Johnson & Starley Quantec 24RK User Instructions

Publication No. ZZ 1464 September 2013 QUANTEC REGULAR Kompact High Efficiency Boiler Quantec 16RK - G.C. No. 41-416-19 Quantec 24RK - G.C. No. 41-416-20

3 3 To Light the Boiler 3 4 Operarting Functions 4 5 Reset Procedure 5 6 Servicing & Mainenance 5 7 Escape of Gas 5 8 Cleaning 5 9 Trouble Shooting 6 NOTE This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. THESE INSTRUCTIONS SHOULD BE LEFT WITH THE USER AFTER INSTALLATION The Benchmark Scheme Johnson & Starley Ltd is a licensed member of the Benchmark Scheme which aims to improve the standards of installation and commissioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimise safety, efficiency and performance. Benchmark is managed and promoted by the Heating and Hotwater Industry Council. For more information visit www. centralheating.co.uk Please ensure that the installer has fully completed the Benchmark Checklist on the inside back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation. The installer is legally required to complete a commissioning checklist as a means of complying with the appropriate Building Regulations (England and Wales). All installations must be notified to Local Area Building Control either directly or through a Competent Persons Scheme. A Building Regulations Compliance Certificate will then be issued to the customer who should, on receipt, write the Notification Number on the Benchmark Checklist. This product should be serviced regularly to optimise its safety, efficiency and performance. The service engineer should complete the relevant Service Record on the Benchmark Checklist after each service. The Benchmark Checklist will be required in the event of any warranty work and as supporting documentation relating to home improvements in the optional documents section of the Home Improvements. In the interest of continuous development Johnson and Starley reserve the right to change specification without prior notice. Johnson and Starley prides itself on it’s ability to supply spare parts quickly and efficiently.

1. GENERAL INFORMATION WARNING: THIS APPLIANCE MUST BE EARTHED IMPORTANT: IT IS A STATUTORY REQUIREMENT THAT ALL GAS APPLIANCES BE INSTALLED BY COMPETENT PERSONS, (i.e. GAS SAFE REGISTERED INSTALLERS. GAS SAFE MEMBERSHIP ENQUIRIES - TEL: 0800 408 5500) IN ACCORDANCE WITH THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS (CURRENT EDITION). FAILURE TO COMPLY WITH THESE REGULATIONS MAY RESULT IN PROSECUTION. 1.1 Part of the installation and commissioning of this appliance is related to instructions for use by the heating engineer to the user where specific requirements may occur. 1.2 The QuanTec Regular Kompact is a wall mounted, room sealed, condensing boiler, featuring full sequence automatic spark ignition and fan assisted combustion. Due to the high efficiency of the boiler, condensate is produced from the flue gases and this is drained to a suitable disposal point through a plastic waste pipe at the base of the boiler. A condensate ‘plume’ will also be visible at the flue terminal. 2. THE BOILER CONTROL PANEL FIGURE 2. LCD DISPLAY FUNCTIONS K7 K1 K6 K2 K3 K5 K4 Item Description K1 CH - Central Heating + K2 CH - Central Heating - K3 Installer information K4 Reset K5 Summer/Winter mode K6 Installer function only K7 Installer function only

If a programmer is fitted refer to seperate instructions for the programming before continuing, 3.1 Check that the electric supply to the boiler is on. 3.2 Set the mode control to winter usinf ‘K5’. 3.3 Set the Heating temperature control to ‘max’ using ‘K1’. 3.4 Check that all external controls, e.g. programmer, room thermostat and cylinder thermostat, are ON. 3.5 The boiler will commence the ignition sequence supplying heat to the central heating, if required. NOTE: In normal operation the boiler status disply will be. DISPLAY CODES Call for heat Burner on low Medium High Temperature of supply 4. OPERATING FUNCTIONS 4.1 OPERATING THE CENTRAL HEATING When the boiler fire in CH mode it fires for 1 minute, modulating the boiler. The display will flash showing the radiator, the small flame and temperature. A flame symbol increases with the demand for heat. Once temperature is reached the display will go back to standby. Approximate flow temperatures for the boiler thermostat settings are: TABLE. 2 Button Setting CH Flow Temperature °C Minimum 40°C Maximum 80°C FIGURE 3.

4.2 TO SHUT DOWN THE BOILER Set the mode to OFF To relight the boiler repeat the procedure detailed in ‘To light the boiler’. 4.3 FROST PROTECTION If no system frost protection is provided and frost is likely during a short absence from home, leave the heating controls (if fitted) at a reduced temperature setting. For longer periods, the entire system should be drained. If the system includes a frost thermostat then, during cold weather, the boiler should be turned OFF at the time switch (if fitted) ONLY. The mains supply should be left switched ON, with the boiler thermostat left in the normal running position. 4. Turn the filling loop isolation valves to the open position. The system will now fill. 5. Wait for pressure gauge dial to reach 1 to 1.5 bar. 6. Close the filling loop isolation valves. 7. Disconnect the filling loop at left hand side and angle upwards. 8. Attach the two caps as shown on point 2. 4.5 CONDENSATE DRAIN The condensate drain must not be modified or blocked. Blockage of the condensate drain, caused by debris or freezing, can cause automatic shutdown of the boiler. If freezing is suspected and the pipe run is accessible an attempt may be made to free the obstruction by pouring hot water over the exposed pipe and clearing any blockage from the end of the pipe. If this fails to remedy the problem the assistance of a Gas Safe Registered Engineer or in IE a Registered Gas Installer (RGII) should be sought. 5. RESET BOILER Press the reset button. See Table 1 Button K4. 6. SERVICING & MAINTENANCE It is recommended that a full maintenance check be carried out annually on the appliance. It is also recommended to take out a further service agreement on the expiry of the guarantee period. You can obtain further information on this from your gas supplier. The appliance should be checked /serviced by a GAS SAFE registered installer. If you require service on your appliance please contact your local installer or gas supplier. On completion of the service the installer should fill in the service section at the rear of the BENCHMARK log book. All installers registered with GAS SAFE carry an identification card. This card will have an ID number which should be recorded in your logbook. If you have any queries regarding your installer you can contact GAS SAFE by telephone on 0800 408 5500. The appliance should be serviced at least once a year by a Gas Safe Registered Engineer or in IE a Registered Gas Installer (RGII). 7. ESCAPE OF GAS Should a gas leak or fault be suspected contact the National Gas Emergency Service without delay. Telephone 0800 111 999 Do NOT search for gas leaks with a naked flame. 8. CLEANING For normal cleaning simply dust with a dry cloth. To remove stubborn marks and stains, wipe with a damp cloth and finish off with a dry cloth. DO NOT use abrasive cleaning materials.

Reset boiler Contact installer E02 False flame lockout Contact installer E03 Overheat lockout Ensure water in heating system Bleed radiators & check system pressure Check radiator valves are open Reset boiler Contact installer E05 Fan Fault Contact installer E08 Flame Circuit Failure Contact installer E09 valve feed back ERROR Contact installer E12 EEPROM lockout Contact installer E15 Sensor drift lockout Ensure water in heating system Bleed radiators & check system pressure Check valves are open Reset boiler Contact installer E16 E17 E18 Sensor Stuck Lockout Ensure water in heating system Bleed radiators & check system pressure Check valves are open Reset Boiler Contact installer E21 ADC Lockout Contact installer E33 Return Thermistor Fault Contact Installer E34 Low Power Supply Lockout Contact installer or Electrcian E35 Flow Thermistor Fault Contact Installer 12. TROUBLE SHOOTING

FAULT CODES F07 Exhaust gas temperature too high Ensure water in heating system Bleed radiators & check system pressure Check radiator valves are open Wait 15 minuets, turn power OFF & ON Contact installer F13 Remote Reset Lockout Turn power OFF and ON Press Reset Contact Boiler F53 Flue Temperature Sensor error Contact installer GAS LEAKS DO NOT OPERATE ANY ELECTRICAL SWITCHES, OR USE A NAKED FLAME TURN OFF GAS SUPPLY VENTILATE THE AREA BY OPENING THE DOORS AND WINDOWS CALL THE NATIONAL GAS EMERGENCY SERVICES ON TEL: 0800 111999

Johnson & Starley Ltd Rhosili Road, Brackmills, Northampton NN4 7LZ [email protected] [email protected] Reception 01604 762881 Sales/Spares 01604 707012 Service/Warm air upgrade 01604 762881 Warm air upgrade 01604 707011 Johnson & Starley Dravo Division Industrial H&V Sales 01604 707022 [email protected] www.dravo.co.uk