Emerson Rosemount 3051 Quick Installation Manual

00825-0100-4774, Rev DA April 2010 Rosemount 3051 Step 1: Mount the Transmitter Step 2: Tagging Step 3: Consider Housing Rotation Step 4: Connect the Wiring and Power Up Step 5: Verify Configuration Step 6: Trim the Transmitter Product Certifications Start End Rosemount 3051 Pressure Transmitter with FOUNDATION™ Fieldbus Rosemount 3051CF Series Flowmeter Transmitter with FOUNDATION™ Fieldbus

00825-0100-4774, Rev DA April 2010 Rosemount 3051 2 © 2010 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. Rosemount Inc. 8200 Market Boulevard Chanhassen, MN USA 55317 T (US) (800) 999-9307 T (Intnl) (952) 906-8888 F (952) 949-7001 Emerson Process Management GmbH & Co. OHG Argelsrieder Feld 3 82234 Wessling Germany T 49 (8153) 9390 F49 (8153) 939172 Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore 128461 T (65) 6777 8211 F (65) 6777 0947/65 6777 0743 Beijing Rosemount Far East Instrument Co., Limited No. 6 North Street, Hepingli, Dong Cheng District Beijing 100013, China T (86) (10) 6428 2233 F (86) (10) 6422 8586 IMPORTANT NOTICE This installation guide provides basic guidelines for Rosemount 3051 transmitters. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-Proof, Flame-Proof, or intrinsically safe (I.S.) installations. Refer to the 3051 reference manual (document number 00809-0100-4774) for more instruction. This manual is also available electronically on www.emersonprocess.com/rosemount. WARNING Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 3051 reference manual for any restrictions associated with a safe installation. • In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers when power is applied to the unit. Process leaks may cause harm or result in death. • To avoid process leaks, only use the o-ring designed to seal with the corresponding flange adapter. Electrical shock can result in death or serious injury. • Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause electrical shock.

00825-0100-4774, Rev DA April 2010 Rosemount 3051 3 STEP 1: MOUNT THE TRANSMITTER Liquid Flow Applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. 3. Mount the transmitter so that the drain/vent valves are oriented upward. Gas Flow Applications 1. Place taps in the top or side of the line. 2. Mount beside or above the taps. Steam Flow Applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. 3. Fill impulse lines with water. Flow

00825-0100-4774, Rev DA April 2010 Rosemount 3051 4 STEP 1 CONTINUED... Panel Mount(1) (1) Panel bolts are customer supplied. Pipe Mount Coplanar Flange Traditional Flange Rosemount 3051T Rosemount 3051H

00825-0100-4774, Rev DA April 2010 Rosemount 3051 5 STEP 1 CONTINUED... Bolting Considerations If the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts. Figure 1 illustrates common transmitter assemblies with the bolt length required for proper transmitter assembly. Figure 1. Common Transmitter Assemblies Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the markings on the head of the bolt and referencing Figure 2. If bolt material is not shown in Figure 2, contact the local Emerson Process Management representative for more information. Use the following bolt installation procedure: 1. Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with a lubricant to ease installation. However, no additional lubricant should be applied when installing either type of bolt. 2. Finger-tighten the bolts. 3. Torque the bolts to the initial torque value using a crossing pattern. See Figure 2 for initial torque value. 4. Torque the bolts to the final torque value using the same crossing pattern. See Figure 2 for final torque value. 5. Verify that the flange bolts are protruding through the isolator plate before applying pressure. 4 x 1.75-in. (44 mm) 4 x 2.88-in. (73 mm) A. Transmitter with Coplanar Flange B. Transmitter with Coplanar Flange and Optional Flange Adapters C. Transmitter with Traditional Flange and Optional Flange Adapters D. Transmitter with Coplanar Flange and Optional Manifold and Flange Adapters 4 x 1.75-in. (44 mm) 4 x 1.50-in. (38 mm) 4 x 1.75-in. (44 mm) 4 x 2.25-in. (57 mm)

00825-0100-4774, Rev DA April 2010 Rosemount 3051 6 STEP 1 CONTINUED... Figure 2. Torque values for the flange and flange adapter bolts O-rings with Flange Adapters WARNING Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if there are any signs of damage, such as nicks or cuts. If you replace the o-rings, re-torque the flange bolts and alignment screws after installation to compensate for seating of the PTFE o-ring. Bolt Material Head Markings Initial Torque Final Torque Carbon Steel (CS) 300 in.-lbs. 650 in.-lbs. Stainless Steel (SST) 150 in.-lbs. 300 in.-lbs. Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring that is designed for its specific flange adapter, as shown below. B7M 316 316 316 SW 316 STM 316 R B8M Rosemount 3051S / 3051 / 2051 / 3001 / 3095 Rosemount 1151 Flange Adapter O-ring Flange Adapter O-ring PTFE Based Elastomer PTFE Elastomer

00825-0100-4774, Rev DA April 2010 Rosemount 3051 7 Inline Gage Transmitter Orientation The low side pressure port (atmospheric reference) on the inline gage transmitter is located in the neck of the transmitter, behind the housing. The vent path is 360° around the transmitter between the housing and sensor. (See Figure 3.) Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the transmitter so that the process can drain away. Figure 3. Inline Gage Low Side Pressure Port STEP 2: TAGGING Commissioning (Paper) Tag To identify which device is at a particular location use the removable tag provided with the transmitter. Ensure that the physical device tag (PD Tag field) is properly entered in both places on the removable commissioning tag and tear off the bottom portion for each transmitter. NOTE The device description loaded in the host system must be at the same revision as this device. The device description can be downloaded from www.rosemount.com. Low side pressure port (atmospheric reference) COMMISSIONING TAG Device ID: 0011513051010001440-121698091725 PD Tag: COMMISSIONING TAG Device ID: 0011513051010001440-121698091725 PD Tag: Tear Here

00825-0100-4774, Rev DA April 2010 Rosemount 3051 8 STEP 3: CONSIDER HOUSING ROTATION To improve field access to wiring or to better view the optional LCD display: STEP 4: CONNECT THE WIRING AND POWER UP 1. Loosen the housing rotation set screw. 2. First rotate the housing clockwise to the desired location. If the desired location cannot be achieved due to thread limit, rotate the housing counter clockwise to the desired location (up to 360° from thread limit). 3. Retighten the housing rotation set screw. Use of ordinary copper wire of sufficient size to ensure that the voltage across the transmitter power terminals does not drop below 9 vdc. To power the transmitter, connect the power leads to the terminals indicated on the terminal block label. The power terminals are polarity insensitive, which means the electrical polarity of the power leads does not matter when connecting to the power terminals. When wiring to the screw terminals, the use of crimped legs is recommended. Tighten the terminal screws to ensure adequate contact. No additional power is needed. Housing Rotation Set Screw (5/64-inch) Ground Terminal Power Terminals “NC” is a No Connect terminal (do not use)

00825-0100-4774, Rev DA April 2010 Rosemount 3051 9 STEP 4 CONTINUED... Signal Wiring Grounding Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Grounding terminations are provided on the outside of the electronics housing and inside the Terminal Compartment. These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations. See Step 2 below for more information on how the cable shield should be grounded. 1. Remove the Field Terminals housing cover. 2. Connect the wiring pair and ground as indicated in Figure 4. The cable shield should: a. Be trimmed close and insulated from touching the transmitter housing. b. Continuously connect to the termination point. c. Be connected to a good earth ground at the power supply end. Figure 4. Wiring 3. Replace the housing cover. It is recommended that the cover be tightened until there is no gap between the cover and the housing. 4. Plug and seal unused conduit connections. DP Trim shield and insulate Insulate Shield Connect Shield Back to the Power Supply Ground Ground for Transient Protection Minimize Distance Minimize Distance

00825-0100-4774, Rev DA April 2010 Rosemount 3051 10 Power Supply The transmitter requires between 9 and 32 V dc (9 and 15 V dc for FISCO) to operate and provide complete functionality. Power Conditioner A fieldbus segment requires a power conditioner to isolate the power supply filter and decouple the segment from other segments attached to the same power supply. Grounding Signal wiring of the fieldbus segment can not be grounded. Grounding out one of the signal wires will shut down the entire fieldbus segment. Shield Wire Ground To protect the fieldbus segment from noise, grounding techniques for shield wire usually require a single grounding point for shield wire to avoid creating a ground loop. The ground point is typically at the power supply. Signal Termination For every fieldbus segment a terminator should be installed at the beginning and at the end of each segment. STEP 5: VERIFY CONFIGURATION Each Foundation fieldbus host or configuration tool has a different way of displaying and performing configurations. Some use Device Descriptions (DD) or DD methods for configuration and to display data consistently across platforms. There is no requirement that a host or configuration tool support these features. Use the following block examples to do basic configuration to the transmitter. For more advanced configurations see the 3051 reference manual (document number 00809-0100-4774). NOTE DeltaV users should use DeltaV Explorer for the Resource and Transducer blocks and Control Studio for the Function Blocks.

00825-0100-4774, Rev DA April 2010 Rosemount 3051 11 To configure the AI Block AI Block configuration parameters Use the Pressure, DP Flow, and DP Level examples for guides. Pressure example DP Flow example DP Level example To display pressure on the LCD meter: Parameters Enter Data Channel 1 = Pressure or 2 = Sensor Temp L_Type Direct, Indirect, or Square Root XD_Scale Scale and Engineering Units Note: Only select the units that are supported by the device. Pa bar inH20 @ 68°F psi inHg @ 0°C kPa mbar mmH20 @ 68°F g/cm2 mmHg @ 0°C mPa atm ftH20 @ 68°F kg/cm2 mmH20 @ 4°C torr inH20 @ 4°C Out_Scale Scale and Engineering Units Parameters Enter Data Channel 1 L_Type Direct XD_Scale See list of supported engineering units. Note: Only select the units that are supported by the device. Out_Scale Set values outside operating range. Parameters Enter Data Channel 1 L_Type Square Root XD_Scale 0 - 100 inH20 @ 68°F Note: Only select the units that are supported by the device. Out_Scale 0 - 20 GPM Parameters Enter Data Channel 1 L_Type Indirect XD_Scale 0 - 300 inH20 @ 68°F Note: Only select the units that are supported by the device. Out_Scale 0-25 ft. Parameter Enter Data Display Parameter 1 Block Type #1 Sensor Transducer Block Block Tag TRANSDUCER Param Index Primary Variable Units Type Auto

00825-0100-4774, Rev DA April 2010 Rosemount 3051 12 STEP 6: TRIM THE TRANSMITTER NOTE Transmitters are shipped fully calibrated per request or by the factory default of full scale (span = upper range limit). Zero Trim A zero trim is a single-point adjustment used for compensating mounting position and line pressure effects. When performing a zero trim, ensure that the equalizing valve is open and all wet legs are filled to the correct level. The transmitter will only allow 3-5% URL Zero error to be trimmed. For greater zero errors, compensate for the offset by using the XD_Scaling, Out_Scaling and Indirect L_Type which are part of the AI Block. Using the host system Perform a Zero Trim method if the host system supports methods associated with the TRANSDUCER 1400 block. Otherwise, if the host system does not support methods see the 3051 reference manual (document number 00809-0100-4774). PRODUCT CERTIFICATIONS Approved Manufacturing Locations Emerson Process Management - Rosemount Inc. — Chanhassen, Minnesota, USA Emerson Process Management GmbH & Co. OHG — Wessling, Germany Emerson Process Management Asia Pacific Private Limited — Singapore Beijing Rosemount Far East Instrument Col., Limited — Beijing, China Emerson Process Management — Daman, India European Directive Information The EC declaration of conformity can be found on page 17. The most recent revision can be found at www.emersonprocess.com. Ordinary Location Certification for Factory Mutual As standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA). Hazardous Locations Certifications North American Certifications FM Approvals E5 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for Class II, Division 1, Groups E, F, and G. Dust-Ignition-Proof for Class III, Division 1. T5 (Ta = 85 °C), Factory Sealed, Enclosure Type 4X I5 Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; Class III, Division 1 when connected per Rosemount drawing 03031-1019; Non-incendive for Class I, Division 2, Groups A, B, C, and D. Temperature Code: T4 (Ta = 60 °C) Enclosure Type 4X For input parameters see control drawing 03031-1019.

00825-0100-4774, Rev DA April 2010 Rosemount 3051 13 Canadian Standards Association (CSA) All CSA hazardous approved transmitters are certified per ANSI/ISA 12.27.02-2003. E6 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E, F, and G. Suitable for Class I, Division 2 Groups A, B, C, and D for indoor and outdoor hazardous locations. Enclosure type 4X, factory sealed. Single Seal. C6 Explosion-Proof and intrinsically safe approval. Intrinsically safe for Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount drawings 03031-1024. Temperature Code T3C. Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E, F, and G. Suitable for Class I, Division 2 Groups A, B, C, and D hazardous locations. Enclosure type 4X, factory sealed For input parameters see control drawing 03031-1024. Single Seal. European Certifications I1 ATEX Intrinsic Safety and Dust Certification No.: BAS 98ATEX1355X II 1 GD Ex ia IIC T4 (Tamb = –60 to +60 °C) Dust Rating: Ex tD A20 T70 °C (Tamb –20 to 40 °C) IP66 1180 Special Conditions for Safe Use (X): When the optional transient protection terminal block is installed, the apparatus is not capable of withstanding the 500V insulation test required by Clause 6.3.12 of EN60079-11. This must be taken into account when installing the apparatus. IA ATEX FISCO Intrinsic Safety Certification No.: BAS 98ATEX1355X II 1 G Ex ia IIC T4 (Tamb = –60 to +60 °C) IP66 1180 Special Conditions for Safe Use (X): The device is not capable of withstanding the 500V insulation test required by Clause 6.3.12 of EN60079-11. This must be taken into account when installing the apparatus. Table 1. Input Parameters Ui = 30V Ii = 300 mA Pi = 1.3 W Ci = 0 µF Table 2. Input Parameters Ui = 17.5 V Ii = 380 mA Pi = 5.32 W Ci =  5 µF Li = 10 µH

00825-0100-4774, Rev DA April 2010 Rosemount 3051 14 N1 ATEX Type n and Dust Certification No.: BAS 98ATEX3356X II 3 GD Ex nL IIC T4 (Tamb = –40 to +70 °C) Ui = 40 Vdc max Dust rating: Ex tD A22 T80 °C (Tamb = –20 to 40 °C) IP66 Special Conditions for Safe Use (X): The device is not capable of withstanding the 500V insulation test required by Clause 6.8.1 of EN60079-15. This must be taken into account when installing the apparatus. E8 ATEX Flame-Proof and Dust Certification No.: KEMA 00ATEX2013X II 1/2 GD Ex d IIC T6 (Tamb = –50 to 65 °C) Ex d IIC T5 (Tamb = –50 to 80 °C) Dust rating: Ex tD A20/A21 T90 °C, IP66 1180 Vmax = 55 V dc Special Conditions for Safe Use (X): This device contains a thin wall diaphragm. Installation, maintenance, and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturer’s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime. For more information on the dimensions of the flameproof joints, contact the manufacturer. Japanese Certifications E4 TIIS Flame-Proof Ex d IIC T6 Certificate Description C15852 3051C/D/1 FOUNDATION fieldbus — no meter C15853 3051C/D/1 FOUNDATION fieldbus — with meter C15858 3051T/G/1 FOUNDATION fieldbus, SST, Silicon — no meter C15859 3051T/G/1 FOUNDATION fieldbus, Alloy C-276, Silicon — no meter C15860 3051T/G/1 FOUNDATION fieldbus, SST, Silicon — with meter C15861 3051T/G/1 FOUNDATION fieldbus, Alloy C-276, Silicon — with meter

00825-0100-4774, Rev DA April 2010 Rosemount 3051 15 Australian Certifications I7 SAA Intrinsic Safety Certification No.: AUS Ex 1249X Ex ia IIC T4 (Tamb = 60 °C) IP66 When connected per Rosemount drawing 03031-1026. Special Conditions for Safe Use (X): The apparatus may only be used with a passive current limited power source Intrinsic Safety application. The power source must be such that Po  (Uo * Io) / 4. Modules using transient protection in the terminal assembly (T1 transient protection models) the apparatus enclosure is to be electrically bonded to the protective earth. The conductor used for the connection shall be equivalent to a copper conductor of 4 mm2 minimum cross-sectional area. E7 SAA Explosion-Proof (Flame-Proof) Certification No.: AUS Ex 03.1347X Ex d IIC T6 (Tamb = 40 °C) Ex d IIC T5 (Tamb = 80 °C) DIP A21 T6 (Tamb = 40 °C) DIP A21 T5 (Tamb = 80 °C) IP65 Special Conditions for Safe Use (X): It is a condition of safe use for transmitter enclosures having cable entry thread other than metric conduit thread that the equipment be utilized with an appropriate certified thread adaptor. N7 SAA Type n (Non-sparking) Certification No.: AUS Ex 1249X Ex n IIC T4 (Tamb = 70 °C) IP66 Special Conditions for Safe Use (X): Where the equipment is installed such that there is an unused conduit entry, it must be sealed with a suitable blanking plug to maintain the IP40 degree of protection. Any blanking plug used with the equipment shall be of a type which requires the use of a tool to effect its removal. Voltage source shall not exceed 35 Vdc. Inmetro Certifications E2 Flameproof Certificate number (manufactured in Chanhassen, MN): Ex-073/971 Certificate number (manufactured in Brazil): Ex-1383/07 BR-Ex d IIC T6/T5 Table 3. Input Parameters Ui = 30 V Ii = 300 mA Pi = 1.3 W Ci = 0 µF Li = 0 µH

00825-0100-4774, Rev DA April 2010 Rosemount 3051 16 I2 Intrinsic Safety Certificate number (manufactured in Chanhassen, MN): Ex-072/971X Certificate number (manufactured in Brazil): Ex-1412/07X BR- Ex ia IIC T4 China (NEPSI) Certifications E3 Flameproof Certification No.: GYJ091065X Ex d IIC T3~T5 DIP A21 TA T90C IP66 I3 Intrinsic Safety Certification No.: GYJ091067X Ex ia IIC T4 DIP A20 TA T70C IP66 Combinations of Certifications Stainless steel certification tag is provided when optional approval is specified. Once a device labeled with multiple approval types is installed, it should not be reinstalled using any other approval types. Permanently mark the approval label to distinguish it from unused approval types. K5 E5 and I5 combination KB K5 and C6 combination KD K5, C6, I1, and E8 combination K6 C6, I1, and E8 combination K8 E8 and I1 combination K7 E7, I7, and N7 combination Table 4. Input Parameters FOUNDATION fieldbus Ui = 30V Ii = 300 mA Pi = 1.3W Li = 0 Ci = 0 FISCO Ui = 17.5 V Ii = 380 mA Pi = 5.32W Li 0 µH Ci = 5 nF