Desoutter CVI3 Function Operation & User’s Manual

Issue no 06 Date 02/2017 Model Part number CVI3 Function 6159326900 CVI3 Function eSTOP 6159326930

- 3 - TABLE OF CONTENTS 1 - SAFETY INSTRUCTIONS .....................7 1.1 - General instructions .......................................... 7 1.2 - Personal safety.................................................. 7 1.3 - Tool use hazards ............................................... 7 1.4 - Tool care and service ........................................ 7 2 - GETTING STARTED ..............................7 2.1 - Front panel ........................................................ 7 2.2 - LEDs color code ................................................ 7 2.3 - Bottom panel ..................................................... 8 2.4 - Installation ......................................................... 8 2.5 - Changing the controller language ..................... 8 3 - TREE VIEW ............................................9 4 - CONTROLLER SETTINGS .................10 4.1 - Using icons and keyboards ............................. 10 4.2 - Secondary controller in a workgroup ............... 10 4.3 - Network ........................................................... 10 4.4 - Ping ..................................................................11 4.5 - Fieldbus ............................................................11 4.6 - Customized protocol.........................................11 4.7 - Date & time.......................................................11 4.8 - Beep ................................................................ 12 4.9 - Zoom in Control mode ..................................... 12 4.10 - Input/Output (reading only)............................ 12 4.11 - Access manager ............................................ 13 5 - MONITORING ......................................13 5.1 - Pset/Assembly Process selection ................... 13 5.1.1 - First selection ........................................ 13 5.1.2 - Control mode .......................................... 13 5.2 - Last result ........................................................ 13 5.3 - Report details .................................................. 14 5.4 - Monitoring symbols ......................................... 14 5.5 - Trend symbols ................................................. 14 6 - RESULTS .............................................15 6.1 - Display of the last result .................................. 15 6.2 - Display of other results .................................... 15 6.3 - Display of run reverse results .......................... 15 7 - MAINTENANCE ...................................16 7.1 - Controller ......................................................... 16 7.1.1 - USB key - Firmware upgrade ................. 16 7.1.2 - USB key - Save logs .............................. 16 7.1.3 - USB key - Save config ........................... 16 7.1.4 - USB key - Save results .......................... 16 7.1.5 - USB key - Advanced diagnostic ............. 16 7.1.6 - CVILOGIX .............................................. 17 7.1.7 - Memory .................................................. 17 7.2 - ePOD............................................................... 18 7.2.1 - Backup/Restore ...................................... 18 7.2.2 - Eject ....................................................... 18 7.2.3 - Repair ..................................................... 18 7.2.4 - Erase results .......................................... 18 7.3 - User information .............................................. 19 7.4 - Firmware version ............................................. 19

- 4 - 8 - APPENDIX - I/O AND EVENTS ...........20 8.1 - Logical outputs ................................................ 20 8.2 - Logical inputs .................................................. 25 9 - APPENDIX - USER INFO CODES ......29 10 - APPENDIX - CONNECTIONS ...........37 10.1 - Tool connector ............................................... 37 10.2 - RS232 - SubD 9pt ......................................... 37 10.3 - Digital inputs (0 – 24V) .................................. 38 10.4 - Digital outputs (0 – 24V) ................................ 38 10.5 - Tightening flow chart and timing chart ........... 39 10.6 - Synchronizing single-channel controllers ...... 41 10.7 - Synchronizing TWINCVI3 controllers ............ 41 10.8 - eBUS (for accessories) ................................. 42 10.9 - Workgroup ..................................................... 42 11 - APPENDIX - EPOD ............................43

Original instructions. © Copyright 2017, Ets Georges Renault 44818 St Herblain, FR All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorised parts is not covered by Warranty or Product Liability. 1 - SAFETY INSTRUCTIONS 1.1 - General instructions To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories on, or working near this tool must read and understand the safety instructions before performing any such task. Failure to follow all instructions listed below may result in electric shock, fire and / or serious personal injury. • Refer to the following booklets: - General safety instructions - Quick-start user manual at http://resource-center.desouttertools.com. SAVE THESE INSTRUCTIONS CAREFULLY. 1.2 - Personal safety WARNING: This power tool must be earthed. If the power tool is not earthed, the system will disable the power stage and the tool will not start. The error message "Bad tool ground" will be displayed. 1.3 - Tool use hazards The selection of the tool takes account of the operating conditions as stated by the user. When selected, they must not exceed the operating limits as specified by the manufacturer. Any excessive internal temperature of the tool electric motor is detected and stops the tool. The motor can start again only after the temperature has decreased. Motor temperature limits are different for handheld tools and for fixed tools: - 60°C for handheld tools. - 100°C for fixed tools. 1.4 - Tool care and service Only experienced and qualified personnel (authorized electricians) are entitled to open and have access to the inside of the controller. • If in doubt, return the tool to a Desoutter-authorized service centre. Contact your Desoutter representative for support. • Disconnect from power supply and wait 10 minutes before starting service operations. Failure to wait 10 minutes may result in electric shock from not yet unloaded capacitors. 2 - GETTING STARTED 2.1 - Front panel 1 2 3 4 5 Legend 1 Report LEDs 2 122 x 32 full graphic display 3 Keypad 4 On / Off switch 5 Dedicated PC software port + USB port 2.2 - LEDs color code LED color Designation Action Green Accept report - Yellow Incomplete rundown Tighten again Orange Reject report Loosen and tighten again Red Above High Angle Remove and replace fastener.

2.3 - Bottom panel 2 8 9 10 12 3 5 7 11 1 4 6 Legend 1 Ethernet port dedicated only to PC software 2 USB port for data transfer / firmware updating / access control management 3 ePOD port for controller backup, memory extension, customer features activation, workgroup configuration. 4 2 USB ports to connect barcode readers 5 Auto-sensing input voltage mains connector 6 2x8 I/O connector dedicated to customer use + 2 quick stops. 7 Ground Fault Interruptor: earth fault and overcurrent protection 8 Fieldbus port for plug & play Fieldbus modules 9 eBUS to daisy-chain up to 15 accessories (e.g. socket tray) 10 RS232 port (2 serial ports) to connect: Barcode reader / Delta measuring unit 11 8-pin tool connector 12 4 Ethernet ports for 1 or 2 networks: 1 network • Plug the Ethernet cable into any port. 2 networks Ethernet network 1 Ethernet network 2 • Refer to "Appendix - CVI3 connections" to get more information. • For more information about installing Fieldbus modules, refer to the " Quick start user manual" part no. 6159931440 at http://resource-center. desouttertools.com. 2.4 - Installation • To install and power the controller, follow the instructions listed in the Quick-start user manual supplied in the controller box. The controller should be installed in such a way that it should be easily switched off. When the controller is powered on, the Desoutter logo is displayed and the LEDs are blinking. • Wait for a few seconds while the firmware is being initialized. The monitoring screen is displayed: 2.5 - Changing the controller language • Keep pressing this key up to the following screen. • Keep pressing this key up to the following screen. • Press any key. The name of the language is blinking. • Select the language. • Validate

3 - TREE VIEW The controller is waiting for the selection of a Pset or Assembly Process. The tool is locked. - to display the last result. - to select the next Assembly Process and/or Pset. - to display the results. - to display the user info codes. - to save the results, the configurations and the logs on a USB key. - to upgrade the firmware. - to backup/restore/erase the results from the ePOD.. - to eject the ePOD - to repair the ePOD - to erase the results, the user info codes and the Pset/ AP configuration from the controller. - to launch a CVILOGIX program. - to set up the network. - to customize the controller. - to set up the role of the controller in the workgroup. - to display the status of the Input/Output. - to enable/disable the data protection of the controller. - to display the controller firmware version.

4 - CONTROLLER SETTINGS • Use CVI CONFIG software to create Psets and Assembly Processes. 4.1 - Using icons and keyboards to quit without changing to validate to navigate to change Pset symbol Assembly Process symbol ? • Select a Pset or an Assembly Process. The tool is locked. • Select a Pset or an Assembly Process The screen is locked. • Refer to chapter "Access manager". The screen is unlocked. 4.2 - Secondary controller in a workgroup A workgroup is a system designed to drive from 2 to 14 fixtured tools with cable connection. The controller can be selected as one of the secondary controllers of the workgroup. The controller is stand-alone. • Select the value to change The controller is selected as one of the secondary controllers of the workgroup. • Validate • Select the tool ID (position of the tool in the workgroup). The monitoring screen will be as follows: When changing from "Secondary" to "None", the network configuration previously set for the stand- alone controller will be restored. • Refer to "Appendix - CVI3 connections" to get more information. 4.3 - Network 1 network • Plug the Ethernet cable into any port. 2 networks Ethernet network 1 Ethernet network 2 • Enter the controller IP address, Subnet mask and Gateway parameters. • Select the value to change • Change the value • Validate

4.4 - Ping This function is used to check the network connection with any device connected on the network. • Select the IP address to ping. There are 4 attempts. • Select the value to change • Change the value • Validate 4.5 - Fieldbus • For more information about how to setup Fieldbus, refer to the CVI CONFIG user manual at http:// resource-center.desouttertools.com. 4.6 - Customized protocol • Plug the "ePOD customer" into the bottom panel of the controller. Depending on the protocol used, the following icons are displayed in the monitoring screen. XML protocol PFCS protocol IPM protocol The controller is connected to the server. The controller is not connected to the server. "Customized protocol status" events are available. • Refer to "Appendix - CVI3 I/O and events" to get more information. • For further information, contact your Desoutter representative for support. 4.7 - Date & time This function is used to synchronize the controller date and time to ensure that the tightening results are stored with the correct date and time. • Change the current date if necessary. • Change the current time if necessary. • Use CVI CONFIG software to select the date format and the synchronization source.

4.8 - Beep If enabled, this function enables a "Beep" sound each time a button is pressed. The beep is disabled. The beep is enabled. 4.9 - Zoom in Control mode The "Zoom" mode can be used to display: - the torque value - the angle value - the report When the "Zoom" mode is activated, the last result and the selected Pset are alternatively displayed full screen. If any key is pressed, the zoom is removed and the default configuration is displayed. • Validate your selection. 4.10 - Input/Output (reading only) This part shows the status of the physical I/O of the controller. 6 6  OFF  ON • Refer to "Appendix - CVI3 I/O and events" to get more information. • Refer to "Appendix - CVI3 connections" to get more information.

4.11 - Access manager It is recommended to protect the controller parameters against hazardous changes. When the controller is delivered, the access manager is not activated and any modification can be done. To activate the access manager on the controller, you need to have a USB stick with the right profile (configured with the Desoutter CVIKEY software). • If not, contact your CVIKEY manager for support. • Connect your USB stick to the front panel of the controller. The padlock will open to let you have access to the menu. The padlock is not locked anymore. By default, the protection of the data is not activated. • Select to activate or not the protection of the data. • Validate your selection. • Remove the USB key from the controller. The padlock is locked. The controller protection is activated. 5 - MONITORING 5.1 - Pset/Assembly Process selection 5.1.1 - First selection Upon delivery, the controller is waiting for the selection of a Pset or Assembly Process. The tool is locked. • Select the value to change. The question mark is blinking. • Change the value • Validate 5.1.2 - Control mode • Select the value to change • Change the value • Validate 5.2 - Last result The report status is displayed: OK or NOK. The torque and angle values are displayed. The trend is displayed The report details are available. • Press this key to display the report details.

5.3 - Report details - Result number - Report status - Date - Time - Pset number - Step number - Stop source to display the message when too long. The last step is done. The Pset has stopped before the last step. OK The report is successful. NOK The operation has failed. 5.4 - Monitoring symbols Monitorings OK Torque Time Overall time Current Torque rate Angle Overall angle Second part angle 1 Second part angle 2 Rundown angle 5.5 - Trend symbols The torque is below the minimum torque. The torque is above the maximum torque. The angle is below the minimum angle. The angle is above the maximum angle. The torque is in the tolerance of the target torque. The angle is in the tolerance of the target angle. The torque is above the assembly torque limit. The angle is above the assembly angle limit.

6 - RESULTS 6.1 - Display of the last result 6.2 - Display of other results • Press one of these keys to select another result. • Keep pressing the key to display the results by 10. 6.3 - Display of run reverse results This icon indicates a run reverse operation.

7 - MAINTENANCE 7.1 - Controller 7.1.1 - USB key - Firmware upgrade • Plug the USB key into the front panel port. • Check you have 1 ".cvi3" image and 1 ".cvi3.md5" file only on your USB key. The controller beeps during 2 seconds and starts the process. • Do not switch off the controller. • Wait for the automatic reboot. The update lasts a few minutes. When the upgrade is successful, the green LED is on. 7.1.2 - USB key - Save logs • Plug any USB key into the front panel port. 7.1.3 - USB key - Save config • Plug any USB key into the front panel port. 7.1.4 - USB key - Save results • Plug any USB key into the front panel port. 7.1.5 - USB key - Advanced diagnostic • Plug any USB key into the front panel port. • Select how often the logs are saved on the USB key. Period 1/2/6/12/24 hour(s) The period is blinking. • Change the period. • Do not unplug the USB key from the front panel.

7.1.6 - CVILOGIX Pre-requisite: - ePOD including the CVILOGIX function - USB key including your own CVILOGIX program. • Plug in the ePOD into the bottom panel. • Plug in the USB key into the front panel. The CVILOGIX program is running. In the control mode, the CVILOGIX logo is activated and displayed on the top left of the monitoring screen. The program is running. The program is stopped. Other functions: to save the program on any USB stick connected to the controller front panel. Mandatory • Use the "Eject" command to unplug the ePOD from the controller. • Contact your local Desoutter representative for more information. 7.1.7 - Memory • Select which type of information to erase from the controller memory: - results - user information - Psets and Assembly Processes configurations For example:

7.2 - ePOD • Plug in the ePOD into the controller. • For more information about installing the ePOD, refer to the installation manual" part no. 6159931050 at http://resource-center. desouttertools.com. 7.2.1 - Backup/Restore • Select first the backup mode: manual or automatic. The ePOD is a snapshot of the controller. Each modification is saved in real-time in the ePOD. The ePOD acts as the controller mirror. In both modes: • Select "Backup" to start the process. • Select "Restore" to transfer the data from the ePOD to the controller. 7.2.2 - Eject Mandatory • Use the "Eject" command to unplug the ePOD from the controller. • Unplug the ePOD. 7.2.3 - Repair • Use this function to start a recovery attempt of the data and results from the ePOD. 7.2.4 - Erase results • Use this function to erase all results stored in the ePOD.

7.3 - User information to display the description. to display the next code. This icon indicates that the user information can be acknowledged. • Press this key to clear the screen. • Refer to "Appendix - User info codes" to get more information. 7.4 - Firmware version This information is useful to exchange information with Desoutter Servicing. • Refer to chapter "7.1.1 - USB key - Firmware upgrade" to update the controller.

- 19 - APPENDIX - I/O AND EVENTS 1 - LOGICAL OUTPUTS Name Description Raising condition Falling condition General status Ready The system is free of any internal issue that could prevent it from being fully operative. Communication between controller and tool is OK. No error in controller nor in tool - Quick stop activated - Error coming from the system Identifier OK Identifier received (e.g. barcode) matches masks (stays during 0.5 s at active level). Identifier received and identified 0.5 s after rising Identifier NOK Identifier received (e.g. barcode) does not match masks (stays during 0.5 s at active level). Identifier received but not identified 0.5 s after rising User info present User info (Info, Warning or Error) is present. User info present on screen No user info on screen Keep alive ack This output is the copy of the "Keep alive" input. It can be used by the PLC to check the controller is still running. When "Keep alive" input raises. When "Keep alive" input falls. Fieldbus fault No Fieldbus. The "Fieldbus fault" is on as long as the Fieldbus communication is not established. It switches off automatically when the communication works again. Communication lost and/or keep alive missing. Fieldbus communication established and keep alive present Reporting Alarm When working with ToolsNet or CVINet: FIFO Threshold Alarm reached. Results are stored in the controller memory and are erased when sent to ToolsNet or CVINet. This way the controller memory will never be full. A full controller memory induces result losses and traceability error. To detect communication issues with ToolsNet or CVINet, the software measures the fill in rate (%) of the memory. When the rate overpasses the target threshold, the Reporting alarm will switch on; maintenance operators are then able to solve the issue before loosing results. FIFO Threshold Alarm reached FIFO under threshold alarm. Open Protocol activated Open Protocol is activated in configuration Protocol is enabled Protocol is disabled Open Protocol connected Open Protocol is connected to the Tightening Unit At least 1 peer connected No peer is connected Time synchro done Time synchronisation completed successfully using Fieldbus data (Q_SYN in VWXML) - - Emergency stop Emergency stop is activated Emergency stop activated Emergency stop deactivated TU running This indicates that the fastening operation has actually started: at least one involved tool is running. The signal switches off as soon as the fastening operation is finished (all reports sent). Pset is started. The fastening operation is finished (all reports sent) Tool status Tool ready The tool is ready: - communication between controller and tool is ok - a valid Pset has to be selected - the tightening strategy must cope with the tool" Tool connected AND valid Pset. Tool disconnection, Pset selection. Tool not locked forward There is no tool lock in forward direction. Tool unlocked in forward direction New lock in forward direction Tool not locked reverse There is no tool lock in reverse direction. Tool unlocked in reverse direction New lock in reverse direction Tool running The tool is running (CW or CCW, tightening or loosening). Tool starts to run. Turns off when the tool stops. Tool direction Indicates if the tool is in tightening mode. Active: tightening mode Inactive: run reverse mode Note: independent if tool is running or not. Entering tightening mode. Entering run reverse mode. Tool tightening Tool is running in tightening mode. Pset threshold is not taken into account. Tool start in tightening mode. Tool stops. Tool middle course trigger Reflects the raw state of tool middle course start trigger, independently from Tightening Unit state. Middle course of main trigger is reached Main trigger is completely released.

- 20 - Name Description Raising condition Falling condition Tool main start trigger Reflects the raw state of tool main course start trigger, independently from the Tightening Unit state. Trigger is pushed. Trigger is released Tool push start or front start trigger Reflects the raw state of tool push start or front start trigger, independently from the Tightening Unit state. Trigger is pushed. Trigger is released Manual reverse in progress The operator has selected the reverse direction on the tool and is running the tool. Manual runreverse selected and trigger pushed. Stays on as long as the operator is running the tool Fastener loosened There is a fixed minimum torque value to declare that the fastener was "loosened". Run reverse Result generation. New start (tool trigger or external start) Tube nut open Indicates that the tube nut is open. The tool can be removed from the assembly. - Tool running Tool maintenance alarm Reflects the different tool maintenance alarm state with or condition. Tool maintenance alarm 1 or 2 is active. No tool maintenance alarm is active. Invalid spindle settings Tool characteristics does not match Pset parameters (e.g. negative jog times or contradictions, torque over the maximum tool torque range, speed over the maximum tool speed, maximum tool torque range, etc…) Pset selection or tool connection. Tool disconnection or new Pset selected. Span failure When starting a tightening, before running the tool, the controller checks the torque span. "Span failure" indicates that the span drifts by ±3% or more, causing a tool lockout. This fault can be due to the torque transducer or the tool electronics. The only solution is to replace the tool. Span failure detection. Disconnecting tool or new check without fault. Offset failure Indicates the offset (0 point) drifts by 50 % of full scale or more. This error exists when, at the beginning of the Pset, the torque transducer is seen to have 50 % or more of full-scale torque prior to even starting the motor. With an "Offset failure", the controller cannot adequately compensate for this transducer error and, therefore, will not allow a tightening operation to occur. The only solution is to replace the tool. Offset failures can come from a severely damaged torque transducer, a bad field cable or a bad controller. Offset failure detection Disconnecting tool or new check without fault. Motor over temperature Indicates that the temperature of the tool motor windings has exceeded the temperature threshold. An error message remains. Temperature threshold: - 100°C for fixed tools - 60°C for portable tools The signal turns off as soon as the temperature returns below the threshold (minus hysteresis = 10°C). Angle measurement fault Drive detected angle sensor fault. It can be an angle sensor fault, a tool electronic fault or a combination of both. The communication is tested permanently. As soon as the fault disappears, the signal turns off. Angle fault detection. Disconnecting tool Angle measurement fault Drive detected angle sensor fault. It can be an angle sensor fault, a tool electronic fault or a combination of both. The communication is tested permanently. As soon as the fault disappears, the signal turns off. Angle fault detection. Disconnecting tool No tool connected Indicates that the controller is not detecting the tool. Controllers are designed to work with a range of fastening tools. The tools have an Intelligent Tool Interface (ITI) board which is continuously sending status information to the controller. If the controller requests status information from the tool and gets no response, the controller software turns on the "No tool connected" output. This output resets immediately upon successful communication with a tool. No tool connected or tool not recognized Tool connected and recognized. Redundancy error Redundancy error in case of operational control transducer and faulty monitoring transducer. Result generation Use of "reset of redundancy error" input, change of tool free of this error

- 21 - Name Description Raising condition Falling condition Pset status Pset selected bits (0..7) Echoes the binary "Pset select bit 0 to 7" input if the corresponding Pset exists, echoes 0 if the Pset does not exist or there is no Pset selected. New Pset selected New Pset selected Tightening running (old cycle declared) This indicates that the fastening operation has actually started: the tool is running and the torque is over the Pset start torque threshold. The signal switches off as soon as the fastening operation is finished (all reports sent). Torque reach the cycle start threshold. The fastening operation is finished (all reports sent) Tightening finished Indicates that a Pset report is available. Result generation. New start (tool trigger or external start) or reset input Tightening OK Indicates that the fastening operation (for a specific Tightening Unit) ends correctly and that all controlled and monitored tightening parameters are within tolerances. Result generation. New start (tool trigger or external start) or reset input Tightening NOK Indicates that the fastening operation (for a specific Tightening Unit) has failed. Result generation. New start (tool trigger or external start) or reset input Spindle OK Indicates that the fastening operation (for a specific tool) ends correctly and that all controlled and monitored tightening parameters are within tolerances. Result generation. New start (tool trigger or external start) or reset input Spindle NOK Indicates that the fastening operation (for a specific tool has failed. Result generation. New start (tool trigger or external start) or reset input Angle low Indicates a low angle reject. The angle must meet or exceed this value for a correct Pset. When the angle stays below this value, it becomes a "Low angle reject" and this output is turned on. Stays on until a new fastening operation starts. Result generation. New start (tool trigger or external start) or reset input Angle OK Indicates a correct angle. The angle is inside the limits declared in the step. Result generation. New start (tool trigger or external start) or reset input Angle high Indicates a high angle reject. The angle must stay below this value to be a correct Pset. When the angle meets or exceeds this value, it becomes a "High angle reject". The tool will stop when this limit is reached and this output is turned on. Stays on until a new fastening operation starts. Result generation. New start (tool trigger or external start) or reset input Torque low Indicates the peak torque low reject. If the torque stays below the "Peak torque low limit" and results in a “Reject” Pset. This can happen when a Pset is prematurely finished, a thread strips out or when the Pset is automatically finished due to other error conditions, such as a High angle fault or when a Pset Time Monitor expires and causes the Pset to be terminated. Stays on until a new fastening operation starts. Result generation. New start (tool trigger or external start) or reset input Torque OK Indicates a correct torque. Torque is in inside the limits declared in the step. Result generation. New start (tool trigger or external start) or reset input Torque high Indicates the peak torque high reject. When the torque meets or exceeds this value, this output is turned on and the results is NOK. If a Peak Torque High error persists, it may be advisable to slow down the tool speed or replace the tool with one of lesser capacity. A second variable that can cause Peak Torque High errors is a badly chattering joint. Chatter is the squawking noise you hear on some fasteners at the end of the fastening operation. Chatter is induced by slip-stick and actually causes the fastener to momentarily stop rotating, then crack loose and re-start turning. This condition can cause a Peak Torque High condition. A potential solution for this is to view Psets, General Tab, and set the frequency response slide bar to Better Noise Immunity, Chattering Joint). This causes the software to average many torque readings together to minimize the possibility of using a single high frequency torque value that could trigger a peak torque high fault. Stays on as long as a new fastening operation starts. Result generation. New start (tool trigger or external start) or reset input

- 22 - Name Description Raising condition Falling condition Yellow report on tightening controller This output reflects the state of the controller yellow light. Controller yellow light is on New fastening operation starts Green report on tightening controller This output reflects the state of the controller green light. Controller green light is on New fastening operation starts Red report on tightening controller This output reflects the state of the controller red light. Controller red light is on New fastening operation starts Lock on reject Indicates that a tool is locked out because of an incorrect tightening operation. The controller will not continue to run the tool depending on “lock on reject option: - until the "Error Acknowledge" input is activated. - until a run reverse operation - until a loosening operation" Tightening finished with bad result and option “Lock on reject” activated. Input “Error acknowledge” activated or runreverse operation or loosening operation Remove fastener Indicates that the fastening operation resulted in a torque that exceeded the “Remove Fastener” setpoint. When correctly set, this means that the torque for any reason becomes very high. There is a risk that the fastening operation is not reliable: disassemble the joint and check parts. Result generation. New start (tool trigger or external start) or reset input Tightening finished without timeout Indicates that a Pset report is available and the source stop is not overall timeout. Result generation. New start (tool trigger or external start) or reset input Overall time reached Max overall time has been reached during tightening Result generation. New start (tool trigger or external start) or reset input Synchro out Synchro output: set to 1 when running step starts, reset to 0 when a synchro step is reached. Start of running step. Synchro step reached Invalid parameter set selected Indicates the Pset is disabled (has not been set). For example, if 3 Psets are used, Psets 1, 2 and 3 are enabled. If, however, any Pset other than 1, 2 or 3 is selected, the Pset is invalid and this output is turned on. It is possible for an Assembly Process to select invalid Psets. Pset unselection Pset selection Assembly Process status Assembly Process selected bits (0..7) Indicates the Assembly Operation per Tightening Unit currently selected (Bit 0..7) New AP selected. AP aborted New AP selected. AP aborted Assembly Process running Indicates the assembly operation is being processed. The signal is on as long as the assembly operation is running. The signal falls down when the assembly operation is finished. Assembly Process start. Assembly Process finished or aborted. Assembly Process finished Indicates when an assembly operation is completed. Assembly Process finished. A new Assembly Process start or reset input Assembly Process OK Indicates when an assembly operation is completed with no rejects. The signal stays on as long as a new Assembly Process starts. Assembly Process finished and OK. A new Assembly Process start or reset input Assembly Process NOK Indicates when an Assembly Process reject occurs. Stays on as long as a new Assembly Process starts. Assembly Process finished and NOK or aborted. A new Assembly Process start or reset input Assembly Process aborted When an Assembly Process has been aborted, "Assembly Process aborted" is activated. Stays on as long as a new Assembly Process starts. Assembly Process aborted. A new Assembly Process start or reset input Current batch count bit (0..6) Bit indicator of current batch count Batch count increment when batch is finished, new start (tool trigger or external start) or reset input or new AP selection Remaining batch count bit (0-6) Bit indicator of the number of remaining bolts in the batch Batch count increment When batch is finished, new start (tool trigger or external start) or reset input or new AP selection

- 23 - Name Description Raising condition Falling condition Batch running A batch process is underway. The output is set to 1 before the first tightening operation. A batch operation is enabled Batch is finished or reset input Batch finished Indicates when the batch count equals the batch size and the batch is declared completed. It is used together with "Batch OK" to indicate the status of a batch. Batch is finished. New start (tool trigger or external start) or reset input Batch OK Indicates the status of the batch together with the "Batch finished" output (managed by Assembly Process). Batch is finished and OK. New start (tool trigger or external start) or reset input Batch NOK Such as when the batch gets aborted…or in the case rejects are included as part of the batch count (managed by Assembly Process). Batch is finished and NOK. A new AP has been selected. New start (tool trigger or external start) or reset input Max retries reached Indicates when max number of retries is reached. Max number of retries is reached. Max number of retries is reset. External outputs AP External Out AP bit Outputs that can be set or reset within an Assembly Process Depending of AP behavior Depending of AP behavior External outputs PLC External Out PLC bit (0..9) Indicates this output is controlled by a PLC via Fieldbus (like a remote I/O). On PLC side, it is an output. Depending on PLC behavior Depending on PLC behavior External outputs OP External Out OP bit (0..9) Outputs dedicated to Open Protocol. Depending on OP behavior Depending on OP behavior Socket tray Socket selectable (0..4) 24 V socket trays (BSD). Informs which socket can be taken by the operator. A new socket has to be taken by the user. No socket to be taken by the user. Customized protocol Status Customer protocol activated A customer protocol has been activated in configuration Protocol is enabled Protocol is disabled Customer protocol connected The activated customer protocol is connected Protocol is connected Protocol is disconnected Customer protocol reporting alarm The activated customer protocol has declared an alarm about result reporting of this Tightening Unit. Alarm is raised Alarm is cleared Q_SAS ACK start tightening job - - RDY Controller ready - - Q_LSN Reverse disabled - - WGZ Tool disabled - - Q_EDZ Result and reports reset - - Q_XMS XML data transfer completed - - EIO Result OK - - ENO Result NOK - - FSCIO Group status OK - - FSCNIO Group status NOK - - CVILOGIX External Out CVILogix bit (0..100) Indicates that this output can be used by an internal CVILOGIX application. - - Miscellaneous ON On state, used to set level "1" to physical outputs. At controller startup. Never falls OFF Off state, used to set level "0" to physical outputs. At controller startup. Never falls

- 24 - 2 - LOGICAL INPUTS Name Description Status General commands Start stop Tightening on state Initiates a fastening cycle if: - the "Spindle validation forward" is active and required by the Tightening Unit, - a Pset is selected. A rising edge must be detected to initiate a tightening, that is the change in the state of the tool from off to on as the trigger is released, then pressed again must be detected. For the tightening to proceed, this input must remain active. If this input becomes inactive at any time during the tightening, the tightening will be aborted and the tool will stop running. At the end of tightening, a tightening can began only if signal falls and then rise. After power-up, even if this signal is active, an edge is necessary to start tightening." State Toggle start stop tightening on edge This input is enabled for fixed tools only (tools without trigger). Initiates or ends a fastening cycle. A cycle can be initiated only if: - the "Spindle validation forward" is active and required by the Tightening Unit - the Pset is selected If no tightening is currently executed, a rising edge will initiate a tightening. A falling edge has no effect on the tightening to proceed. If a tightening is in execution, a rising edge will stop it. Rising edge Reverse direction When activated, the tool green & red lights are flashing to indicate that the Tightening Unit reverse direction is selected. This signal status is not controlled during a tightening but only when tool is not running. State Error acknowledge Enables the "Reject lockout" function. When locked out, the tool cannot run until this input is reset. Rising edge Reset When input reset raises (and there is no cycle running): - defaults are acknowledged - batch counter of current Assembly Process is reset - reports lights on controller and tool are set off - result on display is erased but the last 5 result values on Vision display stay readable - in Pset mode, Pset selected remains unchanged. In AP mode, AP is aborted. - ready output stay on - echo identifier is reset When input reset raises (and there is cycle running): - tightening is immediately stopped - defaults are acknowledged - batch counter of current Assembly Process is reset - at tightening end, there is no report generated. - at tightening end, it is impossible to start a new tight, reset input must be released first. - in Pset mode, Pset selected remains unchanged. In AP mode, AP is aborted. - ready output stay on - echo identifier is reset State Reset only status When the input "Reset" raises during the Pset running: - tightening is immediately stopped Resets only: - Tightening OK/NOK/finished - Tool OK/NOK - Batch OK/NOK/Finished The Assembly Process is not aborted. Result values (angle, torque) are still present in Fieldbus. LEDs on tool and controller are not affected. State Ack error message Acknowledge error message displayed on HMI. Rising edge Force Pset mode Forces the Tightening Unit to switch in Pset mode in order to temporary run Psets (nothing saved). When AP mode + input state high, then switch to Pset mode. When Temporary Pset mode + input state low, then switch to AP mode. Switching on the controller power with the input set will switch to Pset mode. Other cases do nothing. State Ack result Acknowledges the current result. The tool is then unlocked and can tight again. Formerly dedicated to Fieldbus only, this behaviour is now also available for IOs and Open Protocol. Rising edge Keep alive Input used to check that the controller is still alive. State of this input is copied to "Keep alive ack" output. This input is also used by a PLC to inform the controller that Fieldbus communication is working. State Time Synchro Trigger Execute date & time synchronisation from Fieldbus (SYN in VWXML protocol) Rising edge

- 25 - Name Description Status Enable access manager Enable/disable access manager State Lock display Lock/unlock the controller display. State Restart Controller Reboots the controller. Everything must be done by the software before using this input Rising edge Reset identifiers Erases all ongoing accepted identifiers fields from CVI3/tool memory in order to guarantee a correct traceability Rising edge Tools commands Tool validation forward Enables the tool to run the selected Pset. Note: the forward and reverse validation can be done by setting both validations on the same input. When the validation signal falls down, the tool stops. State Tool validation reverse Enables the tool run reverse. Note: the forward and reverse validation can be done by setting both validations on the same input. When the validation signal falls down, the tool stops. State Reset tool locks Reset tool locks, only the none safety tool locks will be affected Rising edge Tool stop Stops the tool. Rising edge Tool blue light ctrl by IO 1 = Tool blue light is controlled by IO 0 = Tool blue light is managed by the controller State Tool blue light If "Tool blue light ctrl by IO" is set to 1 (see upward) then: 1 = tool blue light is set to on 0 = tool blue light is set to off State Tool green light ctrl by IO 1 = Tool green light is controlled by IO 0 = Tool green light is managed by the controller State Tool green light If "Tool green light ctrl by IO" is set to 1 (see upward) then: 1 = tool green light is set to on 0 = tool green light is set to off State Tool red light ctrl by IO 1 = Tool red light is controlled by IO 0 = Tool red light is managed by the controller State Tool red light If "Tool red light ctrl by IO" is set to 1 (see upward) then: 1 = tool red light is set to on 0 = tool red light is set to off State Tool yellow light ctrl by IO 1 = Tool yellow light is controlled by IO 0 = Tool yellow light is managed by the controller State Tool yellow light If "Tool yellow light ctrl by IO" is set to 1 (see upward) then: 1 = tool yellow light is set to on 0 = tool yellow light is set to off State Tool white light ctrl by IO 1 = Tool white light is controlled by IO 0 = Tool white light is managed by the controller State Tool white light If "Tool white light ctrl by IO" is set to 1 (see upward) then: 1 = tool white light is set to on 0 = tool white light is set to off State Reset of redundancy error Resets redundancy error only. State Pset commands Pset select bit (0..7) Used to select Psets. These inputs must be in the desired state BEFORE the activation of the cycle start input. If the selected Pset is zero, there is no Pset selected. State Select previous Pset Select lower number Pset. Rising edge Select next Pset Select higher number Pset. Rising edge External stop abort Pset This input is used with proximity detectors to end immediately Pset running. The user can choose which state or transition will stop the Pset: No, Rising, Falling, Change, High, Low. When a Pset is aborted with this input, the Pset result is NOK. Rising edge or state External stop to next step This input is used with proximity detectors to end the running step. The user can choose which state or transition will stop the Pset : No, Rising, Falling, Change, High, Low. The user can also choose the step result when the stop request occurs: OK, NOK, Monitoring (Monitoring means that the result is computed depending on monitoring requested). Rising edge or state Synchro in Step synchronisation input. The step starts when a transition to 0 is detected. State External Tool inputs bit (0..9) Indicates that these inputs can be used by an external tool (to generate OK/NOK report for example) State

- 26 - Name Description Status Assembly Process commands Assembly Process selection bit (0-7) Used to select an Assembly Process. These inputs must be in the desired state BEFORE the activation of the assembly process start input. Rising edge Abort assembly process (tightening unit) The "Abort assembly process" input stops the Assembly Process being processed. The Assembly Process is finished. The Assembly Process result is memorized as "aborted" and “AP aborted” and "AP NOK" events are set. Rising edge Batch-1 The "Batch-1" input allows the operator to select the previous operation of a batch whatever the result of the next operation. The batch counter is decremented. The action is recorded OK or NOK according to the result and "Batch-1 event" is set. Rising edge Batch+1 In case you cannot complete the current operation of a batch, jump to the next one by using the external input "Batch+1". The action is declared as NOK and "Batch+1" event is set. Rising edge Restart batch Restarts the current batch of the current Assembly Process step. The "Restart batch" event is set. Rising edge Reset number of retries Reset the number of retries counter. If the max counter has been reached, the tool is unlocked. Rising edge External inputs AP External in AP bit (0..9) Inputs used in Assembly Process in start conditions or in assembly actions sense input Rising edge External inputs PLC External In PLC bit (0..9) Indicates this input can be used by an PLC via Fieldbus (like a remote I/O). For PLC side, it is an input. State External inputs OP External In Open Protocol 1-8 Inputs used in Open Protocol. They can be monitored from the Open Protocol client by subscription. Theses DigIn are named "External monitored 1..8" in Open Protocol specification. State Socket tray Socket lifted bit (0..4) Used with CVI II controllers only: 24V socket trays (BSD). Informs which socket has been lifted. State Customized protocol commands PFCS END OF CYCLE Input used in PFCS Chrysler to flush the result FIFO when the operator has completed the work Rising edge SAS Starts tightening job State RST Resets any running tightening job State LSN Disables reverse State TOL Tool validation State STR Tool start State EDZ Resets results State XMS Synchronous XML State XMA XML activated State CVILOGIX External In CVILogix bit (0..100) Indicates that this input can be used by an internal CVILOGIX application State

- 28 - Type of code Code no. Description Resolution procedure Info 1 Tubenut open 1-Tubenut tool is detected as open Info 2 Tool connected 1- The tool is connected and correctly recognized by the controller. Info 3 No tool connected 1- Tool has been disconnected. 2- If the tool is not physically disconnected, check the tool cable. Info 4 Span fail. 1- Span value from torque sensor is outside bounds. 2 -Try once again to start the tool with no mechanical constraints. If the problem occurs again, contact your Desoutter representative for support Info 5 Offset fail. 1- Offset value from torque sensor is outside bounds. 2- Try once again to start the tool with no mechanical constraints. If the problem occurs again, contact your Desoutter representative for support. Info 15 Tool lock on reject 1- The tool is locked forward after a NOK. 2- Unlock the tool in function of the "lock on reject option" selection i.e. by reversing, loosening or input. Info 16 Tool lock by OP 1- Tool has been locked by Open Protocol 2- Unlock the tool by sending an Enable tool message via Open Protocol Info 17 Loosening prohibited 1- Loosening is prohibited 2- The loosening is disabled in the Assembly action 3- The batch count type OK + NOK is used Info 21 Max retries reached 1- The number of retries max has been reached. 2- The tool is locked. 3- The running Assembly Process has to be aborted. Info 22 Lock wait socket 1- The tool is locked. Put all sockets back and lift the correct socket(s) combination. Info 24 Loos. prohib. XML 1- Loosening is disabled by VWXML protocol Info 25 Tight. prohib. XML 1- Tightening is prohibited by VWXML protocol Info 26 Tool maint. alarm n1 1- Tool maintenance tightening counter has been reached Info 27 Tool maint. alarm n2 1- Tool maintenance tightening counter has been reached Info 38 Tool logs 1- Unexpected tool software exception 2- Log file has been generated by the tool 3-Contact your Desoutter representative for support Info 40 Tool over speed 1- Motor speed exceeds 130% of its maximum value. 2- Check tool parameters. 3- Wrong motortune parameters. Contact your Desoutter representative for support. Info 42 Tool locked by GeoPos. 1- Tool has been locked by GeoPositioning 2- Unlock the tool by moving the tool in its defined area Info 43 Tubenut maintenance 1- Tubenut settings need to be reconfigured. Please, use CVI Monitor and refer to user's guide. 2- Contact your Desoutter representative for procedure Info 44 GeoTracking/Positioning learning mode ongoing GeoTracking/Positioning learning mode Info 46 Anormal battery current 1- Anormal battery current consumption, check your PSet settings. 2- This error can due to speed settings. Info 50 Tool detection for pairing No procedure Info 51 ePOD connected ePOD connected Info 54 Pairing success No procedure Info 55 eDOCK already present on controller No procedure Info 56 ePOD disconnected ePOD disconnected Info 57 Pairing error No procedure Info 58 Tool locked by GeoTrack. 1- Tool has been locked by GeoTracking 2- Unlock the tool by moving the tool in its defined are Info 59 New tool detected No procedure Info 60 Tool synchro ongoing No procedure APPENDIX - USER INFO CODES Info For information only. No action is required. Warning The tool is locked. Tap the message to unlock the tool. Error The tool is locked. The issue has to be solved to unlock the tool and clear the error message.

- 29 - Type of code Code no. Description Resolution procedure Info 61 ExBC connection conflict 1- 2 ExBC are configured with the same network settings 2- Verify communication ports and IP addresses Info 100 Cable id invalid param 1- Invalid tool cable parameter, check that the tool cable is Desoutter certified 2- Contact your Desoutter representative for support Info 101 Cable id not detected 1- Tool cable communication error, check that the tool cable is Desoutter certified 2- Contact your Desoutter representative for support Info 102 Cable id not certif 1- Tool cable authentification error, check that the tool cable is Desoutter certified 2- Contact your Desoutter representative for support Info 199 Console activated 1- The serial console is activated. 2- Warning, this console is dedicated only to debug purposes and should not be used in production Info 202 Fieldbus lost 1- Fieldbus connection with PLC is lost. - no heartbeat is received from PLC - the cable is broken or disconnected - the PLC is off line or not powered 2- Check the Fieldbus configuration. Info 204 Tool not validated 1- Tool locked by I/O. 2- Check the I/O settings: the "Tool validation" must be active to unlock the tool. Info 205 Torque settings 1-Invalid Torque setting, torque is greater than tool characteristics 2-Check Pset settings with the current tool characteristics Info 206 Speed settings 1-Invalid speed setting, speed is greater than tool characteristics 2-Check Pset settings with the tool max. speed. Info 207 Assembly done 1- Assembly Process is done, the tool is locked 2- Select new Assembly Process to unlock the tool Info 208 Invalid run reverse param 1-Invalid Run reverse setting, torque or speed are greater than tool characteristics or reverse strategy is not supported 2-Check Pset settings with the current tool characteristics 3-Reduce max number of turns Info 209 Pset invalid parameters 1 - Software internal error. 2 - Pset is corrupted. Try to transfer it again to the controller. 3 - If the error persists contact your Desoutter representative for support. Info 210 Invalid Pset selected 1- The Pset currently selected does not match the selectable one in the Assembly Process. Info 211 Invalid trigger conf 1- The tool currently connected to the CVI3 is not equipped with the trigger required by the tool trigger configuration 2- Adjust your tool trigger configuration to the tool connected or change the tool according to the expected trigger configuration Info 215 Current calib. err. 1- Current calibration failed. 2- Try once again. 3- If the problem occurs again, contact your Desoutter representative for support. Info 224 IGBT too hot 1- Power electronics too warm. 2- Let the controller cool down. Info 225 Err. angle 1- Tool communication error. 2- Check tool and cable connections. If the problem occurs again, contact your Desoutter representative for support. Info 226 Err. torque 1- Tool communication error. Check tool and cable connections. 2- Try once again, if the problem occurs again, contact your Desoutter representative for support. Info 234 Fieldbus mismatch 1-The Fieldbus module declared in configuration is not the same that the one present in controller (e.g. Profibus declared but a Profinet module in CVI3). Info 237 Invalid data 1- The Fieldbus mapping has too many items. Info 238 Invalid address 1- The device address affected to Fieldbus is invalid. Info 239 Invalid com settings 1- Fieldbus communication settings are invalid Info 241 CVINet FIFO alarm 1- The CVINet result FIFO has reached alarm threshold, the CVINet connection has been lost 2- Check the CVI3 Ethernet cable 3- Check CVI3 Ethernet configuration 4- Check if CVINet is running correctly

- 30 - Type of code Code no. Description Resolution procedure Info 242 ToolsNet FIFO alarm 1- The ToolsNet result FIFO has reached alarm threshold, the CVINet connection has been lost 2- Check the CVI3 Ethernet cable 3- Check CVI3 Ethernet configuration 4- Check if ToolsNet is running correctly Info 244 Accessory disconnected 1- The accessory at the given address has been disconnected from the eBUS of the CVI3. 2- Check the accessory cable. Info 245 Wait report ack Acknowledge report with its corresponding input Info 251 No Pset selected 1- No Pset is selected 2- Select a Pset before start order Info 254 Drive comm. error 1- Error detected in drive communication 2- Restart the controller 3- If the problem occurs again, contact your Desoutter representative for support Info 259 Reset input active 1- "Reset" input is active 2- The Tightening Unit will unlock when input switchs to inactive state. Info 261 Locked by IPM 1- IPM protocol has locked the controller 2- Check the connection with the IPM gateway 3- Check CVI3 IPM configuration Info 262 OP connect. lost 1- Open protocol connection has been lost Info 263 Socket tray conflict For this Tightening Unit, do not associate more than one socket combination to a Pset Info 264 Too many steps Check that an ePOD3 is connected to the controller to enable more steps per pset Info 266 Message: Incoming message received wth dynamic text Info 269 Pset modified No procedure Info 270 Time settings 1-Invalid Time setting 2-Check Pset settings with correct time value settings Info 271 External tool Pset selected 1- Tool is locked because of External tool Pset selection Info 272 Debug UsrInfo 1- This UsrInfo is for debug. Contact dev team. Info 310 Id OK : 1- An identifier has been received and accepted. 2- The identifier is matching an Assembly process start condition Info 311 Id NOK : 1- An identifier has been received 2- The identifier does not match any Assembly process start condition Info 312 Access expired 1- The access rights on the USB key cannot be read 2- Unplug the key and insert it again 3- If the issue is persistent, the access right file is probably corrupt 4- Contact your CVI Key administrator. Info 313 Access invalid 1- The access rights on the USB key could not be read 2- Try unplugg the key and insert it again 3- If the issue is persistent, the access right file is probably corrupt contact your CVI Key administrator Info 314 CVIKey plugged 1- an access key has been plugged Info 315 CVIKey unplugged 1- an access key has been unplugged Info 316 Barcode lost no procedure Info 400 Default Ntwk Cfg 1- Network configuration has been set to default. Info 401 Ntwk Cfg Error 1- Network configuration failed. 2- Check your settings. 3- If the problem occurs again, contact your Desoutter representative for support. Info 500 CVILogix user info Message generated by CVILOGIX program Info 888 Controller software updated no procedure Info 889 Device Software Updated Device Software Updated Info 891 Controller started No procedure Info 899 Downgrade not allowed 1- The SW downgrade is not allowed for this version 2- Check the CVI3 image version on your USB key 3- If the update is still failling, contact your Desoutter representative Info 900 SW update failed 1- The SW upgrade failed 2- Do not remove the USB key and try to restart the CVI3 3- If the upgrade is still failing, contact your Desoutter representative

- 31 - Type of code Code no. Description Resolution procedure Info 901 SW not found 1- The SW upgrade failed, no CVI3 image (*.cvi3) was found at the USB key root directory 2- Check your USB key, it must have only one CVI3 image Info 902 SW invalid 1- The SW upgrade failed, the CVI3 image copied on your USB key is corrupted 2- Remove and copy again your CVI3 image 3- Try another USB key 4- Contact your Desoutter representative for more information Info 903 SW updater missing 1- The SW updater is not available or broken 2- Contact your Desoutter representative for more information Info 904 Backup disabled 1- The save parameters utility is not available 2- Contact your Dessouter representative for upgrade Info 905 USB key full 1- Your USB key is full, all data were not saved 2- Delete your old backup files and try again Info 906 Save param. failed 1- An error occurred during backup, data were not saved. 2- Check the available space on your key, delete files and try again. 3- If the problem persists, contact the Desoutter support team. Info 907 Wrong USB port 1- Your USB device is plugged into the wrong port 2- If your device is a USB key, plug it into the USB front port 3- If your device is a USB barcode reader or keyboard, plug it into the bottom USB ports Info 908 Too HID device 1- Too many USB devices (barcode reader or keyboard) are plugged to the controller 2- Remove all devices and plug them again to the bottom USB ports only. Info 909 HID device err 1- Your USB device is not supported by the CVI3 controller 2- Only USB barcode reader and USB keyboard are supported, if you use one of them, contact your Dessouter representative for upgrade Info 910 Save prg error 1- Plug a USB key to the front panel. 2- Check available space on your USB key, delete some old backup and try again. Info 911 Load prg error 1- Plug a USB key to the front panel. 2- The .zip file was not found, check that it is in the correct directory. Info 912 Backup failed 1- Check the ePOD connection. 2- Contact your Desoutter representative for support. Info 913 Restore failed 1- Check the ePOD connection. 2- Contact your Desoutter representative for support. Info 914 Maintenance ongoing Maintenance ongoing: Refer to user manual Info 917 Acc conf err 1-The accessory configuration is not correct 2-Check type of elements and events associated Info 920 Cvi3 reset ePod automatic backup must be configure again if needed Info 921 Pset execution not authorized 1-Check used features allowance 2-Contact your Desoutter representative for support Info 922 Additional transducer span fail. 1- Span value from additional torque sensor is outside bounds. 2 -Try once again to start the tool with no mechanical constraints. If the problem occurs again, contact your Desoutter representative for support Info 923 Additional transducer offset fail. 1- Offset value from additional torque sensor is outside bounds. 2- Try once again to start the tool with no mechanical constraints. If the problem occurs again, contact your Desoutter representative for support. Info 924 Tool calibration required 1-Perform a calibration of the tool on CVI3 Warning 10 Tool calibration expired 1- The tool calibration date has expired. 2- A tool calibration procedure needs to be done to ensure the measurement accuracy. Warning 28 Battery tool version error 1 - Battery tool version and controller version are not compatible. Warning 30 The battery is low 1- The battery is low. 2- Recharge the battery. Warning 33 Tool time error 1- The tool time is not set correctly. The tightening results will not be time stamped. 2- Connect the tool to the controller to set date and time. Warning 36 Tool memory full 1- The tool memory is full. 2- Connect the tool to the controller to empty the memory. Warning 39 Tightening Unit config err 1- Tightening Unit settings are invalid

- 32 - Type of code Code no. Description Resolution procedure Warning 41 Unauthorized tool 1- The tool connected to the controller is not authorized. 2 Maximum number of battery tool reached or tightening unit associated doesn't exist anymore 3- Check the ePOD connection and capacity. Warning 62 Overload of torque 1- Overload of the torque, could be a rehit 2- Check tool cable is not damaged Warning 201 Replace RTC battery 1- The real time clock backup battery needs to be replaced. Warning 212 Result not stored 1- It was not possible to persist the tightening result in the controller 2- Contact your Desoutter representative for support Warning 214 Short circuit 1- Serial peripheral default. 2- Disconnect and reconnect. 3- Check the serial peripheral. Warning 246 Synchro I/O problem 1- Error detected on synchronisation input 2- Check the configuration of I/O 3- Check the synchronisation cable Warning 250 Pset corrupted 1- Pset is not defined correctly 2- Check the Pset Warning 253 Incorrect tool Id 1- Pset is not defined correctly. 2- One tool declared in the Pset is not part of the tightening unit 3- Check the Pset. Warning 257 Remote start error 1- Verify the tool trigger is correctly pushed Warning 258 Calibration need Pset mode 1- For tool calibration, the Tightening Unit has to be in Pset mode 2- Change the Tightening Unit mode into Pset mode. Warning 267 Result transfer error Result transfer error Warning 273 Debug UsrInfo 1- This UsrInfo is for debug. Contact dev team. Warning 501 CVILogix user info Message generated by CVILOGIX program Warning 600 Controller disconnected DCT_MOT_CONTROLLER_DISCONNECTED_PROCEDURE Warning 601 RESULT NOT OK Result not OK Error 6 Rotor locked 1-Unable to start tool motor (rotor is locked), change your tool 2-Contact your Desoutter representative for support Error 7 Motor too hot 1- Tool is locked because its maximum motor temperature has been reached. 2- Tool will remain locked until the motor temperature comes back to its normal value. Error 8 Tool angle fault 1- Problem detected with the tool angle sensor 2- The tool needs maintenance. 3- Contact your Desoutter representative for support Error 9 Tool invalid param 1- Please check the tool compatiblity. 2- The tool memory cannot be read or is invalid. 3- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative for support. Error 12 Tool EEPROM error 1- The tool memory cannot be read or is invalid. 2- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative for support. Error 13 Bad tool ground 1- Phase-phase or phase to ground shortcircuit. 2- Disconnect the tool. Contact your Desoutter representative for support. Error 14 Tq. power default 1- The torque sensor is not corrrectly supplied 2- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative for support. Error 18 Torque out of range ! 1- The target torque value is above the tool max. torque. 2- Check Pset settings against tool characteristics. Error 19 Tool comm. error 1- Tool communication error. 2- Check tool and cable connections. If the problem occurs again, contact your Desoutter representative for support. Error 20 Tool LED err. 1-Tool LED are not corrrectly supplied 2- Disconnect and reconnect the tool. If the problem occurs again, contact your Desoutter representative for support. Error 23 Unsupported tool 1- The tool connected to the controller is not supported. 2- Contact your Desoutter representative for more information. Error 29 The battery is empty 1- The battery is discharged. The tool cannot tighten. 2- Recharge the battery. Error 31 Battery error 1- Abnormal battery voltage, the tool cannot tighten. 2- Recharge the battery. If the problem occurs again, replace the battery.

- 33 - Type of code Code no. Description Resolution procedure Error 32 Tool display error 1- Board display malfunction. 2- Contact your Desoutter representative for support. Error 34 Tool mem. err 1- The tool memory does not work properly. 2- Contact your Desoutter representative for support. Error 35 Tool memory locked 1- The tool memory is locked to protect old data from rewriting. 2- Connect the tool to E-dock to retrieve old data. Error 37 Tool trig err. 1- The tool trigger does not work properly. 2- Check and clean the trigger. If the problem occurs again, contact your Desoutter representative for support. Error 45 Anormal battery voltage 1- Anormal battery high voltage, check your battery. 2- This error can due to charger malfunction or end of life battery. Error 47 Battery is too low 1- Battery is too low, check your battery. 2- If the problem occured again, change the battery with a new one. Error 48 Battery type not allowed 1- Battery type not allowed. 2- Change your battery type or your configuration. Error 200 Quick stop ! 1- The quick stop has been activated 2- Check the Phoenix connector Error 213 Drive Connect. Lost 1- Connection with the drive has been lost. 2- Reboot the controller. 3- If the issue remains, contact your Desoutter representative. Error 216 Current high 1-Max current exceeded. 2-Contact your Desoutter representative for support Error 217 Drive disabled 1-Drive disabled by external source. 2-Contact your Desoutter representative for support Error 218 Drive power failure 1- Drive hardware failure. 2- Safety issue: contact your Desoutter representative for support Error 219 Trig. safety fail. 1- Drive hardware failure. 2- Safety issue. Contact your Desoutter representative for support. Error 220 Hardware trip 1- Drive hardware failure. 2- Safety issue. Contact your Desoutter representative for support. Error 221 Drive check err. 1- Drive hardware failure. 2- Safety issue. Contact your Desoutter representative for support. Error 222 Controller Too Hot 1- Heatsink too warm. 2- Let the controller cool down. Error 223 Drive init error 1- Software failure. 2- Restart the controller. 3- If the problem occurs again, contact your Desoutter representative for support. Error 227 Motor stalled 1- Motor stalled (could be missing phase, wrong motortune or power electronics failure) 2- Try once again, if the problem occurs again, contact your Desoutter representative for support. Error 228 Drive err. 1- Software failure 2- Restart the controller. 3- If the problem occurs again, contact your Desoutter representative for support Error 229 Err. ctrl. loop 1- Software failure. 2- Restart the controller. 3- If the problem occurs again, contact your Desoutter representative for support. Error 230 DC bus high 1- Max current exceeded. DC-bus voltage high 2- Contact your Desoutter representative for support Error 231 DC bus too low 1- Power failure. DC-bus voltage low 2- Contact your Desoutter representative for support. Error 232 Err. ID fieldbus 1- The Fieldbus module plugged in the controller cannot be run. It is not an authorized Desoutter module. 2- Contact your Desoutter representative for more information. Error 233 CVINET FIFO full 1- The CVINet result FIFO is full, the CVINet connection has been lost 2- Check the CVI3 Ethernet cable 3- Check CVI3 Ethernet configuration 4- Check if CVINet is running correctly

- 34 - Type of code Code no. Description Resolution procedure Error 236 ToolsNet FIFO full 1- The ToolsNet result FIFO is full, the CVINet connection has been lost 2- Check the CVI3 Ethernet cable 3- Check CVI3 Ethernet configuration 4- Check if ToolsNet is running correctly Error 240 XML not authorized 1- The selected XML protocol is not authorized (check the ePOD characteristics) Error 243 PFCS not authorized 1- The selected PFCS protocol is not authorized (check the ePOD characteristics) Error 247 XML version conflict 1- Conflict detected in Audi / VW XML protocol version. 2- Check the coherence of the version between the controller and master PC/PLC Error 248 SAS order failed 1- Fieldbus SAS order has failed. 2- Check the value of RRGI, SIO, etc. Error 249 XML PRG 0 1- The PRG value 0 has been set by Fieldbus. Error 255 Drive choke too hot 1- Power electronics too warm. 2- Let the controller cool down. Error 256 Motor too hot 1- Tool is locked because its maximum motor temperature has been reached. 2- Tool will remain locked until the motor temperature comes back to its normal value. Error 260 IPM not authorized 1- The selected IPM protocol is not authorized (check the ePOD connection) Error 265 Socket(s) usable with more than one TU Reconfigure sockets combination to resolve conflicts Error 268 CVI NET incompatible CVI Net and CVI3 are incompatible. Please update CVI Net software Error 502 CVILogix user info Message generated by CVILOGIX program Error 890 Device Software Error Device Software Error Error 915 Inconsistent version 1- The SW version of all CVI3 controllers must be identical 2- Update firmware Error 916 Workgroup not authorized 1- You need to connect an epod3 on the Workgroup Primary controller Error 918 Emergency stop ! 1- The emergency stop has been activated 2- Check the M8 connector Error 919 Additional transducer error 1- The additional transducer's maximum torque is lesser than the embedded transducer's maximum torque 2- The Pset uses an additional transducer though non is installed on tool

- 36 - APPENDIX - CONNECTIONS 1 - TOOL CONNECTOR A B STA STB +15V 0V Ground Phase 1 Phase 2 Phase 3 (a) (a) (a) (a) (a) (b) (b) 1mm² 1mm² 0.25mm²/120Ω 0.25mm²/120Ω 0.35mm² 0.35mm² 1mm² or 2.5mm² 1mm² or 2.5mm² 1mm² or 2.5mm² 1mm² or 2.5mm² (a) E F A B 4 1 2 3 E F A B 4 1 2 3 2 - RS232 - SubD 9pt RX1 TX1 TX2 GND 1 2 3 4 RX2 RTS1 CTS1 5 6 7 8 +5V 9 9 8 7 6 5 4 3 2 1 RS1 RS2 Serial ports Barcode reader Legend A Connector 12 pts Male B Connector 12 pts Female a Ground shielded cable b WARNING : Shielded insulate STA Twisted pairs: 2x0.25 mm² at 10 MHz 65 Ω STB Cable Color STA Red STB Red / Blue +15V Black / Blue 0V Black Ground Yellow / Green Phase 1 Black Phase 2 Brown Phase 3 Blue

- 37 - 3 - DIGITAL INPUTS (0 – 24V) 1 13 14 26 +24V controller AGND 0VE controller Quick Stop Channel 1 1 2 3 4 Input 1 Quick Stop Channel 2 Input 2 Input 3 5 6 7 8 Input 5 Input 4 Input 6 Input 7 9 10 11 12 Input 8 13 Example of connections: Possibility to connect a 24V external supply in parallel of the 24V delivered by the controller: +24V Ext +24V Controller 0VE controller 15 2 3 16 4 - DIGITAL OUTPUTS (0 – 24V) 1 13 14 26 +24V controller AGND 0VE controller Common 1 14 15 16 17 Output 2 Output 1 Output 3 Output 4 18 19 20 21 Output 6 Output 5 Output 7 Output 8 22 23 24 25 Common 2 26 Example of connections: Possibility to connect a 24V external supply in parallel of the 24V delivered by the controller: +24V Ext +24V Controller Common 1 Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Output 8 F2 0VE Controller Common 2 F3 17 18 19 20 21 15 2 SG 26 22 23 24 25 SG 16 3

- 38 - 5 - Tightening flow chart and timing chart Input/Output defined by default can be used to control tightening operation from a PLC or other electronic device. Here is an example of standard exchange between a CVI3 controller and a PLC. 5.1 - Tightening operation through IO flow-chart Start End No No No No No Ready = 1 ? Reset = 0 Reset = 1 Tightening OK & Tightening NOK = 0 ? Pset selected = expected Pset ? Tightening running = 1 ? Tightening running = 0 ? Select Pset number Spindle validation = 1 (if necessary) Start stop tightening on state = 1 Start stop tightening on state = 0 Read results OK/NOK Read (if necessary) digital result

- 39 - 5.2 - Tightening operation through IO timing chart 1 2 3 4 5 Phases READY (O) PSET SELECT BIT 0 (I) PSET SELECT BIT 1 (I) PSET SELECT BIT 2 (I) PSET SELECTED BIT 0 (O) PSET SELECTED BIT 1 (O) PSET SELECTED BIT 2 (O) SPINDLE VALIDATION (I) START/STOP TIGHTENINGON STATE (I) TIGHTENING RUNNING (O) TIGHTENING OK/NOK (O) RESET (I) Phase Designation 1 The “Reset” signal is sent by the PLC. This leads to reset the report (“Tightening OK/NOK”). 2 The controller receives the Pset no.1 selection. The command is acknowledged by the “Pset Selected” signals. 3 The controller detects the “Start Stop Tightening On State” signal transition. The tightening operation starts and “Tightening Running” signal is set to 1. 4 At the end of the tightening operation, the controller sets "Tightening OK" or "Tightening NOK" signals. 5 The "Tightening Running" signals returns to zero when all operations are over.

- 40 - 6 - SYNCHRONIZING SINGLE-CHANNEL CONTROLLERS It is necessary to wire a diode 1N4148 in serial with each synchro out signal. GND +24V 0VE 1 2 3 4 Stop 2 6 7 8 Stop 1 Stop 2 Stop 1 Stop 2 Stop 1 GND +24V 0VE 2 3 4 5 5 5 5 6 7 8 COM2 1 COM1 GND +24V 0VE 1 2 3 4 6 7 8 GND +24V 0VE 2 3 4 5 6 7 8 COM2 1 COM1 GND +24V 0VE 1 2 3 4 6 7 8 GND +24V 0VE 2 3 4 5 6 7 8 COM2 1 COM1 2 3 4 5 6 7 8 COM2 1 COM1 2 3 4 5 6 7 8 COM2 1 COM1 Output Input Controller 1 Output Input Controller 2 Output Input Controller 3 Synchro IN Synchro OUT 1N4148 Synchro IN Synchro OUT 1N4148 Synchro IN Synchro OUT 1N4148 7 - SYNCHRONIZING TWINCVI3 CONTROLLERS It is necessary to wire a diode 1N4148 in serial with each synchro out signal. GND +24V 0VE 1 2 3 4 Stop 2 6 7 8 Stop 1 Stop 2 Stop 1 Stop 2 Stop 1 GND +24V 0VE 2 3 4 5 5 5 5 6 7 8 COM2 1 COM1 GND +24V 0VE 1 2 3 4 6 7 8 GND +24V 0VE 2 3 4 5 6 7 8 COM2 1 COM1 GND +24V 0VE 1 2 3 4 6 7 8 GND +24V 0VE 2 3 4 5 6 7 8 COM2 1 COM1 2 3 4 5 6 7 8 COM2 1 COM1 2 3 4 5 6 7 8 COM2 1 COM1 Output Input Controller 1 Output Input Controller 2 Output Input Controller 3 Synchro IN Synchro OUT 1N4148 Synchro IN Synchro OUT 1N4148 Synchro IN Synchro OUT 1N4148

- 41 - 8 - eBUS (for accessories) B - GND-EXT AGND 2 3 B + 5 6 7 8 +24V-EXT +24V 0V 9 1 4 9 8 7 6 5 4 3 2 1 9 - WORKGROUP min. 5 mm tool no. 2 tool no. 3 tool no. 4 tool no. 5 tool no. 1 Customer network Workgroup network For each secondary controller, check that the quick stop is on but inactive Use «Eject» command before disconnecting the ePOD. ePOD3 SECONDARY CONTROLLERS PRIMARY CONTROLLER

- 42 - APPENDIX - ePOD The ePOD unlocks a specified level of functionality and acts as a back-up unit for the configuration of the CVI3 controllers. It also increases the number of results, curves and logs in the controller. There are different models of ePOD and specific ePOD designed for some specific protocols. Model ePOD1 ePOD2 ePOD3 ePOD2C ePOD3C ePOD4C Part number 6159360750 6159360760 6159360770 6159363110 6159363180 6159363120 Backup Complete backup of the controller system included included included included included included Results storage Number of Pset results 10,000 20,000 20,000 20,000 20,000 20,000 Number of curves per tool 20 50 50 50 50 50 Number of Pset versions per Pset 10 20 20 20 20 20 Number of events in the event log 500 1,000 1,000 1,000 1,000 1,000 Basic functions Number of steps per Pset: - Tools with cable connection 15 15 40 15 15 40 - Wireless battery tools 10 10 10 10 10 10 CVILOGIX - included included included included included Workgroup - - included - - included Programming / Supervision / Controller backup Results storage - included included included included included Tightening units management (with CVI3 Vision controller only) Maximum number of tightening units 2 2 2 3 3 4 Maximum number of wireless battery tools 1 1 1 2 3 4 ePOD1 ePOD1 is a backup module for the controller result and configuration database. - It can be used as real time backup module. In this case the ePOD1 must always be plugged to the controller. - It also can be used as a manual backup that stores the configuration database, the results database and the firmware version of the controller. ePOD1 gets a snapshot of the controller. ePOD2 ePOD2 has all functionalities of ePOD1. - ePOD2 activates CVILOGIX (Embedded PLC of CVI3 controllers). ePOD3 ePOD3 has all functionalities of ePOD2. - ePOD3 activates the workgroup configuration. ePODxC ePODxC has all functionalities of ePOD2 or ePOD3. - It can be connected to CVI3 Vision controllers only.