration. 1. Connect your computer to the scanner’s ETH 2 (setup) port using either the CAB-ETH- M0x M12-IP67 ETHERNET CABLE or CBL-1534-0.2 ADAPT.CABLE ETH M12-TO- RJ45F. If the ETH 2 (setup) port is taken, ETH 1 (host) can be used. 2. Turn on your computer. 3. If you are connecting to a stand-alone unit (not connected to an in-house network), you must configure your PC’s IP Address to be in the same network as the scanner’s (or if used, controller’s) IP Address. To change your PC’s IP Address: a. From the desktop, click the Start button, and then select Control Panel. b. Type adapter in the search box, and then from the results, under Network and Sharing Center, click View network connections. c. Right-click Local Area Connection, and then select Properties. d. Select the Networking tab. Under This connection uses the following items, click Internet Protocol Version 4 (TCP/IPv4), and then click Properties. e. Select Use the following IP address. f. In the IP address field, type the first 3 octets of the IP address of the reader/controller unit. g. For the last octet, type a number that differs from the last octet in the reader/controller’s IP address. The actual number used is not important as long as it does not match that of the reader/controller. Example: If the barcode scanner’s IP Address is 192.168.3.100, set your PC’s IP Address to 192.168.3.101. h. In the Subnet mask field, type 255.255.255.0 i. Click Okay. 4. Open a web browser and enter the IP address for the DS8110/DX8210. If the correct IP address is entered, the DS8110/DX8210 Log On window will appear. The default setup IP address for all DS8110/DX8210 units is: 192.168.3.100 (setup/ETH2) and 172.27.101.220 (Host/ETH1).

50 4 5. Enter the Password (default is DLA) for your system in the fields provided. 6. Select a language from those available in the Language drop-down list. 7. Select METRIC or IMPERIAL from the Units drop-down list. 8. Click Log On. 0. If the password is valid, the application enables all functions available to the user and displays the System Info window. If the password is not valid, the application displays a results box with the message, “Incorrect Password.” Click OK to return to the Log On window and enter the correct user name and password. I you don’t know the password, contact your system manager. 0. To log out of e-Genius: Click at the upper right corner of the e-Genius window to Log Out. When logged out, the Log On window will appear.

4.2.1 e-Genius Menu Tree The functions that you can select are displayed in a menu tree on the left–hand side of e- Genius. The function list is organized much like the hierarchy of a file system, where you can expand items that are preceded by a box ( ) to further sub–levels until you find a function of interest. Sub–levels appear indented below the items from which they are expanded. Clicking the box again will collapse that branch of the menu. You can expand no further when an item is not preceded by a box. The reader/controller e-Genius menu tree appears with no items expanded. Click the folders to display the active window for the setup function and/or expand the folders to view any additional setup features. 4.2.2 Entering Text Using the Text Entry Tool In cases where text needs to be entered to create message headers, trailer, custom messages, or for other reasons, the Text Entry Tool pencil icon “ ” will be displayed. Click to open the Text Entry Tool. You can enter text in the text field by typing, or click on the character buttons to create your message. Select the Extended Characters check box to reveal a new set of control characters. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. NOTE: The Text Entry Tool is needed to enter unprintable/untypable characters. For example, is a single character presented as a string for more easily reading. The character must be entered with the tool, if typed normally it will be recognized as a string and not as a single character.

52 4 4.2.3 Update and Reset Buttons The Update All, Reset All, and Reset Page buttons provide the following functions:  Update All: Click to save all pending parameter changes (across active windows)  Reset All: Click to revert all pending parameter changes (across active windows) to their last saved values  Reset Page: Click to revert pending parameter changes on the current page to their last saved values 4.2.4 Getting Help DS8110/DX8210 e-Genius provides complete online help. To access the complete help system: Select Utilities | Help in the e-Genius menu tree. The help Welcome window appears. The Welcome page provides important product information as well as three ways to find specific help information: Contents, Index, and Search. To display contextual help for a current window: 1. Click the Help Icon displayed at the top right of the screen. A help window appears, providing you with information for that specific page.

and Search options.0.

54 4 4.3 MODIFY SETTINGS Use the Modify Settings Menu Tree selections during initial setup to configure your scanning system. If necessary, you can later make modifications to the configuration using the same menu selections.

Use System Info to identify and name the scanning system (whether it includes one scanner or an array), indicate Master or Standalone systems, discover the scanners included in the system, and distribute software from the Master scanner to Slave scanners in the system. To view and edit system information: 1. In the tree menu under Modify Settings, click System Info. The System Info window opens. 2. Enter the appropriate information in the form as described below: Field Name Action/Definition System Info System Description Enter a name to identify this scanning system in the text field. Role Select Standalone or Master from the drop-down list. Standalone (not controllers) indicates a scan point with a single barcode scanner. Master indicates that the system is made up of more than one barcode scanner in a master and slave configuration. NOTE: The SC5000 Controller will always be shown as Master and cannot be changed.

56 4 Field Name Action/Definition System Info System Description Enter a name to identify this scanning system in the text field. Enable Automatic Slave Replace There are two ways to replace a defective scanner :  If the check box is not selected: The replacement will be done only pressing the RESTORE (see section 4.8.1) key on the scanner or using the Edit drop- down.  If the check box is selected: The replacement will be completely automatic. This will work also as Hot-Automatic-Replacement without turning the system power off and on. Force Operation as a Standalone/Master Select the check box to allow a scanner to operate as a Master without a CBX attached. Master Tools These options are shown if Master is selected and is the default option for the SC5000 Discover Scanners Click Discover Scanners to automatically find all of the scanners in an array. The discovered scanners will be listed in the Device Information portion of the window. This step is only done during initial configuration and is not a troubleshooting option. Distribute Software Click Distribute Software to send the current software residing on the master scanner to all of the slave scanners listed in the Device Information section of the window. Device Information Status Green = No errors and ready to read Gray = Unit not connected (unit not seen by master) Red = Error. If you click on the red circle it will take you to the status viewer page for more info on the error Model Displays an image of the scanner/controller model Dev Displays the system designation for the device MAC Address Displays the MAC Address (Media Access Control Address) for the device Software version Displays the device installed software version. Description Enter a user-defined description of the device.

ID Click ID to visually identify a scanner in an array/tunnel. When clicked, all the scanner lasers will turn off except for the selected scanner, whose laser will blink for 20 seconds. Edit Select to Remove, Reassign, Add, or Replace from the Edit drop-down list to complete the following actions:  Remove: When selected, you can select the scanner to remove from the Dev/MAC Address drop-down list. Click OK to remove the selected scanner from the system.  Reassign: When selected, the Dev column of the selected slave scanner (selected with ID) presents a drop-down list of Dev numbers. Select a different number to reassign the scanner.  Add: This is an option under the Edit drop-down list in the Unconfigured Devices section of the screen. Click OK to add the selected device to the system.  Replace: This is an option under the Edit drop-down list in the Unconfigured Devices section of the screen. When selected, you can select from a list of slave scanners (Those with a gray indicator, meaning the unit is not connected) in the system using MAC Address and Dev drop-down lists. Click OK to replace the selected scanner with the Unconfigured Device. Send Barcodes to Non-Singulated Dimensioning System Select the checkbox to enable Non-Singulated Dimensioning System Info options (currently not available for Standalone or Multi-head DM3610 systems). IP Address Enter the device IP Address. Port Number Enter a port number for the device. Enable Tach Sync Select the checkbox to enable encoder/tachometer syncing between system devices. 3. When you have finished making changes, click Update All to save all pending changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. 0. Additional Devices

58 4 4.5 MODIFY SETTINGS | GLOBAL SETTINGS Use the Global Settings menu tree selections during initial setup to configure your DS8110/DX8210 Barcode Scanning System. Global settings are applied to the system Master, and then distributed by the Master Scanner to the Slave devices. If necessary, you can later make modifications to the global system settings using the same menu selections.

Use Operating Mode to select an operating mode and configure that modes related parameters. The three operating modes available are On Line, Continuous, and PackTrack, and the available settings differ depending on the operating mode selected. To edit the system Operating Mode: 1. In the tree menu under Modify Settings, navigate to Global Settings | Operating Mode. The Operating Mode window opens.

60 4 2. Enter the appropriate information in the form as described below: Field Name Action/Definition Operating Mode Select On Line, Continuous, or PackTrack from the Operating Mode Selection drop-down list. On Line Select 1 Input Used, 2 Inputs Used, or Serial from the On Line Options drop- down list. Each selection has a different set of parameters as described below. In this operating mode, the reading phase is defined as the time between the Phase ON and Phase OFF events. The Phase events can be signals coming from one or two external presence sensors connected to the scanner inputs or serial start/stop strings sent from the host over the serial interface or Ethernet input. 1 Input Used The reading phase takes place during the active phase of the presence sensor, when the scanner tries to acquire and correctly decode the code. If the operation is successful, the barcode characters are transmitted on the serial interface or Ethernet input in the format defined by the current configuration and the right output event is raised at the end of the photoelectric sensor’s active phase. If a code cannot be decoded, a no read message is sent and the no read event is raised at the end of the photoelectric sensor’s active phase. Trigger Source Start Input from Bus This parameter is available only for Fieldbus Hosts and if checked, allows the Fieldbus Master to drive the Reading Phase. For Profinet or Profibus interfaces, it allows the Fieldbus Master to drive the reading phase via bit 7 in Byte 0 (LSB) of the Output Area. For EtherNet/IP, it allows the EtherNet/IP Client to drive the reading phase via bit 7 in Byte OutputBits of the DL_OutputStruct. Start Input Number Select the Input Number from the selections available in the drop-down list. This option defines the numbered input that will start the trigger cycle.

drop-down list.  Active Open: The input is active when there is no current flowing through IN pins. The input from the trigger source is normally closed. The scanner goes into trigger mode when the input source is opened.  Active Closed: The input is active when current flows through IN pins. The input from the trigger source is normally opened. The scanner goes into trigger mode when the input source is closed. Reading Phase Timeout Select the check box to define a timeout for the On Line Serial mode and the On Line 1 Input mode. Timeout (ms) Enter a timeout in milliseconds (from 40 to 15000 ms) in the field provided. The Timeout represents the period of time for the reading phase. Timeout Counting From Select Start or Stop from the drop-down list.  When Start is selected, the Timeout used to determine the reading phase will begin from the Start Input or Serial Start String (normal operation)  When Stop is selected, the Timeout used to determine the reading phase will begin from the Stop Input or Serial Stop String (effectively extending the reading phase). Verifier Settings Verifier Enable Select the check box to enable the Code Verifier operating mode. Verifier Code Click to activate the Text Entry Tool and create the string text used as the match code to the decoded codes. Use characters from NUL (00H) to ~ (7EH). Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. Store Input Select an option from the drop-down list to define the number of the input used to automatically store the verifier code. This input must be activated before the reading phase starts, the verifier code must be read and then after the end of the reading phase the input must be deactivated.

62 4 Field Name Action/Definition Active Level Select Active Open or Active Closed from the drop-down list to choose the active state of the input.  Active Open: The input is active when there is no current flowing through IN pins. The input from the verify mode source is normally closed. The scanner goes into trigger mode when the input source is opened.  Active Closed: The input is active when current flows through IN pins. The input from the verify mode source is normally opened. The scanner goes into trigger mode when the input source is closed. Wrong Code Tx Select the check box to enable the transmission of the Wrong Code (Non-Valid Code). Wrong String Tx Select the check box to enable the transmission of the Wrong String (Non-Valid String) message. Wrong String (max. 128 chars) Enter a text string to be sent in case of a mismatch (wrong code read/non-valid code). Beam Shutter Settings Beam Shutter Select Disabled, Triggered, or Enabled from the drop-down list. The Beam Shutter turns the laser off. The Beam Shutter option can be used to increase the overall laser diode life when used in high ambient temperature applications (over 35° C); reduce power consumption; and to turn off the laser for safety purposes.  Disabled: The laser is always on.  Triggered: The laser is turned off as soon as the code(s) are read or when the reading phase ends. The laser is turned on again when the next reading phase starts.  Enabled: The laser is always off and all operations are suspended. 2 Inputs Used The reading phase is defined by 2 inputs. It starts when the Start Input is activated and stops when the Stop Input is deactivated (unless the Extended Phase is enabled). Trigger Source Extended Phase Available only for the On Line/2 Inputs option. If checked, it allows the Stop Input to end the reading phase only if the Start Input is also deactivated.

the number of the input starting the reading phase. Start Input Active Level Select Active Open or Active Closed from the drop-down list.  Active Open: The input is active when there is no current flowing through IN pins. The input from the trigger source is normally closed. The scanner goes into trigger mode when the input source is opened.  Active Closed: The input is active when current flows through IN pins. The input from the trigger source is normally opened. The scanner goes into trigger mode when the input source is closed. Stop Input Number Select an input from the drop-down list to define the input ending the reading phase. Stop Input Active Level Select Active Open or Active Closed from the drop-down list to define the active state of the input.  Active Open: The input is active when there is no current flowing through IN pins. The input from the trigger source is normally closed. The scanner goes into trigger mode when the input source is opened.  Active Closed: The input is active when current flows through IN pins. The input from the trigger source is normally opened. The scanner goes into trigger mode when the input source is closed. Reading Phase Timeout If checked, it allows defining a timeout for the Serial On Line mode and the On Line 1 Input mode. Stop Phase Edge Select Trailing or Leading from the drop-down list to define the signal edge of the stop input used by the scanner as reference for ending the reading phase:  Trailing: The reading phase ends when the package has completely passed by the stop input.  Leading: The reading phase ends as soon as the stop input detects the front edge of the package.

64 4 Field Name Action/Definition Beam Shutter Settings Beam Shutter Select Disabled, Triggered, or Enabled from the drop-down list. The Beam Shutter turns the laser off. The Beam Shutter option can be used to increase the overall laser diode life when used in high ambient temperature applications (over 35° C); reduce power consumption; and to turn off the laser for safety purposes.  Disabled: The laser is always on.  Triggered: The laser is turned off as soon as the code(s) are read or when the reading phase ends. The laser is turned on again when the next reading phase starts.  Enabled: The laser is always off and all operations are suspended. Serial In Serial/On-Line mode the reading phase starts when the Serial Start String is received on the serial interface and ends when the Serial Stop String is received or when a programmed Reading Phase Timeout expires. If decoding is correct, the data is transmitted on the serial port as defined by the configuration. The output line selected for the right output event is activated and the relative message is transmitted on the serial interface or Ethernet input. In case of a bad read, a no read message is transmitted on the serial interface. The output line selected for the no read event is activated and the relative message is transmitted on the serial interface or Ethernet input. Trigger Source Serial Start String (max. 32 chars) Click to activate the Text Entry Tool and create the string text used to signal the beginning of the reading phase. Use characters from NUL (00H) to ~ (7EH). Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. The Serial Start string must be different from the Serial Stop string and Motor ON/OFF strings. When ACK/NAK Protocol or Energy Saving is enabled, the Serial Start/Stop Strings cannot contain ACK/NAK characters.

create the string text used to signal the end of the reading phase. Use characters from NUL (00H) to ~ (7EH). Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. The Serial Stop string must be different from the Serial Start string and Motor ON/OFF strings. When ACK/NAK Protocol or Energy Saving is enabled, the Serial Start/Stop Strings cannot contain ACK/NAK characters. Reading Phase Timeout Select the check box to define a timeout for the Serial On Line mode. Timeout (ms) Enter a timeout in milliseconds (from 40 to 15000 ms) in the field provided. The Timeout represents the period of time for the reading phase. Timeout Counting From Select Start or Stop from the drop-down list.  When Start is selected, the Timeout used to determine the reading phase will begin from the Start Input or Serial Start String (normal operation)  When Stop is selected, the Timeout used to determine the reading phase will begin from the Stop Input or Serial Stop String (effectively extending the reading phase). Beam Shutter Settings Beam Shutter Select Disabled, Triggered, or Enabled from the drop-down list. The Beam Shutter turns the laser off. The Beam Shutter option can be used to increase the overall laser diode life when used in high ambient temperature applications (over 35° C); reduce power consumption; and to turn off the laser for safety purposes.  Disabled: The laser is always on.  Triggered: The laser is turned off as soon as the code(s) are read or when the reading phase ends. The laser is turned on again when the next reading phase starts.  Enabled: The laser is always off and all operations are suspended. Continuous The reading phase is always active and allows reading two or more codes when placed along the same scan line. Code transmission is identical to the other operating modes except that there is no transmission on the serial port in case of a No Read condition.

66 4 Field Name Action/Definition Mode Setting Code Filter Select Disable, Timeout, Encoder Steps, or Tx Line from the On Line Options drop-down list. This parameter determines criteria for flushing entries from the code filtering list depending on the type of list management:  The Code Filter Depth parameter, when not = 0, manages a FIFO (First In First Out) list of codes which are compared for filtering. The Timeout and Encoder Steps values are in addition to the cyclical flushing of entries when the FIFO list depth is exceeded.  When Code Filter is set to Tx Line an internal list is managed where each entry is flushed when the Tx Line distance is exceeded. The application program inherently compares codes based on content and code length. Each Code Filter criteria has its own relative value parameter.  Disable: No additional criteria are applied. If code filtering is enabled through the Code Filter Depth parameter, the FIFO list is only modified by new code entries (FIFO list depth exceeded).  Timeout: A timeout measured in milliseconds is also applied to each code entry. The current code entry will be flushed from the list when the timeout expires.  Encoder Steps: a threshold measured in encoder steps is also applied to each code entry. The current code entry will be flushed from the list when the number of encoder steps is exceeded.  Tx Line: The distance measured in mm to the transmit line is applied to each code entry. The current code entry will be flushed from the list when the distance in mm is exceeded. When Tx Line is selected, all the networked scanners must have been calibrated using PackTrack (See section 5.6 PackTrack). NOTE: When Code Filter = Tx Line: The Code Filter Depth parameter is no longer available because the application program manages an internal list which depends solely on the number of codes decoded before the Tx Line is reached. Any code which is determined to be identical to a code in the list by comparing the filter conditions will be discarded, and to increase precision the code in the list will have its x, y, z position coordinates adjusted as the average between the two readings.

Code Filter Depth In Continuous mode, Code Filter Depth is used to avoid multiple reads of the same code. The entered value (other than zero) defines the number of codes to memorize in a FIFO (First In First Out) list. When a code is read, it is compared to the list. The application program inherently compares codes based on content and code length. If the list contains a code identical to the current code being read, the current code is discarded. If not, the current code is accepted and added to the list in the first position; the remaining codes in the list are shifted. If the list is full the oldest code in the list will be flushed. When = 0, there is no FIFO list and there is no filtering. Selection: a value from 0 to 127 Example: Code Filter Depth = 3 List Code Read Accepted xxx (no codes in list) A Yes Axx B Yes BAx B No BAx C Yes CBA D Yes DCB A Yes ADC A No Filter Number of Encoder Steps Enter a number of encoder steps from 1 to 15000. This parameter sets the number of Encoder Steps after which the FIFO (First In First Out) list entry is flushed. Replicate same code when symbologies don't match Select the check box to enable a further code filter condition according to which a read code is added to the list or discarded. This parameter is available if the Code Filter Depth value is other than zero or if the Code Filter value is Tx Line. In addition to the inherent content and code length comparison, this parameter compares the code type (symbology). If the current code being read is identical to any code contained in the list by: content, length and type, the current code is discarded. If not, the current code is accepted and added to the list in the first position; the remaining codes in the list are shifted. If the list is full the oldest code in the list will be flushed.

68 4 Field Name Action/Definition Replicate same code when X positions don't match Select the check box to enable a further code filter condition according to which a read code is added to the list or discarded. This parameter is available if the Code Filter Depth value is other than zero or if the Code Filter value is Tx Line. In addition to the inherent content and code length comparison, this parameter compares the X coordinate code position. If the current code being read is identical to any code contained in the list by: content, length and X coordinate code position, the current code is discarded. If not, the current code is accepted and added to the list in the first position; the remaining codes in the list are shifted. If the list is full the oldest code in the list will be flushed. Replicate same code when Y positions don't match Select the check box to enable a further code filter condition according to which a read code is added to the list or discarded. This parameter is available if the Code Filter Depth value is other than zero or if the Code Filter value is Tx Line. In addition to the inherent content and code length comparison, this parameter compares the Y coordinate code position. If the current code being read is identical to any code contained in the list by: content, length and Y coordinate code position, the current code is discarded. If not, the current code is accepted and added to the list in the first position; the remaining codes in the list are shifted. If the list is full the oldest code in the list will be flushed. Replicate same code when Z positions don't match Select the check box to enable a further code filter condition according to which a read code is added to the list or discarded. This parameter is available if the Code Filter Depth value is other than zero or if the Code Filter value is Tx Line. In addition to the inherent content and code length comparison, this parameter compares the Z coordinate code position. If the current code being read is identical to any code contained in the list by: content, length and Z coordinate code position, the current code is discarded. If not, the current code is accepted and added to the list in the first position; the remaining codes in the list are shifted. If the list is full the oldest code in the list will be flushed. Continuous Threshold (number of scans) Enter an N number of scans without a code allowed in order to assure code identification in the reading zone. Enter a value from 10 to 32665. Encoder Settings Encoder Source Select Constant Speed (Internal) or Physical Encoder (Tachometer) from the drop-down list:  Constant Speed (Internal): Allows the user to specify the tach rate to be used (from .05 - 3.05 m/sec [from 10 - 600 ft/min]). No external hardware is used.  Physical Encoder (Tachometer): A physical encoder is connected to the Encoder input and is enabled

Encoder Step values. Conveyor Speed (mm/sec) This parameter is available only when the Physical Encoder is disabled. It defines the constant speed of the conveyor in mm/sec. PackTrack Refer to section 5.6 for physical PackTrack installation procedures. Trigger Source Start Input from Bus This parameter is available only for Fieldbus Hosts and if checked, allows the Fieldbus Master to drive the Reading Phase. For Profinet or Profibus interfaces, it allows the Fieldbus Master to drive the reading phase via bit 7 in Byte 0 (LSB) of the Output Area. For EtherNet/IP, it allows the EtherNet/IP Client to drive the reading phase via bit 7 in Byte OutputBits of the DL_OutputStruct. Start Input Number Select an input from the drop-down list to define the number of the input starting the reading phase. Start Input Active Level Select Active Open or Active Closed from the drop-down list to define the active state of the input.  Active Open: The input is active when there is no current flowing through IN pins. The input from the trigger source is normally closed. The scanner goes into trigger mode when the input source is opened.  Active Closed: The input is active when current flows through IN pins. The input from the trigger source is normally opened. The scanner goes into trigger mode when the input source is closed. Transmission Edge Select Trailing or Leading from the drop-down list to define the signal edge of the stop input used by the scanner as reference for ending the reading phase:  Trailing: The reading phase ends when the pack has completely passed by the stop input.  Leading: The reading phase ends as soon as the stop input detects the front edge of the pack.

70 4 Field Name Action/Definition Mode Setting Distance from PS Line to Tx Line Enter the distance along the Y axis from the PS (photoelectric sensor) to the TX Line (transmit). NOTE: Tracking starts 10 cm [4 inches] before and stops 10 cm [4 inches] after the Reading Area in order to ensure the barcode is assigned to the correct package. PS Line This parameter defines the read signal Y coordinate (mm) referred to the origin of co-ordinates used for PackTrack configuration (see below). Example:

(mm [in]). Minimum Distance Error Behavior Select Ignore Error, Compose, or Discard Last from the drop- down list.  Ignore Error: the error is ignored  Compose: Enter the Minimum Distance Between Packages in the field provided.  Discard Last: discards all received packages Minimum Distance Between Packages Enter the minimum distance (mm, in) between consecutive packages. This field is only available when Compose or Discard Last is selected for the Minimum Distance Error Behavior. Window Dimension Enter a Window Dimension in the field provided. The measurement of a barcode position in absolute coordinates performed by the scanners may be affected by an error. PackTrack evaluation can fail in assigning the barcode for this reason. With the Window Dimension parameter, the Y coordinates that delimit the pack can be virtually extended to improve the assigning success rate (see the following figure). If the minimum distance between two consecutive packs is less than twice the value of the Window Dimension, the window is dynamically resized (dynamic window) to half the distance between the two packs. The code will be assigned within the Window Dimension of the closest pack. If the minimum distance between two consecutive packs is more than twice the value of the Window Dimension, the code will be assigned within the Window Dimension itself. Encoder Settings Encoder Source Select Constant Speed (Internal) or Physical Encoder (Tachometer) from the drop-down list:  Constant Speed (Internal): Allows the user to specify the tach rate to be used (from .05 - 3.05 m/sec [from 10 - 600 ft/min]). No external hardware is used.  Physical Encoder (Tachometer): A physical encoder is connected to the Encoder input and is enabled

72 4 Field Name Action/Definition Encoder Step (hundredths of millimeter) Enter the step value of the encoder. See section 1.8.1 for a table of Encoder Step values. Conveyor Speed (mm/sec) This parameter is available only when the Physical Encoder is Disabled. It defines the constant speed of the conveyor in mm/sec. Beam Shutter Settings Beam Shutter Select Disabled, Triggered, or Enabled from the drop-down list. The Beam Shutter turns the laser off. The Beam Shutter option can be used to increase the overall laser diode life when used in high ambient temperature applications (over 35° C); reduce power consumption; and to turn off the laser for safety purposes.  Disabled: The laser is always on.  Triggered: The laser is turned off as soon as the code(s) are read or when the reading phase ends. The laser is turned on again when the next reading phase starts.  Enabled: The laser is always off and all operations are suspended. PackTrack Beam Shutter Timeout Select a time value from the drop-down list. This parameter is available only when Operating Mode = PackTrack and Beam Shutter = Triggered. By setting this parameter the laser is turned off as soon as the selected timeout expires. 3. When you have finished making changes, click Update All to save all pending changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. 0.

Use Barcode Settings Table to select and configure barcodes to be read in your application. Each barcode type To edit the Barcode Settings: 1. In the tree menu under Modify Settings, navigate to Global Settings | Barcode Settings Table. The Barcode Settings window opens. 2. Enter the appropriate information in the form as described below: Field Name Action/Definition Top Panel Displays a list of barcodes that have been added to the system with the following columns: Idx Select an option button for the row/barcode you wish to edit.  If a barcode type is displayed in the selected row, its configuration can then be edited.  If a row displaying disabled is selected, a barcode type can be selected and configured for that row. Symbology Displays the name of the barcode symbology for that row. If no symbology has been added for a row, disabled is displayed. Minimum Length Displays the minimum barcode character length for that row's symbology.

74 4 Field Name Action/Definition Maximum Length Displays the maximum barcode character length for that row's symbology. Barcode n NOTE: Input fields will vary depending on the selected symbology. Enable Select the Enable check box to activate the selected barcode. Deselect the Enable check box to disable the selected barcode. When the check box has been selected, configuration and code type options are displayed. Code Symbology Select a barcode symbology from those available in the Code Symbology drop-down list. EAN Add On Select No Add On, 2 digit Add On, or 5 digit Add On from the EAN Add On drop- down list. Selecting 2 digit Add On or 5 digit Add On adds that many digits as a supplement to the barcode. EAN is the acronym for International Article Number, previously known as European Article Number. Minimum Label Length Enter the minimum character length for the selected barcode. Maximum Label Length Enter the maximum character length for the selected barcode. Match String Rule Select Match or Do Not Match from the drop-down list. This parameter defines the matching rule, according to which a code can be transmitted.  Match: All codes matching the Pattern Match String will be transmitted  Do Not Match: All codes not matching the Pattern Match String will be transmitted Pattern Match String (max. 200 chars) Click to activate the Text Entry Tool and create a pattern match string. A code can also be identified by its content. A pattern matching string is programmable for each code and if the read codes do not match the defined string, a No Read Event will be returned. It is possible to define the matching string by inserting:  all printable characters  non printable ASCII characters available in the list which appears by right- clicking on the parameter edit box  * = defining any string consisting of an undefined number of characters (it may be empty)  ? = identifying any character to be found in the position indicated within the string If your application requires inserting ?, * and NUL as characters, it is necessary to use the following syntax:  ? character = ?  * character = *  NUL character = 00  other extended ASCII characters = xy, where xy identifies the character hex value

 Match String = 123*  Example Code = 123aC53 Match a code ending with 123 string preceded by any string of characters:  Match String = *123  Example Code = 41pO123 Match a code having 123 string in any position:  Match String = *123*  Example Code = 41pO123253 Match a code starting with 123 string followed by three generic characters and an undefined string of characters, in this case no character:  Match String = 123???*  Example Code = 123ad2 Match any code of four characters:  Match String = ????  Example Code = gT6k Match a code with 6 characters in any position having 12 as central characters:  Match String = *??12??*  Example Code = datal12og35 The following is an example of a very complex string where ? and* are used both as commands and as characters:  Match String = *45??*??AC*251?*  Example Code = GEN45?3iusdsAC*2516300 NOTE: For Codabar codes the start/stop characters must be considered in the match conditions. For all codes which use check digits, if the Check Digit is transmitted, it must be considered in the match conditions. Options NOTE: Input fields will vary depending on the selected symbology. Decoding Safety Enter a number from 1 to 100 (1 = control disabled) in the field provided. It verifies that an N number of decodes are performed with the same result before code reading is accepted as valid.

76 4 Field Name Action/Definition Check Digit Select the check box to improve decoding safety: it is generally the last digit aligned to the right of the code and verifies the validity of the preceding digits. The calculation technique and number of check digits depend on the code selected. It is advised to enable the check digit whenever correct code identification is difficult. The following barcode symbologies include check digits in their definitions:  Code 128  EAN/UPC  Code 93 For these symbologies the check digit control is not allowed. Check Digit Type Select a customized check digit for Standard, German, DHL, Daimler-Chrysler, or Bosch from the drop-down list. Check Digit Tx Select the check box to include the Check Digit in the code transmitted. Bar Count Select Variable or an available value from the drop-down list. The Bar Count allows to further specify the number of elements in the read code for Code 128, GS1-128, Code 93, ISBT 128 or Code 39 Full ASCII. For these codes, the same number of barcode elements (bars + spaces) can be associated with a different number of characters.  Variable: to select the correct number of characters, set Label Length to the desired fixed value and Bar Count to Variable 12 Code 128 Subset A 12 Code 128 Subset C Digit Number 2, Bar Count variable  Code 128 or GS1-128: from 25 to 499 - a variable number of characters in steps of 6.  Code 93 or ISBT 128: from 25 to 385 - a variable number of characters in steps of 6.  Code 39 Full ASCII: from 29 to 619 - a variable number of characters in steps of 10. To select a particular barcode length in elements, set Bar Count to the desired fixed value and Label Length to Variable. 12 Code 128 Subset A 1234 Code 128 Subset C Digit Number variable, Bar Count 31

the direction, according to which a code can be transmitted. The direction refers to the code direction with respect to the scan line, in particular: Forward = the code start character precedes the stop character in the scan line (Start Ch + Code + Stop Ch); Reverse = the code stop character precedes the start character in the scan line (Stop Ch + Code + Start Ch)  Disable: All codes are transmitted no matter what the direction is  Forward: All codes having a forward direction are transmitted  Reverse: All codes having a reverse direction are transmitted Start Char Tx Select Disabled, Lower Case, or Upper Case from the drop-down list. This parameter is available only for Codabar code symbologies. It allows transmitting the code start character:  Disabled: The character is not selected;  Lower Case: The character is transmitted in lower case;  Upper Case: The character is transmitted in upper case. Stop Char Tx Select Disabled, Lower Case, or Upper Case from the drop-down list. This parameter is available only for Codabar code symbologies. It allows transmitting the code stop character:  Disabled: The character is not selected;  Lower Case: The character is transmitted in lower case;  Upper Case: The character is transmitted in upper case. 3. When you have finished making changes, click Update All to save all pending changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. 0.

78 4 4.5.3 Modify Settings | Global Settings | Barcode Configuration Use Barcode Configuration to configure how the system defines a no read barcode, and configure and filter NOREAD messages. To edit the Barcode Configuration: 1. In the tree menu under Modify Settings, navigate to Global Settings | Barcode Configuration. The Barcode Configuration window opens. 2. Enter the appropriate information in the form as described below: Field Name Action/Definition Code Combination Select Single Label, Standard Multi Label, Logical Combination, or Code Collection from the drop-down list. The Code Combination parameter selects the decoding mode for the scanner.  Single Label: In this mode only one barcode can be read in each reading phase; however it can be determined automatically from up to 10 enabled codes. The scanner stops decoding as soon as a code is read. If the code is not read during the reading phase, the No Read message is produced.  Standard Multi Label: In Multi Label mode the barcodes selected (up to 10), will all be read in the same reading phase. If the reading phase terminates before all the codes are read, a Global No Read message will be produced, unless it is disabled, in which case a Local No Read will be produced. NOTE: In case of Multi Label, the codes will be distinguished EITHER by their symbology, OR by their contents. If two (or more) codes share the same symbology and content, the scanner will perceive them as a unique code.  Logical Combination: In Logical Combination mode the codes of the groups defined by the Logical Combination Rule are read in the same reading phase.  Code Collection: In Code Collection mode expected codes are collected within a single reading phase in the order in which they are read. The No Read message is produced only if none of the codes are read. Up to 50 codes can be collected.

When Single Label has been selected from the Code Combination drop-down list, the Barcode Configuration window reveals related input fields. Enter the appropriate information in the form as described below: Field Name Action/Definition Code Combination Single Label has been selected. No Read Message Select Disable No Read Message, Global No Read Message, or Local No Read(s) Message from the drop-down list. The No Read condition occurs whenever a code cannot be read or decoded.  Disable No Read Message: The No Read Message is not transmitted.  Global No Read Message: The No Read String will be sent if the scanner is unable to decode one or more barcodes in the reading phase.  Local No Read(s) Message: Do not use this option when working in Single Label mode. Use 'Global No Read String' when No Codes Read Select the check box to allow the Global No Read String to be used if no codes at all are read. This option is not available when Global No Read Message is selected from the No Read Message drop-down list. Global No Read String (max. 128 chars) Click to activate the Text Entry Tool and create a string to be displayed when Global No Read Message is selected from the No Read Message drop-down list.

80 4 Field Name Action/Definition Multi Filters Select the check box to display the Multi-Filter Settings options. Multi-Filter Settings Contained Filter Select the check box to reveal the Max Number of Different Characters field. When checked, this filter attempts to eliminate false multiple reads by determining if a short code read is "contained in" (is a sub-string of), another longer code read. This condition implicates that the short code is probably a misread of the same longer code and therefore should be ignored, (should not be considered as a multiple read of a different code). This filter is based upon the following rules:  a multiple read condition occurs  all decoded codes of the same type are compared with each other Rule 1: the shorter code is considered contained in the longer code if the character string is found in the same order; the longer code may have a single block of characters in any position (before, after or in between the compared strings) Example: The code 123456 is considered contained in the following codes: 00123456, 12345600, 12378456. The code 123456 is not considered contained in the following codes: 12346507 (string out of order), 12345700 (string not complete), 120378456 or 0012345600 (multiple blocks in the string). Rule 2: the shorter code is not filtered by rule 1. In the longer code, all possible sub- strings of the same length as the shorter code string are compared with the shorter code string. The shorter code is considered contained in the longer code if the number of different characters between the compared codes is less than or equal to the Max Number of Different Characters. The shorter code will be filtered by rule 2. Example: If Max Number of Different Characters = 1: The code 123456 is considered contained in the following codes: 12305600, 00123056, 8812305688 because there is only one different character in the compared string. The code 123456 is not considered contained in 123066789 because there are two different characters in the compared string. CAUTION: If the Contained Filter parameter is used when Message Tx Selection (see section 3) is set to On Decoding, the filter conditions may be satisfied before the reading phase ends resulting in possible successive multiple read errors.

Max Number of Different Characters Enter a value from 0 to 5 in the field provided to define the maximum number of different characters allowed to still consider a code as being included in another one and therefore to be filtered. If the number of different characters between the compared codes exceeds the value of this parameter, the codes are considered as different and will not be filtered (a multiple read of a different code occurs). If the number of different characters between the compared codes is less than or equal to the value of this parameter, the short code is considered as a sub-string of the longer code and will be filtered (no multiple read occurs). Examples: If Max Number of Different Characters = 2: The code 123456 read once, is considered the same as the following codes read multiple times: 133056, 123546, 123457 because there are two or less different characters by position in the compared codes. The code 123456 read once, is not considered the same as the following codes read multiple times: 153246, 103057, 654321 because there are at least three different characters by position in the compared codes. Voting Filter Select the check box to reveal the Max Number of Different Characters field. When checked, this filter attempts to eliminate false multiple reads by comparing the number of different characters by position between two codes of the same type and length. This condition implicates that reading a code of the same type and length having very few different characters is probably a misread of the code itself and therefore the code read the least number of times should be ignored, (should not be considered as a multiple read of a different code). This filter is based upon the following rules:  a multiple read condition occurs;  the two codes are of the same type;  the two codes have the same length;  the number of different characters by position is equal to or less than the number defined by the Max Number of Different Characters parameter;  Message Tx Selection (see section 3) must be set to After Reading Phase Off. Filter Out Low Height Codes Select the check box to reveal the Minimum Readings Difference Between Scanners field. Background: This option was developed for the airports systems where there are often tall bar height codes and low bar height codes with the same content attached to baggage. Travelers will often remove the large, tall bar height code, while leaving the smaller, low bar height codes attached to the bag. The next time they travel they may have multiple low bar height codes on their baggage plus the new tall bar height and low bar height codes for the new trip. This option instructs the system to ignore low bar height codes, which are likely read only once or twice, in favor of tall bar height codes, which will likely be read multiple times. This is used in tunnel applications where multiple barcodes are read and there is a need to filter out one of the barcodes. If less than x number of scanners read the barcode, then it will be considered a NOREAD for that code.

82 4 Field Name Action/Definition Minimum Readings Difference Between Scanners Enter the minimum number of scanners that must read a barcode for it to be considered a valid read. Strip Filter Select the check box to display the Strip Filter Settings options. This is a second level filter that when enabled allows eliminating characters not managed by the host. STRIP FILTER SETTINGS Strip All Non Printable Chars Select the check box to remove all non- printable ASCII characters from the code (000-020 and 127). Char(s) to be Stripped Click to activate the Text Entry Tool and enter specific characters to be stripped from the code. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. Strip Filter Collapse Select the check box to remove the stripped characters from the code and, therefore, reduce the code length (collapsed). It can even be null. Replacement Char Click to activate the Text Entry Tool and enter the substitution character to replace all the stripped ones. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. 3. When you have finished making changes, click Update All to save all pending changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. 0. Filter Out Single Readings With the check box selected, if only 1 scanner reads a code it will be considered a NOREAD.

When Standard Multi Label has been selected from the Code Combination drop-down list, the Barcode Configuration window reveals related input fields. NOTE: In case of Multi Label, the codes will be distinguished EITHER by their symbology, OR by their contents. If two (or more) codes share the same symbology and content, the scanner will perceive them as a unique code.

84 4 1. Enter the appropriate information in the form as described below: Field Name Action/Definition Code Combination Standard Multi Label has been selected. No Read Message Select Disable No Read Message, Global No Read Message, or Local No Read(s) Message from the drop-down list. The No Read condition occurs whenever a code cannot be read or decoded.  Disable No Read Message: The No Read Message is not transmitted.  Global No Read Message: The No Read String will be sent if the scanner is unable to decode one or more barcodes in the reading phase.  Local No Read(s) Message: This option is useful when one or more codes are not read in the reading phase or when more codes than the expected number set by the configuration parameters are read. If working in Standard Multi Label mode, this option activates the Code Label Local No Read String and the Code Label Local Multiple Read String parameters which allow setting a Local No Read String and a Local Multiple string for each defined code symbology. Use 'Global No Read String' when No Codes Read Select the check box to allow the Global No Read String to be used if no codes at all are read. This option is not available when Global No Read Message is selected from the No Read Message drop-down list. Global No Read String (max. 128 chars) Click to activate the Text Entry Tool and create a string to be displayed when Global No Read Message is selected from the No Read Message drop-down list. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. Multiple Read Message Select Disable or Enable from the drop-down list. This string will be sent if, during the reading phase, the scanner reads more than the number of the expected barcodes set by the configuration parameters. Multiple Read String (max. 128 chars) Click to activate the Text Entry Tool and create a string to be displayed in case of Multiple Read Message. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. This parameter is only available when Multiple Read Message is enabled and the No Read Message selection is different from Local No Read(s) String. It is possible to select either the ASCII or HEX value. If disabled, the scanner transmits the first code read.

Read Labels For Advanced Data Format only, by enabling this parameter all multiple read labels will be included in the output message. They can be separated by the Multiple Read Separator. Multiple Read Label Separator String (max. 128 chars):  The Multiple Read Label Separators (up to 128 bytes) are used to separate multiple read barcodes in the reading phase.  This is meaningful when the Code Combination parameter is set to Multi Label or Logical Combination and the Send All Multiple Read Labels parameter has been enabled.  If selected, they occur within the Code Field and are transmitted after each decoded multiple read barcode. Multi Filters Select the check box to display the Multi-Filter Settings options. Multi-Filter Settings Contained Filter Select the check box to reveal the Max Number of Different Characters field. When checked, this filter attempts to eliminate false multiple reads by determining if a short code read is "contained in" (is a sub-string of), another longer code read. This condition implicates that the short code is probably a misread of the same longer code and therefore should be ignored, (should not be considered as a multiple read of a different code). This filter is based upon the following rules:  a multiple read condition occurs  all decoded codes of the same type are compared with each other Rule 1: the shorter code is considered contained in the longer code if the character string is found in the same order; the longer code may have a single block of characters in any position (before, after or in between the compared strings) Example: The code 123456 is considered contained in the following codes: 00123456, 12345600, 12378456. The code 123456 is not considered contained in the following codes: 12346507 (string out of order), 12345700 (string not complete), 120378456 or 0012345600 (multiple blocks in the string).

86 4 Field Name Action/Definition Rule 2: the shorter code is not filtered by rule 1. In the longer code, all possible sub-strings of the same length as the shorter code string are compared with the shorter code string. The shorter code is considered contained in the longer code if the number of different characters between the compared codes is less than or equal to the Max Number of Different Characters. The shorter code will be filtered by rule 2. Example: If Max Number of Different Characters = 1: The code 123456 is considered contained in the following codes: 12305600, 00123056, 8812305688 because there is only one different character in the compared string. The code 123456 is not considered contained in 123066789 because there are two different characters in the compared string. CAUTION: If the Contained Filter parameter is used when Message Tx Selection (see section 3) is set to On Decoding, the filter conditions may be satisfied before the reading phase ends resulting in possible successive multiple read errors. Max Number of Different Characters Enter a value from 0 to 5 in the field provided to define the maximum number of different characters allowed to still consider a code as being included in another one and therefore to be filtered. If the number of different characters between the compared codes exceeds the value of this parameter, the codes are considered as different and will not be filtered (a multiple read of a different code occurs). If the number of different characters between the compared codes is less than or equal to the value of this parameter, the short code is considered as a sub-string of the longer code and will be filtered (no multiple read occurs). Examples: If Max Number of Different Characters = 2: The code 123456 read once, is considered the same as the following codes read multiple times: 133056, 123546, 123457 because there are two or less different characters by position in the compared codes. The code 123456 read once, is not considered the same as the following codes read multiple times: 153246, 103057, 654321 because there are at least three different characters by position in the compared codes.

When selected, this filter attempts to eliminate false multiple reads by comparing the number of different characters by position between two codes of the same type and length. This condition implicates that reading a code of the same type and length having very few different characters is probably a misread of the code itself and therefore the code read the least number of times should be ignored, (should not be considered as a multiple read of a different code). This filter is based upon the following rules:  a multiple read condition occurs;  the two codes are of the same type;  the two codes have the same length;  the number of different characters by position is equal to or less than the number defined by the Max Number of Different Characters parameter;  Message Tx Selection (see section 3) must be set to After Reading Phase Off. Filter Out Low Height Codes Select the check box to reveal the Minimum Readings Difference Between Scanners field. Background: This option was developed for the airports systems where there are often tall bar height codes and low bar height codes with the same content attached to baggage. Travelers will often remove the large, tall bar height code, while leaving the smaller, low bar height codes attached to the bag. The next time they travel they may have multiple low bar height codes on their baggage plus the new tall bar height and low bar height codes for the new trip. This option instructs the system to ignore low bar height codes, which are likely read only once or twice, in favor of tall bar height codes, which will likely be read multiple times. This is used in tunnel applications where multiple barcodes are read and there is a need to filter out one of the barcodes. If less than x number of scanners read the barcode, then it will be considered a NOREAD for that code. Minimum Readings Difference Between Scanners Enter the minimum number of scanners that must read a barcode for it to be considered a valid read. Filter Out Single Readings With the check box selected, if only 1 scanner reads a code it will be considered a NOREAD. Strip Filter Select the check box to display the Strip Filter Settings options. This is a second level filter that when enabled allows eliminating characters not managed by the host.

88 4 Field Name Action/Definition STRIP FILTER SETTINGS Strip All Non Printable Chars Select the check box to remove all non- printable ASCII characters from the code (000-020 and 127). Char(s) to be Stripped Click to activate the Text Entry Tool and enter specific characters to be stripped from the code. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. Strip Filter Collapse Select the check box to remove the stripped characters from the code and, therefore, reduce the code length (collapsed). It can even be null. Replacement Char Click to activate the Text Entry Tool and enter the substitution character to replace all the stripped ones. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. 2. When you have finished making changes, click Update All to save all pending changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. 0.