jbc PHSE-KA Instruction Manual

Power Cord ............................................... 1 unit Ref. 0009417 (100V/120V) 0009401 (230V) Thermocouple .............. 1 unit Ref. PH218 Kapton Tape .................. 1 unit Ref. PH217 Manual ............................ 1 unit Ref. 0021330 Ref. PHSE-KA IR Preheater Set IR Preheater Support ............................. 1 unit Ref. PHS-SA Heater Unit Console IR Preheater .............................................. 1 unit Ref. PHSE-1A (120V) PHSE-2A (230V) PHSE-9A (100V) RJ45 Cable ................................................ 1 unit Ref. 0019914 www.jbctools.com

Ref. P-005 Heating Areas Power socket Power Fixing brackets for PHS-SA IR Preheater Support Heater Unit Console 2,8” Color TFT screen Start / Stop USB-B connector Zone B Zone A RJ45 connector to Heater Unit USB-A connector Foot for vertical set up Push the button to fold the foot USB-B connector RJ45 connector to Console RJ12 connector to Robot Thermocouple connectors www.jbctools.com

the low level if necessary It allows adjustment for 3 heights between the PCB and the Heating Area of the PHSE-A Heater Unit. Low level High level Medium level PHS-SA Features Clamp knobs Sliding guide Spring guide Allen key Height Adjustment For fixing irregular shaped PCBs to the support. For fixing identical PCBs in the same position. Slot clamps

PCB against the SP guide and lift out. Place large PCBs on the 4 rubber caps Push the PCB against the SP guide, position it and tighten the SP guide knobs. Changing PCBs of the same batch The support lets you place PCBs of the same batch so as to always heat the same area. Use the sliding guides to change the PCBs. Removing the PCB Placing another PCB Reworking large PCBs www.jbctools.com

Station is controlled by a PC. Station is controlled by a robot. Station software update. Press INFO to start the process. Warning. Press INFO for failure description. Error. Press INFO for failure description, the type of error and how to proceed. System notifications (Status Bar) Menu Options Station Information Instant power supplied to heater Status indicator Temperature mode Status bar *Original PIN: 0105 Thermocouple selected temp. and mode · Control · Protection · Info General Work mode Profile editor Reset Graphics Files Press INFO for each parameter description. Available languages: English, Spanish, German, French, Italian, Portuguese, Japanese, Chinese, Russian and Korean. Thermocouple current temp. Select Temp. mode from the Work mode menu. In this mode the heater unit maintains the selected temperature for the TC1 thermocouple as long as the other TCs do not reach the control/protection temperature limit. TC1 current and selected Temperature 14:15 20 ºC Power 45% TC1 45 ºC Selected 150ºC TC2 P 100ºC 20 ºC TC3 P 100ºC 20 ºC TC4 P 100ºC C P

power as long as the thermocouples do not reach the control/protection temperature limit. Thermocouple current temp. Thermocouple selected temp. and mode · Control · Protection · Info Thermocouples Select Thermocouples from the Work mode menu to set them up. The thermocouples (TC) can work in three diferent ways depending on what is needed. · Control: the unit mantains the selected temperature. · Protection: the Heater Unit stops if the TC reaches the selected temperature. · Info: the TC temperature is shown in the work screen. The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode. The temperature of each TC can also be selected from the work screen. 14:15 20 ºC Power 45% Selected power 45% TC1 P 100ºC 20 ºC TC3 P 100ºC 20 ºC TC4 P 100ºC 20 ºC TC2 P 100ºC C P www.jbctools.com

so, the Teach profile mode has to be executed before running any profile. It can be executed from the Work mode menu if the Profiles mode is selected. Once the profile has been run to the end, the system has all the process data which you can save. Once it is saved, you can run this profile without connecting the Thermocouple (TC). The heating process will be the same as long as the same working conditions are respected. The profiles which already have the data from the Teach profile are marked with this symbol These profiles can be run either with or without the Thermocouples. It can be chosen from the Profiles mode work screen: Teach profile Select Profile mode from the Work mode menu. In this mode the heater unit regulates the temperature of the TC1 thermocouple according to the selected profile as long as the other TCs do not reach the control/protection temperature limit. Profiles mode 14:15 20 ºC TC1 Stop 20 ºC TC2 PROFILE1 200 100 20 TC3 ºC 20 ºC TC4

· Delete point · Load profile · Save profile · Exit Data for these points Profile name Profile editor The Profile editor can be opened from the main menu or from the Profiles mode work screen by pressing the ‘OK’ button. In this mode you can edit as many as 25 profiles of temperature. Menu Options Profile editor JBC set profiles There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number of steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are needed to obtain a gradual warming. These profiles are not modifiable but can be used as a template to create your own profiles. JBC-A 2 steps JBC-B 3 steps JBC-C 4 steps PCB reference specifications: FR4 1,6mm thick and 2 layers. FR4 2,2mm thick and 6 layers. FR4 1,6mm thick and 6 layers. Profiles set using the low position of the PHS-SA Support (28 mm in height between the PCB and the heating area). 14:15 5m 00s 150 ºC PROFILE1 200 100 0 60 120 180 240 300 Point 2/4 Temp Time 2m 00s www.jbctools.com

figures in real time are displayed. 17:14 Temperature Power (%) Ext.Temp[ºC] 50 100 150 200 250 300 Power[%] Graphics Switch Y axis between power and temperature

connector to save your soldering process in csv format. Export / Import profiles Insert a USB flash drive into the USB-A connector to export / import profiles. Update the station software 1. Download the JBC Update File from www.jbctools.com/software.html and save it on a USB flash drive. (Preferably one with no other files). JBC Update File 2. Insert the USB flash drive to the station. The icon is diplayed while updating. Files www.jbctools.com

2. If there are any sensitive components, use a Thermocouple as protection. You can select the protection temperature in the Thermocouples menu. If the selected tempertare is reached, the Heater Unit will stop the process and a warning message will be shown. 3. IPC* does not recommend exceeding ramp-up rates over 3 - 4 °C / sec (5 - 7 °F / sec) so as to reduce the risk of thermal stress on the PCB. * IPC was founded in the U.S. in 1957 as the Institute for Printed Circuits and is committed to becoming the most recognized international industry association for the electronics manufacturing industry. Fix the TC with Kapton Tape Protection Thermocouple (TC)

- Check periodically that the PHSE-KA is clean. - Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts. - Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is recommended to use a scraper to remove dirt in the glass area. - Replace any defective or damaged parts. Use original JBC spare parts only. - Repairs should only be performed by a JBC authorized technical service. Clean periodically www.jbctools.com

shock, injury, fire or explosions. - Do not use the units for any purpose other than PCB preheating. Incorrect use may cause fire. - The mains cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire. - The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care. - Do not leave the appliance unattended when it is on. - Do not cover the ventilation grills. Heat can cause inflamable products to ignite. - Heat can cause inflamable products to ignite even when out of sight. - Be careful with the remains of liquid tin. In contact with skin, it can cause burns. - Avoid flux coming into contact with skin or eyes to prevent irritation. - Be careful with the smoke produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. - This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance. - Maintenance must not be carried out by children unless supervised.

PHSE-1KA / PHSE-2KA / PHSE-9KA - Total weight: 4,8 kg (10.6 lb) - Ambient operating temperature: 10 - 40 ºC (50 - 104 ºF) PHSE-1A 120V. Input 120V 50/60Hz Fuse 8A PHSE-2A 230V. Input 230V 50/60Hz Fuse 4A PHSE-9A 100V. Input 100V 50/60Hz Fuse 8A - Weight: 2,8 kg (6.2 lb) - Dimensions (Heater Unit): 195 x 288 x 41,5 mm (7.68 x 11.34 x 1.63 in) - Maximum Power: 500W - Heating Area: 65 x 135 mm (2.56 x 5.31 in - 1 zone) 130 x 135 mm (5.12 x 5.31 in - 2 zones) - Temperature Range: 50 - 250 °C (120 - 482 ºF) - Temperature Measurement: Thermocouple type K - JBC set temperature profiles: 3 profiles (2, 3 or 4 steps) - User Profiles: 20 (up to 6 steps for each) - Maximum work time: 600 min or indefinite PHS-SA - Weight: 2 kg (4.4 lb) - Dimensions (Low Position): 267 x 259 x 75 mm (10.5 x 10.2 x 3 in) - Dimensions (High Position): 267 x 259 x 96 mm (10.5 x 10.2 x 3.8 in) Complies with CE standards. ESD protected housing. www.jbctools.com

In accordance with the European directive 2002/96/EC, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility. Warranty JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Please register your product warranty within 30 days of purchase in www.jbctools.com/productregistration. Manuals in other languages are available on our website 0021330-0119 www.jbctools.com