Excell EX2005 Operation & User’s Manual
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© Excell Precision Limited 2015. All rights reserved Worldwide.
The information contained herein is the property of Excell Precision Limited and is supplied
without liability for errors or omissions. No part may be reproduced or used except as
authorised by contract or other written permission. The copyright and the foregoing
restriction on reproduction and use extend to all media in which the information may be
embodied.
EXCELL PRECISION CO., LTD
CONTENT
Safety...................................................................................................................................3
Features...............................................................................................................................3
Chapter 1 Front and Rear Panel Specifications..........................................................................4
1-1 Front panel .............................................................................................................4
1-2 Rear panel..............................................................................................................4
1-3 Keypad Description ................................................................................................5
1-4 A/D Conversion.......................................................................................................5
1-5 Power supply..........................................................................................................5
1-6 Dimensions.............................................................................................................6
Chapter 2 General Function Guide......................................................................................7
2-1 Function Setup and Operation Procedures ............................................................7
2-2 Error Messages (Display in General Function setting) ...........................................8
2-3 Function Setting
.........................................................................10
Chapter 3 Calibration.........................................................................................................13
3-1 Load Cell Connection ...........................................................................................13
3-2 Parameter Setting and Calibration Flow Chart .....................................................14
3-3 MODBUS Calibration............................................................................................16
3-4 Specification calibration
.............................................................17
3-5 General Calibration
....................................................................19
3-6 Linearity calibration
....................................................................20
3-7 Digital calibration
....................................................................22
Chapter 4 Weight Comparison Procedures .......................................................................23
4-1 Function Configuration Menu ...............................................................................23
4-2 Check Weighing Configuration .............................................................................26
4-3 Batching Signal Outputs .......................................................................................29
4-4 Normal batching flow chart (SQ-01=1) .................................................................30
4-5 Loss-in Weight flow chart (SQ1=2).......................................................................31
4-6 Hi, OK, Lo output flowchart...................................................................................32
4-7 Normal batching (built-in program) flowchart (SQ-01=4) ......................................33
4-8 Loss-in Weight (built in program) (SQ-01=5) ........................................................34
4-9 Hold mode (SQ-01 = 6) ........................................................................................35
4-9-1 Hold mode flow chart .................................................................................36
4-9-2 Hi, OK, Lo comparison ...............................................................................37
4-10 Totalizing (ACCU.) Auto / Transmit .....................................................................37
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Chapter 5 Interface ............................................................................................................38
5-1 Serial Input / Output Interface (default OP-01) .....................................................38
5-2 BCD parallel output interface (OP-02)
......................................46
5-3 Analogue Current / Voltage Output Interface (OP-03) ..........................................48
5-4 External Parallel Input / Output Interface..............................................................50
Chapter 6 Maintenance......................................................................................................55
6-1 Restore All Parameters to Their Default Factory Values.......................................55
6-2 Maintenance Function Parameters.......................................................................55
6-2-1 Restore the function parameter back to its default value............................56
6-2-2 Clear zero compensation and TARE values...............................................56
6-2-3 Clear batch setting .....................................................................................56
6-2-4 Display zero voltage (mV/V).......................................................................56
6-2-5 Clear batch setting .....................................................................................56
6-3 Test mode.............................................................................................................57
6-3-1 7-Segment display testing..........................................................................58
6-3-2 Keypad and calibration SW testing ............................................................58
6-3-3 Display A/D internal value display ..............................................................58
6-3-4 RS-232 serial loop back testing..................................................................58
6-3-5 EEPROM memory testing ..........................................................................58
6-3-6 Option interface card testing ......................................................................58
Appendix 1 Description of 7-Segment Characters.............................................................60
Appendix 2 Function Table.................................................................................................61
Appendix 3 MODBUS Data Address Table I ......................................................................70
Appendix 4 MODBUS Data Address Table II .....................................................................71
Appendix 5 Examples for Input and Output of Modbus......................................................72
EXCELL PRECISION CO., LTD
Safety
� When the instrument is installed, connect an earth bonding conductor from FG to the
earth connection marked “ ”.
� Disconnect the mains power supply before opening the instrument housing.
� To install the optional interface cards, it is necessary to disconnect the mains power
supply and fit a yellow/green earth bonding cable to the rear panel.
� Before turning the power on ensure the supply voltage is within the acceptable range,
DC24 V.
� The operating ambient temperature range is 0 oC ~ 40 oC (32 °F ~ 104 °F).
Features
EX2005 has a wide range of applications from batching to simple weighing.
Features:
� Stand alone batching mode or connect to PLC for external system control
� Built in batching / dosing functions
� Manual / automatic discharge operation
� Set cycle times in a batch
� Totalise weight and number of cycles
� Key in the signal voltage value (mV / V) directly via the keypad, no need to apply
any weight to the bottom work to calibrate the weigher
� Display load cell output voltage (mV / V) for future maintenance
� Adjustable filter
� RS232C bi-directional and RS485 communication
� Built-in MODBUS (RTU) format
Interface options:
� OP-01
RS-422 / RS-485 / RS-232 serial interface
� OP-02-1 BCD parallel output interface (Open collector output)
� OP-02-2 BCD parallel output interface (TTL output)
� OP-03
16 Bit Analogue current/voltage output interface
(4 ~ 20 mA / 0 ~ 10 V)
� OP-04
Control I/O (4 In / 4 Out) + Setpoint In (BCD code)
� OP-05
Control I/O (8 In / 8 Out)
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Chapter 1 Front and Rear Panel Specifications
1-1 Front panel
Display
• 6 digits, bright red, 7 segment LED display, character height 16mm (0.63”).
• Display can be switched between Gross Weight / Net Weight / Totalised Weight /
Number of transactions in the total.
Indication icons “◄”
ZERO
◄ : Zero Indication
MD
◄ : Unstable weight Indication
GROSS ◄ : Gross weight Indication
NET
◄ : Net weight Indication
♦ The indicator is supplied with suitable labels to customise the icon displays.
♦ Refer to FNC-06 ~ FNC-09 for the various options available.
Weighing Units
� Weighing Units kg / g / t / lb.
1-2 Rear panel
� Calibration Switch set to the left is “OFF” and to the right is “ON”
Terminal Block
Calibration Switch
� 13 Way Terminal Block
1st
FG
2nd
DC+
3rd
DC-
4th
NC
5th
TX
6th
RX
7th
SG
8th
E+
9th
SEN+
10th
E-
11th
SEN-
12th
SIG +
13th
SIG -
Display Area
Weight Unit
Indication
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1-3 Keypad Description
:
When entering data or reference setting, it means “ESC”.
In the normal operation, it puts the indicator in standby mode or escape.
Entering standby mode: All of the display (except ZERO “3” symbol)
and serial data output are disabled.
Escape from standby mode: Re-power on mains for normal operation.
�
Function FNC-03 can be used to selectively disable individual keys.
�
Zero operation, will be limited by functions CSP-05 and CSP-10.
�
Zero operation, will be limited by functions CSP-10 and CSP-11.
1-4 A/D Conversion
* Input Sensitivity
* Internal Resolution
* Max. Sampling Speed
* Application Range
* Load Cell Excitation Voltage
: Over 0.12μV/d
: 1 / 1 000 000
: 120 times/s.
: - 0.1 ~ 4.0 mV / V
: 5 V DC ±5%, 120 mA
(Up to eight (8) 350 Ω load cells can be connected)
1-5 Power supply
♦ DC24 V
♦ Power consumption is about 10 VA
: When parameter setting, it moves the flashing digit left.
In the normal mode, it performs a Zero operation.
: When parameter setting, it moves the flashing digit right.
In the normal mode, it performs a semi-auto Tare operation.
:
When parameter setting, it increments the flashing digit or steps up the
select item.
In the normal mode, it accesses the FNC-05 setting.
:
When parameter setting, it decrements the flashing digit or steps down
the select item.
In the normal mode, it accesses the FNC-04 setting.
:
Confirm / enter key.
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Chapter 2 General Function Guide
2-1 Function Setup and Operation Procedures
Function
Operation
Display
Description
Enter calibration mode
Turn the calibration switch to “ON”
See 3-2 for details
Enter function setting
Press not release,
then press key
after the power is turned on
See 2-2 for details
Reset all parameters
back to default
Turn the power on then turn the
calibration switch to “ON” then
press and hold the
and keys during the
self-testing sequence
.
See 6-1 for details
Reset general function
parameters back to
default
Turn the power on and
press and keys
during self-testing sequence
See 6-2-1 for details
Clear zero point
compensation and tare
value
Turn the power on and
press and keys
during self-testing sequence, and
then press key
See 6-2-2 for details
Clear setpoint parameter
setting
Turn the power on and
press and keys
during self-testing sequence, and
then press two times
See 6-2-3 for details
Value of zero point
voltage(mV / V)
Turn the power on and
Press and ,then
press key three times
See 6-2-4 for details
Value of Span voltage
(mV / V)
Turn the power on and
Press and , then
Press key
See 6-2-5 for details
Entering to test mode
Turn the power on and
press and keys
during self-testing sequence
.
See 6-3 for details
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Function
Operation
Display
Description
Check weighing setpoint
parameter setting
Press the key to set
the parameter of FUNC.4 to 1 in
the normal mode
.
or
.
See 4-2 for details
� Key actions in function set up mode
⇒ Increases the number of the flashing digit
⇒ Decreases the number of the flashing digit
⇒ Moves the flashing digit one space to the left
⇒ Moves the flashing digit one space to the right
⇒ Saves the configuration
⇒ Quits set up mode / Escape
2-2 Error Messages (Display in General Function setting)
.
⇒ Load Cell output voltage < - 0.1m V / V or > 4mV / V
.
⇒ Weight value ≤ previous weight value
.
⇒ Actual measured weight value ≤ previous weight value
.
⇒ Setting value 0
.
⇒ mV / V value entered > measuring range
.
⇒ mV / V value entered is too small (SPAN – Zero < 0 mV / V)
.
⇒ Displayed resolution is less than 0.12 μV / division
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Function Setting
First Serial Port Interface
Second Serial Port
Interface
BCD Parallel Port output
interface
Analogue current / voltage
output interface
External parallel control
input interface
External parallel trip output
interface
� Function Setting Procedures
With weight displayed press and hold the key. Then, press key
See 5-1 for details
See 5-2 for details
See 5-3 for details
See 5-1 for details
See Function Setting 2-2
for details
See Chapter 4 for details
See 5-4 for details
See 5-4 for details
Set Point Procedure
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2-3 Function Setting
Press key
Input desired
Parameter code
Press key
Display shows the
previous parameter
code. Input the new
code as required
Press key
To continue the next function setting
or press key to escape
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
*Function Parameter code
⇒ Digital Filter I
⇒ Digital Filter II
⇒ Lock keypad function
⇒ “F” function setting
⇒ “F1” function setting
⇒ Front panel indication “◄” setting (first)
⇒ Front panel indication “◄” setting (second)
⇒ Front panel indication “◄” setting (third)
⇒ Front panel indication “◄” setting (fourth)
⇒ Terms of back to zero
⇒ Hold
⇒ Rate for display rewrite
⇒ Turn-on zero setting
⇒ Stand-by mode setting
⇒ Zero function record setting
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� FNC Group function setting
Setting value
Item
Function
Parameter
Description
Default
0
5 Hz
1
4.17 Hz
2
2.5 Hz
3
2.08 Hz
4
1.25 Hz
5
1.04 Hz
6
0.63 Hz
7
0.52 Hz
8
0.31 Hz
FNC-01
Digital Filter I
9
0.26 Hz
4
0
Disabled
1
2
3
4
FNC-02
Digital Filter II
5
Less filter
Greater
2
0
Normal
(lock disable)
FNC-03
Key – Locked
000000
↓
111111
1
Close
(lock enable)
The bits and front
panel key
positions are
related to each
other
000000
FNC-04
“F” function setting
1
FNC-05
“F1” function setting
Parameter ⇒ Description
0
⇒ Display Net / Gross weight
1
⇒ Setpoint parameter setting
2 ⇒ Tare reset
3 ⇒ Manual serial, parallel print output
4 ⇒ Start load
5 ⇒ Stop load
6 ⇒ Start comparison
7 ⇒ Unload command
8 ⇒ Totalise weight and counts
command
9 ⇒ Clear totalised weight and counts
10 ⇒ Hold mode
11 ⇒ Escape Hold mode(I / O DSP)
12 ⇒ Convert to Gross / Net / totalised
weight / totalised Count
0
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Setting value
Item
Function
Parameter
Description
Default
FNC-06 Front panel indication “◄”
setting (top)
0
FNC-07 Front panel indication “◄”
setting (next to top)
1
FNC-08 Front panel indication “◄”
setting (next to bottom)
2
FNC-09 Front panel indication “◄”
setting (bottom)
Parameter ⇒ Description
0 ⇒ Zero
1 ⇒ MD
2 ⇒ Gross
3 ⇒ Net
4 ⇒ Totalised weight (Accu. V)
5 ⇒ Totalised transactions (Accu. C)
6 ⇒ SP1
7 ⇒ SP2
8 ⇒ SP3
9 ⇒ Hi
10 ⇒ OK
11 ⇒ Lo
12 ⇒ Under
13 ⇒ Over
14 ⇒ Discharge
15 ⇒ Running
16 ⇒ Hold
3
0
5 d
1
10 d
2
20 d
3
40 d
4
60 d
5
80 d
6
100 d
7
150 d
8
200 d
FNC-10
Return to zero band
(d: refer to CSP-03)
9
250 d
0
0
Hold
1
Peak hold (positive 1)
2
Peak hold (negative)
3
Peak hold (absolute value)
FNC-11
Hold
4
Peak hold (positive 2)
0
0
No limitation
1
20 times/s
2
10 times/s
3
5 times/s
FNC-12 Rate for display rewrite
4
1 time/s
0
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Setting value
Item
Function
Parameter
Description
Default
0
Disable
FNC-13
Turn-on zero setting
1
Enable
0
0
Disable all the functions under
stand-by mode
FNC-14 Stand-by mode setting
1
Only turn off display but not
disable other functions under
stand-by mode
0
0
Zero point record not saved into
EEPROM
FNC-15
Zero function record
setting
1
Zero point record saved into
EEPROM
0
Chapter 3 Calibration
3-1 Load Cell Connection
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Specification
Calibration
Linearity
Calibration
Digital
Calibration
MODBUS
Calibration
3-2 Parameter Setting and Calibration Flow Chart
Calibration
Switch ON
Zero Point Voltage
Calibration
Span Voltage
Calibration
Select 1 Point for
Weight Calibration
(1P~5P)
Calibration Switch
OFF
Calibration
Completed
Zero point
Calibration
Weight Calibration
General
Calibration
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� Calibration process
� Before the Linearity Calibration, the General Calibration should be completed.
Calibration Switch set to ON
Entering the specification
calibration, see 3.4 for
details
Entering the General
calibration, see 3.3 for
details
Entering the General
calibration, see 3.5 for
details
Entering the linearity
calibration, see 3.6 for
details
Entering the Digital
calibration, see 3.7 for
details
Spec. Calibration
General Calibration
Linearity Calibration
Digital calibration
MODBUS Calibration
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3-3 MODBUS Calibration
2 RS1-02 set as “4” (MODBUS RTU mode)
RS1-07 set as “01” (address)
Eg:
Zero calibration
Input 01050423FF007CC0 ← zero calibration
Reading calibration status
Input 0101004100565AC1D ← Refer to “Appendix 3: MODBUS data
address table”
The zero calibration is finished, and there should be no Err message
appeared.
Span calibration
Input weight calibration value 3000
Input 0110044C0001020BB8EADE ← Input weight calibration value 3000
Put 3kg on the platter
Span calibration
Input 01050424FF00CD01 ← Span calibration
Reading calibration status
Input 0101004100565AC1D ← Refer to “Appendix 3: MODBUS data
address table”
The span calibration is finished, and there should be no Err message
appeared.
Press key
Keep flashing
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3-4 Specification calibration
Press key
Key in calibration
code
Press key
Display shows the
previous parameter
code. Input the new
code as required
Press key
To continue the next function setting
or press key to escape
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
*Calibration parameter code
⇒Unit
⇒Decimal Point
⇒Min. Division
⇒Max. Capacity
⇒Zero Range
⇒Time of Zero tracking
⇒Range of Zero tracking
⇒Investigate period of unstable
⇒Investigate range of unstable
⇒Function Zero and Tare when the
weight is unstable
⇒Tare function availability when
gross weight is negative
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Setting value
Item
Function
Parameter
Description
Default
0
None
1
g
2
Kg
3
t
CSP-01
Unit
4
lb
2
0
None
1
1 Decimal Point
2
2 Decimal Point
CSP-02
Decimal
Point
3
3 Decimal Point
0
1
2
5
10
20
CSP-03
Division
50
Division size
1
CSP-04
Max.
Capacity
999999
↓
000000
Max. capacity
999999
CSP-05 Zero range 0 =full range
(±1%~30%)
Zero range = calibration zero point ± (Max.
capacity×setting value %)
0
CSP-06
Time of
zero
tracking
0.0 ~ 5.0
(sec)
Time and range of zero tracking should be
use at the same time. If the time is set to 0.0,
the zero tracking function is disabled
1.0
CSP-07
Range of
zero
tracking
0 ~ 9
Range of zero tracking = (setting value×½)D ,
D=min. division
Range and time of zero tracking should be
use at the same time. If the range is set to 0,
the zero tracking function is disabled
2
CSP-08
Investigate
time in stable
0.0 ~ 5.0
(sec)
Investigate time and range should be use at
the same time. If the time is set to 0.0, the
investigate time is disabled
1.0
CSP-09
Investigate
range in stable
0 ~ 9
Investigate time and range should be use at
the same time. If the range is set to 0, the
investigate range is disabled
2
0
Action
CSP-10
Weight
unstable,
function ZERO
and TARE
1
None
0
0
Action
CSP-11
Gross Weight
is negative,
function TARE
1
None
0
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3-5 General Calibration
Set CAL switch to ON
Select General Calibration
Press Key
Zero Calibration
No weight on the platform
or in the hopper
Press the key
Five sec. later
Two sec. later
Weight Calibration
Use the front panel to key in the
weight value
Place the weight on the platform or
inside the hopper
After the weight is stable
Press the key
Five sec. later
Calibration complete set
calibration switch to the
OFF position
� Zero calibration only, press key to escape after the display shows
.
� Span calibration only, press key entering directly to span calibration after the
display shows
.
� Please refer to error message during calibration of the display show
. X .
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
kg
kg
. . . . .
kg
. . . . .
kg
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3-6 Linearity calibration
Before the Linearity calibration, the General calibration should be completed.
Set CAL switch to ON
Select linearity calibration
Press the key
Select one of five calibration, and
Press the key
Press the key
When stable, the display area shows
the modified weight value
� Please refer to the error message list if the display shows
. X .
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left.
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
Use to select one of
calibration points (1P~5P)
: no setting value
: with setting value
Press the key
Press the key
Key in the correct weight value
Press the key
Press the key
.
. . . . .
Finish the 1st calibration point
setting. Either continues the
second point calibration or
press key to exit the
linearity calibration process
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� Display the setting value of linearity calibration
Set CAL switch to ON
Select linearity calibration
Press the key
Press the key
Press the key
� Clear the setting value of linearity calibration
Set CAL switch to ON
Select linearity calibration
Press the key
Press the key
Press the key
� Please refer to the error message list if the display shows
. X .
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
Either continue to display the second point value or
press key to exit the linearity calibration mode
Use to select one of
calibration points (1P~5P)
: no setting value
: with setting value
Display the setting value of
this calibration point
Either continue to clear the second point value or
press key to exit the linearity calibration mode
The screen shows the setting
Use keys to select one
of calibration. (1P~5P)
� No setting value
� With setting value
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3-7 Digital calibration
Set CAL switch to ON
Select Digital calibration
Press the Key
Two sec. later
q
Press the key
Two sec. later
Input the span voltage
Press the key
Two sec. later
Enter the weighing capacity
Press the key
Calibration completed set calibration switch to the OFF position
�
Please refer to the error message list if the display shows
. X .
Example:
Zero Voltage ⇒ 0.00036 mV/V(incl. dead load)
Span Voltage ⇒ 2.90000 mV/V
Capacity ⇒ 30 000 divisions
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
Weight
mV/V
Zero voltage
(ZERO)
Span voltage
(SPAN)
( CAP. )
Capacity
Zero voltage calibration.
Span voltage calibration
.
.
.
.
.
Method 1
Input zero voltage
Method 2
With no weight on the platform or in the hopper
press the key to set zero.
Display shows nothing
after calibration
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⇒ Batching mode
⇒ Batching start delay time
⇒ Compare SP1 & SP” waiting time
⇒ Batch finishes output signal delay time
⇒ Batch finish condition
⇒ Batch finish output signal duration
⇒ Supplementary load times
⇒ Supplementary loading gate open
time
⇒ Supplementary loading gate closed
time
⇒ Discharge start delay time
⇒ Discharge stop delay time
⇒ Discharge time
⇒ Restart delay time
⇒ Batching times
⇒ Weight completed value in Zero band
⇒ Hi, OK, Lo action mode
⇒ Auto totalise weight / counts
⇒ The parameter source for weight
comparison
⇒ Weight comparison delay time
⇒ Tare auto
⇒ Discharge auto
Chapter 4 Weight Comparison Procedures
4-1 Function Configuration Menu
*Item code
Press the key
Select the desired
menu code
Press the key
Display shows the
existing parameter code.
Input a new code as
required
Press the key
Continue to another function
Setting or press key to
save and exit
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
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Functional Parameter Instruction
Setting value
Item
Function
Parameter
Description
Default
1
Normal batch
2
Loss-in weight
3
Comparison mode
4
Normal batch (Built-in program)
5
Loss-in weight (Built-in program)
SQ- 01
Batching mode
6
Hold mode (Built-in program)
1
SQ- 02 Batching start delay time 0.0 ~ 25.5
(sec)
The built-in auto-program starts the
batch comparison procedure after the
input of the batch start signal
0.0
SQ- 03
SP1,SP2
Waiting time comparison
0.0 ~ 25.5
(sec)
No full flow comparison during this
function’s set time period. If the set
value is 0, indicates this function is not
in use
0.0
SQ- 04 Batch finish output signal
delay time
0.0 ~ 25.5
(sec)
Output the batch finished signal after
this delay time
0.5
0
Wait until the weight is stabilized
SQ- 05
Batch finish Condition
1
No need to wait until the weight has
stabilized
0
SQ- 06
Batch finish
Output signal time
0.0 ~ 25.5
(sec)
Batch finished output signal time.
If set to 0, the output signal will be off
until the next batch start
1.0
Batch finish signal ON
SQ 04
OFF SQ 06
Batch finish
SQ- 07
Number of Times the
supplementary loading
function operates
0 ~ 255
If the set value is 0, this function is
not in use
0
SQ- 08 Supplementary loading
gate open time
0.0 ~ 25.5
(sec)
Must be coordinate with times of
supplementary loading, (SQ- 07)
0.1
SQ- 09 Supplementary loading
gate close time
0.0 ~ 25.5
(sec)
Must be coordinate with times of
supplementary loading, (SQ- 07)
1.0
Supplementary loading signal
SQ- 08 SQ- 08
ON SQ- 09 SQ- 09
OFF
SQ- 07 Times of “ON” of the supplementary loading
EXCELL PRECISION CO., LTD
Setting value
Item
Function
Parameter
Description
Default
SQ- 10 Discharge start delay
time
0.0 ~ 25.5
(sec)
Delay time before Discharge signal is ON
0.0
SQ- 11 Discharge stop delay
time
0.0 ~ 25.5
(sec)
Delay time before Discharge signal is OFF
0.0
SQ- 12
Discharge time
0.0 ~ 25.5
(sec)
Won’t activate internal discharge control
function, if set to 0
0
Discharge input signal
Weight reach zero band
SQ- 10
Discharge output signal
SQ- 11
SQ- 13
Restart delay time
0.0 ~ 25.5
(sec)
Delay time before Restart signal is ON
1.0
SQ- 14
Batching counts
0 ~ 255
(times)
Number of batch runs
0 ⇒ one batch only
0
0
No setting
SQ- 15 Set the zero band in to
final weighing value
1
Setting
0
0
Comparison anytime
1
To compare at batch finish
2
To compare at external input signal
3
To compare at batching finish and external
input signal
SQ- 16
Hi, OK, Lo
4
Comparison auto
0
0
Disabled
SQ- 17 Auto totalise weight /
counts
1
Enabled
0
0
Key in directly from front keypad
SQ- 18
The parameter
source in weight
comparison
1
Input directly from rear interface
0
SQ- 19 Weight comparison
delay time
0.0 ~ 25.5
(sec)
Comparison delay time for Hi, OK, Lo
0.5
0
Press keypad TARE to TARE
SQ- 20
TARE auto.
1
TARE auto
0
0
Input from external input or keypad
SQ- 21
Discharge auto
1
Discharge auto + manual
0
EXCELL PRECISION CO., LTD
4-2 Check Weighing Configuration
1. FNC-04 = 1, SQ-01 = 1, 2, 4 or 5
Press the key
Display shows the existing
Final value setting, Input new
value as required.
Press the key
Display shows the existing
SP1 value setting, Input new
value as required.
Press the key
Display shows the existing
SP2 value setting, Input new
value as required.
Press the key
Display shows the existing
Free Fall value setting, Input
new value as required.
Press the key
Display shows the existing
Over value setting, Input new
value as required.
Press the key
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
.
.
.
.
.
.
.
.
.
.
Display shows the existing Under
value setting. Input new value as
required.
Press the key
Display shows the existing Zero Band.
setting. Input new value as required.
Press the key
EXCELL PRECISION CO., LTD
2. FNC-04 = 1, SQ-01 = 3
Press the Key
Display shows the existing Hi value
setting, Input new value as required.
Press the key
Display shows the existing Lo value
setting, Input new value as required.
Press the key
Display shows the existing
Zero Band setting. Input new value
as required.
Press the key
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
.
.
.
.
.
EXCELL PRECISION CO., LTD
3. FNC-04 = 1, SQ-01 = 6
Press the key
Display shows the existing Hi value setting,
Input new value as required.
Press the key
Display shows the existing Lo value setting,
Input new value as required.
Press the key
Display shows the existing Zero Band
setting, Input new value as required.
Press the key
Display show the existing Peak Ready
value setting. Input new value as required.
Press the key
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
.
.
.
.
.
.
EXCELL PRECISION CO., LTD
4-3 Batching Signal Outputs
� Normal batching signal outputs
Signal
Output condition
SP1
Net ≥ Final(value) - SP1(value)
SP2
Net ≥ Final(value) - SP2(value)
SP3
Net ≥ Final(value) – Free Fall (in-flight) (value)
Under
Net < Final(value) – Under(value)
Over
Net ≥ Final(value) + Over(value)
Zero Band
Gross ≤ Zero Band(value)
� Loss-in-weight signal outputs
Signal
Output condition
SP1
Gross ≥ SP1(value)
SP2
- Net ≥ Final(value) – SP2(value)
SP3
- Net ≥ Final(value) – Free Fall (in-flight) (value)
Under
- Net < Final(value) – Under(value)
Over
- Net ≥ Final(value) + Over(value)
Zero Band
Gross ≤ Zero Band(value)
� Hi, OK, Lo signal outputs
Setting
SQ01
SQ16
Signal
Output condition
1,2,4,5
1,3
Net < Final(value) – Under(value)
3
0,2,4
Under
Net
EXCELL PRECISION CO., LTD
04011210
4-6 Hi, OK, Lo output flowchart
JUDGMENT Setting:
IN 01~08=12 or
FNC04~05=6
EXCELL PRECISION CO., LTD
04011210
ZSME40000003
4-7 Normal batching (built-in program) flowchart (SQ-01=4)
Batch signal setting
1. FNC04~05=4、5
2. IN01~08=4、5
3. If use "unloading continuously
control" (SQ14), please keep
batch start signal ON
● If to activate circulatory
function, please wait till
zero signal output.
EXCELL PRECISION CO., LTD
04011210
ZSME40000003
4-8 Loss-in Weight (built in program) (SQ-01=5)
Batch signal setting
1. FNC04~05=4、5
2. IN01~08=4、5
EXCELL PRECISION CO., LTD
04011210
ZSME40000003
4-9 Hold mode (SQ-01 = 6)
1. General hold mode (FNC-11 = 0)
2. Peak hold mode ( FNC-11 = 1、2 )
3. Peak hold mode ( FNC-11 = 3、4 )
Peak hold mode with four different states ( FNC-11 = 1,2,3,4 ), positive peak weight(1),
negative peak weight, absolute value of peak weight and positive peak weight(2) . The
peak holds of absolute value and positive peak weight (2) both have no peak ready signal
output.
Hold (Key / Ext.In)
Hold Release (Key / Ext.In)
ZERO
Hold (Key / Ext.In)
Hold Release (Key / Ext.In)
Normal display
Hold display
EXCELL PRECISION CO., LTD
4-9-1 Hold mode flow chart
(SQ-01=6,SQ-16=0 or 2 or 4)
HOLD signal setting:
1. FNC04~05=10、11
2. IN01~08=7、8
JUDGMENT Setting:
IN 01~08=12 or FNC04~05=6
EXCELL PRECISION CO., LTD
ZSME400000003
4-9-2 Hi, OK, Lo comparison
1. Normal HOLD ( FNC-11 = 0 )
Entering the Hold mode, Hi, OK, Lo comparison output. Escape Hold mode will switch
off the outputs.
2. Peak HOLD ( FNC-11 = 1, 2 )
If Peak Ready is ON, Hi, OK, Lo comparison output. Escape Hold mode will switch off
the outputs.
3. The absolute value of peak HOLD ( FNC-11 = 3 )
Entering the Hold mode, Hi, OK, Lo comparison output.
4. FNC-11 = 4
When the external input single Judgement is ON, Hi, OK, Lo comparison output.
5. If to release HOLD (display value and Hi, OK, Lo signal), please make HOLD release
signal on.
4-10 Totalizing (ACCU.) Auto / Transmit
With automatic totalising active (SQ-17) or RS232 / RS485 or BCD output
set to auto transmit.
1. SQ-01 = 1, 2, 4 or 5 batch / loss-in weight
a) When the weight reaches the Final weight and the batch finish signal is ON the
net weight will be added to the totaliser and number of additions is incremented.
The RS-232 / RS-485 and BCD outputs transmit data. (RS-01/ RS-02=10
accumulated weight and counts)
b) When the net weight returns to the zero range (FNC-10), then the sequence in a)
above can be repeated.
c) When SQ-01=1 or 4, Net >Final and Batch finish=1, it accumulate once.
d) When SQ-01=2 or 5, -Net >Final and Batch finish=1, it accumulate once.
2. SQ-01 = 3 Comparison mode
a) When the net weight exceeds the zero range and the weight has stabilized it will
be added to the totaliser and number of additions is incremented. The RS-232 –
RS-485 and BCD outputs transmit data.
3. SQ-01=6 HOLD mode
a).Lo. Wt. <weight<Hi. Wt. weight will be added to the totaliser and number of
additions is incremented.RS-232 / RS-485 and BCD outputs transmit data. (RS-01/
RS-02=10 accumulated weight and counts)
b). Until the net weight returns to the zero range (FNC-10), then the sequence in a)
above can be repeated.
EXCELL PRECISION CO., LTD
ZSME400000003
10
1
5
4
3
2
9
8
7
6
CAL
13
12
11
RS-232
1.TxD
3.RxD
6.SG
2
3
4
5
1
RS-422/485
5.TRM
6.SG
6
2.SDB
4.RDB
3.RDA
1.SDA
ON
Chapter 5 Interface
5-1 Serial Input / Output Interface (default OP-01)
� Pin location and setting
1. Default RS232 and Current-loop
PIN
Function
5
Current loop out
6
Current loop out
7
TXD
8
RXD
9
SG
2. OP-01 RS-422 / RS-485 / RS-232
Function
PIN
RS422/RS485
RS232
1
SDA
TXD
2
SDB
3
RDA
RXD
4
RDB
5
TRM
6
SG
SG
� Jumper configuration
1. OP-01 RS422/RS485/RS232
10
1
5
4
3
2
9
8
7
6
CAL
13
12
11
ON
J1
J2
J3
J4
1 2 3
J6
1
J5
2 3
J5-J6
1-2 short RS422
2-3 short RS485
J1-J4
1-2 short RS422/485
2-3 short RS232
EXCELL PRECISION CO., LTD
ZSME400000003
� Connection type
RS-422
SDA
SDB
RDA
RDB
SG
电脑主机
EX-2002
RS2-7=01
DA
DB
SG
RS-485
EX-2002
RS2-7=02
EX-2002
RS2-7=10
EX-2002
RS2-7=10
EX-2002
RS2-7=02
EX-2002
RS2-7=01
SDA(1)
SDB(2)
RDA(3)
RDB(4)
SG(6)
TRM(5)
TRM(5)
SG (6)
RDB(4)
RDA(3)
SDB(2)
SDA(1)
TRM(5)
SG(6 )
RDB(4)
RDA(3)
SDB(2)
SDA(1)
TRM (5)
SG (6)
RDB(4)
RDA(3)
SDB(2)
SDA (1)
TRM(5)
SG (6)
RDB(4)
RDA(3)
SDB (2)
SDA(1)
TRM(5)
SG (6)
RDB(4)
RDA(3)
SDB(2)
SDA(1)
电脑主机
� Notice:
� The maximum connection is 10 sets of indicator.
� When the Host computer has the built-in terminal resist, it is not necessary to have
the external one.
� On the last set of indicator, the TRM & RDB can be connected depends on the
situation.
� When the host computer has no single (SG), it is acceptable to disconnect that
part.
Host computer
Host computer
EXCELL PRECISION CO., LTD
ZSME400000003
� Function setting
First serial port interface
Setting procedure
Press the key Press the key
Input desired Input desired
Parameter code
Parameter code
Press the key Press the key
Display shows the existing
Display shows the existing
parameter code. Input
parameter code. Input
a new code as required
a new code as required
Press the key Press the key
Continue to the next function setting Continue to the next function
or press key to escape or press key to escape
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
EXCELL PRECISION CO., LTD
ZSME400000003
Setting value
Item
Function
Para-
meter
Description
Default
0
As display
1
Gross only
2
Net only
3
As display (simple)
4
Gross (simple)
5
Net (simple)
6
Comparison + As display (simple)
7
Comparison +Gross (simple)
8
Comparison +Net (simple)
9
Tare
RS1- 01
RS2- 01
Transmit format
10
Totalised (Accu.) Weight and number of
transactions
0
0
Transmit continuous + command mode
1
Auto transmit + command mode
2
Manual transmit + command mode
3
Command mode
RS1- 02
RS2- 02
Transmit mode
4
MODBUS RTU mode
3
0
600
1
1200
2
2400
3
4800
4
9600
RS1- 03
RS2- 03
Transmit speed
5
19200
2
0
N, 8, 1
No parity, 8 data bits, 1 Stop bit
1
O, 7, 1
Odd parity, 7 data bits, 1 Stop bit
Parity
Bit length
Stop Bit
2
E, 7, 1
Even parity, 7 data bits, 1 Stop bit
2
0
N, 8, 2
No parity, 8 data bits, 2 Stop bit
1
O, 8, 1
Odd parity, 8 data bits, 1 Stop bit
RS1- 04
RS2- 04
Parity
Bit length
Stop Bit
2
E, 8, 1
Even parity, 8 data bits, 1 Stop bit
2
0
Open
1
1 time/sec.
2
2 time/sec.
3
5 time/sec.
RS1- 05
RS2- 05
Transmit times
4
10 time/sec.
0
RS1- 06
RS2- 06
Transmission
conditions
0 0 0 0 0 0
000000
RS1- 07
RS2- 07
Indicator poling
address
00
↓
99
When set to 0, Indicator addressing is not
used
0
Negative (Net Wt.)
Weight unstable
Overload (OL)
0 ⇒ transmit cont.
1 ⇒ Stop transmit
EXCELL PRECISION CO., LTD
ZSME400000003
� Data format
1. General Format
NET
S
T
,
G
S
,
+
0
1
2
3
4
5
6
k
g
GROSS S
T
,
N
T
,
+
1
2
3
4
.
5
6
g
TARE
S
T
,
T
R
,
+
0
1
2
3
4
5
6
t
+ OL
O
L
,
G
S
,
+
SP SP SP SP SP SP SP SP SP
- OL
O
L
,
G
S
,
-
SP SP SP SP SP SP SP SP SP
UNSTABLE U
S
,
G
S
,
+
1
2
3
4
.
5
6
k
g
CR LF
2. Totalised (Accu.) Format (RS1-01 / RS2-01=10)
Accu. Weight
T W
,
+
1
2
3
4
5
6
.
7
8
9
k
g
Accu. Wt. Over+ T W
,
+
SP SP SP SP SP SP SP SP SP SP SP SP
Accu. Wt. Over - T W
,
-
SP SP SP SP SP SP SP SP SP SP SP SP
Accu. Count
T
N
,
+
0
1
2
3
4
5
6
7
8
9
Accu. Count over T
N
,
+
SP SP SP SP SP SP SP SP SP SP
CR LF
3. Sample Format
Gross/Net or as
display
+
1
2
3
4
5
6
Over load positive
+
SP
SP
SP
SP
SP
SP
Over load negative
-
SP
SP
SP
SP
SP
SP
CR
LF
4. Setpoint (1) + Simple Format (Gross/Net or as display)
+
1
2
3
4
5
6
CR
LF
bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0
bit 0 : Zero Band
bit 1 : Over
bit 2 : Under / Hi
bit 3 : SP1 / OK
bit 4 : SP2 / Lo
bit 5 : SP3
bit 6 : Discharge
bit 7 : Batch finished
EXCELL PRECISION CO., LTD
ZSME400000003
5. Comparison condition (2)
Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Byte 0 : Zero Band
Byte 1 : Over
Byte 2 : Under / Hi
Byte 3 : SP1 / OK
Byte 4 : SP2 / Lo
Byte 5 : SP3
Byte 6 : Discharge
Byte 7 : Batch finished
Description
Output
ASCII
Description
OL
4FH, 4CH
Over load
ST
53H, 54H
Weight stable
Status 1
US
55H, 53H
Weight unstable
GS
47H, 53H
Gross Weight
NT
45H, 54H
Net Weight
TR
54H, 52H
TARE
TW
54H, 57H
Totalised Weight
Status 2
TN
54H, 4EH
Number of
transactions in
total
0 ~ 9
30H ~ 39H
Figure of weight
+, -
2BH, 2DH
Symbol (+ or -) of
weight
Space
20H
Over load
Data of Weight
.
2EH
Decimal
Space, Space
20H, 20H
None
kg
6BH, 67H
kg
Space t
20H, 74H
tonne
Units
lb
6CH, 62H
lb
Ending code
CR, LF
0DH, 0AH
Ending code
Separating code
,
2CH
Comma
ON
: 0 ( ASC II Code 30 H )
OFF : 1 ( ASC II Code 31 H )
EXCELL PRECISION CO., LTD
ZSME400000003
� Command mode
1. Command Format A
Host
Command < LF>
Slave
Command < LF>
MZ
Zero
CZ
Zero compensation On/OFF
MT
Tare
CT
Clear TARE value
MG
Gross Weight
MN
Net weight
AT
Accu. Current net weight and times plus 1
ST
Deduct times of last accu. Value minus 1
DT
Clear accu. Value and times
BB
Start batching (one time)
HB
Load stop
BC
Start batching (continuous)
BD
Start unload
SC
Transmit continuous
SA
Auto transmit
SM
Manual transmit
SO
Command mode
%
Stop continuous transmission and enter the command mode
Note : Since BC continuous weighing is completed, it must zero re-set the
continuous weighing frequency by BB command.
2. Command Format B
Host
Command < LF>
Slave
Data
< LF>
RW
Read current weight
RT Read TARE
RG
Read Gross Weight
RN Read Net weight
RB
Read current display of wt (simple)
RH Read Gross (simple)
RI
Read Net (simple)
RJ
Read comparison situation + current display of weight (simple)
RK
Read comparison situation + Gross (simple)
RL
Read comparison situation + Net (simple)
RO
Read comparison situation (2)
RF
Read prior completed weight
RA Read accu. Value (incl. times)
Note : Prior command plus %
Read Weight Compared value: RS□□
FW
Read target item of unload value
S1
Read SP1
S2
Read SP2
S3
Read SP3
UD
Read Under
LO
Read LO
ZB
Read Zero Band
HI
Read HI
PR
Reading Peak value
OV
Read Over
Ex:
Command : RSFW<CR><LF> Indicator reply : RSFW□□□□□□
Finish 6 bytes
EXCELL PRECISION CO., LTD
ZSME400000003
3. COMMAND FORMAT C
Host
Command + Data < LF>
Slave
Command + Data< LF>
Write weight compared value WS□□XXXXXX
XXXXXX : value (6 bytes) □□ : setting items
FW
Write target item of unload value
S1
Write SP1
S2
Write SP2
S3
Write SP3
UD
Write Under
LO
Write LO
ZB
Write Zero Band
HI
Write HI
PR
Write Peak value
OV
Write Over
BC
Write SQ14
PT
Set OUT
Note : WSPTxxxxxx (input 0~255 decimal system) converts to BIT value which
indicates OUT (1-8) is ON, and the rest of numbers are OFF.
Ex:
Inputting WSPT000010 means the BIT value is 00001010 (OUT 2, 4 = ON) (OUT
1, 3, 5, 6, 7, 8 are OFF).
� Error messages
E1: Format command fault
E2: Setting parameters over range
E3: Command not recognised
� Indicator poling address
If the indicator has an address configured in RS1 (2) – 07, it will only
respond to messages prefixed with its address.
For example:
The indicator poling address is set to 02; it would send the weight value
only if it received the command:
@02RW<CR><LF>
EXCELL PRECISION CO., LTD
ZSME400000003
+30V(max.)
EX2002
inside
30mA(max.)
SG
SG
+5VE
Signal out
EX2002
inside
SG
Hold in
+5V
EX2002
inside
5-2 BCD parallel output interface (OP-02)
� PIN Location
D-Sub 37PIN
PIN
Function
PIN
Function
1
SG
20
SG
2
1×100
21
2×100
3
4×100
22
8×100
4
1×101
23
2×101
5
4×101
24
8×101
6
1×102
25
2×102
7
4×102
26
8×102
8
1×103
27
2×103
9
4×103
28
8×103
10
1×104
29
2×104
11
4×104
30
8×104
12
1×105
31
2×105
13
4×105
32
8×105
14
Gross / - Net
33
Stable / - MD
15
Plus / - Minus
34
DP1
16
DP2
35
DP3
17
DP4
36
Over / - Normal
18
Data ready
37
Hold input
19
� Equivalent Circuit
Open Collector Output (OP-02-1) TTL Output (OP-02-2) Hold Input
EX2005
EX2005
EX2005
EXCELL PRECISION CO., LTD
ZSME400000003
� Function setting
Press the key
Input desired
Parameter code
Press the key
Display shows the existing
parameter code. Input
new code as need.
Press the key
Continue to another function setting
or press key to escape
Setting value
Item
Function
Parameter
Description
Default
0
As display
1
Gross
bCd- 01
Data type
2
Net
0
0
Transmit continuous
1
Auto transmit
bCd- 02
Transmit mode
2
Manual transmit
0
0
Positive logic action
bCd- 03
Output Logic
1
Negative logic action
0
0
Positive logic action
bCd- 04
Data ready
Signal logic
1
Negative logic action
0
0
FFFFFF
bCd- 05
OL output code
1
999999
0
0
BCD Code
bCd- 06
Data code
1
Hex. Code
0
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
EXCELL PRECISION CO., LTD
ZSME400000003
5-3 Analogue Current / Voltage Output Interface (OP-03)
� Location
A B C
A. Terminal (4 way)
1 : 0 ~ 20mA current output, positive
2 : 0 ~ 10V voltage output, positive
3 : Current / voltage signal, negative
4 : Ground / 0V
B. SPAN adjustment
Current / voltage Span adjustment to increase value turn clockwise, decrease value
turn anticlockwise.
C. ZERO adjustment
Current / voltage Zero adjustment to increase value turn clockwise, decrease value
turn anticlockwise.
� Analogue output interface specification
Resolution
: 16 bits
Current output : 0 ~ 20mA ( 0 ~ 550 Ω load)
Voltage output : 0 ~ 10V
CAL
1 2
3 4 5
10
6
7
8
9
11 12 13
2
1
2. V (+)
1. A (+)
-
SPAN
3. Com. (-)
4
3
+
ZERO
+
-
4. FG
ON
EXCELL PRECISION CO., LTD
ZSME400000003
� Function setting
Press the key
Input desired
Parameter code
Press the key
Display shows the existing
parameter code. Input
new code as required.
Press the key
Continue to another function setting
or press key to escape
Setting value
Item
Function
Parameter
Description
Default
0
As display
1
Gross
AnL- 01
Data type
2
Net
0
0
Current output
AnL- 02
Signal output
1
Voltage output
0
AnL- 03
Weight in Lo
000000 ~ 999999
0
AnL- 04 Current / Voltage
in Lo
0.0 mA ~ 20.0 mA
or
0.0 V ~ 10.0 V
When the weight reaches the value of
that in AnL-03(the Max. weight is the
max setting value (refer to CSP-04 ),
the current / voltage(refer to AnL-02)
output is changed to that configured in
AnL-04
4.0
AnL- 05
Weight in Hi
000000 ~ 999999
300000
AnL- 06 Current / Voltage
in Hi
0.0 mA ~ 20.0 mA
or
0.0 V ~ 10.0 V
When the weight reaches the value of
that in AnL-05(the Max. weight is the
max setting value (refer to CSP-04 ),
the current / voltage(refer to AnL-02)
output is changed to that configured in
AnL-06
20.0
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
EXCELL PRECISION CO., LTD
ZSME400000003
� Analogue output notes
1. The current output, load resistor should not exceed 550 Ω. It is recommended that a
resistor with a low temperature coefficient and a power rating above 0.2 W be used.
2. Avoid short circuits between the positive and negative analogue output terminals as the
interface this may cause damage.
3. It is recommended that a screened cable is used to connect the analogue output to its
load and that the screen is earthed to avoid noise interference.
5-4 External Parallel Input / Output Interface
� PIN location
� OP-04 Control I/O (4 in / 4 out) + Setpoint Input (BCD code)
PIN
I/O
Signal
PIN
I/O
Signal
1
IN
Code 100
20
IN
Code 101
2
IN
Code 102
21
IN
Code 103
3
IN
Code 104
22
IN
Code 105
4
IN
Code 106
23
IN
Code 107
5
IN
Code 108
24
IN
Code 109
6
IN
Code 1010
25
IN
Code 1011
7
26
8
27
OUT
OUT 1
9
OUT
OUT 2
28
OUT
OUT 3
10
OUT
OUT 4
29
IN
Vex
11
COM 2
30
COM 2
12
31
13
COM 1
32
COM1
14
IN
IN 1
33
IN
IN 2
15
IN
IN 3
34
IN
IN 4
16
35
17
36
IN
Code 1
18
IN
Code 2
37
IN
Code 4
19
IN
Code 8
� OP-05 Control I/O (8 in / 8 out)
PIN
I/O
Signal
PIN
I/O
Signal
1
IN
IN 1
20
COM 1
2
IN
IN 2
21
COM 1
3
IN
IN 3
22
COM 1
4
IN
IN 4
23
COM 1
5
IN
IN 5
24
COM 1
6
IN
IN 6
25
COM 1
7
IN
IN 7
26
COM 1
8
IN
IN 8
27
COM 1
9
COM 1
28
COM 1
10
COM 2
29
COM 2
11
OUT
OUT 1
30
COM 2
12
OUT
OUT 2
31
COM 2
13
OUT
OUT 3
32
COM 2
14
OUT
OUT 4
33
COM 2
15
OUT
OUT 5
34
COM 2
16
OUT
OUT 6
35
COM 2
17
OUT
OUT 7
36
COM 2
18
OUT
OUT 8
37
COM 2
19
IN
Vex
D-Sub 37PIN
EXCELL PRECISION CO., LTD
ZSME400000003
� Input signal configuration
Press the key
Input desired
Parameter code
Press the key
Display shows the existing
parameter code. Input
new code as required.
Press the key
Continue to another function setting
or press key to escape
Setting value
Item
Function
Parameter ⇒ Description
Default
IN - 01
Input 1
1
IN - 02
Input 2
2
IN - 03
Input 3
3
IN - 04
Input 4
4
IN - 05
Input 5
5
IN - 06
Input 6
6
IN - 07
Input 7
7
IN - 08
Input 8
0 ⇒ None
1 ⇒ Zero
2 ⇒ Tare
3 ⇒ Tare reset
4 ⇒ Start batching
5 ⇒ Stop batching
6 ⇒ Discharge Command
7 ⇒ Hold
8 ⇒ Hold display & I/O reset
9 ⇒ Totalise (Accu) Command
10 ⇒ Clear totaliser (Accu)
11 ⇒ Clear previous total (Accu) Value
12 ⇒ Start to compare
13 ⇒ Serial and parallel printer manual output
14 ⇒ Net / Gross
8
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
EXCELL PRECISION CO., LTD
ZSME400000003
� Output signal setting
Press the key
Input desired
Parameter code
Press the key
Display shows the existing
parameter code. Input
new code as required.
Press the key
To continue another function setting
or press key to escape
Setting value
Item
Function
Parameter
Description
Default
OUT- 01
Output 1
1
OUT- 02
Output 2
2
OUT- 03
Output 3
3
OUT- 04
Output 4
4
OUT- 05
Output 5
5
OUT- 06
Output 6
6
OUT- 07
Output 7
7
OUT- 08
Output 8
0 ⇒ None
1 ⇒ Zero band
2 ⇒ SP1
3 ⇒ SP2
4 ⇒ SP3
5 ⇒ Batching completed
6 ⇒ Discharge
7 ⇒ Peak ready
8 ⇒ Stable
9 ⇒ Internal batching process running
10 ⇒ Under
11 ⇒ Over
12 ⇒ Hi
13 ⇒ OK
14 ⇒ Lo
8
OUT-09
The output logic of
OUT-04~OUT-01
0000 � positive logic
1111 � negative logic
0000
OUT-10
The output logic of
OUT-08~OUT-05
0000 � positive logic
1111 � negative logic
0000
⇒ Increment flashing digit
⇒ Decrement flashing digit
⇒ Move flashing point left
⇒ Move flashing point right
⇒ Store data in memory
⇒ Exit / Escape
EXCELL PRECISION CO., LTD
ZSME400000003
Output
inside
Vs
Spark killer
Photo-coupler
COM2
Vex
OUT 1~8
Vex
Vex(30 Vmax)
Load
Varistor
Load
Diode
Indicator
AC/IN
DC/IN
Relay
30 mA max
� Equivalent Circuits
� IN 1 ~ IN 8 and COM 1. Input signal - Open ↔ OFF, Short ↔ ON.
� Warning: Don’t use external power (AC or DC) to connect to the input terminals.
Input
COM 1
IN 1 ~ IN 8
Indicator
inside
Ic ≅ 5mA
VS
EXCELL PRECISION CO., LTD
ZSME400000003
� Thumbwheel Switches (for OP-04)
The interface can connect to external thumbwheel switches or a PLC to input various
parameters depending on the configuration of SQ-01.
The input variables are:
� Final (5 digits), SP2 (4 digits) & Free Fall (3 digits).
or � Hi (6 digits), Lo (6 digits).
When using external thumbwheel Switches, SQ-18 should be set to 1.
Connection data
SQ-01 = 1, 2, 4 or 5
8 4
1
25
C
1
4
8 4 2
C
3
8 4
1
2
C
2
8 4
1
2
C
1
8 4
1
2
C
1 (36)
2 (18)
4 (37)
8 (19)
7
10(25)
8
9
11
10
C
C
C
C
2
8
8 4 2 1
8 4 2
1
4 3
8 4 2 1
4 2 1
1
3
4
5
6
C
C
C
1
3 2
0
1
Final
SP2
F.Fall
8 4
2
2 1
8 4
1
8
4 2
1
2
10(6)
10(5)
10(24)
10(23)
10(22)
10(4)
10(21)
10(3)
10(20)
10(2)
10(1)
SQ-01 = 3 or 6
Hi
Lo
8 4
1
2 5
C
1 4
8 4 2
C
3
8 4
1
2
C
2
8 4
1
2
C
1
8 4
1
2
C
1 (36)
2 (18)
4 (37)
8 (19)
7
10 (23)
10 (5)
10 (6)
10 (24)
10 (25)
8
9
11
10
1
8 4 2
C
10 (4)
6
6
10 (22)
10 (3)
10 (20)
10 (2)
10 (1)
10 (21)
1
6
8 4 2
C
3
3
C
4
5
8
8 4
2 1
4 2 1
8 4
C
C
1
2
1
8
2 1
4 2
8 4
1
2
C
C
0
1
2
4
5
EXCELL PRECISION CO., LTD
ZSME400000003
Chapter 6 Maintenance
6-1 Restore All Parameters to Their Default Factory Values.
(1) While the indicator is counting back to zero, adjust SW to ON and press keys.
(2) Display shows the flashing digits
.
.
(3) Confirm / abort.
(3-1) To confirm press the key & don’t release it until the display shows
,
then release the key and return the calibration SW to OFF.
(3-2) To abort, set the calibration SW to OFF directly.
6-2 Maintenance Function Parameters
Power on the machine. Press keys while the display counts back to zero.
.
Restore all parameters to their
default factory values. See for details
6-2-1.
.
Clear zero compensation and tare
value. See for details 6-2-2.
.
Clear batch setting value. See
for details 6-2-3.
.
Display span voltage (mV/V)
See for details 6-2-5.
.
Display zero voltage (mV/V)
See for details 6-2-4.
EXCELL PRECISION CO., LTD
ZSME400000003
6-2-1 Restore the function parameter back to its default value
(1) During the indicator count back to zero, press keys.
(2) The display shows
.
(3) Press the key and the display shows .
flashing.
(4) Confirm / abort.
(4-1) To confirm, press the key & don’t release it. The display will then show
.
(4-2) To abort press the key or switch the power off.
6-2-2 Clear zero compensation and TARE values
(1) During the indicator count back to zero, press keys.
(2) The display shows
press the F1 key to display
.
(3) Press the key, the display shows .
flashing.
(4) Confirm / abort.
(4-1) To confirm press the key & don’t release it. The display will then show
(4-2) To abort press the key or switch the power off.
6-2-3 Clear batch setting
(1) During the indicator count back to zero, press keys
(2) The display shows
press the F1 key to display
.
(3) Press the key, the display shows
.
flashing.
(4) Confirm / abort.
(4-1) To confirm press the key & don’t release it. The display will then show
(4-2) To abort press the key or switch the power off.
6-2-4 Display zero voltage (mV/V)
(1) During the indicator count back to zero, press keys.
(2) The display shows
press the F1 key to display
.
(3) Press the key the display shows the zero voltage (mV/V). e.g
.
.
(4) Press the key or switch the power off.
6-2-5 Clear batch setting
(1) During the indicator count back to zero, press keys.
(2) The display shows
press the F1 key to display
.
(3) Press the key, the display shows the span voltage (mV/V). e.g.
.
(4) Press the key or switch the power off.
EXCELL PRECISION CO., LTD
ZSME400000003
6-3 Test mode
During the indicator count back to zero
Press keys
7 segment display testing.
See for details 6-3-1.
⇒
Keypad and calibration SW
testing. See for details 6-3-2.
⇒
Display A/D internal value
display. See for details 6-3-3.
⇒
RS-232 serial loop back testing.
See for details 6-3-4.
⇒
EEPROM memory testing.
See for details 6-3-5.
⇒
Production testing use only.
⇒
OP-01 interface testing
If OP-02, display
.
If OP-03, display
.
If OP-04, display
.
If OP-05, display
.
See for details 6-3-6
⇒
.
.
.
.
.
.
.
If install interface, testing
continuous.
EXCELL PRECISION CO., LTD
ZSME400000003
6-3-1 7-Segment display testing
The display will show
~
, then display “.” and all of the icons.
To exit press the key
6-3-2 Keypad and calibration SW testing
Setting the calibration SW to “ON”, or pressing any key will cause the related display
segment to change from
→ . To exit press the key
6-3-3 Display A/D internal value display
Display range is 0 ~ 520,000d (-0.1mV/V ~ 4.0mV/V). To exit press the key
6-3-4 RS-232 serial loop back testing
Terminal pin 7 and pin 8 must be connected together at the rear of the indicator.
If display shows
, the interface is working normally. If display shows
,
the interface is not working correctly.
6-3-5 EEPROM memory testing
If the display shows
, it means normal. If the display shows
, the memory is
not working correctly.
6-3-6 Option interface card testing
� OP-01 RS232/RS422/RS485 testing
1) RS232 testing
J1~J4 ⇒ 1, 2 short (Adjust J1~J4 mini jumper to 2, 3)
Terminal pin 1 and pin 3 must be connected together at the rear of the indicator.
If display shows
, the interface is working normally. If display shows
,
the interface is not working correctly.
2) RS422 testing
J1~J4 ⇒ 1, 2 short (Adjust J1~J4 mini jumper to 1, 2)
J5~J6 ⇒ 1, 2 short (Adjust J5~J6 mini jumper to 1, 2)
Terminal pin1 and pin 3, pin 2 and pin 4 must be separately connected together at the
rear of the indicator.
If display shows
, the interface is working normally. If display shows
the interface is not working correctly.
� OP-02 BCD parallel output interface testing
1) A flashing decimal point indicates the test procedure is active.
2) Program will transmit OFF → ON → OFF signal for each output bit of the BCD interface in
sequence.
EXCELL PRECISION CO., LTD
ZSME400000003
� OP-03 Analogue current output interface testing
1) 4 ~ 20 mA current output testing
Use an ammeter to measure the output current between pin1 & pin 3 of the
interface.
Use the keys to select the output current level desired.
.
⇒ 4mA
.
⇒ 12mA
.
⇒ 20mA
2) 0 ~ 10V voltage output testing
Use a voltmeter to measure the voltage between pin 2 & pin 3 of the interface.
Use the keys to select the output voltage level desired.
.
⇒ 1V
.
⇒ 5V
.
⇒ 10V
� OP-04 Control I/O (4I/4O) testing
1)
.
2) Press the key to switch to the control input value.
� OP-05 Control I/O (8I/8O) testing
.
Input 1 ~ 8 signal ON/OFF, related to
display
→
.
Press the key
~
in sequence, represents Output 1 ~ 8.
� Warning: To avoid damage to
components use only a
voltmeter.
Input1 ~ 4 output signal ON/OFF,
related to display
→
.
Press the key
~
in sequence, represents Outputs 1 ~ 4.
EXCELL PRECISION CO., LTD
ZSME400000003
Appendix 1 Description of 7-Segment Characters
Digit
7 segments letter
Alphabet
7 segments letter
Alphabet
7 segments letter
0
A
N
1
B
O
2
C
P
3
D
Q
4
E
R
5
F
S
6
G
T
7
H
U
8
I
V
9
J
W
K
X
L
Y
M
Z
EXCELL PRECISION CO., LTD
ZSME400000003
Appendix 2 Function Table
Specification Calibration
Setting value
Item
Function
Parameter
Description
Default
0
None
1
g
2
Kg
3
t
CSP-01
Unit
4
lb
2
0
None
1
1 Decimal Point
2
2 Decimal Point
CSP-02
Decimal
Point
3
3 Decimal Point
0
1
2
5
10
20
CSP-03
Division
50
Division size
1
CSP-04
Max.
Capacity
999999
↓
000000
Max. capacity
999999
CSP-05 Zero range 0 =full range
(±1%~30%)
Zero range = calibration zero point ± (Max.
capacity×setting value %)
0
CSP-06
Time of
zero
tracking
0.0 ~ 5.0
(sec)
Time and range of zero tracking should be
use at the same time. If the time is set to 0.0,
the zero tracking function is disabled
1.0
CSP-07
Range of
zero
tracking
0 ~ 9
Range of zero tracking = (setting value×½)D ,
D=min. division
Range and time of zero tracking should be
use at the same time. If the range is set to 0,
the zero tracking function is disabled
2
CSP-08
Investigate
time in stable
0.0 ~ 5.0
(sec)
Investigate time and range should be use at
the same time. If the time is set to 0.0, the
investigate time is disabled
1.0
CSP-09
Investigate
range in stable
0 ~ 9
Investigate time and range should be use at
the same time. If the range is set to 0, the
investigate range is disabled
2
0
Action
CSP-10
Weight
unstable,
function ZERO
and TARE
1
None
0
0
Action
CSP-11
Gross Weight
is negative,
function TARE
1
None
0
EXCELL PRECISION CO., LTD
ZSME400000003
FNC Group Function Setting
Setting value
Item
Function
Parameter
Description
Default
0
5 Hz
1
4.17 Hz
2
2.5 Hz
3
2.08 Hz
4
1.25 Hz
5
1.04 Hz
6
0.63 Hz
7
0.52 Hz
8
0.31 Hz
FNC-01
Digital Filter I
9
0.26 Hz
4
0
Disabled
1
2
3
4
FNC-02
Digital Filter II
5
Less filter
Greater
2
0
Normal
(lock disable)
FNC-03
Key – Locked
000000
↓
111111
1
Close
(lock enable)
The bits and front
panel key
positions are
related to each
other
000000
FNC-04
“F” function setting
1
FNC-05
“F1” function setting
Parameter ⇒ Description
2
⇒ Display Net / Gross weight
3
⇒ Setpoint parameter setting
2 ⇒ Tare reset
3 ⇒ Manual serial, parallel print output
4 ⇒ Start load
5 ⇒ Stop load
6 ⇒ Start comparison
7 ⇒ Unload command
8 ⇒ Totalise weight and counts
command
9 ⇒ Clear totalised weight and counts
10 ⇒ Hold mode
11 ⇒ Escape Hold mode(I / O DSP)
12 ⇒ Convert to Gross / Net / totalised
weight / totalised Count
0
EXCELL PRECISION CO., LTD
ZSME400000003
Setting value
Item
Function
Parameter
Description
Default
FNC-06 Front panel indication “◄”
setting (top)
0
FNC-07 Front panel indication “◄”
setting (next to top)
1
FNC-08 Front panel indication “◄”
setting (next to bottom)
2
FNC-09 Front panel indication “◄”
setting (bottom)
Parameter ⇒ Description
0 ⇒ Zero
1 ⇒ MD
2 ⇒ Gross
3 ⇒ Net
4 ⇒ Totalised weight (Accu. V)
5 ⇒ Totalised transactions (Accu. C)
6 ⇒ SP1
7 ⇒ SP2
8 ⇒ SP3
9 ⇒ Hi
10 ⇒ OK
11 ⇒ Lo
12 ⇒ Under
13 ⇒ Over
14 ⇒ Discharge
15 ⇒ Running
16 ⇒ Hold
3
0
5 d
1
10 d
2
20 d
3
40 d
4
60 d
5
80 d
6
100 d
7
150 d
8
200 d
FNC-10
Return to zero band
(d: refer to CSP-03)
9
250 d
0
0
Hold
1
Peak hold (positive 1)
2
Peak hold (negative)
3
Peak hold (absolute value)
FNC-11
Hold
4
Peak hold (positive 2)
0
0
No limitation
1
20 times/s
2
10 times/s
3
5 times/s
FNC-12 Rate for display rewrite
4
1 time/s
0
EXCELL PRECISION CO., LTD
ZSME400000003
Setting value
Item
Function
Parameter
Description
Default
0
Disable
FNC-13
Turn-on zero setting
1
Enable
0
0
Disable all the functions under
stand-by mode
FNC-14 Stand-by mode setting
1
Only turn off display but not
disable other functions under
stand-by mode
0
0
Zero point record not saved into
EEPROM
FNC-15
Zero function record
setting
1
Zero point record saved into
EEPROM
0
EXCELL PRECISION CO., LTD
ZSME400000003
Serial Input/Output Interface (Build in OP-1)
Setting value
Item
Function
Para-
meter
Description
Default
0
As display
1
Gross only
2
Net only
3
As display (simple)
4
Gross (simple)
5
Net (simple)
6
Comparison + As display (simple)
7
Comparison +Gross (simple)
8
Comparison +Net (simple)
9
Tare
RS1- 01
RS2- 01
Transmit format
10
Totalised (Accu.) Weight and
number of transactions
0
0
Transmit continuous + command mode
1
Auto transmit + command mode
2
Manual transmit + command mode
3
Command mode
RS1- 02
RS2- 02
Transmit mode
4
MODBUS RTU mode
3
0
600
1
1200
2
2400
3
4800
4
9600
RS1- 03
RS2- 03
Transmit speed
5
19200
2
0
N, 8, 1
No parity, 8 data bits, 1 Stop bit
1
O, 7, 1
Odd parity, 7 data bits, 1 Stop bit
Parity
Bit length
Stop Bit
2
E, 7, 1
Even parity, 7 data bits, 1 Stop bit
2
0
N, 8, 2
No parity, 8 data bits, 2 Stop bit
1
O,8, 1
Odd parity, 8 data bits, 1 Stop bit
RS1- 04
RS2- 04 For MODBUS:Parity
Bit length
Stop Bit
2
E, 8, 1
Even parity, 8 data bits, 1 Stop bit
2
0
Open
1
1 time/sec.
2
2 time/sec.
3
5 time/sec.
RS1- 05
RS2- 05
Transmit times
4
10 time/sec.
0
RS1- 06
RS2- 06
Transmission
conditions
0 0 0 0 0 0
000000
RS1- 07
RS2- 07
Indicator poling
address
00
↓
99
When set to 0, Indicator addressing is not
used
0
Negative (Net Wt.)
Weight unstable
Overload (OL)
0 ⇒ transmit cont.
1 ⇒ Stop transmit
EXCELL PRECISION CO., LTD
ZSME400000003
BCD Parallel Output Interface (OP – 02)
Setting value
Item
Function
Parameter
Description
Default
0
As display
1
Gross
bCd- 01
Data type
2
Net
0
0
Transmit continuous
1
Auto transmit
bCd- 02
Transmit mode
2
Manual transmit
0
0
Positive logic action
bCd- 03
Output Logic
1
Negative logic action
0
0
Positive logic action
bCd- 04
Data ready
Signal logic
1
Negative logic action
0
0
FFFFFF
bCd- 05
OL output code
1
999999
0
0
BCD Code
bCd- 06
Data code
1
Hex. Code
0
Analogue Current/Voltage Output Interface (Op - 03)
Setting value
Item
Function
Parameter
Description
Default
0
As display
1
Gross
AnL- 01
Data type
2
Net
0
0
Current output
AnL- 02
Signal output
1
Voltage output
0
AnL- 03
Weight in Lo
000000 ~ 999999
0
AnL- 04 Current / Voltage
in Lo
0.0 mA ~ 20.0 mA
or
0.0 V ~ 10.0 V
When the weight reaches the value of
that in AnL-03(the Max. weight is the
max setting value (refer to CSP-04 ),
the current / voltage(refer to AnL-02)
output is changed to that configured in
AnL-04
4.0
AnL- 05
Weight in Hi
000000 ~ 999999
300000
AnL- 06 Current / Voltage
in Hi
0.0 mA ~ 20.0 mA
or
0.0 V ~ 10.0 V
When the weight reaches the value of
that in AnL-05(the Max. weight is the
max setting value (refer to CSP-04 ),
the current / voltage(refer to AnL-02)
output is changed to that configured in
AnL-06
20.0
EXCELL PRECISION CO., LTD
ZSME400000003
External Parallel Input/Output Interface (Op-04 & Op-05)
� OP-04 Control I/O (4 in / 4 out) + Setpoint Input (BCD code)
PIN
I/O
Signal
PIN
I/O
Signal
1
IN
Code 100
20
IN
Code 101
2
IN
Code 102
21
IN
Code 103
3
IN
Code 104
22
IN
Code 105
4
IN
Code 106
23
IN
Code 107
5
IN
Code 108
24
IN
Code 109
6
IN
Code 1010
25
IN
Code 1011
7
26
8
27
OUT
OUT 1
9
OUT
OUT 2
28
OUT
OUT 3
10
OUT
OUT 4
29
IN
Vex
11
COM 2
30
COM 2
12
31
13
COM 1
32
COM1
14
IN
IN 1
33
IN
IN 2
15
IN
IN 3
34
IN
IN 4
16
35
17
36
IN
Code 1
18
IN
Code 2
37
IN
Code 4
19
IN
Code 8
� OP-05 Control I/O (8 in / 8 out)
PIN
I/O
Signal
PIN
I/O
Signal
1
IN
IN 1
20
COM 1
2
IN
IN 2
21
COM 1
3
IN
IN 3
22
COM 1
4
IN
IN 4
23
COM 1
5
IN
IN 5
24
COM 1
6
IN
IN 6
25
COM 1
7
IN
IN 7
26
COM 1
8
IN
IN 8
27
COM 1
9
COM 1
28
COM 1
10
COM 2
29
COM 2
11
OUT
OUT 1
30
COM 2
12
OUT
OUT 2
31
COM 2
13
OUT
OUT 3
32
COM 2
14
OUT
OUT 4
33
COM 2
15
OUT
OUT 5
34
COM 2
16
OUT
OUT 6
35
COM 2
17
OUT
OUT 7
36
COM 2
18
OUT
OUT 8
37
COM 2
19
IN
Vex
EXCELL PRECISION CO., LTD
ZSME400000003
Function Configuration Menu
Setting value
Item
Function
Parameter
Description
Default
1
Normal batch
2
Loss-in weight
3
Comparison mode
4
Normal batch (Built-in program)
5
Loss-in weight (Built-in program)
SQ- 01
Batching mode
6
Hold mode (Built-in program)
1
SQ- 02 Batching start delay time 0.0 ~ 25.5
(sec)
The built-in auto-program starts the
batch comparison procedure after the
input of the batch start signal
0.0
SQ- 03
SP1,SP2
Waiting time comparison
0.0 ~ 25.5
(sec)
No full flow comparison during this
function’s set time period. If the set
value is 0, indicates this function is not
in use
0.0
SQ- 04 Batch finish output signal
delay time
0.0 ~ 25.5
(sec)
Output the batch finished signal after
this delay time
0.5
0
Wait until the weight is stabilized
SQ- 05
Batch finish Condition
1
No need to wait until the weight has
stabilized
0
SQ- 06
Batch finish
Output signal time
0.0 ~ 25.5
(sec)
Batch finished output signal time.
If set to 0, the output signal will be off
until the next batch start
1.0
Batch finish signal ON
SQ 04
OFF SQ 06
Batch finish
SQ- 07
Number of Times the
supplementary loading
function operates
0 ~ 255
If the set value is 0, this function is
not in use
0
SQ- 08 Supplementary loading
gate open time
0.0 ~ 25.5
(sec)
Must be coordinate with times of
supplementary loading, (SQ- 07)
0.1
SQ- 09 Supplementary loading
gate close time
0.0 ~ 25.5
(sec)
Must be coordinate with times of
supplementary loading, (SQ- 07)
1.0
Supplementary loading signal
SQ- 08 SQ- 08
ON SQ- 09 SQ- 09
OFF
SQ- 07 Times of “ON” of the supplementary loading
EXCELL PRECISION CO., LTD
ZSME400000003
Setting value
Item
Function
Parameter
Description
Default
SQ- 10 Discharge start delay
time
0.0 ~ 25.5
(sec)
Delay time before Discharge signal is ON
0.0
SQ- 11 Discharge stop delay
time
0.0 ~ 25.5
(sec)
Delay time before Discharge signal is OFF
0.0
SQ- 12
Discharge time
0.0 ~ 25.5
(sec)
Won’t activate internal discharge control
function, if set to 0
0
Discharge input signal
Weight reach zero band
SQ- 10
Discharge output signal
SQ- 11
SQ- 13
Restart delay time
0.0 ~ 25.5
(sec)
Delay time before Restart signal is ON
1.0
SQ- 14
Batching counts
0 ~ 255
(times)
Number of batch runs
0 ⇒ one batch only
0
0
No setting
SQ- 15 Set the zero band in to
final weighing value
1
Setting
0
0
Comparison anytime
1
To compare at batch finish
2
To compare at external input signal
3
To compare at batching finish and external
input signal
SQ- 16
Hi, OK, Lo
4
Comparison auto
0
0
Disabled
SQ- 17 Auto totalise weight /
counts
1
Enabled
0
0
Key in directly from front keypad
SQ- 18
The parameter
source in weight
comparison
1
Input directly from rear interface
0
SQ- 19 Weight comparison
delay time
0.0 ~ 25.5
(sec)
Comparison delay time for Hi, OK, Lo
0.5
0
Press keypad TARE to TARE
SQ- 20
TARE auto.
1
TARE auto
0
0
Input from external input or keypad
SQ- 21
Discharge auto
1
Discharge auto + manual
0
EXCELL PRECISION CO., LTD
ZSME400000003
Appendix 3 MODBUS Data Address Table I
Data Register
Bit I/O
Bit I/O
Function Code 03 (Read)
Function Code 01 (Read)
Function Code 05 and 15 (Write)
Modbus
SCALE
Modbus
SCALE Output
Modbus
SCALE Input
40000 ~ 40001
As display value
00000
Stable status
01000
Zero
40002 ~ 40003
Gross weight
00001
Zero status
01001
Clear zero compensation
40004 ~ 40005
Net weight
00002
Gross
01002
Tare
40006 ~ 40007
Tare weight
00003
Net
01003
Clear Tare
40008 ~ 40009
Gross weight
hold value
01004
Clear Pre-tare
40010 ~ 40011
Net weight
hold value
00050
Zero Band
01005
Display the gross weight on
main display
40012 ~ 40013
Weight final
value
00051
Sp1
01006
Display the net weight on
main display
40014 ~ 40015
Unit weight
00052
Sp2
01007
Enter/Exit the function
mode
40016 ~ 40017
Percentage
value
00053
Sp3
01008 ~ 01027
Switch unit
from the 1st to 20th
40018 ~ 40019
Totalised value
00054
Batch Finish
40020 ~ 40021
Totalised times
00055
Under
01049
Switch the operation modes
40022 ~ 40023
Totalised times
of HI value
00056
Over
01050
Totalised the current net
weight and add 1 to the
totalised times
40024 ~ 40025
Totalised times
of Lo value
00057
Unloading
01051
Deduct the last totalised
value and deduct 1 to the
totalised times
40026 ~ 40027
Totalised times
of OK value
00058
Hi-Hi
01052
Clear the totalised value
and times
00059
Hi
01053
Running
Function Code 06 and 16 (Write)
00060
Go
01054
Stop
41000 ~ 41001
Pre-tare value
00061
Lo
01055
Discharge starts
41002 ~ 41003
Zero Band value
00062
Lo-Lo
01056
Hold mode ON/OFF
41004 ~ 41005
Target value
00063
Peak ready
01057
Release "Hold value"
41006 ~ 41007
SP1 value
00064
Running
01058
Output judgement
41008 ~ 41009
SP2 value
00065
ZERO calibration
01059
ZERO calibration
41010 ~ 41011
SP3 value
00066
SPAN calibration
01060
SPAN calibration
41012 ~ 41013
LO_LO value
00067
Calibrate ERR0
41014 ~ 41015
LO value
00068
Calibrate ERR2
41016 ~ 41017
HI_HI value
00069
Calibrate ERR6
41018 ~ 41019
HI value
41020 ~ 41021
Under value
41022 ~ 41023
Over value
41024 ~ 41025
Peak value
setting
41026 ~ 41027
Batch Finish
delay time
41100 ~ 41101
SPAN calibration
value
EXCELL PRECISION CO., LTD
ZSME400000003
Appendix 4 MODBUS Data Address Table II
(For Hitech and Pro-face Human Machine Interface)
Data Register
Bit I/O
Bit I/O
Function Code 03 (Read)
Function Code 01 (Read)
Function Code 05 and 15 (Write)
Modbus
SCALE
Modbus
SCALE Output
Modbus
SCALE Input
40001 ~ 40002
As display value
00001
Stable status
01001
Zero
40003 ~ 40004
Gross weight
00002
Zero status
01002
Clear zero compensation
40005 ~ 40006
Net weight
00003
Gross
01003
Tare
40007 ~ 40008
Tare weight
00004
Net
01004
Clear Tare
40009 ~ 40010
Gross weight
hold value
01005
Clear Pre-tare
40011 ~ 40012
Net weight
hold value
00051
Zero Band
01006
Display the gross weight on
main display
40013 ~ 40014
Weight final
value
00052
Sp1
01007
Display the net weight on
main display
40015 ~ 40016
Unit weight
00053
Sp2
01008
Enter/Exit the function
mode
40017 ~ 40018
Percentage
value
00054
Sp3
01009 ~ 01028
Switch unit
from the 1st to 20th
40019 ~ 40020
Totalised value
00055
Batch Finish
40021 ~ 40022
Totalised times
00056
Under
01050
Switch the operation modes
40023 ~ 40024
Totalised times
of HI value
00057
Over
01051
Totalised the current net
weight and add 1 to the
totalised times
40025 ~ 40026
Totalised times
of Lo value
00058
Unloading
01052
Deduct the last totalised
value and deduct 1 to the
totalised times
40027 ~ 40028
Totalised times
of OK value
00059
Hi-Hi
01053
Clear the totalised value
and times
00060
Hi
01054
Running
Function Code 06 and 16 (Write)
00061
Go
01055
Stop
41001 ~ 41002
Pre-tare value
00062
Lo
01056
Discharge starts
41003 ~ 41004 Zero Band value
00063
Lo-Lo
01057
Hold mode ON/OFF
41005 ~ 41006
Target value
00064
Peak ready
01058
Release "Hold value"
41007 ~ 41008
SP1 value
00065
Running
01059
Output judgement
41009 ~ 41010
SP2 value
00066
ZERO calibration
01060
ZERO calibration
41011 ~ 41012
SP3 value
00067
SPAN calibration
01061
SPAN calibration
41013 ~ 41014
LO_LO value
00068
Calibrate ERR0
41015 ~ 41016
LO value
00069
Calibrate ERR2
41017 ~ 41018
HI_HI value
00070
Calibrate ERR6
41019 ~ 41020
HI value
41021 ~ 41022
Under value
41023 ~ 41024
Over value
41025 ~ 41026
Peak value
setting
41101 ~ 41102 SPAN calibration
value
� The settings marked in grey are not available.
EXCELL PRECISION CO., LTD
ZSME400000003
Appendix 5 Examples for Input and Output of Modbus
� Examples here use Appendix 3 and can also be applied to appendix 4, with different
Modbus Data Address.
� CRC : Error check code
Function code 03: Modbus (40000~40001) Weight Display
Name
Input
Description
Name
Output
Description
ID Address
01
Machine ID
ID Address
01
Machine ID
Function
code
03
Function
code
03
Starting
Address Hi
00
Byte Count
04
1 register per 2 bytes,
and total of 4 bytes
Starting
Address Lo
00
Register's starting
address is
0 = 00 00 (HEX)
Data Hi
(40000)
01
No. of
Points Hi
00
Data Lo
(40000)
F4
Data in 40000
500 (10) = 01 F4 (HEX)
No. of
Points Lo
02
40000~40001,
2 registers are used
Data Hi
(40001)
00
Data Lo
(40001)
00
Data in 40001
04
BA
CRC
0B
CRC
3D
Function code 05: Modbus (01000) write zero command
Name
Input
Description
Name
Output
Description
ID Address
01
Machine ID
ID Address
01
Machine ID
Function
code
05
Function
code
05
03
03
Register's
address
E8
1000(10) = 03 E8(HEX)
this address for "zero
on/off"
Register's
address
E8
1000(10) = 03 E8(HEX)
this address for "zero
on/off"
FF
FF
ON/OFF
00
FF 00 :zero on
00 00 : zero off
ON/OFF
00
FF 00 :zero on
00 00 : zero off
0C
0C
CRC
4A
CRC
4A
Function code 06: Modbus (41004) write zero band value
Name
Input
Description
Name
Output
Description
ID Address
01
Machine ID
ID Address
01
Machine ID
Function
code
06
Function
code
06
03
03
Register's
address
EC
address for zero
band value
1004 (10) = 03 EC (HEX)
Register's
address
E8
address for zero
band value
1004 (10) = 03 EC (HEX)
01
01
Setting
value
F4
500 (10) = 01 F4 (HEX)
Setting
value
F4
500 (10) = 01 F4 (HEX)
48
48
CRC
6C
CRC
6C
EXCELL PRECISION CO., LTD
ZSME400000003
Function code 06: Modbus (41026): write batch finish delay time write
Name
Input
Description
Name
Output
Description
ID Address
01
Machine ID
ID Address
01
Machine ID
Function
code
06
Function
code
06
04
04
Register's
address
02
Batch Finish delay
time address
1026 (10) = 04 02 (HEX)
Register's
address
02
Batch Finish delay
time address
1026 (10) = 04 02 (HEX)
00
00
Setting
value
07
Input value 7s
is 0007(HEX)
Setting
value
07
Input value 7s
is 0007(HEX)
xx
xx
CRC
xx
CRC
xx
Function code 01: Modbus (00000~00001): read current scale status
Name
Input
Description
Name
Output
Description
ID Address
01
Machine ID
ID Address
01
Machine ID
Function
code
01
Function
code
01
00
Register's
address
00
Starting Address
Bit
02
Read 2 Bit data:
2=10(2), 00001 = 1
(return to zero) or 0
(non return to zero),
00000 = 0 (stable) or
1 (unstable)
00
Setting
value
02
Read 2 status (2 Bit)
00000~00001
BD
D0
CRC
CB
CRC
49