Andrew TYPE 100 Assembly Instructions Manual

TYPE 100 - 1.0m TYPE 120 - 1.2m SMC ANTENNA WITH AZ/EL CAP MOUNT Andre Andrew Corporation w Corporation 10500 West 153rd StreetOrland Park, IL U.S.A. 60462 Telephone: +1-919-989-2205Fax: +1-919-989-2200Internet: www.andrew.com Customer Support Center1315 Industrial Park DriveSmithfield, NC 27577 USA Printed in U.S.A.ECN 90066665/04 8000284-01 Assembly Instructions 8000284-01 90cm, 1.0m & 1.2m SMC Antenna System with Az/El Cap Mount

A ECN 9001516 4/20/90 Changed Pages 3, 4, 5, 6, 7, 8, 9 & 10. B ECN 9001550 9/10/90 Changed Cover, Pages 1, 6, 7, 12 & 13. C ECN 9001616 11/19/90 Changed Cover, Pages 1, 3, 4, 5, 6, 7, 8, 0, 10, 11 & 13. D ECN 9001665 11/4/91 Changed Cover, Pages 1, 2, 3, 4, 6 & 8-18. E ECN 9001881 9/93 Changed Cover, Inside Front Cover, Pages 1, 4, 6, 7, 8, 9, 10 & 11. F ECN 9002250 10/94 Changed Cover and Page 1. G ECN 9002568 8/97 All Pages H ECN 9003587 8/02 Changed Pages 4, 6, 10 & 12 J ECN 9006120 9/02 Changed Pages 4, 6, & 10 K ECN 9006205 5/04 ECN9006666 VSAT ANTENNA/MOUNT/LNB LIMITED TWELVE (12) MONTH WARRANTY This ANDREW CORPORATION® equipment is warranted to be free from defects in material and workmanship under normal use and service. ANDREW shall repair or replace defective equipment, at no charge, or at its option, refund the purchase price, if the equipment is returned to ANDREW not more than twelve (12) months after shipment. Removal or reinstallation of equipment and its transportation shall not be at the cost of ANDREW except ANDREW shall return repaired or replaced equipment freight prepaid. This Warranty shall not apply to equipment which has been repaired or altered in any way so as to affect its stability or durability, or which has been subject to misuse, negligence or accident. This Warranty does not cover equipment which has been impaired by severe weather conditions such as excessive wind, ice, storms, lightning, or other natural occurrences over which ANDREWhas no control, and this Warranty shall not apply to equipment which has been operated or installed other than in accordance with the instructions fur- nished by ANDREW. Claimants under this Warranty shall present their claims along with the defective equipment to ANDREW immediately upon failure. Non- compliance with any part of this claim procedure may invalidate this warranty in whole or in part. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER AGREEMENTS AND WARRANTIES, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. ANDREW DOES NOT AUTHORIZE ANY PERSON TO ASSUME FOR IT THE OBLIGATIONS CONTAINED IN THIS WAR- RANTY AND ANDREW NEITHER ASSUMES NOR AUTHORIZES ANY REPRESENTATIVE OR OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE EQUIPMENT DELIVERED OR PROVIDED. IN NO EVENT SHALL ANDREW BE LIABLE FOR ANY LOSS OF PROFITS, LOSS OF USE, INTERRUPTION OF BUSINESS, OR INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND. In no event shall ANDREW be liable for damages in an amount greater than the purchase price of the equipment. Some states do not allow limitations on how long an implied warranty lasts, or allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.

important safety rules. 1. Perform as many functions as possible on the ground. 2. Watch out for overhead power lines. Check the distance to the power lines before starting installation. We recommend you stay a minimum of 6 meters (20 feet) from all power lines. 3. Do not use metal ladders. 4. Do not install antenna or mast assembly on a windy day. 5. If you start to drop antenna or mast assembly, get away from it and let it fall. 6. If any part of the antenna or mast assembly comes in contact with a power line, call your local power company. DO NOT TRY TO REMOVE IT YOURSELF! They will remove it safely. 7. Make sure that the mast assembly is properly grounded. WARNING!!! Assembling dish antennas on windy days can be dangerous. Because of the antenna surface, even slight winds create strong forces. For example, a 1.0m antenna facing a wind of 32 km/h (20 mph) can undergo forces of 269 N (60 lbs). Be prepared to safely handle these forces at unexpected moments. Do not attempt to assemble, move or mount a dish on windy days or serious, even fatal accidents may occur. ANDREW is not responsible or liable for dam- age or injury resulting from antenna installations. SITE SELECTION The first and most important consideration when choosing a prospective antenna site is whether or not the area can provide an acceptable “look angle” at the satellites. A site with a clear, unobstructed view from a suitable roof or wall facing south, southeast or southwest is required. Your antenna site must be selected in advance so that you will be able to receive the strongest signal available. To avoid obstructions, it is important to conduct an on-site survey with a portable antenna. As with any type of construction, a local permit may be required before installing an antenna. It is the owner’s responsibility to obtain any and all permits. INTRODUCTION This manual covers the installation of the ANDREW 1.0m & 1.2m SMC antenna system with AZ/EL cap mount and Ku- single polarity feed. For best results in the assembly process, perform each step in the same sequence as listed in this manual. ASSEMBLY TOOLS REQUIRED The following list of tools are those required for hand assembly and installation of the antenna. 1 - Ratchet Wrench (³⁄₈” Drive) 1 - 10mm Nut Driver 1 - 13mm Socket (³⁄₈” Drive) 1 - 13mm Open/Box End Wrench 1 - Phillips Screwdriver 1 - Compass 1 12 HARDWARE SORTER GRADE 8.8 (8G) - YELLOW COLOR GRADE 2 - SILVER COLOR M6 M8 M10 M12 M16 M20 #10 ¹⁄₄ IN. ⁵⁄₁₆ IN. ³⁄₈ IN. ¹⁄₂ IN. ⁵⁄₈ IN. ³⁄₄ IN. 1 IN. 7 18 32 58 144 260 32 6 11 20 43 92 124 259 FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS FT-LBS 9.5 24 43 79 195 353 3.6 8 15 27 58 125 168 351 N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m APPLY 24 N-m (18 FT-LBS) OF TORQUE TO M8 BOLT APPLY 11 FT-LBS (15 N-m) OF TORQUE TO ⁵⁄₁₆ BOLT BOLT TORQUE M8 x 60mm Round Head Square Neck Bolt M4 x 12mm Phillips Head Screw M8 x 20mm Round Head Square Neck Bolt M8 x 30mm Round Head Square Neck Bolt Washer, Flat - ¹⁄₄" x ³⁄₄" OD Washer, Flat - ¹⁄₄" x ⁷⁄₈" OD M6 x 30mm Hex Head Bolt M4 x 10mm Phillips Head Screw M6 Tapping Screw Hardware illustrations are true size. Place actual hardware on top of illustration to identify.

GROUND POLE INSTALLATION 2³⁄₈” O.D. x 72” LONG 72 37 d 36 1" to 2" SLOPE FOR WATER RUN OFF GRADE BELOW FROST LINE OVAL END MIN. DIA. 2³⁄₈" O.D. PIER FOUNDATIONS 72 37 d 48" 1" to 2" SLOPE FOR WATER RUN OFF GRADE BELOW FROST LINE OVAL END MIN. DIA. NOTE: 48" may be increased, concrete and length of rebar will increase accordingly. 2³⁄₈" O.D. DEEP FROST LINE FOUNDATIONS (SEE NOTE) 1-1.5" APPROX. 2" (4) #3 x 24" MIN. AT 90˚ APART (SEE NOTE) 2 11 PARTS AND HARDWARE LISTING FIG. 4.1 - ANTENNA, ANTENNA FEED (LNB) & FEED SUPPORT LEGS ANT WIND VEL. DIM “d” CONC VOL. DIM “d” CONC VOL. GROUND POLE 80 MPH 9” 1.5 FT3 7” 1.2 FT3 90 MPH 11” 2.2 FT3 7” 1.2 FT3 Mo. 611652931 90cm 100 MPH 13” 3.0 FT3 8” 1.5 FT3 110 MPH 15” 4.0 FT3 10” 2.4 FT3 SEE NOTE 1 125 MPH 18” 5.8 FT3 12” 3.5 FT3 80 MPH 10” 1.8 FT3 7” 1.2 FT3 Mo. 611652931 1.0M 90 MPH 13” 3.0 FT3 8” 1.5 FT3 100 MPH 15” 4.0 FT3 9” 1.9 FT3 SEE NOTE 2 108 MPH 16” 4.6 FT3 10” 2.4 FT3 PIER FOUNDATIONS DEEP FROST LINE FOUNDATIONS POLE SPECIFICATIONS: 2” SCH 40 2³⁄₈” O.D. x .154 Wall x 72” Long Steel - CM PN 611652931 w/Oval End and Powder Paint Finish. 1. When wind velocity exceeds 108 MPH on the 90cm antenna at heights shown, the ground pole must be a heavy wall pipe as follows: 2” pipe (2³⁄₈” O.D.) Schedule 80 (.218” wall thickness) and purchased locally. Field weld ¹⁄₄ x 1¹⁄₂ x 5 key as shown in Fig. 1.0 to prevent rotation in the concrete or use 3” O.D. ground pole and AZ/EL cap. 2. These charted values based on using Model 611652931 ground pole, 2.375 O.D. x 1.54 wall.When wind velocity exceeds 108 MPH, use 3” O.D. ground pole and AZ/EL cap. 3. Pole and foundation design based on the following criteria: (a) Uniform Building Code Exposure C and 1.5 stability factor, (b) Vertical soil pressure of 2000 pounds per square foot, (c) Lateral soil pressure of 400 pounds per square foot, (d) Concrete compressive strength of 2500 pounds per square inc h in 28 days. 4. CAUTION - The foundation design shown does not represent an appropriate design for any specific locality since soil conditions vary and may not meet design criteria given in Note 1. You should consult a local professional engineer to determine your soil conditions and appropriate foundation. 6" APPROX. KEY ¹⁄₄ x 1¹⁄₂ x 5 FIELD WELD .21 .21 FIG. 1.0 ITEM DESCRIPTION QTY. 4 LEG BOTTOM (90cm) 1 4 LEG-BOTTOM-FEED (1.0m) 1 4 LEG-BOTTOM-FEED (1.2m) 1 5 REFLECTOR-SMC 1.0m 1 5 REFLECTOR-SMC 1.2m 1 5 REFLECTOR-SMC 90cm 1 6 LEG-SIDE-FEED (1.0m) 2 6 LEG-SIDE-FEED (1.2m) 2 6 LEG-SIDE-FEED (90cm) 2 7 BOLT-HEX M6 x 30 4 8 WASHER, FLAT ¹⁄₄” x ⁷⁄₈” 2 9* BLOCK-JUNCTION 1 10 WASHER-FLAT ¹⁄₄” x ³⁄₄” O.D. 2 11* CLAMP-HALF-JCT. 1 12* BOLT HH M6 x 20 2 13* WASHER-FLAT M6 x ¹⁄₂” O.D. 2 14* KU-FEED ASSY. 1 15 SCREW-TPG-SPL M6 1 *Provided in feed assembly.

SLOPE FOR WATER RUN OFF GRADE #3 REBAR X DIA. OF PIER, INSERT THRU HOLE IN TUBE & CENTER BELOW FROST LINE MIN. DIA. NOTE: Clearance increases at elevations greater than 23˚. 3" O.D. PIER FOUNDATIONS L A d 48" (B) 1" to 2" SLOPE FOR WATER RUN OFF GRADE #3 REBAR LENGTH = d MIN LESS 1" INSERT THROUGH HOLE IN TUBE & CENTER (4) #3 x 24" MIN. AT 90˚ APART (SEE NOTE) BELOW FROST LINE MIN. DIA. NOTE: 48" may be increased, concrete and length of rebar will increase accordingly. 3" O.D. DEEP FROST LINE FOUNDATIONS (SEE NOTE 2) 1-1.5" APPROX. 2" OPTIONAL 10 PARTS AND HARDWARE LISTING 8.04 REF 11.80 REF 8.13 REF FIG. 4.0 - AZ/EL CAP MOUNT GROUND POLE INSTALLATION 3” O.D. x 68” & 72” LONG ANT WIND VEL. DIM “L” DIM “A” DIM “d” CONC VOL. DIM “L” DIM “A” DIM “d” CONC VOL. GROUND POLE 80 MPH 9” 1.5 FT3 7” 1.2 FT3 90 MPH 11” 2.2 FT3 7” 1.2 FT3 90cm 110 MPH 68” 37” 13” 3.0 FT3 68” 37” 8” 1.5 FT3 Mo. 611652731 110 MPH 15” 4.0 FT3 10” 2.4 FT3 See Note 2 125 MPH 18” 5.8 FT3 12” 3.5 FT3 80 MPH 10” 1.8 FT3 7” 1.2 FT3 90 MPH 13” 3.0 FT3 8” 1.5 FT3 1.0M 110 MPH 68” 37” 15” 4.0 FT3 68” 37” 10” 2.4 FT3 Mo. 611652731 110 MPH 17” 5.2 FT3 11” 2.9 FT3 See Note 2 125 MPH 20” 7.2 FT3 14” 4.7 FT3 80 MPH 14” 3.5 FT3 9” 1.9 FT3 90 MPH 17” 5.2 FT3 11” 2.9 FT3 1.2M 110 MPH 72” 39” 19” 6.5 FT3 72” 39” 13” 4.1 FT3 Mo. 611685101 110 MPH 22” 8.7 FT3 15” 5.4 FT3 See Note 2 125 MPH 25” 11.2 FT3 19” 8.7 FT3 PIER FOUNDATIONS DEEP FROST LINE FOUNDATIONS POLE SPECIFICATIONS: 3” O.D. x .120 Wall x 68” Long Steel w/Powder Paint Finish - CM PN 611652731. 3” O.D. x .148 Wall x 72” Long Steel w/Powder Paint Finish - CM PN 611685101. 1. Pole and foundation design based on the following criteria: (a) Uniform Building Code Exposure C and 1.5 stability factor, (b) Vertical soil pressure of 2000 pounds per square foot, (c) Lateral soil pressure of 400 pounds per square foot, (d) Concrete compressive strength of 2500 pounds per square inch in 28 days. 2. If Model 6851 (3” x 72”) is used for 90cm and 1.0m Antenna Dimension “B” on pier foundation must be increased by 4” and concrete volume will increase accordingly. 3. CAUTION - The foundation design shown does not represent an appropriate design for any specific locality since soil conditions vary and may not meet design criteria given in Note 1. You should consult a local professional engineer to determine your soil conditions and appropriate foundation. 3 ITEM DESCRIPTION QTY. 1 MOUNT ASSY AZ-EL CAP 2⁷⁄₈”-3” MAST 1 3 CLAMP HALF 2⁷⁄₈”-3” AZ-EL 2 4 HOUSING AZ-EL CAP MOUNT 1 5 BOLT, M8 x 130mm HEX HEAD 1 6 NUT, SWIVEL, SPECIAL M8 1 7 BOLT, M8 x 20mm, CRG 3 8 BOLT, M8 x 30mm, CRG 4 9 WASHER, ⁵⁄₁₆” FLAT 7 10 NUT, M8, HEX 1 11 WASHER, SPHER., DELRIN 1 12 NUT, M8 ELASTIC STOP (ESNA) 8 13 LABEL, ELEVATION ADJUSTMENT 1