Hefter Systemform TF MEGA-M Instruction Manual
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TF MEGA-M
FOLDER
Instruction Manual
Bezeichnung des Produkts :
HEFTER Falzmaschine
Modell :
TF MEGA-M
den nachfolgend aufgelisteten Richtlinien entspricht:
Richtlinien :
Niederspannungsrichtlinie 2006/95/EG unter EN60950-1:
2006
Richtlinie über die elektromagnetische Verträglichkeit
89/336/EWG und 2004/108/EG unter EN 55014-1: 2006,
EN 55014-2: 1997+A1: 2001, EN 55011: 2007+A2: 2007,
EN 61000-3-2: 2006, EN 61000-3-3: 1995+A2: 2005
Ge
DICHIARAZIONE DI CONFORMITÁ
Nome del prodotto :
Piegatrice HEFTER
Modello :
TF MEGA-M
è conforme ai requisiti definiti dalle norme sotto elencate:
Direttiva Bassa Tensione :
Direttiva relativa alle apparecchiature a bassa tensione
2006/95/CE in base a EN 60950-1: 2006
Direttiva di compatibilità elettromagnetica 89/336/CEE e
2004/108/CE in base a EN 55014-1: 2006, EN 55014-2:
1997+A1: 2001, EN 55011: 2007+A2: 2007, EN 61000-3-2:
2006, EN 61000-3-3: 1995+A2: 2005
It
DECLARATION OF CONFORMITY
GEORG HEFTER MASCHINENBAU e.K., Hefter Systemform Division, Am Mühlbach 6, 83209 Prien am Chiemsee, Germany,
declares that the following product,
Name of product : Hefter Folder
Models
: TF-MEGA-M
complies with the provisions defined by the regulations listed below.
Regulation
: Low Voltage Directive 2006/95/EC under EN 60950-1: 2006
Electromagnetic Compatibility Directive 89/336/EEC and 2004/108/EC under EN 55014-1: 2006,
EN 55014-2: 1997+A1: 2001, EN 55011: 2007+A2: 2007, EN 61000-3-2: 2006,
EN 61000-3-3: 1995+A2: 2005
En
DECLARACIÓN DE CONFORMIDAD
Nombre del producto :
Plegadora HEFTER
Modelos :
TF MEGA-M
cumple con lo dispuesto por los reglamentos que se
indican a continuación.
Reglamentaciones :
Directiva sobre baja tensión 2006/95/CE, según EN60950-1
: 2006
Directiva sobre compatibilidad electromagnética
89/336/CEE y 2004/108/CE según EN 55014-1: 2006,
EN 55014-2: 1997+A1: 2001, EN 55011: 2007+A2: 2007,
EN 61000-3-2: 2006, EN 61000-3-3: 1995+A2: 2005
Sp
DECLARATION DE CONFORMITE
Nom du produit :
Plieuse HEFTER
Modèle :
TF MEGA-M
est conforme aux dispositions définies par les réglementations
suivantes :
Réglementations :
Directive Basse tension 2006/95/CE en application de
EN60950-1 : 2006
Directive sur la compatibilité électromagnétique
89/336/CEE et 2004/108/CE en application des normes
EN 55014-1: 2006, EN 55014-2: 1997+A1: 2001,
EN 55011: 2007+A2: 2007, EN 61000-3-2: 2006,
EN 61000-3-3: 1995+A2: 2005
Fr
Die Firma GEORG HEFTER MASCHINENBAU e.K., Bereich
Hefter Systemform, mit Sitz in: Am Mühlbach 6, 83209 Prien am
Chiemsee, Deutschland, erklärt hiermit, dass das folgende Produkt
GEORG HEFTER MASCHINENBAU e.K., Hefter Systemform
Division, située à Am Mühlbach 6, 83209 Prien am
Chiemsee, Allemagne, déclare que leproduit suivant ;
GEORG HEFTER MASCHINENBAU e.K., Hefter Systemform
Division, con domicilio en Am Mühlbach 6, 83209 Prien am
Chiemsee, Alemania, declara que el producto siguiente :
GEORG HEFTER MASCHINENBAU e.K., Hefter Systemform
Division, sita a Am Mühlbach 6, 83209 Prien am
Chiemsee, Germania, dichiara che il seguente prodotto,
Disposal of Old Electrical & Electronic Equipment
This symbol (the symbol of the crossed out wheeled bin) indicates that in European
countries this product should not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for
recycling advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and
recycling, you will help prevent potential negative effects on the environment and human
health.
En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an,
dass dieses Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden
darf. Bitte informieren Sie sich bei Ihren örtlichen Behörden oder bei Ihrem Händler
hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreffenden Teile
dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.
Indem Sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung,
Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen
Auswirkungen auf die Umwelt und die menschliche Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce
produit ne doit pas être éliminé comme des ordures ménagères.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou
renseignez-vous auprès de votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte
et un recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l’
environnement et la santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consumate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi
europei questo prodotto non deve essere buttato nei ri¿uti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle
autorità locali o a chi fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo
corretto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los países europeos este
producto no deberá eliminarse como si se tratara de un residuo doméstico. Solicite
asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la
normativa en materia de gestión medioambiental y reciclaje de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un
tratamiento, recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos
negativos en el medio ambiente y la salud humana.
Sp
Thank you for purchasing a HEFTER SYSTEMFORM product.
Be sure to read this manual prior to using the product.
After reading, leave the manual at the site of use for easy reference whenever questions related to the
product arise in the future.
Symbols
In this manual, several symbols are used to indicate important warnings. Please make sure to read
instructions accompanied by these symbols. These symbols have the following
meanings.
Describes instructions which must be followed in use.
Be sure to read the instructions to avoid problems due to incorrect operations.
Indicates supplementary or useful information.
Describes names of related items and supplementary instructions.
Trademark
The product name and company name used in this manual are trademarks or registered trademarks
of the respective companies.
In this manual, operations and handling of the unit which are hazardous are described using the
following marks to prevent personal injury or property damage to the user and others.
Ignoring this mark could result in the possibility of
serious injury or even death.
Ignoring this mark could result in the possibility of injury
or physical damage.
This mark indicates a “Warning” or “Caution”.
$JUDSKLFPD\EHVKRZQLQVLGHWKHPDUNWRGHVFULEHWKHZDUQLQJRUFDXWLRQPRUHVSHFL¿FDOO\
This mark indicates a forbidden action.
$JUDSKLFPD\EHVKRZQLQVLGHWKHPDUNWRGHVFULEHWKHIRUELGGHQDFWLRQPRUHVSHFL¿FDOO\
This mark indicates actions that must be performed.
$JUDSKLFPD\EHVKRZQLQVLGHWKHPDUNWRGHVFULEHWKHDFWLRQWREHSHUIRUPHGPRUHVSHFL¿FDOO\
Power Supply
Ɣ 7KLVXQLWVKDOOEHLQVWDOOHGQHDUWKHVRFNHWRXWOHWZKHUHWKHSOXJRQWKHSRZHUVXSSO\FRUGLVHDVLO\
accessible.
Ɣ 0DNHVXUHWKHSRZHUVXSSO\XVHGLVDOZD\VZLWKLQWKHIROORZLQJUDQJH
Power supply :
220-240 V AC, 50 Hz
Ɣ :KHQ\RXSRZHURWKHUDSSOLDQFHVIURPWKHVDPH$&RXWOHWPDNHVXUHWKDWWKHFRPELQHGSRZHU
consumption does not exceed the power supply capacity.
Rated current (Rated power) :
0.4 A
8VHRQO\WKHSRZHUVXSSO\YROWDJHVSHFL¿HGRQWKHPDLQQDPHSODWH
8VLQJRWKHUYROWDJHVFRXOGUHVXOWLQD¿UHRUDQHOHFWULFDOVKRFN
Make sure that the combined power consumption of the appliances to be
connected does not exceed the capacity rating of the power outlets or plug
receptacles.
Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension
FRUGVWRRYHUKHDWDQGFDWFKD¿UH
Operate this unit in the following environment.
Ɣ ZKHUHWKHWHPSHUDWXUHUDQJHLVEHWZHHQDQG&WR&LQVWRUDJH
Ɣ ZKHUHWKHKXPLGLW\UDQJHLVEHWZHHQDQG5+WR5+LQVWRUDJHKRZHYHUQR
FRQGHQVDWLRQ
Ɣ ZKLFKLVQRWVXEMHFWWRGLUHFWVXQOLJKW
Ɣ ZKLFKLVUHDVRQDEO\IUHHIURPGXVW
Ɣ ZKLFKLVVXEMHFWWROLWWOHRUQRYLEUDWLRQ
Ɣ ZKLFKLVIUHHIURPDLUERUQHVDOW
Ɣ ZKHUHWKHUHDUHQRKDUPIXOFKHPLFDOV
Ɣ ZKHUHWKHXQLWLVQRWH[SRVHGWRZDWHU
Keep this unit and the power cord away from heaters and heater vents.
([FHVVLYHKHDWFRXOGPHOWWKHFRYHURUSRZHUFRUGFRYHULQJDQGUHVXOWLQD¿UHRUDQHOHFWULFDOVKRFN
Do not place metal objects or vessels containing liquids on top of the unit.
7KHHQWU\RIDQ\PHWDOREMHFWRUOLTXLGFRXOGUHVXOWLQD¿UHRUDQHOHFWULFDOVKRFN
Do not insert any metal or easily-combustible object inside this unit.
7KLVFRXOGUHVXOWLQD¿UHRUDQHOHFWULFDOVKRFN
'RQRWXVHÀDPPDEOHVSUD\VLQVLGHRUQHDUWKHXQLWHJZKHQFOHDQLQJWKH
unit).
6XFKÀDPPDEOHJDVPD\LJQLWHDQGFDXVHD¿UHRUFRPEXVWLRQ
Do not install this unit in a location where there is excessive humidity or where
contact with water is possible.
3RRUFKRLFHRIORFDWLRQFRXOGUHVXOWLQGHWHULRUDWLRQRIWKHLQVXODWLRQD¿UHRUDQHOHFWULFDOVKRFN
,QVWDOOWKLVXQLWRQDOHYHOVWDEOHVWDQGRUÀRRUZLWKVXI¿FLHQWVSDFHDURXQGLW
Failure to do so could result in the unit overturning and causing injury.
Disconnect the power plug from the power outlet before attempting to move
this unit.
)DLOXUHWRGRVRFRXOGUHVXOWLQSRZHUFRUGGDPDJHD¿UHRUDQHOHFWULFDOVKRFN
Always disconnect the power plug from the power outlet when the unit is not
to be used for an extended period.
)DLOXUHWRGRVRFRXOGUHVXOWLQD¿UHGXHWROHDNDJHFXUUHQWLIWKHLQVXODWLRQVKRXOGGHWHULRUDWH
Maintenance / Other
Do not damage the power cord or power plug.
Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.
7KLVFRXOGUHVXOWLQGDPDJHD¿UHRUDQHOHFWULFDOVKRFN
Do not touch the power switch with wet hands.
Otherwise electric hazards may occur.
Do not remove the cover or back panel.
7KLVXQLWFRQWDLQVKLJKYROWDJHFRPSRQHQWVWKDWFRXOGFDXVHDQHOHFWULFDOVKRFN
Do not disassemble, modify or repair this unit.
7KHUHLVDGDQJHURI¿UHHOHFWULFDOVKRFNRULQMXU\
&RQWDFW\RXUGHDOHUZKHQUHSDLUVDUHQHFHVVDU\
If any foreign object such as metal or liquid should enter this unit, immediately
turn the unit off at the power switch and disconnect the power plug from the
power outlet.
)DLOXUHWRGRVRFRXOGUHVXOWLQD¿UHRUDQHOHFWULFDOVKRFN
&RQWDFW\RXUGHDOHULPPHGLDWHO\
Before cleaning this unit, turn the unit off at the power switch and disconnect
the power plug from the power outlet.
Accidental operation of the unit during cleaning could result in injury.
Remove any dust that accumulates on the power plug prongs and the surface
of the plug from which the prongs extend.
$FFXPXODWHGGXVWFRXOGUHVXOWLQD¿UH
Always grip the plug when disconnecting the power plug from the power
outlet.
)RUFLEO\SXOOLQJRQWKHSRZHUFRUGFRXOGFDXVHGDPDJHUHVXOWLQJLQD¿UHRUDQHOHFWULFDOVKRFN
Do not touch or insert foreign objects into any rotating part during operation.
This could result in injury.
WARNING / CAUTION Labels
"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety.
Do not remove or change them.
When the labels become dirty or are lost, be sure to contact your dealer for a new one.
When changing a fuse, make
sure that the fuse rating is same
as that indicated on this label.
Do not put neither hands nor
fingers inside during operation!
Keep away long hair, ties,
jewelry and loose clothing!
Safety Precautions .....................................i
Power Supply ...................................................... i
Operating Environment .......................................ii
0DLQWHQDQFH2WKHU...........................................iii
:$51,1*&$87,21/DEHOV ...........................iv
Chapter 1
BEFORE OPERATION
1.
Features.............................................1-2
2.
Setting Up the Machine....................1-3
&RPSRQHQWV..........................................
5HPRYLQJWKH3UHVV5HOHDVH/HYHU......
/RFNLQJWKH%HDULQJ6XSSRUW/HYHUV.....4
$WWDFKLQJWKH3DUWV................................
3.
Names and Functions ......................1-7
4.
Describing Control Panel.................1-9
5.
Handling Paper ...............................1-10
3DSHU8VHG .........................................
3UHFDXWLRQVRQ6WDFNLQJ3DSHU...........
6.
Emergency Stop .............................1-12
Chapter 2
BASIC OPERATION
1.
Standard Folding of Standard
Paper..................................................2-2
6WDQGDUG3DSHU.....................................
6WDQGDUG)ROGLQJ...................................
2SHUDWLRQ3URFHGXUHV...........................
Chapter 3
ADVANCED OPERATION
1.
Single Folding of Standard Paper...3-2
6LQJOH)ROGLQJ7KLFN3DSHU ...................
'RXEOH)ROGLQJ7KLFN3DSHU..................4
'RXEOH)ROGLQJ%7KLQ3DSHU..............
2.
Custom Folding of Standard
Paper................................................3-11
3.
Standard Folding of Non-Standard
Size Paper........................................3-15
4.
Cross Folding..................................3-19
&URVV)ROGLQJ6WDQGDUG6L]H3DSHU....
&URVV)ROGLQJ1RQ6WDQGDUG6L]H
Paper...................................................4
5.
Correcting Folding Misalignment..3-27
&RUUHFWLQJ)ROGLQJ0LVDOLJQPHQWDORQJ
9HUWLFDO/HQJWKRI3DSHU......................7
&RUUHFWLQJ)ROGLQJ0LVDOLJQPHQWDORQJ
Sides of Paper.....................................
Chapter 4
TROUBLESHOOTING
GUIDE
1
Correcting Deformed Folding.................4-2
2.
Removing Jammed Paper................4-3
:KHQ3DSHU+DV-DPPHG1HDUWKH
3DSHU)HHG5LQJ...................................
:KHQ3DSHU+DV6OLSSHGDWWKH3DSHU
Feed Section.........................................
:KHQ3DSHU+DV&RLOHG$URXQGWKH
5XEEHU5ROO ...........................................4
:KHQ3DSHU+DV-DPPHGDWWKH)LUVW
Folding Plate .........................................
:KHQ3DSHU+DV-DPPHGDWWKH
Second Folding Plate............................7
:KHQ3DSHU+DV-DPPHG1HDUWKH
Stacker..................................................
3.
Error Messages.................................4-9
4.
Troubleshooting..............................4-10
Chapter 5
CLEANING THE UNIT
1.
Cleaning Each Section.....................5-2
&OHDQLQJWKH5XEEHU5ROO......................
&OHDQLQJWKH3DSHU)HHG5LQJV............
&OHDQLQJWKH3DSHU6HSDUDWRU...............4
&OHDQLQJWKH3DSHU6HQVRU...................4
&OHDQLQJWKH(MHFWLRQ*DWH6HQVRU.......
&OHDQLQJWKH3DSHU(MHFWLRQ%HOWV.........
Chapter 6
APPENDIX
1.
6SHFL¿FDWLRQ .....................................6-2
Irregular accordion fold
Letter fold
Accordion fold
Gate fold
7KH')LVDOVRDEOHWRFUHDWHFURVVVLQJOHIROGDQGFURVVOHWWHUIROGDVVKRZQLQWKH¿JXUH
Cross fold
Cross single fold
Cross letter fold
1RWHWKDWWKH¿QLVKRIFURVVIROGLQJLVQRWDVDFFXUDWHDVWKDWRIWKHVL[IROGLQJSDWWHUQV
mentioned above.
2. Setting Up the Machine
2-1. Components
[1]
[2]
[3]
[4]
[5]
[6]
[7]
1R
1DPH
Qty.
5HPDUN
>@
First folding plate
Attached to the right upper section on the operator's side.
>@
Second folding plate
Attached to the right lower section on the operator's side.
>@
Instruction manual
This manual
>@
*XLGHSODWHXQLW
8VHGZKHQIROGLQJ%VL]HWKLQSDSHULQWRIRXU
>@
&URVVIROGLQJOHYHU
Used when cross folding paper.
>@
Power cord
2-2. Removing the Press Release Lever
The press release levers are attached to the unit at shipment to prevent the rubber roll from becoming
distorted. Be sure to remove them when setting up the machine.
The two types of press levers are attached to either side of the rubber roll.
Press release lever (A)
Operator’s side
Rubber roll
Press release lever (B)
Press release lever (A)
Press release lever (B)
Rubber roll
Non-operator’s side
The machine will be damaged if it is used without removing the lever.
>@
>@
>@
To remove the press release lever (A) on the non-operator's side, push it inwards
and pull it out.
Press release lever (A)
Press release lever (A)
2
To remove the press release lever (A) on the operator's side, push it inwards and
pull it out.
3
To remove the press release lever (B) on the non-operator's side, push it inwards
and pull it out.
Press release lever (B)
Press release lever (B)
4
To remove the press release lever (B) on the operator's side, push it inwards and
pull it out.
2-3. Locking the Bearing Support Levers
The bearing support levers are released at shipment to prevent the rubber roll from becoming
distorted. After removing the press release levers, be sure to lock the bearing.
Bearing support lever
Operator’s side
1
Turn the bearing support lever on the
operator's side in the direction of the
arrow.
The bearing will be locked.
Bearing support lever
Non-operator’s side
2
Turn the bearing support lever on the
non-operator's side in the direction
of the arrow.
The bearing will be locked.
Because the bearing support lever presses down the rubber roll, if it is not locked, thick
paper may not be folded properly.
2-4. Attaching the Parts
1
Attach the second folding plate.
Second folding plate
Lock lever
UNLOCK
LOCK
0RYHWKHORFNOHYHURIWKHVHFRQGIROGLQJ
SODWHWRWKHSRVLWLRQRI81/2&.
Slider
,QVHUWWKHIROGLQJSODWHWRWKHPDFKLQH
along the slider.
0RYHWKHORFNOHYHUWRWKHSRVLWLRQRI
/2&.
First folding plate
2
$WWDFKWKH¿UVWIROGLQJSODWH
It only needs to be inserted because the
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lever.
Make a ground connection using
the earth wire attached to the power
plug.
Ɣ 0DNHVXUHWKDW\RXPDNHDJURXQG
connection before connecting the
power plug to the wall socket.
Ɣ ,IHDUWKOHDNDJHRFFXUVZLWKRXWD
ground connection, a short circuit
PD\FDXVH¿UHDQGHOHFWULFVKRFN
Guide plate unit
4
Place the cross folding lever on the
magnet under the top cover.
3. Names and Functions
[1]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[17]
[2]
[3]
[18]
Paper feed table (operator’s side)
[15]
[16]
Under the main cover
First folding plate
*XLGHSODWHIRUGHFLGLQJDSDSHUIROGLQJSRVLWLRQ)LUVWIROGLQJ
is made using this plate.
>@
Fine adjustment knob
Used when adjusting a paper folding position.
>@
5RXJKDGMXVWPHQWNQRE
Used when deciding a paper folding position.
>@
&RQWUROSDQHO
Used when operating the machine. Error messages are also
GLVSOD\HGRQWKH/&'GLVSOD\
>@
Second folding plate
*XLGHSODWHIRUGHFLGLQJDSDSHUIROGLQJSRVLWLRQ6HFRQG
folding is made using this plate. This plate is not used when
folding paper into two.
>@
Power switch
Turns on and off the power.
>@
Paper set lever
:KHQORZHUHGWKHSDSHUIHHGWDEOHLVUDLVHG
>@
Paper receiving tray
5HFHLYHVIROGHGSDSHUHMHFWHGRXW
>@
Paper receiving stopper
Stops paper ejected out from the machine.
>@
Stacker rollers
Ejects folded paper from the machine.
>@
Support paper feed plate
Supports paper stacked on the paper feed table.
>@
Side guide
+ROGVSDSHUVWDFNHGRQWKHSDSHUIHHGWDEOH
>@
Paper feed table
Used to stack paper to be folded.
>@
Top cover
Prevents the user from touching the moving parts.
>@
Paper feed ring
Feeds paper into the machine.
>@
5XEEHUUROO
6HQGVSDSHUWRWKH¿UVWIROGLQJSODWH
>@
Paper feed pressure adjustment
knob
Adjusts paper feed pressure.
>@
Slant correction paper feed knob
&RUUHFWVPLVDOLJQPHQWDORQJVLGHVRISDSHU
4. Describing Control Panel
[4]
[1]
[3]
[2]
No.
Name
Function
>@
&RXQWHU/&'GLVSOD\
&RXQWVXSWKHQXPEHURIIROGHGSDSHURUGLVSOD\VWKHVWDWXVRI
the machine. Up to four digit number is displayed.
>@
Stop button
:KHQSUHVVHGWKHPDFKLQHVWRSV
>@
Start button
:KHQSUHVVHGWKHPDFKLQHVWDUWVIROGLQJRSHUDWLRQV
>@
&FOHDUEXWWRQ
:KHQWKHPDFKLQHLVVWRSSHGZLWKSDSHURQWKHSDSHUIHHG
table, pressing the button for more than two seconds makes the
FRXQWHGQXPEHUUHWXUQWR
:KHQDPLVIHHGKDVRFFXUUHGSUHVVLQJWKLVEXWWRQFOHDUVWKH
message.
>@
Table of stacker rollers position
Used as a reference to check an appropriate position of the
stacker rollers depending on a paper size and folding pattern.
[5]
5. Handling Paper
5-1. Paper Used
Ɣ Make sure that the printing ink on the paper has dried completely prior to use.
Ɣ ,IXVHGZLWKRXWWKHLQNFRPSOHWHO\GULHGWKHIROGLQJUROOHURUSDSHUPD\EHFRPHGLUW\
Ɣ 3DSHUSULQWHGZLWKVSHFLDOLQNPD\FDXVHWKHVZHOOLQJDQGGHIRUPDWLRQRIWKHUXEEHU
rolls, leading to folding misalignment.
Ɣ If curled paper is used, depending on the environmental condition (temperature,
KXPLGLW\SDSHUTXDQWLW\SDSHUW\SHDQGSDSHU¿EHULWPD\QRWÀRZVPRRWKO\
into the folding plate or may not be folded properly. Flatten the paper prior to use.
Ɣ :KHQIROGLQJ%VL]HSDSHULI\RXXVH¿QHTXDOLW\SDSHURIJPðRUWKLFNHUWKH
paper may not be able to be ejected.
Ɣ Fan paper well prior to use.
5-2. Precautions on Stacking Paper
Ɣ Do not stack paper on the paper feed
table with the left and right sides of
the paper unaligned or some sheets
protruding out.
Ɣ Do not stack paper on the paper feed
table with the lead and tail edges
unaligned or some sheets protruding
out.
If the paper is protruding at the lead
or tail edge, paper will not be fed
stably, resulting in problems such
as paper feed error and folding
misalignment.
Paper set lever
Ɣ When stacking just a few sheets of
paper on the paper feed table, lower
the paper set lever while pressing
the lead edge of the paper against
the guide plate.
6. Emergency Stop
An emergency stop device to ensure safety has been installed to the top cover. Opening the cover
during operations will stop the machine.
To resume operations, follow the procedures below.
Top cover
1
Close the top cover.
2
Press the Start button.
Operations will start.
If an error occurs when opening the top cover, an error message will be displayed on the
LCD display (
p.4-11) after closing the cover. Fix the error and press the start button to
resume operations.
Standard Folding of Standard Paper
1-1. Standard Paper
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Paper Size
Long×WIde (mm)
Paper Size
Long×WIde (mm)
$
î
B4
î
A4
î
%
î
$
î
%
î
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feed.
Stacking
Direction
Paper Size
A3
A4
A5
B4
B5
B6
Short edge feed
O
O
O
O
O
O
Long edge feed
X
O
X
X
O
X
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1-2. Standard Folding
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fold, accordion fold and gate fold. Paper is folded as shown below when the paper is placed on the
paper feed table with its print side facing upward.
Single fold
Double fold
Irregular
accordion fold
Letter fold
Accordion fold
Gate fold
Paper feed direction
Paper ejection direction
1-3. Operation Procedures
Power switch
1
Insert the power cord in the wall
socket and turn on the power.
Press “ I ” to turn on the power.
Press “O" to turn off the power.
Side guide
Fixing screw
Side guide
Fixing screw
2
/RRVHQWKH¿[LQJVFUHZVRIWKHVLGH
guides, and move the side guides to
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3
Raise the paper set lever and place
some paper on the paper feed table.
Push in the paper until its lead edge
touches the guide plate.
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WKH/&'GLVDSSHDUVDQG&2817LV
displayed instead.
Fan the paper well and stack them
neatly at the center of the paper feed
table.
Side guide
Side guide
Fixing screw
Fixing screw
4
After pressing the side guide to each
side of the paper lightly, tighten the
screws to secure the side guides.
Paper can be stacked to a height of
approximately 45 mm at one time. Do
not stack too many sheets of paper.
Paper set lever
5
Lower the paper set lever.
The paper feed table will be raised.
Make sure that you lower the paper
set lever. If you start operations
without the paper set lever lowered,
the paper feed rings will run idle,
causing the machine to stop.
Paper
Paper set lever
Guide plate
Rough adjustment knob
First folding plate
Second folding plate
Rough adjustment knob
6
Move the rough adjustment knob of
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to the mark of a folding pattern you
desire.
Because the second folding plate is not
used for a single fold, move the rough
adjustment knob of the second folding plate
to the upper end to prevent the paper from
being sent to the second folding plate.
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S
Rough adjustment knob
Rough adjustment knob
6OLGHWKHURXJKDGMXVWPHQWNQREZKLOH
pulling it up.
The rough adjustment knob cannot
be turned either clockwise or
counterclockwise. Make sure that you
pull up the knob when you want to
move it.
Fine adjustment knob
Fine adjustment knob
First folding plate
Second folding plate
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right and left a few times and check that
it moves slightly.
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with long edge feed, move the rough
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Use the mark on the folding plate just
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Move the stacker rollers to the
appropriate position referring to
the table of stacker rollers position
attached to the control panel section.
Use the table just as a reference.
12 After completing adjustments, press
the C (clear) button for more than
two seconds to clear the counter to
"0."
13 Press the Start button to start folding
operations.
Press the Stop button to interrupt or stop
the operations. Pressing the Start button
again will resume operations.
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table, the machine will stop automatically
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will be displayed alternately.
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table, only the counted number will be
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more than two seconds, the counter returns
WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW
SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV
will resume and the accumulated number
will be displayed on the counter.
Note that you cannot move onto the
next procedure until you place paper
on the paper feed table.
Folding paper into two
Because the second folding plate is not used for a single fold, move the rough adjustment knob of
the second folding plate to the upper end in the following methos.
Rough
adjustment knob
6OLGHWKHURXJKDGMXVWPHQWNQRERIWKH
second folding plate up to the upper end
while lifting it up.
Fine adjustment knob
7XUQWKH¿QHDGMXVWPHQWNQREWRWKHOHIW
until the rough adjustment knob reaches
the upper end.
15 mm
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not reached the upper end, thin paper
may get a crease at around 15 mm
from the folded line.
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excessively will result in paper
jamming, improper folding, and other
mechanical malfunctions.
Single Folding of Standard Paper
1-1. Single Folding Thick Paper
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KXPLGLW\SDSHUVL]HSDSHU¿EHUGLUHFWLRQHWF:KHQWKLVRFFXUUVIROORZWKHSURFHGXUHVEHORZ
Bent corner
Bend near the center
Fine adjustment knob
1
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second folding plate to the right by
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The rough adjustment knob will be slightly
apart from the upper end.
2
Press the Start button for test
folding.
3
Press the Stop button after a couple
of folded sheets are ejected.
Test folded sample
4
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second test folded sample.
If folding misalignments occur, refer to
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)ROGLQJ0LVDOLJQPHQW´
S
Clear button
5
After completing adjustments, press
the C (clear) button for more than
two seconds to clear the counter to
"0."
Press the Start button to start folding
operations.
Press the Stop button to interrupt or stop
the operations. Pressing the Start button
again will resume operations.
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table, the machine will stop automatically
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will be displayed alternately.
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table, only the counted number will be
GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU
more than two seconds, the counter returns
WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW
SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV
will resume and the accumulated number
will be displayed on the counter.
Note that you cannot move onto the
next procedure until you place paper
on the paper feed table.
Fine adjustment knob
7
After completing the operations,
WXUQWKH¿QHDGMXVWPHQWNQREWRWKH
left until the rough adjustment knob
reaches the upper end.
After completing single-folding
operations for thick paper, make sure
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knob back to its normal position. If
thin paper is single-folded with the
stopper of the second folding plate
moved to the position for thick paper,
the thin paper will not be folded
neatly.
1-2. Double Folding Thick Paper
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to the stacker because of the paper thickness and consequently the folded paper may not be able to
pass through the stacker rollers, resulting in paper jam. To prevent this, follow the procedures below.
'RQRWIROG¿QHTXDOLW\WKLFNSDSHUJPðLQWRIRXUEHFDXVHSDSHUHMHFWLRQSUREOHP
may occur.
Side guide
Fixing screw
Side guide
Fixing screw
1
/RRVHQWKH¿[LQJVFUHZVRIWKHVLGH
guides, and move the side guides to
¿WWKHSDSHUZLGWK
Paper
Paper set lever
Guide plate
2
Raise the paper set lever and place
some paper on the paper feed table.
Push in the paper until its lead edge
touches the guide plate.
Side guide
Side guide
Fixing screw
Fixing screw
3
After pressing the side guide to each
side of the paper lightly, tighten the
screws to secure the side guides.
Paper set lever
4
Lower the paper set lever.
The paper feed table will be raised.
Make sure that you lower the paper
set lever. If you start operations
without the paper set lever lowered,
the paper feed rings will run idle,
causing the machine to stop.
Move the stacker rollers to "5."
Stacker roller
Lever
Belt
Stacker lever
6
While lifting up the stacker rollers
with your hand, pull the levers (left
and right) attached to the stacker
lever in the direction of the arrow so
that the stacker rollers are lifted up.
7
Press the Start button for test folding
and check if the paper is ejected
smoothly.
8
Press the Stop button after a couple
of folded sheets are ejected.
Stacker roller
9
If the paper is not ejected smoothly,
change the position of the stacker
rollers to "3" or "4."
Folded sample
10 &KHFNWKH¿QLVKRIWHVWIROGLQJ
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second test folded sample.
If folding misalignments occur,
UHIHUWR&KDSWHU$'9$1&('
23(5$7,21³&RUUHFWLQJ)ROGLQJ
11 After completing adjustments, press
the C (clear) button for more than
two seconds to clear the counter to
"0."
12 Press the Start button to start folding
operations.
Press the Stop button to interrupt or stop
the operations. Pressing the Start button
again will resume operations.
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table, the machine will stop automatically
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will be displayed alternately.
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table, only the counted number will be
GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU
more than two seconds, the counter returns
WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW
SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV
will resume and the accumulated number
will be displayed on the counter.
Note that you cannot move onto the
next procedure until you place paper
on the paper feed table.
Stacker roller
Lever
Belt
Stacker lever
13 After the operations have completed,
move the left and right levers
attached to the stacker lever in the
direction of the arrow.
If the stacker rollers are left lifted up,
problems will occur when the normal
paper size is used.
1-3. Double Folding B6 Thin Paper
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four. Using the supplied guide plate unit will prevent paper jam.
Guide plate unit
1
Remove the guide plate unit stored
inside the top cover.
Paper ejection belt
Guide plate unit
2
Attach the guide plate unit to the
innermost center between the two
paper ejection belts.
Guide plate unit
Stacker roller
3
Move the stacker rollers to "4."
4
Press the Start button for test folding
and check if the paper is ejected
smoothly.
5
Press the Stop button after a couple
of folded sheets are ejected.
If the paper is not ejected smoothly,
change the position of the stacker
rollers.
Folded sample
7
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second test folded sample.
If folding misalignments occur,
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23(5$7,21³&RUUHFWLQJ)ROGLQJ
0LVDOLJQPHQW´
S
Clear button
8
After completing adjustments, press
the C (clear) button for more than
two seconds to clear the counter to
"0."
Press the Start button to start folding
operations.
Press the Stop button to interrupt or stop
the operations. Pressing the Start button
again will resume operations.
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table, the machine will stop automatically
DQGWKHFRXQWHGQXPEHUDQG123$3(5
will be displayed alternately.
:KHQSDSHULVORDGHGRQWKHSDSHUIHHG
table, only the counted number will be
GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU
more than two seconds, the counter returns
WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW
SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV
will resume and the accumulated number
will be displayed on the counter.
Note that you cannot move onto the
next procedure until you place paper
on the paper feed table.
10 After completing the work, remove
the guide plate unit.
Ɣ /HDYLQJWKHJXLGHSODWHXQLWDWWDFKHG
may result in problems when other
types of paper are used.
Ɣ :KHQIROGLQJ¿QHTXDOLW\SDSHU
JPðLQWRIRXUGRQRWXVHWKHJXLGH
plate unit.
11 Store the removed guide plate unit
inside the top cover.
Custom Folding of Standard Paper
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second folding plates. The following describes the custom folding procedures taking accordion fold as
an example.
Side guide
Fixing screw
Side guide
Fixing screw
1
/RRVHQWKH¿[LQJVFUHZVRIWKHVLGH
guides, and move the side guides to
¿WWKHSDSHUZLGWK
Paper
Paper set lever
Guide plate
2
Raise the paper set lever and place
some paper on the paper feed table.
Push in the paper until its lead edge
touches the guide plate.
Side guide
Side guide
Fixing screw
Fixing screw
3
After pressing the side guide to each
side of the paper lightly, tighten the
screws to secure the side guides.
Paper set lever
4
Lower the paper set lever.
The paper feed table will be raised.
Make sure that you lower the paper
set lever. If you start operations
without the paper set lever lowered,
the paper feed rings will run idle,
causing the machine to stop.
Fold a piece of paper as desired and
measure the dimensions of the A, B
and C.
The folding sizes should be within the
following ranges.
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IROGHGVL]HIRUWKHVHFRQGIROGLQJSODWH
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IROGHGSDSHUOHQJWK
The position of A and B
Single fold
Double fold
Irregular
accordion fold
Letter fold
Accordion fold
Gate fold
Paper feed direction
Paper ejection direction
A (B=0mm)
B
A
B
A
B
B
B
A
A
A
Rough adjustment knob
6
Adjust the rough adjustment knob
RIWKH¿UVWIROGLQJSODWHWRWKHPDUN
corresponding to measurement A.
7
Adjust the rough adjustment knob
RIWKH¿UVWIROGLQJSODWHWRWKHPDUN
corresponding to measurement B.
Ɣ The rough adjustment knob cannot
be turned either clockwise or
counterclockwise. Make sure that you
pull up the knob when you want to
move it.
Ɣ After moving the rough adjustment
NQREWXUQWKH¿QHDGMXVWPHQWNQRE
to the right and left a few times to
check that it moves slightly.
Accordion fold (example)
Move the stacker rollers to the
appropriate position referring to
Table of Stacker Rollers Position on
the next page.
Use the table just as a reference.
Test folded sample
11 &KHFNWKH¿QLVKRIWHVWIROGLQJ
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second test folded sample.
If folding misalignments occur,
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23(5$7,21³&RUUHFWLQJ)ROGLQJ
0LVDOLJQPHQW´
S
Clear button
12 After completing adjustments, press
the C (clear) button for more than
two seconds to clear the counter to
"0."
13 Press the Start button to start folding
operations.
Press the Stop button to interrupt or stop
the operations. Pressing the Start button
again will resume operations.
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table, the machine will stop automatically.
Standard Folding of Non-Standard Size Paper
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FDQEHXVHGDVQRQVWDQGDUGVL]HSDSHULVDVIROORZV
Length(L):
182 to 432 mm
Paper feed
direction
Width:128 to 297 mm
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The following describes the single folding procedures
RIPPORQJSDSHUDVDQH[DPSOH
1
Measure the length (L).
2
Refer to Table of Rough Adjustment
Knob Positions to check the the
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second folding plates.
Table of Rough Adjustment Knob Positions
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Folding
Pattern
Single Fold
Double Fold
Irregular
Accordion
Fold
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Accordion
Fold
*DWH)ROG
First Folding
Plate
/
/
/
/
/
/
Second
Folding Plate
Upper End
/
/
/
/
/
Rough adjustment knob
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URXJKDGMXVWPHQWNQREWRPP·
Ɣ The rough adjustment knob cannot
be turned either clockwise or
counterclockwise. Make sure that you
pull up the knob when you want to
move it. (
p.2-4)
Ɣ After moving the rough adjustment
NQREWXUQWKH¿QHDGMXVWPHQWNQRE
to the right and left a few times to
check that it moves slightly. (
p.2-4)
second folding plate to the upper end.
S
Stacker roller
3
Move the stacker rollers to the
appropriate position.
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IRUWKHLUDSSURSULDWHSRVLWLRQ
S
For this example, move the stacker rollers
WRIRUWKH¿QLVKHGVL]HPP
Side guide
Fixing screw
Side guide
Fixing screw
4
/RRVHQWKH¿[LQJVFUHZVRIWKHVLGH
guides, and move the side guides to
¿WWKHSDSHUZLGWK
Paper
Paper set lever
Guide plate
5
Raise the paper set lever and place
some paper on the paper feed table.
Push in the paper until its lead edge
touches the guide plate.
After pressing the side guide to each
side of the paper lightly, tighten the
screws to secure the side guides.
Paper set lever
7
Lower the paper set lever.
The paper feed table will be raised.
Make sure that you lower the paper
set lever. If you start operations
without the paper set lever lowered,
the paper feed rings will run idle,
causing the machine to stop.
8
Press the Start button for test
folding.
9
Press the Stop button after a couple
of folded sheets are ejected.
Test folded sample
10 &KHFNWKH¿QLVKRIWHVWIROGLQJ
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second test folded sample.
If folding misalignments occur,
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23(5$7,21³&RUUHFWLQJ)ROGLQJ
0LVDOLJQPHQW´
S
11 After completing adjustments, press
the C (clear) button for more than
two seconds to clear the counter to
"0."
12 Press the Start button to start folding
operations.
Press the Stop button to interrupt or stop
the operations. Pressing the Start button
again will resume operations.
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table, the machine will stop automatically
DQGWKHFRXQWHGQXPEHUDQG123$3(5
will be displayed alternately.
:KHQSDSHULVORDGHGRQWKHSDSHUIHHG
table, only the counted number will be
GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU
more than two seconds, the counter returns
WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW
SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV
will resume and the accumulated number
will be displayed on the counter.
Note that you cannot move onto the
next procedure until you place paper
on the paper feed table.
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3DSHU
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4. Cross Folding
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Cross fold
Cross single fold
Cross letter fold
Ɣ 7KHPD[LPXPSDSHUWKLFNQHVVLVJPð+RZHYHUWKLVWKLFNQHVVPD\GLIIHU
slightly according to various conditions such as environmental conditions
WHPSHUDWXUHKXPLGLW\SDSHUVL]HDQGSDSHU¿EHUGLUHFWLRQ
Ɣ :KHQWKHSDSHULVFURVVIROGHGȈIROGLQJIROGLQJVOLSSDJHLQWKHKRUL]RQWDODQG
folding misalignment along sides of paper may occur due to conditions such as
HQYLURQPHQWDOFRQGLWLRQVWHPSHUDWXUHKXPLGLW\SDSHUVL]HDQGSDSHU¿EHUGLUHFWLRQ
This is not a malfunction of the machine.
folding
4-1. Cross Folding Standard Size Paper
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7KHIROORZLQJGHVFULEHVWKHFURVVVLQJOHIROGLQJSURFHGXUHVRI$VL]HSDSHU
s
Only short edge feed is available for
cross folding.
1
Fold A3 size paper into two
according to Chapter 1 "BASIC
OPERATION" "1.Standard Folding of
Standard Paper" (
p.2-2).
2
Press along the folded line of the
VLQJOHIROGHGSDSHU¿UPO\ZLWK
\RXU¿QJHUVWRSUHYHQWWKHSDSHU
from slipping and buckling in the
horizontal direction when folded.
Paper set lever
3
Raise the paper set lever and stack
the single-folded paper on the paper
feed table with the folded line facing
the non-operator's side.
The amount of paper stacked on
the paper feed table should be
DSSUR[LPDWHO\PPRIWKH
height of the side guide.
4
/RRVHQWKH¿[LQJVFUHZVRIWKHVLGH
guides.
Side guide
Side guide
Fixing screw
Fixing screw
5
After pressing the side guide to each
side of the paper lightly, tighten the
screws to secure the side guides.
Paper set lever
6
Lower the paper set lever.
The paper feed table will be raised.
Make sure that you lower the paper
set lever. If you start operations
without the paper set lever lowered,
the paper feed rings will run idle,
causing the machine to stop.
Rough adjustment knob
7
Move the rough adjustment knob of
WKH¿UVWIROGLQJSODWHWRWKHSRVLWLRQ
for single-fold A4 paper.
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the knob should be moved to the position of
%$RU%UHVSHFWLYHO\
Move the rough adjustment knob of
the second folding plate to the upper
end.
Ɣ The rough adjustment knob cannot
be turned either clockwise or
counterclockwise. Make sure that you
pull up the knob when you want to
move it. (
p.2-4)
Ɣ After moving the rough adjustment
NQREWXUQWKH¿QHDGMXVWPHQWNQRE
to the right and left a few times to
check that it moves slightly. (
p.2-4)
Stacker roller
9
Move the stacker rollers to the
appropriate position.
5HIHUWRWKHWDEOHRIVWDFNHUUROOHUVSRVLWLRQ
attached to the control panel section for
WKHLUDSSURSULDWHSRVLWLRQ
S
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PRYHWKHVWDFNHUUROOHUVWR
Top cover
10 Open the top cover.
Set screw
Paper feed ring
11 Loosen the set screw of the paper
feed ring.
12 Move the paper feed ring at the far
end to the folded line of the paper.
13 Tighten the set screw of the paper
feed ring.
Cross folding lever
14 Take out the cross folding lever
stored inside the top cover.
15 Close the top cover.
Cross folding lever
Weight roller
Side guide
16 Attach the cross folding lever to the
side guide of the non-operator' side.
Place the weight roller on the folding line.
Cross folding lever
To replenish paper, lift the cross folding
guide.
Paper feed pressure
adjustment knob
17 Set the paper feed pressure
adjustment knob to “Thin paper.”
If the paper slips and no paper is conveyed,
change the paper feed pressure from “Thin
paper” to “Thick paper.”
ĸ
18 Press the Start button for test
folding.
19 Press the Stop button after a couple
of folded sheets are ejected.
Folded sample
20 &KHFNWKH¿QLVKRIWHVWIROGLQJ
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second test folded sample.
If folding misalignments occur,
UHIHUWR&KDSWHU$'9$1&('
23(5$7,21³&RUUHFWLQJ)ROGLQJ
0LVDOLJQPHQW´
S
Clear button
21 After completing adjustments, press
the C (clear) button for more than
two seconds to clear the counter to
"0."
22 Press the Start button to start folding
operations.
Press the Stop button to interrupt or stop
the operations. Pressing the Start button
again will resume operations.
:KHQWKHUHLVQRSDSHURQWKHSDSHUIHHG
table, the machine will stop automatically
DQGWKHFRXQWHGQXPEHUDQG123$3(5
will be displayed alternately.
:KHQSDSHULVORDGHGRQWKHSDSHUIHHG
table, only the counted number will be
GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU
more than two seconds, the counter returns
WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW
SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV
will resume and the accumulated number
will be displayed on the counter.
Note that you cannot move onto the
next procedure until you place paper
on the paper feed table.
23 Store the cross folding lever.
4-2. Cross Folding Non-Standard Size Paper
3DSHURWKHUWKDQWKHVL[VWDQGDUGVL]HSDSHUDUHFDOOHGQRQVWDQGDUGVL]HSDSHU7KHSDSHUVL]HWKDW
can be cross folded is as follows.
Length:182 to 432 mm
Width:128 to 297 mm
Paper feeding direction
0D[LPXP:[/PP
0LQLPXP:[/PP
The following describes the cross single folding
SURFHGXUHVRIPPORQJSDSHUDVDQH[DPSOH
1
Fold the paper into two according to
Chapter 3 "ADVANCED OPERATION"
"3.Standard Folding of Non-Standard
Size Paper" (
p.3-15).
L
Paper feeding direction
2
Measure the length (L) of the single-
folded paper.
3
Press along the folded line of the
VLQJOHIROGHGSDSHU¿UPO\ZLWK
\RXU¿QJHUVWRSUHYHQWWKHSDSHU
from slipping and buckling in the
horizontal direction when folded.
Paper set lever
4
Raise the paper set lever and stack
the single-folded paper on the paper
feed table with the folded line facing
the non-operator's side.
The amount of paper stacked on
the paper feed table should be
DSSUR[LPDWHO\PPRIWKH
height of the side guide.
5
/RRVHQWKH¿[LQJVFUHZVRIWKHVLGH
guides.
Side guide
Side guide
Fixing screw
Fixing screw
6
After pressing the side guide to each
side of the paper lightly, tighten the
screws to secure the side guides.
Paper set lever
7
Lower the paper set lever.
The paper feed table will be raised.
Make sure that you lower the paper
set lever. If you start operations
without the paper set lever lowered,
the paper feed rings will run idle,
causing the machine to stop.
8
Refer to Table of Rough Adjustment
Knob Positions to check the
DSSURSULDWHSRVLWLRQVRI¿UVWDQG
second folding plates.
able of Rough Adjustment Knob Positions
L=Paper length
Folding
Pattern
Single Fold
/HWWHU)ROG
First Folding
Plate
/
/
Second
Folding Plate
Upper End
/
Rough adjustment knob
$FFRUGLQJWRWKHWDEOHRIURXJK
adjustment knob positions, move the
NQRERIWKH¿UVWIROGLQJSODWHWRPP
·
Rough
adjustment knob
0RYHWKHURXJKDGMXVWPHQWNQRERIWKH
second folding plate to the upper end.
Ɣ The be turned either clockwise or
counterclockwise. Make sure that you
pull up the knob when you want to
move it.
Ɣ After moving the rough adjustment
NQREWXUQWKH¿QHDGMXVWPHQWNQRE
to the right and left a few times to
check that it moves slightly.
Stacker roller
9
Move the stacker rollers to the
appropriate position.
5HIHUWR7DEOHRI6WDFNHU5ROOHUV3RVLWLRQ
IRUWKHLUDSSURSULDWHSRVLWLRQ
S
For this example, move the stacker rollers
WR
5HIHUWRSURFHGXUHVEHWZHHQVWHS
RISDQGVWHSRISIRUUHVW
procedures.
5. Correcting Folding Misalignment
Folding misalignment consists of two types; “folding misalignment along the vertical length of the
paper” and “folding misalignment along the sides of the paper.”
5-1.
Correcting Folding Misalignment along Vertical Length of Paper
Paper feeding direction
Misalignment to
be corrected
:KHQIROGHGSDSHULVPLVDOLJQHGDORQJWKHYHUWLFDO
OHQJWKDVVKRZQLQWKH¿JXUHWXUQWKH¿QHDGMXVWPHQW
knob to correct the misalignment.
8VHWKHPDUNRQWKHIROGLQJSODWHMXVWDVDUHIHUHQFH
Fold Surface A
Adjustment
First folding plate
Fine adjustment knob
Accordion
fold
Feeding direction
:KHQ$LVORQJHU
7XUQWKH¿QHDGMXVWPHQWNQRE
clockwise.
:KHQ$LV
shorter
7XUQWKH¿QHDGMXVWPHQWNQRE
counterclockwise.
*DWHIROG
Feeding direction
:KHQ$LVORQJHU
7XUQWKH¿QHDGMXVWPHQWNQRE
counterclockwise.
:KHQ$LV
shorter
7XUQWKH¿QHDGMXVWPHQWNQRE
clockwise.
Adjusting Fine Adjustment Knob of the Second Folding Plate
Folding Style
Fold Surface A
Adjustment
First folding plate
Fine adjustment knob
Single fold
The second folding plate is not used in single folding.
Double fold
Feeding direction
:KHQ%LV
longer.
7XUQWKH¿QHDGMXVWPHQWNQRE
counterclockwise.
:KHQ%LV
shorter.
7XUQWKH¿QHDGMXVWPHQWNQRE
clockwise.
Irregular
accordion
fold
Feeding direction
:KHQ%LV
longer.
7XUQWKH¿QHDGMXVWPHQWNQRE
counterclockwise.
:KHQ%LV
shorter.
7XUQWKH¿QHDGMXVWPHQWNQRE
clockwise.
/HWWHUIROG
Feeding direction
:KHQ%LV
longer.
7XUQWKH¿QHDGMXVWPHQWNQRE
clockwise.
:KHQ%LV
shorter.
7XUQWKH¿QHDGMXVWPHQWNQRE
counterclockwise.
Accordion
fold
Feeding direction
:KHQ%LV
longer.
7XUQWKH¿QHDGMXVWPHQWNQRE
clockwise.
:KHQ%LV
shorter.
7XUQWKH¿QHDGMXVWPHQWNQRE
counterclockwise.
*DWHIROG
Feeding direction
:KHQ%LV
longer.
7XUQWKH¿QHDGMXVWPHQWNQRE
clockwise.
:KHQ%LV
shorter.
7XUQWKH¿QHDGMXVWPHQWNQRE
counterclockwise.
5-2. Correcting Folding Misalignment along Sides of Paper
Paper feeding
direction
:KHQIROGHGSDSHULVPLVDOLJQHGDORQJWKHVLGHV
RISDSHUDVVKRZQLQWKH¿JXUHWXUQWKHVODQWFRUUHFWLRQ
knob to correct the misalignment.
Correcting Deformed Folding
&KHFNWKHIROORZLQJZKHQGHIRUPHGIROGLQJRFFXUV
Deformed folding
Ɣ Fan the paper well before stacking.
Ɣ Check if the folding plates have been
installed properly. (
p.1-5)
Ɣ Spray a commercially-available air
duster on the rubber roll because the
static electricity may have resulted in
deformed folding.
'RQRWXVHSDSHURWKHUWKDQWKRVHVSHFL¿HG7KLVZLOOFDXVHQRWRQO\GHIRUPHG
folding but also malfunction of the machine.
Removing Jammed Paper
:KHQSDSHUMDPKDVRFFXUUHG3$3(5(55ZLOOEHGLVSOD\HGRQWKH/&'GLVSOD\&KHFNWKH
PDFKLQHWR¿QGRXWZKHUHWKHMDPKDVRFFXUUHGDQGUHPRYHWKHMDPPHGSDSHUIROORZLQJWKH
procedures below.
2-1. When Paper Has Jammed Near the Paper Feed Ring
Paper feed tray
Paper
Paper set lever
1
Raise the paper set lever to lower the
paper feed table downwards.
2
Pull the jammed paper towards you.
2-2.
When Paper Has Slipped at the Paper Feed Section
Paper feed pressure adjustment knob
Ɣ If mis-feed frequently occurs using
WKLFNSDSHU¿QHTXDOLW\SDSHUJ
PðVHWWKHSDSHUIHHGSUHVVXUH
adjustment knob to “Thick paper.”
ĸ
Ɣ Fan the paper well before stacking.
Ɣ Decrease the stacking amount of
paper.
2-3. When Paper Has Coiled Around the Rubber Roll
Turn off the machine before following the procedures below.
Top cover
1
Open the top cover.
Bearing support lever
Rubber roll
Paper
Bearing support lever
Non-operator’s side
Operator’s side
2
Turn the two bearing support levers
in the direction of the arrow to relase
them.
3
Pull the coiled paper towards you to
remove it.
If you cannot remove the paper easily, turn
the roll backward with both hands and pull
the paper.
4
Return the bearing supprt levers.
2-4. When Paper Has Jammed at the First Folding Plate
First folding plate
1
5HPRYHWKH¿UVWIROGLQJSODWHIURP
the machine.
Top cover
2
Open the top cover.
3
Pull the jammed paper towards you.
4
Close the top cover.
5
5HWXUQWKH¿UVWIROGLQJSODWH
Ɣ &KHFNWKDWWKH¿UVWIROGLQJSODWHKDV
been installed properly.
Ɣ :KHQ\RXUHPRYHDQGUHWXUQWKH
folding plate, make sure that you use
both hands.
When Paper Has Jammed at the Second Folding Plate
Turn off the machine before following the procedures below.
Second folding plate
Lock lever
UNLOCK
LOCK
1
Move the lock lever to the position of
"UNLOCK."
Second folding plate
2
Remove the second folding plate
from the machine.
3
Pull the jammed paper towards you.
Slider
4
Insert the second folding plate to the
machine along the slider.
5
Move the lock lever to the position of
"LOCK."
Ɣ &KHFNWKDWWKH¿UVWIROGLQJSODWHKDV
been installed properly.
Ɣ :KHQ\RXUHPRYHDQGUHWXUQWKH
folding plate, make sure that you use
both hands.
2-6. When Paper Has Jammed Near the Stacker
Paper
Remove the paper stuck in the
stacker section towards you.
3. Error Messages
:KHQDSDSHUMDPKDVRFFXUUHGRUWKHWRSFRYHULVRSHQDQHUURUPHVVDJHLVGLVSOD\HGRQWKH/&'
display.
)ROORZWKHSURFHGXUHVEHORZWR¿[WKHHUURU
0HVVDJH
&DXVH
Solution
123$3(5
:KHQWKHSRZHULVWXUQHGRQWKHUH
is no paper on the paper feed
table.
Stack paper on the paper feed
table.
123$3(5
WKHQXPEHURI
IROGHGSDSHU
After paper is fed and folded, there
is no paper left on the paper feed
table.
Stack paper on the paper feed
table. The number of folded paper
will be displayed again.
&29(523(1
The top cover is open.
&ORVHWKHWRSFRYHU
3$3(5(55
A paper jam has occurred.
5HPRYHWKHMDPPHGSDSHUDQG
SUHVVWKH&FOHDUEXWWRQ
S
$PLVIHHGKDVRFFXUUHG
Stack paper properly on the paper
IHHGWDEOHDQGSUHVVWKH&FOHDU
EXWWRQ
S
3/$7(6(7(55
7KH¿UVWIROGLQJSODWHKDVQRWEHHQ
installed properly.
,QVWDOOWKH¿UVWIROGLQJSODWH
SURSHUO\
S
3/$7(6(7(55
The second folding plate has not
been installed properly.
Install the second folding plate
SURSHUO\
S
29(5/2$'
The motor is overloaded.
Turn off and on the power.
the solution. If you cannot solve the trouble, contact your dealer.
Symptom
&DXVH
Solution
The machine does not start
even when the Start button is
pressed.
The power cord is not inserted to
the wall socket.
Insert the power cord to the wall
socket.
The power is not on.
Turn on the power switch.
S
There is no paper on the paper
feed table.
Stack paper on the paper feed
WDEOH
S
Paper has not reached the guide
plate of the paper feed table.
Push in the paper until its lead
edge touches the guide plate.
S
A paper jam has occurred.
5HPRYHWKHMDPPHGSDSHU
S
The top cover is open.
&ORVHWKHWRSFRYHU
A trouble has occurred inside the
machine.
&DOO\RXUGHDOHU
:KHQWKH6WDUWEXWWRQLVSUHVVHG
the paper feed rings rotate but no
paper is fed.
The paper feed table has been
lowered.
/RZHUWKHSDSHUVHWOHYHUWRUDLVH
the paper feed table.
S
The paper has not been fanned
well.
)DQWKHSDSHUZHOO
S
The paper is curled.
Straighten the paper curl.
The paper is thick.
Set the paper feed pressure
adjustment knob to “Thick paper.”
S
ĸ
The paper is outside the
VSHFL¿FDWLRQV
Use paper that meets
VSHFL¿FDWLRQV
S
The paper is not folded at the
proper folding position.
The paper folding plate is not
installed properly.
Install the paper folding plate
SURSHUO\
S
Static electricity has occurred in the
paper.
Fan the paper well.
6SUD\DFRPPHUFLDOO\DYDLODEOHDLU
duster on the rubber roll.
Use thicker paper.
3DSHULVGRXEOHIHGIUHTXHQWO\
The paper feed pressure
adjustment knob is set to “Thick
paper.”
Set the paper feed pressure
adjustment knob to “Thin paper.”
S
ĺ
The paper separator is dirty.
&OHDQLWZLWKDOFRKRO
S
The sheets of paper are sticking
to each other and cannot be
separated.
)DQWKHSDSHUZHOO
S
The paper is outside the
VSHFL¿FDWLRQV
Use paper that meets
VSHFL¿FDWLRQV
S
A trouble has occurred inside the
machine.
&DOO\RXUGHDOHU
Paper slips at the paper feed
section frequently.
The paper feed pressure
adjustment knob is set to “Thin
paper.”
Set the paper feed pressure
adjustment knob to “Thick paper.”
S
ĸ
The paper feed ring is dirty.
&OHDQLWZLWKDOFRKRO
S
The sheets of paper are sticking
to each other and cannot be
separated.
)DQWKHSDSHUZHOO
S
The paper is outside the
VSHFL¿FDWLRQV
Use paper that meets
VSHFL¿FDWLRQV
S
The side guides press
against the paper too tightly.
Set the side guides so that they
push against the paper lightly.
S
A trouble has occurred inside the
machine.
&DOO\RXUGHDOHU
Paper jams frequently.
The rubber roll is dirty.
&OHDQLWZLWKDOFRKRO
S
Paper shreds are stuck inside the
paper conveyance passage.
&KHFNLQVLGHWKHPDFKLQHDQG
remove any paper shreds.
The stacker rollers position is not
correct.
Adjust the position of the stacker
UROOHUV
S
The paper is curled.
Straighten the paper curl.
The guide plate unit is left attached
to the paper ejection plate.
5HPRYHWKHJXLGHSODWHXQLW
S
Static electricity has occurred in the
paper.
6SUD\DFRPPHUFLDOO\DYDLODEOHDLU
duster on the rubber roll.
Paper slips in the vertical direction.
After a paper type was changed,
a folding position has not been
adjusted.
&KHFNWKDWWKHURXJKDGMXVWPHQW
knob position is correct.
S
Paper slips in the horizontal
direction.
The paper is stacked unevenly.
Stack the paper neatly on the
paper feed table.
S
There is space between the paper
and side guide.
Set the side guides so that they
push against the paper lightly.
S
The rubber roll is deformed.
&DOO\RXUGHDOHU
Paper jam at the rubber roll when
thick paper or cross folded thick
paper is folded into two.
The paper is outside the
VSHFL¿FDWLRQV
Use paper that meets
VSHFL¿FDWLRQV
S
The space inside the internal paper
conveyance passage is narrow.
:LGHQWKHVSDFHXVLQJWKH¿QH
adjustment knob of the second
IROGLQJSODWH
S
Small paper is fed continuously
VWUHDPIHG
The paper is outside the
VSHFL¿FDWLRQV
Use paper that meets
VSHFL¿FDWLRQV
S
The paper feed pressure
adjustment knob is set to “Thick
paper.”
Set the paper feed pressure
adjustment knob to “Thin paper.”
S
ĺ
1. Cleaning Each Section
The adherence of paper dust and printing ink on the rubber rolls and paper feed rings may cause
problems such as paper feed errors and folding misalignment. Adherence of paper dust near sensors
ZLOODOVRFDXVHPLVGHWHFWLRQ&OHDQWKHPDFKLQHRQFHDZHHN:HUHFRPPHQGWKDW\RXXVHD
FRPPHUFLDOO\DYDLODEOHDLUGXVWHUIRURI¿FHHTXLSPHQWWRFOHDQVHQVRUV
Ɣ Prior to cleaning, be sure to disconnect the power cord from the outlet.
Ɣ $IWHUFOHDQLQJPDNHVXUHWKDWWKHDUHDVWKDWZHUHFOHDQHGDUHFRPSOHWHO\GU\EHIRUH
resuming paper folding operations.
'RQRWXVHÀDPPDEOHVSUD\VRUVROYHQWLQVLGHRUQHDUWKHXQLWHJ
when cleaning the unit).
6XFKÀDPPDEOHJDVPD\LJQLWHDQGFDXVHD¿UHRUFRPEXVWLRQ
7DNHSUHFDXWLRQVDJDLQVW¿UHDQGHQVXUHYHQWLODWLRQZKHQXVLQJDOFRKRODQGVWRUHWKH
alcohol in a safe place after use. Also note that use of other solvents can damage the
rubber rollers and resin inside the unit, resulting in malfunctions.
1-1. Cleaning the Rubber Roll
Top cover
1
Open the top cover.
Second folding plate
First folding plate
2
5HPRYHWKH¿UVWIROGLQJSODWH
and second folding plate from the
machine.
While rotating the rubber roll, clean
off the dirt with a cloth moistened
with alcohol.
1-2. Cleaning the Paper Feed Rings
Top cover
1
Open the top cover.
Paper feed ring
2
Rotate the rubber roll, and clean off
the dirt with a cloth moistened with
alcohol.
1-3. Cleaning the Paper Separator
Top cover
1
Open the top cover.
Paper separator
Cloth
Paper feed ring
(middle)
2
Insert a cloth moistened with alcohol
between the paper feed ring (middle)
and the paper separator.
3
Turn the paper feed rings in the
direction of the arrow.
1-4. Cleaning the Paper Sensor
Paper sensor
Clean the paper sensor using an air
duster or a cotton bud.
1-5. Cleaning the Ejection Gate Sensor
Ejection gate
sensor
Stacker rollers
Clean the ejection gate sensor,
located on the back of the stacker
rollers using an air duster.
1-6. Cleaning the Paper Ejection Belts
Stacker roller
Paper ejection belt
1
Move the stacker rollers to “5.”
Stacker roller
Lever
Belt
Stacker lever
2
While lifting up the stacker rollers
with your hand, pull the levers (left
and right) attached to the stacker
lever in the direction of the arrow so
that the stacker rollers are lifted up.
3
Rotate the stacker roller, and clean
off the dirt with a cloth moistened
with alcohol.
Single fold, double fold, ireegular accordion fold, letter fold, accordion fold, gate
IROGFXVWRPIROGVSHFLDOFURVVIROG¿QHTXDOLW\SDSHUWRJPð
Paper thickness
WRJPð
JPðSDSHUFDQQRWEHIROGHGLQWRIRXU
/RDGLQJFDSDFLW\RISDSHU
feed table
VKHHWVJPð
Procesing speed
VKHHWVPLQ+]
:KHQVLQJOHIROGLQJ$VL]H¿QHTXDOLW\SDSHUJPð
Paper feed method
ULQJVDXWRPDWLFSDSHUVHSDUDWLRQPHWKRGVODQWFRUUHFWLRQGHYLFH
&RXQWHU
GLJLWGLJLWDOGLVSOD\
Folding stopper
0DQXDOVHWWLQJ
Stacker roller
0DQXDOVHWWLQJVWHSV
Detection function
2SHQLQJFORVLQJRIWRSFRYHUQRSDSHUPLVIHHGSDSHUMDP¿UVWDQGVHFRQG
folding plates improper setting, motor overload
Power supply
$&9+]
3RZHU&RQVXPSWLRQ
$
Dimensions
In use
:î'î+PP
In storage
:î'î+PP
:HLJKW
NJ
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