Hefter Systemform TF MEGA-M Instruction Manual

Specifications

Brand: Hefter Systemform
Category: Folding Machines
Model: TF MEGA-M (Instruction Manual)
File Type: PDF
File Size: —
Pages: 80

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manual at the site of use for easy reference. TF MEGA-M FOLDER Instruction Manual

‡ Bezeichnung des Produkts :

HEFTER Falzmaschine ‡ Modell : TF MEGA-M den nachfolgend aufgelisteten Richtlinien entspricht: ‡ Richtlinien : Niederspannungsrichtlinie 2006/95/EG unter EN60950-1: 2006 Richtlinie über die elektromagnetische Verträglichkeit 89/336/EWG und 2004/108/EG unter EN 55014-1: 2006, EN 55014-2: 1997+A1: 2001, EN 55011: 2007+A2: 2007, EN 61000-3-2: 2006, EN 61000-3-3: 1995+A2: 2005 Ge DICHIARAZIONE DI CONFORMITÁ ‡ Nome del prodotto : Piegatrice HEFTER ‡ Modello : TF MEGA-M è conforme ai requisiti definiti dalle norme sotto elencate: ‡ Direttiva Bassa Tensione : Direttiva relativa alle apparecchiature a bassa tensione 2006/95/CE in base a EN 60950-1: 2006 Direttiva di compatibilità elettromagnetica 89/336/CEE e 2004/108/CE in base a EN 55014-1: 2006, EN 55014-2: 1997+A1: 2001, EN 55011: 2007+A2: 2007, EN 61000-3-2: 2006, EN 61000-3-3: 1995+A2: 2005 It DECLARATION OF CONFORMITY GEORG HEFTER MASCHINENBAU e.K., Hefter Systemform Division, Am Mühlbach 6, 83209 Prien am Chiemsee, Germany, declares that the following product, ‡ Name of product : Hefter Folder ‡ Models : TF-MEGA-M complies with the provisions defined by the regulations listed below. ‡ Regulation : Low Voltage Directive 2006/95/EC under EN 60950-1: 2006 Electromagnetic Compatibility Directive 89/336/EEC and 2004/108/EC under EN 55014-1: 2006, EN 55014-2: 1997+A1: 2001, EN 55011: 2007+A2: 2007, EN 61000-3-2: 2006, EN 61000-3-3: 1995+A2: 2005 En DECLARACIÓN DE CONFORMIDAD ‡ Nombre del producto : Plegadora HEFTER ‡ Modelos : TF MEGA-M cumple con lo dispuesto por los reglamentos que se indican a continuación. ‡ Reglamentaciones : Directiva sobre baja tensión 2006/95/CE, según EN60950-1 : 2006 Directiva sobre compatibilidad electromagnética 89/336/CEE y 2004/108/CE según EN 55014-1: 2006, EN 55014-2: 1997+A1: 2001, EN 55011: 2007+A2: 2007, EN 61000-3-2: 2006, EN 61000-3-3: 1995+A2: 2005 Sp DECLARATION DE CONFORMITE ‡ Nom du produit : Plieuse HEFTER ‡ Modèle : TF MEGA-M est conforme aux dispositions définies par les réglementations suivantes : ‡ Réglementations : Directive Basse tension 2006/95/CE en application de EN60950-1 : 2006 Directive sur la compatibilité électromagnétique 89/336/CEE et 2004/108/CE en application des normes EN 55014-1: 2006, EN 55014-2: 1997+A1: 2001, EN 55011: 2007+A2: 2007, EN 61000-3-2: 2006, EN 61000-3-3: 1995+A2: 2005 Fr Die Firma GEORG HEFTER MASCHINENBAU e.K., Bereich Hefter Systemform, mit Sitz in: Am Mühlbach 6, 83209 Prien am Chiemsee, Deutschland, erklärt hiermit, dass das folgende Produkt GEORG HEFTER MASCHINENBAU e.K., Hefter Systemform Division, située à Am Mühlbach 6, 83209 Prien am Chiemsee, Allemagne, déclare que leproduit suivant ; GEORG HEFTER MASCHINENBAU e.K., Hefter Systemform Division, con domicilio en Am Mühlbach 6, 83209 Prien am Chiemsee, Alemania, declara que el producto siguiente : GEORG HEFTER MASCHINENBAU e.K., Hefter Systemform Division, sita a Am Mühlbach 6, 83209 Prien am Chiemsee, Germania, dichiara che il seguente prodotto,

Disposal of Old Electrical & Electronic Equipment

This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste. Please recycle where facilities exist by checking with your local authority or supplier for recycling advice. By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative effects on the environment and human health. En Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden darf. Bitte informieren Sie sich bei Ihren örtlichen Behörden oder bei Ihrem Händler hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreffenden Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu. Indem Sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und die menschliche Gesundheit vorzubeugen. Ge Elimination du matériel électronique et électrique usagé Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas être éliminé comme des ordures ménagères. Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou renseignez-vous auprès de votre fournisseur. En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l’ environnement et la santé humaine. Fr Smaltimento di attrezzature elettriche ed elettroniche consumate Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non deve essere buttato nei ri¿uti domestici. Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi fornisce consulenza a proposito. Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo corretto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo. It Eliminación de residuos de aparatos eléctricos y electrónicos Este símbolo (un cubo de basura tachado) indica que en los países europeos este producto no deberá eliminarse como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaje de este tipo de residuos. Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos negativos en el medio ambiente y la salud humana. Sp

Thank you for purchasing a HEFTER SYSTEMFORM product.

Be sure to read this manual prior to using the product. After reading, leave the manual at the site of use for easy reference whenever questions related to the product arise in the future. Symbols In this manual, several symbols are used to indicate important warnings. Please make sure to read instructions accompanied by these symbols. These symbols have the following meanings. Describes instructions which must be followed in use. Be sure to read the instructions to avoid problems due to incorrect operations. Indicates supplementary or useful information. Describes names of related items and supplementary instructions. Trademark The product name and company name used in this manual are trademarks or registered trademarks of the respective companies.

In this manual, operations and handling of the unit which are hazardous are described using the

following marks to prevent personal injury or property damage to the user and others. Ignoring this mark could result in the possibility of serious injury or even death. Ignoring this mark could result in the possibility of injury or physical damage. This mark indicates a “Warning” or “Caution”. $JUDSKLFPD\EHVKRZQLQVLGHWKHPDUNWRGHVFULEHWKHZDUQLQJRUFDXWLRQPRUHVSHFL¿FDOO\ This mark indicates a forbidden action. $JUDSKLFPD\EHVKRZQLQVLGHWKHPDUNWRGHVFULEHWKHIRUELGGHQDFWLRQPRUHVSHFL¿FDOO\ This mark indicates actions that must be performed. $JUDSKLFPD\EHVKRZQLQVLGHWKHPDUNWRGHVFULEHWKHDFWLRQWREHSHUIRUPHGPRUHVSHFL¿FDOO\ Power Supply Ɣ 7KLVXQLWVKDOOEHLQVWDOOHGQHDUWKHVRFNHWRXWOHWZKHUHWKHSOXJRQWKHSRZHUVXSSO\FRUGLVHDVLO\ accessible. Ɣ 0DNHVXUHWKHSRZHUVXSSO\XVHGLVDOZD\VZLWKLQWKHIROORZLQJUDQJH Power supply : 220-240 V AC, 50 Hz Ɣ :KHQ\RXSRZHURWKHUDSSOLDQFHVIURPWKHVDPH$&RXWOHWPDNHVXUHWKDWWKHFRPELQHGSRZHU consumption does not exceed the power supply capacity. Rated current (Rated power) : 0.4 A 8VHRQO\WKHSRZHUVXSSO\YROWDJHVSHFL¿HGRQWKHPDLQQDPHSODWH 8VLQJRWKHUYROWDJHVFRXOGUHVXOWLQD¿UHRUDQHOHFWULFDOVKRFN Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles. Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension FRUGVWRRYHUKHDWDQGFDWFKD¿UH

Operate this unit in the following environment.

Ɣ ZKHUHWKHWHPSHUDWXUHUDQJHLVEHWZHHQDQGƒ& WRƒ&LQVWRUDJH Ɣ ZKHUHWKHKXPLGLW\UDQJHLVEHWZHHQDQG5+ WR5+LQVWRUDJHKRZHYHUQR FRQGHQVDWLRQ Ɣ ZKLFKLVQRWVXEMHFWWRGLUHFWVXQOLJKW Ɣ ZKLFKLVUHDVRQDEO\IUHHIURPGXVW Ɣ ZKLFKLVVXEMHFWWROLWWOHRUQRYLEUDWLRQ Ɣ ZKLFKLVIUHHIURPDLUERUQHVDOW Ɣ ZKHUHWKHUHDUHQRKDUPIXOFKHPLFDOV Ɣ ZKHUHWKHXQLWLVQRWH[SRVHGWRZDWHU Keep this unit and the power cord away from heaters and heater vents. ([FHVVLYHKHDWFRXOGPHOWWKHFRYHURUSRZHUFRUGFRYHULQJDQGUHVXOWLQD¿UHRUDQHOHFWULFDOVKRFN Do not place metal objects or vessels containing liquids on top of the unit. 7KHHQWU\RIDQ\PHWDOREMHFWRUOLTXLGFRXOGUHVXOWLQD¿UHRUDQHOHFWULFDOVKRFN Do not insert any metal or easily-combustible object inside this unit. 7KLVFRXOGUHVXOWLQD¿UHRUDQHOHFWULFDOVKRFN 'RQRWXVHÀDPPDEOHVSUD\VLQVLGHRUQHDUWKHXQLW HJZKHQFOHDQLQJWKH unit). 6XFKÀDPPDEOHJDVPD\LJQLWHDQGFDXVHD¿UHRUFRPEXVWLRQ Do not install this unit in a location where there is excessive humidity or where contact with water is possible. 3RRUFKRLFHRIORFDWLRQFRXOGUHVXOWLQGHWHULRUDWLRQRIWKHLQVXODWLRQD¿UHRUDQHOHFWULFDOVKRFN ,QVWDOOWKLVXQLWRQDOHYHOVWDEOHVWDQGRUÀRRUZLWKVXI¿FLHQWVSDFHDURXQGLW Failure to do so could result in the unit overturning and causing injury. Disconnect the power plug from the power outlet before attempting to move this unit. )DLOXUHWRGRVRFRXOGUHVXOWLQSRZHUFRUGGDPDJHD¿UHRUDQHOHFWULFDOVKRFN Always disconnect the power plug from the power outlet when the unit is not to be used for an extended period. )DLOXUHWRGRVRFRXOGUHVXOWLQD¿UHGXHWROHDNDJHFXUUHQWLIWKHLQVXODWLRQVKRXOGGHWHULRUDWH

Maintenance / Other

Do not damage the power cord or power plug. Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug. 7KLVFRXOGUHVXOWLQGDPDJHD¿UHRUDQHOHFWULFDOVKRFN Do not touch the power switch with wet hands. Otherwise electric hazards may occur. Do not remove the cover or back panel. 7KLVXQLWFRQWDLQVKLJKYROWDJHFRPSRQHQWVWKDWFRXOGFDXVHDQHOHFWULFDOVKRFN Do not disassemble, modify or repair this unit. 7KHUHLVDGDQJHURI¿UHHOHFWULFDOVKRFNRULQMXU\ &RQWDFW\RXUGHDOHUZKHQUHSDLUVDUHQHFHVVDU\ If any foreign object such as metal or liquid should enter this unit, immediately turn the unit off at the power switch and disconnect the power plug from the power outlet. )DLOXUHWRGRVRFRXOGUHVXOWLQD¿UHRUDQHOHFWULFDOVKRFN &RQWDFW\RXUGHDOHULPPHGLDWHO\ Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug from the power outlet. Accidental operation of the unit during cleaning could result in injury. Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend. $FFXPXODWHGGXVWFRXOGUHVXOWLQD¿UH Always grip the plug when disconnecting the power plug from the power outlet. )RUFLEO\SXOOLQJRQWKHSRZHUFRUGFRXOGFDXVHGDPDJHUHVXOWLQJLQD¿UHRUDQHOHFWULFDOVKRFN Do not touch or insert foreign objects into any rotating part during operation. This could result in injury.

WARNING / CAUTION Labels

"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety. Do not remove or change them. When the labels become dirty or are lost, be sure to contact your dealer for a new one. When changing a fuse, make sure that the fuse rating is same as that indicated on this label. Do not put neither hands nor fingers inside during operation! Keep away long hair, ties, jewelry and loose clothing!

Safety Precautions .....................................i

Power Supply ...................................................... i Operating Environment .......................................ii 0DLQWHQDQFH2WKHU...........................................iii :$51,1*&$87,21/DEHOV ...........................iv Chapter 1 BEFORE OPERATION 1. Features.............................................1-2 2. Setting Up the Machine....................1-3  &RPSRQHQWV..........................................  5HPRYLQJWKH3UHVV5HOHDVH/HYHU......  /RFNLQJWKH%HDULQJ6XSSRUW/HYHUV.....4  $WWDFKLQJWKH3DUWV................................ 3. Names and Functions ......................1-7 4. Describing Control Panel.................1-9 5. Handling Paper ...............................1-10  3DSHU8VHG .........................................  3UHFDXWLRQVRQ6WDFNLQJ3DSHU........... 6. Emergency Stop .............................1-12 Chapter 2 BASIC OPERATION 1. Standard Folding of Standard Paper..................................................2-2  6WDQGDUG3DSHU.....................................  6WDQGDUG)ROGLQJ...................................  2SHUDWLRQ3URFHGXUHV........................... Chapter 3 ADVANCED OPERATION 1. Single Folding of Standard Paper...3-2  6LQJOH)ROGLQJ7KLFN3DSHU ...................  'RXEOH)ROGLQJ7KLFN3DSHU..................4  'RXEOH)ROGLQJ%7KLQ3DSHU.............. 2. Custom Folding of Standard Paper................................................3-11 3. Standard Folding of Non-Standard Size Paper........................................3-15 4. Cross Folding..................................3-19  &URVV)ROGLQJ6WDQGDUG6L]H3DSHU....  &URVV)ROGLQJ1RQ6WDQGDUG6L]H Paper...................................................4 5. Correcting Folding Misalignment..3-27  &RUUHFWLQJ)ROGLQJ0LVDOLJQPHQWDORQJ 9HUWLFDO/HQJWKRI3DSHU......................7  &RUUHFWLQJ)ROGLQJ0LVDOLJQPHQWDORQJ Sides of Paper..................................... Chapter 4 TROUBLESHOOTING GUIDE 1 Correcting Deformed Folding.................4-2 2. Removing Jammed Paper................4-3  :KHQ3DSHU+DV-DPPHG1HDUWKH 3DSHU)HHG5LQJ...................................  :KHQ3DSHU+DV6OLSSHGDWWKH3DSHU Feed Section.........................................  :KHQ3DSHU+DV&RLOHG$URXQGWKH 5XEEHU5ROO ...........................................4  :KHQ3DSHU+DV-DPPHGDWWKH)LUVW Folding Plate .........................................  :KHQ3DSHU+DV-DPPHGDWWKH Second Folding Plate............................7  :KHQ3DSHU+DV-DPPHG1HDUWKH Stacker.................................................. 3. Error Messages.................................4-9 4. Troubleshooting..............................4-10 Chapter 5 CLEANING THE UNIT 1. Cleaning Each Section.....................5-2  &OHDQLQJWKH5XEEHU5ROO......................  &OHDQLQJWKH3DSHU)HHG5LQJV............  &OHDQLQJWKH3DSHU6HSDUDWRU...............4  &OHDQLQJWKH3DSHU6HQVRU...................4  &OHDQLQJWKH(MHFWLRQ*DWH6HQVRU.......  &OHDQLQJWKH3DSHU(MHFWLRQ%HOWV......... Chapter 6 APPENDIX 1. 6SHFL¿FDWLRQ .....................................6-2

Irregular accordion fold

Letter fold Accordion fold Gate fold 7KH')LVDOVRDEOHWRFUHDWHFURVVVLQJOHIROGDQGFURVVOHWWHUIROGDVVKRZQLQWKH¿JXUH Cross fold Cross single fold Cross letter fold 1RWHWKDWWKH¿QLVKRIFURVVIROGLQJLVQRWDVDFFXUDWHDVWKDWRIWKHVL[IROGLQJSDWWHUQV mentioned above.

2. Setting Up the Machine

2-1. Components [1] [2] [3] [4] [5] [6] [7] 1R 1DPH Qty. 5HPDUN >@ First folding plate  Attached to the right upper section on the operator's side. >@ Second folding plate  Attached to the right lower section on the operator's side. >@ Instruction manual  This manual >@ *XLGHSODWHXQLW  8VHGZKHQIROGLQJ%VL]HWKLQSDSHULQWRIRXU >@ &URVVIROGLQJOHYHU  Used when cross folding paper. >@ Power cord  2-2. Removing the Press Release Lever The press release levers are attached to the unit at shipment to prevent the rubber roll from becoming distorted. Be sure to remove them when setting up the machine. The two types of press levers are attached to either side of the rubber roll. Press release lever (A) Operator’s side Rubber roll Press release lever (B) Press release lever (A) Press release lever (B) Rubber roll Non-operator’s side The machine will be damaged if it is used without removing the lever. >@ >@ >@

To remove the press release lever (A) on the non-operator's side, push it inwards

and pull it out. Press release lever (A) Press release lever (A) 2 To remove the press release lever (A) on the operator's side, push it inwards and pull it out. 3 To remove the press release lever (B) on the non-operator's side, push it inwards and pull it out. Press release lever (B) Press release lever (B) 4 To remove the press release lever (B) on the operator's side, push it inwards and pull it out. 2-3. Locking the Bearing Support Levers The bearing support levers are released at shipment to prevent the rubber roll from becoming distorted. After removing the press release levers, be sure to lock the bearing. Bearing support lever Operator’s side 1 Turn the bearing support lever on the operator's side in the direction of the arrow. The bearing will be locked. Bearing support lever Non-operator’s side 2 Turn the bearing support lever on the non-operator's side in the direction of the arrow. The bearing will be locked.

Because the bearing support lever presses down the rubber roll, if it is not locked, thick

paper may not be folded properly. 2-4. Attaching the Parts 1 Attach the second folding plate. Second folding plate Lock lever UNLOCK LOCK  0RYHWKHORFNOHYHURIWKHVHFRQGIROGLQJ SODWHWRWKHSRVLWLRQRI81/2&. Slider  ,QVHUWWKHIROGLQJSODWHWRWKHPDFKLQH along the slider.  0RYHWKHORFNOHYHUWRWKHSRVLWLRQRI /2&. First folding plate 2 $WWDFKWKH¿UVWIROGLQJSODWH It only needs to be inserted because the ¿UVWIROGLQJSODWHLVQRWSURYLGHGZLWKDORFN lever.

Make a ground connection using

the earth wire attached to the power plug. Ɣ 0DNHVXUHWKDW\RXPDNHDJURXQG connection before connecting the power plug to the wall socket. Ɣ ,IHDUWKOHDNDJHRFFXUVZLWKRXWD ground connection, a short circuit PD\FDXVH¿UHDQGHOHFWULFVKRFN Guide plate unit 4 Place the cross folding lever on the magnet under the top cover.

3. Names and Functions

[1] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [17] [2] [3] [18] Paper feed table (operator’s side) [15] [16] Under the main cover

First folding plate

*XLGHSODWHIRUGHFLGLQJDSDSHUIROGLQJSRVLWLRQ)LUVWIROGLQJ is made using this plate. >@ Fine adjustment knob Used when adjusting a paper folding position. >@ 5RXJKDGMXVWPHQWNQRE Used when deciding a paper folding position. >@ &RQWUROSDQHO Used when operating the machine. Error messages are also GLVSOD\HGRQWKH/&'GLVSOD\ >@ Second folding plate *XLGHSODWHIRUGHFLGLQJDSDSHUIROGLQJSRVLWLRQ6HFRQG folding is made using this plate. This plate is not used when folding paper into two. >@ Power switch Turns on and off the power. >@ Paper set lever :KHQORZHUHGWKHSDSHUIHHGWDEOHLVUDLVHG >@ Paper receiving tray 5HFHLYHVIROGHGSDSHUHMHFWHGRXW >@ Paper receiving stopper Stops paper ejected out from the machine. >@ Stacker rollers Ejects folded paper from the machine. >@ Support paper feed plate Supports paper stacked on the paper feed table. >@ Side guide +ROGVSDSHUVWDFNHGRQWKHSDSHUIHHGWDEOH >@ Paper feed table Used to stack paper to be folded. >@ Top cover Prevents the user from touching the moving parts. >@ Paper feed ring Feeds paper into the machine. >@ 5XEEHUUROO 6HQGVSDSHUWRWKH¿UVWIROGLQJSODWH >@ Paper feed pressure adjustment knob Adjusts paper feed pressure. >@ Slant correction paper feed knob &RUUHFWVPLVDOLJQPHQWDORQJVLGHVRISDSHU

4. Describing Control Panel

[4] [1] [3] [2] No. Name Function >@ &RXQWHU/&'GLVSOD\ &RXQWVXSWKHQXPEHURIIROGHGSDSHURUGLVSOD\VWKHVWDWXVRI the machine. Up to four digit number is displayed. >@ Stop button :KHQSUHVVHGWKHPDFKLQHVWRSV >@ Start button :KHQSUHVVHGWKHPDFKLQHVWDUWVIROGLQJRSHUDWLRQV >@ & FOHDU EXWWRQ :KHQWKHPDFKLQHLVVWRSSHGZLWKSDSHURQWKHSDSHUIHHG table, pressing the button for more than two seconds makes the FRXQWHGQXPEHUUHWXUQWR :KHQDPLVIHHGKDVRFFXUUHGSUHVVLQJWKLVEXWWRQFOHDUVWKH message. >@ Table of stacker rollers position Used as a reference to check an appropriate position of the stacker rollers depending on a paper size and folding pattern. [5]

5. Handling Paper

5-1. Paper Used Ɣ Make sure that the printing ink on the paper has dried completely prior to use. Ɣ ,IXVHGZLWKRXWWKHLQNFRPSOHWHO\GULHGWKHIROGLQJUROOHURUSDSHUPD\EHFRPHGLUW\ Ɣ 3DSHUSULQWHGZLWKVSHFLDOLQNPD\FDXVHWKHVZHOOLQJDQGGHIRUPDWLRQRIWKHUXEEHU rolls, leading to folding misalignment. Ɣ If curled paper is used, depending on the environmental condition (temperature, KXPLGLW\ SDSHUTXDQWLW\SDSHUW\SHDQGSDSHU¿EHULWPD\QRWÀRZVPRRWKO\ into the folding plate or may not be folded properly. Flatten the paper prior to use. Ɣ :KHQIROGLQJ%VL]HSDSHULI\RXXVH¿QHTXDOLW\SDSHURIJPðRUWKLFNHUWKH paper may not be able to be ejected. Ɣ Fan paper well prior to use. 5-2. Precautions on Stacking Paper Ɣ Do not stack paper on the paper feed table with the left and right sides of the paper unaligned or some sheets protruding out. Ɣ Do not stack paper on the paper feed table with the lead and tail edges unaligned or some sheets protruding out. If the paper is protruding at the lead or tail edge, paper will not be fed stably, resulting in problems such as paper feed error and folding misalignment.

Paper set lever

Ɣ When stacking just a few sheets of paper on the paper feed table, lower the paper set lever while pressing the lead edge of the paper against the guide plate.

6. Emergency Stop

An emergency stop device to ensure safety has been installed to the top cover. Opening the cover during operations will stop the machine. To resume operations, follow the procedures below. Top cover 1 Close the top cover. 2 Press the Start button. Operations will start. If an error occurs when opening the top cover, an error message will be displayed on the LCD display ( p.4-11) after closing the cover. Fix the error and press the start button to resume operations.

Standard Folding of Standard Paper

1-1. Standard Paper 7KHUHDUHVL[W\SHVRIVWDQGDUGSDSHUVL]HV$%$%$DQG% Paper Size Long×WIde (mm) Paper Size Long×WIde (mm) $ î B4 î A4 î % î $ î % î 7KHVHVL]HVH[FHSW$DQG%DUHGHWHFWHGDVVWDQGDUGSDSHURQO\ZKHQVWDFNHGZLWKVKRUWHGJH feed. Stacking Direction Paper Size A3 A4 A5 B4 B5 B6 Short edge feed O O O O O O Long edge feed X O X X O X &DQEHXVHGDVVWDQGDUGSDSHU2 &DQQRWEHXVHGDVVWDQGDUGSDSHU; 1-2. Standard Folding 7KHUHDUHVL[W\SHVRIVWDQGDUGIROGLQJPRGHVVLQJOHIROGGRXEOHIROGLUUHJXODUDFFRUGLRQIROGOHWWHU fold, accordion fold and gate fold. Paper is folded as shown below when the paper is placed on the paper feed table with its print side facing upward. Single fold Double fold Irregular accordion fold Letter fold Accordion fold Gate fold Paper feed direction Paper ejection direction

1-3. Operation Procedures

Power switch 1 Insert the power cord in the wall socket and turn on the power. Press “ I ” to turn on the power. Press “O" to turn off the power. Side guide Fixing screw Side guide Fixing screw 2 /RRVHQWKH¿[LQJVFUHZVRIWKHVLGH guides, and move the side guides to ¿WWKHSDSHUZLGWK 3 Raise the paper set lever and place some paper on the paper feed table. Push in the paper until its lead edge touches the guide plate. 7KHPHVVDJH123$3(5GLVSOD\HGRQ WKH/&'GLVDSSHDUVDQG&2817LV displayed instead. Fan the paper well and stack them neatly at the center of the paper feed table. Side guide Side guide Fixing screw Fixing screw 4 After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides. Paper can be stacked to a height of approximately 45 mm at one time. Do not stack too many sheets of paper. Paper set lever 5 Lower the paper set lever. The paper feed table will be raised. Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop. Paper Paper set lever Guide plate

Rough adjustment knob

First folding plate Second folding plate Rough adjustment knob 6 Move the rough adjustment knob of WKH¿UVWDQGVHFRQGIROGLQJSODWHV to the mark of a folding pattern you desire. Because the second folding plate is not used for a single fold, move the rough adjustment knob of the second folding plate to the upper end to prevent the paper from being sent to the second folding plate. )ROGLQJSDSHULQWRWZR S Rough adjustment knob Rough adjustment knob  6OLGHWKHURXJKDGMXVWPHQWNQREZKLOH pulling it up. The rough adjustment knob cannot be turned either clockwise or counterclockwise. Make sure that you pull up the knob when you want to move it. Fine adjustment knob Fine adjustment knob First folding plate Second folding plate  7XUQWKH¿QHDGMXVWPHQWNQREWRWKH right and left a few times and check that it moves slightly. :KHQVWDFNLQJ$DQG%VL]HSDSHU with long edge feed, move the rough  DGMXVWPHQWNQREWRWKHPDUNRI³$´  DQG³%´UHVSHFWLYHO\ Use the mark on the folding plate just DVDUHIHUHQFH

Move the stacker rollers to the

appropriate position referring to the table of stacker rollers position attached to the control panel section. Use the table just as a reference.

12 After completing adjustments, press

the C (clear) button for more than two seconds to clear the counter to "0." 13 Press the Start button to start folding operations. Press the Stop button to interrupt or stop the operations. Pressing the Start button again will resume operations. :KHQWKHUHLVQRSDSHURQWKHSDSHUIHHG table, the machine will stop automatically DQGWKHFRXQWHGQXPEHUDQG123$3(5 will be displayed alternately. :KHQSDSHULVORDGHGRQWKHSDSHUIHHG table, only the counted number will be GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU more than two seconds, the counter returns WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV will resume and the accumulated number will be displayed on the counter. Note that you cannot move onto the next procedure until you place paper on the paper feed table.

Folding paper into two

Because the second folding plate is not used for a single fold, move the rough adjustment knob of the second folding plate to the upper end in the following methos. Rough adjustment knob  6OLGHWKHURXJKDGMXVWPHQWNQRERIWKH second folding plate up to the upper end while lifting it up. Fine adjustment knob  7XUQWKH¿QHDGMXVWPHQWNQREWRWKHOHIW until the rough adjustment knob reaches the upper end. 15 mm Ɣ :KHQWKHURXJKDGMXVWPHQWNQREKDV not reached the upper end, thin paper may get a crease at around 15 mm from the folded line. Ɣ 5RWDWLQJWKH¿QHDGMXVWPHQWNQRE excessively will result in paper jamming, improper folding, and other mechanical malfunctions.

Single Folding of Standard Paper

1-1. Single Folding Thick Paper :KHQIROGLQJGUDZLQJSDSHURU¿QHTXDOLW\WKLFNSDSHUJPðLQWRWZRWKHHGJHRIWKHIROGLQJ OLQHRIWKHSDSHURUDSDUWQHDUWKHFHQWHUPD\EHQGGXHWRHQYLURQPHQWDOFRQGLWLRQV WHPSHUDWXUH KXPLGLW\ SDSHUVL]HSDSHU¿EHUGLUHFWLRQHWF:KHQWKLVRFFXUUVIROORZWKHSURFHGXUHVEHORZ Bent corner Bend near the center Fine adjustment knob 1 7XUQWKH¿QHDGMXVWPHQWNQRERIWKH second folding plate to the right by WXUQ The rough adjustment knob will be slightly apart from the upper end. 2 Press the Start button for test folding. 3 Press the Stop button after a couple of folded sheets are ejected. Test folded sample 4 &KHFNWKH¿QLVKRIWHVWIROGLQJ &KHFNIRUIROGLQJPLVDOLJQPHQWXVLQJWKH second test folded sample. If folding misalignments occur, refer to 7528%/(6+227,1*³&RUUHFWLQJ )ROGLQJ0LVDOLJQPHQW´ S  Clear button 5 After completing adjustments, press the C (clear) button for more than two seconds to clear the counter to "0."

Press the Start button to start folding

operations. Press the Stop button to interrupt or stop the operations. Pressing the Start button again will resume operations. :KHQWKHUHLVQRSDSHURQWKHSDSHUIHHG table, the machine will stop automatically DQGWKHFRXQWHGQXPEHUDQG123$3(5 will be displayed alternately. :KHQSDSHULVORDGHGRQWKHSDSHUIHHG table, only the counted number will be GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU more than two seconds, the counter returns WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV will resume and the accumulated number will be displayed on the counter. Note that you cannot move onto the next procedure until you place paper on the paper feed table. Fine adjustment knob 7 After completing the operations, WXUQWKH¿QHDGMXVWPHQWNQREWRWKH left until the rough adjustment knob reaches the upper end. After completing single-folding operations for thick paper, make sure WKDW\RXPRYHWKH¿QHDGMXVWPHQW knob back to its normal position. If thin paper is single-folded with the stopper of the second folding plate moved to the position for thick paper, the thin paper will not be folded neatly.

1-2. Double Folding Thick Paper

:KHQIROGLQJ¿QHTXDOLW\WKLFNSDSHUJPðLQWRIRXULWVIROGLQJVHFWLRQPD\RSHQZKHQHMHFWHG to the stacker because of the paper thickness and consequently the folded paper may not be able to pass through the stacker rollers, resulting in paper jam. To prevent this, follow the procedures below. 'RQRWIROG¿QHTXDOLW\WKLFNSDSHUJPðLQWRIRXUEHFDXVHSDSHUHMHFWLRQSUREOHP may occur. Side guide Fixing screw Side guide Fixing screw 1 /RRVHQWKH¿[LQJVFUHZVRIWKHVLGH guides, and move the side guides to ¿WWKHSDSHUZLGWK Paper Paper set lever Guide plate 2 Raise the paper set lever and place some paper on the paper feed table. Push in the paper until its lead edge touches the guide plate. Side guide Side guide Fixing screw Fixing screw 3 After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides. Paper set lever 4 Lower the paper set lever. The paper feed table will be raised. Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop.

Move the stacker rollers to "5."

Stacker roller Lever Belt Stacker lever 6 While lifting up the stacker rollers with your hand, pull the levers (left and right) attached to the stacker lever in the direction of the arrow so that the stacker rollers are lifted up. 7 Press the Start button for test folding and check if the paper is ejected smoothly. 8 Press the Stop button after a couple of folded sheets are ejected. Stacker roller 9 If the paper is not ejected smoothly, change the position of the stacker rollers to "3" or "4." Folded sample 10 &KHFNWKH¿QLVKRIWHVWIROGLQJ &KHFNIRUIROGLQJPLVDOLJQPHQWXVLQJWKH second test folded sample. If folding misalignments occur, UHIHUWR&KDSWHU$'9$1&(' 23(5$7,21³&RUUHFWLQJ)ROGLQJ

11 After completing adjustments, press

the C (clear) button for more than two seconds to clear the counter to "0." 12 Press the Start button to start folding operations. Press the Stop button to interrupt or stop the operations. Pressing the Start button again will resume operations. :KHQWKHUHLVQRSDSHURQWKHSDSHUIHHG table, the machine will stop automatically DQGWKHFRXQWHGQXPEHUDQG123$3(5 will be displayed alternately. :KHQSDSHULVORDGHGRQWKHSDSHUIHHG table, only the counted number will be GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU more than two seconds, the counter returns WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV will resume and the accumulated number will be displayed on the counter. Note that you cannot move onto the next procedure until you place paper on the paper feed table. Stacker roller Lever Belt Stacker lever 13 After the operations have completed, move the left and right levers attached to the stacker lever in the direction of the arrow. If the stacker rollers are left lifted up, problems will occur when the normal paper size is used.

1-3. Double Folding B6 Thin Paper

3DSHUMDPPD\RFFXUZKHQIROGLQJ%VL]H¿QHTXDOLW\SDSHURIEHWZHHQJPðDQGJPðLQWR four. Using the supplied guide plate unit will prevent paper jam. Guide plate unit 1 Remove the guide plate unit stored inside the top cover. Paper ejection belt Guide plate unit 2 Attach the guide plate unit to the innermost center between the two paper ejection belts. Guide plate unit Stacker roller 3 Move the stacker rollers to "4." 4 Press the Start button for test folding and check if the paper is ejected smoothly. 5 Press the Stop button after a couple of folded sheets are ejected.

If the paper is not ejected smoothly,

change the position of the stacker rollers. Folded sample 7 &KHFNWKH¿QLVKRIWHVWIROGLQJ &KHFNIRUIROGLQJPLVDOLJQPHQWXVLQJWKH second test folded sample. If folding misalignments occur, UHIHUWR&KDSWHU$'9$1&(' 23(5$7,21³&RUUHFWLQJ)ROGLQJ 0LVDOLJQPHQW´ S  Clear button 8 After completing adjustments, press the C (clear) button for more than two seconds to clear the counter to "0."

Press the Start button to start folding

operations. Press the Stop button to interrupt or stop the operations. Pressing the Start button again will resume operations. :KHQWKHUHLVQRSDSHURQWKHSDSHUIHHG table, the machine will stop automatically DQGWKHFRXQWHGQXPEHUDQG123$3(5 will be displayed alternately. :KHQSDSHULVORDGHGRQWKHSDSHUIHHG table, only the counted number will be GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU more than two seconds, the counter returns WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV will resume and the accumulated number will be displayed on the counter. Note that you cannot move onto the next procedure until you place paper on the paper feed table. 10 After completing the work, remove the guide plate unit. Ɣ /HDYLQJWKHJXLGHSODWHXQLWDWWDFKHG may result in problems when other types of paper are used. Ɣ :KHQIROGLQJ¿QHTXDOLW\SDSHU JPðLQWRIRXUGRQRWXVHWKHJXLGH plate unit. 11 Store the removed guide plate unit inside the top cover.

Custom Folding of Standard Paper

&XVWRPIROGLQJLVWKHPHWKRGRIIROGLQJSDSHUZKHUH\RXVSHFLI\WKHIROGLQJVWRSSHUVRIWKH¿UVWDQG second folding plates. The following describes the custom folding procedures taking accordion fold as an example. Side guide Fixing screw Side guide Fixing screw 1 /RRVHQWKH¿[LQJVFUHZVRIWKHVLGH guides, and move the side guides to ¿WWKHSDSHUZLGWK Paper Paper set lever Guide plate 2 Raise the paper set lever and place some paper on the paper feed table. Push in the paper until its lead edge touches the guide plate. Side guide Side guide Fixing screw Fixing screw 3 After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides. Paper set lever 4 Lower the paper set lever. The paper feed table will be raised. Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop.

Fold a piece of paper as desired and

measure the dimensions of the A, B and C. The folding sizes should be within the following ranges. $WRPP IROGHGVL]HIRUWKH¿UVWIROGLQJSODWH %WRPP IROGHGVL]HIRUWKHVHFRQGIROGLQJSODWH &PPRUVKRUWHU IROGHGSDSHUOHQJWK The position of A and B Single fold Double fold Irregular accordion fold Letter fold Accordion fold Gate fold Paper feed direction Paper ejection direction A (B=0mm) B A B A B B B A A A Rough adjustment knob 6 Adjust the rough adjustment knob RIWKH¿UVWIROGLQJSODWHWRWKHPDUN corresponding to measurement A. 7 Adjust the rough adjustment knob RIWKH¿UVWIROGLQJSODWHWRWKHPDUN corresponding to measurement B. Ɣ The rough adjustment knob cannot be turned either clockwise or counterclockwise. Make sure that you pull up the knob when you want to move it. Ɣ After moving the rough adjustment NQREWXUQWKH¿QHDGMXVWPHQWNQRE to the right and left a few times to check that it moves slightly. Accordion fold (example)

Move the stacker rollers to the

appropriate position referring to Table of Stacker Rollers Position on the next page. Use the table just as a reference.

Test folded sample

11 &KHFNWKH¿QLVKRIWHVWIROGLQJ &KHFNIRUIROGLQJPLVDOLJQPHQWXVLQJWKH second test folded sample. If folding misalignments occur, UHIHUWR&KDSWHU$'9$1&(' 23(5$7,21³&RUUHFWLQJ)ROGLQJ 0LVDOLJQPHQW´ S  Clear button 12 After completing adjustments, press the C (clear) button for more than two seconds to clear the counter to "0." 13 Press the Start button to start folding operations. Press the Stop button to interrupt or stop the operations. Pressing the Start button again will resume operations. :KHQWKHUHLVQRSDSHURQWKHSDSHUIHHG table, the machine will stop automatically.

Standard Folding of Non-Standard Size Paper

3DSHURWKHUWKDQWKHVL[VWDQGDUGVL]HSDSHUDUHFDOOHGQRQVWDQGDUGVL]HSDSHU7KHSDSHUVL]HWKDW FDQEHXVHGDVQRQVWDQGDUGVL]HSDSHULVDVIROORZV Length(L): 182 to 432 mm Paper feed direction Width:128 to 297 mm 0D[LPXP : [ / PP 0LQLPXP : [ / PP The following describes the single folding procedures RIPPORQJSDSHUDVDQH[DPSOH 1 Measure the length (L). 2 Refer to Table of Rough Adjustment Knob Positions to check the the DSSURSULDWHSRVLWLRQVRI¿UVWDQG second folding plates. Table of Rough Adjustment Knob Positions / 3DSHUOHQJWK Folding Pattern Single Fold Double Fold Irregular Accordion Fold /HWWHU)ROG Accordion Fold *DWH)ROG First Folding Plate / / / / / / Second Folding Plate Upper End / / / / / Rough adjustment knob  $FFRUGLQJWRWKHWDEOHDERYHPRYHWKH URXJKDGMXVWPHQWNQREWRPP ·   Ɣ The rough adjustment knob cannot be turned either clockwise or counterclockwise. Make sure that you pull up the knob when you want to move it. ( p.2-4) Ɣ After moving the rough adjustment NQREWXUQWKH¿QHDGMXVWPHQWNQRE to the right and left a few times to check that it moves slightly. ( p.2-4)

second folding plate to the upper end.

S Stacker roller 3 Move the stacker rollers to the appropriate position. 5HIHUWR7DEOHRI6WDFNHU5ROOHUV3RVLWLRQ IRUWKHLUDSSURSULDWHSRVLWLRQ S  For this example, move the stacker rollers WRIRUWKH¿QLVKHGVL]HPP Side guide Fixing screw Side guide Fixing screw 4 /RRVHQWKH¿[LQJVFUHZVRIWKHVLGH guides, and move the side guides to ¿WWKHSDSHUZLGWK Paper Paper set lever Guide plate 5 Raise the paper set lever and place some paper on the paper feed table. Push in the paper until its lead edge touches the guide plate.

After pressing the side guide to each

side of the paper lightly, tighten the screws to secure the side guides. Paper set lever 7 Lower the paper set lever. The paper feed table will be raised. Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop. 8 Press the Start button for test folding. 9 Press the Stop button after a couple of folded sheets are ejected. Test folded sample 10 &KHFNWKH¿QLVKRIWHVWIROGLQJ &KHFNIRUIROGLQJPLVDOLJQPHQWXVLQJWKH second test folded sample. If folding misalignments occur, UHIHUWR&KDSWHU$'9$1&(' 23(5$7,21³&RUUHFWLQJ)ROGLQJ 0LVDOLJQPHQW´ S 

11 After completing adjustments, press

the C (clear) button for more than two seconds to clear the counter to "0." 12 Press the Start button to start folding operations. Press the Stop button to interrupt or stop the operations. Pressing the Start button again will resume operations. :KHQWKHUHLVQRSDSHURQWKHSDSHUIHHG table, the machine will stop automatically DQGWKHFRXQWHGQXPEHUDQG123$3(5 will be displayed alternately. :KHQSDSHULVORDGHGRQWKHSDSHUIHHG table, only the counted number will be GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU more than two seconds, the counter returns WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV will resume and the accumulated number will be displayed on the counter. Note that you cannot move onto the next procedure until you place paper on the paper feed table. )RUFXVWRPIROGLQJRIQRQVWDQGDUGVL]HSDSHUUHIHUWR&XVWRP)ROGLQJRI6WDQGDUG  3DSHU S 

4. Cross Folding

&URVVIROGLQJLVWRIROGVLQJOHIROGHGSDSHUDQRWKHUWLPHLQWRWZRRUWKUHH Cross fold Cross single fold Cross letter fold Ɣ 7KHPD[LPXPSDSHUWKLFNQHVVLVJPð+RZHYHUWKLVWKLFNQHVVPD\GLIIHU slightly according to various conditions such as environmental conditions WHPSHUDWXUHKXPLGLW\ SDSHUVL]HDQGSDSHU¿EHUGLUHFWLRQ Ɣ :KHQWKHSDSHULVFURVVIROGHGȈIROGLQJ IROGLQJVOLSSDJHLQWKHKRUL]RQWDO DQG folding misalignment along sides of paper may occur due to conditions such as HQYLURQPHQWDOFRQGLWLRQV WHPSHUDWXUHKXPLGLW\ SDSHUVL]HDQGSDSHU¿EHUGLUHFWLRQ This is not a malfunction of the machine. folding 4-1. Cross Folding Standard Size Paper 7KHSDSHUVL]HWKDWFDQEHFURVVIROGHGLV$%$DQG% 7KHIROORZLQJGHVFULEHVWKHFURVVVLQJOHIROGLQJSURFHGXUHVRI$VL]HSDSHU s Only short edge feed is available for cross folding. 1 Fold A3 size paper into two according to Chapter 1 "BASIC OPERATION" "1.Standard Folding of Standard Paper" ( p.2-2). 2 Press along the folded line of the VLQJOHIROGHGSDSHU¿UPO\ZLWK \RXU¿QJHUVWRSUHYHQWWKHSDSHU from slipping and buckling in the horizontal direction when folded.

Paper set lever

3 Raise the paper set lever and stack the single-folded paper on the paper feed table with the folded line facing the non-operator's side. The amount of paper stacked on the paper feed table should be DSSUR[LPDWHO\ PP RIWKH height of the side guide. 4 /RRVHQWKH¿[LQJVFUHZVRIWKHVLGH guides. Side guide Side guide Fixing screw Fixing screw 5 After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides. Paper set lever 6 Lower the paper set lever. The paper feed table will be raised. Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop. Rough adjustment knob 7 Move the rough adjustment knob of WKH¿UVWIROGLQJSODWHWRWKHSRVLWLRQ for single-fold A4 paper. ,IWKHRULJLQDOSDSHUVL]HLV%$RU% the knob should be moved to the position of %$RU%UHVSHFWLYHO\

Move the rough adjustment knob of

the second folding plate to the upper end. Ɣ The rough adjustment knob cannot be turned either clockwise or counterclockwise. Make sure that you pull up the knob when you want to move it. ( p.2-4) Ɣ After moving the rough adjustment NQREWXUQWKH¿QHDGMXVWPHQWNQRE to the right and left a few times to check that it moves slightly. ( p.2-4) Stacker roller 9 Move the stacker rollers to the appropriate position. 5HIHUWRWKHWDEOHRIVWDFNHUUROOHUVSRVLWLRQ attached to the control panel section for WKHLUDSSURSULDWHSRVLWLRQ S  )RUWKLVH[DPSOH $VL]HVLQJOHIROG  PRYHWKHVWDFNHUUROOHUVWR Top cover 10 Open the top cover. Set screw Paper feed ring 11 Loosen the set screw of the paper feed ring. 12 Move the paper feed ring at the far end to the folded line of the paper. 13 Tighten the set screw of the paper feed ring.

Cross folding lever

14 Take out the cross folding lever stored inside the top cover. 15 Close the top cover. Cross folding lever Weight roller Side guide 16 Attach the cross folding lever to the side guide of the non-operator' side. Place the weight roller on the folding line. Cross folding lever To replenish paper, lift the cross folding guide. Paper feed pressure adjustment knob 17 Set the paper feed pressure adjustment knob to “Thin paper.” If the paper slips and no paper is conveyed, change the paper feed pressure from “Thin paper” to “Thick paper.” ĸ

18 Press the Start button for test

folding. 19 Press the Stop button after a couple of folded sheets are ejected. Folded sample 20 &KHFNWKH¿QLVKRIWHVWIROGLQJ &KHFNIRUIROGLQJPLVDOLJQPHQWXVLQJWKH second test folded sample. If folding misalignments occur, UHIHUWR&KDSWHU$'9$1&(' 23(5$7,21³&RUUHFWLQJ)ROGLQJ 0LVDOLJQPHQW´ S  Clear button 21 After completing adjustments, press the C (clear) button for more than two seconds to clear the counter to "0." 22 Press the Start button to start folding operations. Press the Stop button to interrupt or stop the operations. Pressing the Start button again will resume operations. :KHQWKHUHLVQRSDSHURQWKHSDSHUIHHG table, the machine will stop automatically DQGWKHFRXQWHGQXPEHUDQG123$3(5 will be displayed alternately. :KHQSDSHULVORDGHGRQWKHSDSHUIHHG table, only the counted number will be GLVSOD\HG,I\RXSUHVVWKH&EXWWRQIRU more than two seconds, the counter returns WR,I\RXSUHVVWKH6WDUWEXWWRQZLWKRXW SUHVVLQJWKH&EXWWRQIROGLQJRSHUDWLRQV will resume and the accumulated number will be displayed on the counter.

Note that you cannot move onto the

next procedure until you place paper on the paper feed table. 23 Store the cross folding lever. 4-2. Cross Folding Non-Standard Size Paper 3DSHURWKHUWKDQWKHVL[VWDQGDUGVL]HSDSHUDUHFDOOHGQRQVWDQGDUGVL]HSDSHU7KHSDSHUVL]HWKDW can be cross folded is as follows. Length:182 to 432 mm Width:128 to 297 mm Paper feeding direction 0D[LPXP : [ / PP 0LQLPXP : [ / PP The following describes the cross single folding SURFHGXUHVRIPPORQJSDSHUDVDQH[DPSOH 1 Fold the paper into two according to Chapter 3 "ADVANCED OPERATION" "3.Standard Folding of Non-Standard Size Paper" ( p.3-15). L Paper feeding direction 2 Measure the length (L) of the single- folded paper. 3 Press along the folded line of the VLQJOHIROGHGSDSHU¿UPO\ZLWK \RXU¿QJHUVWRSUHYHQWWKHSDSHU from slipping and buckling in the horizontal direction when folded.

Paper set lever

4 Raise the paper set lever and stack the single-folded paper on the paper feed table with the folded line facing the non-operator's side. The amount of paper stacked on the paper feed table should be DSSUR[LPDWHO\ PP RIWKH height of the side guide. 5 /RRVHQWKH¿[LQJVFUHZVRIWKHVLGH guides. Side guide Side guide Fixing screw Fixing screw 6 After pressing the side guide to each side of the paper lightly, tighten the screws to secure the side guides. Paper set lever 7 Lower the paper set lever. The paper feed table will be raised. Make sure that you lower the paper set lever. If you start operations without the paper set lever lowered, the paper feed rings will run idle, causing the machine to stop. 8 Refer to Table of Rough Adjustment Knob Positions to check the DSSURSULDWHSRVLWLRQVRI¿UVWDQG second folding plates. able of Rough Adjustment Knob Positions L=Paper length Folding Pattern Single Fold /HWWHU)ROG First Folding Plate / / Second Folding Plate Upper End /

Rough adjustment knob

 $FFRUGLQJWRWKHWDEOHRIURXJK adjustment knob positions, move the NQRERIWKH¿UVWIROGLQJSODWHWRPP ·  Rough adjustment knob  0RYHWKHURXJKDGMXVWPHQWNQRERIWKH second folding plate to the upper end. Ɣ The be turned either clockwise or counterclockwise. Make sure that you pull up the knob when you want to move it. Ɣ After moving the rough adjustment NQREWXUQWKH¿QHDGMXVWPHQWNQRE to the right and left a few times to check that it moves slightly. Stacker roller 9 Move the stacker rollers to the appropriate position. 5HIHUWR7DEOHRI6WDFNHU5ROOHUV3RVLWLRQ IRUWKHLUDSSURSULDWHSRVLWLRQ S  For this example, move the stacker rollers WR 5HIHUWRSURFHGXUHVEHWZHHQVWHS RISDQGVWHSRISIRUUHVW procedures.

5. Correcting Folding Misalignment

Folding misalignment consists of two types; “folding misalignment along the vertical length of the paper” and “folding misalignment along the sides of the paper.” 5-1. Correcting Folding Misalignment along Vertical Length of Paper Paper feeding direction Misalignment to be corrected :KHQIROGHGSDSHULVPLVDOLJQHGDORQJWKHYHUWLFDO OHQJWKDVVKRZQLQWKH¿JXUHWXUQWKH¿QHDGMXVWPHQW knob to correct the misalignment. 8VHWKHPDUNRQWKHIROGLQJSODWHMXVWDVDUHIHUHQFH

Fold Surface A

Adjustment First folding plate Fine adjustment knob Accordion fold Feeding direction :KHQ$LVORQJHU 7XUQWKH¿QHDGMXVWPHQWNQRE clockwise. :KHQ$LV shorter 7XUQWKH¿QHDGMXVWPHQWNQRE counterclockwise. *DWHIROG Feeding direction :KHQ$LVORQJHU 7XUQWKH¿QHDGMXVWPHQWNQRE counterclockwise. :KHQ$LV shorter 7XUQWKH¿QHDGMXVWPHQWNQRE clockwise.

Adjusting Fine Adjustment Knob of the Second Folding Plate

Folding Style Fold Surface A Adjustment First folding plate Fine adjustment knob Single fold The second folding plate is not used in single folding. Double fold Feeding direction :KHQ%LV longer. 7XUQWKH¿QHDGMXVWPHQWNQRE counterclockwise. :KHQ%LV shorter. 7XUQWKH¿QHDGMXVWPHQWNQRE clockwise. Irregular accordion fold Feeding direction :KHQ%LV longer. 7XUQWKH¿QHDGMXVWPHQWNQRE counterclockwise. :KHQ%LV shorter. 7XUQWKH¿QHDGMXVWPHQWNQRE clockwise. /HWWHUIROG Feeding direction :KHQ%LV longer. 7XUQWKH¿QHDGMXVWPHQWNQRE clockwise. :KHQ%LV shorter. 7XUQWKH¿QHDGMXVWPHQWNQRE counterclockwise. Accordion fold Feeding direction :KHQ%LV longer. 7XUQWKH¿QHDGMXVWPHQWNQRE clockwise. :KHQ%LV shorter. 7XUQWKH¿QHDGMXVWPHQWNQRE counterclockwise. *DWHIROG Feeding direction :KHQ%LV longer. 7XUQWKH¿QHDGMXVWPHQWNQRE clockwise. :KHQ%LV shorter. 7XUQWKH¿QHDGMXVWPHQWNQRE counterclockwise.

5-2. Correcting Folding Misalignment along Sides of Paper

Paper feeding direction :KHQIROGHGSDSHULVPLVDOLJQHGDORQJWKHVLGHV RISDSHUDVVKRZQLQWKH¿JXUHWXUQWKHVODQWFRUUHFWLRQ knob to correct the misalignment.

Correcting Deformed Folding

&KHFNWKHIROORZLQJZKHQGHIRUPHGIROGLQJRFFXUV Deformed folding Ɣ Fan the paper well before stacking. Ɣ Check if the folding plates have been installed properly. ( p.1-5) Ɣ Spray a commercially-available air duster on the rubber roll because the static electricity may have resulted in deformed folding. 'RQRWXVHSDSHURWKHUWKDQWKRVHVSHFL¿HG7KLVZLOOFDXVHQRWRQO\GHIRUPHG folding but also malfunction of the machine.

Removing Jammed Paper

:KHQSDSHUMDPKDVRFFXUUHG3$3(5(55ZLOOEHGLVSOD\HGRQWKH/&'GLVSOD\&KHFNWKH PDFKLQHWR¿QGRXWZKHUHWKHMDPKDVRFFXUUHGDQGUHPRYHWKHMDPPHGSDSHUIROORZLQJWKH procedures below. 2-1. When Paper Has Jammed Near the Paper Feed Ring Paper feed tray Paper Paper set lever 1 Raise the paper set lever to lower the paper feed table downwards. 2 Pull the jammed paper towards you. 2-2. When Paper Has Slipped at the Paper Feed Section Paper feed pressure adjustment knob Ɣ If mis-feed frequently occurs using WKLFNSDSHU ¿QHTXDOLW\SDSHUJ Pð VHWWKHSDSHUIHHGSUHVVXUH adjustment knob to “Thick paper.” ĸ

Ɣ Fan the paper well before stacking.

Ɣ Decrease the stacking amount of paper. 2-3. When Paper Has Coiled Around the Rubber Roll Turn off the machine before following the procedures below. Top cover 1 Open the top cover.

Bearing support lever

Rubber roll Paper Bearing support lever Non-operator’s side Operator’s side 2 Turn the two bearing support levers in the direction of the arrow to relase them. 3 Pull the coiled paper towards you to remove it. If you cannot remove the paper easily, turn the roll backward with both hands and pull the paper. 4 Return the bearing supprt levers.

2-4. When Paper Has Jammed at the First Folding Plate

First folding plate 1 5HPRYHWKH¿UVWIROGLQJSODWHIURP the machine. Top cover 2 Open the top cover. 3 Pull the jammed paper towards you. 4 Close the top cover. 5 5HWXUQWKH¿UVWIROGLQJSODWH Ɣ &KHFNWKDWWKH¿UVWIROGLQJSODWHKDV been installed properly. Ɣ :KHQ\RXUHPRYHDQGUHWXUQWKH folding plate, make sure that you use both hands.

When Paper Has Jammed at the Second Folding Plate

Turn off the machine before following the procedures below. Second folding plate Lock lever UNLOCK LOCK 1 Move the lock lever to the position of "UNLOCK." Second folding plate 2 Remove the second folding plate from the machine. 3 Pull the jammed paper towards you. Slider 4 Insert the second folding plate to the machine along the slider. 5 Move the lock lever to the position of "LOCK." Ɣ &KHFNWKDWWKH¿UVWIROGLQJSODWHKDV been installed properly. Ɣ :KHQ\RXUHPRYHDQGUHWXUQWKH folding plate, make sure that you use both hands.

2-6. When Paper Has Jammed Near the Stacker

Paper Remove the paper stuck in the stacker section towards you.

3. Error Messages

:KHQDSDSHUMDPKDVRFFXUUHGRUWKHWRSFRYHULVRSHQDQHUURUPHVVDJHLVGLVSOD\HGRQWKH/&' display. )ROORZWKHSURFHGXUHVEHORZWR¿[WKHHUURU 0HVVDJH &DXVH Solution 123$3(5 :KHQWKHSRZHULVWXUQHGRQWKHUH is no paper on the paper feed table. Stack paper on the paper feed table. 123$3(5 WKHQXPEHURI IROGHGSDSHU After paper is fed and folded, there is no paper left on the paper feed table. Stack paper on the paper feed table. The number of folded paper will be displayed again. &29(523(1 The top cover is open. &ORVHWKHWRSFRYHU 3$3(5(55 A paper jam has occurred. 5HPRYHWKHMDPPHGSDSHUDQG SUHVVWKH& FOHDU EXWWRQ S $PLVIHHGKDVRFFXUUHG Stack paper properly on the paper IHHGWDEOHDQGSUHVVWKH& FOHDU  EXWWRQ S 3/$7(6(7(55 7KH¿UVWIROGLQJSODWHKDVQRWEHHQ installed properly. ,QVWDOOWKH¿UVWIROGLQJSODWH SURSHUO\ S 3/$7(6(7(55 The second folding plate has not been installed properly. Install the second folding plate SURSHUO\ S 29(5/2$' The motor is overloaded. Turn off and on the power.

the solution. If you cannot solve the trouble, contact your dealer.

Symptom &DXVH Solution The machine does not start even when the Start button is pressed. The power cord is not inserted to the wall socket. Insert the power cord to the wall socket. The power is not on. Turn on the power switch. S There is no paper on the paper feed table. Stack paper on the paper feed WDEOH S Paper has not reached the guide plate of the paper feed table. Push in the paper until its lead edge touches the guide plate. S A paper jam has occurred. 5HPRYHWKHMDPPHGSDSHU S The top cover is open. &ORVHWKHWRSFRYHU A trouble has occurred inside the machine. &DOO\RXUGHDOHU :KHQWKH6WDUWEXWWRQLVSUHVVHG the paper feed rings rotate but no paper is fed. The paper feed table has been lowered. /RZHUWKHSDSHUVHWOHYHUWRUDLVH the paper feed table. S The paper has not been fanned well. )DQWKHSDSHUZHOO S The paper is curled. Straighten the paper curl. The paper is thick. Set the paper feed pressure adjustment knob to “Thick paper.” S ĸ The paper is outside the VSHFL¿FDWLRQV Use paper that meets VSHFL¿FDWLRQV S The paper is not folded at the proper folding position. The paper folding plate is not installed properly. Install the paper folding plate SURSHUO\ S Static electricity has occurred in the paper. Fan the paper well. 6SUD\DFRPPHUFLDOO\DYDLODEOHDLU duster on the rubber roll. Use thicker paper. 3DSHULVGRXEOHIHGIUHTXHQWO\ The paper feed pressure adjustment knob is set to “Thick paper.” Set the paper feed pressure adjustment knob to “Thin paper.” S ĺ The paper separator is dirty. &OHDQLWZLWKDOFRKRO S The sheets of paper are sticking to each other and cannot be separated. )DQWKHSDSHUZHOO S The paper is outside the VSHFL¿FDWLRQV Use paper that meets VSHFL¿FDWLRQV S A trouble has occurred inside the machine. &DOO\RXUGHDOHU

Paper slips at the paper feed

section frequently. The paper feed pressure adjustment knob is set to “Thin paper.” Set the paper feed pressure adjustment knob to “Thick paper.” S ĸ The paper feed ring is dirty. &OHDQLWZLWKDOFRKRO S The sheets of paper are sticking to each other and cannot be separated. )DQWKHSDSHUZHOO S The paper is outside the VSHFL¿FDWLRQV Use paper that meets VSHFL¿FDWLRQV S The side guides press against the paper too tightly. Set the side guides so that they push against the paper lightly. S A trouble has occurred inside the machine. &DOO\RXUGHDOHU Paper jams frequently. The rubber roll is dirty. &OHDQLWZLWKDOFRKRO S Paper shreds are stuck inside the paper conveyance passage. &KHFNLQVLGHWKHPDFKLQHDQG remove any paper shreds. The stacker rollers position is not correct. Adjust the position of the stacker UROOHUV S The paper is curled. Straighten the paper curl. The guide plate unit is left attached to the paper ejection plate. 5HPRYHWKHJXLGHSODWHXQLW S Static electricity has occurred in the paper. 6SUD\DFRPPHUFLDOO\DYDLODEOHDLU duster on the rubber roll. Paper slips in the vertical direction. After a paper type was changed, a folding position has not been adjusted. &KHFNWKDWWKHURXJKDGMXVWPHQW knob position is correct. S Paper slips in the horizontal direction. The paper is stacked unevenly. Stack the paper neatly on the paper feed table. S There is space between the paper and side guide. Set the side guides so that they push against the paper lightly. S The rubber roll is deformed. &DOO\RXUGHDOHU Paper jam at the rubber roll when thick paper or cross folded thick paper is folded into two. The paper is outside the VSHFL¿FDWLRQV Use paper that meets VSHFL¿FDWLRQV S The space inside the internal paper conveyance passage is narrow. :LGHQWKHVSDFHXVLQJWKH¿QH adjustment knob of the second IROGLQJSODWH S Small paper is fed continuously VWUHDPIHG  The paper is outside the VSHFL¿FDWLRQV Use paper that meets VSHFL¿FDWLRQV S The paper feed pressure adjustment knob is set to “Thick paper.” Set the paper feed pressure adjustment knob to “Thin paper.” S ĺ

1. Cleaning Each Section

The adherence of paper dust and printing ink on the rubber rolls and paper feed rings may cause problems such as paper feed errors and folding misalignment. Adherence of paper dust near sensors ZLOODOVRFDXVHPLVGHWHFWLRQ&OHDQWKHPDFKLQHRQFHDZHHN:HUHFRPPHQGWKDW\RXXVHD FRPPHUFLDOO\DYDLODEOHDLUGXVWHUIRURI¿FHHTXLSPHQWWRFOHDQVHQVRUV Ɣ Prior to cleaning, be sure to disconnect the power cord from the outlet. Ɣ $IWHUFOHDQLQJPDNHVXUHWKDWWKHDUHDVWKDWZHUHFOHDQHGDUHFRPSOHWHO\GU\EHIRUH resuming paper folding operations. 'RQRWXVHÀDPPDEOHVSUD\VRUVROYHQWLQVLGHRUQHDUWKHXQLW HJ when cleaning the unit). 6XFKÀDPPDEOHJDVPD\LJQLWHDQGFDXVHD¿UHRUFRPEXVWLRQ 7DNHSUHFDXWLRQVDJDLQVW¿UHDQGHQVXUHYHQWLODWLRQZKHQXVLQJDOFRKRODQGVWRUHWKH alcohol in a safe place after use. Also note that use of other solvents can damage the rubber rollers and resin inside the unit, resulting in malfunctions. 1-1. Cleaning the Rubber Roll Top cover 1 Open the top cover. Second folding plate First folding plate 2 5HPRYHWKH¿UVWIROGLQJSODWH and second folding plate from the machine.

While rotating the rubber roll, clean

off the dirt with a cloth moistened with alcohol. 1-2. Cleaning the Paper Feed Rings Top cover 1 Open the top cover. Paper feed ring 2 Rotate the rubber roll, and clean off the dirt with a cloth moistened with alcohol.

1-3. Cleaning the Paper Separator

Top cover 1 Open the top cover. Paper separator Cloth Paper feed ring (middle) 2 Insert a cloth moistened with alcohol between the paper feed ring (middle) and the paper separator. 3 Turn the paper feed rings in the direction of the arrow. 1-4. Cleaning the Paper Sensor Paper sensor Clean the paper sensor using an air duster or a cotton bud.

1-5. Cleaning the Ejection Gate Sensor

Ejection gate sensor Stacker rollers Clean the ejection gate sensor, located on the back of the stacker rollers using an air duster. 1-6. Cleaning the Paper Ejection Belts Stacker roller Paper ejection belt 1 Move the stacker rollers to “5.” Stacker roller Lever Belt Stacker lever 2 While lifting up the stacker rollers with your hand, pull the levers (left and right) attached to the stacker lever in the direction of the arrow so that the stacker rollers are lifted up. 3 Rotate the stacker roller, and clean off the dirt with a cloth moistened with alcohol.

Single fold, double fold, ireegular accordion fold, letter fold, accordion fold, gate

IROGFXVWRPIROGVSHFLDOFURVVIROG ¿QHTXDOLW\SDSHUWRJPð Paper thickness WRJPð JPðSDSHUFDQQRWEHIROGHGLQWRIRXU /RDGLQJFDSDFLW\RISDSHU feed table VKHHWV JPð Procesing speed VKHHWVPLQ +] :KHQVLQJOHIROGLQJ$VL]H¿QHTXDOLW\SDSHUJPð Paper feed method ULQJVDXWRPDWLFSDSHUVHSDUDWLRQPHWKRGVODQWFRUUHFWLRQGHYLFH &RXQWHU GLJLWGLJLWDOGLVSOD\ Folding stopper 0DQXDOVHWWLQJ Stacker roller 0DQXDOVHWWLQJVWHSV Detection function 2SHQLQJFORVLQJRIWRSFRYHUQRSDSHUPLVIHHGSDSHUMDP¿UVWDQGVHFRQG folding plates improper setting, motor overload Power supply $&9+] 3RZHU&RQVXPSWLRQ $ Dimensions In use  : î ' î + PP In storage  : î ' î + PP :HLJKW NJ 'HVLJQDQGVSHFL¿FDWLRQVDUHVXEMHFWWRFKDQJHZLWKRXWQRWLFH

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