IFM Electronic efector100 GG507S Original Operating Instructions

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1 Preliminary note ��3

1�1 Explanation of symbols ��3 2 Safety instructions ��4 2�1 Safety-related requirements regarding the application ��4 3 Items supplied��5 4 Functions and features ��5 5 Function ��6 5�1 Enable zone ��6 5�2 Protection against simple defeating ��7 6 Installation��8 7 Electrical connection ��8 8 Set-up ��9 8�1 Activate adjustment mode ��9 8�2 Determine the enable zone ��9 8�3 End adjustment mode ��10 9 Operation ��10 9�1 Sensor signals ��10 9�2 Input characteristics / output characteristics ��11 9�3 Cross faults ��11 9�4 Operating mode ��12 9�4�1 Delayed switching of the LED ��12 9�4�2 Switching of the LED without delay ��13 9�5 Response times ��14 9�6 LED display ��15 10 Scale drawing ��16 11 Technical data ��16 12 Troubleshooting ��19 13 Maintenance, repair and disposal ��19 14 Approvals / standards ��19 15 Terms and abbreviations ��20

1 Preliminary note

The instructions are part of the unit� They are intended for authorised persons according to the EMC and Low Voltage Directive and safety regulations� The instructions contain information about the correct handling of the product� Read the instructions before use to familiarise yourself with operating conditions, installation and operation� Adhere to the safety instructions� 1.1 Explanation of symbols ► Request for action LED on LED off LED flashes LED flashes quickly � Important note

2 Safety instructions

•� Follow the operating instructions� •� Improper use may result in malfunctions of the unit� This can lead to personal injury and/or damage to property during operation of the machine� For this reason note all remarks on installation and handling given in these instructions� Also adhere to the safety instructions for the operation of the whole installation� •� In case of non-observance of notes or standards, specially when tampering with and/or modifying the unit, any liability and warranty is excluded� •� The unit must be installed, connected and put into operation by a qualified electrician trained in safety technology� •� The applicable technical standards for the corresponding application must be complied with� •� For installation the requirements according to EN 60204 must be observed� •� In case of malfunction of the unit please contact the manufacturer� Tampering with the unit is not allowed� •� Disconnect the unit externally before handling it� Also disconnect any independently supplied relay load circuits� •� After setup the system has to be subjected to a complete function check� •� Only�use�the�unit�under�the�specified�operating�conditions�(→�11�Technical� data)� In case of special operating conditions please contact the manufacturer� •� Use�only�as�described�below�(→�4). 2.1 Safety-related requirements regarding the application It must be ensured that the safety requirements of the respective application correspond to the requirements stated in these instructions� Observe the following requirements: ► Take measures to avoid metallic objects being placed on the sensing face intentionally or unintentionally� ► Adhere to EN 1088 for interlocking devices associated with guards� ► Adhere�to�the�specified�operating�conditions�(→�11�Technical�data).�Use�of� the sensor in the vicinity of chemical and biological media as well as ionising radiation is not permitted�

► Adhere to the principle of normally closed operation for all external safety

circuits connected to the system� ► In case of faults within the fail-safe sensor which result in the defined safe state: take measures to maintain the safe state when the complete control system continues to be operated� ► Replace damaged units� 3 Items supplied 1 fail-safe sensor GG507S with 2 M18 mounting nuts, 1 operating instructions GG507S, ident no� 704057� If one of the above-mentioned components is missing or damaged, please contact one of the ifm branch offices� 4 Functions and features The fail-safe inductive sensor detects metal without contact� Safety function SF: the safe state (output stage switched off; logic "0") is achieved when undamping greater than or equal to the safe switch-off distance sar (→�11�Technical�data).� Also�observe�the�notes�on�installation�of�the�sensor�(→�6�Installation). The fail-safe sensor conforms to the category 4 according to EN 954-1 (valid until 31 December 2011), Performance Level e according to EN ISO 13849-1:2008 as well as to the requirements SIL 3 to IEC 61508� The unit corresponds to the classification I1A18SP2M to IEC 60947-5-2 for flush installation�(→�6�Installation). The fail-safe inductive sensor has been certified by TÜVNord�

 Dual LED: signal (yellow); power (green)

 Fail-safe sensor  Close range  Enable zone  Safe switch-off distance sar  Target 5.1 Enable zone The output is only enabled when damped in the enable zone� Outside this enable zone the output remains switched off� If damped with a standard target plate of 24 x 24 x 1 mm made of FE360 (= mild steel) and flush installation to IEC 60947-5-2 the enable zone is in the range of 1��4 mm� The safe switch-off distance sar is > 10 mm� The enable zone is different if damping elements which deviate from the standard target plate in terms of material, form and size are used� Enable zone for other materials*: Material Enable zone steel FE360 1��4 mm stainless steel 1�4301/304S15 0�4��2�7 mm AIMg3G22 0��1�4 mm CuZn37 0��1�5 mm Cu 0��0�8 mm * Typical values for damping with a reference target of 24 x 24 x 1 mm and flush installation to IEC 60947-5-2 at an ambient temperature of 20°C�

5.2 Protection against simple defeating

The fail-safe sensor reacts to metal objects, e�g� the frame of a security door� Other metal objects that are not intended to enable the sensor must not be allowed to enable the fail-safe sensor, either intentionally or unintentionally� � ► Take measures to prevent metal objects, except the designated target, from being placed on the sensing face or in the enable zone intentionally or unintentionally� In addition, the sensor has the following switching characteristics to make simple defeating of its safety function more difficult: 1� By slowly introducing a metallic object into the enable zone, the output is immediately switched, but displayed by the signal LED with a delay of about 3�s�(→�9.4.1�Delayed�switching�of�the�signal�LED).�By�doing�so,�the�object� is generally in the close range before the LED indication is lit� The technical instructions concerning the restart of the installation must be observed� 2� If the object stays in the close range for longer than approx� 2 s, the output is completely disabled and no longer enabled if damped in the enable zone� If the object stays in the close range for longer than approx� 5 s, the adjustment mode�is�activated�(→�8.1�Activate�adjustment�mode).� Release of the enable zone can be carried out •�either by undamping (> 10 mm) for a time of more than 2 s •�or by a voltage interruption (→�8.3�End�adjustment�mode).

The unit is flush mountable according to IEC 60947-5-2, type I1A18SP2M�

► Ensure the unit cannot work loose� Maximum tightening torque: 40 Nm ► Adhere to the installation conditions in accordance with the figures 1 to 3: 1 2 3 7 Electrical connection Wiring�diagram�→�11�Technical�data ► Disconnect the unit� Also disconnect any independently supplied relay load circuits� ► Supply voltage: connect L+ to pin 1 and L- to pin 3 of the connector� � The nominal voltage is 24 V DC� This voltage may vary between 19�2 V and 30 V incl� 5% residual ripple to EN 61131-2� � In case of one fault the supply voltage must not exceed 60 V DC for more than 0�2 s up to a max� value of 120 V DC (this corresponds to SELV to EN 60950-1)� � For unit with cULus approval and the scope of validity cULus: The device shall be supplied from an isolating transformer having a secondary listed fuse rated either a) max� 5 amps for voltages 0~20 Vrms (0~28�3 Vp) or b) 100/Vp for voltages of 20~30 Vrms (28�3~42�4 Vp)�

8.1 Activate adjustment mode

For easy and reliable installation the sensor can be put in the adjustment mode� 10 0 mm > 5 s Signal Power This is done by placing a metallic object directly in front of the sensing face of the fail-safe sensor (close range)� After approx� 5 s the yellow signal LED starts to flash: the adjustment mode is active� As long as this mode is active, the output stage remains in the safe state ("0")�  Close range  Enable zone 8.2 Determine the enable zone If the sensor is in the adjustment mode, the enable zone of the sensor can be determined by moving the damping element� 10 0 mm Signal Power Signal Power Signal Power As soon as damping is carried out in the enable zone, the yellow LED goes out� If the target is in the close range or in the immediate vicinity of the enable zone, the LED starts to flash again�  Close range  Enable zone