Jacobsen 63281 Technical Manual

stroja morajo poznati pravilno uporabo in biti opozorjeni na nevarrnosti. Pred uporabo, pripravo, nas- tavljanjem ali vzdrževanjem se prepričajte, da ste prebrali in razumeli navodila. Greens King 500A Series Greens King 500A Serija 63281 – 18” 11 Blade Reel 63282 – 22” 11 Blade Reel 63285 – 26” 7 Blade Reel 4131586-SI Technical Manual WARNING:If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.

right to reproduce this material or portions thereof in any form.” To Order Parts 1. Write your full name and complete address on the order. 2. Explain where and how to make shipment. 3. Give product number, name and serial number that is stamped on the name plate or serial plate of your product. 4. Order by the quantity desired, the part number, and description of the part as given in the parts list. 5. Send or bring the order to an authorized Jacobsen Dealer. 6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier before accepting. 7. Do not return material without a letter of explanation, listing the parts being returned. Transportation charges must be prepaid. Use of other than Jacobsen authorized Parts and Accessories will void the warranty. 2 Table of Contents 1 Safety 1.1 Operating Safety............................................... 4 1.2 Important Safety Notes .....................................5 2 Specifications 2.1 Product Identification ........................................ 6 2.2 Engine ...............................................................6 2.3 Mower ...............................................................6 2.4 Traction and Differential ....................................7 2.5 Weights .............................................................7 2.6 Accessories & Support Literature .....................7 3 Decals 3.1 Decals............................................................... 8 4 Initial Inspection 4.1 General............................................................. 9 4.2 Initial inspection ................................................9 5 Controls 5.1 Icons ............................................................... 10 5.2 Controls ..........................................................10 6 Operation 6.1 Daily Inspection .............................................. 12 6.2 Operator Presence Control (O.P.C.) ...............12 6.3 Operating Procedures .....................................13 6.4 Starting/Stopping engine ................................14 6.5 Transport Wheels (Optional Kit) .....................15 6.6 Grass Catcher .................................................15 6.7 Weight Bars ....................................................15 6.8 Mowing ...........................................................16 6.9 Daily Maintenance ..........................................17 7 Adjustments 7.1 General .......................................................... 18 7.2 Reel To Bedknife ............................................ 18 7.3 Bedknife Adjuster ........................................... 19 7.4 Bedknife ......................................................... 19 7.5 Brake .............................................................. 19 7.6 Cutting Height ................................................ 20 7.7 Belt Adjustment .............................................. 20 7.8 Handle ............................................................ 21 7.9 Torque Specification ...................................... 22 8 Maintenance 8.1 General .......................................................... 23 8.2 Engine ............................................................ 23 8.3 Engine Oil ....................................................... 24 8.4 Fuel ................................................................ 24 8.5 Tires ............................................................... 25 8.6 Wheel Bearing ................................................ 25 8.7 Backlapping and Grinding .............................. 25 8.8 Storage ........................................................... 26 9 Troubleshooting 9.1 General .......................................................... 27 10 Maintenance & Lubrication Charts 10.1 General .......................................................... 28 10.2 Maintenance Chart ......................................... 28 10.3 Lubrication Chart............................................ 29 11 Parts List 11.1 Parts List ........................................................ 30 LITHO IN U.S.A. 4-2006

To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 1. Write your full name and complete address on your order form. 2. Explain where and how to make shipment: ❑ UPS ❑ Regular Mail ❑ Overnight ❑ 2nd Day 3. Order by the quantity desired, the part number, and the description of the part. 4. Send or bring the order to your authorized Jacobsen Dealer. How To Use This Manual Abbreviations N/S - Not serviced seperately, can only be obtained by ordering main component or kit. AR -Variable quantity or measurement is required to obtain correct adjustment. Symbols such as ●, next to the item number, indicate that a note exists which contain additional information important in ordering that part. Indented Items Indented items indicate component parts that are included as part of an assembly or another component. These parts can be ordered separetely or as part of the main component. Item Part No. Qty Description Serial Numbers/Notes ● 1 123456 1 Mount, Valve Indicates a piece part 2 789012 1 Valve, Lift Includes Items 2 and 3 3 345678 1 • Handle Serviced part included with Item 2 4 N/S 1 • Seal Kit Non serviced part included with Item 2 5 901234 1 Screw, 1/4-20 x 2” Hex Head Service Parts Service Support Material Qty. Part No. Description Qty. Part No. Description 2810713 Engine to Reel Belt 2811363 Reel to Reducer Belt 2811071 Reducer to Traction Belt 5000141 26” Heavy Section Bedknife 5000098 18” Low Profile Bedknife 5002888 18” Super Tournament Bedknife 503478 22” Low Profile Bedknife 503477 22” High Profile Bedknife 5002887 22” Super Tournament Bedknife 164056 Brake Band Qty. Part No. Description 4131586 Technical Manual Qty. Description Service Manual Operator Training Video

1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this manual and all publications associated with this equipment (Engine manual, accessories and attachments). If the operator can not read English it is the owner’s responsibility to explain the material contained in this manual to them. 3. Learn the proper use of the machine, the location and purpose of all the controls before you operate the equipment. Working with unfamiliar equipment can lead to accidents. 4. Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs. 5. Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears hands and feet. Long hair, loose clothing or jewelry may get tangled in moving parts. Operate the machine only in daylight or in good artificial light. 6. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Jacobsen. 7. Stay alert for holes in the terrain and other hidden hazards. 8. Inspect the area where the equipment will be used. Pick up all the debris you can find before operating. Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles (sprinklers, pipes, tree roots, etc.) Enter a new area cautiously. Stay alert for hidden hazards. 9. Do not carry passengers. Keep bystanders and pets a safe distance away. 10. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders and damage to property. 11. Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors or other protective devices securely fastened in place. 12. Never disconnect or bypass any switch. 13. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation. 14. Fuel is highly flammable, handle with care. See Section 6.9 15. Keep the engine clean. Allow the engine to cool and always close fuel shut off valve and remove the spark plug wire from the spark plug before storing. Do not store unit near an open flame or flammable debris. 16. Place unit on a flat surface, disengage all drives and engage parking brake before starting the engine. 17. Local regulations may restrict the age of the operator. 18. Operate the machine across the face of the slope (horizontally), not up and down the slope (vertically). Never operate on wet grass. 19. Always operate at speeds that allow you to have complete control of the machine. Be sure of your footing; keep a firm hold on the handle and walk; never run. 20. Before you clean, adjust or repair this equipment, stop the engine, disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses. WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine. !

This safety alert symbol is used to alert you to potential hazards. DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices. For pictorial clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no circumstances should this equipment be operated without these devices securely fastened in place By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or authorized Jacobsen parts and Accessories will void the warranty. WARNING The Operator Presence Control (OPC) on this machine will shut off the reel and traction drive if the operator releases the OPC bail. To protect the operator and others from injury, never operate equipment with the OPC system disconnected or malfunctioning. ! ! WARNING 1. Before leaving the operator’s position for any reason: a. Disengage all drives. b. Engage parking brake. c. Stop engine. 2. Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine. 3. Keep the area of operation clear of all bystanders and pets. 4. Chock or block the wheels if the machine is left on an incline. 5. Never operate mowing equipment without the discharge deflector securely fastened in place. !

63281............................ 18 in. (457 mm) Greens King 518A with InCommand™ control system, Honda 4.0 H.P. gasoline engine and 11 blade reel. 63282............................ 22 in. (559 mm) Greens King 522A with InCommand™ control system, Honda 4.0 H.P. gasoline engine and 11 blade reel. 63285............................ 26 in. (660 mm) Greens King 526A with InCommand™ control system, Honda 4.0 H.P. gasoline engine and 7 blade reel. Serial Number .............. An identification plate, like the one shown, listing the serial number, is attached to the rear crossmember of the frame. Always provide the serial number of the unit when ordering replacement parts or requesting service information. 2.2 ENGINE__________________________________________________________________ Engine..............................Honda GX-120 K1Q JG2 4-Cycle, 4HP (2.98 kW) at 4000 RPM Speed...............................High Idle - 3000 ± 100 RPM Low Idle - 1700 ± 100 RPM Fuel..................................Regular Grade (Unleaded) Fuel Tank .........................0.66 Gallon (2.5 liter) Use clean, fresh, regular unleaded gasoline, 85 octane minimum. When using blended fuel, do not use a blend with more than 10% ethanol. Under no circumstances should you use a blend with methanol. 2.3 MOWER _________________________________________________________________ Reel .................................7 or 11 blades, hardened high manganese carbon steel. Reel Diameter..................5 in. (127 mm) Cutting Width ...................18-1/4 in. (457 mm), 22 in. (559 mm), 26 in. (660 mm) Cutting Frequency: 7 Blade........................0.250 in. (6.3 mm) 11 Blade......................0.169 in. (4.3 mm) Height of cut.....................5/64 to 7/16 in. (2 to 11 mm) Bedknives........................ Hardened carbon steel High Profile................. Yields 5/32 in. (4 mm) cut (Standard on 63285) Low Profile.................. Yields 7/64 in. (2.8 mm) cut Super Tounament ....... Yields 1/16 in. (1.6 mm) cut (Standard on 63281, 63282) Reel Clutch...................... Cog Type Product EEC Sound Power Vibration M/S2 Arms 63281 63282 63285 90 91 89 5.74 6.477 3.401 CHARLOTTE, NC YEAR OF PRODUCTION: MADE IN U.S.A. ® A Textron Company 63281 1601 2006

Transport Tires (Option) ...11 x 4 pneumatic bidirectional Tire Pressure....................6 to 8 psi (41 to 55 kPa) Reel Drive ........................7 Rib Micro V Belt Traction Drive...................Synchronous polyurethane belts with Kevlar cord Traction Reduction Ratio..21.8:1 Reel Reduction Ratio .......1.67:1 Traction Clutch .................Cog type Drive Clutch......................Centrifugal Travel speed.....................3.2 mph (5.14 km/h) @ 3000 RPM Differential........................Full automotive type, housed in traction drum Rear Drive Drum..............Machined aluminum alloy 2 Sections: 63281..........................7-3/4 (O.D.) x 9.10 in. (197 x 231 mm) 63282..........................7-3/4 (O.D.) x 10.97 in. (197 x 278 mm) 63285..........................7-3/4 (O.D.) x 13.25 in. (197 x 343 mm) 2.5 WEIGHTS_________________________________________________________________ Weights: Lbs. (kg) Weight with catcher, front roller, kickstand and weight bars 63281 ............................................................ 210 (95) 63282 ............................................................ 223 (101) 63285 ............................................................ 272 (123) 2.6 ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. Accessories Lapping Compound (180 grit) ................................... 554598 Orange Touch-up Paint (12 oz. spray) ...................... 554598 Guide Wheel ............................................................... 68612 18 in. Grass Catcher ................................................... 68122 22 in. Grass Catcher ................................................... 68123 26 in. Grass Catcher ................................................... 68124 22 in. Push Brush.........................................................68611 22 in. Front Roller Brush ............................................. 68610 18 in. Turf Groomer..................................................... 68624 22 in. Turf Groomer..................................................... 68605 26 in. Turf Groomer..................................................... 68625 18 in. MagKnife Conversion Kit............................... 4131024 22 in. MagKnive Conversion Kit .............................. 4130281 26 in. MagKnife Conversion Kit............................... 4131029 Mower Caddy 518 Latch Kit ................................... 68649 Mower Caddy 522 Latch Kit ................................... 68650 Mower Caddy 526 Latch Kit ................................... 68651 Mower Caddy ......................................................... 68648 Solid Rollers 18 in. with Scraper ...................................................... 68626 22 in. with Scraper ...................................................... 68530 26 in. with Scraper ...................................................... 68627 Grooved Rollers 18 in. Machined Steel ..................................................68616 22 in. Assembled Disc .................................................68527 22 in. Machined Aluminum...........................................68614 22 in. Machined Steel ..................................................68613 22 in. Segmented Roller ..............................................68673 26 in. Machined Aluminum...........................................68617 26 in. Machined Steel ..................................................68628 Support Literature Technical Manual .....................................................4131586 Operator Training Video...........................................4131596 Service & Repair Manual CAUTION: Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty. !

Familiarize yourself with the decals, they are critical to the safe operation of the mower. REPLACE DAMAGED DECALS IMMEDIATELY. ! DANGER To avoid serious bodily injury stop engine and disengage reels before working on mower or emptying baskets. ! CAUTION 1. Keep all shields in place. 2. Stop engine to adjust and oil. 3. When mechanism becomes clogged disengage power and stop engine before cleaning. 4. Keep hands, feet and clothing away from power-driven parts. 5. Read manual thoroughly before oper- ating machine. 365511 1. No opere esta maquina sin previo entrenamiento, instruccion y sin haber leido el manual de operacion. 2. Tenga todas las guardas en su lugar y plezas bien aseguradas. 3. Neutralice todas las velocidades y apague el motor antes de vaciar los recolectores de pasto, darie servicio, limplar, ajustar y destrabar la maquina. 4. Mantenga las manos, los ples y ropa suelta lejos de plezas en movimiento. 5. No deberan transportar pasajeros si no existe un asiento para ellos. 6. Si no sabe leer ingles, pida que aiguien le lea las calcomanias de avisos y los manuales de instruccion y operacion. ! PRECAUCION 340623 ALLOW ENGINE TO COOL FOR 2 MINUTES BEFORE REFUELING ! CAUTION 362764 BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE. CAUTION 3001790 3001235 4127335 ! WARNING Keep Bystanders Away. Do Model 518A 95.3 kg Model 522A 101.2 kg Model 526A 123.4 kg 2811102 Model 522TA 100.7 kg Model PGM 19 84.0 kg Model PGM 22 85.0 kg Vehicle Mass: Model TC22 101.1 kg Not Operate Without Guards In Place TO PREVENT INJURY AND ACCIDENTAL CLUTCH ENGAGEMENT DO NOT ADJUST ENGINE SPEED USING THROTTLE LEVER ON ENGINE. ALWAYS ADJUST ENGINE SPEED USING THE OPC HANDLE AND THROTTLE PADDLE WARNING 4146636

9 4 INITIAL INSPECTION 4.1 GENERAL ________________________________________________________________ The set-up and testing of the unit should always be performed by a trained technician, familiar with the operation of the equipment. Read each instruction completely and make sure you understand it before proceeding with the assembly. Stay alert for potential hazards and obey all safety precautions. The RIGHT, LEFT, FRONT and REAR of the machine are referenced from the operator’s seat, facing forward. Accessories not included with this product must be ordered separately. See instructions provided with accessory for installation and parts. This machine is shipped assembled. After unpacking, perform the initial inspection, operating checks, and test the Operator Presence Control (OPC). 4.2 INITIAL INSPECTION _______________________________________________________ 1. Perform a visual inspection of the entire unit, look for signs of wear, loose hardware, and components that may have been damaged during transport. 2. Inspect paint and decals for damage or scratches. Decals provide important operating and safety information. Replace all missing or hard to read decals. 3. Check that the engine oil level is at the full level mark with the engine cold. 4. Visually check for fuel or oil leaks. 5. Inspect lube points for proper lubrication. CAUTION Do not attempt to operate the machine unless you are familiar with this type of equipment and know how to operate all controls correctly. ! CAUTION The initial inspection should be performed only when the engine is off and all fluids are cold. Disengage all drives, engage parking brake, stop engine and disconnect spark plug wire. !

unattended or as a service brake while transporting. B. Paddle Throttle – Controls the speed of the engine when OPC Bail is engaged. Push (+) side of lever to increase engine speed. Push (-) side of lever to decrease engine speed. C. O.P.C. Bail – Engaging bail increases engine speed which engages the centrifugal clutch. Release bail to return engine to idle. The bail must be disengaged to start the engine. D. Engine Switch – The engine switch enables and disables the ignition system. The engine switch must be in the ON position for the engine to run. Turning the engine switch to the OFF position stops the engine. Figure 5A Figure 5B WARNING Never attempt to operate the machine unless you have read the Safety and Operation Manual, the Parts and Maintenance Manual, the engine manual and know how to operate all controls correctly. Familiarize yourself with the icons shown above and what they represent. Learn the location and purpose of all the controls before operating this mower. O.P.C. Unlock O.P.C. Lock Engaged Disengaged Parking Brake Fuel Gasoline Choke Engine Off Engine Run Fast Slow Throttle ! N D P C B A J OFF ON D

the choke valve in the carburetor. The CLOSED position enriches the fuel mixture for starting a cold engine. The OPEN position provides the correct fuel mixture for operation after starting, and for restarting a warm engine. F. Fuel Valve Lever - The fuel valve opens and closes the connection between the fuel tank and the carburetor. The fuel valve lever must be in the ON position for the engine to run. When the engine is not in use, leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage. Note: Before tipping mower back for adjustments, the fuel lever must be moved to the OFF position to prevent fuel from leaking into the crankcase. G. Traction Clutch Lever - Point lever forward (G2) to disengage traction drive and allow drum to “free- wheel”. Point lever to the back (G1) to engage. H. Reel Clutch Lever - Point lever up (H1) to engage the reel drive mechanism. Point lever down (H2) to disengage the reel. J. E-Stop - Used to stop the engine. Push switch down to disable engine ignition, pull up for normal operation. Figure 5C Figure 5D WARNING To prevent bodily injury or property damage, never engage the reel or traction clutch levers while the engine is running or the O.P.C. bail is engaged. DANGER Keep hands and feet away from the cutting unit to prevent serious cuts. ! ! ON OFF E F G H G1 G2 H1 H2

1. Perform a visual inspection of the entire unit, look for signs of wear, loose hardware, missing or damaged components. Check for fuel or oil leaks. 2. Check the fuel supply and crankcase oil level. All fluids must be at the full mark. 3. Make sure the mower is adjusted to the required cutting height. 4. Make sure the machine is lubricated and the transport tires are properly inflated. 5. Check the O.P.C. system. 6.2 OPERATOR PRESENCE CONTROL (O.P.C.)____________________________________ 1. The O.P.C. system is intended to protect the operator and others from injury by stopping the reel and drive mechanism as soon as the operator releases the O.P.C. bail. The unit is also equipped with an engine stop (E-Stop) switch that will stop the engine from the operator’s position. 2. To test the system: a. Place mower on the kickstand. b. Disengage the reel clutch lever (E). 3. Start the engine. a. Slide bail to the left adn engage OPC Bail. b. Engine speed will increase, the drive mechanism will engage and the wheels will begin to turn. c. Release the O.P.C. bail. The bail must disengage, engine speed return to idle and drive mechanism must stop. d. Push E-Stop switch down. Engine must stop immediately. 4. If the drive mechanism engages before the O.P.C. bail is engaged or the drive mechanism continue to turn after the O.P.C. bail is released; stop the engine immediately and have the system repaired. CAUTION The daily inspection should be performed only when the engine is off and all fluids are cold. Disengage all drives, engage parking brake, stop engine and disconnect spark plug wire. ! WARNING Never operate equipment with the O.P.C. system disconnected or malfunctioning. Do not disconnect or bypass any switch. !

1. Under no circumstances should the engine be started with operator or bystanders standing in front of the reel. 2. Never run the engine in an enclosed area. 3. Keep hands and feet away from moving parts and cutting units. If possible, do not make adjustments with the engine running. 4. Do not operate mower or attachments with loose, damaged or missing components. Whenever possible mow when grass is dry. 5. First mow in a test area to become thoroughly familiar with the operation of the mower and control levers. Note:To prevent damage to the reel and bedknife never operate the reels when they are not cutting grass. Excessive friction and heat will develop between the bedknife and reel and damage the cutting edge. 6. Study the area to determine the best and safest operating procedure. Consider the height of the grass, type of terrain, and condition of the surface. Each condition will require certain adjustments or precautions. Only use accessories and attachments approved by Jacobsen. 7. Be aware of mower discharge direction and never direct discharge of material toward bystanders. Never allow anyone near the machine while in operation. The owner/operator is responsible for injuries inflicted to bystanders and/or damage to their property. 8. Use discretion when mowing near gravel areas (roadway, parking areas, cart paths, etc.). Stones discharged from the mower may cause serious injuries to bystanders and/or damage the equipment. 9. Disengage the reel clutch to stop blades when not mowing. 10. Disengage the reel clutch when crossing paths or roadways. Look out for traffic. 11. Stop and inspect the equipment for damage immediately after striking an obstruction or if the machine begins to vibrate abnormally. Have the equipment repaired before resuming operation. 12. Slow down and use extra care on hillsides. Use caution when operating near drop offs. 13. Look behind and down before backing up to be sure of a clear path. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 14. Never use your hands to clean cutting units. Use a brush to remove grass clippings from blades. Blades are extremely sharp and can cause serious injuries CAUTION To help prevent injury, always wear safety glasses, leather work shoes or boots, a hard hat, and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts. ! CAUTION Before mowing, pick up all debris such as rocks, toys and wire which can be thrown by the machine. Enter a new area cautiously. Always operate at speeds that allow you to have complete control of the mower. ! WARNING Before you clean, adjust, or repair this equipment, always disengage all drives, engage parking brake, stop engine and remove spark plug wire to prevent injuries. !

Starting 1. Check oil level and fuel supply then open fuel valve lever (F). 2. Move the choke lever (E) to the “CLOSED” position. 3. Set engine switch (D) to “ON”. 4. Make certain the O.P.C. bail (C) is disengaged and the parking brake (A) is engaged. 5. Select desired position for traction clutch lever (G) and reel clutch lever (H). To cut - engage traction clutch (G1) and reel clutch (H1). To transport - engage traction clutch (G1) and disengage reel clutch (H2). 6. Start the engine. Do not allow the cord to “snap” back into the starter. Do not tilt the mower back when starting. 7. When engine starts, move choke lever (F) to the “OPEN” position. Intermittent choking may be required while engine is cold. 8. Allow engine to warm up gradually. Stopping 1. To stop the engine, release the O.P.C. bail (C), and set engine switch (D) to “OFF” position. Close fuel shutoff valve (F). 2. Engage parking brake (A). Figure 6A Figure 6B Figure 6C CAUTION Always start and stop the engine when the mower is on level ground. Keep feet away from blade when starting engine. WARNING To prevent bodily injury or property damage, never engage the traction or reel clutch lever while the engine is running or the O.P.C. bail is engaged. ! ! OFF ON D ON OFF E F N D P C B A G H G1 G2 H1 H2

1. Push and hold the kickstand against the ground then pull the mower handle back until the mower rests on the stand (L). 2. To remove wheels, press retaining clip (K) away from hub and pull wheel off hub. 3. To install wheels, press retaining clip (K), place wheel on hub and turn the wheel backwards until studs on back of wheel line up with holes in hub (J). Push wheel in and release clip. 4. Always disengage reel clutch lever (H2) and engage traction clutch lever (G1) prior to transporting the mower more than a few feet. 5. Push the mower forward off the kickstand, start the engine and engage the O.P.C. bail. 6. When using a vehicle to transport the mower, apply parking brake, stop engine and close fuel shut-off valve. 7. Recommended Tire Pressure: 6 to 8 psi (41 to 55 kPa). Figure 6D Figure 6E 6.6 GRASS CATCHER _________________________________________________________ 1. When the basket is about two thirds (2/3) full of grass clippings, move the mower off the green. 2. Stop on a flat surface, disengage all drives and stop the engine. 3. Remove and empty the grass clippings from the mower. 6.7 WEIGHT BARS ____________________________________________________________ 1. This mower was designed to be used with a Jacob- sen Turf Groomer®. The weight bars located above the grass deflector should be removed when using a groomer. 2. When using a front roller, the weights can be removed to compensate for soft greens and other mowing conditions. e. As the mower crosses the edge of the green, lower the mower head to the ground and proceed across the green in a straight line. While mowing support the handle so the handle tubes do not contact the handle stops. Allowing the handle to rest on the handle stops or pushing the handle up into the stops may result in an uneven cut. WARNING Always stop the engine and disengage the drive levers before installing or removing the transport wheels. ! G H G1 G2 H1 H2 DANGER To prevent serious injury, always stop the engine and disengage all drives before emptying grass catcher. !

remove the transport wheels. 2. Engage the reel clutch lever (H1) and the traction clutch lever (G1). Push the mower forward off kickstand. Start the engine. 3. Position mower slightly off the green. a. Adjust engine speed (B) to provide a safe, comfortable walking speed. b. Push handle down to lift the mower head above the grass then engage the O.P.C. bail (C). c. As the mower crosses the edge of the green, lower the mower head to the ground and proceed across the green in a straight line. d. When the opposite side of the green is reached, push down of the handle to lift the mower head without disengaging the O.P.C. bail and proceed off the green to turn around or simply release O.P.C. bail and turn around. e. To turn to the right, start by turning mower slightly to the left (2). When the mower has moved approximately 1/2 its own width to the left, swing it around quickly to the right (3 and 4), guiding the mower with your right hand. This method makes it possible to turn around quickly with very few steps. [Figure 6F] Note:To prevent damage to the reel and bedknife never operate the reels when they are not cutting grass. Excessive friction and heat will develop between the bedknife and reel and damage the cutting edge. 4. To assure complete, even cutting, overlap swaths by 1 to 2 in., (25 to 50 mm), then make one or more passes around the perimeter of the green to clean ragged edges and separate the putting green surface from the apron. 5. For a more even playing surface and neater appearance, alter the mowing pattern each time a green is mowed. The patterns shown in Figure 6G are suggestions only, the operator or course superintendant can arrange patterns to suit each green. 6. Use caution while operating on hillside and drop- offs. Figure 6F Figure 6G WARNING To prevent bodily injury or property damage, never engage the reel or traction clutch levers while the engine is running or the O.P.C. bail is engaged. ! 1 2 3 4 5 First Mowing Second Mowing Third Mowing Fourth Mowing

parking brake and stop the engine. 2. Grease and lubricate all points if required. 3. To prevent fires, wash the mower after each use. a. Use only fresh water for cleaning your equipment. Note: Use of salt water or affluent water has been known to encourage rust and corrosion of metal parts resulting in premature deterioration or failure. Damage of this nature is not covered by the factory warranty. b. Do not use high pressure spray. c. Do not spray water into the cooling fins or the engine air intake. Note: Do not wash a hot or running engine. Use compressed air to clean the engine. 4. Fill fuel tank at the end of each operating day. Do not fill above the fuel strainer shoulder. Close fuel valve when unit is not in use. Use clean, fresh, unleaded gasoline, 86 octane minimum. Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel. 5. Store fuel according to local, state or federal ordinances and recommendations from your fuel supplier. 6. Check the engine oil at the start and end of each day, before starting the engine. If the oil level is low, remove the oil filler cap and add oil as required. Do not overfill. WARNING Never remove the fuel cap from the fuel tank, or add fuel, when the engine is running or while the engine is hot. Do not smoke when handling fuel. Never fill or drain the fuel tank indoors. Do not spill fuel and clean spilled fuel immediately. Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors. Be sure to reinstall and tighten fuel cap securely. !

formed by a qualified technician. If proper adjustment cannot be made, contact an authorized Jacobsen Dealer. 2. Replace, do not adjust, worn or damaged components. 3. Long hair, jewelry or loose fitting clothing may get tangled in moving parts. 4. Do not change governor settings or overspeed the engine. 5. A lifting hook has been provided between the engine and the clutch mechanism so the mower can be safely hoisted onto a workbench. 7.2 REEL TO BEDKNIFE _______________________________________________________ (Pre-adjustment Check) 1. Check the reel bearings for end play or radial play. If there is any abnormal movement of the reel, up and down or side to side, adjust or replace components as needed. 2. Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks. a. The cutting edges of the reel blades and bed- knife must be sharp, free of burrs and show no signs of rounding off. b. The bedknife and bedknife backing must be securely tightened. The bedknife must be straight and sharp. c. A flat surface of at least 1/32 in. (0.8 mm) minimum must be maintained on the front face of the bedknife. Use a standard flat file to dress the bedknife. 3. If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process, they must be reground. 4. Proper reel-to-bedknife adjustment is critical. A gap of 0.001 to 0.003” (0.025 to 0.076 mm) must be maintained across the entire length of the reel and bedknife. 5. The reel must be parallel to the bedknife. An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife. 6. Grass conditions will also affect the adjustment. a. Dry, sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife. b. High quality grass with a good moisture content requires a closer gap (near zero). Figure 7A WARNING Before you adjust, clean, or repair this equipment, always disengage all drives, engage parking brake and stop engine to prevent serious injury. Whenever performing maintenance other than carburetor adjustments, remove the spark plug wire and place the wire away from the plug to prevent accidental starting and bodily injury. ! CAUTION Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine. ! CAUTION To prevent personal injury and damage to the cutting edges, handle the reel with extreme care. ! ° ° 1/32” (0.8 mm)

1. Adjuster (A) is used to increase or decrease the spring load on the bedknife. Adjuster (B) is used to move the bedknife to the reel or away from the reel. 2. Once the spring is totally collapsed as a result of many adjustments, the bedknife cannot be moved. Back-off adjuster (A) before adjusting (B). 3. For most applications, compress the spring to 1 in., (25 mm). Figure 7B 7.4 BEDKNIFE _______________________________________________________________ 1. Read Section 7.2 before making the adjustment. 2. Start adjustment at the leading edge of the reel, followed by the trailing end. The leading end of the reel blade is the end that passes over the bedknife first during normal rotation. Figure 7C 3. Turn adjuster (B) clockwise to bring the bedknife closer to the reel or counterclockwise to back the bedknife away from the reel. a. Slide a feeler gauge or shim stock .001 -.003 in., (.025 - .075 mm) between the reel blade and the bedknife. Do not turn the reel. b. Adjust the trailing end of the reel in the same manner, then recheck the adjustment at the leading end. c. When the reel and bedknife are properly adjuster, the reel will spin freely and will cut a piece of newspaper along the full length of the reel when the paper is held at 90° to the bedknife. 7.5 BRAKE __________________________________________________________________ A properly adjusted brake requires 10 lb. pull at top of brake lever to engage and must have 1.50” (38 mm) center to center when released. 1. Minor adjustments are made at the handle. Loosen nut (H), turn nut (J) to adjust the brake cable, then tighten nut (H). 2. If adjustments cannot be made at the handle, remove the transport wheel and make the adjustment at the brake band. 3. Loosen screw (K) and pull cable to obtain desired brake tension. Tighten screw (K). Readjust (H) and (J). Figure 7D A B CAUTION: Handle the reel with extreme care to prevent personal injury and damage to the cutting edges. Rotation Leading Edge ! H J K Brake Band 1.50” (38 mm)

Note: Make sure the bedknife is properly adjusted before setting the cutting height. (See Section 7.4) 1. Push kickstand down and tip mower back on it’s han- dle. Do not leave the mower tipped back for an extended length of time or oil may migrate into the combustion chamber. 2. Loosen nuts (M) on both sides just enough to allow knob (L) to raise the front roller or Turf Groomer. Raise both sides an equal amount. 3. Set gauge screw (P) to the desired cutting height (O). Measure from the gauge bar (N) to the underside of the screw head (P) then tighten wing nut to lock the adjustment. 4. Place gauge bar between front roller and traction roller, near the outer end of the rollers. 5. Slide screw head over bedknife (Q) and adjust knob (L) so roller just contacts the gauge bar. Tighten nut (M). 6. Repeat Steps 4 and 5 on the opposite end of the reel then tighten nuts (M). Recheck and readjust the cutting height if necessary. Figure 7E 7.7 BELT ADJUSTMENT _______________________________________________________ . 1. Belt (A) is tensioned by a spring loaded idler pulley (F). No adjustment is necessary. 2. To adjust belt (B) or (C), loosely assemble 5/16-18 x 3-1/4” hex head screw (K) through tension bracket (P), bearing bracket and 5/16-18 hex nut (N). Assemble 5/16-18 x 1” hex head screw (L) and 5/ 16-18 hex nut (N) to bottom of bearing bracket (G). Loosen nuts (E). a. Place bedknife gauge bar (H) on top of roller and under screw (L). Tighten screw (L) until belt (B) deflects 1/10” (2.5 mm) with 12.2 ~ 15.2 lb (5.5 ~ 7.4 kg) load applied at midshipman. b. Tighten screw (K) until belt (C) deflects 9/64” (3.5 mm) with 3.5 ~ 6.3 lb (1.59 ~ 2.86 kg) load applied at midshipman. c. Tighten nuts (E) and remove 5/16-18 x 1” screw (L) and lower nut (N) Note: 5/16-18 x 3-1/4” screw (K) and upper nut (N) can be left in place after the adjustment procedure is complete without affecting operation. 3. Place hardware (L and N) in a safe place for future adjustments. Figure 7F L M N O P Q CAUTION: To prevent permanent damage to the belt, do not twist, fold, bend or overtighten the belt. ! A F B C D E K L M H G N F

screw (W) on both sides of the mower and adjust the handle bar to the desired position. 2. After adjusting handle bar, adjust bracket (X) so that the handle bar just rests on the bottom of the slot in bracket. Tighten screw (W). Figure 7G Y X W

given for lubricated. CAUTION All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts. Extreme caution should always be used when using any torque value. AMERICAN NATIONAL STANDARD FASTENERS SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8 Lubricated Dry Lubricated Dry Lubri- cated Dry Lubri- cated Dry #6-32 in-lb (Nm) – 20 (2.3) – – 7/16-14 ft-lb (Nm) 37 (50.1) 50 (67.8) 53 (71.8) 70 (94.9) #8-32 in-lb (Nm) – 24 (2.7) – 30 (3.4) 7/16-20 ft-lb (Nm) 42 (56.9) 55 (74.6) 59 (80.0) 78 (105) #10-24 in-lb (Nm) – 35 (4.0) – 45 (5.1) 1/2-13 ft-lb (Nm) 57 (77.2) 75 (101) 80 (108) 107 (145) #10-32 in-lb (Nm) – 40 (4.5) – 50 (5.7) 1/2-20 ft-lb (Nm) 64 (86.7) 85 (115) 90 (122) 120 (162) #12-24 in-lb (Nm) – 50 (5.7) – 65 (7.3) 9/16-12 ft-lb (Nm) 82 (111) 109 (148) 115 (156) 154 (209) 1/4-20 in-lb (Nm) 75 (8.4) 100 (11.3) 107 (12.1) 143 (16.1) 9/16-18 ft-lb (Nm) 92 (124) 122 (165) 129 (174) 172 (233) 1/4-28 in-lb (Nm) 85 (9.6) 115 (13.0) 120 (13.5) 163 (18.4) 5/8-11 ft-lb (Nm) 113 (153) 151 (204) 159 (215) 211 (286) 5/16-18 in-lb (Nm) 157 (17.7) 210 (23.7) 220 (24.8) 305 (34.4) 5/8-18 ft-lb (Nm) 128 (173) 170 (230) 180 (244) 240 (325) 5/16-24 in-lb (Nm) 173 (19.5) 230 (26.0) 245 (27.6) 325 (36.7) 3/4-10 ft-lb (Nm) 200 (271) 266 (360) 282 (382) 376 (509) 3/8-16 ft-lb (Nm) 23 (31.1) 31 (42.0) 32 (43.3) 44 (59.6) 3/4-16 ft-lb (Nm) 223 (302) 298 404 315 (427) 420 (569) 3/8-24 ft-lb (Nm) 26 (35.2) 35 (47.4) 37 (50.1) 50 (67.8) 7/8-14 ft-lb (Nm) 355 (481) 473 (641) 500 (678) 668 (905) METRIC FASTENERS SIZE UNITS Non Critical Fasteners into Aluminum Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry M4 Nm (in-lb) – – – – – – 3.83 (34) 5.11 (45) 2.0 (18) M5 Nm (in-lb) 1.80 (16) 2.40 (21) 4.63 (41) 6.18 (54) 6.63 (59) 8.84 (78) 7.75 (68) 10.3 (910 4.0 (35) M6 Nm (in-lb) 3.05 (27) 4.07 (36) 7.87 (69) 10.5 (93) 11.3 (102) 15.0 (133) 13.2 (117) 17.6 (156) 6.8 (60) M8 Nm (in-lb) 7.41 (65) 9.98 (88) 19.1 (69) 25.5 (226) 27.3 (241) 36.5 (323) 32.0 (283) 42.6 (377) 17.0 (150) M10 Nm (ft-lb) 14.7 (11) 19.6 (14) 37.8 (29) 50.5 (37) 54.1 (40) 72.2 (53) 63.3 (46) 84.4 (62) 33.9 (25) M12 Nm (ft-lb) 25.6 (19) 34.1 (25) 66.0 (48) 88.0 (65) 94.5 (70) 125 (92) 110 (81) 147 (108) 61.0 (45) M14 Nm (ft-lb) 40.8 (30) 54.3 (40) 105 (77) 140 (103) 150 (110) 200 (147) 175 (129) 234 (172) 94.9 (70) 4.6 8.8 10.9 12.9

1. Adjustment and maintenance should always be per- formed by a qualified technician. If proper adjustments cannot be made, contact an Authorized Jacobsen Dealer. 2. Inspect the equipment on a regular basis, establish a maintenance schedule and keep detailed records. a. Keep the equipment clean. b. Keep all moving parts properly adjusted and lubri- cated. c. Replace worn or damaged parts before operating the machine. d. Keep all fluids at their proper levels. e. Keep shields in place and all hardware securely fastened. f. Keep tires properly inflated. 3. Long hair, jewelry or loose fitting clothing may get tangled in moving parts. 4. Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components. 5. Recycle or dispose of all hazardous materials (fuel, lubricants, etc.) according to local, state or federal regulations. 6. Do not change governor settings or overspeed the engine. 7. A lifting hook has been provided between the engine and the clutch mechanism so the mower can be safely hoisted onto a workbench 8.2 ENGINE _________________________________________________________________ IMPORTANT: A separate Engine Manual, prepared by the engine manufacturer, is supplied with this machine. Read the engine manual carefully until you are familiar with the operation and maintenance of the engine. Proper attention to the engine manufacturer’s directions will assure maximum service life of the engine. To order replacement engine manuals contact the engine manufacturer. The proper break-in of a new engine can make a considerable difference to the performance and life of the engine. Note: The mower is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine. During the break-in period, Jacobsen recommends the following: 1. Operate machine modestly for the first 25 hours at reduced engine speed. 2. Avoid full throttle starts and rapid acceleration. 3. Allow the engine to reach operating temperature before operating at full load. 4. Change the engine oil after the first 20 hours of operation. 5. Refer to Section 10.2 and Engine Manual for specific maintenance intervals. WARNING Before you adjust, clean, or repair this equipment, always disengage all drives, engage parking brake and stop engine to prevent serious injury. Whenever performing maintenance other than carburetor adjustments, remove the spark plug wire and place the wire away from the plug to prevent accidental starting and bodily injury. ! ! CAUTION: Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine !

Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required. Perform initial oil change after the first 20 hours of operation. Change oil every 100 hours thereafter. See the engine manufacturer’s Owners’s Manual for detailed service information. After adding or changing oil, start and run engine at idle with all drives disengaged for 30 seconds. Shut engine off. Wait 30 seconds and check oil level. Add oil to bring up to FULL mark on dipstick. Use only SAE 10W30 engine oils with API classification SG.SF/CC.CD Figure 8A 8.4 FUEL____________________________________________________________________ Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel. • Store fuel according to local, state or federal ordinances and recommendations from your fuel supplier. • Never overfill or allow the tank to become empty. • Use clean, fresh, regular grade, unleaded gasoline minimum 86 Octane. • See engine manual before using oxygenated (blended) fuel. • Do not fill above the fuel filler neck. Upper Oil Level Oil Filler Cap WARNING Never remove the fuel cap from the fuel tank, or add fuel, when the engine is running or while the engine is hot. Do not smoke when handling fuel. Never fill or drain the fuel tank indoors. Do not spill fuel and clean spilled fuel immediately. Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors. Be sure to reinstall and tighten fuel cap securely. !

pressure only when the tires are cool. 2. Use an accurate, low pressure tire gauge. 6 - 8 psi (41.3-551. kPa) 8.6 WHEEL BEARING _________________________________________________________ The bearing has the word LOCK and an arrow stamped on the face. When replacing the bearing, make absolutely certain that the bearing is being installed in the proper direction or rotation. For the Right wheel, install the bearing with the “LOCK➨" arrow to the Outside of the bearing housing. For the Left wheel, install the bearing with the “LOCK➨" arrow to the Inside of the housing. Figure 8B 8.7 BACKLAPPING AND GRINDING______________________________________________ Check for damage to the bedknife and reel blades. Refer to (Section 7.2). 1. Determine if backlapping or grinding will restore the proper cutting edge. 2. For optimum performance use a bedknife grinder to touch-up the blade then reassemble and adjust the bedknife to the reel as described in (Section 7.2). 3. Remove shaft cover from right side of reel and assemble a 3/8-24 bolt and locknut to the end of the shaft. a. Apply lapping compound with a long handle brush along the entire length of the reel, (180 grit is recommended, Section 2.6). b. Continue lapping and at the same time make a fine adjustment on the reel and bedknife until there is a uniform clearance along the full length of the cutting edges. 4. Carefully and thoroughly remove all lapping compound from reel and bedknife before running the reel in forward direction. CAUTION: Unless you have the proper training, tools and experience, DO NOT attempt to mount a tire on a rim. Improper mounting can produce an explosion that may result in serious injury. !

2. Repair and paint damaged or exposed metal. 3. Inspect the mower, tighten all hardware, replace worn or damaged components. Refurbish the reel and bedknife. 4. Back the bedknife away from the reel and apply a light coat of rust preventative oil on the reel blades and bedknife, 5. Store the mower on kickstand so the load is off the tires. The front roller or Turf Groomer should be resting on a wood board. 6. Keep the mower and all its accessories clean, dry and protected from the elements during storage. Never store equipment with fuel in the tank inside a building where fumes may reach an open flame or spark. 7. Do not store near flammable debris. Engine 1. While the engine is warm, remove drain plug, drain the oil from the crankcase. Install drain plug and refill with fresh oil. Torque drain plug to 22 ft. lb. (30 Nm). 2. Clean exterior of engine. Paint the exposed metal or apply a light coat of rust preventative oil. 3. To prevent the build-up of gum residues and vanish films, fill the tank with stabilized fuel. Use an anti- oxidant fuel conditioner, such STA-BIL®. Read and follow the instructions on the container. 4. Operate the engine for about 5 minutes to distribute the treated fuel. Stop the engine, close the fuel shut- off valve and let the engine cool. Drain fuel. 5. Remove the spark plug and pour about one ounce of SAE 30 oil into the cylinder. Crank engine slowly by hand to distribute oil over the cylinder wall. Replace the spark plug. 6. Pull the starter rope slowly until resistance is felt. Continue pulling until the notch on the starter pulley aligns with the hole on the recoil starter. At this point, the intake and exhaust valves are closed. After Storage 1. Check or service the fuel filter and air cleaner. 2. Check oil level in the engine crankcase. 3. Fill the fuel tank with fresh fuel. Open fuel shut off valve. 4. Remove all oil from the cutting edges. Readjust reel-to-bedknife and cutting height. 5. Support mower so traction drum is off the ground and disengage reel clutch. Start the engine and operate at 1/2 throttle. Allow enough time for the engine to become properly warmed and lubricated. NOTE: The traction drum will rotate with engine running at 1/2 throttle. WARNING Never operate the engine without proper ventilation; exhaust fumes can be fatal if inhaled. !

The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information, contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not start. 1. Choke in wrong position 1. See Engine Manual 2. Empty fuel tank or dirty fuel 2. Drain and refill fuel tank with fresh, clean fuel 3. Fuel Shut-off valve closed 3. Open fuel shut-off valve 4. Engine / Spark Plug 4. See Engine Manual 5. Engine switch off 5. Turn engine switch to On Engine hard to start or runs poorly, looses power or stalls. 1. Choke in wrong position 1. See Engine Manual 2. Dirty or incorrect fuel 2. Refill with proper grade, clean fuel 3. Loose Wiring 3. Check spark plug wire 4. Air intake plugged 4. Clean air intake and air cleaner 5. Vent in fuel cap plugged 5. Clean fuel cap Mower does not react to O.P.C. Lever 1. Parking brake engaged 1. Disengage parking brake 2. Traction clutch disengaged 2. Engage traction clutch 3. Reel clutch disengaged 3. Engage reel clutch 4. Broken Belt 4. Check and replace belts as needed Reels do not cut, or cut unevenly 1. Reel to bedknife not adjusted 1. Adjust Reel to Bedknife 2. Reel clutch disengaged 2. Engage reel clutch

28 10 MAINTENANCE & LUBRICATION CHARTS 10.1 GENERAL________________________________________________________________ The mower was designed for minimum lubrication. Over greasing will produce high loads on the bearings and engine; thereby reducing the performance of the machine. All maintenance intervals must be performed more frequently when operating in extremely dusty conditions. 1. Always clean grease fittings before and after lubrication. 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air. 3. For smooth operation of pivot points and other friction points, apply several drops of SAE 30 oil every 50 hours or as required. 4. To lubricate points (L6 and L7), remove left transport wheel. Remove nut (A) from end of shaft and pull wheel hub (D) off. Remove collar (B) and bushing (C) then pack bearing (L7) with lithium grease. Remove mounting bracket (E) to gain access to fitting (L6). Turn the traction drum if pulley (F) is blocking the fitting then insert grease gun through hole and carefully apply grease. 5. To lubricate point (L10), remove cover (G) and apply one pump of grease to fitting on end of shaft. 10.2 MAINTENANCE CHART ____________________________________________________ A - Add or Adjust C - Clean I - Inspect L- Lubricate R - Replace AR - As Required * Indicates initial service for new machines. I Engine Oil - See Section 8.3 II Manual grease gun with NLGI Grade 2 (Service Class LB). III Lubriplate® marine grease, Jacobsen Part No. 5001581 WARNING Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and disconnect spark plug wire to prevent injuries. ! ! Recommended Service and Lubrication Intervals Every 8-10 Hours Every 20 Hours Every 50 Hours Every 100 Hours Every 250 Hours Yearly Lubricant Type Air Cleaner I C Combustion Chamber C Engine Oil I R* R I Fuel Line R - 2yrs Fuel Strainer C Spark Plug A/R Valve Clearance A Grease Locations L1 - L4 L L II L5 - L6 L II L7 L L III L8 - L9 L III L10 L II L11 L II

29 10.3 LUBRICATION CHART______________________________________________________ L 14 L 14 L13 Æ Æ ● F C D G B A L 9 L10 E ● ● ● - NLGI #2 Grease Æ - Lubriplate ¨ Marine Grease L12 L8 Æ ● ● ● ● L11 ● L11-12 Apply Lubricant L6 L 7 Æ ● L 5 ● L 3 L 4 L 5 L 6 L 7 L 8 L 9 L 10 L 11 L 12 L 13 L 14 L 2 L 2 L 1

reprodukcije tega materiala v kakršni koli obliki.” Naročilo delov 1. Na naročilnico napišite polno ime in točen naslov. 2. Pojasnite kam in kako naj bo pošiljka dostavljena. 3. Navedite številko in ime proizvoda ter serijsko številko, ki je izpisana na ploščici za ime oziroma ser- ijsko številko na vaši napravi. 4. Na naročilnico napišite želeno količino delov in njihov opis, kot je naveden na seznamu delov. 5. Naročilnico pošljite oziroma prinesite pooblaščen- emu zastopniku Jacobsen. 6. Ob prejemu preglejte vse pošiljke. Če so deli poškodovani oziroma manjkajo, pri dostavljalcu vložite pritožbo preden pošiljko sprejmete. 7. Materiala ne vračajte brez pisnega pojasnila, kjer navedite, katere dele vračate. stroški transporta morajo biti plačani vnaprej. V primeru uporabe delov in priključkov, ki jih ni odobilo podjetje Jacobsen, garancija ne velja. 2 Kazalo 1 Varnost 1.1 Varnost pri delu................................................. 4 1.2 Pomembna varnostna navodila ........................5 2 Specifikacije 2.1 Identifikacija proizvoda ..................................... 6 2.2 Motor .................................................................6 2.3 Kosilnica ...........................................................6 2.4 Pogon in diferencial ..........................................7 2.5 Teže ..................................................................7 2.6 Dodatna oprema in dokumentacija ...................7 3 Nalepke 3.1 Nalepke............................................................. 8 4 Začetni pregled 4.1 Splošno............................................................. 9 4.2 Začetni pregled .................................................9 5 Krmila 5.1 Ikone ............................................................... 10 5.2 Controls ..........................................................10 6 Delovanje 6.1 Dnevni pregled................................................ 12 6.2 Nadzor prisotnosti uporabnika (N.P.U.) ..........12 6.3 Delovni postopki .............................................13 6.4 Vklop/izklop motorja ........................................14 6.5 Transportna kolesa (Dodoatna oprema) .........15 6.6 Lovilec za travo ...............................................15 6.7 Uteži ................................................................15 6.8 Košnja .............................................................16 6.9 Dnevno vzdrževanje .......................................17 7 Prilagoditve 7.1 Splošno .......................................................... 18 7.2 Vreteno in spodnji nož .................................... 18 7.3 Regulator spodnjega noža ............................. 19 7.4 Spodnji nož .................................................... 19 7.5 Zavora ............................................................ 19 7.6 Višina košnje .................................................. 20 7.7 Nastavitev jermenov ....................................... 20 7.8 Ročaj .............................................................. 21 7.9 Specifikacija vijakov ........................................ 22 8 Vzdrževanje 8.1 Splošno .......................................................... 23 8.2 Motor .............................................................. 23 8.3 Motorno olje ................................................... 24 8.4 Gorivo ............................................................. 24 8.5 Kolesa ............................................................ 25 8.6 Nosilci koles .................................................... 25 8.7 Brušenje in ostrenje ....................................... 25 8.8 Skladiščenje ................................................... 26 9 Odpravljanje težav 9.1 Splošno .......................................................... 27 10 Tabele za vzdrževanje in podmazovanje 10.1 Splošno .......................................................... 28 10.2 Tabela za vzdrževanje ................................... 28 10.3 Tabela za podmazovanje ............................... 29 11 Seznam delov 11.1 Seznam delov ................................................ 30 LITHO V ZDA. 4-2006

Da bi vaša oprema delovala dolgo in dobro, podjetje Jacobsen predlaga, da imate pogosto rabljene dele vedno na zalogi. Priložili smo tudi številke delov za dodatno opremo in pomoč pri delu. Če želite naročiti opremo: 1. Na naročilnico napišite polno ime in točen naslov. 2. Pojasnite kam in kako naj se oprema dostavi: × UPS × Običajna pošta × Naslednji dan × Drugi dan 3. Na naročilnico napišite želeno količino delov in njihov opis, kot je naveden na seznamu delo. 4. Naročilnico pošljite oziroma prinesite pooblaščen- emu zastopniku Jacobsen. Uporaba priročnika Kratice N/D - Ni dobavljivo posebej. na voljo je le v osnovnem kompletu oziroma ob napravi. SŠ -Za dosego pravilnih nastavitev je potrebno spremenljivo število oziroma količina. Simboli kot na primer I, poleg številke dela, opozarjajo na dodatno opombo, ki vsebuje dodatne pomembne informacije za naročanje delov. Priporočeni deli Priporočeni deli so deli, ki jih je mogoče dobiti v paketu oziroma poleg druge komponente. Te dele lahko naročite posebej oziroma poleg osnovne naprave. Del Št. dela. Kos Opis Serijske številke/opombe l 1 123456 1 Nastavek, Ventil Posamezni del 2 789012 1 Ventil, Dvigalka Vsebuje dela 2 in 3 3 345678 1 • Ročica Element, vključen k delu 2 4 N/D 1 • Tesnilni kit Nedobavljiv element, vključen k delu 2 5 901234 1 Vijak, 1/4-20 x 2” Šestkotna glava Potrošni material Dodatni material Kos Št. dela Opis Kos Št. dela. Opis 2810713 Jermen med motorjem in vretenom 2811363 Jermen med zavoro in vretenom 2811071 Zavorni jermen 5000141 26” Spodnji nož za dolgo travo 5000098 18” Spodnji nož z nizkim profilom 5002888 18” Poseben spodnji nož 503478 22” Spodnji nož z nizkim profilom 503477 22” Spodnji nož z visokim profilom 5002887 22” Poseben spodnji nož 164056 Zavorni jermen Kos Št dela. Opis 4131586 Tehnični priročnik Kos Opis Servisni priročnik Video za učenje

1. Varnost je odvisna od zavedanja, skrbi in previdnosti tistih, ki upravljajo ali vzdržujejo napravo. Nikoli ne zaupajte upravljanja naprave mladoletni osebi. 2. Vaša odgovornost je, da preberete ta priročnik in vse publikacije, povezane z napravo. Odgovornost lastnika je, da pojasni navodila upravljalcu, v primeru da le-ta ne razume jezika, v katerem so napisana. 3. Naučite se pravilne uporabe opreme, kje se nahajajo vodila in čemu so namenjena. Delo brez poznavanja opreme lahko pripelje do nesreče. 4. Upravljanja ali vzdrževanja naprave oziroma priključkov ne dovolite nikomur, ki z njo ni ustrezno seznanjen ter z opremo in navodili nima izkušenj oziroma je pod vplivom alkohola ali mamil. 5. Nosite ustrezno zaščitno opremo in obleko, da zavarujete glavo, oči, ušesa, roke in noge. Dolgi lasje, ohlapna oblačila ali nakit se lahko zapletejo v premične dele naprave. Z napravo delajte le pod dobro umetno svetlobo ali podnevi. 6. Preglejte teren in tako določite, katere priključke boste uporablili, da bo delo potekalo varno in nemoteno. Uporabljajte le dovoljene priključke in dodatno opremo. 7. Bodite pozorni na luknje v terenu in druge prikrite nevarnosti. 8. Preglejte področje, na katerem boste uporabljali napravo. Pred začetkom dela poberite kamenje. Bodite pozorni na ovire nad glavo (nizke veje dreves, električne žice, ipd.) in pod zemljo (zalivalne naprave, cevi, korenine dreves, ipd). Na novo področje napredujte previdno. Bodite pozorni na skrite nevarnosti. 9. Ne vozite potnikov. Opazovalci in domače živali naj bodo na primerni varnostni razdalji. 10. Iznosa materiala nikoli ne usmerjajte neposredno proti opazovalcem, ravno tako ne dovolite, da se kdo zadržuje v bližini naprave. Lastnik oziroma upravljalec lahko preprečita oziroma sta odgovorna za lastne poškodbe, poškodbe opazovalcev in materialno škodo. 11. Nikoli ne delajte z napravo, ki ni tehnično brezhibna, je brez varnostnih nalepk oziroma varovala, in kjer ščiti, odbojniki in druga zaščitna oprema niso pravilno nameščeni. 12. Nikoli ne izklopite ali onemogočite stikala. 13. Ogljikov monoksid v izpušnih plinih je lahko smrtonosen, kadar pride v pljuča. Nikoli ne zaganjajte motorja v nezračenih prostorih. 14. Gorivo je močno vnetljivo. Ravnajte previdno. 15. Motor naj bo čist. Pustite, da se ohladi in vedno zaprite dovod goriva ter izklopite vžigalno svečko preden napravo uskladiščite. Ne hranite naprave v bližini odprtega ognja ali vnetljivih snovi. 16. Postavite napravo na ravno površino, zaustavite vse pogone in vključite ročno zavoro preden poženete motor. 17. Lokalna pravila lahko omejujejo starost upravljalca. 18. Napravo vodite po površini brega (horizontalno), ne premikajte je v vertikalni smeri. Ne delajte na mokri travi. 19. Vedno delajte s tako hitrostjo, ki vam omogoča popoln nadzor nad napravo. Pazite na korake. Trdno držite vodilo in hodite, nikoli ne tecite. 20. Pred čiščenjem, nastavljanjem ali popravilom naprave ustavite motor, izklopite vžigalno svečko, vžigalno kapo pa umaknite daleč stran, da ne pride do neželenega vžiga. Napravo uporabljajte in vzdržujte, kot je prikazano v tem priročniku. Naprava je namenjena posebnim vrstam trave. Naprave ne uporabljajte na neravnem terenu ali v dolgi travi. OPOZORILO NEPOZNAVANJE NAVODIL ALI NEPRAVILNA UPORABA JE LAHKO NEVARNA. Seznanite se s pravilno uporabo vseh vodil in kje se nahajajo. Neizkušenega upravljalca mora pred uporabo z opremo seznaniti nekdo, ki napravo dobro pozna. !

Ta opozorilni znak svari pred varnostnimi tveganji. NEVARNOST – Ta znak opozarja na neposredno nevarnost, katere posledica je smrt ali resne poškodbe, če nevarnosti ne preprečimo. OPOZORILO – Ta znak opozarja na možno nevarnost, katere posledica je lahko smrt ali resne poškodbe, če nevarnosti ne preprečimo. POZOR – Ta znak opozarja na možno nevarnost, katere posledica je lahko lažja poškodba ali materialna škoda, če nevarnosti ne preprečimo. Svari tudi pred nepravilno uporabo. Zaradi jasnejšega prikaza nekatere ilustracije v tem priročniku prikazujejo odstranjene zaščitne dele in odprte pokrove. Naprave pod nobenim pogojem ne uporabljajte brez nameščenih delov. Z upoštevanjem teh navodil boste podaljšali življenjsko dobo vaše naprave in ohranili njeno največjo učinkovitost. Natavitve in popravila naj vedno izvaja pooblaščeni tehnik. Kadar potrebujete dodatno informacijo ali storitev, se obrnite na pooblaščenega zastopnika podjetja Jacobsen, ki je seznanjen z najnovejšimi postopki za servisiranje naprave in lahko zagotovi hitro storitev. V primeru uporabe delov in dodatkov, ki niso originalni oziroma odobreni s stani podjetja Jacobsen, garancija ne velja. OPOZORILO Mehanizem za nadzor prisotnosti upravljalca bo izključil vreteno in pogonsko gred, kadar bo upravljalec sprostil stikalo mehanizma. Da bi bil upravljalec in drugi ljudje varni pred poškodbami, naprave ne uporabljajte, če je mehanizem za nadzor prisotnosti upravljalca (MNPU) okvarjen ali izključen. ! ! OPOZORILO 1. Preden zaradi kakršnih koli razlogov zapustite operaterjevo mesto: a. Izključite vse pogone. b. Vključite parkirno zavoro. c. Ustavite motor. 2. Rok, nog in obleke ne približujte gibljivim delom. Počakajte, da preneha vsako gibanje, preden napravo očistite, nastavljate oziroma popravljate. 3. V delovnem področju stroja se ne smejo zadrževati ljudje in živali. 4. Zaustavite oziroma blokirajte kolesa, če se naprava nahaja na strmini. 5. Naprave za košenje ne uporabljajte, če zaščite izpusta niso ustrezno nameščene. !

63281............................ 18 in. (457 mm) Greens King 518A z nadzornim sistemom InCommand™ , Honda 4.0 K.M. bencinskim motorjem in vretenom z 11 rezili. 63282............................ 22 in. (559 mm) Greens King 522A z nadzornim sistemom InCommand™ , Honda 4.0 K.M. bencinskim motorjem in vretenom z 11 rezili. 63285............................ 26 in. (660 mm) Greens King 526A z nadzornim sistemom InCommand™ , Honda 4.0 K.M. bencinskim motorjem in vretenom s 7 rezili. Serijska številka ........... Serijska številka vaše naprave je izpisana na identifikacijski ploščici, kakršna je prikazana na sliki desno, najaja pa se na zadnjem križnem elementu. Kadar naročate rezervne dele oziroma potrebujete informacije o storitvah, vedno navedite serijsko številko. 2.2 MOTOR__________________________________________________________________ Motor................................Honda GX-120 K1Q JG2 4-taktni, 4KM (2.98 kW) pri 4000 obratih Hitrost ..............................visoka - 3000 ± 100 obrati nizka - 1700 ± 100 obrati Gorivo ..............................Običajno (neosvinčeno) Posoda za gorivo .............0.66 Galone (2.5 litra) Uporabljajte čist, svež, običajen neosvinčen bencin, vendar naj bo najmanj 86 oktanski. Kadar uporabljate mešano gorivo, naj mešanica ne vsebuje več kot 10% etanola. Pod mobeim pogojem ne uporabljajte mešanice z metanolom. 2.3 KOSILNICA_______________________________________________________________ Vreteno ............................7 ali 11 rezil, kaljeno visokoman- gansko ogljikovo jeklo. Premer vretena ................5 in. (127 mm) Širina košenja ..................18-1/4 in. (457 mm), 22 in. (559 mm), 26 in. (660 mm) Frekvenca košenja: 7 rezil ..........................0.250 in. (6.3 mm) 11 rezil.........................0.169 in. (4.3 mm) Višina košenja..................5/64 to 7/16 in. (2 to 11 mm) Vretena ............................ Kaljeno ogljikovo jeklo Globok profil ............... Omogoča 5/32 in. (4 mm) rez (Standard na 63285) Nizek Profil ................. Omogoča 7/64 in. (2.8 mm) rez Super turnirski ............ Omogoča 1/16 in. (1.6 mm) rez (Standard na 63281, 63282) Sklopka vretena............... Zobniška Proizvod Moč zvoka po EEC Vibracije v M/S2 Roke 63281 63282 63285 90 91 89 5.74 6.477 3.401 CHARLOTTE, NC YEAR OF PRODUCTION: MADE IN U.S.A. ® A Textron Company 63281 1601 2006

Kolesa (Opcija).................11 x 4 pnevmatska dvosmerna Pritisk v pnevmatikah .......6 do 8 psi (41 do 55 kPa) Pogon vretena..................Rebrasti Micro V jermen Krmilo pogona ..................Sinhronizirani poliretanski jermeni s struno iz kevlarja Redukcija na pogonu .......21.8:1 Redukcija na vretenu .......1.67:1 Sklopka pogona ...............Zobniška Sklopka motorja ...............Centrifugalna Potovalna hitrost ..............3.2 mph (5.14 km/h) pri 3000 obratih Diferencial........................Popolnoma avtomatski, pritrjen v boben vretena Boben motorja..................Valjana aluminijeva zlitina 2 predela: 63281..........................7-3/4 (O.D.) x 9.10 in. (197 x 231 mm) 63282..........................7-3/4 (O.D.) x 10.97 in. (197 x 278 mm) 63285..........................7-3/4 (O.D.) x 13.25 in. (197 x 343 mm) 2.5 TEŽE_____________________________________________________________________ Teže: Lbs. (kg) Teža z lovilcem, sprednjim valjem, stojalom in utežmi 63281 ............................................................ 210 (95) 63282 ............................................................ 223 (101) 63285 ............................................................ 272 (123) 2.6 DODATNA OPREMA IN DOKUMENTACIJA _____________________________________ Obrnite se na vašega zastopnika podjetja Jacobsen za popoln seznam dodatne opreme. Dodatna oprema Brusilno sredstvo (180 velikost zrn) .......................... 554598 Oranžna retuširna barva (12 unčni sprej).................. 554598 Krmilo .......................................................................... 68612 18 in. Lovilec za travo ................................................. 68122 22 in. Lovilec za travo ................................................. 68123 26 in. Lovilec za travo ................................................. 68124 22 in. Potisna ščetka ....................................................68611 22 in. Ščetka prednjega valja ...................................... 68610 18 in. Dvigovalnik trave ............................................... 68624 22 in. Dvigovalnik trave ............................................... 68605 26 in. Dvigovalnik trave ............................................... 68625 18 in. Konverzijska oprema magnetnih sp. nožev... 4131024 22 in. Konverzijska oprema magnetnih sp. nožev... 4130281 26 in. Konverzijska oprema magnetnih sp. nožev... 4131029 Kljuke za podvozje in ročaj kosilnice 518.................... 68649 Kljuke za podvozje in ročaj kosilnice 522.................... 68650 Kljuke za podvozje in ročaj kosilnice 526.................... 68651 Podvozje in ročaj......................................................... 68648 Gladki valji 18 in. z grebljico .......................................................... 68626 22 in. z grebljico .......................................................... 68530 26 in. z grebljico .......................................................... 68627 Profilirani valji 18 in. Valjano jeklo.......................................................68616 22 in. Sestavljen disk ...................................................68527 22 in. Valjan aluminij ....................................................68614 22 in. Valjano jeklo.......................................................68613 22 in. Segmentiran valj ................................................68673 26 in. Valjan alumini.....................................................68617 26 in. Valjano jeklo.......................................................68628 Dodatna dokumentacija Tehnični priročnik .....................................................4131586 Video za uporabnika ................................................4131596 Servisni priročnik POZOR: Uporaba delov, ki jih ni odobrilo podjetje Jacobsen, lahko povzroči telesne poškodbe oziroma okvare opreme, garancija pa v tem primeru ne velja. !

Seznanite se z nalepkami, saj so zelo pomembne za varno delo s kosilnico. POŠKODOVANE NALEPKE NEMUDOMA ZAMENJAJTE. ! NEVARNOST ! POZOR 1. Zaščita naj bo na svojem mestu. 2. Kadar prilagajate nastavitve ali pod- mazujete, ustavite motor. 3. Če se mehanizem prenasiči, izkjučite elektriko in ugasnite motor pred čiščenjem. 4. Ne približujte rok, nog ali obleke delom pod napetostjo. 5. Pred uporabo natančno preberite navodila. 365511 1. Ne uporabljajte naprave, če niste seznanjeni z njenim delovanjem oziroma niste prebrali navodil za upor- abo. 2. Vsa zaščita naj bo na svojem mestu in vsi deli morajo biti čvrsto pritrjeni. 3. Ustavite napravo in ugasnite motor pre- den praznite posodo za travo, prilaga- jate nastavitve, ali napravo popravljate oziroma razstavljate . 4. Držite roke, noge in oblačila stran od gibljivih delov naprave. 5. Na napravi ne vozite drugih ljudi brez ustreznega sedeža zanje. 6. Če navodil ne razumete, prosite nekoga, da jih raztolmači. ! POZOR 340623 PRED DOLIVANJEM GORIVA PUSTITE NAJ SE MOTOR HLADI PRIBL. 2 MINUTI ! POZOR 362764 POZOR 3001790 3001235 4127335 ! POZOR Model 518A 95.3 kg Model 522A 101.2 kg Model 526A 123.4 kg 2811102 Model 522TA 100.7 kg Model PGM 19 84.0 kg Model PGM 22 85.0 kg Masa vozila: Model TC22 101.1 kg OPOZORILO 4146636 DA BI PREPREČILI POŠKODBE IN NEŽELJEN VKLOP SKLOPKE, NE PRILAGAJATE HITROSTI MOTORJA Z ROČICO NA MOTORJU, TEMVEČ UPORABLJAJTE ROČICO NPU IN PEDAL ZA PLIN. PRED ZAGONOM MOTORJA NAJ BO ROČICA SKLOPKE VRETENA V NEVTRALNEM POLOŽAJU Drugi ljudje se ne smejo zadrževati v bližini naprave. Naprave ne uporabljajte, če nima nameščene zaščite. Da ne pride do hudih telesnih poškodb, ustavite motor in izključite vreteno, preden začnete prilagajati napravo ali praznete posodo za travo.

9 4 INITIAL INSPECTION 4.1 SPLOŠNO ________________________________________________________________ Priprave in preizkušanje naprave naj vedno izvaja izkušen tehnik, ki dobro pozna delovanje naprave. Vsako navodilo preberite do konca in se prepričajte, da ga v celoti razumete, preden začnete s sestavljanjem. Pazite na možne nevarnosti in upoštevajte vsa varnostna navodila. DESNA, LEVA, PREDNJA in ZADNJA stran naprave so prikazane glede na voznikov sedež, usmerjen naprej. Dodatno opremo, ki ni dobavljena s strojem, je potrebno naročiti posebej. Navodila za montažo in dele dobite v tehničnem priročniku za priključek, ki ste ga naročili. Naprava se dobavlja sestavljena. Ko ste jo razpakirali, jo preglejte in preizkustte delovanje ter sistem nadzora prisotnosti upravljalca (NPU). 4.2 ZAČETNI PREGLED________________________________________________________ 1. Preglejte celotno napravo. Iščite znake obrabe, slabo pritrjene dele in komponente, ki bi se lahko poškodo- vale med transportom. 2. Preglejte zaščitni premaz in nalepke. Nalepke vsebujejo pomembne informacije glede delovanja in varnosti. Izgubljene ali slabo berljive nalepke takoj zamenjajte. 3. Prepričajte se, da sega gladina motornega olja do najvišje oznake, kadar je motor hladen. 4. Prepričajte se, da olje oziroma gorivo ne iztekata. 5. Prepričajte se, da je naprava na vseh mestih ustrezno podmazana. POZOR Ne uporabljajte kosilnice, če s tovrstnimi napravami niste seznanjeni in niste prepričani, pravilno uporabljate vsa krmila. ! POZOR Začetni pregled se izvaja, ko je motor izključen in so tekočine hladne. Izključite vse pogone, potegnite ročno zavoro, ustavite motor in izključite vžigalno svečko. !

uporabi ali kot pomožno zavoro pri transportu. B. Drsno stikalo – Nadzoruje hitrost motorja, kadar je vključen NPU. Potisnite drsnik na strani (+), da hitrost motorja povečate, ali na strani (-), kadar želite hitrost zmanjšati. C. Varovalno stikalo NPU – Vklop varovalke poveča hitrost motorja, kar vključi sklopko. Če stikalo popustite, se motor vrne v prosti tek. Ob zagonu motorja mora biti stikalo izklopljeno. D. Stikalo motorja – Stikalo motorja odklepa oziroma zaklepa zagonski mehanizem. Stikalo mora biti v položaju ON, da lahko zaženemo motor. Če to stikalo obrnemo v položaj OFF, se motor ustavi. Slika 5A Slika 5B OPOZORILO Naprave ne uporabljajte, če niste prebrali priročnika o varnosti in upravljanju ter priročnika o delih in vzdrževanju ter priročnika o motorju, in znate varno upravljati z vsemi vodili. Seznanite se z vsemi zgoraj prikazanimi ikonami in kaj predstavljajo. Preden začnete uporabljati napravo, si zapomnite, kje se nahajajo posamezna vodila in njihov namen. Odklep MNPU Zaklep MNPU Potegnjena Izklopljena Parkirna zavora Gorivo Bencin Loputa Motor je izklopljen Motor je vklopljen Visoka Nizka Hitrost ! N D P C B A J OFF ON OFF ON D

zapiranje dušilnega ventila v uplinjaču. Položaj CLOSED pomeni bogato mešanico goriva, primerno za zagon hladnega motorja. Položaj OPEN zagotavlja mešanico goriva, primetno za delo po zagonu in za ponoven zagon ogretega motorja. F. Ventil za dovod goriva – Ventil za dovod goriva odpira oziroma zapira povezavo med posodo za gorivo in uplinjačem. Ta ventil se mora nahajati v položaju ON, kadar je motor vključen. Kadar je motor ugasnjen, pustite ventil za dovod griva v položaju OFF, da preprečite morebitno zalitje uplinjača in zmanjšate možnost iztekanja goriva. Opomba: Preden kosilnico nagnete nazaj za prilagoditve, premaknite ventil za dovod goriva v položaj OFF da preprečite iztekanje goriva v pokrov motorne gredi. G. Ročica pogonske sklopke – Potisnite ročico naprej (G2), da izključite tračni pogon in pustite bobnu, da se prosto vrti. Povlecite ročico nazaj (G1), da pogon vključite. H. Ročica pogonske sklopke – Potisnite ročico naprej (G2), da izključite tračni pogon in pustite bobnu, da se prosto vrti. Povlecite ročico nazaj (G1), da pogon vključite J. E-Stop – Uporablja se za ustavljanje motorja. Potisnite stikalo navzdol, da onemogočite zagon motorja. Povlecite stikalo navzgor za normalno delovanje. Slika 5C Slika 5D OPOZORILO Da bi preprečili telesne poškodbe in materialno škodo, nikoli ne vključite sklopke tračnega pogona in sklopke pogonskega mehanizma vretena kadar motor deluje oziroma kadar je vključeno varnostno stikalo NPU. NEVARNOST Da preprečite težje ureznine, rok oziroma nog ne približujte rezilom. ! ! ON OFF E F G H G1 G2 H1 H2

1. Preglejte celotno napravo. iščite znake obrabe, slabo pritrjene dele in poškodovane oziroma manjkajoče komponente. Prepričajte se, da ojle oziroma gorivo ne iztekata. 2. Preverite zalogo goriva in gladino olja v menjalniku. Vse posode s tekočinami naj bodo polne. 3. Poskrbite, da je na kosilnici nastavljena ustrezna višina košnje. 4. Poskrbite, da je kosilnica ustrezno podmazana in da so pnevmatike napolnjene do predpisanega pritiska. 5. Preizkusite sistem N.P.U. 6.2 NADZOR PRISOTONOSTI UPRAVLJALCA (N.P.U.) ______________________________ 1. Sisitem N.P.U. je namenjen zaščiti upravljalca in drugih ljudi pred poškodbami. Sistem ustavi vreteno in pogonski mehanizem takoj, ko upravljalec izpusti stikalo N.P.U. naprava je še dodatno opremljena s stikalom (E-Stop), ki ustavi motor iz položaja operaterja. 2. Za preizkus sistema: a. Postavite kosilnico na stojalo. b. Izključite sklopko vretena (E). 3. Zaženite motor. a. Pomaknite stikalo NPU v levo, da zaženete meh- anizem NPU. b. Hitrost motorja se bo povečala, vključil se bo pogonski mehanizem in kolesa se bodo začela obračati. c. Izpustite stikalo NPU. Mehanizem se mora izključiti, motor se vrne v prosti tek in pogonski mehanizem se mora ustaviti. d. Potisnite stikalo E-Stop navzdol. Motor se mora nemudoma zaustaviti. 4. Če se pogonski mehanizem zažene preden premaknete stikalo NPU, oziroma če se pogonski mehanizem ne ustavi potem ko ste stikalo NPU izpustili, nemudoma ustavite motor in pošljite napravo v popravilo. CAUTION Vsakodnevni pregled naj se izvaja le, ko je motor izkl- jučen in so tekočine hladne. Izključite vse pogone, pote- gnite ročno zavoro, ustavite motor in izključite vžigalno svečko. ! OPOZORILO Ne uporabljajte naprave, če je mehanizem N.P.U. izključena ali okvarjen. !

1. Pod nobenim pogojem naj upravljalec ne poganja motorja, kadar stoji pred vretenom, oziroma se tam nahajajo drugi ljudje. 2. Ne zaganjajte motorja v zaprtih prostorih. 3. Rok in nog ne približujte gibljivim delom in rezilom. Če je le mogoče, ne spreminjajte nastavitev, kadar motor deluje. 4. Ne uporabljajte kosilnice oziroma priključkov, če so deli slabo pritrjeni, poškodovani ali manjkajo. Kadar je to mogoče, kosite, ko je trava suha. 5. Najprej pokosite preizkusno področje, da se temeljito seznanite z delovanjem in upravljanjem naprave. Opomba: Da bi preprečili poškodbe vretena in spodnjega noža, nikoli ne vključite vretena, če ne režete trave. Med vretenom in spodnjim nožem se v takšnem primeru razvije preveliko trenje in vročina. 6. Preglejte področje, da določite najboljši in najvarnejši drelovni načrt. Upoštevejte višino trave, tip retena in stanje površine. Vsak izmed teh pogojev zahteva določene prilagoditve in varnostne ukrepe. Uoprabljajte le dodatke in priključke, ki jih je odobrilo podjetje Jacobsen. 7. Bodite pozorni na smer iznosa materiala iz kosilnice in ga nikoli ne usmerjajte proti drugim ljudem. Med delom naj se v bližini kosilnice ne zadržujejo drugi ljudje. Lastnik/upravljalec je odgovoren za telesne poškodbe in materialno škodo, povzročeno mimoidočim. 8. Bodite posebej previdni, ko kosite v bližini peščenih področij (cest, parikirišč, poti, ipd.). Kamenje, ki ga izvrže kosilnica, lahko poškoduje mimoidoče in/ali njihovo opremo. 9. Kadar ne kosite, izključite sklopko vretena, da ustavite rezila. 10. Izključite sklopko vretena, kadar prečkate poti ali ceste. Pazite na promet. 11. Kadar zadanete ob oviro oziroma se naprava začne nenormalno tresti, nemudoma ustavite in preglejte opremo. Pred nadaljevanjem dela opravite potrebna popravila. 12. Na pobočjih upočasnite in bodite še posebej previdni. Bodite pazljivi pri delu v bližini previsov. 13. Poglejte nazaj in navzdol, preden zapeljete vzvratno. prepričajte se, da je pot za vami prosta. Bodite previdni, ko se približujete slepim kotom, grmovju, drevesom in drugim objektom, ko lahko zakrivajo pogled. 14. Rezil nikoli ne čistite z rokami. uporabite krtačo, da izrezil odstranite odrezke trave. Rezila so zelo ostra in lahko povzročijo hude poškodbe. POZOR Da ne bi prišlo do poškodb, vedno nosite zaščitna očala, usnjene delovne čevlje oziroma škornje, klobuk in zaščito za ušesa. Dolgi lasje, ohlapna oblačila in nakit se lahko zapletejo v gibljive dele. ! POZOR Preden začnete s košnjo, poberite vovire kot na primer kamenje, igrače in žice, ji jih naprava lahko izvrže. Na novo področje vstopajte previdno. Vedno delajte s hitrostjo, ki vam omogoča popoln nadzor nad kosilnico. ! OPOZORILO Pred čiščenjem, prilagajanjem ali servisom vedno izključite vse pogone, potegnite ročno zavoro, ustavite motor in odstranite svečko za vžig, da preprečite poškodbe !

ventil za gorivo (F). 2. Premaknite krmilo dušilke (E) v položaj “ZAPRTO” . 3. Premaknite stikalo motorja (D) v položaj “ON”. 4. Poskrbite, da je stikalo N.P.U (C) izključeno, ročna zavora (A) pa vključena. 5. Ročici sklopke vretena (G) in (H) pomaknite v ustrezen položaj. Košnja - Vključite sklopko pogona (G1) in vretena (H1). Vožnja - Vključite sklopko pogona (G1) in izključite sklopko vrtena (H2). 6. Zaženite motor. ne pustite, da žica “odskoči” nazaj v zaganjač. Kosilnice med zagonom ne nagibajte nazaj . 7. Ko se motor zažene, pomaknite krmilo dušilke (F) v položaj “ODPRTO”. Dokler je motor še hladen, je občasno potrebno pripreti dušilko. 8. Pustite, da se motor počasi ogreje. Ustavljanje 1. Ko ustavljate motor, sprostite stikalo N.P.U. (C), in pomaknite stikalo (D) v položaj “OFF”. Zaprite ventil za dotok goriva (F). 2. Potegnite ročno zavoro (A). Slika 6A Slika 6B Slika 6C POZOR Motor vedno zaženite, ko je kosilnica na ravni površini. Med zagonom nog ne približujte rezilom. OPOZORILO Da preprečite telesne poškodbe ali materialno škodo, nikoli ne vklapljate sklopke pogona ali vretena, kadar motor teče oziroma je vlopljeno stikalo N.P.U. ! ! OFF ON OFF ON D ON OFF E F N D P C B A G H G1 G2 H1 H2

1. Potisnite in postavite stojalo na tla, nato povlecite ročaj kosilnice nazaj, dokler kosilnica ne počiva na stojalu (L). 2. Kadar odstranjujete transportna kolesa, potisnite spojko stran od pesta (K), nato odstranite kolo. 3. Kadar nameščate kolesa, pritisnite spojko na pesto (K) in vrtite kolo nazaj, dokler se vijaki na zadnjem delu ne poravnajo z luknjami v pestu (J). Potisnite kolo in spustite spojko. 4. Vedno izključite sklopko vretena (H2) in vključite sklopko pogona (G1), preden kosilnico premaknete za več kot nekaj čevljev. 5. Potisnite kosilnico naprej iz stojala, zaženite motor in vključite stikalo sistema N.P.U. 6. Kadar kosilnico prevažate z drugim vozilom, potegnite ročno zavoro, ustavite motor in zaprite ventil za dotok goriva. 7. Priporočen pritisk v pnevmatikah: 6 do 8 psi (41 do 55 kPa). Slika 6D Slika 6E 6.6 LOVILEC ZA TRAVO _______________________________________________________ 1. Ko je košara do dveh tretjin (2/3) polna trave, odpel- jite kosilnico iz zelenice. 2. Ustavite na ravni površini, ugasnite motor in izključite vse pogone. 3. Odstranite posodo za travo in jo izpraznite. 6.7 UTEŽI____________________________________________________________________ 1. Kosilnica je namenjena uporabi z dvigovalcem trave Jacobsen Turf Groomer®. Uteži, ki se nahajajo nad odbojnikom za travo, se ob uporabi dvigovalnika trave odstranijo. 2. Kadar uporabljate sprednji valj, lahko odstranite uteži, ki kompenzirajo mehke zelenice in druge pogoje pri košnji. e. Ko s kosinico prečkate rob zelenice, spustite glavo kosilnice in nadaljujte po zelenici v ravni črti. Med košnjo držite za ročaj tako, da se ogrodje ročaja ne bo dotikalo zaščit ročaja. Stik z zaščitami na zgornji oziroma spodnji strani lahko povzroči neenakomerno košenje. OPOZORILO Vedno ustavite motor in izključite pogonske ročice preden nameščate ali odstranjujete kolesa. ! G H G1 G2 H1 H2 NEVARNOST Da bi prepeprečili hude poškodbe, vedno ustavite motor in izključite vse pogone, preden praznite posodo za travo. !

odstranite transportna kolesa. 2. Vključite sklopko vretena (H1) in pogona (G1). potisnite kosilnico naprej iz stojala. Zaženite motor. 3. Postavite kosilnico poleg zunanjega roba zelenice. a. Prilagodite hitrost motorja (B) tako, da bo hoja varna in udobna. b. Potisnite ročico navzdol, da dvignete glavo kosilnice nad travo in vključite sistem N.P.U. (C). c. Ko s kosilnico prečkate rob zelenice, spustite glavo kosilnice na travo in prečkajte zelenico v ravni črti. d. Ko dosežete nasprotno stran zelenice, potisnite ročico navzdol, da dvignete kosilnico, ne da bi izključili N.P.U., in zapustite zelenico, da bi obrnili. Lahko pa tudi izpustite stikalo N.P.U. in zasukate kosilnico. e. Obrat v desno začnite s premikanjem kosilnice rahlo v levo (2). Ko ste kosilnico premaknili približno 1/2 širine v levo, (3 in 4), jo z desno roko hitro zasukajte v desno. Ta način omogoča hitro obračanje v malo korakih. [Slika 6F] Opomba: Da bi preprečili poškodbe vretena in spodnjega noža, nikoli ne vključite vretena, če ne režete trave. Med vretenom in spodnjim nožem se v takšnem primeru razvije preveliko trenje in vročina. 4. Da bi bila košnja kar najbolj enakomerna in temeljita, naj se zanke prekrivajo za 1 do 2 in., (25 do 50 mm), nato pa še enkrat ali večkrat obhodite rob zelenice, da popravite neravne robove in ločite površino za patanje od obrobe. 5. Za bolj enakomerno igralno površino in lepši izgled, pri vsaki košnji zelenice spremenite vzorec. Vzorci, ki jih kaže Slika 6G, so le predlogi. Upravljalec ali nadzornik igrišča lahko izdelata vzorce, ki ustrezajo zelenici. 6. Bodite previdni na pobočjih in previsih. Slika 6F Slika 6G OPOZORILO Da bi preprečili telesne poškodbe ali materialno škodo, nikoli ne vključite sklopke vretena ali pogona kadar motor deluje ali kadar je vključen sistem N.P.U. ! 1 2 3 4 5 First Mowing Second Mowing Third Mowing Fourth Mowing

Potegnite ročno zavoro in ustavite motor. 2. Naoljite in podmažite vsa mesta, če je to potrebno. 3. Da ne pride do požara, kosilnico po vsaki uporabi operite. a. Napravo perite le s svežo vodo. Opomba: Uporaba slane vode ali raztopin dokazano pospešuje razvoj rje in korozije kovinskih delov. Tako se naprava prehitro obrabi in poškoduje. Tovrstne okvare niso pokrite z garancijo. b. Ne uporabljajte razpršilcev pod pritiskom. c. Ne pršite vode na hladilne plavuti ali v dovod zraka. Opomba: Ne perite vročega oziroma delujočega motorja. Za čiščenje motorja uporabljajte stisnjen zrak. 4. Na koncu vsakega delovnega dne napolnite rezervoar z gorivom. Ne polnite preko ramena ustja za dotok goriva. Kadar naprave ne uporabljate, zaprite ventil za gorivo. Uporabljajte čist, svež, 86-oktanski neosvinčen bencin. Z gorivom ravnajte previdno - je zelo vnetljivo. Uporabljajte odobreno posodo za gorivo, izliv se mora prilgati vratu rezervoarja. Izogibajte se uporabi lijev in ročk za polnjenje rezervoarja. 5. Gorivo hranite v skladu z lokalno, državno oziroma zvezno zakonodajo in nasveti dobavitelja. 6. Na začetku vsakega dne, preden zaženete motor, preverite gladino olja. Če je gladina nizka, odstranite pokrovček in dolijte olje po potrebi. Ne polnite do vrha. OPOZORILO Nikoli ne odstranjujte pokrovčka rezervoarja oziroma dodajajte goriva, kadar motor deluje oziroma je vroč. Dadar delate z gorivom, ne kadite. Ne polnite oziroma praznite rzervoarja za gorivo v zaprtih prostorih. Ne polivajte goriva in nemudoma počistite polito gorivo. Ne hranite oziroma uporabljajte goriva v bližini odprtega ognja ali naprav, ki povzročajo iskre, ki lahko vžgejo gorivo ali hlape. Pokrovček rezervoarja vedno čvrsto pritidite nazaj. !

1. Prilagoditve in vzdrževanje naj vedno izvaja kvalificir- ano tehnično osebje. Če pravilnih nastavitev ni mog- oče doseči, se obrnite na pooblaščene prodajalce podjetja Jacobsen. 2. Obrabljenih oziroma okvarjenih komponent ne popravljajte, ampak jih zamenjajte. 3. Dolgi lasje, nakit oziroma ohlapna oblačila se lahko zapletejo v gibljive dele. 4. Ne spreminjajte glavnih nastavitev oziroma ne preobremenite motorja. 5. Kljuka za dviganje se nahaja med motorjem in mehanizmom sklopke, tako da lahko kosilnico na lahek način dvignemo na delovno površino. 7.2 VRETENO IN SPODNJI NOŽ_________________________________________________ (Preizkus pred nastavitvami) 1. Prepričajte se, da nosilci na vretenu niso razrahljani v nobeni smeri. Če opazite nenormalno gibanje vretena – navzgor in navzdol oziroma vstran – po potrebi prilagodite oziroma zamenjajte sestavne dele. 2. Prepričajte se, da imajo rezila in spodnji nož ostre in ravne robove brez udarnin. a. Robovi rezil in spodnjega noža morajo biti ostri, brez odrgnin in ne smejo kazati znakov okroglin. b. Spodnji nož in hrbet spodnjega noža morata biti čvrsto pritirjena. Spodnji nož mora biti oster in raven. c. Ploska površina dolžine najmanj 1/32 in (0.8 mm) mora biti vedno prisotna na prednji strani spodnjega noža. Za brušenje spodnjega noža uporabite standardno plosko pilo. 3. Kadar obrabe in poškodbe vretena ali spodnjega noža ni več mogoče popraviti z prekrivanjem, jih je potrebno ponovno nabrusiti. 4. Pravilna nastavitev vretena in spodnjega noža je zelo pomembna. Vzdolž celotne dolžine vretena in spodnjega noža je potrebno vzdrževati razmak v velikosti od 0,001’’ do 0,003’’ (0,025 mm do 0,076 mm). 5. Vreteno mora biti vzporedno s spodnjim nožem. Nepravilno nameščeno vreteno bo prehitro izgubilo svoje ostre robove, lahko pa pride tudi do resnih poškodb vretena in spodnjega noža. 6. Na nastavitve bodo vplivale tudi lastnosti trave. a. Suha in redka trava zahteva širši razmik, da preprečimo pregrevanje vretena in spodnjega noža ter posledično njune poškodbe. b. Trava visoke kvalitete z visoko vsebnostjo vlage zahteva manjši razmik (blizu ničli). Slika 7A OPOZORILO Preden prilagajate, čistite ali popravljate napravo, vedno izključite vse pogone, potegnite ročno zavoro in ustavite motor. S tem boste preprečili resne poškodbe. Kadar koli izvajate vzdrževalna dela, ki niso povezana s nastavitvami uplinjača, odstranite vžigalno kapo in jo ne pustite v bližini svečke, da preprečite neželen vžig in telesne poškodbe. ! POZOR Bodite previdni, da se vaše roke ali prsti ne ujamejo med gibljive in fiksne dele naprave. ! POZOR Da bi preprečili telesne poškodbe in poškodbe na rezilih, z vretenom ravnajte izredno previdno. ! ¬ ¬ 1/32‚ (0.8 mm)

1. Regulator (A) se uporablja za povečevanje ali zmanjševanje vzmetne sile na spodnjem nožu. Reg- ulator uporabljamo za pomikanje spodnjega noža bližje vretenu ali stran od nje. 2. Ko se vzmet do konca sesede zaradi preveč regulacije, spodnjega noža ni več mogoče premikati. Pred spreminjanjem nastavitev regulatorja (B) umaknite regulator (A). 3. Za široko uporabo vzmet skrčite do dolžine 1’’ in (25 mm). Slika 7B 7.4 SPODNJI NOŽ ____________________________________________________________ 1. Preberite razdelek 7.2 preden spreminjate nastav- itve. 2. Spremembe začnite uveljavljati na vodilnem robu vretena in nadaljujte s pomožnim. Vodilni rob je tisti, ki prvi prečka spodnji nož ob normalnem vrtenju vretena. Slika 7C 3. Regulator (B) obrnite v smeri urnega kazalca, da spodnji nož približate vretenu z rezili oziroma zavrtite regulator v nasprotni smeri urnega kazalca, kadar želite spodnji nož pomakniti stran od vretena. a. Med vreteno in spodnji nož potisnite merilno napravo ali kontrolno paličico velikosti 0,001’’- 0,003’’ in (0,25-0,75 mm). Ne premikajte vretena. b. Na enak način prilagodite tudi pomožni konec, potem pa ponovno preverite nastavitve vodilnega roba. c. Ko sta spodnji nož in vreteno pravilno nameščena, se bo vreteno vrtela prosto in bo razrezala časopisni list vzdolž celotne dolžine vretena, kadar papir vstopa v vreteno pod kotom 90° glede na spodnji nož. 7.5 ZAVORA _________________________________________________________________ Pravilno uravnana zavora zahteva vlečno silo 10 lb. na vrhu zavorne ročice, da se vključi. Kadar je sproščena, mora biti razdalja med središčema 1,50’’ (38 mm). 1. Manjše prilagoditve se izvajajo na ročici. Za regulacijo zavornega kabla sprostite vijak (H), nato obrnite vijak (J). 2. Če nastavitev ni mogoče spreminjati na ročici, odstranite kolo in prilagoditve opravite na zavornem jermenu. 3. Popustite vijak (K) in povlecite kabel, da dosežete željeno napetost zavornega jermena. Privijte vijak (K) in ponovno prilagodite (H) in (J). Slika 7D A B POZOR: Z vretenom bodite skrajno previdni, da preprečite telesne poškodbe in materialno škodo. Smer vrtenja Vodilni rob ! H J K Brake Band 1.50” (38 mm)

Opomba: Prepričajte se, da je spodnji nož pravilno nastavljen preden določate višino reza (glej razdelek 7.4). 1. Potisnite stojalo navzdol in prevrnite kosilnico nazaj na ročaj. Kosilnice ne pustite predolgo v nagnjenem položaju, da preprečite iztekanje olja v izgorevalne komore. 2. Popustite vijaka (M) na obeh straneh tako, da ročaj (L) dvigne prednji del česalnika za rušo. Oba konca dvignite enako visoko. 3. Z merilnim vijakom (P) določite želeno višino reza (O). Merite od merilnega roba (N) proti spodnji strani glave vijaka, nato pa privijte vijak s krilci, da blokirate nastavitve. 4. Postavite merilno palico med prednji in pomožni valj; blizu zunanjih robov valjov. 5. Potisnite glavo vijaka preko spodnjega noža (Q) in prilagodite ročaj tako, da se valj rahlo dotakne merilne palice. 6. Ponovite korake na nasprotni strani vretena in pričvrstite vijake (M). Ponovno preverite in nastavite višino reza, če je to potrebno. Slika 7E 7.7 NASTAVITEV JERMENOV___________________________________________________ . 1. Jermen (A) je se premika s pomočjo kolesa z utorom in vzmeti. Prilagajanje ni potrebno. 2. Za prilagajanje jermenov (B) in (C), rahlo privijte vijak velikosti 5/16-18×3-3-1/4’’ in šestkotno glavo (K) skozi konzolo z 5/16-18 šestkotnimi maticami. Pričvrstite vijak dimenzij 5/16-18×1’’ in šestkotno glavo ter 5/16-18’’ šestkotno matico na dno nosilne objemko (G). Razrahljajte vijaka (E). a. Postavite merilni rob spodnjega noža (H) na vrh valja in pod vijak (L). Privijajte vijak (L) dokler pas (B) ne odvrne 1/10’’ (2,5mm) z bremenom 12,2~15,2 lb (5,5 ~ 7,4 kg) na sredini. b. Privijajte vijak (K) dokler pas (C) ne odvrne 9/64’’ (3,5mm) s tovorom 3,5~6,3 lb (1,59 ~ 2,86 kg) na sredini. c. Privijte matice (E) in odstranite vijak dimenzij 5/ 16-18×1’’ (L) in spodnjo matico (N). Opomba:Vijak z dimenzijami 5/16-18×3-3-1/4’’ (K) in zgornja matica lahko ostaneta na svojem mestu po končanem prilagajnju, ne da bi ovirala delovanje. 3. Opremo (L in N) spravite na varno mesto za prihodnje prilagoditve. Slika 7F L M N O P Q POZOR: Da preprečite trajno poškodbo jermena, ga ne zvijajte, prepogibajte, krivite, ali premočno pričvrstite. ! A F B C D E K L M H G N F

obeh straneh kosilnice in postavite ročaj v želeni položaj. 2. Potem ko ste prilagodili položaj ročaja, nastavite objemko (X) tako, da bo ročaj rahlo počival na dnu reže v objemki. Privijte vijak (W). Slika 7G Y X W

Podjetje Jacobsen kot standard uporablja ploščate vijake stopnje 5, razen kjer ne navedeno drugače. Za privijanje vijakov uporabljajte vrednosti, navedene za podmazane. POZOR Vse vrednosti navedene v tej tabeli naj služijo zgolj za referenco. Tabele in vrednosti uporabljajte na lastno odgovornost. Podjetje Jacobsen ne odgovarja za škodo, ki izvira iz uporabe teh vrednosti. pri uporabi katerekoli vrednosti za vijake bodite vedno zelo previdni. AMERIŠKI NACIONALNI STANDARDNI VIJAKI MERE ENOTE STOPNJA 5 STOPNJA 8 MERE ENOTE STOPNJA 5 STOPNJA 8 Podmazan Suh Podmazan Suh Podmazan Suh Podmazan Suh #6-32 in-lb (Nm) – 20 (2.3) – – 7/16-14 ft-lb (Nm) 37 (50.1) 50 (67.8) 53 (71.8) 70 (94.9) #8-32 in-lb (Nm) – 24 (2.7) – 30 (3.4) 7/16-20 ft-lb (Nm) 42 (56.9) 55 (74.6) 59 (80.0) 78 (105) #10-24 in-lb (Nm) – 35 (4.0) – 45 (5.1) 1/2-13 ft-lb (Nm) 57 (77.2) 75 (101) 80 (108) 107 (145) #10-32 in-lb (Nm) – 40 (4.5) – 50 (5.7) 1/2-20 ft-lb (Nm) 64 (86.7) 85 (115) 90 (122) 120 (162) #12-24 in-lb (Nm) – 50 (5.7) – 65 (7.3) 9/16-12 ft-lb (Nm) 82 (111) 109 (148) 115 (156) 154 (209) 1/4-20 in-lb (Nm) 75 (8.4) 100 (11.3) 107 (12.1) 143 (16.1) 9/16-18 ft-lb (Nm) 92 (124) 122 (165) 129 (174) 172 (233) 1/4-28 in-lb (Nm) 85 (9.6) 115 (13.0) 120 (13.5) 163 (18.4) 5/8-11 ft-lb (Nm) 113 (153) 151 (204) 159 (215) 211 (286) 5/16-18 in-lb (Nm) 157 (17.7) 210 (23.7) 220 (24.8) 305 (34.4) 5/8-18 ft-lb (Nm) 128 (173) 170 (230) 180 (244) 240 (325) 5/16-24 in-lb (Nm) 173 (19.5) 230 (26.0) 245 (27.6) 325 (36.7) 3/4-10 ft-lb (Nm) 200 (271) 266 (360) 282 (382) 376 (509) 3/8-16 ft-lb (Nm) 23 (31.1) 31 (42.0) 32 (43.3) 44 (59.6) 3/4-16 ft-lb (Nm) 223 (302) 298 404 315 (427) 420 (569) 3/8-24 ft-lb (Nm) 26 (35.2) 35 (47.4) 37 (50.1) 50 (67.8) 7/8-14 ft-lb (Nm) 355 (481) 473 (641) 500 (678) 668 (905) METRI?NI VIJAKI MERE ENOTE Manj pomembni vijaki za aluminij Podmazan Suh Podmazan Suh Podmazan Suh Podmazan Suh M4 Nm (in-lb) – – – – – – 3.83 (34) 5.11 (45) 2.0 (18) M5 Nm (in-lb) 1.80 (16) 2.40 (21) 4.63 (41) 6.18 (54) 6.63 (59) 8.84 (78) 7.75 (68) 10.3 (910 4.0 (35) M6 Nm (in-lb) 3.05 (27) 4.07 (36) 7.87 (69) 10.5 (93) 11.3 (102) 15.0 (133) 13.2 (117) 17.6 (156) 6.8 (60) M8 Nm (in-lb) 7.41 (65) 9.98 (88) 19.1 (69) 25.5 (226) 27.3 (241) 36.5 (323) 32.0 (283) 42.6 (377) 17.0 (150) M10 Nm (ft-lb) 14.7 (11) 19.6 (14) 37.8 (29) 50.5 (37) 54.1 (40) 72.2 (53) 63.3 (46) 84.4 (62) 33.9 (25) M12 Nm (ft-lb) 25.6 (19) 34.1 (25) 66.0 (48) 88.0 (65) 94.5 (70) 125 (92) 110 (81) 147 (108) 61.0 (45) M14 Nm (ft-lb) 40.8 (30) 54.3 (40) 105 (77) 140 (103) 150 (110) 200 (147) 175 (129) 234 (172) 94.9 (70) 4.6 8.8 10.9 12.9

1. Prilagoditve in vzdrževanje naj vedno izvaja kvalificir- ano tehnično osebje. Če ustreznih nastavitev ni mog- oče doseči, se obrnite na pooblaščene prodajalce podjetja Jacobsen. 2. Redno pregledujte opremo. Določite urnik vzdrževanja in vodite natančen dnevnik a. Naprava naj bo čista. b. Vsi gibljivi deli naj bodo ustrezno nastavljeni in podmazani. c. Pred uporabo zamenjajte obrabljene ali poškodovane dele. d. Vzdržujte ustrezen nivo gladine vseh tekočin. e. Zaščitni deli naj bodo na svojem mestu in čvrsto pritirjeni. f. Pnevmatike naj bodo ustrezno napolnjene. 3. Dolgi lasje, nakit in ohlapna oblačila se lahko zapletejo med gibljive dele. 4. Za referenco pri razstavlajju ali sestavljanju komponent uporabite ilustracije v katalogu delov. 5. Reciklirajte oziroma odlagajte vse nevarne materiale (gorivo, maziva ipd.) v skladu z lokalnimi, državnimi ali zveznimi predpisi. 6. Ne spreminjajte vodilnih nastavitev in ne prekoračite hitrosti motorja. 7. Kljuka za dviganje se nahaja med motorjem in mehanizmom sklopke, tako da lahko kosilnico na lahek način dvignemo na delovno površino. 8.2 MOTOR __________________________________________________________________ POMEMBNO: Poseben priročnik za motor, ki ga je sestavil proizvajalec motorja, je priložen tej napravi. Priročnik skrbno preberite, da se seznanite z delovanjem in vzdrževanjem motorja. Dosledno upoštevanje navodil proizajalca zagotavlja najdaljšo življenjsko dobo motorja. Za naročilo nadomestnega priročnika za motor se obrnite na proizvajalca. Pravilen začetek dela z novim motorjem lahko močno vpliva na delovanje motora in njegovo življenjsko dobo . Opomba: Kosilnica najbolje deluje in kosi z prenas- tavljenimi vodilnimi nastavitvami. Ne spremijajte vodilnih nastavitev motorja ozirma ne prekoračite hitrosti. V začetnem obdobju upoštevajte naslednja priporočila: 1. Prvih 25 ur napravo uporabljajte zmerno in zmanjšajte hitrost motorja. 2. Izogibajte se zagananju s polnim plinom in hitrim pospeškom. 3. Pustite, da se motor segreje na delovno temperaturo, preden ga polno obremenite. 4. Zamenjejte motorno olje po prvih 20 urah delovanja. 5. Specifične intervale za vzdrževanje najdete v razdelku 10.2 in v priročniku za motor. OPOZORILO Pred prilagajanjem, čiščenjem ali popravljanjem naprave, vedno izključite vse pogone, potegnite ročno zavoro in ustavite motor. S tem boste preprečili hude poškodbe. Kadar koli izvajate vzdrževalna dela, ki niso povezana s nastavitvami uplinjača, odstranite vžigalno kapo in jo ne pustite v bližini svečke, da preprečite neželen vžig in telesne poškodbe. ! ! POZOR: Pazite, da se vaši prsti oziroma roke ne ujamejo med gibljive in fiksne dele stroja. !

Na začetku vsakega dne, preden zaženete motor, preverite gladino olja. Če je gladina nizka, odstranite pokrovček in dolijte olje po potrebi. Olje prvič zamenjajte po 20 urah dela, nato pa na vsakih 100 delovnih ur. Podrobjejše informacije o oskrbi motorja najdete v priročniku za motor. Po menjavi ali dolivanju olja naj motor deluje v prostem teku 30 sekund, pri čemer so vsi pogoni izključeni. Ugasnite motor. počakajte 30 sekund in preverite gladino olja. dodajte olje, da bo gladina segala do oznake POLNO na merilcu. Uporabljajte le motorna olja SAE 10W30 z API clasifikacijo SG.SF/CC.CD Slika 8A 8.4 GORIVO _________________________________________________________________ Z gorivom ravnajte previdno, ker je vnetljivo. Uporabljajte odobreno posodo za gorivo, izliv se mora prilgajati vratu rezervoarja. Izogibajte se uporabi lijev in ročk za polnjenje rezervoarja. • Gorivo hranite v skladu z lokalnimi, državnimi oziroma zveznimi predpisi in nasveti dobavitelja. • Ne polnite prekomerno oziroma ne dopustite, da se rezervoar sprazni. • Uporabljajte čist, svež, 86-oktanski neosvinčen bencin. • Pred uporabo obogatenega goriva (mešanice) preberite priročnik za motor. • Ne polnite prekomerno. Najv. gladina olja Pokrov posode OPOZORILO Nikoli ne odstranjujte pokrovčka rezervoarja oziroma dodajajte goriva, kadar motor deluje oziroma je vroč. Kadar delate z gorivom, ne kadite. Ne polnite oziroma praznite rezervoarja za gorivo v zaprtih prostorih. Ne polivajte goriva in nemudoma počistite polito gorivo. Ne hranite oziroma uporabljajte goriva v bližini odprtega ognja ali naprav, ki povzročajo iskre, ki lahko vžgejo gorivo ali hlape. Pokrovček rezervoarja za gorivo vedno čvrsto pritidite na njegovo mesto. !

pnevmatike ustrezno napolnjene. 2. Uporabite natančen merilec pritiska. 6 - 8 psi (41.3- 551. kPa) 8.6 NOSILCI KOLES___________________________________________________________ Nosilec koles ima na prednji strani vtisnjeno besedo LOCK in puščico. Kadar menjate nosilec, se prepričajte, da je nosilec pravilno usmerjen oziroma se vrti v pravo smer . Za desno kolo namestite nosilec tako, da bo beseda “LOCK" s puščico na zunanji strani ohišja nosilca. Za levo kolo namestite nosilec tako, da bo beseda “LOCK" s puščico na notranji strani ohišja nosilca. Slika 8B 8.7 BRUŠENJE IN OSTRENJE___________________________________________________ Preglejte spodnji nož in rezila za poškodbe. Glej (Razdelek 7.2). 1. Ugotovite, ali bo brušenje oziroma ostrenje rezilu vrnilo potrebno ostrino. 2. Za najvčjo učinkovitost uporabite brus za spodnji nož za popravke, nato pa ponovno namestite in uravnajte sposnji nož glede na vreteno, kot je opisano v (Razdelek 7.2). 3. Odstranite pokrov gredi iz desne strani in namestite 3/8-24 zatič in zaklep na konec gredi. a. Z daljšim čopičem nanesite brusilno sredstvo vzdolž celotnega vretena, (priporočljiva velikost zrn je 180, Razdelek 2.6). b. Nadaljujte z brušenjem in istočasno rahlo prilagajate nastavitve spodnjega noža, dokler ni razmik med rezili in spodnjim nožem enakomeren vdolž celotne dolžine rezil. 4. Pazljivo in temeljito odstranite vse brusilno sredstvo iz vretena in spodnjega noža preden zavrtite vreteno v smeri naprej. POZOR: Če nimate ustreznega znanja, orodja in izkušenj, NE skušajte namestiti pnevmatike na obroč. Nepravilna namestitev lahko pripelje do eksplozije, ki lahko povzroči težke poškodbe . !

2. Popravite in pobarvajte izpostavljene dele kovine. 3. Preglejte kosilnico in pričvrstite vse komponente, obrabljene in poškodovane dele pa zamenjajte. Spolirajte spodnji nož in vreteno. 4. Odmaknite spodnji nož od vretena in na rezila vretena in spodnji nož nanesite sredstvo proti rjavenju. 5. Kosilnica naj počiva na stojalu, da kolesa niso obremenjena. Sprednji valj ali dvigovalnik za travo naj počivata na leseni deski. 6. Kosilnica in vsa dodatna oprema naj bo shranjena na suhem in čistem mestu in zaščitena pred elementi. Nikoli ne hranite opreme s posodo za gorivo v zgradbi, kjer hlapi lahko pridejo v stik z iskrami ali odprtim ognjem. 7. Ne skladiščite v bližini vnetljivih odpadkov. Motor 1. Dokler je motor topel, odstranite zamašek odtoka, da olje izteče iz menjalnika. Ponovno namestite zamašek in nalijte novo olje. Zamašek pričvrstite do 22 ft. lb. (30 Nm). 2. Očistite zunanjost motorja. Pobarvajte izpostavljene dele kovine ali jih zaščitite s sredstvom proti rji. 3. Da bi preprečili nabiranje ostankov in usedlin, uporabljajte stabilizirano gorivo. Uporabljajte antiok- sidacijski dodatek k gorivu, kot na primer STA-BIL®. Preberite in upoštevajte navodila na embalaži. 4. Pustite, da motor deluje približno pet minut, da oplemeniteno gorivo zakroži. Ustavite motor, zaprite ventil za gorivo in pustite, da se motor ohladi. Iztočite gorivo. 5. Odstranite svečko za vžig in vlijte približno eno unčo (28,35 g) olja SAE 30 v cilindre. Počasi vrtite motor, da se olje porazdeli po stenah cilindra. ponovno namestite svečko za vžig. 6. Potegnite vrv zaganjača, dokler ne začutute odpora. Vlecite še naprej, dokler se zareza na vitlu zaganjača ne poravna z luknjo na zaganjaču. Takrat so vsi vhodni in izhodni ventili zaprti. Po skladiščenju 1. Preverite oziroma očistite zračni filter in filter za gorivo. 2. Preverite nivo olja v menjalniku. 3. Napolnite rezervoar s svežim gorivom. Odprite ventil za gorivo. 4. Odstranite olje iz robov rezil. Ponovno nastavite Vreteno in spodnji nož ter višino košnje. 5. Podstavite kosilnico tako, da je pogonski boben nad tlemi, in izključite sklopko vretena. Zaženite motor, ki naj dela s polovično močjo. Pustite, da se dobro ogreje in podmaže. Opomba: Pogonski boben se bo vrtel, če bo motor delal s polovično močjo. OPOZORILO Ne pustite, da motor deluje brez ustreznega zračenja; vdihanje izpušnih plinov je lahko smrtonosno. !

Tabela za odpravljanje napak navaja najpogostejše napake, njihove vzroke ter ukrepe za odpravo. Za podrobnejše informacije se obrnite na pooblaščenega zastopnika podjetja Jacobsen. Napaka Možni vzroki Ukrep Motor ne deluje. 1. Dušilka v napačnem položaju 1. Glej priročnik za motor 2. Prazen rezervoar ali umazano gorivo 2. Izpraznite rezervoar in nalijte čisto in sveže gorivo 3. Zaprt ventil za gorivo 3. Odprite ventil za gorivo 4. Motor / Vžigalna svečka 4. Glej priročnik za motor 5. Motor je ugasnjen 5. Obrnite stikalo motorja v položaj ON Motor slabo vžiga, deluje počasi, izgublja moč ali se ustavi 1. Dušilka v napačnem položaju 1. Glej priročnik za motor 2. Umazano ali nepravilno gorivo 2. Nalijte primerno in sveže gorivo 3. Slabo pritrjena žica 3. Preglejte svečko za vžig 4. Zamašen vstopnik za zrak 4. Očistite vstopnik za zrak in zračni filter 5. Zamašen zračnik v pokrovu za gorivo 5. Očistite pokrov rezervoarja za gorivo Kosilnica se ne odziva na stikalo N.P.U. 1. Potegnjena je ročna zavora 1. Sprostite ročno zavoro 2. Izključena je sklopka pogona 2. Vklopite sklopko pogona 3. Izključena je sklopka vretena 3. Vklopite sklopko vretena 4. Strgan jermen 4. Preverite in po potrebi zamenjajte jermen Vreteno ne kosi, oziroma kosi neenakomerno 1. Vrteno in spodnji nož nista usklajena 1. Uskladite spodnji nož in vreteno 2. Izključena je sklopka vretena 2. Vklopite sklopko vretena

28 10 MAINTENANCE & LUBRICATION CHARTS 10.1 SPLOŠNO ________________________________________________________________ Kosilnica potrebuje minimalno podmzovanje. Premočno podmazovanje močno obremeni tečaje in motor, kar zmanjša učinkovitost delovanja kosilnice. Vsa vzdrževalna dela se morajo izvajati pogosteje, kadar delo poteka v zelo prašnih pogojih. 1. Vedno očistite nastavke za podmazovnanje, pred in po podmazonvanju. 2. Podmazujte z mazivi, ki dosegajo ali presegajo specifikacije NLGI stopnja 2 LB. Mazivo nanašajte z ročno pištolo ša nanos maziv in počasi polnite, dokler mazivo ne začne polzeti iz nastavka. Ne uporabljajte stisnjenega zraka. 3. Za tekoče delovanje osi, tečajev in trugih mest, kjer prihaja do trenja, nanesite več kapljic olja SAE 30 vsakih 50 ur oziroma po potrebi. 4. Kadar podmazujete točke (L6 in L7), odstranite levo kolo. Odstranite vijak (A) iz konca osi in potegnite pesto kolesa (D) iz osi. Odstranite obroč (B) in obloge (C) nato podmažite (L7) z litijevo mastjo. Odstranite namestitveni nosilec (E) da dobite dostop do točke (L6). obrnite pogonski boben, če ročica (F) ovira dostop do mesta, nato pa s pištolo za nanos maziva previdno nanesite mazivo skozi odprtino. 5. Za podmazovanje točke (L10), odstranite pokrov (G) in nanesite eno merico maziva na nastavek na koncu osi. 10.2 TABELA ZA VZDRŽEVANJE _________________________________________________ D - Dodati ali popraviti O - Očistiti P - Pregledati N- Naoljiti Z - Zamanjati PP - Po potrebi * Pri začetnem pregledu novga stroja. I Motorno olje - Glej razdelek 8.3 II Ročna pištola za mazivo z NLGI Stopnje 2 (Razred LB). III Lubriplate® mazivo, Jacobsen del št. 5001581 OPOZORILO Pred čiščenjem, prilagajanjem ali servisom vedno izključite vse pogone, potegnite ročno zavoro, ustavite motor in odstranite svečko za vžig, da preprečite poškodbe. ! ! Priporočljivi intervali za podmazovanje in pregled Vsakih 8-10 ur Vsakih 20 ur Vsakih 50 ur Vsakih 100 ur Vsakih 250 ur Letno Tip maziva Zračni filter P O Izgorevalna komora O Motorno olje P Z* Z I Cev za gorivo Z - 2 leti Črpalka za gorivo O Svečka za vžig PP Prostor med ventili D Nastavki za podmazovanje L1 - L4 N N II L5 - L6 N II L7 N N III L8 - L9 N III L10 N II L11 N II

29 10.3 TABELA ZA PODMAZOVANJE _______________________________________________ L 14 L 14 L13 Æ Æ ● F C D G B A L 9 L10 E ● ● ● - NLGI #2 Grease Æ - Lubriplate ¨ Marine Grease L12 L8 Æ ● ● ● ● L11 ● L11-12 Apply Lubricant L6 L 7 Æ ● L 5 ● L 3 L 4 L 5 L 6 L 7 L 8 L 9 L 10 L 11 L 12 L 13 L 14 L 2 L 2 L 1

2.1......................................Handle and Controls .......................................................................................................................................................................... 32 3.1......................................Frame Assembly................................................................................................................................................................................. 34 4.1......................................Lower Unit........................................................................................................................................................................................... 36 5.1......................................Reel...................................................................................................................................................................................................... 38 6.1......................................Engine and Clutch.............................................................................................................................................................................. 40 7.1......................................Engine Throttle and Clutch Cover .................................................................................................................................................... 42 8.1......................................Belts..................................................................................................................................................................................................... 44 9.1......................................Belt Cover ........................................................................................................................................................................................... 46 10.1 ....................................Weight Bars and Roller Brackets...................................................................................................................................................... 48 11.1 ....................................Differential and Rollers...................................................................................................................................................................... 50 12.1 ....................................Parking Brake and Wheels ................................................................................................................................................................ 52

GREENS KING 500A SERIES 1.1 Handle Attachment Serial No. All Item Part No. Qty. Description Serial Numbers/Notes 1 2811159 2 Bolt, Handle Mount 2 447224 2 Lockwasher, 5/8” Internal Tooth 3 443828 2 Nut, 5/8-18 Hex Jam 4 4115960 1 Right Side Handle Stop 5 4115961 1 Left Side Handle Stop 6 2809900 1 Left Side Torsion Spring 7 2809901 1 Right Side Torsion Spring 8 455012 2 Flat Washer, 3/4 9 458006 2 Retaining RIng, 1/2 Truarc 10 400262 2 Screw, 3/8-16 x 1” Hex Head 11 446142 2 Lockwasher, 3/8 Heavy 12 453011 2 Flat Washer, 3/8

Item Part No. Qty. Description Serial Numbers/Notes 1 366708 2 Flanged Bearing 2 4139678 1 Decal, Bail Operation 3 400268 1 Screw, 3/8-16 x 1-3/4” Hex Head 4 434029 4 Screw, 1/4-20 x 1” Socket Head 5 443102 7 Nut, 1/4-20 Hex 6 443110 2 Nut, 3/8-16 Hex 7 444718 5 Locknut, 5/16-18 Center 8 446142 1 Lockwasher, 3/8 Heavy 9 4127051 1 Cover, Back 10 453023 4 Flat Washer, 1/4 11 454008 1 Washer, 1/2 Spring 12 454008 AR Washer, 1/2 Spring 13 434032 1 Screw, 5/16-18 x 1-3/4” Socket Head 14 4127340 1 Knob 15 461181 1 Groove Pin, 3/16 x 3/4” 16 2000067 1 Lever, Brake 17 4136328 1 Plate, Tilt 18 4130475 1 Cable, Paddle Throttle See 6.1 for Engine Connection 19 4136550 1 Cable, Bail Throttle See 6.1 for Engine Connection 20 434010 2 Screw, 1/4-20 x 1-3/4 Socket Head 21 446130 4 Lockwasher, 1/4 Heavy 22 4147697 1 Cover, Front 23 3002753 1 • Decal, Parking Brake 24 4124759 1 • Decal, Jacobsen Emblem 25 4147495 1 • Decal, E-Stop 26 4128933 4 Screw, 5/16-18 x 1-1/2” Socket Head 27 4130474 2 Brake Cable 28 4131414 1 Lever, Brake 29 4136323 1 Plate, Throttle 30 4136325 1 Bail Lever 31 4147696 1 Handle, Overmolded 32 4130460 1 Handle, 518 Used on 63281 only 32 4130464 1 Handle, 522 Used on 63282 Only 32 4130468 1 Handle, 526 Used on 63285 only 33 4147835 1 E-Stop Switch 34 4147215 1 Harness, E-Stop 35 4128662 4 Screw, #10-32 x 3/8” Socket Head GREENS KING 500A SERIES

3.1 Frame Assembly Serial No. All 12 ! WARNING Keep Bystanders Away. Do Model 518A 95.3 kg Model 522A 101.2 kg Model 526A 123.4 kg 2811102 Model 522TA 100.7 kg Model PGM 19 84.0 kg Model PGM 22 85.0 kg Vehicle Mass: Model TC22 101.1 kg Not Operate Without Guards In Place

GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1 2811122 1 Frame, R.H. Side 2 2811121 1 Frame, L.H. Side 3 1000022 1 518 Front Crossbar 3 1000839 1 522 Front Crossbar 3 1000023 1 526 Front Crossbar 4 1000020 1 518 Rear Crossbar 4 1000838 1 522 Rear Crossbar 4 1000021 1 526 Rear Crossbar 5 400258 6 Screw, 3/8-16 x 3/4” Hex Head 6 446142 10 Lockwasher, 3/8 Heavy 7 366796 2 Kickstand, Mounting Bracket 8 400262 2 Screw, 3/8-16 x 1” Hex Head 9 400260 3 Screw, 3/8-16 x 7/8” Hex Head 10 400268 2 Screw, 3/8-16 x 1-3/4” Hex Head 11 443810 4 Nut, 3/8-16 Hex Jam 12 2811102 1 Decal, Warning 13 REF 1 Serial Plate 14 4117466 1 Decal, 96 db Noise Used on 63281 Only 14 4131528 1 Decal, 98 db Noise Used on 63282, 63285 Only 15 3006118 1 Hook, Lift 16 400188 2 Screw, 5/16-18 x 1” Hex Head 17 446136 2 Lockwasher, 5/16 Heavy 18 364441 2 Spacer 19 1000018 1 518 Kickstand 19 132674 1 522 Kickstand 19 1000019 1 526 Kickstand 20 444850 3 Nut, 3/8-16 Center Lock Jam 21 364164 1 Spring

GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1 REF 1 Reel Assembly See 5.1 2 5000102 1 Bedknife Backing, 518 Standard Standard 2 4130295 1 Bedknife Backing, 518 Magknife Magknife Option 2 5000457 1 Bedknife Backing, 522 Standard Standard 2 4130281 1 Bedknife Backing, 522 Magknife Magknife Option 2 5000412 1 Bedknife Backing, 526 Standard Standard 2 4130286 1 Bedknife Backing, 526 Magknife Magknife Option 3 REF 1 Bedknife See Chart 4 3009138 AR Screw, 1/4-20 x 3/4 Soc. Hd. 5 446136 6 Lockwasher, 5/16 Heavy 6 434051 3 Screw, 5/16-18 x 1/2” Socket Head 7 434036 3 Screw, 5/16-18 x 1-1/4” Socket Hd. 8 400264 2 Screw, 3/8-16 x 1-1/4 Hex Head 9 446142 5 Lockwasher, 3/8 Heavy 10 443110 2 Nut, 3/8-16 Hex 11 365501 2 Bolt, Bedknife Shoe 12 454017 2 Shim, Bedknife Shoe 13 400256 3 Screw, 3/8-16 x 5/8” Hex Head 14 400258 2 Screw, 3/8-16 x 3/4” Hex Head 63281 14 400258 3 Screw, 3/8-16 x 3/4” Hex Head 63282 and 63285 15 400264 1 Screw, 3/8-16 x 1-1/4” Hex Head Used on 63281 Only 16 3001644 1 Weight Used on 63281 Only 17 400114 1 Screw, 1/4-20 x 1-1/4” Hex Head Used on 63281 Only 18 446130 1 Lockwasher, 1/4 Heavy Used on 63281 Only 19 3001600 2 Bedknife Block 20 366726 4 Bolt, Special 21 366727 2 Rod 22 366653 6 Spacer 23 367512 2 Spacer 24 366709 2 Spring

GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1 5000095 1 Reel, 18” Used on 518 1 5000148 1 Reel, 22” 11 Blade Used on 522 1 5003652 1 Reel, 26” 7 Blade 2 1000447 1 Bearing Housing 3 366650 1 • Seal 4 4128725 1 • Grease Fitting 5 545940 1 • Bushing 6 500534 1 • Bearing Cup and Cone 7 1000446 1 Bearing Housing 8 366650 1 • Grease Seal 9 366649 1 • Grease Seal 10 545940 1 • Bushing 11 500534 1 • Bearing Cup and Cone 12 2811185 1 Pulley 13 365229 1 • Bearing With Seal 14 366652 1 • Bearing 15 458461 1 • Snap Ring 16 366645 1 Spacer 17 366646 1 Spacer 18 345556 1 Key, 1/8 Square x 1” 19 340462 1 Spacer 20 320774 2 Key, 3/16 Square x 1-1/4” 21 366653 1 Washer 22 446142 1 Lockwasher, 3/8 Heavy 23 366651 1 Bolt 24 5002727 1 Reel Clutch 25 3004368 1 Spring Retainer 26 3006061 1 Spring 27 3004369 1 Spring Retainer 28 471217 1 Grease Fitting 29 363047 1 Spring 30 304745 1 Washer 31 364900 1 Nut 32 164041 1 Seal Carrier 33 366648 1 • Grease Seal 34 367029 1 Nut, 3/4-16 Hex Nylock Jam 35 434028 3 Screw, 1/4-20 x 3/4” Socket Head 36 446130 3 Lockwasher, 1/4 Heavy 37 4136845 1 Cover 38 2811566 2 Screw, 1/4-20 x 12” Socket Head

6.1 Engine and Clutch Serial No. All BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE. CAUTION 3 ALLOW ENGINE TO COOL FOR 2 MINUTES BEFORE REFUELING ! CAUTION 9 ! DANGER To avoid serious bodily injury stop engine and disengage reels before working on mower or emptying baskets. 21

GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1 303873 1 Washer 2 348849 AR Shim, 0.01” 3 362764 1 Decal, Refueling Caution 4 400188 6 Screw, 5/16-18 x 1” Hex Head 5 306369 1 Screw, 5/16-24 x 3/4” Hex Head 6 434029 3 Screw, 1/4-20 x 1” Socket Head 7 441677 4 Carriage Bolt, 5/16-18 x 1-1/2” 8 443106 4 Nut, 5/16-18 Hex 9 3001790 1 Decal, Caution 10 446130 3 Lockwasher, 1/4 Heavy 11 446136 8 Lockwasher, 5/16 Heavy 12 453009 2 Flat Washer, 5/16 13 3005515 AR Shim, 0.02” 14 503532 1 Engine, 4HP Honda 15 320774 1 • Key, 3/16 x1-1/2” Square 16 364441 4 Spacer 17 4135990 1 Torque Clutch Engages at 2000 RPM 18 2811096 1 Decal, Greens King 518A 18 2811097 1 Decal, Greens King 522A 18 2811099 1 Decal, Greens King 526A 19 5002848 1 Engine Base Includes Decals 20 340830 1 • Decal, Spanish 21 3001235 1 • Decal, Danger 22 4136559 1 Clutch Shaft, 518 Used on 63281 only 22 4136557 1 Clutch Shaft, 522 Used on 63282 Only 22 4136544 1 Clutch Shaft, 526 Used on 63285 only 23 366653 1 • Spacer 24 367082 1 • Key, 25 400262 1 • Screw, 3/8-16 x 1” Hex Head 26 446142 1 • Lockwasher, 3/8 Heavy 27 458113 1 • Snap Ring 28 3007847 1 • Pulley 29 4137242 1 • Housing, Bearing 30 4137243 1 • Bearing

7.1 Engine Throttle and Clutch Cover Serial No. All TO PREVENT INJURY AND ACCIDENTAL CLUTCH ENGAGEMENT DO NOT ADJUST ENGINE SPEED USING THROTTLE LEVER ON ENGINE. ALWAYS ADJUST ENGINE SPEED USING THE OPC HANDLE AND THROTTLE PADDLE WARNING 4146636 13

GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1 400108 4 Screw, 1/4-20 x 3/4” Hex Head 2 444708 4 Locknut, 1/4-20 Center 3 4148537 1 Cover, 18” Clutch Used on 518, Includes Decal 3 4148538 1 Cover, 22” Clutch Used on 522, Includes Decal 3 4147698 1 Cover, 26” Clutch Used on 526, Includes Decal 4 361854 1 • Decal, Warning 5 400218 2 Screw, 5/16-24 x 1/2” Hex Head 6 REF 1 Cable, Paddle Throttle See 2.1 7 REF 1 Cable, Bail Throttle See 2.1 8 4136549 1 Guide, Cable 9 4136554 1 Collar, Cable Stop 10 4137299 1 • Set Screw, #6-32 11 4137299 1 Set Screw, #6-32 x 3/16” Cup 12 4147695 1 Throttle Cover 13 4146636 1 • Decal, Throttle Warning 14 4108643 1 Spring, Throttle Plate

GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1 503685 1 Pulley, 80 Tooth 2 367554 2 • Needle Bearing 3 1000056 1 Traction Clutch 4 366725 1 Flanged Bushing 5 443106 2 Nut, 5/16-18 Hex 6 5002447 1 Pulley, 18 Tooth 7 2000148 1 Bearing Bracket 8 3001273 1 Shaft 9 446142 3 Lockwasher, 3/8 Heavy 10 443110 2 Nut, 3/8-16 Hex 11 443102 7 Nut, 1/4-20 Hex 12 2500485 1 Screw, 5/16-18 x 3-1/4” Hex Head 13 434031 1 Screw, 1/4-20 x 3/4” Socket Head 14 359864 AR Washer 15 367553 1 Needle Bearing 16 400262 2 Bolt, 3/8-16 x 1” 17 400188 1 Screw, 5/16-18 x 1” Hex Head 18 453011 2 Washer 19 2810713 1 Belt, 7 Rib Micro V 20 2811363 1 Belt, 112 Tooth 21 2811071 1 Belt, 80 Tooth 22 458006 2 Retaining Ring 23 2809667 1 Bracket, Idler Spring 24 2809669 1 Spring, Idler 25 400116 1 Screw, 1/4-20 x 1-1/2” hex Head 26 4130965 1 Bracket, Idler 27 352936 2 Bushing 28 400106 2 Screw, 1/4-20 x 5/8” Hex Head 29 2809665 1 Arm, Idler 30 344545 1 Bearing 31 2809666 1 Pulley, Idler 32 458105 1 Retaining Ring 33 446128 2 Lockwasher, 1/4 34 400254 2 Screw, 3/8-16 x 1/2” Hex Head 35 3009434 1 Bracket, Belt Adjusting

9.1 Belt Cover Serial No. All REEL CLUTCH CONTROL ENGAGE DISENGAGE J-T-3001792 3

GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1 503638 1 Belt Cover 2 2811092 1 • Decal, Warning 3 3001792 1 • Decal, Reel Clutch 4 3000660 1 Traction Clutch Lever 5 443102 3 Nut, 1/4-20 Hex 6 446130 12 Lockwasher, 1/4 Heavy 7 220317 1 Shifter Housing 8 400112 6 Screw, 1/4-20 x 1-1/4” Hex Head 9 400106 5 Screw, 1/4-20 x 5/8” Hex Head 10 366707 1 Ball Bearing 11 366715 2 Spacer 12 446136 2 Lockwasher, 5/16 Heavy 13 400196 2 Screw, 5/16-18 x 2” Hex Head 14 366710 1 Cover 15 422522 4 Set Screw, 3/8-16 x 1/2” Socket Hd. 16 343850 4 Ball, 1/4” Diameter 17 343848 2 Spring 18 339910 2 “O”Ring 19 3004402 1 Shifter Shaft

GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1 4139661 1 Grass Shield (518A) Used on 63281 Only 1 4139660 1 Grass Shield (522A) Used on 63282 Only 1 4139662 1 Grass Shield (526A) Used on 63285 Only 2 4127335 2 • Decal, Danger 3 241827 1 L.H. Catcher Mounting Bracket 4 241828 1 R.H. Catcher Mounting Bracket 5 2000072 2 Roller Bracket 5 2000040 2 Roller Bracket Used on 63285 Only 6 3005692 2 Adjuster Knob 7 343616 2 Stud 8 366852 2 Spacer 9 461339 2 Pin, 1/4 x 1-1/4” 10 364441 2 Washer 11 446136 2 Lockwasher, 5/16 Heavy 12 443106 2 Nut, 5/16-18 Hex 13 441674 2 Carriage Bolt 5/16-18 x 1-3/4” 14 3008974 4 Grommet 15 443102 4 Nut, 1/4-20 Hex 16 445781 2 Nut, 5/16-18 Whiz Lock 17 352737 2 Screw, 1/4-20 x 7/8” Square Head 18 400112 2 Screw, 1/4-20 x 1-1/4” Hex Head 19 453023 2 Flat Washer 20 444718 4 Locknut, 5/16-18 Center 21 441677 4 Carriage Bolt, 5/16-18 x 1-1/4” 22 441614 2 Carriage Bolt, 5/16-18 x 1” 23 446130 2 Lockwasher, 1/4 Heavy 24 3000053 2 Plate 25 68122 1 518 Grass Catcher 25 68123 1 522 Grass Catcher 25 68124 1 526 Grass Catcher

GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1 1000024 2 Smooth Roller (518) 1 132655 2 Smooth Roller (522) 1 1000027 2 Dimpled Roller (526) 2 366699 1 • Differential Gear Bushing 3 366698 1 • Drum Bushing 4 366701 1 • Grease Seal 5 366700 1 • Grease Seal 6 241836 1 • Differential Gear 7 319085 1 • Pin 8 458127 1 • Snap Ring 9 395419 1 Roller Shaft (518) 9 395367 1 Roller Shaft (522) 9 395418 1 Roller Shaft (526) 10 241835 1 Differential 11 463017 1 Key, #9 Woodruff 12 308030 2 Thrust Washer 13 202947 2 Pinion Gear 14 415563 2 Set Screw, 7/16-20 x 3/8” 15 463007 2 Key, #7 Wooodruff 16 308028 1 Pinion Shaft 17 220318 1 Bearing Housing 18 220319 1 Bearing Housing 19 366693 2 Bearing 20 2810096 1 Nut, 1-14 Nylock Hex 21 164057 1 Seal Cover 22 366702 1 • Grease Seal 23 471214 1 • Grease Fitting 24 446136 5 Lockwasher,5/16 Heavy 25 366697 2 Spacer 26 366696 1 Spacer 27 3004484 1 Pulley, 56 Tooth 28 366695 2 Locking Collar 29 367029 1 Nut, 3/4-16 Hex Nylock Jam 30 434024 2 Screw, 5/16-18 x 3/4” Socket Hd 31 361451 2 Washer 32 434004 3 Screw, 5/16-18 x 1-3/4” Soc Hd

GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1 1000476 1 R.H. Hub 2 338766 1 • Bearing 3 366705 2 • Grease Seal 4 164056 2 Brake Band 5 132663 1 Brake Mounting Bracket 6 132658 1 Seal Housing 7 365753 1 • Grease Seal 8 4128725 1 • Grease Fitting 9 164063 1 Brake Mounting Bracket 10 1000477 1 L.H. Hub 11 338766 1 • Bearing 12 366705 2 • Grease Seal 13 366717 2 Clutch Sleeve 14 445801 2 Nut, 5/8-18 Hex Jam Lock 15 366718 2 Latching Collar 16 366697 4 Bushing 17 446136 4 Lockwasher, 5/16 Heavy 18 400188 2 Screw, 5/16-18 x 1” Hex Head 19 361451 1 Washer Left Side Only 20 415513 2 Set Screw, 1/4-20 x 1/2” 21 366742 2 Brake Band Pin 22 446130 2 Lockwasher, 1/4 Heavy 23 400108 2 Screw, 1/4-20 x 3/4” Hex Head 24 366737 2 Spacer 25 434032 2 Screw, 5/16-18 x 1-3/4” Socket Head 26 443106 1 Nut, 5/16-18 Hex 62293 1 Pneumatic Transport Tire Kit Optional Accessory 27 360111 2 • Valve 28 554847 2 • Tire 29 5002905 2 • Wheel, Gray 30 271920 2 • Wheel Spacer 31 434049 6 • Screw, 5/16-18 x 2” Socket Head 32 366719 2 • Latch 33 366716 6 • Spacer 34 366704 2 • Spring 35 452004 12 • Flat Washer, 5/16 36 444718 6 • Locknut, 5/16-18 Center

338766 .................................53 339910 .................................47 340462 .................................39 340830 .................................41 343616 .................................49 343848 .................................47 343850 .................................47 345556 .................................39 352737 .................................49 352936 .................................45 359864 .................................45 360111 .................................53 361451 .......................... 51, 53 361854 .................................43 363047 .................................39 364164 .................................35 364441 .................................35 364900 .................................39 365229 .................................39 365501 .................................37 365753 .................................53 366645 .................................39 366646 .................................39 366648 .................................39 366649 .................................39 366650 .................................39 366651 .................................39 366652 .................................39 366653 ....................37, 39, 41 366693 .................................51 366695 .................................51 366696 .................................51 366697 .......................... 51, 53 366698 ................................. 51 366699 ................................. 51 366700 ................................. 51 366701 ................................. 51 366702 ................................. 51 366704 ................................. 53 366705 ................................. 53 366707 ................................. 47 366708 ................................. 33 366709 ................................. 37 366710 ................................. 47 366715 ................................. 47 366717 ................................. 53 366718 ................................. 53 366719 ................................. 53 366725 ................................. 45 366726 ................................. 37 366727 ................................. 37 366737 ................................. 53 366742 ................................. 53 366796 ................................. 35 366852 ................................. 49 367029 ...........................39, 51 367082 ................................. 41 367512 ................................. 37 367553 ................................. 45 367554 ................................. 45 395367 ................................. 51 395418 ................................. 51 395419 ................................. 51 4108643 ............................... 43 4115960 ............................... 31 4115961 ............................... 31 4117466 ............................... 35 4124759 ............................... 33 4127051 ............................... 33 4127335 ............................... 49 4127340 ............................... 33 4128662 ............................... 33 4128725 .........................39, 53 4128933 ............................... 33 4130460 ............................... 33 4130464 ............................... 33 4130468 ............................... 33 4130475 ............................... 33 4130762 ............................... 33 4130965 ............................... 45 4131414 ............................... 33 4131528 ............................... 35 4135990 ............................... 41 4136323 ............................... 33 4136325 ............................... 33 4136328 ............................... 33 4136544 ............................... 41 4136549 ............................... 43 4136550 ............................... 33 4136554............................... 43 4136557............................... 41 4136559............................... 41 4136845............................... 39 4137242............................... 41 4137243............................... 41 4137299............................... 43 4139660............................... 49 4139661............................... 49 4139662............................... 49 4146636............................... 43 4147215............................... 33 4147495............................... 33 4147695............................... 43 4147696............................... 33 4147697............................... 33 4147698............................... 43 4147835............................... 33 4148537............................... 43 4148538............................... 43 5000095............................... 39 5000148............................... 39 5002447............................... 45 5002727............................... 39 5002848............................... 41 5002905............................... 53 5003652............................... 39 500534................................. 39 503532................................. 41 503638................................. 47 503685................................. 45 545940................................. 39 554847................................. 53 68122................................... 49 68123................................... 49 68124................................... 49 To prevent damage to the reel and.................13, 16