Draper 03289 Instructions Manual

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND EFFECTIVE USE OF THIS PRODUCT. GENERAL INFORMATION These instructions accompanying the product are the original instructions. This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before assembling, operating or maintaining this product. This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself. AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product. Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy of continuous improvement determines the right to make modifications without prior warning.

Specification ............................................................................................................................................... 2 Power supply ............................................................................................................................................. 3 General safety instructions ......................................................................................................................... 4 Additional safety instructions ...................................................................................................................... 5 Getting to know your rotary drill ................................................................................................................ 6 Operation and use .................................................................................................................................. 7-9 Disposal ................................................................................................................................................... 10 Maintenance & parts replacement ............................................................................................................ 11 Explanation of symbols/pictograms .......................................................................................................... 11 Declaration .................................................................................................................................... enclosed - 1 - GUARANTEE Draper tools have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship. Should the tool develop a fault, please return the complete tool to your nearest distributor or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England. Telephone Sales Desk: (023) 8049 4333 or Product Helpline (023) 8049 4344. A proof of purchase must be provided with the tool. If upon inspection it is found that a fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. The guarantee period covering parts/labour is 12 months from the date of purchase. The guarantee is extended to 24 months for parts only. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the authorised Draper warranty repair agents. Note: If the tool is found not to be within the Terms of Warranty, repair and carriage charges will be quoted and made accordingly. This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised. Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period. Please note that this guarantee is an additional benefit and does not affect your statutory rights. Draper Tools Limited. Note: This tool is intended for domestic use only.

SPECIFICATION The Draper Tools policy of continuous improvement determines the right to change specification without notice. Stock no. .......................................................................................................................... 03289 Part no......................................................................................................................... CD182VLI Battery: Type ................................................................................................................................ Li-Ion Rated voltage ................................................................................................................. 18V Rating............................................................................................................................. 1.3Ah Charger: Rated voltage ................................................................................................................ 230V~ Rated frequency............................................................................................................... 50Hz Rated power input............................................................................................................ 45W Rated D.C. output voltage ................................................................................................. 18V Rated D.C. output current .........................................................................................1.8A max Protective device rated current............................................................................................. 2A Construction.................................................................................................................. Class II Drilling capacities: Wood ............................................................................................................................ 24mm Mild steel........................................................................................................................10mm Max torque ...................................................................................................360kgf-cm(35.0Nm) Revolutions per minute (no load): Low.........................................................................................................................0-330min-1 High......................................................................................................................0-1420min-1 Chuck capacity................................................................................................................2-13mm Spindle thread .................................................................................................................1⁄2" x 20 Sound pressure level .......................................................................................................73dB(A) Sound power level .......................................................................................................... 84dB(A) Vibration level .............................................................................................................. <2.5m/s2 Weight (machine & battery).............................................................................................1.610kg ALWAYS WEAR APPROVED SAFETY GOGGLES AND GLOVES.

POWER SUPPLY CAUTION: Risk of electric shock. Do not open. This appliance is supplied with a moulded 3 pin mains plug for your safety. The value of the fuse fitted is marked on the pin face of the plug. Should the fuse need replacing, ensure the substitute is of the correct rating, approved to BS1362 and ASTA or BS Kite marked. ASTA BSI The fuse cover is removable with a small plain slot screwdriver. Ensure the fuse cover is replaced before attempting to connect the plug to an electrical outlet. If the cover is missing, a replacement must be obtained or the plug replaced with a suitable type. If a replacement plug is to be fitted this must be carried out by a qualified electrician. The damaged or incomplete plug, when cut from the cable shall be disabled to prevent connection to a live electrical outlet. This appliance is Class II † and is designed for connection to a power supply matching that detailed on the rating label and compatible with the plug fitted. If an extension lead is required, use an approved and compatible lead rated for this appliance. Follow all the instruction supplied with the extension lead. †Double insulated : This product requires no earth connection as supplementary insulation is applied to the basic insulation to protect against electric shock in the event of failure of the basic insulation. IMPORTANT: On products exceeding 2000W it is recommended that the power cable and/or extension cable are fully unwound before a connection is made to the power supply. However, ensure the residual cable does not pose a trip hazard

GENERAL SAFETY INSTRUCTIONS GENERAL SAFETY INSTRUCTIONS General Power Tools Safety Warnings WARNING: Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery operated (cordless) power tool. 1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical Safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electrical shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. 3) Personal Safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust related hazards. 4) Power Tool Use And Care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result in a hazardous situation. 5) Battery tool use and care a. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. b. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. c. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. d. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. 6) Service a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

ADDITIONAL SAFETY INSTRUCTIONS 1. Drills and Impact Drills - Wear ear protectors with impact drills. Exposure to noise can cause hearing loss. - Use auxiliary handles supplied with the tool. Loss of control can cause personal injury. 2. Battery Chargers - Before charging, read the instructions. - For indoor use. Do not expose to rain. - Do not charge non-rechargeable batteries. - The battery charger is only suitable for charging rechargeable Ni-Cd and Li-Ion batteries Draper Stock Nos.03295 and 03302. Any other application is considered misuse.

GETTING TO KNOW YOUR ROTARY DRILL (1) Variable speed trigger switch. (2) Forward/reverse selector. (3) 13mm keyless chuck. (4) Torque collar. (5) Bit storage compartment. (6) 18V battery (1.3Ah) x 2. (7) LED worklight. (8) 18V 1Hr charger. (9) Screwdriver bit x 1. - UNPACKING: After removing the packing material, make sure the product is in perfect condition and that there are no visible damaged parts. If in doubt, do not use the product and contact the dealer from whom it was purchased. The packaging materials (plastic bags, polystyrene, etc.), must be disposed of in an appropriate refuse collection container. These materials must not be left within the reach of children as they are potential sources of danger. (1) (2) (3) (4) (5) (6) (7) (8) (9)

FIG.2 OPERATION AND USE - BATTERY CHARGER (Fig.2): This product is supplied with an automatic battery charger designed and intended for recharging 18V† Ni-Cd and Li-Ion batteries only. Li-Ion batteriey pack: Rating 3.2ah Max. Ni-Cd batteriey pack: Rating 2.0ah Max. DEFINITION: Automatic Battery Charger: Once connected to the mains supply recharging of the battery can be left generally unsupervised requiring minimal attention. Complex circuit construction monitors the battery condition adjusting the recharge current to suit. When the recharge cycle is complete and to maintain the full capacity a low output current will continue as required. - BATTERY CHARGING: To charge the battery pack, it must first be removed from the drill. To release the battery pack, press button on the front of the battery pack and gently pull the battery pack from the housing. Plug the charger into a 230V/AC. 13amp, three pin socket. Place the battery into the charger, making sure the + and - on the battery line up with the + and - on the charger (+ to +, - to -). The red and green LED will flash about 2 seconds to evaluate the condition of the battery pack, then the red LED will extinguish and the green LED still flash, this is part of the normal charging operation. When the battery is fully charged, the green LED will be on. The battery pack can then be removed and used to power the tool. FIG.3 - INSTALLING AND REMOVING BITS (Fig.3): The drill is fitted with a keyless chuck, this means that a chuck key is not required to secure the drill or screwdriver bit. Place the drill bit shoulder into the chuck as far as it will go, then hand tighten. Short screwdriver bits need only be inserted to the depth of the hexagon shank before tightening chuck by hand.

To change the speed of the chuck, slide the two speed gearbox selection switch (C) forward for low speed and backward for high speed. - NOTE: Do not switch between speeds whilst drill is being used. This will cause damage to the drll gearbox. - 8 - OPERATION AND USE - FORWARD/REVERSE SELECTOR (Fig.4): The switch determines the direction of rotation of the chuck, i.e. clockwise or anticlockwise. To alter the direction of rotation, stop the drill and push switch (A) to the left or right. When the direction switch is pushed to the left, the chuck will rotate clockwise. When the switch is pushed to the right, the chuck will rotate anticlockwise. Before operation, check that the switch is set in the required position. Do not change the direction of rotation until the chuck comes to a complete stop. When the drill is not in use move the direction switch to the neutral position (the middle setting) to lock the trigger out. - TRIGGER: When the trigger is depressed, the chuck will rotate (provided the direction switch is set in the forward or reverse position). This trigger switch is electronic which enables the user to vary the speed continuously. The speed varies according to how far the trigger switch is depressed. The further it is depressed, the faster the chuck will rotate. The lighter it is depressed, the slower it will rotate. - TORQUE CONTROL (Fig.5): By turning the collar (B) it is possible to adjust the amount of torque. In the "twist drill" setting , the drill/screwdriver has full torque. Settings 1-23 provide a facility for setting the torque to the required level. For example, this means that repetitive driving of screws of the same size will be driven into the material to the same torque, thus giving the same fixing strength, or in the case of countersunk screws, these will all be driven to the same depth in the material. The torque control prevents the heads of small diameter screws being twisted off when correctly set.

OPERATION AND USE - LED WORKLIGHT (Fig.8): To aid drilling and screwdriving in confined, inadequately lit spaces, the LED worklight automatically illuminates when the trigger is activated. - SCREWDRIVER BIT HOLDER (Fig.7): The drill comes equipped with a bit holder (D) on the left side of the housing to hold the two screwdriver bits supplied. - HOLDING THE DRILL (Figs.9 & 10): The drill casing is designed to be held comfortably in two ways; 1. By the handle. 2. Or by the in-line support grip. - DUST AND SWARF: A correctly fitted dusk mask, suitable for the activity and in accordance to the relevant standard, must be worn. For work activities involving exposure to fine wood dust, a mask rated to at least FFP2 should be used. Swarf produced by metal drilling is extremely sharp. Take precautions when clearing swarf. The burr left on the hole is also sharp and should be removed with a suitable tool. - DRILLING WOOD AND PLASTIC: To prevent splitting around the drill holes on the reverse side, place a piece of scrap timber under the material to be drilled. - DRILLING METAL: Metals such as sheet steel, aluminium and brass may be drilled. Mark the point to be drilled with a centre punch to help the drill bit tip to locate. A drop of oil on the area will aid cutting and help the life of the bit. - SCREWDRIVING: To prevent slip or damage to the screwhead, match the screwdriver bit to the screwhead size. To remove screws, move the direction switch to the reversing position and apply pressure to the screwhead and depress the trigger slowly. (D) FIG.7 FIG.10

DISPOSAL - At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations. - Contact your local authority for details of collection schemes in your area. In all circumstances: • Do not dispose of power tools with domestic waste. • Do not incinerate. • Do not abandon in the environment. • Do not dispose of WEEE* as unsorted municipal waste. - HEALTH AND SAFETY FOR BATTERIES General: Do not put in fire or mutilate - cells may burst of release toxic materials. Do not short circuit cells, may cause burns. The battery must be removed from the appliance before it is scrapped. The battery is to be disposed of safely. - DISPOSAL Do not mutilate batteries, corrosive electrolyte will be released. Do not incinerate - danger of explosion and release of toxic fumes. Do not dispose of batteries or cells in a charged condition. Expired batteries must be recycled/disposed of in accordance with the appropriate regulation or legislation. They should be returned to your local warranty agent/stockist. * Waste Electrical & Electronic Equipment.

EXPLANATION OF SYMBOLS/PICTOGRAMS Do not dispose of WEEE* as unsorted municipal waste. Class II construction (Double insulated). For indoor use. Do not expose to rain. * Waste Electrical & Electronic Equipment. Li-ion battery must be recycled or disposed of properly. MAINTENANCE & PARTS REPLACEMENT Regular inspection and cleaning reduces the necessity for maintenance operations and will keep your tools in good working condition. The motor must be correctly ventilated during the tools operation. For this reason avoid blocking the air inlets. After use remove the battery pack and vacuum the ventilation slots. If the replacement of the charger's supply cord is necessary, this has to be done by the manufacturer or his agent in order to avoid a safety hazard. Remove the plug from the socket before carrying out adjustment, servicing or maintenance.

Hursley Road, Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K. - Helpline: (023) 8049 4344 - Sales Desk: (023) 8049 4333 - Internet: www.draper.co.uk - E-mail: [email protected] - Sales Fax: (023) 8049 4209 - General Enquiries: (023) 8026 6355 - Service/Warranty Repair Agent For aftersales servicing or warranty repairs, please contact the Draper Tools Helpline for details of an agent in your local area. YOUR DRAPER STOCKIST RDKC131210 ©Published by Draper Tools Limited. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.