Fleck 3130 Service Manual

Model 3130 Downflow Service Manual

Job Specification Sheet Printed in U.S.A. • JOB NO. __________________________________________________________ • *MODEL NO. ______________________________________________________ • WATER TEST ______________________________________________________ • CAPACITY PER UNIT _______________________________________________ • MINERAL TANK SIZE DIA.________HEIGHT_________ • BRINE TANK SIZE & SALT SETTING PER REGENERATION: _________________________________ Page 2 * CONTROL VALVE SPECIFICATIONS 1) Type of Timer (see pages 18-22) A) 7 day or 12 day B) * 1,250 to 21,250 gallon meter or * 6,250 to 106,250 gallon meter or * Other ___________________________________________________ C) Meter Wiring Package 1) System #4 - 1 tank; 1 meter; immediate or delayed regeneration 2) System #5 - 2 tanks; 2 meters; interlock 3) System #6 - 2 tanks; 1 meter; series regeneration 4) System #7 - 2 tanks; 1 meter; alternator 2) Timer Program Settings A) Backwash _________________________________ min. B) Brine & Slow Rinse _________________________ min. C) Rapid Rinse _______________________________ min. D) Brine Tank Refill ____________________________ min. 3) Drain Line Flow Controller ________________________ gpm 4) Brine Line Flow Controller ________________________ gpm 5) Injector Size # _________________________________ 6) A) Hard Water By-Pass B) No Hard Water By-Pass

Page 3 MODEL 3130 Downflow General Commercial Pre-Installation Check List WATER PRESSURE: A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively. ELECTRICAL FACILITIES: A continuous 115 volt, 60 Hertz current supply is required. (Other voltages available.) Make certain the current supply is always hot and cannot be turned off with another switch. EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be installed ahead of the water softener. LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain. BY-PASS VALVES: Always provide for the installation of isolation and by-pass valves. CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 100˚F, and the unit cannot be subjected to freezing conditions. INSTALLATION INSTRUCTIONS 1. Place the softener tank where you want to install the unit making sure the unit is level and on a firm base. (Maximum 7 feet apart for twin units.) 2. All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be the same size or larger than the drain line flow control connection. Water meters are to be installed on soft water outlets. Twin units with (1) one meter shall be installed on common soft water outlet of units. If possible, minimize height of drain line above valve. 3. Make sure that the floor is clean beneath the salt storage tank and that it is level. 4. Place approximately 1″ of water above the grid plate (if used) in your salt tank Salt may be placed in the unit at this time. 5. Close softener isolation valves and open the bypass valve. Turn on the main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have resulted from the installation. 6. Open the softener inlet valves and close the bypass valve. 7. Manually index the softener control into “service” position and let water flow into the mineral tank. When water flow stops, close inlet valve, place control in “backwash” position to relieve head of air, then gradually open inlet valve to purge remaining air in tank. Return control to “service” position. 8. Electrical: All electrical connections must be connected according to codes. Use electrical conduit if applicable. Remote meter systems and twin meter system wiring diagrams are on pages 25-30. 9. Teflon tape is the only sealant to be used on the drain fitting. The drain from twin units may be run through a common line. 10. Plug into power supply.

Page 10 MODEL 3130 Downflow Control Valve (See opposite page for parts list) 1 2 3 4 7 8 10 11 12 13 14 15 9 5 6 9 7 6 5 16 17 19 20 21 3 2 2 4 3 10 8 22 22

Page 11 MODEL 3130 Downflow Control Valve Parts List Item No. Quantity Part No. Description 1. . . . . . . . . . . 1 . . . . . . . . . . . 40191 . . . . . . . . . . . . . . . Valve Body 2. . . . . . . . . . . 8 . . . . . . . . . . . 11720 . . . . . . . . . . . . . . . Seal 3. . . . . . . . . . . 5 . . . . . . . . . . . 10369 . . . . . . . . . . . . . . . Spacer - Port 4. . . . . . . . . . . 2 . . . . . . . . . . . 10368 . . . . . . . . . . . . . . . Spacer 5. . . . . . . . . . . 1 . . . . . . . . . . . 16130 . . . . . . . . . . . . . . . Piston 1 . . . . . . . . . . . 19611-12 . . . . . . . . . . . . . Piston Assy. NHWB-P 6. . . . . . . . . . . 1 . . . . . . . . . . . 14818 . . . . . . . . . . . . . . . Clip - Piston Rod 7. . . . . . . . . . . 1 . . . . . . . . . . . 40205 . . . . . . . . . . . . . . . Piston Rod 40205-01 . . . . . . . . . . . . . Piston Rod, NHWB-P 8. . . . . . . . . . . 1 . . . . . . . . . . . 14922 . . . . . . . . . . . . . . . O-Ring - 035 9. . . . . . . . . . . 1 . . . . . . . . . . . 14754-01 . . . . . . . . . . . . . End Plug White 14754-11 . . . . . . . . . . . . . End Plug Black NHWB-P 10 . . . . . . . . . . 1 . . . . . . . . . . . 40203 . . . . . . . . . . . . . . . Spacer, Endplug 11 . . . . . . . . . . 1 . . . . . . . . . . . 40189 . . . . . . . . . . . . . . . Seal 12 . . . . . . . . . . 1 . . . . . . . . . . . 40313 . . . . . . . . . . . . . . . Adapter - Side Mount 13 . . . . . . . . . . 1 . . . . . . . . . . . 40310 . . . . . . . . . . . . . . . Base, 2930/3130 Side Mount 14 . . . . . . . . . . 4 . . . . . . . . . . . 40118 . . . . . . . . . . . . . . . Screw - SHCS Options 15 . . . . . . . . . . 1 . . . . . . . . . . . 40230 . . . . . . . . . . . . . . . Adapter - Top Mount 4″ - 8 Th’d. 16 . . . . . . . . . . 1 . . . . . . . . . . . 15247 . . . . . . . . . . . . . . . O-Ring - 229 (Dist.) 17 . . . . . . . . . . 1 . . . . . . . . . . . 13575 . . . . . . . . . . . . . . . O-Ring - 240 (Tank) 1 . . . . . . . . . . . 15210 . . . . . . . . . . . . . . . O-Ring (Park Tank) 18 . . . . . . . . . . 1 . . . . . . . . . . . 19608-20 . . . . . . . . . . . . . Disperser, Upper (Not shown) 19 . . . . . . . . . . 1 . . . . . . . . . . . XXXXX . . . . . . . . . . . . . . O-Ring, Side Mount Adapter 2-156 20 . . . . . . . . . . 1 . . . . . . . . . . . 19485 . . . . . . . . . . . . . . . O-Ring, Side Mount Adapter 2-141 21 . . . . . . . . . . 7 . . . . . . . . . . . 19768 . . . . . . . . . . . . . . . Screw, SHCS 22 . . . . . . . . . . 1 . . . . . . . . . . . 14926 . . . . . . . . . . . . . . . Seal, End Plug Quad

Page 12 MODEL 3130 Control Drive Assembly (see opposite page for parts list) 30 1 31 38 39 29 28 27 2 3 4 40 7 5 6 8 9 16 10 11 12 13 15 14 26 25 11 12 19 17 18 20 14 24 22 23 21 37 36 41 35 34 33 32

Page 13 MODEL 3130 Control Drive Assembly Parts List Item No. Quantity Part No. Description 1. . . . . . . . . . . 1 . . . . . . . . . . . 40200-00 . . . . . . . . . . . . . Backplate 2. . . . . . . . . . . 1 . . . . . . . . . . . 17967 . . . . . . . . . . . . . . . Strain Relief 3. . . . . . . . . . . 1 . . . . . . . . . . . 14924 . . . . . . . . . . . . . . . Strain Relief 4. . . . . . . . . . . 1 . . . . . . . . . . . 40084-12 . . . . . . . . . . . . . 12 ft. Power Cord 5. . . . . . . . . . . 1 . . . . . . . . . . . 40193 . . . . . . . . . . . . . . . Ground Screw 6. . . . . . . . . . . 1 . . . . . . . . . . . 15226-X. . . . . . . . . . . . . . Terminal Strip (X denotes the number of terminals) 7. . . . . . . . . . . 1 . . . . . . . . . . . 40349 . . . . . . . . . . . . . . . Screw, Brine Deflection 8. . . . . . . . . . . 2 . . . . . . . . . . . 40133 . . . . . . . . . . . . . . . Screw, Term. Block 9. . . . . . . . . . . 1 . . . . . . . . . . . 40201 . . . . . . . . . . . . . . . Bracket, Brine 10 . . . . . . . . . . 2 . . . . . . . . . . . 11805 . . . . . . . . . . . . . . . Screw, Micro Switch 11 . . . . . . . . . . 3 . . . . . . . . . . . 10218 . . . . . . . . . . . . . . . Switch, Micro 12 . . . . . . . . . . 2 . . . . . . . . . . . 10302 . . . . . . . . . . . . . . . Insulator 13 . . . . . . . . . . 2 . . . . . . . . . . . 10231 . . . . . . . . . . . . . . . Screw, Brine Bracket 14 . . . . . . . . . . 2 . . . . . . . . . . . 10338 . . . . . . . . . . . . . . . Pin, Roll 15 . . . . . . . . . . 1 . . . . . . . . . . . 12777 . . . . . . . . . . . . . . . Cam, Brine Valve 16 . . . . . . . . . . 7 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw, Motor 17 . . . . . . . . . . 1 . . . . . . . . . . . 40190-1156 . . . . . . . . . . . Motor, 115V 50/60 Hz 1 . . . . . . . . . . . 40190-2305 . . . . . . . . . . . Motor, 230V 50/60 Hz 1 . . . . . . . . . . . 40190-245 . . . . . . . . . . . . Motor, 24V 50/60 Hz 18 . . . . . . . . . . 4 . . . . . . . . . . . 11224 . . . . . . . . . . . . . . . Screw, Motor Bracket 19 . . . . . . . . . . 1 . . . . . . . . . . . 14784 . . . . . . . . . . . . . . . Bearing, Cycle Cam Drive 20 . . . . . . . . . . 1 . . . . . . . . . . . 40198 . . . . . . . . . . . . . . . Cam, Cycle Downflow 21 . . . . . . . . . . 1 . . . . . . . . . . . 40197 . . . . . . . . . . . . . . . Link, Drive 22 . . . . . . . . . . 1 . . . . . . . . . . . 10250 . . . . . . . . . . . . . . . Ring, Retaining 23 . . . . . . . . . . 1 . . . . . . . . . . . 14813 . . . . . . . . . . . . . . . Clip, Piston Rod 24 . . . . . . . . . . 2 . . . . . . . . . . . 14923 . . . . . . . . . . . . . . . Screw, Micro Switch 25 . . . . . . . . . . 1 . . . . . . . . . . . 40202 . . . . . . . . . . . . . . . Bracket, Motor 26 . . . . . . . . . . 1 . . . . . . . . . . . 17967 . . . . . . . . . . . . . . . Fitting, Liquid Tight 27 . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Timer Assembly 28 . . . . . . . . . . 1 . . . . . . . . . . . 16430 . . . . . . . . . . . . . . . Harness, Upper Timer 29 . . . . . . . . . . 2 . . . . . . . . . . . 10300 . . . . . . . . . . . . . . . Screw, Timer 30 . . . . . . . . . . 1 . . . . . . . . . . . 17845-03 . . . . . . . . . . . . . Pin, Hinge 31 . . . . . . . . . . 2 . . . . . . . . . . . 19692 . . . . . . . . . . . . . . . Plug, Knock Out 32 . . . . . . . . . . 1 . . . . . . . . . . . 18716-03 . . . . . . . . . . . . . Seal, Cover 33 . . . . . . . . . . 4 . . . . . . . . . . . 19203 . . . . . . . . . . . . . . . Screw, Window Cover 34 . . . . . . . . . . 1 . . . . . . . . . . . 18745 . . . . . . . . . . . . . . . Window 35 . . . . . . . . . . 1 . . . . . . . . . . . 18615-02 . . . . . . . . . . . . . Seal, Window 36 . . . . . . . . . . 1 . . . . . . . . . . . 19277-020 . . . . . . . . . . . . Cover, Black 37 . . . . . . . . . . 1 . . . . . . . . . . . 19813 . . . . . . . . . . . . . . . Screw, Cover 38 . . . . . . . . . . 2 . . . . . . . . . . . 11235 . . . . . . . . . . . . . . . Nut, Brine Bracket 39 . . . . . . . . . . 2 . . . . . . . . . . . 16346 . . . . . . . . . . . . . . . Nut, Drive Bracket 40 . . . . . . . . . . 1 . . . . . . . . . . . 40175-01 . . . . . . . . . . . . . Wire, Ground 41 . . . . . . . . . . 1 . . . . . . . . . . . 19856 . . . . . . . . . . . . . . . Ring, Retaining

Page 14 MODEL 3130 Downflow 1705 Brine System (See opposite page for parts list) 1 2 3 4 5 6 7 8 9 10 11 14 15 16 18 19 20 12 13 14 23 22 26 27 28 24 25 29 30 21 17

Page 15 MODEL 3130 Downflow 1705 Brine System Parts List Item No. Quantity Part No. Description 1. . . . . . . . . . . . 1 . . . . . . . . . . . . .14792. . . . . . . . . . . . . . . . . . End Plug 2. . . . . . . . . . . . 1 . . . . . . . . . . . . .13201. . . . . . . . . . . . . . . . . . O-Ring - End Plug 3. . . . . . . . . . . . 1 . . . . . . . . . . . . .14785-01 . . . . . . . . . . . . . . . Flow Control Retainer 4. . . . . . . . . . . . 2 . . . . . . . . . . . . .14811. . . . . . . . . . . . . . . . . . Piston Seals 5. . . . . . . . . . . . 1 . . . . . . . . . . . . .14798. . . . . . . . . . . . . . . . . . Spacer 6. . . . . . . . . . . . 1 . . . . . . . . . . . . .14795. . . . . . . . . . . . . . . . . . Brine Valve Piston 7. . . . . . . . . . . . 1 . . . . . . . . . . . . .40199. . . . . . . . . . . . . . . . . . Brine Valve Stem 8. . . . . . . . . . . . 1 . . . . . . . . . . . . .14790. . . . . . . . . . . . . . . . . . Brine Valve Body 9. . . . . . . . . . . . 1 . . . . . . . . . . . . .12550. . . . . . . . . . . . . . . . . . Quad Ring - Brine Stem 10. . . . . . . . . . . . 1 . . . . . . . . . . . . .15310. . . . . . . . . . . . . . . . . . Spring - Brine Valve 11. . . . . . . . . . . . 1 . . . . . . . . . . . . .10250. . . . . . . . . . . . . . . . . . Retaining Ring 12. . . . . . . . . . . . 1 . . . . . . . . . . . . .40213. . . . . . . . . . . . . . . . . . Stem Guide 13. . . . . . . . . . . . 2 . . . . . . . . . . . . .15415. . . . . . . . . . . . . . . . . . Insert 14. . . . . . . . . . . . 2 . . . . . . . . . . . . .15414. . . . . . . . . . . . . . . . . . Nut Ferrule 1/2″ 15. . . . . . . . . . . . 1 . . . . . . . . . . . . .15413. . . . . . . . . . . . . . . . . . Elbow 16. . . . . . . . . . . . 1 . . . . . . . . . . . . .40242. . . . . . . . . . . . . . . . . . Brine Tube 17. . . . . . . . . . . . 1 . . . . . . . . . . . . .16976. . . . . . . . . . . . . . . . . . 1″ Slip to 3/4″ Reducer 18. . . . . . . . . . . . 1 . . . . . . . . . . . . .60009. . . . . . . . . . . . . . . . . . #900 Air Check Assembly 19. . . . . . . . . . . . 2 . . . . . . . . . . . . .16123. . . . . . . . . . . . . . . . . . Tube Nut 1/2″ 20. . . . . . . . . . . . 2 . . . . . . . . . . . . .16124. . . . . . . . . . . . . . . . . . Ferrule 1/2″ 21. . . . . . . . . . . . 1 . . . . . . . . . . . . .16975. . . . . . . . . . . . . . . . . . 1″ Female NPT x 1″ Slip 22. . . . . . . . . . . . 1 . . . . . . . . . . . . .19925. . . . . . . . . . . . . . . . . . Gasket, Injector Body 23. . . . . . . . . . . . 1 . . . . . . . . . . . . .14802-✶ . . . . . . . . . . . . . . . . Throat, Injector 24. . . . . . . . . . . . 1 . . . . . . . . . . . . .14801-✶ . . . . . . . . . . . . . . . . Nozzle, Injector 25. . . . . . . . . . . . 1 . . . . . . . . . . . . .13771. . . . . . . . . . . . . . . . . . O-ring, 012 26. . . . . . . . . . . . 2 . . . . . . . . . . . . .14804. . . . . . . . . . . . . . . . . . Screw, Injector Body 27. . . . . . . . . . . . 1 . . . . . . . . . . . . .10228. . . . . . . . . . . . . . . . . . Cap, Brass 28. . . . . . . . . . . . 1 . . . . . . . . . . . . .10229. . . . . . . . . . . . . . . . . . Gasket, Injector Cover 29. . . . . . . . . . . . 1 . . . . . . . . . . . . .17777-03 . . . . . . . . . . . . . . . Body, Injector 30. . . . . . . . . . . . 1 . . . . . . . . . . . . .16530. . . . . . . . . . . . . . . . . . Housing, BLFC 1″ NPT Male x 1″ NPT Female 16530-10 . . . . . . . . . . . . . . . Housing, BLFC 1″ BSP Male x 1″ BSP Female * Brine valve is not available with internal flow control. External flow control is required. Option Without Brine Valve 1 . . . . . . . . . . . . .11893. . . . . . . . . . . . . . . . . . Cover, Injector 2 . . . . . . . . . . . . .12112. . . . . . . . . . . . . . . . . . Screw, Injector Cover Injector Throat 14802-04C . . . . .#4. . . . . . . . . . . . . . . . . . . . . Green 14802-05C . . . . .#5. . . . . . . . . . . . . . . . . . . . . White 14802-06C . . . . .#6. . . . . . . . . . . . . . . . . . . . . Red 14802-07C . . . . .#7. . . . . . . . . . . . . . . . . . . . . Black Injector Nozzle 14801-04C . . . . .#4. . . . . . . . . . . . . . . . . . . . . Green 14801-05C . . . . .#5. . . . . . . . . . . . . . . . . . . . . White 14801-06C . . . . .#6. . . . . . . . . . . . . . . . . . . . . Red 14801-07C . . . . .#7. . . . . . . . . . . . . . . . . . . . . Black

Page 16 MODEL 3130 2″ Plastic Meter Assembly Item No. Quantity Part No. Description 1 . . . . . . . . . . . 1 . . . . . . . . . . . . 17689. . . . . . . . . . . . . . . . . Body, Meter, 2″ Plastic 2 . . . . . . . . . . . 1 . . . . . . . . . . . . 15532. . . . . . . . . . . . . . . . . Shaft, Impeller Seat 3 . . . . . . . . . . . 1 . . . . . . . . . . . . 15432. . . . . . . . . . . . . . . . . Shaft, Impeller 4 . . . . . . . . . . . 1 . . . . . . . . . . . . 15374. . . . . . . . . . . . . . . . . Impeller Assembly, 2″ Meter 5 . . . . . . . . . . . 1 . . . . . . . . . . . . 13847. . . . . . . . . . . . . . . . . O-Ring, -137, Meter 6 . . . . . . . . . . . 1 . . . . . . . . . . . . 14038. . . . . . . . . . . . . . . . . Meter Cap Assembly (Standard Range) 1 . . . . . . . . . . . . 15150. . . . . . . . . . . . . . . . . Meter Cap Assembly (Extended Range) 7 . . . . . . . . . . . 4 . . . . . . . . . . . . 12473. . . . . . . . . . . . . . . . . Screw, Hex Washer, 10-24 x 5/8 8 . . . . . . . . . . . 2 . . . . . . . . . . . . 19485. . . . . . . . . . . . . . . . . O-Ring, -141, Meter 9A. . . . . . . . . . . 1 . . . . . . . . . . . . 17987-001 . . . . . . . . . . . . . Fitting, Nipple, 2″, Plastic, NPT, Machined 9B. . . . . . . . . . . 1 . . . . . . . . . . . . 17987-101 . . . . . . . . . . . . . Fitting, Nipple, 2″, Plastic, BSP, Machined 10A. . . . . . . . . . 1 . . . . . . . . . . . . 17987-000 . . . . . . . . . . . . . Fitting, Nipple, 2″, Plastic, NPT 10B. . . . . . . . . . 1 . . . . . . . . . . . . 17987-100 . . . . . . . . . . . . . Fitting, Nipple, 2″, Plastic, BSP 11 . . . . . . . . . . . 1 . . . . . . . . . . . . 14680. . . . . . . . . . . . . . . . . Flow Straightener 12 . . . . . . . . . . . 2 . . . . . . . . . . . . 17988. . . . . . . . . . . . . . . . . Nut, 2″ Meter 1 2 3 4 5 6 7 8 9 12 11 10 8 12

Page 17 MODEL 3130 2″ Meter Brass Assembly Item No. Quantity Part No. Description 1. . . . . . . . . . . .1 . . . . . . . . . . . . 14456 . . . . . . . . . . . . . . . . Meter Body 2. . . . . . . . . . . .1 . . . . . . . . . . . . 15532 . . . . . . . . . . . . . . . . Impeller Shaft Retainer 3. . . . . . . . . . . .1 . . . . . . . . . . . . 15432 . . . . . . . . . . . . . . . . Impeller Shaft 4. . . . . . . . . . . .1 . . . . . . . . . . . . 15374 . . . . . . . . . . . . . . . . Impeller 6. . . . . . . . . . . .1 . . . . . . . . . . . . 13847 . . . . . . . . . . . . . . . . O-Ring - Meter Cover 7A . . . . . . . . . . .1 . . . . . . . . . . . . 15218 . . . . . . . . . . . . . . . . Meter Cover Assembly (Standard) 7B . . . . . . . . . . .1 . . . . . . . . . . . . 15237 . . . . . . . . . . . . . . . . Meter Cover Assembly (Extended Range) 8. . . . . . . . . . . .4 . . . . . . . . . . . . 12112 . . . . . . . . . . . . . . . . Screw - Meter Cover 9. . . . . . . . . . . .1 . . . . . . . . . . . . 14679 . . . . . . . . . . . . . . . . O-Ring - Quick Connect 10 . . . . . . . . . . .1 . . . . . . . . . . . . 14568 . . . . . . . . . . . . . . . . Nipple - Quick Connect 11 . . . . . . . . . . .1 . . . . . . . . . . . . 14680 . . . . . . . . . . . . . . . . Flow Straightener 12 . . . . . . . . . . .1 . . . . . . . . . . . . 14569 . . . . . . . . . . . . . . . . Nut - Quick Connect 2 3 4 7B 8 9 10 11 12 1 6 7A

Page 18 MODEL 3210 ECONOMINDER Timer Assembly (See opposite page for parts list) 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 7 6

Page 19 MODEL 3210 ECONOMINDER Timer Assembly Parts List Item No. Quantity Part No. Description 1. . . . . . . . . . . 1 . . . . . . . . . . . 13870-01 . . . . . . . . . . . . . Timer Housing Assembly 2. . . . . . . . . . . 1 . . . . . . . . . . . 13802 . . . . . . . . . . . . . . . Cycle Actuator Gear 3. . . . . . . . . . . 1 . . . . . . . . . . . 40096-27 . . . . . . . . . . . . . 24 Hour Gear Assy, 12 Midnight 40096-02 . . . . . . . . . . . . . 24 Hour Gear Assy, 2 AM 5. . . . . . . . . . . 1 . . . . . . . . . . . 13886-01 . . . . . . . . . . . . . Knob 6. . . . . . . . . . . 4 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw - Timer Knob & Motor Plate Mtg. 7. . . . . . . . . . . 2 . . . . . . . . . . . 11999 . . . . . . . . . . . . . . . Button Decal 8. . . . . . . . . . . 1 . . . . . . . . . . . 60405-50 . . . . . . . . . . . . . Program Wheel Assembly, 21,000 9. . . . . . . . . . . 1 . . . . . . . . . . . 13806 . . . . . . . . . . . . . . . Program Wheel Retainer 10 . . . . . . . . . . 1 . . . . . . . . . . . 13748 . . . . . . . . . . . . . . . Screw - Program Wheel Mtg. 11 . . . . . . . . . . 1 . . . . . . . . . . . 14265 . . . . . . . . . . . . . . . Spring Clip 12 . . . . . . . . . . 1 . . . . . . . . . . . 15424 . . . . . . . . . . . . . . . Spring - Detent 13 . . . . . . . . . . 1 . . . . . . . . . . . 15066 . . . . . . . . . . . . . . . Ball - 1/4″ Dia. 14 . . . . . . . . . . 1 . . . . . . . . . . . 13911 . . . . . . . . . . . . . . . Main Drive Gear 15 . . . . . . . . . . 1 . . . . . . . . . . . 19210 . . . . . . . . . . . . . . . Program Wheel 16 . . . . . . . . . . 21 . . . . . . . . . . 15493 . . . . . . . . . . . . . . . Roll Pin 18 . . . . . . . . . . 1 . . . . . . . . . . . 13018 . . . . . . . . . . . . . . . Idler Shaft 19 . . . . . . . . . . 1 . . . . . . . . . . . 13312 . . . . . . . . . . . . . . . Spring - Idler 20 . . . . . . . . . . 1 . . . . . . . . . . . 13017 . . . . . . . . . . . . . . . Idler Gear 21 . . . . . . . . . . 1 . . . . . . . . . . . 13164 . . . . . . . . . . . . . . . Drive Gear 23 . . . . . . . . . . 1 . . . . . . . . . . . 13887 . . . . . . . . . . . . . . . Motor Mounting Plate 24 . . . . . . . . . . 1 . . . . . . . . . . . 18743 . . . . . . . . . . . . . . . Motor - 110V., 60 Hz. 19659 . . . . . . . . . . . . . . . Motor - 24V., 60 Hz. 25 . . . . . . . . . . 2 . . . . . . . . . . . 13278 . . . . . . . . . . . . . . . Screw - Motor Mounting 26 . . . . . . . . . . 1 . . . . . . . . . . . 13830 . . . . . . . . . . . . . . . Drive Pinion - Program Wheel 27 . . . . . . . . . . 1 . . . . . . . . . . . 13831 . . . . . . . . . . . . . . . Clutch - Drive Pinion 28 . . . . . . . . . . 1 . . . . . . . . . . . 14276 . . . . . . . . . . . . . . . Spring 29 . . . . . . . . . . 1 . . . . . . . . . . . 14253 . . . . . . . . . . . . . . . Spring Retainer 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned 31 . . . . . . . . . . 3 . . . . . . . . . . . 11384 . . . . . . . . . . . . . . . Screw - Timer Hinge & Ground Wire 32 . . . . . . . . . . 1 . . . . . . . . . . . 13881 . . . . . . . . . . . . . . . Hinge Bracket 33 . . . . . . . . . . 3 . . . . . . . . . . . 14087 . . . . . . . . . . . . . . . Insulator 34 . . . . . . . . . . 1 . . . . . . . . . . . 10896 . . . . . . . . . . . . . . . Switch 35 . . . . . . . . . . 1 . . . . . . . . . . . 15320 . . . . . . . . . . . . . . . Switch 36 . . . . . . . . . . 2 . . . . . . . . . . . 11413 . . . . . . . . . . . . . . . Screw - Switch Mounting 37 . . . . . . . . . . 1 . . . . . . . . . . . 14007 . . . . . . . . . . . . . . . Decal - Time of Day 38 . . . . . . . . . . 1 . . . . . . . . . . . 14045 . . . . . . . . . . . . . . . Decal - Instructions 39 . . . . . . . . . . 1 . . . . . . . . . . . 13902 . . . . . . . . . . . . . . . Harness - Not Shown 40 . . . . . . . . . . 2 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . . Wire Connector - Not Shown 41 . . . . . . . . . . 1 . . . . . . . . . . . 15354-01 . . . . . . . . . . . . . Ground Wire - Not Shown Not Shown. . . . 1 . . . . . . . . . . . 15465 . . . . . . . . . . . . . . . Caution Label Not Shown. . . . 1 . . . . . . . . . . . 14198 . . . . . . . . . . . . . . . Capacity Label

Page 20 MODEL 3210 ECONOMINDER Commercial Demand Regeneration Control Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system, subtract the necessary reserve requirement and set the gallons required by lifting the gallon dial and rotating it so that the number of gallons required is aligned with the white dot on program wheel gear. Release and check for firm engagement with gear. Note, drawing shows 8,750 gallon setting. The capacity (gallons) arrow denotes remaining gallons exclusive of fixed reserve. Note: To set meter capacity at initial start-up, either: 1. Rotate manual regeneration knob one full revolution.  or  2. Rotate program wheel manually clockwise or counter clockwise and align white dot with capacity arrow. This procedure must be followed any time the program wheel setting is changed. How To Set The Time Of Day: Press and hold the red button in to disengage the 24 hour gear. Turn the 24 hour gear until the actual time of day is at the time of day pointer. Release the red button to again engage the 24 hour gear. How To Manually Regenerate Your Water Conditioner At Any Time: Turn the manual regeneration knob clockwise one “click.” This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program. The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing. Even though it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set for only one half of this time. In any event, conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line. Immediate Regeneration Timers: These timers do not have a 24 hour gear. Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions. * 24 HOUR GEAR SERVICE POSITION INDICATOR RED TIME SET BUTTON WHITE DOT GALLONS LABEL PROGRAM MANUAL REGENERATION KNOB WHEEL * Immediate regeneration timers do not have 24 hour gear. No time of day can be set.

Page 21 MODEL 3200 TIMER Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate: Rotate the skipper wheel until the number “1” is at the red pointer. Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers. Each tab is one day. Finger at red pointer is tonight. Moving clockwise from the red pointer, extend or retract fingers to obtain the desired regeneration schedule. How To Set The Time Of Day: Press and hold the red button in to disengage the drive gear. Turn the large gear until the actual time of day is at the time of day pointer. Release the red button to again engage the drive gear. How To Manually Regenerate Your Water Conditioner At Any Time: Turn the manual regeneration knob clockwise. This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program. The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing. Even thought it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set only one half of this time. In any event, conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line. How to Adjust Regeneration Time: 1. Disconnect the power source. 2. Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob. 3. Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear. 4. Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out. 5. Turn the time plate so the desired regeneration time aligns next to the raised arrow. 6. Push the red button in and rotate the 24 hour dial. Tighten each of the three screws. 7. Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct. 8. Reset the time of day and restore power to the unit. SERVICE POSITION INDICATOR 24 HR. GEAR MANUAL REGENERATION KNOB RED TIME SET BUTTON SKIPPER WHEEL, 12 DAY (SHOWS EVERY OTHER DAY REGENERATION) 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT! SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK

Page 22 MODEL 3200 & 3210 TIMER SERIES Regeneration Cycle Program Setting Procedure How To Set Regeneration Cycle Program: The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions. 3200 & 3210 Series Timers (Figure to Right) To expose cycle program wheel, grasp timer in upper left- hand corner and pull, releasing snap retainer and swinging timer to the right. To change the regeneration cycle program, the program wheel must be removed. Grasp program wheel and squeeze protruding lugs toward center, lift program wheel off timer. (Switch arms may require movement to facilitate removal.) Return timer to closed position engaging snap retainer in back plate. Make certain all electrical wires locate above snap retainer post. Timer Setting Procedure for 3200 & 3210 Timer How To Change The Length Of The Backwash Time: The program wheel as shown in the drawing is in the service position. As you look at the numbered side of the program wheel, the group of pins starting at zero determines the length of time your unit will backwash. FOR EXAMPLE: If there are six pins in this section, the time of backwash will be 12 min. (2 min. per pin). To change the length of backwash time, add or remove pins as required. The number of pins times two equal the backwash time in minutes. How To Change The Length Of Brine And Rinse Time: The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse (2 min. per hole). To change the length of brine and rinse time, move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section. Number of holes times two equals brine and rinse time in minutes. How To Change The Length Of Rapid Rinse: The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse (2 min. per pin). To change the length of rapid rinse time, add or remove pins at the higher numbered end of this section as required. The number of pins times two equals the rapid rinse time in minutes. How To Change The Length Of Brine Tank Refill Time: The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank (2 min. per hole). To change the length of refill time, move the two pins at the end of the second group of holes as required. The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section. The program wheel, however, will continue to rotate until the inner microswitch drops into the notch on the program wheel. BRINE & RINSE SECTION (2 MIN. PER HOLE) PIN STORAGE PROGRAM WHEEL FOR CONTROL OF REGENERATION CYCLE RAPID RINSE SECTION (2 MIN. PER PIN) BRINE TANK REFILL SECTION (2 MIN. PER HOLE) BACKWASH SECTION (2 MIN. PER PIN)

Page 23 MODEL 3130 Downflow Service Instructions PROBLEM CAUSE CORRECTION 1. Softener fails to regenerate. A. Electrical service to unit has been interrupted. B. Timer is defective. C. Power failure. A. Assure permanent electrical service (check fuse, plug, pull chain or switch). B. Replace timer. C. Reset time of day. 2. Hard water. A. By-pass valve is open. B. No salt in brine tank. C. Insufficient water flowing into brine tank. D. Hot water tank hardness. E. Leak at distributor tube. F. Internal valve leak. A. Close by-pass valve. B. Add Salt to brine tank and maintain salt level above water level. C. Check brine tank fill time and clean brine line flow control if plugged. D. Repeated flushing of the hot water tank is required. E. Make sure distributor tube is not cracked. Check O-ring and tube pilot. F. Replace seals and spacers and/or piston. 3. Unit used too much salt. A. Improper salt setting. B. Excessive water in brine tank. A. Check salt usage and salt setting. B. See Problem No. 7. 4. Loss of water pressure. A. Iron buildup in line to water conditioner. B. Iron buildup in water conditioner. C. Inlet of control plugged due to foreign material broken loose from pipe by recent work done on plumbing system. A. Clean line to water conditioner. B. Clean control and add mineral cleaner to mineral bed. Increase frequency of regeneration. C. Remove pistons and clean control. 5. Loss of mineral through drain line. A. Air in water system. B. Improperly sized drain line flow control. A. Assure that well system has proper air eliminator control. Check for dry well condition. B. Check for proper drain rate. 6. Iron in conditioned water. A. Fouled mineral bed. A. Check backwash, brine draw and brine tank fill. Increase frequency of regeneration. Increase backwash time.

Page 24 MODEL 3130 Downflow Service Instructions (Cont’d.) General Service Hints Problem: Softener Delivers Hard Water. Cause could be that . . . Reserve Capacity Has Been Exceeded. Correction: Check salt dosage requirements and reset program wheel to provide additional reserve. Cause could be that . . . Program Wheel Is Not Rotating With Meter Output. Correction: Pull cable out of meter cover and rotate manually. Program wheel must move without binding and clutch must give positive “clicks” when program wheel strikes regeneration stop. If it does not, replace timer. Cause could be that . . . Meter Is Not Measuring Flow. Correction: Check meter with meter checker. 7. Excessive water in brine tank. A. Plugged drain line flow control. B. Plugged injector system. C. Timer not cycling. D. Foreign material in brine valve. E. Foreign material in brine line flow control. A. Check flow control. B. Clean injector and screen. C. Replace timer. D. Replace brine valve seat and clean valve. E. Clean brine line flow control. 8. Softener fails to draw brine. A. Drain line flow control is plugged. B. Injector is plugged. C. Line pressure is too low. D. Internal Control Leak. A. Clean drain line flow control. B. Clean injector. C. Increase line pressure to 25 P.S.I. min. D. Check drive motor and switches. 9. Control cycles continuously. A. Misadjusted, broken or shorted switch. A. Determine if switch or timer is faulty and replace it, or replace complete power head. 10.Drain flows continuously. A. Valve is not programming correctly. B. Foreign material in control. C. Internal control leak A. Check timer program and positioning of control. Replace power head assembly if not positioning properly. B. Remove power head assembly and inspect bore, remove foreign material and check control in various regeneration positions. C. Replace seals and piston assembly. PROBLEM CAUSE CORRECTION

Page 25 SYSTEM #4 Single Meter System Wiring Diagram Immediate or Delayed Regeneration

Page 26 SYSTEM #4 WITH REMOTE METER Single Meter System Wiring Diagram Immediate or Delayed Regeneration

Page 31 MODEL 3130 System #4 - Typical Single Tank Installation With Optional Meter System #5 Interlock - Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass RESIN TANK BRINE LINE DRAIN 3 WIRE POWER CORD OPTIONAL 3100 METER MANUAL OUT BRINE TANK SHUTOFF RESIN TANK UNIT 1 BRINE TANK BRINE LINE DRAIN 3 WIRE POWER CORD BRINE TANK PRESSURE SUPPLY TO S.V.O. DIAPHRAGM OPERATED VALVE MANUAL IN ELECTRICAL INTERLOCK CORD RESIN TANK UNIT 2 SHUTOFF

Page 32 MODEL 3130 System #6 - Twin Series Regeneration Installation with a Remote Meter System #7 - Twin Alternator Installation with a Remote Meter BRINE TANK RESIN TANK UNIT 2 BRINE TANK RESIN TANK UNIT 1 ELECTRICAL INTERLOCK CORD 3 WIRE POWER CORD DIAPHRAGM OPERATED VALVE METER OUT MANUAL IN BRINE LINE SHUTOFF PRESSURE SUPPLY TO S.V.O. drain RESIN TANK LEAD UNIT MANUAL SHUTOFF DIAPHRAGM OPERATED VALVE 4-WAY SOLENOID DRAIN BRINE TANK 3 WIRE POWER CORD ELECTRICAL INTERLOCK CORD METER RESIN TANK LAG UNIT BRINE TANK out

Page 35 MODEL 3130 Service Assemblies 60034-790 1705 Brine Valve For Illustration, See Page 14 1. . . . . . . . . 10250. . . . . . . . . Brine Valve Spring Clip 1. . . . . . . . . 12550. . . . . . . . . Quad Ring 1. . . . . . . . . 13201. . . . . . . . . Quad Ring 1. . . . . . . . . 14785-01 . . . . . . Flow Control Retainer 1. . . . . . . . . 14790. . . . . . . . . Brine Valve Body 1. . . . . . . . . 14792. . . . . . . . . Brine Valve End Plug 1. . . . . . . . . 14795. . . . . . . . . Brine Valve Piston 1. . . . . . . . . 40199. . . . . . . . . Brine Valve Stem 1. . . . . . . . . 14798. . . . . . . . . Spacer 2. . . . . . . . . 14811. . . . . . . . . Piston Seal 1. . . . . . . . . 15310. . . . . . . . . Brine Valve Spring 1. . . . . . . . . 40213. . . . . . . . . Stem Guide 1. . . . . . . . . 16123. . . . . . . . . Nut 1/2″ 1. . . . . . . . . 16124. . . . . . . . . Ferrule 1/2″ 60843-OXC 1705 Injector Assembly For Illustration, See Page 14 1. . . . . . . . . 10228. . . . . . . . . Injector Cap 1. . . . . . . . . 10229. . . . . . . . . Injector Cover Gasket 1. . . . . . . . . 17777-03 . . . . . . Injector Body 1. . . . . . . . . 14801-x . . . . . . . Injector Nozzle 1. . . . . . . . . 14802-x . . . . . . . Injector Throat 1. . . . . . . . . 13771. . . . . . . . . O-Ring 2. . . . . . . . . 14804. . . . . . . . . Screw 1. . . . . . . . . 19925. . . . . . . . . Injector Body Gasket 60116 3130 Piston Assembly For Illustration, See Page 10 1. . . . . . . . . 14296. . . . . . . . . Quad Ring, -012 1. . . . . . . . . 14922. . . . . . . . . O-Ring, -035 1. . . . . . . . . 14754-01 . . . . . . End Plug 1. . . . . . . . . 14818. . . . . . . . . Clip, Piston Rod 1. . . . . . . . . 40203. . . . . . . . . Spacer, Endplug 1. . . . . . . . . 16130. . . . . . . . . Piston 1. . . . . . . . . 40205. . . . . . . . . Piston Rod, 2930/3130 60117 3130 Piston Assembly, No Hard Water By-Pass For Illustration, See Page 10 1 . . . . . . . . 16130. . . . . . . . . Piston, No Hard Water By-Pass 1 . . . . . . . . 14754-11 . . . . . . End Plug, 2930 No Hard Water By-Pass 1. . . . . . . . . 40205-01 . . . . . . Piston Rod, NHWBP 1. . . . . . . . . 14818. . . . . . . . . Ring, Piston Rod Snap 1 . . . . . . . . 14922. . . . . . . . . O-Ring, -035 1 . . . . . . . . 14926. . . . . . . . . Quad Ring, -012 1. . . . . . . . . 40203. . . . . . . . . Spacer, End Plug 1. . . . . . . . . 19611-12 . . . . . . Piston, HNWBP 60131 2930/3130/3150 Upper Seal and Spacer Kit For Illustration, See Page 10 8 . . . . . . . . 11720 . . . . . . . . .Seal, Piston 2 . . . . . . . . 10368 . . . . . . . . .Spacer 5 . . . . . . . . 10369 . . . . . . . . .End Spacer, Noryl 60050-91 Drive Motor Assembly, 24V, STF -92 Drive Motor Assembly, 115V, STF -93 Drive Motor Assembly, 230V, STF For Illustration, See Page 12 3 . . . . . . . . 10218 . . . . . . . . .MicroSwitch 2 . . . . . . . . 14923 . . . . . . . . .Screw #4 x 1 1/13 3 . . . . . . . . 10302 . . . . . . . . .Insulator 2 . . . . . . . . 10338 . . . . . . . . .Roll Pin 3/22 x 7/8 1 . . . . . . . . 40190 -1156 . . . .Drive Motor 110V 50/60 Hz -245 . . . . .Drive Motor 24V 50/60 Hz -2305 . . . .Drive Motor 230V 50/60 Hz 1 . . . . . . . . 40202 . . . . . . . . .Motor Bracket - Drive Side 5 . . . . . . . . 10872 . . . . . . . . .Screw #8 x 5/16 1 . . . . . . . . 16430 . . . . . . . . .Wire Harness 1 . . . . . . . . 40175-01. . . . . . .Motor Lead Wire 1 . . . . . . . . 40201 . . . . . . . . .Motor Bracket BN Side 1 . . . . . . . . 40198 . . . . . . . . .Drive Cam - STF 1 . . . . . . . . 12777-02. . . . . . .Brine Valve Cam 1 . . . . . . . . 14784 . . . . . . . . .Drive Bearing 1 . . . . . . . . 10250 . . . . . . . . .Retaining Ring 1 . . . . . . . . 40197 . . . . . . . . .Connecting Link 1 . . . . . . . . 40349 . . . . . . . . .Screw, Brine Deflection 1 . . . . . . . . 40193 . . . . . . . . .Screw, Ground 2 . . . . . . . . 11805 . . . . . . . . .Screw, Micro Switch Brine 60393 2″ Brass Meter Assembly - Std. Range 60394 2″ Brass Meter Assembly - Ext. Range For Parts Breakdown, See Page 17 60620 2″ Plastic Meter Assembly - Std. Range 60621 2″ Plastic Meter Assembly - Ext. Range For Parts Breakdown, See Page 16