Fluke 5205A Instruction Manual
Text of the manual
®1982 John Fluke Mfg. Co., inc., all rights reserved Litho in U.S.A.
Notwithstanding any provision of any agreement the following warranty
is exclusive;
The JOHN FLUKE MFG. CO., INC., warrants eact) instrument it manufactures to be free from defects in material and
workmanship under normal use and service for the period of 1-yearfrom dateof purchase, This warranty extends only
to the original purchaser. This warranty shall not apply to fuses, disposable batteries (rechargeable type batteries are
warranted for 90-days), or any product or parts which have been subject to misuse, neglect, accident, or abnormal
conditions of operations.
In the event of failure of a product covered by this warranty. John Fluke Mfg. Co.. Inc,, will repair and calibrate an
instrument returned to an authorized Service Facility within
1 yearof the original purchase; provided the warrantor's
examination discloses to its satisfaction that the product was defective. The warrantor may. at its option, replace the
product in lieu of repair. With regard to any instrument returned within
1 year of the original purchase, said repairs or
replacement will be made without charge.
If the failure has been caused by misuse, neglect, accident, or abnormal
conditions of operations, repairs will be billed at a nominal cost, In such case, an estimate will be submitted before
work is started,
if requested.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES. EXPRESS OR IMPLIED.
INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY. FITNESS,
OR ADEQUACY FOR ANY PARTICULAR PURPOSE OR USE. JOHN FLUKE MFG. CO., INC.. SHALL
NOT BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. WHETHER IN
CONTRACT, TORT, OR OTHERWISE.
if any failure occurs, the foiiowing steps should be taken:
1.
Notify the JOHN FLUKE MFG. CO.. INC., or nearest Service facility, giving full details of the difficulty, and
include the model number, type number, and serial number. On receipt of this information, service data, or
shipping instructions will be forwarded to you.
2.
On receipt of the shipping instructions, forward the instrument, transportation prepaid. Repairs will be
made at the Service Facility and the instrument returned, transportation prepaid.
SHIPPING TO MANUFACTURER FOR REPAIR OR ADJUSTMENT
All shipments of JOHN FLUKE MFG. CO., INC., instruments should be made via United Parcel Service or “Best Way'”
prepaid. The instrument should be shipped in the original packing carton: or
if
it is not available, use any suitable
container that is rigid and of adequate size. If a substitute container is used, the instrument should be wrapped in paper
and surrounded with at least four inches of excelsior or similar shock-absorbing material.
CLAIM FOR DAMAGE IN SHIPMENT TO ORIGINAL PURCHASER
The instrument shoulo be thoroughly inspected immediately upon original delivery to purchaser. All materia! in the
container should be checked against the enclosed packing list. The manufacturer will not be responsible for shortages
against the packing sheet unless notified immediately.
If the instrument is damaged in any way, aciaim should be filed
with the carrier immediately. (To obtain a quotation to repair shipment damage, contact the nearest Fluke Technical
Center.) Final claim and negotiations with the carrier must be completed by the customer.
The JOHN FLUKE MFG. CO,, INC, will be happy to answer ail applications or use questions, which will enhance your
use of this instrument. Please address your requests or correspondence to: JOHN FLUKE MFG. CO,. INC., P.0, BOX
09090, EVERETT, WASHINGTON 98206. ATTN; Sales Dept. For European Customers: Fluke (Holland) B.V..P.O. Box
5053. 5004 EB. Tilburg, The Netherlands.
•For European customers. Air Freight prepaid.
John Fluke Mfg. Co., Inc., P.O. Box C9090, Everett, Washington 98206
Rev. 6/81
FREE VICTIM FROM CONTACT WITH LIVE CONDUCTOR QUICKLY.
AVOID CONTACT WITH EITHER LIVE CONDUCTOR OR VICTIM’S BODY.
Shut off high uoltoge of once and ground circuit.
If high voltage cannot
be turned off quickly, ground circuit.
An ax with o dry wooden handle moy be used to cot high voltage line.
Use
extreme caution to avoid resulting electric flash.
If circuit connot be broken or grounded, use o dry board, dry clothing,
or other nonconductor to free the victim.
'
NEVER ACCEPT ORDINARY AND GENERAL TESTS FOR DEATH
Symptoms of electric shock may include unconsciousness, failure to breathe
stiffness, as well as severe burns. WHENEVER
VICTIM IS NOT BREATHING PROPERLY, GIVE ARTIFICIAL RESPIRATION
START ARTIFICAL RESPIRATION IMMEDIATELY.
Perform artificial respiration ot scene of accident, unless victim’s or operator's
life
is endongered.
IN THIS CASE ONLY, remove victim to safe location nearby.
If
new location
is more than a few feet away, give artificial respirotion while victim
is being moved.
artificiol respiration, continue without loss of rhythm for at leost
FOUR HOURS, or until victim is breothlng without help.
If you hove to change
operotors while giving ortificiol respiration, do so without losing rhythm of respiration.
Be prepored to resume ortificiol respiration, os he may stop breathing agoin.
COMPLETELY CONSCIOUS, give him a stimulant (NOT AN ALCOHOLIC
DRINK) such os o teaspoonful of aromatic
spirits of ammonio
in o small gloss of water,
hot coffee, or hot tea.
Keep victim wcrm and lying down until he has been conscious for at least fifteen minutes.
in face—upword position and kneel close to his eor.
CLEAR THROAT
Turn head to one side and quickly wipe out any fluid, mucus, or
foreign body from mouth and throat with fingers.
OPEN AIR PASSAGE
Tilt heod back and extend neck to open air passage.
LIFT JAW FORWARD
Place thumb
in victim's mouth and grasp jaw firmly.
Lift jew
forward to pui! tongue out of air passage.
Do not attempt to
held or depress tongue.
PINCH NOSTRILS CLOSED
With other hand pinch nostrils closed to prevent air leak.
FORM TIGHT SEAL WITH LIPS
Rescuer’s wide-open mouth completely surrounds and seals
open mouth of victim.
This
is not a kissing or puckered
position — mouth of rescuer must be wide-open.
BLOW
Exhale firmly into victim's mouth until chest is seen to
lift,
ihis can be seen by rescuer without difficulty.
REMOVE MOUTH AND INHALE
During this time, rescuer can hear and feel escape for air from
lungs.
Readjust position
if air dees not flow freely
in and
out of victim’s lungs.
Continue at a rate of 12 to 20 times per minute.
Breothing should be normal
in rate with only moderate increase
in volume, so that rescue breathing can be continued for long
periods without fatigue.
Do not breothe too forcibly or too
large a volume
if victim
is an infont or small child.
t
viii
ntroduction & Specifications
1-1.
INTRODUCTION
1-2.
The Model 5205A decision Power Amplifier is a
dc coupled, broad band inverting amplifier with a set gain
of 1(X). The 5205A may be used in combination with the
5200A AC Calibrator for a combined output ranging from
100 (100.000) to 1 100 (1100.000) volts rms at frequencies
up to 100 kHz. When the 5205A is operating as an inde-
pendent amplifier ac voltages from OV to llOOV rms
at currents up
to 200 mA rms may be obtained.
The
waveforms may vaiy from a large amplitude sinusoidal
to complex waveforms of DC, however, peak voltage
specifications limit the output to 1500 volts,
DC vol-
tages from zero to 1500 volts may be obtained
at cur-
rent levels of 100 mA
1-3.
Control of the 5205A can be exercised either
manually from the
front panel controls or by remote
programming.
Remote connectors for the 5200A and
a customer supplied control source
are provided on the
rear panel.
Connection of the Model 5200A AC
Cali-
brator with the supplied factory cable provides
all the
analog signal and remote programming data required.
1-4.
The
amplifier output cable and the input for
independent operations are installed on the front panel.
Both may be installed on the
rear panel for system op-
erations
if desired
as option —07.
The standard output
cable
is a permanently attached, three foot long, four
wire, low capacitance cable which allows remote
sens-
ing, hi^ output current and hi^ frequency operation.
1-5.
Equipment protection
is provided by
the Fault
and the Overload
circuits.
Activating the
fault circuit
automatically
reverts the unit to the Standby mode and
removes any voltage present from the output.
Faults
can originate from procedureal
errors or equipment
fail-
ure.
A fault due to procedural
error can be removed
by
resetting the systems and performing the restarting
procedure.
An overload error can be corrected by
re-
moving the overload from the circuit.
Return to oper-
ate
will occur automatically when the overload
is
re-
moved, unless the overload
is accompanied by
a
fault.
In
this case, power must be removed and restored to
remove the
indications.
1-1
These specifications apply when using the 5200A on the 1000
volt range wth the 5205A and its supplied interface caWe. Re-
fer to the 5200A data sheet for other voltage ranges, frequen-
cy accuracies and slew rates.
OUTPUT VOLTAGE RANGE
100V to 1099.999V rms
FREQUENCY RANGE
DC to 100 kHz.
{120 kHz typical}
RESOLUTION
1 mV
AMPLITUDE ACCURACY
{For 90 day, 23'*C ±5®C, after 1 hour warmup)
(Maximum Load - zero to full load)
1000V Range
{X% of setting + Y% of Range)
10 Hz to 30 Hz
30 Hz to 20 kHz
20 kHz to 50 kHz
50 kHz to 100 kHz
(0.12 + 0.005)
(0.04 + 0.002)
(0.08 + 0.005)
(0.10 + 0 .01
)
AMPLITUDE LIMITS WITH TEMPERATURE
(0®C to 18®C and 28"C to 50® C)
Add ±(0.035 X Accuracy) per °C to the stated accuracy
limits.
SHORTTERM AMPLITUDE STABILITY
The random change in rms value will be less than (0.0007%
of setting +0.0005% of range) pk-pk for the
1 kHz thru
100 kHz ranges and 0.0)5% pk-pk of range for the 100 Hz
range over a
1 0 minute interval with constant line, load and
temperature i«ing an rms responding meter.
(Fluke 931B
or ecpjivalent.)
LONG TERM AMPLITUDE STABILITY
(At Constant Line, Load and Temperature)
24 Hours
Six Months
10 Hz to 20 kHz
0.01%j3f setting
0:02% of setting
20 kHz to
1 00 kHz
0.02% of setting
0.04% of setting
MAXIMUM CAPACITIVE LOAD
1500 pF (Not to exceed rated Load Current)
(170 mA allows 270 pF at 1000V/100 kHz)
OVERLOAD PROTECTION
Overload Limit protects against inpxjt noise spikes and mo-
mentary output overloads.
Overload Trip protects against input overdrive conditions,
steady state output overloads and short circuits.
1-8.
Amplifier (Local/Remote) Mode
MAXIMUM OUTPUT VOLTAGE
(Under any rated line and load condition)
DC + 1500V dc
AC
1100V rms
FREQUENCY RANGE
DC to 100 kHz
(120 kHz typical)
GAIN
XI 00 (Inverting)
GAIN ACCURACY
(For 90 days, 23®C ±5®C, after
1 hour warmup)
Maximum Load
DC to 20 kHz
20 kHz to
(Or Greater)
100 kHz
500S2//100 pF
±0.05%
±0.2%
5000^2// 100 pF
±0.05%*
±0.15%
1 MO,/ / 200 pF
±0.05%
±0.2%
1 ma/ / 500 pF
±0.06%
±0.4%
1 MS2//1000pF
±0.08%
±0.8%
1 MJ2// 1500pF
±0.1%
±1 .2%
*±0.04%, DC to 10 kHz
GAIN ACCURACY LIMITS WITH TEMPERATURE
(0®C to 18®C and 28®C to 50®)
DC to 20 kHz
Add ±(0.03 X accuracy) per ®C to
the stated accuracy limits
20 kHz to 100 kHz
Add ±(0.06 X accuracy) per “C to
the stated accuracy limits.
GAIN STABILITY
(23®C±5®C, after
1 hour warmup)
Max.
24
Six
Capacitive
Hours
Months
Load
DC to 20 kHz
1500 pF
0.03%
0.06%
20 kHz to 100 kHz
100 pF
0.08%
0.2%
20 kHz to 100 kHz
1500 pF
0.4%
0.8%
MAXIMUM CAPACITIVE LOAD
1500 pF (Not to exceed rated Load Current)
(170 mA allows 270 pF at KK30V/100 kHz)
MAXIMUM SLEW RATES
(Greater than 1000V output swing)
Maximum Load
Maximum Input
Maximum Output
Slew Rate*
Slew Rate
200 mA Resistive
8.0V/usec
800V/usec
100 pF Capacitive
8.0V/usec
800V/usec
200 pF Capacitive
5.0V/usec
500V/usec
1-2
5CK3 pF Capacitive
3.0V/usec
300V/usec
1000 pF Capacitive
2.0V/usec
200V/usec
1500 pF Capacitive
I.OV/usec
lOOV/usec
* Faster rates may trigger overload protection circuitry.
MAXIMUM OUTPUT OVERSHOOT
Less than 4% of amplitude with less than maximum input slew
rate and with greater than 1000V output swing.
INPUT IMPEDANCE
10 kf2 In parallel with less than
1 20 pF
INPUT CONNECTOR
BNC connector located on front panel.
(Located on rear panel with option 07)
MAXIMUM INPUT VOLTAGE
50V dc or rms
INPUT BIAS CURRENT
100 nA, maximum
OVERLOAD PROTECTION
Overload
Limit protects against
input
noise
spikes and
momentary output overloads.
Overload Trip protects against inpnjt overdrive
conditions,
steady
state output overloads and short
circuits.
1-9.
General
MAXIMUM LOAD CURRENT
MAXIMUM LO«3 CURRENT
SOK Outv Cysif >ulK (& mA Mk)
200 mA
/
170 mA ,
//
//
/ /
Ciweitivi
100 mA •
70 mA •
y
Sim W**t ImA /mil
/
&C
100H?
70kHt
100kH»
Bipolar Symmetrical wave form
(See Graph above)
Unipolar Rectangular waveform
(Referenced to zero volts)
Linearly derating to:
±100 mA peak
Pulse width greater than 50 msed
period less than 100 msec.
Under all circumstances, the output current capability
is at
least±100 mA peak
DC OFFSET VOLTAGE
(For 90 days, 23°C±5"C, after
1 hour warmup)
±10 mV at the output
DC OFFSET VOLTAGE LIMITS WITH TEMPERATURE
(0°C to 18°C and.28®C to 50® C)
+ 1 .0 mV/® C at the output
TOTAL HARMONIC DISTORTION
(Bandwidth 10 Hz to 1MHz)
(Resistive loads greater than
1 .5Kf2 or Capacitive loads less
liian 1000 pF)
10 Hz to 20 kHz
(0.05% of setting)
20 kHz to 50 kHz
(0.07% of setting)
50 kHz to 100 kHz
(0.1% of setting)
(Resistive loads less than
1 .5X^2 or Capacitive loads greater
than 1000 pF)
lOHzto 10kHz
(0.05% of setting)
10 kHz to 20 kHz
(0.1% of setting)
20 kHz to 50 kHz
(0.17% of setting)
50 kHz to
1 00 kHz
(0.25% of setting)
RANDOM NOISE
(1 MHz bandwidth)
Less than 100 mV rms
LINE RELATED NOISE
Less than 50 mV rms
LINE REGULATION
±0.001 % of setting for
1 0% change in line voltage
INPUT POWER
100, 115, 200, 230V ac±10%, internal jumper selected,
50 to 60 Hz.
Receptacle on rear panel for 5200A input
power.
INPUT LINE CURRENT
The United States National Electrical Code requires that the
two lines cords on the 5205A, under full load conditions, be
connected to a 20A rated branch circuit with 15A rated re-
ceptacles.
For international use, refer to local standards.
Une currents are as listed below:
±200 mA peak
pulse width less than 5 msec
period greater than 10 msec.
1-3
INPUT LINE CURRENT
(At Full Load)
1«)V
115V
200V
230V
Control Supply Cord
50 Hz
2.0A
1.8A
1.0A
0.9A
(Amp rms)
60 Hz
1.9A
1.6A
1.0A
0.8A
High Voltage Supply Cord
50 Hz
14.5A
12.4A
7.2A
7.1A
60 Hz
13.9A
12.0A
6.9A
6.6A
MAXIMUM ISOLATION VOLTAGE
Output common may be floated up to±10V dc or rms
from chassis to reduce common mode errors.
DIMENSIONS
(Case onty}
1072” (267 mm) H x 17” (432 mm) W x 24.68” (627 mm) D
WEIGHT
120 pounds (54.5 kg)
EXTENDED USAGE
The 5205A will typically provide the following extended
output voltages and frequencies when the line voltage
is kept
at the nominal value or above:
1)
1200V rms up to 120 kHz with 100 mA
output current capability.
2)
±1600Vdcpeak
OUTPUT CABLE
Extends three feet beyond the front panel.
Special cable
is
used to provicte remote sensing at the covered ckial banana
f^ug (with
spacing) at the end of the cable. A storage
receptacle
is located on the front panel to hold the output
cable safely v#ien not in use.
Option 07 routes the cable
out two feet beyond the rear panel.
LOCAL/REMOTE-5200A OPERATION
A two position switch, interlocked with either remote pro-
gramming function (see programming section below) or
manual programming.
In the LOCAL mode, the operate
control
is implemented from the front panel.
In REMOTE,
control
is obtained via the 5200A (Manual or Remote Mode)
or via the remote Input on the rear panel of the 5205A.
Three LED indicator lamps indicate which of the three pos-
sible controlling sources
is in control (LOCAL, REMOTE or
5200A.)
SAFETY FEATURES
When the ac power is turned on, the amplifier is automatic-
ally set to the Standby condition and a 114 by Vz inch red
arrow (lightning bolt)
is illuminated to indicate that poten-
tially dangerous output voltages could be present due to re-
mote programming inputs. When output voltage
is command-
ed by one of the three possible control scairces, a 14 by
1 inch
red "OPERATE” lamp is illuminated.
The 5205A cannot be commanded simultaneously by more
than one source. When more than one of the three possible
controlling sources calls the 5205A at the same time, the
5205A is returned to Standby and the LED "FAULT” lamp
is illuminated.
Two step turn-on
is provided for ail three possible control-
ling sources.
a.
Calling the 1000 volt range from the 5200A (local
or remote modes) causes the 5200A to return to
Standby.
After a 10 millisecond delay, the 5200A
operate command can then be initiated to provide
an output voltage from the 5205A.
b.
Calling the 5205A from its remote input requires
two commands, 10 milliseconds apart. One is the
Remote Control Command followed by the Remote
0|:»rate Command.
c.
Calling the 5205A from its Local Mode requires the
LOCAL/REMOTE-5200A Switch to be in tfie local
position, the Standby/OPERATE switch to be in
the STANDBY positicMi and then to be switched to
the OPERATE position.
The 5205A meets the safety requirements of lEC 348.
CALIBRATION REQUIREMENTS
The 5205A
is calibrated at the factory by instrumentation
traceable to the National Bureau of Standards.
Periodic cali-
bration of the 5205A's Calibrator Mode may be accomplished
through the use of an RMS differential voltmeter (Fluke 931B)
For calibrating the Amplifier Mode, a DVM such as the Fluke
8800A can be used with the equipment listed above.
Ail other
adjustments can be made with general purpose laboratory
equipment.
1-4
Forced air cooied.
Air enters through a re-usable filter on
the rear panel.
Air exits upward from the rear pane! and
along both sides {Main rear panel outlet may be redirected
to the right side at the rear of the instrument.)
TEMPERATURE
0®C to +50“C operating
—40®C to +75“ C storage
RELATIVE HUMIDITY
0 to 80 percent (0®C to +40“C)
0 to 70 percent {+40“C to +50*C)
SHOCK
15 g., 11 millisecond half-sine wave
pane! controls or through the 5200A's remote programming
input.
The 5205A is supplied with a two-foot 5200A/5205A inter-
face cable which will allow die 5205A to sit on either side
of the 5200A or on top of the 5200A.
it
is not recommend-
ed to put the 5205A below the 5200A due to the upward
warm air discharge
AMPLIFIER MODE PROGRAMMING
There
is a photo-isolated remote control input located on
the rear panel of the 5205A.
This input allows an external
remote controlling source to control the Amplifier Mode of
the 5205A. The mating connector is supplied with the
5205A. Programming Safety
is covered in the Safety Fea-
tures section above.
The following table shows the pin con-
nection and drive requirements or drive capability.
VIBRATION
3.1 g, 10 Hz to 55 Hz
PIN
NUMBER
FUNCTION
DRIVE REQUIRE-
MENTS/CAPABILITY
ALTITUDE
0 to 10,000 feet (3048 meters) operating (Above 7000 ft.
(21 34 meters) when using 50 Hz line power derate maxi-
mum output current by 40%)
S),000 feet
( 1 5240 meters)
non-operating.
1-11.
Remote Programming
The 5205A is ecjjipped so that it can be remotely controlled
from either the 5200A Calibrator or some other remote
source.
CALIBRATOR MODE PROGRAMMING
4
Remote Control
Command
8
Remote Operate
Command
7
Remote Status Flag
1
Overload Flag
6
+5 Volts Input
9
Logic Common
2
Digital Guard
1 6 mA drive
16 mA drive
1.6 mA sink; lOkH
pull-up
1.6 mA sink; 10 kO
puil-up
Requires 50 mA (max.)
N/A
N/A
Using the 5200A with the 5205A allows the 5200A to pro-
The Remote Commands and Remote Flags are negative true
gram the 5205A either manually from the 5200A's front
logic.
1-5/1 -6
Some semiconductors and custom
IC’s can
be
damaged
by
electrostatic
discharge
during
handling.
This
notice
explains
how
you
can
minimize the chances of destroying such devices
by:
1-
Knowing that there is a problem.
2-
Learning the guidelines for handling them.
3.
Using
the
procedures,
and
packaging
and
bench
techniques
that
are
recommended.
The Static Sensitive (S.S.) devices are identified in the Fluke technical manual parts list with the symbol
i
The
following
practices should
be
followed
to minimize damage to S.S. devices.
2.
KEEP PARTS IN ORIGINAL CONTAINERS
UNTIL READY FOR USE.
4.
HANDLE S.S. DEVICES BY THE BODY
Page 1 of 2
ONLY GROUNDED TIP SOLDERING
IRONS SHOULD BE USED.
AVOID PLASTIC. VINYL AND STYROFOAM®
IN WORK AREA
PORTIONS REPRINTED
WITH PERMISSION FROM TEKTRONIX, INC.
AND GENERAL DYNAMICS. POMONA DIV.
* Dow Cbefnicai
Page 2 of 2
PN 784413
January 1993
This section contains information essential
for
correct operation of the Model 5205A.
Should any
dif-
ficulties be encountered during operation, please contact
the nearest John Fluke
Sales Representative or the John
Fluke Mfg.
Co.,
Inc.
A complete
list of Sales Represen-
tatives
is located
at
the
rear of this manual.
2-3.
SHIPPING INFORMATION
2-4 .
The Model 5205A was packaged and shipped in
a foam packed cardboard carton.
Upon
receipt,
a thor-
ough inspection should be performed to
reveal any dam-
a^
in
transit.
Special instructions for inspection and
claims
are included in the carton.
2-5.
If reshipment
is necessary, the
original container
should be used.
If
it
is not
available, a new container
can be obtained from the John Fluke Mfg. Co., Inc.
Hease
reference the Model number when requesting a new
container.
2-6.
INPUT POWER
2-7.
The power amplifier can be operated from either
a 100, 115, 200 or 230V ac 50 or 60 Hz power line. A
jumper system on the power supply section allows selection
of the appropriate line voltage.
Select the proper jumper and
fuse combination for the local line voltage using the follow-
ing procedure:
a.
Verify that
neither line cord
is connected to a
power source.
b.
Remove the top dust cover and
left inner cover
from the instrument.
c.
Locate the input power terminal strips shown in
Figure 2-1. The layout is also shown on the trans-
former cover.
d.
Connect the jumpers as shown in Figure 2-1 and
Table 2-1.
e.
Replace the iimer dust cover.
f.
Install 15 and 5 amp fiises if the 100 or
1 1
5
volt input line voltage has been selected or 8
and 2 amp fiises if the 200 or 230 volt input has
been selected.
2-8.
INSTALLATION
2-9.
The power amplifier is designed for bench-top use
or it can be installed in a standard 19 inch equipment rack
with mounting brackets. Rack mounting is done as follows:
a.
Remove the vertical decals from the sides of the
two front handle castings.
b.
Remove the screws from the front comer cast-
ings which match the hole patterns in the rack
mounting brackets.
c.
Attach the rack mounting brackets to the corner
castings with No. 8-32 PHP screws.
2-10.
OPERATING MODES
2-1 1
.
The 5205A can operate in any one of three modes;
local, remote or calibrator.
Each of the modes are defined
in the following paragraphs.
2-1
Table 2-1. INPUT LINE VOLTAGE
JUMPER CONNECTIONS
LINE
HV POWER
VOLTAGE
JUMPER
JUMPER
JUMPER
100
1 to 4
2 to 5
5 to 7
115
1
to 4
3 to 6
6 to 7
200
2 to 4
5 to 7
7 to 7
230
3 to 4
6 to 7
7 to 7
AUX POWER
100
11 to 14
12to 15
15 to 17
115
11 to 14
13tol6
16to 17
200
12to 14
15 to 17
17 to 17
230
13to 14
16 to 17
17to 17
2-12.
Local iVlode
2-13-
The 5205A operates as an independent stand alone
inverting amplifier with a fixed gain of XI 00. The instru-
ment is controlled and the status monitored from the front
panel, and any signal input will be amplified 100 times, with-
in specification limits.
2-14.
Remote IVlode
2-15.
In the Remote mode the 5205A still operates as an
independent XI 00 amplifier. However, operation is now
controlled, and the status monitored, through a remote con-
nector on the instrument’s rear panel.
2-16.
Calibrator Mode
2-17.
In the Calibrator Mode the 5205A is controlled
from the 5200A AC Calibrator, either from the 5200A
front panel or indirectly throu^ the 5200A Remote Con-
trol Unit.
The output is the voltage selected by the 5200A
on the 1000 volt range. The output sensing signal is returned
to the 5200A for maximum overall accuracy.
2-18.
OPERATING FEATURES
2-19..
The location and function of ail front panel con-
trols, connectors, and indicators are shown and described
in Figure 2-2, and Table 2-2. The rear panel connectors and
fixtures are shown and describedin Figure 2-3 andTable 2-3.
2-20.
OPERATING NOTES
2-21.
AC Line Connections
2-22.
Power is input to the unit on two separate lines.
One line provides power to the high voltage system while
the other supplies the auxiliary power system. Each input
line is individually fused. The voltage is selectable, as pre-
vioudy described and the input frequency may be either
50 or 60 Hz. Both input power cords have three prong,
polarized plugs. The round pin on the plu^ connect the
chassis to earth ground, therefore ensure that it is connect-
ed to a high quality earth ground.
2-23.
The 5205A requires a significant amount of line
power. Table 2-4 contains the RMS line currents under
full load conditions as controlled by line voltage setting
and input frequency. The requirements for both the hi^
voltage and auxiliary power line cords are listed. The high
voltage line cord is rated at 18 amps.
2-2
Table 2-2. FRONT PANEL COMPONENT DESCRIPTIONS
REF
NO.
NAME
FUNCTION
1
POWER Switch
Applies line voltage to the Auxiliary (AUX) power supplies. After
approximately 30 seconds power
is applied to the High Voltage
(HV) supply.
2
CONTROL Switch
Selects between Local and Remote operation.
Status
Is shown
by associated indicators.
3
LOCAL Indicator
Illuminated when the power amplifier is operating in the local
mode,
i.e., controlled from the front panel.
4
REMOTE indicator
Illuminated when the remote mode control line is active. The
power amplifier is controlled in this condition from a customer
supplied control device.
;
5
5200 Indicator
Illuminated when the 5200A is in the 1000 volt range to con-
trol operation of the instrument.
6
WARM-UP Indicator
;
Illuminated for approximately 30 seconds after the POWER switch
has been turned ON.
This allows the Power Amplifier time to heat
the tube filaments prior to applying high voltage to the system.
7
MODE Switch
Selects the mode of operation, STDBY or OPERATE.
Resets the
system after a fault when returned to STDBY from OPERATE.
This switch is active only in the Lcwal Mode of operation.
8
STDBY-RESET
Indicator
Illuminated when the Standby or Reset fault Mode has been
selected.
9
OPERATE Indicator
Illuminated when the Operate mode has been selected.
10
FAULT Indicator
Illuminated when a fault occurs in the system. A procedural or
minor fault may be corrected and the indicator extinguished by
returning the unit to the Reset Fault mode.
This can be accomp-
lished by setting the MODE switch to the STDBY-RESET posi-
tion and back to the OPERATE position, on the front panel in
the local mode, removing and then re-applying the operate com-
mand in the remote mode or returning the 5200A mode to stand-
by and then back to operate, either from the 5200A front panel
or the RCU, in the Calibrator Mode.
11
OVERLOAD Indicator
Illuminated v\^en an overload is placed on the power amplifier.
To extinguish, power must be removed and reapplied.
If accom-
panied by the fault indication, there is a fault condition which
must be reset by turning power OFF and ON.
12
INSTRUMENT ON
Indicator
illuminated when the POWER switch is turned ON. Warns that
dangerous High Voltages are present in the unit and may be present
at the output terminals.
2-3
Table 2-2. FRONT PANEL COMPONENT DESCRIPTION
INPUT Terminal
BNC connector for the input signal when operating in the Stand
Along mode of operation.
OUTPUT LOW
Terminal
Provides a front panel connection for OUTPUT LOW. The
maximum allowable differential between Output LOW and
chassis
is 10 V ac rms, the maximum continuous current 50 ma,
peaking at 5A for
1 0 milliseconds.
CHASSIS GROUND
Terminal
OUTPUT Terminals
Provides a front panel connection for chassis ground.
Permanently attached 4-wire output cable, 3 feet in length. The
Output HI and Sense HI wires are connected at the HI Terminal
of the outfXJt connector. The Output LO and Sense LO wires
are connected
at the LO terminal of the output connector.
This
configuration provides the minimum capacitance required at High
frequencies.
Cable Storage
This storage area is provided as a safety feature. When the output
cable is not in use, the output terminals can be inserted into the
internal connectors.
2-4
Tab!e 2-3. REAR PANEL COMPONENT DESCRiPTION
REF
NO.
1
FUNCTION
"
1
:
i
i
1
i
i
;
Optional Output
Terminals
This filler plug is removed and the output cable exists from
this
point if the -07 Option
is installed.
This option repositions the
inpLit/Output connectors to the rear panel for system use.
i
2
s
1
Auxiliary Power Line
and Fuse
The permanently attached. No.
1 6 AWG wire, three-prong power
cord supplies the line voltage to the auxiliary power supplies and
5200A power through F2, a 5 amp Slo-B!o fuse.
!
3
1
High Voltage Power
Line and Fuse
The permanently attached. No. 14 AWG wire, three-prong power
cord supplies the line voltage to the High Voltage Power Supply
through FI, a 15 amp Slo-Blo fuse.
1
^
i
1
Convenience Outlet
The power available at the convience outlet is taken directly from
the auxiliary power line input.
It
is a standard American style 3
prong connector.
1
i
^
i
1
Optional Input
Connector
This filter plug is removed and the input BNC connector is in-
stalled at this point if the —07 Option
is installed.
This option
repositions the input/Output connectors to the rear panel for
system use.
6
Remote 9-Pin
Connector
Input for Remote Controls from a customer supplied device during
Remote Mode operations.
7
5200A 25-Pin
Connector
Input for signal and controls from the 5200A when operating in
calibrator mode.
i
8
Air Intake and
Filter
Washable filter to clean air used to cool the unit.
9
Air Outlet
Shield directs flow of air exhaust.
Normally,
exhausted air is
directed upward, however, the shield can be removed and
reposi-
tioned to direct the air flow to the right of the instrument, if this
path of flow is obstructed in some manner.
It should not be
positioned to the left toward the air intake or downwards.
2-24.
The operator must verify that local and/or national
standards for outlet receptable and branch circuit are met.
For example:
In the United States a 20A rated branch cir-
cuit is required for a 115V ac 60 Bz source. The 5205A
connectors are rated at 15A and can be plugged into either
a 15A or 20A rated outlet.
2-25.
Input Connectors
2-26.
Control of the 5205A in the Remote or Calibrator
Modes of operation is from one of two connectors on the
rear panel. When operating with a 5200A in the Calibrator
mode both input signal and controls are made through a
25-pin connector.
Controls when operating in the Remote
mode are input on a 9-pin connector from a customer
supplied control device.
2-27.
When operating independently in either the Local
or Remote Mode the signal for amplification is input at a
BNC connector on the front panel. As part of the —07 Op-
tion, this connector can be placed on the rear panel for
system operations.
2-28.
Output Connections
2-29.
The output cable is permanently attached to the
unit at the front panel. As part of the -07 Option, it can
be attached at the rear panel for system operation. The 3-
foot long, four-wire, low capacitance cable has a hooded
protective cover for operator safety.
Selection of the —07
Option for a rear connector reduces the length of the out-
put cable to two feet. Remote sensing is accomplished by
2-6
connecting the Oitput and Sense HI lines and the output
and sense LO lines inside the sealed protective cover.
Tabie2-4. INPUT LINE CURRENTS
SUPPLY
INPUT
FRSa
INPUT VOLTAGE
100
115
200
230
HV
60 H2
13.9
12
6.9
6.6
AUX
60 Hz
1.9
1.6
1
0.8
HV
50 Hz
14.5
12.4
7.2
7.1
AUX
SO Hz
2
1.8
1
0.9
2-30.
Output Capabiiities
2-31.
The 5205A can deliver up to 100 mA dc and 200
mA rms ac.
Attempts to draw currents in excess of these
amounts result in an overload which removes the output
and causes the amplifier to either retry its programmed out-
put or to return to standby.
Before using the 5205A as a
source, insure that the recipient unit does not load the amp-
lifier in excess of these limits.
2-32.
Ground Connection
2-33.
If desired, the amplifier OUTPUT LOW can be
grounded to the chassis at the front panel by connecting
a shorting link between the two terminals. The chassis
ground is coimected to an earth ground throu^ the line
cords, provided the ac line cord is properly grounded.
If
floating the amplifier output above ground is desired,
when the load cannot be disconnected from the earth
ground, remove the shorting link from between the two
front panel terminals and connect the OUTPUT LOW ter-
minal to the earth ground on the load. The maximum allow-
able differential between OUTPUT LOW and chassis ground
is lOV ac rms.
CAUTION!
The OUTPUT LOW terminal of the 5205A
should never be left floating during operation.
If the strap between OUTPUT LOW and
CHASSIS GROUND is not present, then
verify that through the output cable and
the load, a connection with CHASSIS
GROUND is present.
2-34.
Local Mode Operation
2-35.
Operating in the Local Mode, the 5205A Power
Amplifier will amplify and invert any signal input, (ac, dc,
or complex) with a gain of 100. Use the following proce-
dure for operation in the Local Mode.
2-8
a.
Insure the CONTROL and MODE switches are
in the LOCAL and STDBY-RESET positions
respectively.
b.
Connect the source to be amplified to the input
connector.
c.
Insure the POWER switch is ON. The INSTRU-
MENT ON and LOCAL indicators are illuminated.
NOTE
The WARMUP Indicator is illuminated at initial
power application and stays on for approximate-
ly 30 seconds.
d.
The STDBY-RESET Indicator is illuminated when
the WARMUP indicator goes off.
e.
Set the MODE switch to OPERATE.
f.
The OPERATE indicator is illuminated.
g.
The signal input is present at the output terminals
with a gain of 100.
2-36.
The system will not accept controls from two
sources simultaneously, therefore, if a 5200A is connected
while operating independently, in the Local or Remote
Mode, and the 1000 volt range is elected, a fault will result.
The fault can be removed and the indicator extinguidied
by removing the command from the 5200A and setting
the MODE switch on the 5205A to STDBY-RESET and
then OPERATE.
2-37.
System or Combined Operations
2-38.
While in the Calibrator Mode the 5205A can be
directly combined with a 5200A for operation, or through
a Remote Control Unit (RCU) controlled by a computer
test system.
In the Remote Mode control is through
a
customer supplied device which may be either manually
operated or a computer in a test system
2-39.
Calibrator Mode Operation
NOTE
Duringcombined operations, the 5200A should
not be positioned on top of the 5205A.
Over-
heating can result when the 5200A intakes dis-
charged air ofthe 5205A.
Also, transformer
coupling may result at line related frequencies.
2-40,
5200A LOCAL OPERATION
2-41.
Once the 5205A is prepared for operation, i.e.,
the 5200 Control Cable connected, the POWER switch is
ON and the CONTROL switch to the Remote position and
the 5200A in the lOOOV range, control of the 5205A rests
with the 5200A. The following procedure can be followed
to operate in the calibrator mode:
a.
Connect the control cable between the J32-5205
connector on the 5200A and the 5200A Remote
Connector on the rear panel of the 5205A.
b.
Set the CONTROL switch to the REM 5200
position.
c.
Set the POWER switch to the ON position.
d.
The INSTRUMENT ON, 5200 and WARMUP
Indicators are illuminated.
e.
After a delay of approximately 30 seconds the
STDBY indicator is illuminated and the WARMUP
indicator extinguished.
f.
Select the desired amplitude (1 lOOV rms max)
and frequency (100 kHz max) on the 5200A front
panel.
g.
Set the 5200A mode switch to OPERATE.
h.
The OPER indicator on the 5200A and the OPER-
ATE indicator on the 5205A iUuminate.
The
STDBY indicator on the 5200A and the STDBY-
RESET indicator on the 5205A are extinguished.
The voltage selected on the voltage dials (100 to
1 100 volts) is present at die output connector.
NOTE
In case ofa fault, the 5205A wUl return to STDB Y.
The 5200A mil still be in the OPERATE mode,
althou^ the indicator will show STANDS Y.
Re-
set the fault by turning the STDBY-OP switch on
the 5200A front panel to the STDBY positio?t
242.
5200A REMOTE OPERATION
NOTE
For operation of the 5200A Remote Control
Unit (RCU) see Section 6 of the 5200A manual.
243.
When the 5200A is controlled by an RCU during
Calibrator Mode Operation, the timing of the Range Select
and Operate commands becomes critical. Two separate
transfers, separated by at least 10 milliseconds, are required
to obtain proper operation of the 5205A.
Use the follow-
ing format
for the two transfers.
a.
First transfer command diould include:
1000 Volt range
Standby
Any other controls and setting desired.
b.
Second transfer command should include:
1000 Volt range
Operate
A repeat of any other controls and setting
in tlw
first transfer command.
NOTE
At least ten milliseconds must elapse between
the two transfer commands.
The READY
STATUS Rag may be used for timing between
the two transfer commands or ignored
244.
Changes in settings and controls, including stand-
by and Operate are accepted in one transfer by the RCU
as long as the lOOOV Range
is included.
The RCU Ready
flag delay varies with the selected frequency of the 5200A
due to settling time within the instrument.
If the flag is
to be used for timing, check the 5200A manual for those
specifications.
245.
CAUBRATOR MODE FAULT INDICATIONS
246.
The 5205A cannot be in two states simultaneously.
If the CONTROL switch is placed in the LOCAL position
while the unit is under control of the 5200, a fault will
re-
sult.
Remove the fault and extinguish the indicator with
the following procedure:
a.
Return to the Local Mode.
Take the 5200A out
of the 1000 volt range and proceed with the Local
Mode operation instmctions.
b.
Return to the Calibrator Mode.
Return the 5205A
CONTROL switch to the REM-5200 position and
set the 5200A MODE switch to STDBY for at
least 10m seconds and then to ORER to reset the
system.
247.
Remote Mode Operation
248.
The 5205A can be oeprated as an independent am-
plifier remotely from a customer supplied control device.
Controls are input from the control device through the
9-pin connector on the rear panel.
The pins on which the
individual commands must be placed are listed in Table 2-5.
The signal to be amplified is input through the BNC Con-
nector on the front panel.
Use the following procedure
for remote operations;
2-9
Table 2-5. REMOTE CONNECTOR PIN ASSIGNMENTS
PIN
NO.
ASSIGNMENT
FUNCTION
1
OVERLOAD
Provides overload signal to control device LO logic output to
cover load true.
2
Remote Digital Guard
Connects the control unit guard through the shield of the
logic pcb wiring to the photo-isolators in the 5205A Remote
Interface.
3
No connection
4
Remote Control
Control signal
is supplied by control device. LO iogic input
for active
5
No connection
6
+5 Volts
Logic voltage supplied by the control device 35 ma maximum current.
7
Remote Status
Status of the 5205A returned to the control device. LO iogic output
when remote and operate active.
o
Remote Operate
Operate command supplied by the Control device. LO logic input
for operate, HI for standby.
9
Return
Logic return supplied by the control device.
a.
Connect the Control device and input si^al cables
to the 5205 A.
b.
Set the POWER switch to ON and the CONTROL
switch to REM-5200A.
c.
The INSTRUMENT ON, REM and WARMUP indi-
cators flluminate, provided the control device has
an active control line.
d.
After a 30 second delay the STDBY-RESET indica-
tor illummates and the WARMUP indicator extin-
guishes.
e.
Tne 5205A is now ready for operation with control
from the remote device.
f.
Issue an Operate Command through the Remote
Control device.
g.
The OPERATE indicator illuminates and the
STDBY-RESET indicator is extinguidied.
The
sig-
nal input
is present at the output terminals with
a gain of XI 00.
h.
A status signal will be avahabie to the Remote Con-
trol Device approximately 20 m seconds after the
5205A has reached the operate state.
2-49.
If the 5200A is connected during independent re-
mote operations and the 1000 volt range
is selected for
operations, a fault will result. To clear the fault and extin-
guish the indicator, remove the input from the 5200A and
with the remote control device, remove the operate com-
mand and after at least 5 msec issue a new operate command.
2-50.
Operate Fault
2-51.
In addition to the fault resulting from two com-
mand simultaneously already discussed, a fault will result
from an invalid Operate command.
If the MODE switch is
set to the OPERATE position prior to the expiration of
the warmup period the FAULT indicator will illuminate.
Gear the fault and extinguish the indicator by returning
the MODE switch to STDBY-RESET and then after the
WARMUP indicator has extingiushed, return the MODE
svwtch to OPERATE.
2-52.
Equipment Faults
2-53.
Fault indications also result from internal instru-
ment failures, such as; no cooling, severe overloading of
the high vdtage power supplies or hi^ voltage present
during the warmup period.
This type of fault dismpts the
amplifier loop causing the OVERLOAD indicator to illumi-
nate in addition to the FAULT indicator.
Returning the
2-10
MODE switch to STDBY-RESET does not dear this type
ERATE.
If connected to the 5200A in the Calibrator Mode
of fault.
Restart the system by turning the POWER switch
insure the 5200A is in Standby before starting the restart
to OFF, then ON, wait 30 seconds for the WARMUP indi-
procedure.
If the FAULT and OVERLOAD conditions
cator to extinguish and then set the MODE switch to OP-
persist, repair of the instrument is required.
2-11
Theory of Operation
3-1.
INTRODUCTION
3-2.
This section
contains the theory of operation for
the Model 5205APrecision Power Amplifier. The theory
description is presented first in a simplified block diagram,
then a functional block diagram, and then a circuit explan-
ation. A complete set of schematic
diagrams is contained
at the rear of the manual.
3-3.
The 5205A Precision Power Amplifier provides
Amplification at the fixed gain of minus XlOO to any signal
input, up to the specification limits of 1 lOOV ac rms at
100 kHz.
34.
SIMPLIFIED BLOCK DIAGRAM
DESCRIPTION
3-5.
Selection of the operating mode and status is done
within the Logic Assembly. When power is applied the
Initializing circuit readies the system while the instrument is
checked for faults. The signal to be amplified may be
applied either from the Front Panel connector (Rear Panel
with 07 Option) or from the 5200 connector on the Rear
Panel, provided the 5200Ahas the lOOOV range selected.
Control may be exercised from either the 5200 A, a Remote
device or the Front Panel connections to the Logic Assembly.
If more than one input or one control signal is present a
fault will be detected.
3-6.
Once the input signal is present at the preamplifier
the only difference in operation between the 5200 or indepen-
dent mode is in the sensing. The signal is amplified in the
preamplifier then applied to the power amplifier. The power
amplifier is a Class AB push-pull type using two tubes
connected in parallel in both the upper and lower portions
of the circuit to provide sufficient output current capability.
The output is sensed and returned to the preamplifier to con-
trol the input, either internally, or in the c^e of an input
from the 5200, within that instrument.
3-7.
The Power Amplifier is supplied with ±2.5kV and
the Preamplifier with -2.5kV. The various low voltage power
supplies and regulator within the instrument are supplied
from the Auxiliary Supplies.
3-8.
Power Supply Assembly
3-9.
Line Power is input to the Power Supply Assembly
on two different line cords. Power for the high voltage
circuits enters on P8 and for the Auxiliary circuits on P9.
This allows operation of the Auxiliary circuits while trouble-
shooting and/or calibration without the danger of the high
voltage circuits. The high volt^e circuits output ±2.5kV
3-1
Figure 3-1. MODEL 5205A BLOCK DIAGRAM
3-2
to the Power Amplifier and —2.5kV to the Preamplifier.
Details on the various portions of the high voltage circuit
and the auxiliary voltages available are contained in the
following sub-paragraphs.
3-10.
HIGH VOLTAGE RELAY DRIVER
3-1 1
.
Power applied to the instrument cannot reach the
High Volt^e Transformer until K1 is energized. P56-8 brings
in the control signal from the Logic Assembly. This signal
goes low approximately 30 seconds after the POWER switch
is set to the ON position.
Prior to that time the Optical
Isolator U1 has been cutoff, preventing K1 from eneigizing.
Once low, U1 conducts, cuts off Q1
, which causes the cur-
rent source Q2 to turn on Q3 and energize K1
. Q2 also
supplies current to the zener VR5 to provide a regulated
1 lOV to the relay coil, optimizing the dissipation of the
relay under varying line voltages. Diodes CRl through CR4
and Cl provide a 1 lOV supply to the relay driver.
CAUTION!
The Relay Driver circuitry is located on the
Primary side of the HV Transformer. Extreme
care should be taken when connecting any test
instruments to the circuitry.
3-12.
POWER AMP±2.5kV SUPPLY
3-13.
Operation of both the positive and negative supplies
are identical. The positive voltage supplies VI and V2 on
the Tube Mounting Assembly while the negative supply goes
to V3 and V4 on the Lower Tube Assembly.
In both cases
the transformer secondary is rectified by a bridge rectifier
and then filtered by C 1 1 or C 1 2 . Each Supply has a bleeder
assembly connected to provide a discharge path for the
filtering capacitor if the Power Amplifier is not connected
to the circuit. Discharge takes approximately 30 seconds.
Each circuit has a decoupling network conasting of a
resistor (R22 and R12) and two diodes (CR25, CR26 and
CR17, CRI8). A monitor to the Logic Assembly is pro-
vided from each supply
3-14.
PREAMP -2.5 kV SUPPLY
3-15.
The Preamp supply rectifies the transformer second-
ary with CR13 and CRM and then filters it with C13, A
bleeder assembly is provided to discharge the filtering cap-
acitor to a safe level if the Preamp is not instaEed.
Dis-
charge takes approximately 30 seconds.
This Voltage
supplies the ~1.9kV regulator on the Preamp.
3-16.
AUXILIARY SUPPLIES
3-17.
Line power input on the auxiliary power circuit
is tapped to provide an outlet for the 5200A on the rear of
the instrument.
It also supplies inputs to primary of the
Preamplifier Auxiliary Transformer T3, the Power Amplifi-
er Auxiliary Transformer T4 and the Low Capacity Trans-
former T2.
Outputs from the Low Capacity transformer
secondary are used on the Power Amplifier.
3-18.
Logic PCB Assembly
3-19.
When power is applied to the instrument the
initializing circuits prepare the circuits for operation. Con-
trol is exercised throu^ the operate/control stage, origina-
ting at a 5200, a Remote source or within the stage from
the Front Panel Controls. Any fault and/or overload will
be detected and returned to the operate control stage for
appropriate action. The +5 and +28 power required for
the logic and relay circuits are generated within the Logic
Assembly.
3-20.
INITIALIZING CIRCUITRY
3-2 1
.
When power is applied to the instrument U42-5
goes high from the Warm-up Delay circuit to disable UI4-10,
which prevents the high voltage control relay from energizing,
also U2-6 goes low disabling the overload circuitry. At the
same time U20-2 goes low to illuminate the Warm-Up in-
dicator, disables U43-i3 to prevent a STDBY indication,
clears the Operate FF at U41-3 and enables U14-12 so
that if high voltage is present it will clear the Trouble FF
and generate a fault. The length of the Warm-Up period
is controlled by R129/C53 and should be approximately
30 seconds. The Power Up Initialize circuit (R1 3 1 /C54)
generates a pulse at Power Up to set the trouble FF. It also,
through the fault gate, insures the Operate FF is cleared, so
both devices start in a known condition.
3-22.
Once the Warm-Up delay period has passed U42-5
goes low, extinguishing the Warm-Up indicator and enabling
U43-13 so that the high at U43-12 resulting from clearing
the operate FF wiE Eluminate the STDBY indicator.
3-23 .
OPERATE/CONTROL
3-24.
The operate command can originate from only one
of the three possible sources; the front panel, the 5200A inter-
face, or the remote interface. The three inputs are wire ORed
at U2-3 for the control line and U4-9 for the operate line.
Operation from that point on is the same regardless of the
signal origin.
3-25.
Front Panel
3-26.
Setting the control switch to the local position
applies a low to the local indicator and sets the set/ reset
latch formed by half of UlOhigh at UlO-6.
This enables
U3-2 for the future operate command and enables U7-4 and
U7-12 for dual control error detection. U2-10 is the front
panel portion of the wire “ORed” control gate. When the
3-3
mode switch is set to operate, U3-3 goes low for the front
panel portion of the wire “ORed” operate gate.
3-27.
To control the instrument from the 5200A or
remote interface the front panel control switch must be set
to remote. The resulting low at UlO-6 disables U3-2, so the
front panel mode switch is disabled, and disables U7-4 and
U7-12 in the dual control error detection circuit.
3-28.
Remote Interface
3-29.
A low input at P42-6 from the remote control device
activates the optical isolator U33 which in turn illuminates
the remote indicator, enables U3-13 for the operate to follow,
enables U7-2 for the return status, and pulls the control
path low at U2-3. An operate command (P42-2 low) acti-
vates the other half of the optical isolator U33 and pulls the
operate line low at U3-1 1
, provided the control command
had preceded it.
3-30.
The U32 optical isolators return the status and
overload conditions to the remote control device. Control
of the inputs is discussed later.
3-3 1 .
5200 Interface
3-32.
This interface operates in basically the same manner
as the remote except for a few additions. The control com-
mand at P41-6 activates half of U31 for a high at U4-6 which
in turn is used to illuminate the 5200A indicator, enable
U3-9 for the upcoming operate command, enable U3-5 for
the return status, enable U7-10 and U7-5 in the dual con-
trol error detection circuit and pulls the control line low at
U2-3. The first of the two additional circuits provides a
high at Ul-8 and P44-7 after a 33 msec delay for use in the
preamplifier. The second uses the low at U8-6 to activate
K1 to connect the 5200A guard to sense low in the 5205 A.
3-33.
Operate FF
3-34.
Once U2-3 has been pulled low by one of the inter-
faces, R124/C44 delays the signal 3 to 9 msec. At the end
of this delay the Operate FF J Input, U414 goes hi^. The
operate command is delayed slightly by R1 21 /C43 and then
applied to U41-1 as a low going clock to set the Q output low.
This is used to set U5-6 high to return the status from the
enabled interface, to extinguish the STDBY indicator, to
output a low 5205A OPERATE COMMAND at P44-3, and
to turn on Qi and Q2 which iiluminates the OPERATE in-
candescent lamps and outputs a low to the power amp at
P43-27, 28. The high at the Q output is applied to U43-10
and U14-1 for use in fault detection.
3-35 .
If the control line was not high at the Operate FF
prior to the arrival of the operate command the flip-flop
would not be clocked and a fault would result.
Since the
delay in the control line appreciably exceeds that of the
operate line the control signal in any remote or 5200A
operation must precede the operate command by at least
10 milliseconds.
3-36.
FAULT DETECTION
3-37.
Two types of faults can exist within the system. A
major fault requires the removal of power to clear the fault
detection system. A minor fault can be cleared by setting
the mode switch to STDBY-RESET and then returning it
to OPERATE.
3-38.
Minor Faults
3-39.
A minor fault uses the fault gate output, delayed
by R122/C41, to clear the Operate FF, which returns the
instrument to standby and illuminates the fault indicator.
Minor fault inputs to the fault gate come from U43-8 when
the operate FF is set but there is no operate command and
from the dual control error detection circuit when two or
more control signals are present.
Inputs are also supplied
from the U21 quad comparator. The output at U21-14 goes
low if the -I limit sensor has a current greater than 200mA
for a time period determined by R88/C23 . The +I limit
sensor goes low at U21-13 when the comparator senses a
voltage greater than 2(X)mV. The -fSV limit sensor goes low
at U21-1 when the +5 volt supply drops to 4.5 volts.
340.
The absence of the NEG HV signal at P44-1 from
the preamp applies a low at U154 which clears the Operate
FF, after the delay of RI22/C41. The resulting low at
U14-I is combined with the low operate command at U14-2
to illuminate the fault indicator. This gate will also operate
if the operate command clocks the flip-flop when there is
no control signal present. Both conditions will cause a minor
fault without using the fault gate.
342.
Major Faults
342.
A major fault clears the Trouble FF, in addition
to generating a fault signal from the fault gate. The only
method of setting the Trouble FF to remove the major
fault is the Power-Up Initialize circuit, necessitating remov-
ing power from the system and then resetting Ihe power
switch to ON.
343.
The quad comparator U22 activates the Trouble
FF if either U22-1 or U22-2 are brought low when the Neg
Supply cunent monitor at P43-12 or the POS Supply cur-
rent monitor at P43-10, respectively, exceed their 300mA
limits for 100 msec. U22-14 will go low if the signal from
the Fan Switch is interrupted for approximately 6 seconds.
Tne fourth comparator input is the overdrive which ori^n-
ates in the preamp.
If the overdrive signal goes high, U22-13
will go low and clear the Trouble FF, shutting down the
system.
34
If the transistors Q1 and Q2 do not operate prop-
erly, i.e. Ql conducting and Q2 cut-off, Q3 is turned on
activating the Trouble FF. The +28V limit sensor in the
U21 comparator will turn Q4 on when the input drops to
20V, cutting off Q2 and activating the trouble circuit.
345.
A major fault is also generated when high voltage is
sensed at P43-8 during the Warm-Up period. The signal, if
present, will turn on QIO to enable U14-13 so that when
Ui4'12 is low during warm-up the trouble FF is cleared.
346.
OVERLOAD DELAY
347 .
The overload signal at P44-5 from the preamp ill-
uminates the OVERLOAD indicator and activates the
trip optical isoiaters in the selected interface device.
Since
it does not generate a fault and the overload pulse could be
quite narrow a one-shot is installed in the circuit to give a
minimum width pulse. The width of the pulse at U42-9 is
determined by R126/C47 and is approximately 0.5 seconds.
348.
POWER SUPPLIES
349.
+28Vdc
3-50.
The 21VrmsatP43-17, 18 andP43-19, 20 is rec-
tified at CR18 and filtered by C28. The 21Vrms operates
the incandescent lamps in the INSTRUMENT ON (lightning
bolt) indicator. The +28 volts is used for the OPERATE in-
dicators and various relays. The +28V is also used with Q5
and series regulator circuit to develop 5.6 volts for the pull-up
resistor R73
.
3-51.
+5Vdc
3-52.
U25
is a 5 volt regulator which acts on the 8.5V
rms supplied from the power supply.
It
is rectified at
CR17 and filtered by C25-C27. Up to 400mA is supplied
for the use of the IC’s on the logic assembly.
Capacitors
Cl, C3, CIO, Cl2 and C46-C56 are used for decoupling
the integrated circuits on the assembly.
3-53.
Preamplifier Assembly
3-54.
The signal to be amplified enters the Preamplifier
(Fig 3-2) from either the front panel input connector or the
5200 connector.
Selection is made in the Input Circuits, un-
der the control of the Logic. The input signal is amplified and
internal feedback applied to set the gain at 100 within the
Input Circuits.
In the Output stage the instrument output
voltage swing of + 1550 Volts is set.
The output is sensed
and returned to the Input, Logic, Overload and Feedback
Circuits.
The Feedback circuit takes the sensed voltage,
divides it and feeds it to the 5200A for use in stabilizing
gain and control.
The Overload circuits sense high output
voltages or low supply to cut off the input to the preamp-
lifier.
The Logic Circuits decode control inputs and supply
status outputs to the Logic pcb.
The +15 voit power
supply provides regulated +15 volts dc to components on
the preamplifier.
3-55.
INPUT CIRCUITS
3-56.
Input Relay
3-57.
The input relay K1
is energized, through the logic
block, when the input to the instrument is through the
front panel connector (rear panel with the 07 Option).
If the instrument is connected to the 5200A and the lOOOV
range on the 5200A is selected the relay is de energized
and a signal can be input only through the 5200A con-
nector.
3-58.
Input and Feedback Resistor Network
3-59.
The gain of the 5205A is controEed with this
circuit.
The ratio of the 1.009M (R302) to the input re-
sistance gives a gain of 100.
R302 (lOK), R5 at mid
range (50f2) and the resistance of Q121 (40^2) combine
for an input resistance of 10.09K for the hundred to one
ratio.
Resistors R30I and R302 are deposited in the same
substrate and mounted in a heat dissipating miUed alumin-
um can for optimum performance.
3-60.
Input FET Switch
3-61.
Q121, the input FET switch interrupts the input
signal when the instrument is in standby or overload.
Since
the resistance of Q121
is part of the input resistance any
change in temperature wEl effect the resistance of the
FET and through it the gain of the instrument.
The com-
pensation circuit, Q122 and U25 with their associated com-
ponents, is used to hold the resistance of Q121 constant.
3-62.
Input Amplifier
3-63.
Transistors Q128, Q132, Q138, QUO, Q147 and
Q148 in conjunction with the Op-Amp U123 and their
associated components make up a wide band DC coupled
amplifier, which is the input ampEfier.
The input signal
and feedback is summed at Q128, routed through Q132
and Q140 and then output to the next circuit at 0148.
Transistors Q138 and Q147 provide current sources of 1,8
mA and 3.6 mA respectively.
C147 is adjusted so that
at 20 kHz it matches the break of the resistance and cap-
acitance at the plate of the drive tube. C143
is adjusted
for the correct gain at 100 kHz. Op amp U123 keeps the
instrument output offset near zero. Any dc voltage at
the summing point
is amplified by U123 and applied to
the source of Q128, where
it
is amplified by the remaining
stages.
At the output the feedback, through R302 brings
the summing point back to zero.
Since the dc gain of
U123
is high the dc offset of the instrument is determined
by the characteristics of U123.
Above 20 kHz the gain of
3-5
is rolled off by C124 and R127 so that the source of
QI28 is held to zero volts AC by C128. As a result the gain
of the input amplifier is determined by Ql 28 and the load
capacitance at the collector of Q132 above 20 kHz.
3-64.
OUTPUT CIRCUITS
3-65.
Zener String
3-66.
The zener string provides a dc path from the input
amplifier across a potential of 1900 volts to the output
amplifier.
In the string the 50V, iOOV and two of the
nine 200V zeners are shorted with a jumper that can be
removed to adjust the voltage on the output amplifier
common to between —1850 and —1910 volts.
The bias
current through the string is the 3.6mA supplied by the
current source Q147.
Frequencies above 150 kHz are by-
passed around the string by C192.
3-67.
Output Amplifier
3-68.
After the zener string the input signal current goes
to the output amplifier which provides an amplified low
distortion current to the drive tube. Common for the
output amplifier is kept at —1.9kVdc potential, as set by
the —1 .9kV repiator which allows the drive tube plate to
fall to the —1550 volts required by the instrument output
and still maintain the bias required on the tube. The amp-
lifier consists of transistors Ql 82 through Q187 which are
supplied a ±29Vdc from Cl82,C183, CR182 and the 40
rms input.
Q185 is used as a current source to take
1.7 mA of current from the 3.6 mA supplied by the zen-
er string.
The remaining
1 .9 mA provides the amplifier
with a full scale swing of ± 1.9mA so that when the signal
swings —1.9 mAthe output current to the tube is zero
but the zener string remains biased to 1.7mA from the
current source.
This bias keeps the impedance of the zener
string low and prevents the distortion that would normally
occur at the knee of the zener.
The output from the amp-
iifier at the emitter of Q182 is set in magnitude by
Resistor R195 and the base voltage.
This is applied to the
cathode of the drive tube to develop the instrument output
voltage at the tube plate.
Distortion in the current output
of Q182
is reduced by the diode connected transistors
Q184, Q186 and Q187.
The same voltage should appear
across R195 and R197, therefore if 1.9mA flows in R197
a current of 30mA will flow in R195 and in turn in Q182
and the drive tube, providing the normal bias for the tube.
3-69.
Drive Tube
3-70.
The drive tube develops the instrument output
voltage swing of ±1550 volts.
Current from the output
amplifier changes the tube plate to cathode voltage in
response to the input signal thereby generating the instru-
ment output.
The screen grid voltage
is set by VR185
and the resistor string R204 through R207.
The plate
load consists of R1 through R4, four 150K resistors in
series, and the 20pF inherient in the tubes plate to plate
shield and the coaxial cable (plate to power Amp input)
capacitance.
3-71.
-i.9kV Regulator
3-72.
Regulation of the —1 .9kV at the Output Amp-
lifier common
is accomplished by regulating the input volt-
age to the zener string.
As long as the input at the zener
string is -85 volts the voltage at the junction of R151 and
R158 and at U157-3 will be zero.
Since U157-2 is tied to
common and change in the zener string input will effect
the U157 Op Amp, and in turn Q161 and the optical
coupler U160.
The signal
is passed across the coupler to
the photo transistor which drives Q177 which drives the
regulator tube V2, changing the common of the output
amplifier and the input to the zener string, bringing the
loop into balance.
Q176 is used as a current limiter for
the regulator and is set for a limit of 55mA
3-73.
FEEDBACK CIRCUITS
3-74.
1000:1 Divider Network
3-75.
Sense voltage for the 5200A is divided down to
the required level by the 1000:1 divider network.
The high
voltage on the sense line
is applied to the
1 .(X)09M
resistor (R304) and divided by 1.019K (R303) and the
shunt resistors R8 and R9 to give a 1000:1
ratio.
Resist-
ors R303 and R304 are deposited on a substrate to pro-
vide good thermal tracking which keeps the division ratio
constant with temperature and self-heating.
The substrate
is mounted in a milled aluminum can for heat disipation
and must be replaced as a unit.
3-76.
Buffer Amplifier
3-77.
A unity gain amplifier (U12) is used to drive the
coaxial cable carrying the divided signal to the 5200A. Dur-
ing instrument overload, input to the Buffer Amplifier
comes from thelO: 1 divider amplifier in the overload circuit.
R14, R15, C14 and CIS provide frequency compensation
for the divider and buffer network.
3-78.
OVERLOAD CIRCUITS
3-79.
Slew Rate Sense Amplifier
3-80.
If the difference in the slew rate voltage between
the input amplifier rate and an output sample rate exceeds
a voltage detected by a differential amplifier (125mV) a
trigger is provided to the one-shot multivibrator, putting
the instrument into overload. The input signal is taken from
the emitter of Q148, divided 10:1 by RllO and R109 and
3-6
applied to one input of the differential amplifier Q104. The
other input to Q104 is a sample of the output as developed
across R108 and Rill and coupled from the sense line by
C91. Q105 is a 5mA current source, provided 2.5mA to
each side of the differential amplifier. Q103 and Q106 each
provide 3.75 mAto the collectors of the differential amp-
lifier. As a result both QlOl and Q102 are biased off, as
long as the differential is balanced. When the differential
input to the amplifier reaches 125mV either QlOl or Q102
turns on and provides an input to the one-shot multivibrator
Q92 and Q93, thereby, putting the instrument into the over-
load mode.
3-81.
One-shot
3-82.
In the one-shots quiescent state, Q92 is conducting
and A93 is cut off. When triggered by the slew rate sense
amplifier a 5 Volt pulse is provided from the collector of
Q93 to the gate drive circuit for a 4mSec period.
3-83.
Gate Drive
3-84.
Transistors Q37, Q42, Q43, Q44 and their associ-
ated components comprise the Gate Drive Circuit. When
the one-shot is triggered the resulting pulse turns on Q42
and Q37, enabling the gate of the FET switch Q7 and conn-
ecting the 10:1 divider to the buffer ampUfier. Q43 is turned
on from Q42 which turns off the input FET switch and re-
moves the input signal from the input amplifier. Q43 can
also be turned on from the Logic Circuit (Q45) to prevent the
input signal from reaclung the input amplifier when the in*
stmment is in standby.
3-85.
10: 1 Divider Amplifier
3-86.
With the instrument in overload it closes the loop
back to the 5200A, preventing the 5200A control loop from
developing large errors when there is no feedback signal from
the 5205A. Gain of the amplifier, U7,
is set by the ratio of
R7 (5.23K) to R6 (49 .9K) which equals 0.105.
Application
of the amplifier to the buffer amplifier is controlled by the
5200A FET switch.
3-87.
5200A FET Switch
3-88.
When an overload condition enables the gate drive
the 5200A FET Switch Q7 is turned on, providing a path
for the 10:1 divider amplifier output to the 1000:1 divider
network. This low impedance output overrides the signal
from the
1 000: 1 divider network, closing the loop to the
5200A. When the overload is removed the FET Switch will
automatically turn off after a 3.5 msec delay.
3-89.
LOGIC CIRCUITS
3-90.
These circuits provide the decoding logic for the
control inputs and supply the status outputs to the Logic
pcb.
Input a re the 5200 CONTROL and 5205 OPERATE
CO.MMAND. The former determines whether the 5200 or
Front panel input will be accepted while the latter sets the
mode of operation.
Status signals output are called OVER-
DRIVE, NEG HV and OVERLOAD".
3-91.
Logic Control
3-92.
The 5200 CONTROL input is low in the local mode
of operation, activating half of the Optical coupler U51,
turning on Q51 and energizing the relay K1
. The contacts of
K1 select the point of origin for the signal into the Input
FET Switch. With K1 energized the input comes from the
Front Panel Connector, deenergized from the 5200A input
connector. The 5205 OPERATE COMMAND is low for
operate, activating the other half of U5 1 . With the coupler
transistor on, both Q45 and Q43 will be off, allowing the
Input FET switch to turn on and the instmment to go into
operate.
3-93 .
When an overload condition exists Q37 in the
Gate Drive circuitry turns on, turning on Q40 and activat-
ing half of the coupler U52. With the coupler transistor on
OVERLOAD goes low, providing a status output to the logic
pcb.
3-94.
±i700V Comparator
3-95.
The output voltage is sampled and divided by
R59 (9.53m) and R67 (56.2K) then applied to one input of
the comparators V64 and V65. A +10V reference from the
divider R63 and R64 is applied to the other input of U64.
Divider R66 and R65 supply a —lOV reference to comparator
U65. As long as the output voltage is less than ±1703 Volts
the outputs of both U64 and U65 stay high allowing current
to flow in Q62 and U62, and in U52. provided the output of
U167 is low. When the output exceeds ±1700 the appro-
priate comparator output goes low, turning off Q62, U62 and
U52.With no current flow in U52 and U62 the OVERDRIVE
and NEG HV logic signals to the Logic pcb go high, setting the
NEG HV logic signals to the Logic pcb to high, setting the
instrument to Standby and opening the input FET switch.
With no input the output should drop to zero and Q62
turn on again for a normal overload.
If the overload re-
mains after one second it is an indication of a malfunction
and a fault results.
3-96.
Negative High Voltage Sensor
3-97.
The negative high voltage is sampled by the divider
R170 through R174 and R167 and applied to one input of
the comparator UI67. The other input has a +5 Volt ref-
erence from the zener VR166 and the divider R157, R154
and R156. As long as the negative high voltage is more neg-
ative than -2225 Volts the output of U167 is low and cur-
rent flows through the coupler U52.
If the output becomes
less negative than —2225 a high output results at the coupler
U52, setting the instrument to standby.
3-7
±15V Power Supplies
3-99.
A 3 IV rms input from the Auxiliary power supplies
is rectified by CR70 to produce ±20V unregulated.
This is
filtered by C70 then Q79 is a series pass to reduce it to
+15Vdc. The +I5V is sampled by the divider R80, R83 and
R82 and compared to the reference in U79. Any difference
between the reference and the sample is amplified by U79,
driving the base of Q79 to keep the output at +1 5 Volts.
R79 is the current sense resistor which allows U79 to limit
the output current to 160 mA.
3-1 00.
The - 1 5 Volts is obtained from the unregulated
supply through the filter C71 and the series pass transistor
Q76. The +15 is used as a reference and is connected to
the op amp U75 through R73. The -15 is connected to U75
through R74 and since both resistors have the same value
the input to the amplifier at the R73/R74 tie-point is zero
when the negative output is —15 Volts. Any difference will
be applied to the base of Q76 to return the negative output
to —15 Volts.
Q77 is a current limiter to hold the maximum
output current to 80 mA.
3-101. Power Amplifier Assembly
3-102.
The Power Amplifier, as shown in Figure 3-3, is
basically a class AB push-pull type amplifier. The upper
tubes (VI and V2) are connected in parallel to provide
sufficient output current capability for the positive por-
tion of the output. The Lower tubes (V3 and V4) are con-
nected in the same manner for the negative portion of the
output. The low output impedance in the output stage is
achieved by using a complementary emitter-follower output
driven by the Input FET Q4. Bias is provided by a network
consisting of Q8 and its associated components. The upper
tubes have their screen and control grids indirectly connected
to the output terminals so the cathode output of the tubes
is always slightly hi^er than the output voltage. This pro-
tects the drain of the input FET (Q4) and the collector of
the NPN half (Q1 1) of the complementary emitter follower
in the output stage. As a result, the voltage from the output
terminal to the tube cathodes is in the range of 5 to 40 volts,
which provides adequate breakdown protection for the solid
state components. The Lower tubes and the Lower tube driv-
er (Q1 50) are controlled by an auxiliary feedback loop,
using the light coupler (U165). The purpose of this loop is
to control the base to collector voltage of the PNP half of
the emitter-follower (Q12) to approximately 5 volts. This
has been accomplished by arranging the feedback so that
current through the 30mA current source (Q14) remains
constant, which provides the input to the zener VR15, which
in turn sets the 5 volts for Q12 in the output stage. As long
as the output capability of the amplifier is not exceeded and
current flows in the 30mA current source the circuit is able
to hold the Q12 base-to-collector voltage almost constant.
3-103.
The signal path through the circuit is detailed in
the following procedure.
It is assumed that the LED loop
is stabilized with 30 mA of current through the LED prior
to an input signal. When a small negative voltage is applied
to the circuit as an input the FET Q4 acts as a source
follower and translates the change in voltage directly to
the bases of the output followers Q1 1 and Q12. The immed-
iate response is to decrease the current in Q1 1 and increase
it in Q12, as determined by the output load.
Since the loop
is stabilized the plates of the V3/V4 combination are an
extremely high impedance, the increasing current in Q12
flows into the emitter of the LED driver Q14, decreasing
the current through the LED. As a result, the current in
the PIN half of the coupler is decreased and the net input
current to the amplifier Aq is negative.
This slews the in-
put node capacitance of approximately 42pF negative, re-
sulting in a positive output at the base of Q150, which is
effectively connected in cascade with the V3/V4 combina-
tion. This increases the plate current through V3/V4, which
tends to return the current through Q14 to its nominal 30mA
value. The total current excursion in the LED diode is pro-
portional to the time derivative of the total negative tube
current.
With the approximate transfer ratios and circuit
values shown in the simplified schematic (Figure 3-3) the
bandwidth of the light coupled loop is approximately
2.5MHz. In actual usage the loop bandvadth is set to 2.5
MHz by adjusting C162 for 30mA peak-to-peak in the LED
with a 100 ohm load at 100 kHz.
3-104.
In normal operation the nominal 2.2V dc bias
(Q8 and associated components) between the bases of the
complementary output followers is adjusted so that 30mA of
current is flowing through Q12 and 65mA through Q1 1
. The
extra 35mA in Qi 1
is required to provide the current used
by the current sources Q17 and CR5
. The currents in these
sources does not return to the output node of the amplifier
but ends up flowing through the driver tube plate and the
plates of the negative drive tubes. When the output load
requires a very small current excursion the amplifier re-
mains in a class A configuration with both Ql I and Q12
slightly on. As the output current raises in the positive dir-
ection the current through Q12 decreases and is completely
cutoff when the output exceeds +60 mA
For more positive
current all the remaining current necessary comes from Ql 1
and the positive drive tubes V1/V2. Conversely, Qll, is
cutoff for negative output currents in excess of 130mA and
the current is provided from Q12 and the plates of the nega-
tive drive tubes V3/V4.
3-8
THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL ONLY.
TO
AVOID ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING OTHER THAN THAT CON-
TAINED IN THE OPERATING INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO.
INTRODUCTION
2
Insure power is removed from the 5205A.
4-1.
4-2.
This section contains information on General Main-
tenance, a Performance Verification test, a Calibration pro-
cedure and Troubleshooting information.
The calibration
procedure should be performed on a periodic basis (90 days)
to detect the need for and to make required adjustments.
The performance verification test can be used upon receipt
of the 5205A and any other time desired to verify the cor-
rect operation of the equipment.
The troubleshooting pro-
cedures will aid in the isolation of a fault to a particular
pcb assembly and further, to a circuit or particular section
of the pcb
.
4-3.
SERVICE INFORMATION
44.
Each instrument that is manufactured by the John
Fluke Mfg. Co., Inc. is warranted for a period of one year
upon delivery to the original purchaser.
The WARRANTY
is located at the front of the manual.
4-5.
Factory authorized calibration and service for each
Fluke product
is available at various world-wide locations.
A complete list of domestic service centers is located in
Section 7 of this manual.
Shipping information is given in
Section 2.
If requested, an estimate will be provided to the
customer before any repair work
is begun on instruments
that are beyond the warranty period.
4-6.
GENERAL MAINTENANCE
4-7.
Cleaning Instructions
4-8.
PeriodicaEy (at least every 90 days) clean the 5205A
to remove diist, grease and other contaminants using the
following procedure:
b.
Remove the top and bottom covers and the inter-
nal top covers from the power supply and instru-
ment compartments.
c.
Remove the air filter from the rear of the fan com-
partment.
Clean the filter using either low pressure
clean dry air or a water and mild detergent solution.
d.
Clean the interior of the 5205A using low-pressure
clean dry air or a vacuum cleaner.
e.
If required, clean the pcb assemblies by spraying
them with anhydrous ethyl alcohol to loosen the
dirt and then reraovii^ all residue with low pressure
clean dry air.
Allow at least six hours for drying
time before reapplying power to the 5205A.
f.
Clean the front panel and exterior surfaces with
anhydrous ethyl alcohol or a soft cloth dampened
with a mild solution of detergent and water.
4-9.
Fuse Replacement
4-10.
Listed below are the correct replacements for the
Line Power Fuses.
Use only the correct rating as a replace-
ment, dependent upon the supply voltage:
a.
Line voltage 100 or 115 volts:
High Voltage -- MDA 15 amp
Aux Power
— MDA
5 amp
b.
Line voltage 200 or 230 volts:
High Voltage — MDA 8 amp
Aux Power
— MDA 2 amp
4-1
Line Voltage Selection
4-12.
The 5205A can operate from any one of four
possible line voltages.
Selection between 100, 115, 200,
or 230 is performed by a combination of jumper position-
ings which may be changed locally if required.
The jump-
ers may be set to the desired configuration using the pro-
cedure given in Section 2 under the heading of input Power.
CAUTION!
Lethal voltages of up to ±4000V are present
within the instrument for up to thirty seconds
after power
is removed from the system.
Ex-
treme caution should be exercised any time that
the inner covers are removed from the instru-
ment for servicing
4-13.
Lamp Replacement
4-14.
The indicators on the 5205A consists of both in-
candescent lamps and Li^t Emitting Diodes (LEDs).
If
replacement
is required, use the following procedures;
4-1 5 .
INCANDESCENT LAMP REPLACEMENT
a.
insure power is disconnected from the 5205 A.
b.
Remove the top cover.
c.
The INSTRUMENT ON and OPERATE indicators
are dual incandescent lamps mounted on individual
plug-in assemblies. To remove, reach down in the
space between the front panel and logic board and
grasp the desired pcb and remove by pulling straight
up.
d.
Replace the defective lamp and reassemble the in-
strument in the reverse order.
4-16.
LED REPLACEMENT
a.
Insure power is disconnected from the 5205A.
b.
Remove the POWER, COOTROL and MODE knobs
on the front panel from their shafts using a .050
alien type hex wrench.
c.
Remove the top cover and the front three screws
from the bottom cover.
d.
Remove the
five screws on each side from under
the side decals that secure the front handles and
front panel to the mainframe.
e.
The front panel is now free to be moved away
from the logic pcb for access to the LEDs.
f.
Remove the LEDs requiring replacement from the
extension sockets and replace.
g.
After replacement reassemble the 5205A in reverse
order.
4-17.
Access to the Mainframe PCB Assemblies
4-18.
PRELIMINARY PROCEDURES
4-19.
The following procedure should be performed
prior to removing any pcb from the instrument.
a.
Disconnect both line power cords from the line
power source.
b.
Extremely hazardous voltages are present within
the instrument for up to 30 seconds after removal
of power.
Wait for at least this period before
continuing.
c.
Remove the top outer cover from the instrument.
d.
As a safety precaution, insure no stray voltages are
present in the power supply, shorting TP501 to TP502,
TP 504 to TP 506 and TP 505 to IF 506.
These
test points are on the power supply pcb and their
locations are shown in Figure 4-1
.
e.
Proceed to the paragraph pertaining to the partic-
uiar pcb to be removed.
4-20.
POWER SUPPLY ASSEMBLY REMOVAL
a.
Remove the transformer cover from the left side
of the instrument.
b.
Disconnect the Molex connections from the trans-
former and power wiring.
c.
Grasp the plastic retainers and gently rock the pcb
while moving it upward.
Once free of the mother-
board, lift it out of the instrument compartment.
d.
Reverse the procedure to replace the pcb.
4-21.
PREAMPLIFIER ASSEMBLY REMOVAL
a.
Remove the Tube Chamber and Power Amplifier
covers from the ri^t side of the instrument com-
partment.
b.
Remove the right side panel by removing the screws,
then grasp firmly at each end and puO straight up.
c.
Remove the shield over the preamplifier assembly
by removing the screws and gently lifting it off.
4-2
Disconnect the three coaxial connectors (J24, J25,
J26) from the upper front of the assembly.
e.
In the tube chamber disconnect the coaxial cable
center conductor & cable shield connectors.
These
leads connect the preamplifier to the power amp.
They should be removed by grasping the connector
with a pair of pliers and pulling straight out, toward
the front of the instrument.
f.
On the Power Amp Upper Tube pcb remove the
four screws that retain the Sense cable coining
from the preamplifier.
g.
Grasp the plastic retainers and gently rock the pre-
amplifier assembly while moving
it upward.
Once
free from the motherboard lift it out of the instru-
ment compartment.
h.
Reverse the procedure to replace the assembly.
4-22.
POWER AMPLIFIER ASSEMBLY
a.
Remove the tube chamber and Power Amplifier
chamber covers from the right side of the instru-
ment compartment.
b.
In the Preamplifier tube chamber remove the
Coaxial cable center conductor and cable shield
connections.
These leads connect the power amp-
lifier to the preamplifier.
They should be removed
by grasping the connectors with a pair of pliers
and pulling straight out, toward the front of the
instrument.
c.
On the Upper Tube Assembly remove the four
screws that connect the output cable to the pcb.
Repeat the procedure for the sense cable to the
preamplifier.
d.
Disconnect the molex connector on the Upper
Tube pcb going to the Low CapacityTransformer.
e.
Grasp the plastic retainers and gently rock the
assembly while moving it upward.
Once free from
the motherboard
lift
it out of the instrument
compartment.
f.
if required, the assembly can be broken down to its
individual pcb’s.
The Upper tube pcb (5205A-
4030) is connected to the Lower tube pcb (5205A-
4031) and the Tube Mounting Assembly (5205 A-
4033) with screws along the edge.
The Lower Tube
pcb
is connected to the tube mounting assembly
with screws to conducting spacers permenantly
attached to the tube mounting assembly.
g.
Reverse the procedure to replace the assembly.
NOTE
The top inner covers have labeled adjustment
ports to facilitate the calibration procedure.
All calibration points can be reached through
these ports.
For troubleshooting the right side
cover and front panel can be removed for easy
access to the preamp and logic pcb ’s respectively.
4-23.
Access to the Logic PCB Assembly
4-24.
Use the following procedure for access to the logic
pcb assembly.
a.
Insure power is disconnected from the 5205A.
b.
Remove the POWER, CONTROL and MODE
knobs on the front panel from their shafts.
c.
Remove the top cover and the front three screws
from the bottom cover.
d.
Remove the five screws, one each side, from under
the side decals that secure the front handles to the
front panel.
e.
Move the front panel away to gain acc^s to the
logic pcb .
Insure the output c^le has sufficient
slack to lay the front panel down flat on the work
area.
f.
Remove the seven screws connecting the pcb to the
mainframe and carefully remove the pcb.
g.
Reverse the procedure to replace the Logic PCB.
4-25.
PERFORMAiMCE VERIFICATION CHECKS
4-26.
Introduction
4-27.
The following paragraphs contain a performance
verification procedure.
These tests may be used as an accept-
ance test upon original receipt of the equipment, to verify
calibration at any time prior to a schedded calibration cycle
or as an aid in troubleshooting.
4-28.
The test equipment required for the performance
test
is listed in Table 4-1.
If the recommended equipment
is not available replacements with equivalent specifications
may be used.
4-29.
In addition to the test equipment recommended in
Table 4-1, accessory items required to check the performance
of the 5205A are listed in Table 4-2.
These are common
items which may be easily obtained or fabricated locally.
44
Table 4-1. TEST EQUIPMENT
Test Oscillator
Fluke Model 5200 (Calibrated within 90 days)
RMS Differential Voltmeter
Fluke Model 931
Thermal Transfer Standard
Fluke Model 540B
Coaxial Thermal Converter
CPD Engineering (Formerly Holt instrument Laboratories) Model 11.
Only the thermoelement (PN 90081C), the Resistor Assy (PN 90080E)
and the T ransfer Switch Assy (PN 85072) are required from the Model
1 1 series to perform these tests.
Digital Voltmeter (SVs digit)
Fluke Model 8S00A
Digital Voltmeter* (Battery Operated)
Fluke Model 8000A or S600A
DC Calibrator
Fluke Mode! 332D or 335D
Oscilloscope*
Tektronix Model 7403 with/ 7A18 Amplifier, 7B52 Dual time base,
P6042 DC Current Probe
100:1 15(K)V rms rated Voltage probe
10:1 500V rms rated Voltage probe
Autotransformer*
Variac- rated - 18A at 100/1 15V
- 10A at 200/230V
* Used during Calibration only
Table 4-2.
TEST ACCESSORIES
1500 pF capacitive ioad
Vitramon High Current porcelain capacitor, type VY84C152J
250 pF capacitive load
Vitramon High Current porcelain capacitor, type VY82C251J
1CK) pF capacitive ioad
Vitramon High Current porcelain capacitor, type VY81C101J
5000S2 resistive ioad
2 Resistors, Wire Wound, 10,000^2 ±5%, 225W Ohmite Type 0916
connected in parallel.
100^2 resistive load*
Resistor, metal film, 100S2 ±1 %, 15W CADDOCK Type, MP31
50S2 termination
Resistor 50J2 HP-10100C or equivalent
Jumper pcbs (3 ea)
Used to maintain bias condition with low input line power during caiibratioa
Three are provided with the instrument.
Additional or replacement jumpers
may be ordered using Fluke part number 400762 (Drawing 5205A-3080).
Insulated Trimming Tool*
Rated at 4kV minimum
- Recommended: JFD Adjustment too! 5284, Fluke
PN 153049
Adaptor
Banana Jack to BNC
UG 1094-U Provide Connection between 5200A output and 5205A local
input
Coaxial Cable
Male BNC connector on each end - not to exceed 6 ft. in length
Jumper leads*
Standard leads with alligator clips on both ends for jumpering test points.
Thermal Transfer Standard to
Construct an interconnect cable using the listed materials or an equivalent:
Thermoelement interconnect cable
Connect pin 3 of Amphenol connector 91-MC3M to pin A of connector
MS3106A10SL-4S using one lead of Beiden type 8422 cable not exceeding
3 feet in length. Connect the second lead between pins 1 and B respectively
of the connectors. Connect the cable shield to the shell of the MS3106A10SL-
4S connector. Secure the cable using clamp MS3057-4A.
Used during Calibration only.
4-5
Perform the following procedure prior to beginning
any operation. The equipment should have a warm-up per-
iod of at least one hour prior to performing any test.
a.
Insure the strap connecting the 5205A OUTPUT
LOW and chassis ground terminals is firmly in place.
b.
Insure that power is applied to the 5205A, the
POWER switch is ON and the WARM-UP indicator
has extinguished.
c.
Set the CONTROL switch to the position required
for the mode to be used. LOCAL for the Local
mode or REM-5200 for the Remote or Calibrator
mode.
d.
Set the MODE switch to STDBY-RESET.
4-32.
Local Mode
4-33.
Before starting the test procedure insure the equip-
ment set-up procedure in paragraph 4-30 has been completed.
Perform each step of the test in turn, using the following
procedures:
4-34.
RANDOM NOISE TEST
a.
Ir^ure the CONTROL switch is in LOCAL.
b.
Terminate the 5205A input with either a 50-ohm
resistor or a short circuit.
c.
Connect the output terminals to the AC differential
voltmeter.
d.
Set the MODE switch to OPERATE.
e.
The differential voltmeter reads less than 120mV
rms.
f.
Set the MODE switch to STDBY-RESET.
4.35
DC OFFSET TEST
a.
Connect the output terminal to the test DVM.
b.
Set the MODE switch to OPERATE.
c.
The lest DVM reads less than 10 mV dc.
d.
Remove the 50 ohm resistor or short from the input
connector.
e.
The test DVM reads less than 10 mV dc.
f.
Set the MODE switch to STDBY-RESET.
4-36.
DC GAIN
a.
Apply +10 Volt dc input from the DC Calibrator.
b.
Connect the 5205A output terminals to the test
DVM.
c.
Set the MODE switch to OPERATE.
d.
The Test DVM reads between —999.6V dc and
-1000.4V dc.
e.
Set the MODE switch to STDBY-RESET.
f.
Remove the dc input and test DVM.
4-37.
MIDDLE FREQUENCY GAIN
a.
Connect the test equipment as shown in Figure 4-2.
Figure 4-2. LOCAL AND REMOTE MODES CONNECTIONS.
NOTE
Use the Thermal Transfer Standard to adjust the
Test Oscillator within the stated tolerances during
the LOCAL MODE tests.
b.
Apply a lOV ac ±0.01% 20 kHz local input to the
5205A from the test oscillator.
c.
Set the 5205A MODE switch to OPERATE.
d.
Using the thermal transfer method verify the 5205A
output is equal to lOOOV ac ±0.04%.
e.
Set the 5205A mode switch to STDBY.
f.
Wait at least 30 seconds, then apply a 5k ohm/
100 pF parallel load to the 5205A output terminals.
g.
Repeat steps c, d and e above.
h.
Wait at least 30 seconds, then apply a
1 500 pF load
to the 5205A output terminals.
4-6
4/76
Repeat steps c, d and e above, substituting lOOOV ac
±0.1% for the value in step d.
j.
Remove the applied load.
4-38.
HIGH FREQUENCY GAIN
a.
Leave the equipment connected as shown in Fi^re
4-2.
b.
Change the test oscillator output frequency to 100
kHz.
Verify with the Thermal Transfer Standard,
the output is lOV ac ±0.01%.
c.
Set the 5205A MODE switch to OPERATE.
d.
Using the thermal transfer method, verify the 5205A
output is equal to lOOOV ac ±0.14%.
e.
Set the 5205A MODE switch to STDBY.
f.
Wait at least 30 seconds, then apply a 5K ohm/
100 pF parallel load to the 5205A output terminals.
g.
Repeat steps c, d and e above.
h.
Set the test oscillator output at
1 .8V ±0.01% and
verify with the thermal transfer standard.
i.
Wait at least 30 seconds, then disconnect the ther-
mal test equipment and connect the rms differential
voltmeter across the 5205A output terminals.
j.
Set the 5205A MODE switch to OPERATE and
adjust the rms differential voltmeter for a nuE read-
ing.
WARNING!
Cfcserve all safety requirements before
applying a load to an operating instru-
ment. Do not come in phyacal contact
with the load at any time.
k.
Apply the
1 500 pF load to the 5205A output, in-
suring the deviation from the null does not exceed
±1.05%.
l.
Set the 5205A MODE switch to STDBY. Wait at
least 30 seconds then remove the applied load and
test equipment.
4-39.
Output Current Test Procedure
4-40.
Before starting the test procedure insure the equip-
ment set-up procedure in paragraph 4-30 has been completed.
Perform each step of the test in turn using the following pro-
cedures:
a.
Terminate the 5205A output with a 250 pF load.
b
.
Apply an
1 1 V ac
1 05 kHz signal to the local input
connector from the Test Osciliator.
c.
Set the 5205 A MODE switch to OPERATE.
d.
If FAULT and/or OVERLOAD occurs perform the
5205A calibration procedure.
4-41.
Calibrator Mode Test Procedure
NOTE
If the 5205A
-will not be used in the Calibrator
mode; that is, slaved to a 5200A, the Calibrator
mode Test may be omitted.
4-42.
Prior to shipment each 5205A is adjusted at the
factory against a reference 5200A so that the amplitude
error due to the 5205A is less than approximately 0.01%.
If the 5200A used in this procedure is within specifications
the 1000 Volt Range will meet the accuracy specification.
443.
Before starting the test procedure insure the equip-
ment set-up procedure in paragraph 4-30 has been completed.
Connect the previously calibrated 5200Ato the 5205A using
the special interconnect cable (P/N 341560) provided with
the 5205A Accessory Pack. Perform each step of the test in
turn using the following procedure:
a.
Initial 5205A Switch Settings
POWER: ON (30 secs warmup period elapsed)
CONTROL: REM-5200
MODE; STDBY-RESET
b.
Initial 5200A Switch Settings
K)WER: ON (30 secs delay elapsed)
MODE: STDBY
CONTROL; LOCAL
PHASE-LOCK: OFF
SENSE; INT
VOLTAGE ERROR: OFF
VOLTAGE RANGE:
iOOOV
FREQUENCY RANGE;
10 kHz
VOLTAGE MAGNITUDE: lOOOV
FREQUENCY MAGNITUDE:
IkHz
c.
Connect the test equipment as shown in Fi^re 4-3.
d.
Set the 5200A MODE switch to OPER. Both the
5200A and 5205A OPERATE indicators illuminate.
e.
Using the thermal transfer method verify the 5205A
output is equal to lOOOV ac +0.042%.
f.
Change the 5200A output frequency to 100 kHz on
the 100 kHz range.
g.
Using the thermal transfer method verify the 5205A
output is equal to lOOOV ac ±0.1 1%.
h.
Set the 5200A MODE switch to STDBY and the
Frequency output to
1 kHz.
Wait at least 30 seconds, then apply a 5Kf2/100 pF
parallel load to the 5205A output terminals.
4/76
4-7
Figure4-3. CALIBRATOR MODE CONNECTIONS
j.
Repeat step d through h.
k.
Wait at least 30 seconds, then apply a ISOOpF load
to the 5205A output terminals.
l.
Repeat steps d and e.
m.
Set the 5200A MODE switch to STDBY.
n.
Wait at least 30 seconds then remove the
1 500 pF
load and apply a 250 pF load.
o.
Repeat steps d, f and g, omitting step e.
p.
Set the 5200A MODE switch to STDBY. Wait at
least 30 seconds and disconnect the test equipment.
444.
CALIBRATION PROCEDURES
445.
General
446.
The 5205A Calibration procedure should be per-
formed at least every 90 days or any time that a component
is replaced. The recommended test equipment and accessor-
ies are listed in Tables 4-1 and 4-2. The internal layout is
shown in Figure 44 while the test point and adjustment
locations for the Power Amplifier, Preamplifier and Lo^c
pcb are shown in Figures 4-5, 4-6 and 4-7 respectively.
447.
Each main division in this procedure begins with
a step verifying that all controls and test equipment is in the
proper configuration prior to beginning the check.
This
added precaution is required because of the lethal voltages
which can reach 4000 volts internally and 1500V on the
output terminals.
Since these extremely high voltages are
present extra care should be taken to insure that conductive
items, such as screwdrivers, pliers or fingers are not inserted
into the instrument compartment. Care should also be taken
to prevent forei^ objects from failing into the instrument
since they may decrease the voltage breakdown capability of
the inner circuitry. When replacing the top cover or right
side panel after adjustments check the inside of the instru-
ment very carefully to insure there are no loose screws, pieces
of solder or other objects left bdiind. Use only non-conduc-
tive trimming tools, rated at 4kV minimum for any internal
adjustments.
448.
Oscilloscope Preparation
449.
MAINFRAME AND PROBE CALIBRATION
4-50.
Prior to beginning the 5205A Calibration check the
DC zero level on the scope display. Also verify the calibra-
tion and AC response of the 100:1 and 10:1 probes when they
are connected to the channel on which they are to be used.
4-5 1
.
CURRENT PROBE CALIBRATION
4-52.
The Tektronix P6042 DC Current probe must be
calibrated at zero current each time it is used. Use the
following procedure to prepare the current probe for use
each time it is connected to the scope mainframe.
a.
Connect the P6042 output with a 50f2 BNC cable
to the oscilloscope, using an HP-IOIOOC 50S2 feed
through resistor at the oscilloscope input.
b.
Turn on the oscilloscope and current probe power
and allow them to warm-up for at least five minutes,
preferrabiy 30 minutes.
c.
Set the oscilloscope controls as follows:
Volts/div - 50 mV
Variable (Volts/div) - Calibrated
Input Coupling - Ground
d.
Set the Current Probe controls as follows:
Output DC level - Midrange
Current/div Balance - Midrange
Current/div- lA
e.
Center the trace vertically on the CRT, then switch
the input coupling to DC.
f.
Push the thumb-controlled portion of the probe
into the locked position. When the slider is in the
locked position the shield around the transformer
core is grounded, the PROBE UNLOCKED light
is extinguished and the amplifier is ready for oper-
ation.
g.
Race the probe fully into the front-panel receptacle.
Momentarily (200 milliseconds minimum) depress
the DEGAUSS lever and release.
h.
Adjust OUTPUT DC LEVEL to center the trace
vertically on the CRT.
i.
Set the CURRENT/DIV switch to the desired
position (in most tests it is lOmA/div) and again
degauss the probe.
Adjust CURRENT/DIV BALANCE to center the
trace vertically on the CRT.
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4-10
Figure 4-5. POWER AMPLIFIER ADJUSTMENT PORTS
Remove the probe from the front-panel receptacle,
move the slider back, and place the probe around
the conductor under test. Push the slider forward
into the locked position. With the oscilloscope
deflection factor set at 50 mV/div, the amplitude of
the current waveform may be read directly from the
front panel of the P6042.
NOTE
The current probe calibration procedure is necessary
after initial turn-on and after making current measure-
ments in excess of the dynamic range of the P6042.
To degauss, lock the probe and place it in the panel
receptacle and press the DECA USS lever.
4-53.
Equipment preparation
4-54.
Prepare the instrument for calibration using the
following procedure;
a.
Insure both power cords are disconnected from the
AC power line.
b.
Insure that the POWER switch on the 5205A front
panel is OFF, the CONTROL switch is to LOCAL
and the MODE switch is to STDBY-RESET.
c.
Remove the top cover of the instrument.
d.
Remove the right side cover to expose the preamp-
lifier adjustments by removing the seven holding
screws and pulling the side cover straight up.
e.
Using the shorting link provided insure the OUTPUT
LOW and chassis ground terminals are connected and
firmly in place (on front panel).
f .
Disable the HV interlock by pulling the center rod
of the interlock switch up. The interlock switch is
located in the left rear comer of the instrument
protruding through the transformer compartment
cover.
g.
Set the autotransformer for zero output.
h.
Connect the autotransformer input to the nominal
AC line voltage for which the instrument is rated.
(Be sure variac is rated for the line voltage and current
being used.)
CAUTION!
All test points and adjustments on the pre-
amplifier are accessible through openings in the
shields covering the instrument compartments.
Do not remove these shields during the calibration
procedure. Always be sure to use a non-conduc-
tive screwdriver rated to 4kV to make these
adjustments.
4-55.
Output Stage Calibration
4-56.
A portion of the calibration procedure contained in
the following subparagraphs is performed with the high volt-
age line power supply input reduced to 25% of nominal.
This
reduces the high voltages present in the instrument to approxi-
mately
600 volts. The bias states are properly maintained in
this condition with a jumper system. This feature lessens the
danger associated with calibrating or servicing a potentially
lethal instrument.
All line power input voltages are ^ven as
a percentage of the nominal line voltage for which the instru-
ment is wired.
4-57.
The balance readings are or may be at a high po-
tential. The reading should be taken with a floating DVM,
that is, a battery operated meter with no connection to
ground through the line cord, to reduce common mode
measurement errors. Care should be taken that the DVM
chassis is well separated from any conducting material to
prevent voltage breakdown. Do not touch the D\TVI when
the 5205A power is on.
4-58.
When the three jumper pcb’s are required to main-
tain bias during operation with less than normal input volt-
age, insert them in the marked slots in the preamplifier
shield.
4-59.
Personnel performing the calibration procedure
should be aware of the hazardous voltages present and observe
good safety precautions at all times.
4-60.
OUTPUT STAGE INITIAL SET-UP
4-61.
Connect a 100:1 probe to the Oscilloscope input
channel. Prepare the oscilloscope to read 5 mV per division
(corresponding to 0.5V per division at the probe tip) using
DC coupling. Connect the probe to TP307 OUTPUT HIGH
TEST through the Power Amp shield. Connect the scope
ground lead to chassis.
4-62.
Battery Operated DVM:
Prepare the DVM to read
less than 2 Volts dc. Connect the HI input lead to TP33 1 and
the LO lead to TP332 through the Power Amp shield.
CAUTION
Insure the floating DVM case is well away from
all conductive materia! to prevent short circuits.
Although the procedure is safe when performed
as described, under extremely abusive conditions
a hazardous situation might occur. Verify the probe
leads are properly insulated to preclude any shorts
or arcing to the Power amp shield or chassis.
4-63.
Autotransformer:
set the output to zero volts and
connect the power line cord to the nominal line voltage.
4-64.
5205A;
Insure the equipment preparation procedure
4-13
in paragraph 4-53 is complete.
Install the three jumper pcbs
through the Preamplifier shield. Connect the Auxiliary Power
line cord to the nominal line voltage and the High Voltage
line cord to the autotransformer.
4-65.
UPPER TUBE BALANCE
WARNING!
Do not touch the DVM with hands or body any
time that power is applied to the 5205A.
4-66.
Perform the calibration using the following pro-
cedure.
a.
Insure the autotransformer output is set to zero.
b.
Set the 5205A POWER switch to ON.
NOTE
With the INSTRUMENT ON, either the LOCAL,
REM or 5200, and the WARM-UP indicators
illuminate. After a 30 second delay the WARM-UP
indicator extinguishes and the STDBY-RESET
indicator illuminates.
This time delay occurs each
time power is applied to the instrument after it
has been removed.
If theMODE switch is set to
OPERATE before the time delay expries a FAULT
indication results.
c.
After the warm-up period raise the autotransformer
output voltage to approximately 25% of the nomin-
al line voltage (25% x 115V = 29N).
d.
Verify the voltage displayed on the oscilloscope
is 0 ±i(X) mV dc at the probe tip (less than ±0.2
division on the display).
If the display is greater
than ±100 mV the circuit is defective.
NOTE
The above reading is adjusted during the DC
OFFSET CALIBRATION later in this procedure.
If it exceeds the listed tolerance it is beyond the
adjustment range and should be repaired at this
time.
Use the Troubleshooting procedure in
Table 4'3 starting at step 86.
e.
Adjust R33 BALANCE UPPER TUBES for a
minimum reading on the DViM. The maximum
allowable reading is 0±10 mVdc.
f.
If the reading exceeds the allowable, remove power,
set R35 ABSOLUTE SCREEN VOLTAGES UPPER
TUBES to approximately mid-range, reapply power,
then repeat the test.
If the reading still exceeds
the allowable, the instrument is defective.
g.
Set the autotransformer output voltage to zero, set
the POWER switch to OFF and disconnect both
power cords. Wait at least 30 seconds for the Power
Supply to discharge and disconnect the DVM from
test points 33 1 and 332.
4-67.
LOWER TUBE BALANCE
4-68.
Make the following equipment changes:
a.
Connect the Battery Operated DVM HI input lead
to TP333 and the LO lead to TP334 through the
Power Amp shield.
CAUTION
Insure the floating DVM case is well away from
any conductive material to prevent short circuits.
Although the procedure is safe when performed
as described, under extermely abusive conditions
a hazardous situation mi^t occur. Verify the
probe leads are property insulated to preculde any
shorts or arcing to the Power amp shield or chassis.
b.
Reconnect the Auxiliary Power line cord to the nom-
inal line voltage and the High Voltage line cord to
the autotransformer.
WARNING!
Do not touch the DVM with hands or body any
time that power is applied to the 5205A.
4-69.
Perform the calibration using the following pro-
cedure :
a.
Insure the autotransformer output is set to zero.
b.
Set the 5205A POWER switch to ON.
c.
After the Warm-up period raise the autotransformer
output voltage to approximately 25% of the nominal
line voltage (25% x 1 15V = 29V).
d.
Verify the voltage displayed on the osiciloscope is
0 ±100 mV dc at the probe tip (less than ±0.2
division on the display).
If greater than ±100 mV
the instrument is defective.
NOTE
The above reading is adjusted during the DC
OFFSET CALIBRA TION later in this procedure.
If it exceeds the listed tolerance it is beyond the
adjustment range and should be repaired at this
time.
Use the troubleshooting procedure in Table
4-3 starting at step 86.
e.
Adjust R1 1 2 BALANCE LOWER TUBES for a
minimum reading on the DVM. The maximum
allowable reading is 0 ±10 mV dc.
4-14
If the readiag exceeds the allowable, remove power,
set R109 ABSOLUTE SCREEN VOLTAGES
LOWER TUBES to approximately mid-range,
reapply power, then repeat the test.
If the read-
ing still exceeds the allowable the instrument
is defective.
g.
Set the autotransformer output voltage to zero, set
the POWER switch to OFF and disconnect both
power cords. Wait at least 30 seconds for the
Power Supply to discharge and disconnect the
DVM from lest points 333 and 334.
4-70.
OUTPUT STAGE BIAS CURRENT
4-7 1
.
Make the following equipment changes:
a.
Connect the Battery Operated DVM HI input lead
to TP307 OUTPUT HIGH TEST and the LO lead
to TP308 PNP through the Power Amp shield. Both
the DVM and Scope HI input leads are now connected
to this test point.
CAUTION
Insure the floating DVM case is well away from
any conductive material to prevent short circuits.
Although the procedure is safe when performed as
described, under extremely abusive conditions a
hazardous situation mi^t occur. Verify the probe
leads are properly insulated to preclude any shorts
or arcing to the Power amp shield or diassis.
b.
Reconnect the Auxiliary Power line cord to the
nominal line voltage and the High Voltage line
cord to the autotransformer.
WARNING!
Do not touch the DVM with hands or body any
time that power is applied to the 5205A.
4-72.
Perform the calibration using the following pro-
cedure.
a.
Insure the autotransformer output is set to zero.
b.
Set the 5205A POWER switch to ON.
c.
After the Warm-up period raise the autotransformer
output voltage to approximately 25% of the nom-
inal line voltage (25% x
1 15V = 29V).
d.
Verify the voltage displayed on the oscilloscope
is 0 ±100 mV dc at the probe tip (less than ±0.2
division on the display).
If the display is greater
than ±100 mV the circuit is defective.
NOTE
The above reading is adjusted during the DC
OFFSET CALIBRATION later in this procedure.
If it exceeds the listed tolerance it is beyond the
adjustment range and should be repaired at this
time.
Use the Troubleshooting procedure in
Table 4-3 starting at step 86.
e.
Adjust R7 OUTPUT STAGE BIAS CURRENT
for a reading between +220mV and +240mV on the
DVM,
f.
Set the autotransformer output voltage to zero, set
the POWER switch to OFF and disconnect both
power cords. Wait at least 30 seconds for the
Power Supply to discharge and disconnect the DVM
from test points 307 and 308.
4-73 .
LED LOOP BIAS CURRENT
4-74.
Make the following equipment changes:
a.
Insure the P6042 current probe is calibrated for a
zero indication and a current sensitivity of 10 mAj
division as described in the Current Probe Cali-
bration procedure.
b.
Connect the current probe around TP309 LED
CURRENT TEST LOOP with the arrow on the
probe pointing to the front of the instrument.
Also
insure the probe is properly locked and the PROBE
UNLOCKED indicator is extin^ished as described
in the Current Probe Calibration.
c.
Set the oscilloscope current channel controls for
DC coupling with sensitivity of 50 mV/division.
d.
Reconnect the Auxiliary Power line cord to the
nominal line voltage and the High Voltage line cord
to the auto transformer.
4-75.
Perform the calibration using the following pro-
cedure;
a.
Insure the autotransformer output is set to zero.
b.
Set the 5205A POWER switch to ON.
c.
After the Waim-up period raise the autotransformer
output voltage to approximately 25% of the nom-
inal line voltage (25% x
1 15V - 29V).
d.
Verify the voltage displayed on the Oscilloscope
is 0 ±100 mV dc at the probe tip (less than ±0.2
division on the display).
If greater than ±100 mV
the instrument is defective.
NOTE
The above reading is adjusted during the DC
OFFSET CALIBRATION later in this pro-
cedure.
If it exceeds the listed tolerance it is
4-15
beyond the adjustment range and should be
repaired at this time.
Use the troubleshooting
procedure in Table 4-3 starting at step 86.
e.
Display the LED Current and carefully adjust
R172 Led current for a display of -30 mA
±1 mA (3 div±0.1 div).
f.
Lower the autotransformer voltage to zero, dropping
the LED Current to zero, and verify the current
probe zero adjustment.
g.
Raise the auiotransformer output voltage back to
the previous setting of approximately 25% of the
nominal line voltage.
h.
Verify the LED current is -30 mA±ima. Re-
adjust R1 72 if required.
i.
Set the auiotransformer output to zero.
Set the
POWER switch to OFF and disconnect both Power
cords. Wait at least 30 seconds for the Power
Supply to discharge then disconnect the voltage and
current probes and the three jumper pcb’s from
the instrument.
4-76.
LED LOOP BANDWIDTH
4*77.
Make the following equipment changes:
a.
Set the Oscilloscope current channel controls for
AC Coupling remaining at 50 mV/division sen-
sitivity, then center the trace baseline.
b.
Disconnect the 100:1 probe from the oscilloscope
voltage channel. Replace it with a 10: 1 probe
connected across the 5205A output terminals.
Set
the scope controls for DC coupling,
1 V/division
sensitivity (corresponding to lOV at the probe tip)
and a Time Base of 2 usec/division.
c.
Connect a Test Oscillator (TO) to the 5205A input
using coaxial cable with the applicable connectors.
Do not exceed six feet of cable.
d.
Verify removal of the three jumper pcb from the
pre-amplifier.
e.
Disable the ±200 mA current trips on the 5205A
Logic pcbs by connecting TP410 (1l+) to TP409
(+5V) with a jumper to disable the positive HV
supply current trip and TP408 (II-) to TP407
(GND) to disable the negative HV supply current
trip.
f.
Connect the lOOH 15W load resistor across the
5205A output terminals.
g.
Reconnect the Auxiliary Power line cord to the
nominal line voltage and the High Voltage line cord
to the auiotransformer.
4-78.
Perform the calibration using the following pro-
h.
cedure:
a.
insure me autotransformer output is set to zero.
b.
Apply an input of 0.283 ±2% volts rms at 100 kHz
from the Test Oscillator.
c.
Set the 5205A POWER switch to ON.
d.
After the Warm-up period quickly raise the auio-
transformer output voltage to 100% of the nominal
line voltage.
NOTE
0 VERIOAD and FA Ul T indications will
result if the autotransformer output is
raised to slowly.
e.
Set the 5205A MODE switch to OPERATE.
f.
The scope voltage channel probe displays an eight
division peak-to-peak sinusoidal waveform, corre-
sponding to approximately 800 mA pp output cur-
rent.
Since the gain has not yet been set the mag-
nitude of the display will not be exact.
g-
Adjust CI62 LED LOOP BANDWIDTH so that the
current channel waveform is 30 mA pp between the
positive and negative peaks. The waveform should
appear as shown in Figure 4-8.
Figure 4-8. LED LOOP CURRENT WAVEFORM
VOTE
The current displayed is essentially proportional
to the derivative of the total current drawn by the
Power Amplifier lower Output tubes.
Set the 5205A MODE switch to STDBY-RESET.
Remove the Test Oscillator input to the 5205A.
4-16
Set the autotransformer output to zero.
Set the
POWER switch to OFF and disconnect both power
cords. Wait at least 30 seconds for the Power
Supply to discharge and disconnect the oscilloscope
voltage and current probes from the instrument.
4-79.
SCREEN VOLTAGE CALIBRATION
4-80.
Make the following equipment changes:
a.
Prepare the DVM to monitor the nominal AC line
Voltage and connect the input leads across the auto-
transformer output.
b.
Prepare the Oscilloscope for operation with sen-
sitivity of 2V/division (corresponding to 20V/division
at the probe tip), a time base of 20 usec/division and
dc coupling.
c.
Accurately adjust the oscilloscope probe AC com-
pensation using the oscilloscope calibrator.
d.
Set the vertical gain of the oscilloscope by applying
an external 56.57Vrms±l% (56.01
- 57.13) 10 kHz
signal to the 10:1 input probe. Adjust the scope
channel variable gain for a display of exactly 8
divisions peak-to*peak (at 20V/division sensitmty
equal to 160V p-p).
e.
Disable the 5205A overload circuits by connecting
TPiS OVERLOAD DISABLE to TP19 GND (SENSE
LOW) with a jumper. The test points can be reached
through the Preamplifier shield.
f.
Reconnect the Auxiliary Power line cord to the
nominal line voltage and the High Voltage line cord
to the auto transformer.
4-81.
Perform the calibration using the following pro-
cedure:
NOTE
For correct adjustment of the current limits
it is important to check the zero base line for drift
both before and after the procedure. If any drift
occurs the procedure should be repeated.
a.
Raise the autotransformer output voltage to nom-
inal plus ten percent (1 10% x
1 15V = 126.5V).
b.
Apply an input of 0.45 ±2% volts rms (0.441 -
0.459 Vrms) at 10 kHz from the test oscillator.
c.
Set the 5205A POWER switch to ON.
NOTE
The 5205A internal povjer disipation is very high
when it is in the OPERATE mode. Maintain this
status only as long as necessary to make the re-
quired adjustment.
d.
After the warm-up period, set the 5205 A MODE
siwtch to OPERATE.
e.
Adjust R109 ABSOLUTE SCREEN VOLTAGES
LOWER TUBES through the power amplifier shield
until the scope displays a waveform where the flat
portion of the negative peak is at exactly -60 volts
(-3.0 divisions).
f.
Check the zero base line setting the 5205A -MODE
switch to STDBY RESET and then back to OPER-
ATE. The adjusted peak voltage should remain as
set in step e above.
g.
Set the Test oscillator voltage magnitude to 0.39V
rms.
h.
Adjust R35 ABSOLUTE SCREEN VOLTAGES LT-
PER TUBES through the power Amplifier shield
until the scope displays a waveform where the flat
portion of the positive peak is at exactly +52 Volts
(+2.6 divisions).
i-
Check the zero base line by setting the 5205A MODE
switch to STDBY RESET and then back to OPER-
ATE. The adjusted peak voltage should remain as
set in step h above.
j .
Set the MODE switch to STDBY-RESET and the
POWER Switch to OFF, Remove the Test Oscilla-
tor input to the 5205A.
Set the autotransformer
output voltage to zero and disconnect both power
cords. Remove the oscilloscope and DVM leads.
4-82.
POSITIVE CURRENT TRIP LEVEL ADJUSTMENT
4-83.
Make the following equipment changes:
a.
Insure a jumper connects TP408 (Il_) and TP407
(GND) on the Logic pcb. Remove the other jump-
ers previously installed between test points on the
Logic and Preamplifier pcb’s.
llie jumper remaining
disables the negative current trip while setting the
positive trip level.
b.
Connect the DVM HI input lead to TP411 (1+) and
the LO lead to TP407 (GND) on the Logic pcb.
Prepare the DVM to read less than 2 Volts dc.
c.
Reconnect the Auxiliary Power line cord to the
nominal line voltage and the High Voltage line cord
to the autotransformer.
4-17
Perform the calibration as follows:
a.
Insure the autotransformer output is set to zero.
b .
Set the 5 205A POWER Switch to ON.
c.
After the warm-up period, raise the autotransformer
output voltage to the nominal line voltage.
d.
Set the 5205A MODE switch to OPERATE.
e.
Apply an input of 0.285 Volts nns at 100 kHz
from the Test Oscillator.
f .
Observe the DVM reading and slowly increase the
Test Oscillator output until the 5205A trips into
FAULT and STDBY-RESET.
g.
The DVM should read between —210 and —214
mVolts when it trips.
If the DVM reading is within
tolerance set the 5205A MODE Switch to STDBY-
RESET, the POWER switch to OFF, the Autotrans-
former output to zero and then proceed to the
Negative Current Trip Level Adjustment in the
following paragraph.
If the reading is not acceptable
continue with step h of this paragraphs.
h.
Reduce the Test Oscillator output to a level less
than 0.285 Volts to prevent a FAULT condition.
i-
Rotate R49 fully counter-clockwise.
j.
Set the 5205A MODE Switch to STDBY-RESET
and then OPERATE.
k.
Adjust the test oscillator output level for a reading
on the DVM between —211 and —213 millivolts.
l.
Very slowly rotate R49 clockwise until the 5205A
trips into FAULT and drops back to STDBY-RESET.
m.
Decrease the output level of the test oscillator
slightly and reset the FAULT on the 5205A by
setting the 5205A MODE switch first to STDBY-
RESET and then to OPERATE.
n.
Slowly increase the test oscillator output until the
5205A trips into FAULT, verifying that it occurs
between -210 and —214 millivolts.
0 .
Set the 5205A MODE switch to STDBY-RESET
and the POWER switch to OFF.
Set the auto-
transformer output voltage to zero.
4-85 .
NEGATIVE CURRENT TRIP LEVEL ADJUST-
MENT
a.
Reduce the Test Oscillator output to 0.285V rms,
remaining at 100 kHz.
b.
Remove the jumper between TP407 and TP408
and connect it between TP410 (Il+) and TP409
(+5) to disable the Positive current trip while sett-
ing the negative trip level.
c.
Transfer the DVM HI input lead to TP412 (I-)
on the Logic pcb.
4-87.
Perform the calibration as follows:
a.
Set the 5205A POWER switch to ON.
b.
After the warm-up period, raise the autotransform-
er output voltage to the nominal line voltage.
c.
Set the 5205A MODE switch to OPERATE.
d.
Observe the DVM reading and slowly increase the
test oscillator output until the 5205A trips into
FAULT and STDBY-RESET.
e.
The DVM should read between +210 and +214
mVolts when it trips.
If the DVM reading is within
tolerance proceed to the following paragraph.
If
the reading is not acceptable continue with step f
of this paragraph.
f.
Reduce the test oscillator output to a level less
than 0.285 Volts to prevent a FAULT condition.
g.
Rotate R48 fully counter-clockwise.
h.
Set the 5205A MODE switch to STDBY-RESET
then OPERATE.
i.
Adjust the test oscillator output for a reading on
the DVM between +211 and +213 millivolts.
j.
Very slowly rotate R48 clockwise until the 5205A
trips into FAULT and drops back to STDBY-
RESET.
k.
Decrease the output level of the test oscillator
just sli^tly and reset the FAULT on the 5205A by
setting the 5205A MODE switch first to STDBY-
RESET and then to OPERATE.
l.
Slowly increase the test oscillator output until
the 5205A trips into FAULT, verifying that it
occurs between +210 and +214 millivolts.
4-88.
The Output stage portion of the Calibration is com-
plete.
Set the 5205A MODE Switch to STDBY-RESET and
the POWER Switch to OFF.
Set the autotransformer output
4-18
voltage to zero. Remove any jumpers installed in the instru-
ment. Disconnect both power cords. Wait at least 30 sec-
onds for the power supply to discharge then disconnect the
DVM, the Test Oscillator and the Output load from the instru-
ment.
4-89.
Preamplifier Calibration
4-90.
This p.ortion of the procedure contains the infor-
mation necessary to calibrate the preamplifier section of the
5205A. As in the output stage calibration, all adjustments
should be made through the indicated ports in the preamp-
lifier shield. The shield should not be removed at any time
since voltages up to 4000V are present within the instrument
any time power is applied.
Insert the output cable terminal into
its safety area any time it is not is use. No jumpers or jumper
pcbs are used during this test and should be removed if in-
stalled. The shorting link between the front panel OUTPUT
LOW and Chassis ground terminals should be installed at
all Times.
4-91
.
PREAMPLIFIER INITIAL SET-UP
4-92.
DVM:
Prepare the DVM to read less than 20 Volts
DC. Connect the HI input lead to TPl i +15V and the LO lead
to TP 1 9 GND (SENSE LOW).
4-93.
Autotransformer;
Set the output to zero volts and
connect the power line cord to the nominal line voltage.
4-94.
5205A:
Insure the equipment preparation proce-
dure in paragraph 4-53 is complete and that all jumper wires or
pcbs are removed from the instrument. Connect the Auxiliary
Power line cord to the nominal line voltage.
4-95.
PREAMPLIFIER +
1 5 VOLT SUPPLY VOLTAGE
4-96.
Perform the calibration as follows:
a.
Set the 5205A POWER switch to ON.
b.
Adjust R82 +15V for a reading on the DVM be-
tween +14.95 and 15.05 volts.
c .
Move the DVM HI input lead to TP 1 2 ™ 1 5V.
d.
The DVM reads between —14.65 and -15.35 volts.
There is no adjustment.
e.
Set the 5205A POWER switch to OFF
f.
Remove the DVM test leads.
4-97.
MINIMUM NEGATIVE HIGH VOLTAGE TRIGGER
LEVEL
4-98.
Make the following equipment changes;
a.
Prepare the DVM to monitor the nominal line volt-
age and connect the input leads across the auto-
transformer output.
b.
Terminate the 5205A input with a 50 ohm load.
c.
Connect the High Voltage line cord to the auto-
transfoimer.
4-99.
Perform the calibration as follows:
a.
Insure the autotransfoimer is set to zero.
b.
Set the 5205A POWER Switch to ON.
c.
After the Warm-up period raise the autotransformer
output voltage to the nominal line voltage.
d.
Set the 5205A MODE Switch to OPERATE.
e.
Observe the DVM reading and slowly decrease the
autotransformer output until the 5205A trips into
FAULT and STDBY-RESET.
f.
When tripped the DVM should read between 98.0
and 98.6 Volts AC.
g.
Set the 5205A MODE Switch to STDBY-RESET,
the POWER Switch to OFF, the autotransformer
output to zero.
h.
If the DVM reading is within tolerance proceed to
the Input FET switch Impedance Calibration in the
next paragraphs.
If the reading is not acceptable
continue with the procedure in step i of this para-
graph.
i.
Rotate R154 HV TRIGGER fully counterclock-
wise.
j.
Set the 5205A Power Switch to ON.
k.
After the warmup period, raise the autotransformer
output voltage to the nominal line voltage less
14.5% (115V - (115 X 14.5%) = 98.3V).
l.
Set the 5205A MODE Switch to OPERATE.
m.
Slowly rotate R154 clockwise until the 5205
trips into FAULT and drops in status to STDBY-
RESET.
n.
Raise the autotransformer output voltage to the
nominal line voltage.
o.
Reset the FAULT on the 5205A by setting the
5205A MODE switch first to STDBY-RESET and
4-19
then to OPERATE. The OPERATE indicator :I-
luTT.i-stes vAtho-at a FAULT resulting.
F-
Set the MODE S'^itch to STDBY-RESET and the
TOWER switch to OFF. Lower the autotransform-
c- output voltage to zero. Disconnect the DVM
test leads from the autotransformer output.
4. 1 C.:
DvP: T FET SWITCH IMPEDANCE CALIBRATION
4-: 01
.
Make the loiiowing equipment changes:
a.
Prepare die DVM to read less than 20 Volts dc.
b.
Eonnec: the DVM HI input lead to TPlo FETR
and the LO lead to TP19 GND (SENSE LO).
4-102.
Perform the calibration as foEows:
a.
Insure the autotransformer is set to zero.
b.
Set the 5205A POWER switch to ON.
c.
After the wann-up period, raise the autotransformer
output voltage to the nominal line voltage.
d.
Adjust R22 FET R for a DVM reading between 7.9
and 8.1 volts.
e
Set the POWER switch to OFF. Lower the auto-
transforme: output voltage to zero. Disconnect
the DVM test leads from the preamplifier.
4-103.
OVERLOAD TRIGGER BALANCE CALIBRATION
4-104.
Make the following equipment changes:
a.
Connect a Test Oscillator (TO) to the 5205A input
using coaxial cable with the applicable connectors.
Do not exceed six feet of cable.
b.
Connecta 10:1 probe to the oscilloscope input
channel. Prepare the oscilloscope to read 5mV/
division (corresponding to 50mV/division at the
probe tip) using dc coupling. Connect the probe to
TPl DC BALANCE MONITOR through the pre-
amplifier shield. Connect the scope ground lead to
TPl 9 GND (SENSE LOW).
4-1 05.
Perform the calibration as folows:
a.
Insure the autotransformer is set to zero.
b.
Set the 5200A POWER switch to ON.
c.
After the warmup period, raise the autetransform-
er voltage to the nominal line voltage.
i
Ground the oscilloscope input channel and set the
trace lo the middle of the CRT.
e.
Remove the ground and adjust RI30 DC BALANCE
for a minimum display on the CRT, not to exceed
0 ±5 millivolts.
f.
Apply an
1 1 Volt rms
1 10 kHz input to the
5205A from the Test Oscillator.
g.
Select AC Coupling on the oscilloscope and move the
probe to TP 13 OVERLOAD TRIGGER SIGNAL.
WARNING!
Verify the output connector is stored in its safety
area in the Front Panel. Dangerous voltages are
present at the output terminals during this adjust-
ment.
h.
Set the 5205A MODE switch to OPERATE.
i.
Adjust Rill AC BALANCE for a minimum peak-
to-peak amplitude as displayed on the CRT.
j .
Set the 5205A MODE switch to STDBY-RESET
and the POWER switch to OFF. Lower the auto-
transformer output voltage to zero. Remove the
oscilloscope probe and T.O. input from the instru-
ment.
4-106.
Calibration Point Adjustments
4-107.
This section of the Calibration Procedure contains
the steps required to set the calibration points.
It is assumed
that calibration of the output stage and preamplifier have al-
ready been completed.
4-1 08.
When the Calibrator Mode portion of the procedure
is performed, it should be done in conjunction with the
5200A with which the 5205A is normally used.
Also, the
5200 should be calibrated immediately preceding the 5205A.
NOTE
ffthe 520SA
is calibrated with one5200A and
used with a different 5200A, it is possible it will
not meet specifications.
4-109.
LOCAL/REMOTE MODE CALIBRATION
4-1 10.
Steps.in the following procedure must be performed
in sequence.
If a readjustment of any previous step is re-
quired, the entire procedure should be repeated, starting at
the beginning. During the procedure the jumper pebs are
not installed and no jumpers between test points used.
Also,
the autotransformer is not used, both power cords are applied
directly to line power.
4-20
Certain requirements are placed on the Test Oscilla-
tor (TO) used in this portion of the 5205A Calibration. This
can be of critical importance due to the high voltages and fre-
quencies involved.
In most cases the TO used will be a
5200A, however, either it or its equivalent must be accurately
calibrated and the correction factor known at IkHz, 20 kHz
and 100 kHz with 10 volts output on the 10 Volt range.
4-112.
DC Offset
4*1 13.
Prepare the equipment for the test as follows:
a.
Prepare the 5205A for the procedure by setting the
power switch to ON, after verifying that the CON-
TROL switch is in LOCAL and the MODE switch
in STDBY-RESET. Also insure the shorting link
connecting the front panel OUTPUT LOW and
chassis ground terminals is installed and firmly in
place.
NOTE
The 5205A should have power applied continu-
ously for at least one hour prior to beginning the
follow procedures.
b.
Prepare the test DVM to read DC volts on its most
sensitive scale (resolution of at least 100 uV) and
connect the 5205A output connector to the DVM
input terminals. The 5205A HIGH terminal, marked
with the lightning bolt, should connect to the DVM
HI terminal.
4-1 14.
Perform the calibration as follows:
a.
Verify there is no input to the Local input connec-
tor and the one hour minimum warm-up period
for stability has elapsed.
b.
Set the 5205A MODE switch to OPERATE.
c.
Check for an output voltage of 0 ±2mV.
d.
Terminate the 5205A Local input with either a
short or 50 ohm resistor.
e.
Check for an output voltage of 0 ±2 mV.
f.
If both readings are within tolerance, set the 5205A
mode switch to STDBY-RESET, remove the term-
inating input and proceed to the LOCAL/REMOTE
Mode DC Gain procedure in the next paragraph.
If either reading is not acceptable continue with
step g of this paragraph.
g.
Set the 5205A MODE switch to STDBY-RESET
and remove the terminating input.
h.
Set the 5205A Mode Switch to OPERATE.
i.
Adjust R123 DC OFFSET for an output Voltage
of0±l mV.
j.
Terminate the 5205A Local input with either a
short or 50 ohm resistor.
k.
Verify the DC output voltage reads 0 ± 2mV.
l.
Set the 5205A MODE Switch to STDBY-RESET
and remove the terminating input.
4-115.
LOCAL/REMOTE Mode DC Gain
4-116.
Make the following equipment changes
;
a.
Connect the DC Calibrator to the 5205A Local
input and select a +10 volt dc output.
b.
Prepare the DVM to read
1 000 Volts dc.
4-1 17.
Perform the calibration as follows:
a.
Set the 5205A MODE switch to OPERATE.
b .
Adjust R5 STAND-ALONE DC GAIN for a read-
ing between —999.99 and —1000.01 volt dc on the
DVM.
c.
Set the 5205A MODE switch to STDBY-RESET.
d.
Select, or reverse the leads if required, a —10 volt
dc output from the DC Calibrator.
e.
Set the 5205A MODE switch to OPERATE.
f.
Verify the DVM reads between +999.98 and
+1000.02 volts dc.
g.
Set the 5205A MODE switch to STDBY-RESET.
h.
Disconnect the DC Calibrator and the DVM from
the instrument.
4-1 1 8.
LOCAL/REMOTE Mode Middle and High Frequency
Gain
4-1 19.
Make the following equipment changes:
a.
Connect the 5205A to the test equipment as shown
in Figure 4-2.
b.
Set the T.O. for a 10 Volt rms output at 20 kHz,
4-120.
Perform the calibration as follows:
4-21
Set the 5205A MODE switch to OPERATE.
b.
Perform the transfer test, adjusting C147 STAND-
ALONE MF GAIN (20 kHz) for a transfer stand-
ard null at 0 ±0.01%, taking the correction factors
into account.
c.
Set the TO for a 10 Volt rms output at 100 kHz.
d.
Perform the transfer test, adjusting C143 STAND-
ALONE HF GAIN (100 kHz) for a transfer stand-
ard null at 0 ±0.02%, taking the correction factor
into account.
e.
Set the 5205A MODE switch to STDBY-RESET.
4-121
.
If the Calibrator Mode portion of these procedures
as described in the following major division are not performed
calibration is complete.
Set the POWER switch to OFF and
disconnect the test equipment.
4-122.
CALIBRATOR MODE
NOTE
This portion of the Calibration Procedure can be
omitted if the 5205A -will not be operated in the
Calibrator MODE, i.e., slaved to a5200A.
4-123.
Calibrator Adjustments Preparation
4-124.
To insure maximum accuracy in the Calibrator
Mode, the 5205A should always be calibrated in conjunc-
tion with the 5200A with which it will be teamed.
Cali-
brate the 5200A immediately prior to calibration of the
5205A and the 5200A/5205A team.
4-125.
A special interconnect cable is provided with the
5205A for operation in the Calibrator Mode.
This cable
connects the rear of the 5200A (J32, labeled 5205A) to the
rear of the 5205A (25-pin connector labeled 5200A).
4-126.
Prepare the equipment shown in Figure 4-3 for
the calibration procedure by performing or verifying the
following steps.
a.
Connect the 5200A and 5205A with the special
interconnect cable provided.
b.
Set the 52CK)A front panel controls to the following
positions:
POWER Switch to ON. After the STDBY indicator
illuminates, continue.
MODE switch to STDBY.
CONTROL switch to LOCAL.
PHASE LOCK switch to OFF.
SENSE switch to INT.
VOLTAGE ERROR switch to OFF.
VOLTAGE RANGE at lOOOV.
FREQUENCY RANGE at IKHz.
VOLTAGE Magnitude at lOOOV.
FREQUENCY Magnitude of 1 kHz.
c.
Verify that there are no jumper pcbs or jumpers
installed.
Verify the shorting link is connected between the
OUTPUT LOW and chassis ground terminals.
Verify both power cords are connected to line
power.
Verify or set the 5205A controls to the following
positions.
The POWER switch is ON and the INSTRUMENT
ON indicator illuminated.
The CONTROL switch to 5200A/REM.
The MODE switch to STDBY-RESET
4-127.
Low and High Frequencies Gain Adjustment.
4-128.
Use the following procedure to calibrate the low
and high frequencies gain.
a.
Set the 5200A MODE switch to OPERATE. The
5200A and 5205A OPERATE indicators illuminate.
b.
Perform the transfer test, adjusting R9 5200A LF
GAIN (ikHz) for a transfer standard null at 0 ±0.01%
taking the correction factor into account.
c.
Remaining in the 1000 Volt range set the 5200A
output frequency to 100 kHz.
d.
Perform the transfer test, adjusting C14, 5200A HF
GAIN (100 kHz) for a transfer standard nuU at 0
±0.01% taking the correction factor into account.
e.
Set the 5200A MODE switch to STDBY.
f.
Set the 5200A and 5205A POWER switches to
OFF and disconnect the test equipment.
4-129.
Calibrator Mode Interconnect
4-130.
An interconnect cable for use during the calibrator
mode is supplied with each 5205 A. The cable connects J32
on the rear of the 5200A to the connector labeled 5200A
on the rear of the 5205A. A diagram of the pin connections
is shown in Fij^re 4-9.
4-22
Figure 4-9. CALIBRATOR MODE INTERCONNECTIONS
4-131.
Logic Trip Adjustment
NOTE
This setting monitors the logic supply voltage
and is adjusted at the factory.
It should not
require normal calibration, however, adjustment
could be required ifdrift within the circuit is
sufficient to trip the instrument into FAULT.
4-1 30
If required, adjust the logic trip circuit using the
following procedure;
a.
Verify that there are no jumper pcbs or jumpers
installed in the 5205A and both power cords are
connected to the line source.
b.
Connect the DVM Hi input to TP 409 (+5) and
the LO input to TP 407 (GND). Prepare the DVM
to read +5 volts dc. Both test points are located
on the logic pcb.
c.
Connect a jumper between TP 418 and TP 417.
(Located near the FAULT and OVERLOAD in-
dicators on the Logic pcb.)
d.
Set the POWER switch to ON and wait 30 seconds
for the warm-up period to expire.
e.
The DVM should read between 4.75 and 5.25V dc.
f.
Rotate R47 fully clockwise and then very slowly
adjust until the fault indicator extinguishes.
g.
Check at high & low line voltage limits (nominal
±10%) that the Logic circuits +5 Volts is between
+4.75 and +5.25 Volts dc and the instrument does
not trip into FAULT.
h.
Set the POWER switch to OFF and disconnect the
test equipment and jumper.
4-133. TROUBLESHOOTING
4-134.
Troubleshooting for the 5205A consists of the tab-
ular flow chart in Table 4-3. When a step on the flow chart
is completed check for a decision transfer.
If no decision is
required perform the next step of the table in sequence.
WARNING!
Lethal vollages up to 2.5K Volts are present within
the instrument during troubleshooting. In addition,
the voltage may be present for up to 30 seconds
after power is removed from the instrument. Before
coming into physical contact with any component
use a voltmeter and 5kV probe to insure there is
no voltage present between tp502 (+2.5kV) and
tpS03(LO), between tpS04 (—2.5kV) and tp506
LO), and between tp505 (-2.5kV) and tp506 (LO).
All test points are on the Power Supply pcb.
Extreme caution should be exercised at all times
when working with this instrument.
4/76
4-23
Table 4-3. TROUBLESHOOTING
STEP
NO.
ACTION
Go to the step
number given
for correct
response
YES
NO
1
Prepare the 5205A for troubleshooting by performing Equipment Preparation in paragraph
4-53.
In addition remove the Preamplifier and Power Amplifier shields, then connect the
Auxiliary Power line cord only to the line voltage supply. Do not connect the HV Power
Line cord to a supply at this time.
2
1
1
I
1
!
Verify the Front Panel LOW and Ground terminals are connected with a shorting link, the
POWER switch
is in the OFF position, the CONTROL switch
is in the LOCAL position and
the MODE switch
is in the STDBY-RESET position.
i
3
Set the POWER switch to the ON position.
5
4
j
With the test DVM LO connected to
i P22 on the Preamp check for +15 ±0.1 V dc adjustable
with R82 at tp1 1 and for —15 +0.4V dc at tp12.
t
_
!
Are both voltages within tolerance?
7
6
Check the 31V rms input from the Auxiliary Power Supply. Check the rectifier CR70, the
applicable filter, series pass transistor, divider and the regulator circuit.
Repair as required
then repeat the test starting at step 4.
7
With the test DVM LO input at tp9 of the Preamplifier check for +25 +1 V dc at tpl 0.
8
Is the reading within tolerance?
10
9
9
Check the 21V rms input from the auxiliary power supply, the rectifier CR175 and
its
associated components.
Repair as required then repeat the test starting at step 7.
10
With the test DVM LO input at tp7 of the Preamplifier check for —31 +1 V dc at tp17 and
+30.5 +1 V dc at tpS.
1
Are both reading within tolerance?
13
12
12
Check the 40V rms input from the auxiliary power supply, the rectifier CR 182 and
its
associated components.
Repair as required then repeat the test starting at step 10.
13
With the test DVM LO input at tp315 of the Power Amplifier check for +450 +5V dcat
tp325, -25 +0.5V dc at tp321 and +24 +0.5V dc at tp 322.
14
Are all tiiree voltages within tolerance?
16
15
15
Check the 171V rms and 38V rms inputs from the auxiliary power supply. Check the rec-
tifiers and their associated components.
Repair as required then repeat the test starting at
step 13.
16
With the test DVM LO input at tp303 of the Power Amplifier check for +440 +5V dc at
tp304 and +14.5 +0.2V dc at tp 305.
4-24
Table4-3. TROUBLESHOOTING (Cont.)
STEP
NO.
ACTION
Go to the step
number given
for correct
response
YES
NO
17
Are both voltages within tolerance?
19
18
18
Check the 171V rms and 12V rms inputs from the Auxiliary Power Supply. Check the rec-
tifier circuits and their associated components.
Repair as required then repeat the test starting
at step 16.
19
With the test DVM LO input at tp407 of the Logic Assembly check for 4-34 +1V dc attp405
and +5 +0.25V dc at tp409.
20
Are both voltages within tolerance?
22
21
21
Check the 21V rms and 8.5V rms inputs from the Auxiliary Power Supply. Check the respective
rectifiers CR18 and CR17 and their associated components.
Repair as required then repeat
the test starting at step
1 9.
22
Set the POWER switch to OFF.
23
Perform or verify the preparation portion of the calibration procedure contained in paragraphs
444 through 4-59.
Insure the Preamplifier and Power Amplifier shields are replaced.
24
Connect the HV Power Line cord to the autotransformer and set the autotransformer output
voltage to the nominal line voltage.
25
Verify the Power switch
is OFF, the CONTROL switch in the LOCAL position and the MODE
switch
is in the STDBY-RESET position.
26
Set the POWER switch to ON.
27
Did the INSTRUMENT ON, LOCAL and WARMUP indicators illuminate, are all other indica-
tors extinguished and
is the fan audible?
(A momentary flash of the FAULT indicator
is
normal.)
31
28
28
Is the trouble the absence of a valid response?
29
30
29
If the fan is not audible check the Input auxiliary power, the POWER switch, the power
jumper connections and the fan itself.
If none of the indicators illuminate check the outputs
of Transformer T3 in the Power Supply.
If the incandescent lamp indicator INSTRUMENT ON
does not illuminate check the bulbs and the +28V Power Supply on the Logic Assembly.
For
the LED indicators check the LEDs and the +5V Power Supply. Check the Warm-Up Delay
circuit and CR24 if the WARMUP indicator does not illuminate and CR21
if the LOCAL in-
dicator does not illuminate.
Repair as required then repeat the test beginning at step 23.
30
Perform the applicable portions of the following step for die presence of an invalid response.
If the FAULT indicator illuminates and stays illuminated check the logic inputs to the Fault
Gate (U44 Logic Assy), including the signals that effect the gate by clearing the Trouble FF,
or for the presence of an Operate Command from the Interface circuits.
Use the Logic Trip
Adjustment procedure in paragraph 4-129 to set the indication for the 4-5 volts if applicable.
4-25
Table 4-3. TROUBLESHOOTING {Cont.)
STEP
NO.
ACTION
Go to the step
number given
for correct
response
NO
30
{cx>nt}
If the FAULT indicator illuminates after a delay of approximately 6 seconds check the Fault
Gate input from the switch controlled by the Fan airspeed.
If the OVERLOAD indicator
illuminates check the disabling circuit between the Warm-Up Delay circuit and U8-1 1 on the
Logic Assy.
Repair as required then repeat the test beginning at step 23.
31
After a delay of approximately 30 seconds does the WARMUP Indicator extinguish, the
FAULT and OVERLOAD Indicator remain extinguished and the STDBY-RESET indicator
illuminate?
41
32
32
Does the STDBY-RESET indicator remain extinguished and the WARMUP indicator remain
illuminated?
33
34
33
Check the enabling circuitry from the Warm-Up Delay.
Repair as required then repeat the
test beginning at step 23.
34
Are both the STDBY-RESET and WARMUP Indicators extinguished?
35
36
35
Check the Operate Flip Flop and
its associated components.
Repair as required then repeat
the test beginning at step 23,
36
Are both the STDBY-RESET and FAULT indicators illuminated and the OVERLOAD in-
dicator extinguished?
37
38
37
Check the inputs to the Fault Gate, especially the + Supply Current Monitor input to the
comparator from the power supply assy.
Repair as required then repeat the test beginning at
step 23.
38
Are both the STDBY-RESET and OVERLOAD indicators illuminated and the FAULT in-
dicator extinguished?
39
40
39
Check tile Overload Delay circuitry on the Logic Assy and its input from the Overload and
Logic circuitry on the Preamplifier assembly.
Repair as requried then repeat the test beginning
at step 23.
40
When the STDBY-RESET, FAULT and OVERLOAD indicators are illuminated check the
Overload Delay circuitry on the Logic Assy and
Its input from the Overload and Logic
circuitry on the Preamplifier assembly. Check the inputs to tiie comparators that control the
Fault Gate and Trouble Flip Flop,
Repair as required and then repeat the test beginning at
step 23.
41
Set the MOD E switch to OPERATE.
42
Does the OPERATE indicator illuminate, the STDBY-RESET indicator extinguish and the
FAULT and OVERLOAD indicators remain extinguished?
{Disregard momentary flashes of
the FAULT and OVERLOAD indicators during switching.)
50
43
4-26
Table4-3. TROUBLESHOOTING (Cont.)
STEP
NO.
ACTION
Go to the step
number given
for correct
response
YES
NO
43
Does the OPERATE Indicator fall to Illuminate, the STDBY-RESET indicator remains illumin-
ated and the FAULT and OVERLOAD indicators remain extinguished?
44
45
44
Check the Operate Command through the Interface circuits and lf>e Operate Flip Flop.
Repair
as required then repeat the test beginning at step 41
.
45
Does the OPERATE indicator illuminate momentarily then extinguish, the STDBY-RESET
indicator extinguish momentarily then illuminate, and the FAULT indicators illuminate?
47
46
46
For an OVERLOAD indication without a FAULT indication, check the input to the Overload
Delay circuitry from the Preamplifier and the Input and Output stages of the Preamplifier
and the Output stage of the Power Amplifier for loading.
47
To isolate the problem determine whether the fault is major or minor, as defined in the Theory
of Operation, paragraph 3-36 through 3-45. Set the MODE switch to STDBY-RESET.
If the
FAULT indicator extinguishes the fault is minor and the MODE switch may be set to OPER-
ATE.
If the FAULT indicator remains illuminated the fault is major and the POWER switch
must be set to OFF to clear the fault. Then resume operations by setting the POWER switch
to ON and after the Warmup period the MODE switch to OPERATE.
48
Does the Fault remain after the circuitry has been reset at least once?
49
50
49
For a minor fault determine whether the input at U15-3, U15-4 or U15-5 is clearing the
Operate FF, and from there back to the Fault Gate IU44), NEG HV or the Warm-Up Delay
circuitry respectively. For an OVERLOAD indication in addition to the FAULT indication
check the NEG HV and OVERLOAD inputs to the Fault and Overload Delay Circuitry from
the Preamplifier Logic Circuitry.
For a major fault determine whether the input at U15-9,
U15-10 or U15-11
is clearing the Trouble FF, and from there back to the Operate Circuit
U21 comparator, U22 comparator or SENSE HV circuitry respectively.
Repair as required
then repeat the test beginning at step41
.
50
Set the MODE switch to STDBY-RESET, the POWER switch to OFF and the Autotransformer
output to zero volts.
51
WARNING!
Lethal voltages are present during die following tests.
Read the Test
preparation and prepare the equipment as described in paragraphs 4-56.
through 4-64 before continuing.
Perform the Upper Tube Balance calibration starting at paragraph 4-65.
52
Are the readings on the oscilloscope and DVM adjustable with the stated Tolerances?
54
53
53
Check the Upper Tube stage and its regulating circuit.
Repair as required then repeat the
test beginning at step 51
.
54
Perform the Lower Tube Balance calibration starting at paragraph 4-67.
4-27
Table 4-3. TROUBLESHOOTING (Cont.)
Go to the step
number given
ACTiON
for correct
response
YES
NO
55
Are the readings on the oscilloscope and DVM adjustable within the stated tolerances?
57
56
56
Check the Lower Tube stage and its regulated circuit.
Repair as required then repeat the test
beginning at step 54.
57
Perform the Output Stage Bias Current Calibration starting at paragraph 4-70.
58
Are the readings on the oscilloscope and DVM adjustable within the stated tolerance?
60
59
59
Check the output stage class AB Amplifier {Q1 1 and Q12) and their associated components.
Repair as required then repeat the test beginning at step 57.
60
Perform the LED Loop Bias Current Calibration starting at paragraph 4-73.
61
Is the oscilloscope current display adjustable to within the stated tolerance?
63
62
62
Check the Power Amplifier 30mA current source stage.
Repair as required then repeat the test
beginning at step 60.
63
Perform the LED Loop Bandwidth Calibration starting at paragraph 4-76.
64
Is the oscilloscope current display adjustable to within the stated tolerance?
66
65
65
Check the Power Amplifier 30 mA current source stage. Repair as required then repeat the test
beginning at step 63.
66
Perform the Screen Voltage Calibration starting at paragraph 4-79.
67
Is the Lower Tubes Absolute Screen Voltage adjustable within the stated tolerance?
69
68
68
Check the Lower Tubes screen regulator circuitry.
Repair as required then repeat the test
beginning at step 65.
69
Is the Upper Tube Absolute Screen Voltage adjustable within the stated tolerance?
71
70
70
Check the Upper Tubes Screen Regulator Circuitry.
Repair as required then repeat the test
beginning at step 66.
Perform the Positive and Negative Current Trip Level Adjustment in paragraphs 4-82 thru 4-87.
Are the Current Trip Circuits adjustable within the stated tolerance?
74
73
Check the Logic Assembly Fault and Comparator circuits and the input from the Power Supply.
Repair as required then repeat the test starting at step 71
.
74
Perform the Preamplifier +15 Supply Voltage Calibration.
Start with the preparation procedure
in paragraph 4-89.
75
Are the ±15 Volt supplies adjustable within the stated tolerances?
77
76
76
Check the + 1 5 Volt power supply and its 31V rms input from the Auxiliary supply.
Repair
as required then repeat the test starting at step 74.
77
Perform the Preamplifier Minimum Negative High Voltage Trigger Level Calibration starting
at paragraph 4-97.
71
72
73
Table 4-3. TROUBLESHOOTING {Com.)
STEP
NO.
ACTION
Go to the step
number given
for correct
response
YES
NO
78
Is the result of the test acceptable?
80
79
79
Check ihe —2.5kV input to the Preamplifier, the Logic Stage of the Preamplifier and the
Fault circuits on the Logic Assembly.
Repair as required then repeat the test starting at
step 77.
80
Perform the Input FET Switch impedance Calibration starting at paragraph 4-100.
81
Is the FET switch impedance adjustable within the stated tolerance?
83
82
82
Check the Preamplifier input stage, in particular the input FET switch and
its compensating
network.
Repair as required then repeat the test starting at step 80.
83
Perform the Preamplifier Overload Trigger Balance Calibration starting at paragraph 4-103.
84
Is the DC Balance adjustable within the stated tolerance?
86
85
85
Check the Power Amp 30 mA current source the Preamp output stage and the Preamp Input
stage (input amp in particular).
Repair as required then repeat the test starting at step 83.
86
Is the AC Balance adjustable within the stated tolerance?
88
87
87
Check the Preamplifier Input and Overload stages, in particular check the Slew Rate Sense
Amplifier.
Repair as require! then repeat the test starting at step 83.
88
Prepare the instrument for further calibration as outlined in the Calibration Point Adjustments
(paragraph 4-106} and LOCAL/Remote Mode Calibration (paragraph 4-109} procedures.
89
Perform -^e DC Offset Calibration starting at paragraphs 4-112
.
90
Is the DC Offset adjustable within the stated tolerance?
92
91
91
Check the Preamplifier Input stage the Input amplifier in pariauclar.
Repair as required then
repeat the test starting at step 8Q.
92
Perform the LOCAL/Remote Mode DC Gain calibration starting at paragraph 4-115
.
93
Is the LOCAL/Remote Mode DC Gain within the stated tolerance?
95
94
94
Check the Preamplifier input stage, the Input and Feedback Resistor Network in particular.
Repair as required then repeat the test starting at step 92.
95
Perform the LOCAL/Remote Mode Middle and High Frequency Gain Calibration starting at
paragraph 4-118.
96
Is the transfer standard null obtainable to the stated tolerances?
98
97
4-29
Table 4-3. TROUBLESHOOTING {Cont.
Go to the step
number given
for correct
response
Check the Preamplifier Input stage the Input Amplifier in particular.
Repair as required then
repeat the test starting at step 93.
Will the 5205A be used in conjunction with a 5200 AC Calibrator and is one available?
Perform the Calibrator Mode Procedure starting at paragraph 4-122.
Is the transfer standard null obtainable to the stated tolerances?
Check the Preamplifier feedback circuits.
If the 5205A has maximum output regardless of the
5200A setting check the sensing circuits {op amp, divider, cables and associated components).
Repair as required then repeat the test starting at step 99.
99
102
102
101
102
Troubleshooting of the 5205A Power Amplifier
is complete,
if any component was replaced
or an adjustment changed a calibration procedure should be performed.
4-30
Lists of Replaceable Parts
TABLE OF CONTENTS
TABLE
ASSEMBLY NAME
PART NO.
PAGE
5-1
Final Assembly
336833
5-3
5-2
PCB Assembly, Mother
336818
5-17
5-3
PCB Assembly, Power Supply
362111
5-19
5-4
PCB Assembly, Logic
336826
5-21
5-5
Assembly, Preamplifier
397836
5-27
5-6
PCB Assembly, Preamplifier
353656
5-29
5-7
PCB Assembly, Preamp Tube Anode
397281
5-39
5-8
Assembly, Power Amplifier
341511
5-40
5-9
PCB Assembly, Power Amp Upper Tube
336875
542
5-10
PCB Assembly, Power Amp Lower Tube
336800
546
5-11
PCB Assembly, Lower Tube Screen Regulator
362137
548
5-12
PCB Assembly, Power Amp Tube Mounting
336834
5-50
5-1
This section contains an illustrated parts break-
down of the instrument. Components are listed alpha-
numerically by assembly.
Electrical components are listed
by item number. Each listed part is shown in an accompany-
ing illustration.
5-3.
Parts lists include the following information;
a.
Reference Designation or Item Number.
b.
Description of each part.
c.
Fluke Stock Number.
d.
Federal Supply Code for Manufacturers.
(See Section 7 for Code-to-Name list.)
e.
Manufacturer’s Part Number or Type.
f.
Total Quantity per assembly of component.
g.
Recommended Quantity:
This entry indicates the
recommending number of spare parts necessary to
support one to give instruments for a period of two
years.
This list presumes an availability of common
electronic parts at the maintenance site. For main-
tenance for one year or more at an isolated site, it is
recommended that at least on of each assembly in
the instrument be stocked.
In the case of optional
sub-assemblies, plug-ins, etc. that are not always
part of the instrument, or are deviations from the
basic instrument model, the REC QTY column lists
the recommended quantity of the item in that par-
ticular assembly.
h.
Use Code is provided to identify certain parts that
have been added, deleted or modified during pro-
duction of the instrument. Each part for which a
use code has been assigned may be identified with a
particular instrument serial number by consulting
the Use Code Effectivity, paragraph 5-7.
54.
HOW TO OBTAIN PARTS
5-5.
Components may be ordered directly from the man-
ufacturer by using the manufacturer’s part number, or from
the John Fluke Mfg. Co., Inc. factory or authorized repre-
sentative by using the FLUKE STOCK NUMBER. In the
event the part you order has been replaced by a new or im-
proved part, the replacement will be accompanied by an ex-
planatory note and installation instructions, if necessary.
5-6.
To ensure prompt and efficient handling of your
order, include the following information;
a.
Quantity.
b.
FLUKE Stock Number.
c.
Description.
d.
Reference Designation or Item Number.
e.
Printed Circuit Board Part Number.
f.
Instrument Model and Serial Number.
5-7.
USE CODE EFFECTIVITY LIST
USE
CODE
SERIAL NUMBER EFFECnVITY
5-2
Table 5-1. FINAL ASSEMBLY
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
OTY
USE
CDE
FINAL ASSEMBLY {Figure 5-1 thru 5-9)
Power Switches View (Figure 5-1)
101
Angle, Power Switch
336701
89536
336701
1
102
Bracket, Angle
356030
89536
356030
1
103
Bracket, Center
400887
89536
400887
1
104
Bracket, Power Switch
336693
89536
336693
1
105
Coupler, Disc.
360537
89536
360537
i
106
Switch, Toggle
326363
27191
8822K20
2
Rear Panel View (Figure 5-2)
201
Bushing, Strain Relief, Aux line
436394
28520
SR6P3^
I
202
Bushing, Strain Relief, HV line
102194
28520
SR-8P-2
1
203
Connector, Female, 3 prong
247015
73586
M-1538GS
i
204
Cord Set, Auxiliary
409920
89536
409920
1
205
Cord Set, High Voltage
409912
89536
409912
1
206
Fuse Holder
407775
75915
341-OOlAL
2
207
Fuse, Slo-BIow, 5A (Aux Supply)
109215
71400
MDA-TYPE
1
208
Fuse, Slo-Blow, 15A (HV Supply)
392936
71400
MDA-TYPE
1
209
Handle, Comer
295691
89536
295691
4
210
Hole Plug, Snap Button, 14”
441311
HEYCO
P-375
1
211
Hole Plug, Snap Button, 5/8”
407502
HEYCO
P-625
1
212
Panel, Rear
336446
89536
336446
1
213
Plate, Rear
336495
89536
336495
1
214
Plate, Spacer
336966
89536
336966
1
215
Strap, Rubber, Mousetail
104794
98159
2829-115-3
1
4/76
5-3
Table 5*1. FINAL ASSEMBLY (Cont.)
DESCRIPTION
FLUKE
STOCK
NO.
MFC
FED
SPLY
CDE
MFC
PART NO.
TOT REC USE
OR
QTY QTY CDE
TYPE
Front Pane! View (Figure 5-3)
Betel, Window, HV Symbol
Betel Window, Operate
Bracket, corner angle
Binding Post, Black
Binding Post, White
Cable, local input
Clamp, cable storage
Connector, BNC, Female, H x 28 or
Connector, BNC, Female, 3/8 x 24
NOTE: Check diameter of hole in Front Panel
before ordering replacement connector.
Decal, Fluke Logo and Ser. No.
Decal Title
Diffuser
Extrusion, Front Panel, Screened
Housing, Cable Plug
Panel Front
Shorting link
Spacer, Cable Storage
Tube Chamber View (Figure 5-4)
Card Guide
Switch, Air
Tube Chamber Assy.
Left Side View (Figure 5-5)
341768
367656
298141
275560
275586
349597
346742
386888
414201
194183
343368
351338
341750
346536
336438
190728
346726
229047
417602
337402
341768
367656
298141
82045
820-25
349597
346742
KC76-67
31-010
194183
343368
351338
341570
346536
336438
21171
346726
1800F
417402
337402
Bracket, Angle
Cable, Assy.
Relay Armature
Sidewall, Left
Switch, Pushbutton
Tap Board
166322
349589
387415
336529
408500
349589
425BXXW
336529
E69-30A
5-6
FRONT PANEL VIEW
5-7
NOTE:
ITEMS
ILLUSTRATED
BUT
NOT
CALLED
OUT
ARE
COMMON
HARDWARE.
Table5-1. FINAL ASSEMBLY (Cont.)
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
gn
REG
QTY
USE
CDE
Power Supply View {Figure 5-6)
ciu
C12
Cap, Oil filled 4 uF ±15%, 400V
387431
00646 CKM240-4M53
C13
Cap, Oa fiUed,
i uF±l0%, 400V
387423
00686
CKM2-40-1M
1
T3
Transformer, Preamp
336917
89536
336917
I
T4
Transformer, Power Amp
397844
89536
397844
1
601
Assy, PCB, Mother
336818
89536
336818
I
602
Assy, Bleeder Power Amp
401000
89536
401000
2
Ri
thru
R5
Res, comp, 1M + 10%,2W
136671
01121
HB3341
5
603
Assy, Bleeder, Preamp
400994
89536
400994
1
Rl
thru
R5
Res, comp, 330k ±10%, 2W
208227
01121
HB1051
5
604
Bracket, fan
336552
89536
336552
1
605
Bracket, Transformer
336453
89536
336453
1
606
Cable Assy, Preamp HV
349517
89536
349517
1
607
Cable Assy, Neg HV
346601
89536
346601
1
608
Cable Assy, Pos HB
346569
89536
346569
1
609
Clamp, HV
419473
89536
419473
1
610
Instmment Bottom
336479
89536
336479
1
6li
Shaft, Power Switch
400960
89536
300960
1
Low Capacity View
(Figure 5-7}
T2
Transformer, Lo Cap
336909
89536
336909
1
701
Bulkhead, Central
336461
89536
336461
1
702
Clamp, Lo Cap Xfmr
400895
89536
400895
1
703
Screen
401034
89536
401034
1
5-10
Flf^AL ASSEfVISLY, (Cont.)
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
QTY
USE
CDE
Interior View
{Figure 5-8)
T1
Transformer, Hi-Voltage
336891
89536
336891
1
801
Assy, Power Amp.
341511
89536
341511
1
802
Assy, Preamp
397836
89536
397836
1
803
Assy, Lo^c PCB
336826
89536
336826
1
804
Assy, Power Supply PCB
362111
89536
362IH
1
1
805
Airduct
400861
89536
400861
1
806
Blower
330068
82877
VS37A2-12
1
807
Cable Assy, Control , (P5 to P4I
, J25 & J26)
346544
89536
346544
I
808
Cable Assy, Output
341552
89536
341552
I
809
Cable Assy, Remote (P7 to P42)
346056
89536
346056
i
810
Qamp, Cable, Nylon (Not illustrated
102265
06383
SST-2
1
rear of Front Panel)
811
Cover, bottom
336677
89536
336677
1
812
Decal, Danger
336859
89536
336S59
813
Decal, Knob, Black
341453
89536
341453
814
Decal, Knob, Green
341339
89536
341339
1
815
Fan Intake, Bellmouthed
336503
89536
336503
1
816
Fan
nut plate
336545
89536
336545
1
817
Filter intake
402834
89536
402834
1
818
Frame, Filter
400945
89536
400945
1
819
Foot, Bail Stand
292870
89536
292870
6
820
Foot insert, Nonskid
420422
89536
420422
6
821
Plate, Power Transformer
400309
89536
400309
1
822
Hate, Spacer
336966
89536
336966
I
823
Spring Qip
330134
02660
17-529
2
824
Spacer
403071
89536
403071
1
5-13
Table 5-1. FINAL ASSEMBLY (Cont.)
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO,
OR
jYPE
TOT
OTY
REC
QJY
USE
CDE
Exterior View (Figure 5-9)
901
Cover, Low Capacity Chamber
336636
89536
336636
1
902
Cover, Right Side
337410
89536
337410
1
903
Cover, Top
336669
89536
336669
1
904
Cover, Transformer
336644
89536
336644
1
905
Cover, Tube Chamber
336594
89536
336594
I
906
Decal, Corner
296293
89536
. 296293
4
1
907
Decal, Handle Trim
295527
89536
295527
4
90S
Decal, Side Trim
295402
89536
295402
2
909
Decal, Danger
336719
89536
336719
2
910
Decal, HV
349464
89536
349464
1
911
Decal, Ground
349456
89536
349456
1
912
Shield, Preamp
353425
89536
353425
1
913
Sidewall, Right
336537
89536
336537
1
914
Kit Accessory (Not illustrated)
346528
89536
346528
1
Cable Assy Interconnect
(5205A to 5200A)
341560
89536
341560
1
PCB, shorting
400762
89536
400762
3
(FoHowing 3 items are suppHed for
local manufacture of a remote connector,
if required.)
Connector, cable, plug w/socket
347625
71468
DE-9S
1
Connector, back shell
352724
02660
17-1370
1
Spring Qip
330134
02660
17-529
1
5-15
903
5205A
5-16
Figure
5-9.
EXTERIOR VIEW
NOTE:
ITEMS
ILLUSTRATED
BUT
NOT
CALLED
OUT
ARE
COMMON
HARDWARE.
Table 5-2. PCB ASSEMBLY, MOTHERBOARD
REF
DESiG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
PCB ASSY. MOTHERBOARD
(Figure 5-10)
336818
89536
336818
REF
El
Protector, Spark Gap
198507
25088
B1F90
I
J20,
J21
Connector, 9 position/2 removed
352682
00779
583694-2
2
J22
Connector, 3 position
291625
00779
583650-i
1
J23
Connector, 6 position
291898
00779
583650-2
1
J30
Connector 5 position/ 1 removed
404020
00779
583694-7
1
J31
Connector 20 position/6 removed
403980
00779
583694-3
1
J43
Connector 15 position
291948
00779
583650-7
1
J44,
J45
Connector 5 position
403964
00779
583407-6
2
J50
Connector 1 1 position/2 removed
404012
00779
583694-6
1
J51
Connector 9 position/4 removed
403998
00779
5836944
1
J52
Connector 1 1 position/2 removed
404004
00779
583694-5
1
J53
Connector 7 position
403972
00779
583407-8
1
J54,
J56
Connector 4 position/
354951
00779
583407-5
2
OL
Connector, Black
149112
74970
105-0753
1
Chas
GND
Connector, Green
149120
74970
105-0754
1
VRl,
VR2
1
Diode Zener
113365
31483
;
694978
i
2
PCB ASSY, POWER SUPPLY
{Fi^re 8-2}
362111
89536
362111
REF
Cl
CRl
thru
CR4,
CR7,
1
CR17,
CR18,
CR25,
CR26
Capacitor, elect,
1 0
±
> 300V
Diode
340885
368738
56289
04713
500D106F-
300DC7
1N4004
1
9
n
n
73
p3
00
0\
Diode
203323
07919
TD 8253
2
CRII
thru
CR16,
CR21
thru
CR24
Diode
268433
04713
MR250-5
10
J61,
J64
Connector, 4 pin
385443
27264
09-65=1041
2
J62,
J63,
365,
366,
J67,
369
Connector, 2 pin
413914
27264
09-65-1041
I
6
J68,
J70,
J71
Connector, 15 pin
310094
27254
03-09-2151
^
Ql,
Q3
Transistor
218511
95303
65120
2
Q2
Transistor
284448
89536
284448
1
Rl,
R20
Res, comp, 220 ±5%, %W
147959
01121
CB2215
2
R2
Res, comp, 220k±5%,m
108217
01121
CB2245
1
5-19
Table 5-3 PCB ASSY. POWER SUPPLY (Cent.
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
QTY
USE
CDE
H3
com, 8.2k +5%,
160796
01121
CB822S
1
R4
Res, comp, 3.3k +5%,W
148056
01121
CB3325
1
R5
Res, comp, 470k ±5%,W
108969
01121
EB4745
1
U1
Opto-Isolator
380014
29013
MCT-2
1
VR5
Diode, zener,
1 lOV
392878
07910
1N986B
1
Connector Pin
342998
27269
02-09-1118
31
Guide, retainer
341115
89536
341115
3
Heat Sink (Q3)
104562
05820
NF-209
1
Transipad (Ql, Q2, Q3)
152207
07047
10123DAP
3
5-20
Table 5-4. PCB ASSEMBLY, LOGIC
PCB ASSY, LOGIC
(Figure 8-4)
Assy, LED Standoff
Assy,
Voltage Lamps
Bracket, HV Lamps
Plug, Banana
Socket, Bayonet Base
Assy, Operate Lamps
Mounting, Operate Lamps
Hug, Banana
Socket, Lamp
Cap, fxd, cer, 0.05 ijf±20%,
1 OOV
Cap, fxd, Ta, 15 /if±20%, 6V
Cap, fxd, Ta, 6.8 Mf±10%, 35V
Cap, fxd, cer, 0.1 Mf ±20%, lOOV
Cap, fxd, Ta,
1 /if ±20%, 35V
Cap, elect, 47 /if-10/+50%, 25V
Cap, elect, 1000 /if-10/±50%, 16V
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
346338
89536
346338
REF
341594
89536
341594
7
400986
89536
100986
1
400747
89536
400747
1
352716
83330
431
2
103523
95213
7-08
2
400978
89536
400978
1
400739
89536
400739
1
352716
83330
431
3
184002
95263
7-12
2
149161
56289
55C23A1
9
161935
56289
196D156X-
0006
1
182782
56289
150D685X903-
582
5
149146
56289
33C416B
5
161919
56289
196D001X-
03582
4
168823
25403
ET470X0025
A4
1
193896
25403
ET102X016
A02
3
5-21
Ti2iiic5-4. PCS ASSEiViBLV, LOGIC, (Cont.)
p-
—
—
REF
!
DESiGj
On
i
DESCRiPTION
n“£{vi
j
hO.
1
\
t-LUK£
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
QTY
USE
CDE
C2.^
C-.C
Cipj eUct, 47C ^iF~i0/+50%, 40V
Cap. fxd. Ta 2.2 jxF±20%, 15V
185868
364216
25403
56289
ET47 1X040-
A02
196D225X015-
HAl
1
1
1
Cap, fxd, Ta, 0.33 ;:F±20%, 35V
408690
56289
196D334X035-
HA
1
Cvl
C45
1
Cap, fxd, Ta, 0.47 mF ±20%, 35V
161349
56289
196D474X035-
HAl
2
C43
Cap, fxd, Ta, 4.7 /uF ±20%, 25V
161943
56289
196D475X025-
KAl
1
CSC
]
Cap , fxd, TA,
1 0 pF ±20%,
1OV
176214
56289
196D106X010-
KAl
2
C48,
C52
i
Cap, fxd, cer, 0.01 ^F ~20/+80%,
I OOV
105668
)0656
C023B501J103
M
2
C53
Cap, fxd, plastc, 5 ^F ±5%, 150V
364190
10908
Type X564
1
C54
Cap,Ta,
elect, 220 mF± 10%, lOV
182840
56289
150D227X901-
0S2
1
1
C98,
Cl 02
Cap, Ta, elect, 68 mF±IO%, 15V
182824
56289
150D686X90i-
5R2
2
1
CRIO
thru
CR13,
CRI6,
CR30,
CR40,
CR42,
CR43,
CR74,
CR97,
CRiOi
Diode, Si, Hi-Speed switching
203323
07910
TD8253
12
3
CR17,
CR18
Rectifier, bridge
296509
09423
FB200
2
1
CR21
thru
CR27
Diode, light emitting
309617
07263
FLV102
7
2
CR4:
1
Diode, Si
348177
07263
FD7223
1
1
5-22
Tables^. PCB ASSEMBLY, LOGIC (Cont.)
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
QTY
USE
CDE
D1
thru
DS4
Lamp, Incandescent
186346
71744
CM1819
4
K1
Relay, dry reed
357566
71707
UF40069
1
L1,L2
Choke, H turn
379222
89536
379222
2
Q1,Q2
Xstr, Si, NPN, power
343970
04713
MPS-U06
2
1
Q3,Q10
Xstr, Si, NPN
218396
04713
2N3904
2
1
Q4
Sxtr, Si, PNP
288761
01295
SK6808
1
1
Q5
Xstr, Si, NPN
203489
03508
IlC-2322
1
1
R1,R2,
R4,R13
Res, fed, comp, 2k ±5%, OT
202879
01121
CB2025
4
R3,R21,
R25,
R27,
R28,
R38,
K39,
R40,
R65,
R83
Res,
fed, comp, 4.7k ±5%,
148072
01121
CB4725
10
R5,
R120,
R122
thru
R125
Res, fed, comp, 33 +5%,W
175034
01121
CB3305
6
R6,R10,
RIU^O
R26,
R30,
R35,
R36,
RlOO,
RlOl,
R105,
RI06,
RllO,
Rin,
R112,
R116,
R127
Res, fed, comp, 220 ±5%,
147959
01121
CB2215
17
5-23
Table 5-4. PCB ASSEMBLY, LOGIC (Cont.)
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
Rss, ficdj comp, 10k ±5%,W
148106
01121
CB1035
15
Res, fxd, comp, 270 ±5%,
159616
01121
EB27I5
2
Res, var, cermet, 20k±I0%,
355529
11236 362S203AZ
1
Res, var, cermet, 100k ±10%, iiW
355537
11236
362S104AZ
2
Res, fxd met film, 30. ik±l%, 1/8W
168286
91637
MFF1-83012F
1
Res, fxd, met film, 365k ±1%, 1/8W
289520
91637 MFF1-83653F
1
Res, fxd, met film, 383k ±1%, 1/8W
288498
91637 MFF1-83833F
1
Res, fxd, comp, 100 + 5%, %W
147926
01121
CB1015
4
Res, fxd, comp, 3.3k +5%, IdW
165761
01121
CB332S
1
Res, fxd, comp, 2.2k ±5%, 14W
148049
01121
CB2225
1
Res, fxd, comp, 5.6k ±5%,
148080
01121
CB5625
1
Res, fxd, comp, 22k + 5%, 14W
148130
01121
CB2235
3
Res, fxd, met film, 187k + 1%, 1/8W
289462
91637
MFF1-81S73F
1
Res, fxd, met film, 48.7k + 1%, 1/8W
267385
91637
MFF1-81502F
Res, fxd, met flm, 15k ±1%, 1/8W
285296
91637
MFF1-81502F
7
5-24
4/76
Table 5-4. PCB ASSEMBLY, LOGIC (Cont.)
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
QTY
USE
CDE
R72,
R80,
R202
Res, fxd, comp, Ik ±5%,
148023
0U21
CB1025
3
R77
Res. fxd, mat film, 909 ±1%, 1/8W
312629
91637
MFF1-S9090F
1
RSLR
RS2,
R121
Res, fxd, comp, 390 +5%, V4W
147975
01121
CB3915
3
1^7
Res, fxd, comp, 10 ±5%,
147868
01121
CB1005
1
R91
Res, fxd, met film, 22.1k ± 1%, 1/8W
235234
91637 MFF1-82212F
1
K92
Res, fxd, met film, 42Ik±l%, 1/8W
276626
91637
MFFI-84223F
1
R93
Res, fxd, met film, 316k +1%, 1/8
289496
91637 MFF1-83163F
1
R96
Res, fxd, comp, 33k ±5%, 1/8W
148155
01121
CB3335
1
R97
Res, fxd, comp, 100k ±5%, %W
148189
01121
CB1045
1
R126,
R130
Res, fxd, comp, 56k ±5%, 54W
170738
01121
CB5635
2
R129
Res, fxd, comp, 6.8M±5%,
394064
01121
CB6865
1
R201
Res, fxd, comp, 30k +5%, 14W
193417
01121
CB3035
1
S1,S2
Switch, gain and Cont.
335687
89536
335687
2
U1
IC, TTL,
Dual HAND
352690
01295
SN7413N
1
1
U2
1C, TTL, Hex, Inverter
379305
01295
SN7405N
1
1
U3,
U7
IC, TTL, Dig. Quad 2-input positive
NAND Gales
292961
01295
SN7403N
2
1
U4
IC, TTL, Hex Inverter
292979
01295
SN7404N
1
1
U5,U20
IC, TTL, Hex Inverter, Buffer &Driver
288605
01295
SN7416N
2
1
U8
IC, TTL, Quad, 2-Input, Positive NAND
310201
01295
SN743SN
1
1
UIO,
U43
IC, TTL, Quad, 2-Input
292953
01295
SN7400N
2
1
Ui4
IC, TTL, Quad, 2-Input Pos OR Gate
342709
01295
SN7432N
1
1
U15
IC, TTL, Triple-3-Input Positive NAND
363465
01295
SN7412N
1
1
U21,
U22
IC, linear. Quad comparator
387233
12040
LM339N
2
1
U25
IC, linear, Voltage Regulator
327981
12040
LM309K
1
1
4/76
5-25
Table 5-4. PCB ASSEMBLY, LOGIC (Cont.)
REF
DESIG
OR
ITEM
NO.
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
QTY
U30
thm
U33
Opto isolator
387076
50579
ILD-74
4
I
U40
IC, TTL, SSI, Hex/Quad
354886
01295
SN7414N
1
1
U41
IC, TLX, IXial J“K Tripled, Flip-Flops
293100
01295
SN74H106N
1
1
U42
IC, Linear, Dual Timer
387407
18324
HESS6A
1
1
U44
IC, TTL Positive HAND Gates, 8-Input
293019
01295
SN7430N
1
1
VR3,
VR6
Diode, zener
180455
07910
IN749A
2
I
VR14
Diode, zener
172148
12065
1N3496
1
1
XU14,
XU15,
XU22,
XU42
Socket, IC
291542
00779
583527-1
5
Bracket, lamp
400754
89536
400754
2
Heatsink
342675
13103
600382
I
Jack, banana, nylon
162(^5
74970
108-902
5
Transipad, Xstr
152207
07047
10123DAP
1
5*26
PRE AMPLIFIER ASSEMBLY
FLUKE
STOCK
IMO.
MFC
MFG
FED
PARING.
TOT REC USE
SPLY
OR
QTY QTY CDE
CDE
type
Assembly, Pre-amplifier (Figure 5-11)
397836
89536
397836
PCB Assembly; Pre Amp (Refer to Table 5-6)
353656
89536
353656
PCB Assembly; Pre Amp Tube Anode
397281
89563
397281
(Refer to Table 5-7)
Cable Assembly, Sense
349555
89536
349555
89536
337444
5-27
PRE AMP PCB ASSEMBL'
5205A
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
QYY
USE
CDE
PCB ASSEMBLY, PRE AMP
{Figure
8-6a)
353656
89536
353656
REF
PCB Assembly, Zener String
(See end of table)
362129
89536
362129
1
Cl
Cap, fxd, Ta, 22 uF ±20%, 35V
394775
56289 196D226X0035
T
1
C6,C8,
C9,C26,
cm,
C133,
C176'
Cap, fxd, cer, 0.01 uF +20%, lOOV
149153
56289 C023B101F103
M
7
C7,
C200
Cap, fxd, mica, 22 pF +5%, 500V
148551
71236
DM15C220J
2
CIO,
CI24
Cap, fxd, mica, 150 pF +5%, 500V
148478
71236
DM15F150
2
CIl,
C12,
C84
thru
C87
Cap, fxd, Ta, 22 uF ±20%, 20V
357780
56289 196D226X0020
P
6
C13
Cap, fxd, mica, 8 pF ±10%, 500V
216986
71236
DM15C080K
1
C14,
C143
Cap var, poly propyl, 2
- 22 pF
369207
80031
C010KA/20E
2
CIS,
C79,
C123
Cap, fxd, mica, 100 pF +5%, 500V
148494
71236
DMI5F10U
3
C25
Cap, fxd, mica, 1000 pF +5%, SOOV
148387
71236
DM19F102J
1
C27
Cap, fxd, piste, O.OI uF +10%, 50V
309906
06001
75F1R4A001
1
C41
Cap, fxd, piste, 0.0039 uF ±10%, 50V
386847
06001
75F1R5A392
1
C46,
C51
Cap, fxd, Ta, 6.8 uF ±20%, 35V
363713
56289 196D685X0035
K
2
C64,
C65,
C156
Cap, fxd, cer, 0.05 uF ±20%, lOOV
149161
56289
55C23A1
3
C67
Cap, fxd, mica, 56 pF ±5%, 500V
148528
71236
DM15E560J
1
C70,
C71
Cap, fxd, elect, 470 uF — 10/+50% 40V
185868
73445 ET47 1X040A02
2
1
5-29
PRE AMP PCB ASSEMBLY (Cont.)
REF
DESiG
OR
ITEM
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TOT
QTY
REC
QTY
a
TYPE
C72,
Cap, fxd, cer, 2000 pF ± gmv,
1 IKV
105569
71590 DA140-139CB
C73
Cap, fxd, mica, 30 pF ±.S%, 500V
340570
71236
DM15E300J
1
CIS
Cap,fxd,Ta, luF±20%,35V
161919
56289 196D105X0035
I
C91
Cap, fxd, cer, IpF +20%, 4000V
393892
32897 S58-000-COK10
I
9M
C92
Cap, fxd, piste, 0.22 uF +10%, 50V
271874
06001
75F4R5A224
1
C94
Cap, fxd, Ta, 15 uF +20%, 6V
161935
56289 196D156X0006
1
C105,
C106
Cap, fxd, mica, 360 pF + 1%, 5(K)V
170407
71236
DM15F361F
2
C128,
C161
Cap, fxd, cer, 0.1 uF +20%, lOOV
149146
56289
33C41B6
2
C132
Cap, fxd, mica, 5.6 pF +5%, 500V
329631
71236
DM15C560J
1
Ci35
Cap, fxd, Ta, 4.7 uF ±20%, 25V
161943
56289 196D475X0025
J
1
C145,
C146
Cap, fxd, mica, 33 pF +5%, 500V
160317
71236
DM15E330J
2
C147
Cap,vari,polypropl, 5
- 50 pF+
, lOOV
408245
80031
HTlOMA/550
1
C148
Cap, fxd, mica, 480 pF + 1%, 500V
182931
71236
DM19E481F
1
C155
Cap, fxd, mica, 2200 pF +5%, 500V
148346
71236
DM19F222J
1
C1S7
Cap, fxd, mica, 27 pF +5%, 500V
177998
71236
DM15E270J
1
C159
Cap, fxd, mica, 4700 pF +5%, 500V
208975
71236
DM19F472J
1
C174,
C185
Cap, fxd, cer, 0.1 uF -20/+80% 500V
105684
56289
41C92
2
C175
Cap, fxd, elect, 50 uF ~10/+75%, 50V
105122
562S9 30D505G050BC
1
1
C180,
C193
Cap, fxd, MTL Polyester, 0.01 uF +20%, 4KV
403048
84411 X663F010204K:
V
2
C181
Cap, fxd, cer, 100 pF +20%, 2KV
306357
04222 HVD4-100202K
VI
1
C182,
C183
Cap, elect, 220 uF -i0/+50%, 40V
178616
73445 ET22 1X040AO 1
2
1
C192
Cap, fxd, ceram,47 pF + 10%, 2KV
282145
04222 HVD347102KV
1
5-30
PRE AMPPCB ASSEMBLY (Cont.)
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFC
FED
SPLY
CDE
MFC
PART NO.
OR
TYPE
TOT
QTY
REC
QTY
USE
CDE
CR35,
CR36.
CR51,
CR53,
CR54,
CRI03
thru
CR106,
CRI25,
CRI26,
CR132,
CR151,
CRI52,
CR157,
CR183,
cRias,
CR192,
CR202,
thru
CR209
Diode, Hi-speed, switching
203323
07910
TD8253
26
5
CR70,
CR175,
CR182
Diode, Rectifier bridge
296509
09423
FB200
3
1
CR92,
CRI21
thru
CR124,
CR154,
CR155
Diode, Si, low cap
375907
07263
FD7222
7
2
CRIOI,
CR102
Diode, Si, Schottky Barrier Switching
313247
51174 HP5082-6264
2
1
J24,J25,
J26
Ki
Conn, Coax
Relay, dry reed
394239
387290
98291
71707
51-151-0000
UF40081
3
1
U1,L12
L51T^85
L86
Choke, 6 turn
320911
89536
320911
5
Q7
Xstr, FET, D-MOS, N-Channei
394122
18324
SD210
I
1
4/76
5-31
PRE AMP PCB ASSEMBLY (Cont.)
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
QTY
USE
CDE
H
045,
077,
QIOI,
Xstr,Si,PNP
195974
04713
2N3906
10
2
0102,
0103,
0106,
QI47
Q40,
051,
092,
093,
0105,
0138,
Xstr, Si, NPN
218396
04713
2N3904
11
3
0161,
0176,
0183,
0184,
0185
043
Xstr, Si, NPN
329698
07263
2N2484
1
1
050,
062
Xstr, Si, NPN
203489
07910
CDQ10656
2
1
Q76
Xstr, Si, PNP, pwr
325753
03508
D45C5
1
1
Q79
Xstr, Si, NPN, pwr
325761
03508
D44C5
1
1
0104
Xstr, Si, NPN
295717
24355
00117
1
1
0121,
0122
Xstr, FET, D-MOS, N-channei
393587
18324
CP302
1
1
0128
Xstr, FET, Junction, N-channel
288324
12040
SF50070
1
1
0132
Xstr, Si, PNP
229898
04713
MPS6522
1
1
0140
Xstr, Si, NPN
333898
04713
MPSHIO
1
1
0148
Xstr, Si, PNP
392985
07263
2N3931
I
1
0177,
0182,
0186,
Xstr, Si, NPN
346916
07263
2N2219A
4
1
0187
R1,R2
Res, fxd, comp, 750 ±5%, 14W
218024
01121
CB7515
2
5-32
4/76
PRE AMP PCB ASSEMBLY (Cont.)
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
OTY
USE
CDE
R3.R41
,
R44,
R92,
R97
Res, fxd, comp,
1 .5K ±5%,W
148031
01121
CB1525
5
R5
Res, var, cer, 100 ±10%,
381913
32997
3299W-1-101
1
R6
Res, fxd, met fiim,49.9K±l%, 1/8W
268821
91637 MFF1-84992F
1
R7
Res, fxd, met film, 5.23K ±1%,
1 /8W
294876
91637 MFF1-85231F
1
R8
Res, fxd, met film, 71.5K ±1%, 1/8W
291435
91637 MFF1-87152F
1
R9,
R123
Res, var, cer, 200K ±10%, 14W
381921
32997
3299W-1-204
2
Rll
Res, fxd, comp, 27K ±5%, 14W
148148
01121
CB2735
1
R12,
RS3
Res, fxd, comp, 5 IK ±5%, %W
193334
01121
CB5135
2
R14
Res, fxd met film, IK ±1%, 1/8W
168229
91637
MFF1-81001F
1
R!5
Res, fxd, met film, 2.55K ±1%, 1/8W
325498
91637
MFF1-82551F
1
R21
Res, fxd, met film, 14K ±1%, 1/8W
379057
91637
MFF1-81402F
1
R22
Res, var, cer, IK ±10%, 14W
393728
32997
3299W-1-102
1
R23
Res, fxd, met film, 63.4 ±1%, 1/8W
393421
91637
MFF1-863R4F
1
R24,
R25
Res, fxd, met film, 15K ±1%, 1/8W
328161
91637
MFF1-81502F
2
R26,
R197
Res, fxd, met film, 806 ±1%, 1/8W
223552
91637
MFF1-88060F
2
R27,
R28,
RI37,
R158,
R190
Res, fxd, comp, IM ±5%, %W
182204
01121
CB1055
5
R29,
R48,
R159,
R164
Res, fxd, comp, lOK ±5%, HW
148106
01121
CB1035
4
R35,
R45
Res, fxd, comp, 68K ±5%, %W
148171
01121
CB6835
2
R36
Res, fxd, comp, 220K ±5%, IdW
160937
01121
CB2245
1
5-33
PCS ASSEMBLY (Cont.)
REF
DESiG
OR
ITEM
NO.
DESCRIPTION
FLUKE
STOCK
NO.
MFG
FED
SPLY
CDE
MFG
PART NO.
OR
TYPE
TOT
QTY
REC
QTY
USE
CDE
Res., fxd, comp, 4.7K ±5%, iiW
148072
01121
CB4725
3
R38,
R53,
R54,
Res, fxd, comp, 220 ±5%,W
147959
01121
CB2215
4
R136
R40,
RI27
Res, fxd, comp, 47K ±5%,W
148163
01121
CB4735
2
R42,
R46,
R47,
R75,
R121,
Res, fxd, comp, 100 +5%,
147926
01121
CB1015
8
R12S,
R1S5,
Ri91
R43,
R52
Res, fxd, comp, 22K ±5%, 14W
148130
01121
CB2235
2
R49
Res, fxd, comp, 2.2K ±5%,W
148049
01121
CB2225
1
R50
Res, fxd, comp, 1 -2K ±5%,W
190371
01121
CB1225
1
R51
Res, fxd, comp, 5.6K ±5%, Va^
148080
01121
CB5625
1
R59,
R91
Res, fxd, met film, 9.53M ±1%, IW
394098
91637
MFF1-89534F
2
R6G
Res, fxd, comp, 2K +5%,m
169854
01121
EB2025
1
R6i,
R62
Res, fxd, comp, 1 .2K ±5%, IW
109892
01121
CB1225
2
R63,
R66
Res, fxd, met film, 10K±1%, 1/8W
168260
91637
MFF1-81002F
2
R64,
R6S
Res, fxd, met film, 20K±1%, 1/SW
291872
91637
MFF1-82002F
2
R67
Res, fxd, met film, 56.2K + 1%, 1/8W
271346
91637
MFF1-S5622F
R72
Res, fxd, comp, 120K ±5%,
193458
01121
CB1245
R73,
R74,
R133,
Res, fxd, met film, 7.5K +1%, 1/8W
223529
91637
MFF1-S7501F
5
R134,
R156
5-34
PRE AMP PCB ASSEMBLY (Cont.)
5205A
REF
DESIG
OR
ITEM
NO.
DESCRIPTION
R76
Res, fxd, comp, 2K ±5%,
R77
Res, fxd, comp, 8.2 ±5%, OT
R78
Res, fxd, comp, 2.4K±5%, 14W
R79
Res, fxd, comp, 3.9 ±5%, i4W
R80
Res, fxd, met film, 5.11K±1%, 1/8W
R81
Res, fxd, met film, 4.22K ±1%, 1/8W
R82,
R154
Res, var, cer, IK ±10%, %W
R94,
R95,
R140,
R141,
R151
Res, fxd, comp, IK ±5%, %W
R96,
R106,
R107,
R157
Res, fxd, met film, 1.5K±1%, 1/8W
R98
Res, fxd, comp, 33K ±5%, %W
RlOl,
R102,
R143,
R193
Res, fxd, met film, 1 .82K ±1%,
1 /8W
R103
Res, mxd, met film, 3.01K + 1%, 1/8W
R104,
R105
Res, fxd, met film, 40.2 ±1%, 1/SW
R108
Res. fxd, met film, 147 ±1%, I/SW
R109
Res, fxd, met film, 267 ±1%, 1/SW
RllO
Res, fxd, met film, 2J7K ±1%, 1/8W
Rill
Res, var, cer, 100 ±10%,W
R122
Res, fxd, met film, I50K ±1%, 1/8W
R124
Res, fxd, met film, 10+1%, 1/8W
R125
Res, fxd, comp, 5. IK +5%, %W
R126,
R129
Ref, fxd, met film, I.91K ±1%, 1/SW
R130
Res, var, cer, 500 ±10%, 16W
FLUKE
STOCK
NO.
202879
246751
193433
268722
294868
168245
275750
148023
313098
148155
293670
312645
245373
288415
386821
293720
275735
241083
268789
193342
236877
325613
MFC
FED
SPLY
CDE
01121
01121
01121
01121
91637
91637
71450
01121
91637
01121
91637
91637
91637
91637
91637
91637
11236
91637
91637
01121
91637
11236
MFG
PART NO.
TOT REC USE
OR
QTY QTY CDE
TYPE
CB2025
CB82G5
CB2425
CB39G5
1
MFF1-85111F
1
MFF 1-8422 IF
1
360T102A
CB1025
MFFi-81501F
CB3335
MFF1-81821F
MFF1-83011F
MFF1-840R2F
MFF1-81470F
1
MFF1-82670F
1
MFF1-82371F
1
360T101AZ
1
MFF1-81503F
1
MFF1-8A100F
1
CBS 125
1
MFFI.81911F
2
360T501AZ
1
5-35
PRE AMP PCB ASSEMBLY (Cont.)
OR
ITEM
NO.
R142,
R155
R144,
R146
R152,
Ri53
R162,
R177
R178,
R179,
R184,
R186
R182,
R183
DESCRIPTION
FLUKE
STOCK
NO.
MFC
FED
SPLY
CDE
MFC
PART NO.
OR
TYPE
Res, fxd, comp, 3,9K ±5%,W
148064
01121
CB3925
Res, fxd, comp,
1 .3K ±5%,
234252
01121
CB1325
Res, fxd met film, 3.74K ± 1%, I/8W
272096
91637
MFF1-83741F
Res, fxd, comp, lOK + 10%, IW
109389
01121
GB1031
Res, fxd, comp, 15K ±5%,
148114
01121
CBI535
Res, fxd, met film, 8.25K + 1%, 1/8W
294959
91637
MFFi-S8251F
Res, fxd, met film, lOOK + 1%, 1 /8W
340166
91637
MFF1-81003F
Res, fxd, comp, 5.6M ±5%, HW
358077
01121
CB5655
Res, fxd, comp,
IM ±5%, 2W
268227
01121
HBlOn
Res, fxd, comp, 150K ±5%, %W
182212
01121
CB1545
Res, fxd, comp, 680 ±5%,W
148007
01121
CB6815
Res, fxd, comp, 510 ±5%, IdW
218032
01121
CBSllS
Res, fxd, comp, 39 ±5%, 14W
193391
01121
CE3905
Res, fxd, comp, 5 10 ±5%,
108951
01121
EB5115
Res, fxd, comp, 910 ±5%,W
203851
01121
CB9115
Res, fxd, met film 590 ±1%, 1/8W
261883
91637
MFF1-85900F
Res, fxd, met film, 200K ±1%, IW
387449
91637
MFF1-2003F
Res, fxd, comp, 200 +5%, IW
190603
01121
GB2015
Res, fxd, comp, 1.5K±5%,KW
266353
01121
EB1525
Res, fxd, comp, 270 ±5%,W
160804
01121
CB2715
Res, fxd, comp, 5 1 ±5%, IdW
221879
01121
CBS 105
Res, fxd, comp, 10 ±5%, idW
147868
01121
CB1035
Res, fxd, comp, 680K ±10%, IW
109694
01121
GB68il
QTY QTY CDE
5-36