C&S Controls LaserLight 2 Series Technical Manual

Specifications

Brand: C&S Controls
Category: Monitor
Model: LaserLight 2 Series (Technical Manual)
File Type: PDF
File Size: —
Pages: 37

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LaserLight 2 Series

4.0” & 6.0” Remote Displays TECHNICAL MANUAL (Version 3.0) P.O. Box 775 - Farmington, NH 03835 Tel: 603-755-3885 email: [email protected] www.candscontrols.com Authorized RLWS Distributor

1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.3 Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.4 Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.0 Installation and Setup.................................................................................................................. 5 2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2 Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2.1 Flange Mounting Brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2.2 VESA Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3.1 AC Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3.2 Serial Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.3.3 RF interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.4 Laserlight2 CPU Board (PN 169279) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.4.1 20 mA Current Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.4.2 RS-232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.4.3 RS-422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.4.4 Reset Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.4.5 Communicating with Indicators and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.4.6 Ambient Light Sensor (177369) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.4.7 Decimal Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.5 Parts Kit, PN 92056 – All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.6 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.0 Configuration ............................................................................................................................ 16 3.1 Auto-Learn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2 Catch-All Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.3 Setting Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.4 Manual Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.5 Serial Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.6 Testing the Remote Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.6.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.6.2 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.6.3 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.6.4 Loop Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.7 Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.8 Demand Print Displaying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.9 Serial Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.9.1 Remote Display Command Format:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3.9.2 Set or Get the Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4.0 Options ....................................................................................................................................... 28 4.1 Fiber-Optic Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.2 Radio Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.3 Pole Mount Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.4 Visor Installation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 © Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without notice. Rice Lake Weighing Systems is an ISO 9001 registered company. Version 3, May 03, 2017 Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.

LaserLight2 Technical Manual

5.0 Maintenance .............................................................................................................................. 30 5.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.2 LaserLight Remote Display Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 5.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars

This manual is intended for use by service technicians responsible for installing and servicing the LaserLight2

LED remote display. Information contained within this manual is exclusively for units with CPU board, PN 169279. LaserLight 2 Technical Manual revision B or earlier, contains information based on software Version 2 with CPU board, PN 166274. This manual can be viewed and downloaded from the Rice Lake Weighing Systems website at www.ricelake.com. 1.1 Overview The LaserLight2 remote display features an ultra-bright LED display with a non-glare filtered lens for use in a wide variety of applications. The LaserLight2 Series is available with a 6-digit display. It is designed to work with most digital weight indicators, host computers, and peripherals using 20 mA current loop, RS-232 or RS-422 full and half duplex communications. The unique IntelliBright™ feature uses a photo sensor to read ambient light and automatically adjusts the LaserLight2 display between day and night settings. The LaserLight2 enclosure provides easy access to internal components. The front panel swings open for convenient setup and service. The enclosure has an external keypad which makes navigating configuration options convenient using the arrows, Enter, Setup, Mode, Set and Learn keys. Standard Features The LaserLight2 display is available in 4" or 6" digit size. The LaserLight 4-SG display is a 4" digit size housed in the larger enclosure (13" x 31"), with a 6" stop/go light. Both styles use an Auto-Learn function that automatically determines the data format used by the attached indicator. Additional standard features include: • Six high-intensity red digits (double-row discrete LED) • Auto learn mode of communication protocols • Hold displayed weight (demand input) • Software selectable standstill mode for no updates while in motion • Durable weathertight IP66 enclosure • Adjustable day/night intensity • Software selectable time and date when the displayed weight is at zero and below. • Non-glare contrast filtered lense • Mirror (reverse image) feature • RS-232, 20 mA and RS-422 communications • Auto sensing 115/230 VAC power supply • PEMs for VESA flat-wall mount or side-mounting flange • Polyethylene breather vent inhibits internal moisture buildup • Red, green and arrow lights in stop/go version Optional Features Optional features of the LaserLight2 remote display include: •Pole mount kit •ConnexLink radio interface •Visor kit •VESA flat wall mount kit Important

LaserLight2 Technical Manual

1.2 Safety Safety Symbol Definitions Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and includes hazards that are exposed when guards are removed. Indicates a potentially hazardous situation that, if not avoided may result in minor or moderate injury. Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data. General Safety Do not operate or work on this equipment unless you have read and understand the instructions and warnings in this Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals. Proper care is your responsibility. Failure to heed may result in serious injury or death. Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualified service personnel only. Do not allow minors (children) or inexperienced persons to operate the LaserLight2. Do not place fingers into slots or possible pinch points. Do not use any load-bearing component that is worn beyond 5% of the original dimension. Do not use this product if any of the components are cracked. Do not exceed the rated load limit of the unit. Do not make alterations or modifications to the unit. Do not remove or obscure warning label (Figure 1-1). Before opening the unit, ensure the power cord is disconnected from the outlet. Test the operation of the ground fault circuit interrupter each time the sign is plugged in (UL version only). To test the GFCI, plug in the LaserLight2 and press the TEST button. The LaserLight2 should immediately turn off. If it does not, either the GFCI is mis-wired, a wiring problem in the same circuit or the GFCI has malfunctioned and should be replaced. Pressing the RESET button will restore power to the LaserLight2 or the circuit. Figure 1-1. Safety Label PN 16861 WARNING CAUTION Important WARNING Important

The keypad, which is located on the bottom of the unit, allows for easy setup of the remote control.

Figure 1-2. LaserLight2 Keypad Key Description Used to navigate the configuration menu choices while in setup mode. The UP arrow exits the setup mode. The arrow keys can also be used to set time and date after the SET key has been pressed. Used to select a setting. Used to enter the setup mode. Used to increment a value for time and date after the SET key has been pressed. Alternatively, the time and date value can be entered with the navigation keys. Used to set time and date. Press SET to toggle to the next value of the time or date format. Press SET one final time to exit the time and date setup. Used to manually learn the incoming format. Use the navigation keys to move the displayed value to the correct position. See Section 3.1 on page 16. Table 1-1. Key Functions SETUP ENTER MODE SET LEARN ENTER SETUP MODE SET LEARN

LaserLight2 Technical Manual

1.4 Annunciators The LaserLight2 remote display uses a set of four high-intensity LED annunciators to provide additional information about the value displayed. The serial default values for the annunciators are G & N and L & K. Parameters for alternative values can be set under the serial menu, port 0. The Stop/Go version of the LaserLight2 also has arrow and round light annunciators to indicate the different states of the digital outputs. . Figure 1-3. Front Panel Display – Stop-N-Go Model Shown LED Description GR Gross – Indicates the displayed weight is gross weight NT Net – Indicates the displayed weight is net weight lb Pounds – indicates units associated with the displayed value, represents primary and secondary units kg Kilograms – indicates units associated with the displayed value, represents primary and secondary units -- Red stop light, green go light and green arrow – indicates the traffic light state on the display. This feature applies to only the LaserLight 4-SG. See Section 3.9 on page 24 for additional information Table 1-2. Annunciators LED annunciators (showing GR for gross and lb for pound)

Installation and Setup

5 2.0 Installation and Setup The LaserLight2 remote display is easily set up and configured. This section describes basic installation, AC wiring, RS-232, RS-422 and 20 mA current loop connections. Once installation and set up is complete, see Section 3.0 on page 16 for information on configuring the remote display. The LaserLight2 has no on/off switch. Before opening the unit, ensure the power cord is disconnected from the power outlet. Use a wrist strap for grounding to protect components from electrostatic discharge (ESD) when working inside the enclosure. 2.1 Unpacking Immediately after unpacking, visually inspect the LaserLight2 for damage. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately. The shipping carton contains the LaserLight2, and the following components: • Weather tight, IP66 rated enclosure with a CPU board and either mounting flanges or a VESA mount • Installation manual Remove the protective plastic on the lens of the LaserLight as it will obscure the display over time and become very difficult to remove. 2.2 Wall Mounting The LaserLight2 remote display can be mounted to any vertical surface or pole using 1/4" hardware or a VESA mounting bracket for increased versatility. 2.2.1 Flange Mounting Brackets The flange tab mounting comes in both 4" or 6" brackets. Select a site and secure the remote display to a wall using included hardware and the mounting holes on the flange tabs. Figure 2-1. Side Mount Flange Brackets for 6" and 4" Models An optional pole mounting kit is required when installing the remote display on a pole. The kit fits 4" - 8" poles (see Section 4.3 on page 28). WARNING Important 175305 175306 1.58" (4.0 cm) 10" (25.4 cm) 1.58" (4.0 cm) 8" 20.3 cm)

LaserLight2 Technical Manual

2.2.2 VESA Mounting Bracket The VESA mount allows for a wide variety of mounting options to be compatible with the LaserLight2. Figure 2-2. VESA Mounting Bracket The four mounting PEMs on the LaserLight2 are threaded. Refer to Figure 2-12 on page 15 and Table 2-8 on page 15 for applicable mounting bracket part numbers. 2.3 Wiring The LaserLight2 remote display provides three cord grips located on the underside of the enclosure; one for the supplied A/C power cord, and two for serial communications. The LaserLight2 remote display comes pre-wired. Ribbon cables connect the CPU board to the digit display boards. Only the serial communications cable must be connected. The LaserLight remote display has no on/off switch. Before opening the unit, ensure the power cord is disconnected from the power outlet. Use the following steps to open and wire the remote display in Section 2.3.1. 1. If the remote display is not open, loosen the captive screws located on the front of the remote display enclosure. 2. Pull the hinged display screen outward to open the enclosure. 2.3.1 AC Wiring The LaserLight2 power supply can run on either 115 or 230 VAC. The AC wiring is run through the cord grip to a 3-position AC terminal block bracket on the inside of the enclosure. Figure 2-3. Power Supply Location and Wiring (non-UL Version Shown) Wall Plate Front View Adaptor Plate Side View Adaptor Plate 0.38 in (10 mm) 6.02 in (153 mm) 1.02 in (26 mm) 5.75 in (146 mm) 5.00 in (127 mm) 8.75 in (222 mm) 7.87 in (200 mm) 9.35 in (237 mm) 7.87 in (200 mm) WARNING

Installation and Setup

7 Refer to Table 2-1 for AC wiring connections. 2.3.2 Serial Wiring Serial communications are connected to the CPU board using removable screw terminal plugs on J6, J8 and J9 (Figure 2-5 on page 9). Use the following steps to connect the communications cable to the remote display. 1. Disconnect power and open the remote display by removing the captive screws on the front of the enclosure and swing forward the hinged front cover. 2. Loosen the serial cable cord grip and push enough of the communications cable into the enclosure to allow for attachment to the CPU board. 3. Strip 1/4" (0.65 cm) of insulation from the serial cable ends. 4. Make cable connections for RS-232, RS-422 or 20 mA current loop communications as described in Table 2-2. 5. Remove excess cable from inside the enclosure. Tighten the serial cable cord grip. 2.3.3 RF interference An EMI filter can be installed on the serial interface cable to eliminate RF interference (if necessary). 1. Run the serial wires through the EMI filter provided in the parts kit. See Table 2-3 on page 11. 2. Loop the serial wires around the EMI filter. 3. Use the provided plastic cable tie to secure the looped wires to the ferrite and the serial cable; this prevents the ferrite from coming in contact with the CPU board. Figure 2-4. Cylindrical Ferrite Placement for RF Interference 3-pin Terminal Block on Enclosure Back To Power Supply To Power Supply Pin Wire Color Pin UL Approved Unit 1 Neutral Blue or White 1 N 2 Hot Brown or Black 2 L 3 Ground Green or Green/Yellow Ground Tab Table 2-1. AC Wiring Connections

LaserLight2 Technical Manual

Terminals J1, J6, J8, and J9 are removable screw terminal plugs. Port 0 is used for input only and port 1 is used to drive additional LaserLight Remote Displays. See Table 2-2. CPU Board Connector Pin Assignment Function CPU Board Silk Screen Naming Port Position J1 Digital Input/Output 1 Ground GROUND NA 2 Digital Input 0 DIGIN 0 NA 3 Digital Input 1 DIGIN 1 NA 4 +5V +5v NA 5 Digital Output 0 DIGOUT0 CTRL NA 6 Digital Output 1 DIGOUT1 CTRL NA 7 Ground GROUND NA J6 20 mA 1 Tx- MATX- Port 0 2 Tx+ MATX+ Port 0 3 Rx- MARX- Port 0 4 Rx+ MARX+ Port 0 J8 RS-232 1 SIG GND GNDIS01 Port 0/1 2 SIG GND GNDIS01 Port 0/1 3 RxD 1 RIN2 Port 1 4 RxD 0 RIN1 Port 0 5 TxD 1 TOUT2 Port 1 6 TxD 0 TOUT1 Port 0 J9 RS-422 1 Tx- (Z) RS485-Z Port 0 2 Tx+ (Y) RS485-Y Port 0 3 Rx- (B) RS485-B Port 0 4 Rx+ (A) RS485-A Port 0 Table 2-2. Serial Communications Wiring Note

Installation and Setup

9 2.4 Laserlight2 CPU Board (PN 169279) Figure 2-5. LaserLight2 Remote Display CPU Board Port 0, which is connected to the indicator, supports three configurations; 20 mA, RS-232, and RS-422 communications. Port 1, which is the Echo port, does not support 20 mA but does support RS-232 communications. 2.4.1 20 mA Current Loop The 20 mA current loop communication is provided on connector J6 of the CPU board (Figure 2-5 and Table 2-2). Make sure to select active or passive switch settings. 2.4.2 RS-232 The RS-232 connection is provided on connector J8 of the CPU board (Figure 2-5 and Table 2-2). 2.4.3 RS-422 The RS-422 connection is provided on connector J9 of the CPU board (Figure 2-5 and Table 2-2). 2.4.4 Reset Switch The reset switch enables a simulated power up reset, eliminating the need to unplug the unit to perform a reset. The unit then goes back to normal operation mode. Refer to Figure 2-5 for the reset switch location on the CPU board. 2.4.5 Communicating with Indicators and LEDs Small LEDs located on the CPU board flash when serial data is received or sent. The transmit indicators flash when data is sent out of the port. The receive indicator flashes when data is received. A steady indicator on any receive LED reflects a connection with no streaming data. MH7 OFLED 100 L8 J12 J5 SETUPJR DP2 J1 MH1 J9 SW2 J17 JP2 L9 MH2 DP1 MH3 J8 ASSY PN/Rev DP3 MH4 ST2 ST1 Pb U23 ST3 1 U20 RESETSW SETUPSW J3 J11 C1 J6 U22 SW1 B1 J10 J14 J13 WSETUPJP LB2 RICE LAKE WJP2 IC1 XMIT RECV RS485-Z RS485-A RESET TOUT1 GNDISO1 TOUT2 GNDISO1 MATX- RIN1 RS485-Y PAS RIN2 RS485-B PAS ACT GND PWR ACT LIGHT SENSOR J6 J8 J9 MATX+ MARX- MARX+ J1 7 1 DIGOUT1 CTRL DIGOUT0 CTRL DIGIN 1 DIGIN 0 DIGIN 0 DIGIN 0 GROUND +5v GROUND 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6 1 2 3 4

LaserLight2 Technical Manual

2.4.6 Ambient Light Sensor (177369) Ambient light sensors are used to detect light or brightness in a manner similar to the human eye. The ambient light sensor is located on the CPU board and adjusts the brightness on the LaserLight2 in daytime or night time conditions. The LaserLight2 defaults to the Night setting if the sensor is absent. Do not attempt to cut the light sensor pins to the same length. To install a light sensor, ensure that the pins (long and short) are properly inserted correctly into the J14 connector. The short pin side has a flat side to the sensor and must be oriented on the right side of J14. Figure 2-6. Light Sensor Pin Orientation Insert into the terminal block and bend pins slightly so that the pins are located by the hole located in the bottom of the enclosure. 2.4.7 Decimal Point Ensure the decimal point configuration is compatible with the remote display when configuring the indicator attached to the LaserLight2. The primary display board has decimal LED’s. These can be changed to commas by moving jumpers JMP1 and JMP2, located on the back of the display board to the right. Ensure that the decimal point/comma jumper is in the proper position on the display board. Figure 2-7. Display Board Jumper Location Note MH2 DP1 J3 C1 J14 GND PWR LIGHT SENSOR Long Pin Side Short Pin Side Flat Side of Sensor JMP1 JMP2

Installation and Setup

11 2.5 Parts Kit, PN 92056 – All Models 2.6 Replacement Parts Figure 2-8. LaserLight2 Parts Illustration Part No. Description Qty 15631 Cable Tie,3 in Nylon 2 66730 Filter,Cylindrical EMI 1 76513 Conn,4 Position Screw Terminal 2 76514 Conn,6 Position Screw Terminal 1 Table 2-3. Parts Kit, Laserlight2 Item No. Part No. Description 4" Model 6" Model 4" Stop/Go Model Qty 1 170094 Front Panel Assembly, (see Figure 2-10 on page 13) 1 2 168068 Cabinet Assembly, (see Figure 2-9 on page 12) 1 3 174488 Power Kit, (see Figure 2-10 on page 13) 1 4 169391 Cable, Ribbon 16" long  1 5 76224 Cable, Ribbon 8"  2 6 76225 Cable, Ribbon 14"    3 7 104284 Cable,Ribbon 23" Long  1 104283 Cable, CPU to Traffic  1 8 173144 Washer, Black Nylon    2 9 178043 U-Nut, 1/4-20 Tapped Barrel Free Spin    2 Table 2-4. LaserLight2 Parts 5 4 3 1 2 9 8 7 6

LaserLight2 Technical Manual

Figure 2-9. Cabinet Parts Illustration Item No. Part No. Description 4" Model 6" Model 4" Stop/Go Model Qty 181411 Cabinet, LaserLight2   1 173597 Cabinet LaserLight2  1 1 181411 Rear Panel Assembly   1 181408 Rear Panel Assembly  1 2 14839 Screw, Mach 6-32NC x 1/4    4 3 166345 Overlay, Laserlight 2    1 4 88733 Vent, Breather Sealed    1 5 88734 Nut, Breather Vent    1 6 15628 Cord Grip, 1/2 NPT Black    2 7 30376 Seal Ring, Nylon 1/2 NPT    2 8 15630 Locknut, 1/2 NPT Black    2 9 15665 Gland, Reducing 1/2 NPT    2 10 19538 Post Plug, Slotted Black    1 11 16861 Label, Warning High    1 12 177093 Label, Serial Comm Pin Out    1 13 16892 Label, Ground Protective    1 14 15650 Mount, Cable Tie 3/4"    2 15 177369 Ambient Light Sensor    1 16 178869 Board, CPU Laserlight2 - Blue Board    1 17 26408 Bumper, Self Adhesive 3/4 Rubber    2 Table 2-5. Cabinet Parts List 12 16 2 14 14 11 5 2 8 13 4 6 9 6 10 3 7 1 15 17

Installation and Setup

13 Figure 2-10. Power Kit Parts Illustration Item No. Part No. Description Qty 1 175551 Power Supply,12 V Board 1 174488 Power Supply, UL (see Figure 2-3 on page 6) 1 2 14839 Screw, Mach 6-32NC x 1/4 4 3 169272 Cable Assembly, Power Supply 1 4 169520 Power Cord Assembly Remote 1 175475 Power Cord Assembly, GFCI (see Figure 2-3 on page 6) 1 11 15134 Washer, Lock NO 8 Type A 3 12 14626 Nut, Kep 8-32NC HEX 2 Table 2-6. Power Kit Parts List 3 1 2 4 12 11 12 11

LaserLight2 Technical Manual

Item No. Part No. Description 4" Model 6" Model 4" Stop/Go Model Qty 1 181412 Front Cabinet  1 181410 Front Cabinet  1 181409 Front Cabinet  1 2 173824 Lens, Display  1 169715 Lens, Display  1 167134 Lens, Display  1 4 167401 Board, Display Primary   1 168033 Board, Display Primary  1 5 167402 Board, Display Secondary   1 168034 Board, Display Secondary  1 6 14839 Screw, Mach 6-32NC x 1/4   8 Screw, Mach 6-32NC x 1/4   12 7 76226 Cable, Ribbon 5" long   1 8 170174 Gasket   1 167238 Gasket  1 10 175212 Standoff, Plastic Press-in    4 11 15134 Washer, Lock NO 8 Type A    1 12 15601 Ground Wire, 6"/w No. 8    1 13 14626 Nut, Kep 8-32NC HEX    1 14 175781 Machine Screw, 1/4-20 x 1-1/2    2 15 166634 Washer, 1/4" High Pressure Sealing    2 16 166653 Retainer, Pushnut Bolt 1/4    2 17 103651 Board Assy, LED Traffic  1 Table 2-7. Front Panel Parts List 17 6 7 4 5 8 16 1 15 14 10 2 13 12 11 Figure 2-11. Front Panel Parts Illustrations

Installation and Setup

15 Figure 2-12. Mounting Options Parts Illustrations Item No. Part No. Description 4" Model 6" Model 4" Stop/Go Model Qty 1 175306 Option Kit, LaserLight2   1 154183 Screw, Phillip Truss Head 4 169201 Bracket, Left Mount 1 169932 Bracket, Right Mount 1 2 175305 Option Kit, LaserLight2  1 154183 Screw, Phillip Truss Head 4 167089 Bracket, Left Mount 1 169925 Bracket, Right Mount 1 3 175213 Vesa Mount, Low Profile 1 Table 2-8. Mounting Options Parts List Front View Side View 1 2 3

LaserLight2 Technical Manual

3.0 Configuration This section explains how to manually configure the indicator for necessary or required special settings. Configuration can be simplified or even eliminated with the Auto-Learn feature. 3.1 Auto-Learn Auto-Learn examines the serial data stream sent from the attached indicator and determines the data settings and format used by the indicator. The default setting for Auto-Learn is On and it will automatically occur through Port 0 if not locked. If Auto-Learn does not start on its own, it can be initiated using the following steps. 1. Press . The LaserLight2 cycles through baud rates looking for the one being used. If it can identify the baud rate and read the format, it will show the weight. If it does not find a baud rate, it will show  2. Once the Auto-Learn sequence is correct, lock the Port 0 configuration menu to save the Auto-Learn settings (Figure 3-4 on page 20). If DSPERR displays after the Auto-Learn process, the value being sent to the display is beyond the displays capabilities. Example: Too many digits or too many digits including a minus sign. 3.2 Catch-All Mode The Catch-All mode attempts to identify only numeric data in the stream format. No unit or mode annunciators will be identified. The display annunciators can be set manually with the parameter SETANN in the serial menu for Port 0 (Figure 3-4 on page 20). • Manually configure the serial port settings and then lock Port 0. • Set the special indicator type to 1 in the Port 0 menu. • The data stream must contain a standard end token character for the data packets (ie: , , ) as it will only find the last data number sent in the packet. Examples: Valid - 12345678 displays 1234 and then 5678 Valid - 1234 5678 displays the 5678 If the least significant digit of the displayed weight is not in the right most character position, the value can be shifted left or right using to shift the display. Example: 12345678 displays 345678 but can be positioned to show 123456 or other sets of six digits. 3.3 Setting Time and Date Time and Date are standard and factory installed on the 4", 6" and 4" SG models. The Time and Date display (when enabled in the configuration menu) shows in three-second cycles (along with weight) when the displayed weight is zero or below. Use the following steps to set time and date on the LaserLight2. 1. Go to CONFIG and enable the Time and Date under Enable. See Figure 3-3 on page 18. 2. Press to enter the time in hours. 3. Press to increment or decrement the hours. 4. Press to set the hours and move to minutes. LEARN Note Note SET MODE SET

to increment or decrement minutes.

6. Press to set the minutes and move to the month. 7. Repeat steps to set the month, day and year. 3.4 Manual Configuration Use the following steps to begin configuration. 1. Open the enclosure. See Section 2.3 on page 6 for enclosure disassembly instructions. 2. Press on the front panel overlay to access the main menu configuration parameters. Main menu parameters include: • Configuration • Serial communications • Test • Version The LaserLight2 remote display can be configured using a series of menus accessed using the keys shown in Figure 3-1. 3. Use to navigate through menu items and for setting a selection. When the External Keypad is Disabled There may be instances where the external keypad needs to be disabled. To disable the external keypad: 1. Open the enclosure (Section 2.3 on page 6) for enclosure disassembly instructions. 2. Move the setup jumper (circled in Figure 3-1), to pin positions 2 and 3. 3. Press located on the CPU board to enter into configuration mode Once the external keypad is disabled, proceed to configuration. Figure 3-1. LaserLight2 Setup Switch Location on the CPU Board MODE SET SETUP ENTER SETUPSW OFLED 100 L8 J12 DP2 SW2 MH2 DP1 DP3 ST1 Pb U23 1 U20 RESETSW J3 J11 C1 J6 J10 J14 SETUPJR SETUPSW WSETUPJP LB2 XMIT RECV RESET GNDISO1 MATX- PAS GND PWR ACT LIGHT SENSOR J6 MATX+ MARX- MARX+ 1 2 3 4 1 Pin 1 Pin 2 Pin 3

LaserLight2 Technical Manual

Figure 3-2. LaserLight Main Menu Options Table 3-1 summarizes the functions of each of the main menus. Table 3-1. Main Menu Functions Figure 3-3. Configuration Main Menu Choices Display Menu Menu Function CONFIG Configures time and date (option), display brightness, mirroring, and other parameters associated with configuring the remote display. SERIAL Configures serial ports TEST System hardware tests VER Displays installed software version number Parameter Settings Description Level 2 Submenus TIMDAT Enabled Format Set Date Enable time and date Displays USA or ISO time format Sets hours/minutes and month/day/year Disable date BRIGHT Day Night DayLvl Selects the brightness during day or nightime hours. If the ambient light sensor is not installed in the unit, the default settings are automatically set to night mode and are not adjustable. SUPP O On Off Select On to enable the suppression of leading zeros in a weight. TEST SERIAL CONFIG VER TIM DAT BRIGHT ENABLE Off On ISO USA Minutes Hour FORMAT SET DATE Month Day Year SUPP 0 MIRROR STDSTL ADDRES MSG TM D TEST RESET On Off DAY On Off On Off Off On 0 - 31 Off On CONFIG SERIAL TEST VER 15 sec 5 sec 30 sec 1 min 5 min Reset LEARN EN Off On 1 2 3 4 5 6 7 8 9 10 NIGHT 1 2 3 4 5 6 7 8 9 10 Toggle 1 2 3 4 5 6 7 8 9 10 DAYLVL Note

Table 3-2. Level 2 Configuration Parameters

Table 3-3. Time and Date Brightness Parameters MIRROR On Off Toggle Select On to display LED readout in reverse. The menu is viewed normally. Toggles between normal and mirrored image (if enabled) in five second intervals. STDSTL On Off Select On to enable display updated weight only when the scale is not in motion. ADDRES 0 through 31 Assign a command address by selecting a number from 0-31. MSG TM 5, 15, 30 sec., 1, 5 minute Select amount of time a message stays on the remote display. Time can vary from 5 seconds to 5 minutes. If no serial command is used, then this parameter is not used. (7-segment DM command only) D TEST On Off Set this parameter On to test display on start up. RESET -- Reset the remote display to default parameters. LEARN EN On Off Enables weight learn operation. With Learn off, the unit operates for demand messages only. Parameter Settings Description Level 3 submenus ENABLE On Off Select On to enable time and date option. Time and date will be displayed if the display is at zero or less. FORMAT USA ISO Display either USA or ISO (military time) format SET HH/MM MM/DD/YYYY Set hour/minutes and month/day/year DATE On Off Off disables the date display when the date and time option is installed, date is always displayed. Brightness (BRIGHT Parameter) NOTE: If the ambient light sensor is not installed in the unit, the default settings are automatically set to night mode. DAY 1-10 Select the brightness during day. Brightness is set from 1-10 (10 to 100%) of the full brightness. IntelliBright averages measured ambient light over a five second time span. NIGHT 1-5-10 Select the brightness during night. Brightness is set from 1-10 (10 to 100%) of the full brightness. IntelliBright averages measured ambient light over a five second time span. DAYLVL 1-3-10 Select the daylight level at which the display switches to DAY brightness mode. This may require some trial and error, due to the unique lighting conditions of the environment.

LaserLight2 Technical Manual

3.5 Serial Communications The LaserLight2 remote display has two serial ports available: • Port 0 - Communicates with the indicator and can receive data if daisy-chained from a second LaserLight2 • Port 1 - Provides echoing of indicator data See Section 2.4.2 on page 9 for serial wiring positions. Figure 3-4. Serial Menu PORT0 PORT1 BAUD PARITY DATA BAUD PARITY DATA Even Odd 8 7 None Even Odd None CONFIG SERIAL TEST VER HOLD WT LOCK E CHAR LWPOS Off On Off On LR CR FF ETX number from 5 to 50 STOP 8 7 2 1 1200 2400 4800 9600 19200 1200 2400 4800 9600 19200 ECHO LOCK Off On On Off STOP 2 1 LENGTH number between 5-75 GROSSC NETC MOTION A - Z PRIMU SECU number from 5 to 75 SP IND 0 1 A - Z A - Z A - Z A - Z SETANN OFF LB KG GR LB GR KG NT LB NT KG

Table 3-4. Port 0 Serial Parameters

Parameter Settings Description Level 2 Submenus Port 0 BAUD PARITY DATA BITS STOP BITS HOLD WT LOCK E CHAR LW POS LENGTH PRIM U SEC U GROS C NET C MOTION SETANN SP IND Configure Port 0 —See Level 3 submenu parameter descriptions. Holds the last weight displayed if communication is lost and prevents the remote display from going into an error condition. If enabled, prevents the Auto-Learn (Section 3.1) parameter from working and ensures settings remain as currently set (unless manually adjusted). Determines the end character of a packet when Auto Learn is enabled. Determines the last weight position of the format. Select a number from 5 to 50. Determines the length of packet in the string format.Select a number from 5 to 75. Select primary unit characters Select secondary unit characters Select gross character Select net character Select motion status character Select which annunicators are enabled manually. Note: Only available if the parameter, Special Indicators is set to Mode 1 (Catch-all). Select, decode status, and settings for special indicator type. 0 = automatic learning 1 = catch-all, semi-automatic learning PORT 1 BAUD PARITY DATA BITS STOP BITS ECHO LOCK Configure Port 1. See level 3 submenu parameter descriptions. Allows echoing between the remote display and other devices. Data settings should be set equal to or greater than device being echoed to. Select on to ensure the current settings are not changed and if Auto-Learn is not locked, it will mirror the port 0 serial settings. Port 0 Parameter Settings Description Level 3 Submenus BAUD 1200 2400 4800 9600 19200 Select the transmission speed. PARITY ODD EVEN NONE Select the parity of data. DATA 7 8 Select the number of data bits. STOP 1 2 Select the number of stop bits. HOLD WT ON OFF To prevent the display from going into an error condition, select On to hold the last weight displayed. LOCK ON OFF On ensures the current settings are not changed and overrides the Auto-Learn function. Off enables the Auto-Learn function. If selected, the appropriate annunciator is lit

LaserLight2 Technical Manual

Table 3-5. Port 0, Level 3 Parameters Table 3-6. Port 1, Level 3 Parameters E CHAR CR LR FF ETX Determines the end character of a packet when Auto Learn is enabled. LW POS 5 - 50 Select a number from 5 to 50 to determine the last weight position. If setting up Port 0 manually, the last weight position is zero indexed. Example: 123456 where is the start of the text character, and is a carriage return character, the 6 is in the 6th position, not the 7th. LENGTH 5-75 Select a number from 5 to 75 to determine the length of the packet in the string format. Formats such as Toledo end in CR where is a 2-byte checksum, the checksum should not be counted when calculating the format length. PRIM U A - Z A primary display character from A-Z. Annunicator is illuminated when selected. SECD U A secondary display character from A-Z. Annunicator is illuminated when selected. GROS C A gross character character from A-Z. Annunicator is illuminated when selected. NET C A net character character from A-Z. Annunicator is illuminated when selected. MOTION A motion display character from A-Z. Annunicator is illuminated when selected. SETANN OFF LB KG GR LB GR KG NT LB NT KG All annunicators are off Sets only the Lb annunicator on Sets only the Kg annunicator on Sets only the Gr and Lb annunicators on Sets only the Gr and Kg annunicators on Sets only the Nt and Lb annunicators on Sets only the Nt and Kg annunicators on NOTE: Only available in Special Indicator mode 1 (Catch-All) SP IND (special indicators) 0 1 0 - Off (Select when not using a special indicator) 1 - Catch-All mode. Requires manually setting the baud rate, bits and parity and then setting the lock parameter to ON. Port 1 Parameter Choices Description Level 3 submenus BAUD 1200 2400 4800 9600 19200 Select the transmission speed for Port 1 PARITY ODD EVEN NONE Select the parity of data transmitted from Port 1 DATA BITS 7 8 Select the number of data bits transmitted from Port 1 STOP BITS 1 2 Select the number of stop bits transmitted from Port 1 ECHO ON OFF Allow echoing between the remote display and other devices. If the parameter is ON, the baud setting must be set to equal or greater than the device being echoed to. LOCK OFF ON When set to OFF, the echo port display uses the same communications settings as the indicator after an Auto Learn is run.

Testing the Remote Display

The LaserLight2 remote display provides tests to check the hardware of the remote display. The tests can be accessed through the main menu. Figure 3-5. Test Menu Choices 3.6.1 Display In the display test, all LEDs are illuminated and remain lit until is pressed. 3.6.2 Digital Outputs This test provides a way to view the different states of the digital outputs or the stop/go option if installed. Use the left and right arrows to increment/decrement and display each of the states which are digital values of the two ports. On/Off terminology includes: • Low (L) = ON = 0 V • High (H) = OFF = +5 V Table 3-7. Digital Output States See Figure 2-5 on page 9 for plug positions. Press the right button again to display LL and the stop/go option displays no light at all. Press the right button again to display LH and the stop/go option displays a green arrow. Press the right button again to display HL and the stop/go option displays a green circle. Press the right button again to display HH and the stop/go option displays a red circle. 3.6.3 Digital Inputs The digital input test displays the current values read from the digital inputs. 3.6.4 Loop Back This test provides a loop-back self test for use in diagnosing serial communications errors. The loop-back self test checks the function of the remote display serial port by sending and receiving data to itself. The following illustration shows the required connections. If Port 1 receives nothing from Port 0 for three seconds, Fail 1 displays. If Port 0 receives nothing from Port 1 for three seconds, Fail 2 displays. If communications are successful between the two, Pass displays. Digital Out 1 J1 - 6 Digital Out 0 J1 - 5 Stop/Go Signal L L Off L H Green Arrow On H L Green Circle On H H Red Stop CONFIG SERIAL TEST VER DISPLY LOOP BK DIGOUT DIGIN LL-OFF LH-grn arrow HL-grn circle HH-red circle XX ENTER Port 0 TR Port 1 RCV Port 1 TR Port 0 RCV

LaserLight2 Technical Manual

3.7 Version The current software version displays on the remote display. Figure 3-6. Version Menu 3.8 Demand Print Displaying The indicator and the LaserLight2 remote display can be set up to demand print display. Demand print display set up using Auto Learn when the Port 0 Hold Weight parameter is turned on. It can also be set up manually by configuring the Port 0 parameters of the remote display and the indicator. Using Auto-Learn, ensure HOLD WT is on and continuously push the print button on the indicator to attempt a demand print display. 3.9 Serial Commands The LaserLight2 has the ability to receive commands, display messages, or use a digital I/O (2 inputs & 2 outputs). When interfaced to an indicator having a configurable serial string, the print ticket format can be configured to allow the user to press Print on the indicator and send a message that temporarily interrupts the streamed weight display. The length of time the message displays is defined by the MSG TM (message time) parameter in the CONFIG menu (Figure 3-3 on page 18). If the LaserLight2 remote display is interfaced with a programmable smart indicator, a user program can be written allowing the user to send messages utilizing softkeys or events. The user can send one message to temporarily override the streamed weight display; or send multiple messages to be displayed one at a time, replacing the weight display. The remote display accepts serial commands to return the current time and date or to set the time and date to a new setting. This information can be used in conjunction with user programs in the indicator and remote display to ensure both have the same time and date settings. Figure 3-7. Assign Address and Message Timed VERSION CONFIG SERIAL TEST VER TIME/DATE BRIGHT SUPP0 MIRROR STDSTL MSG TM ADDRES 0 - 31 15 sec 5 sec 30 sec 1 min 5 min CONFIG SERIAL TEST VER

Remote Display Command Format:

The following is an example format string if using a display message on a 4", 6" and Stop/Go remote. ||! Where: | = Pipe character (Ox7C) AA = Two byte address, ASCII digits (0-31) CC = Two byte command, ASCII characters | = Pipe character (Ox7C) Data = Data depending on command ! = Exclamation point character (0 x21) Commands, GT, ST, DI, DO, GR, SR, GV, DC and the feed back results are not displayed on the remote display. Table 3-8. Remote Display Commands Command Description Examples DM Display message is a six charactor message. |00DM|HELLO ! GT Get time and date. Information gathered is sent back to the indicator so that both the remote display and indicator match. |00GT! ST Set time and date. NOTE: Two spaces are required between time and date entries. Time must be entered in a 24-hour format |00ST08:00:00 2003-01-31! |00ST15:00:00 2003-01-31! to obtain a P.M. time of 3:00P.M. DI Read digital input levels (returns “0”=LL, “1”=LH, “2”=HL, “3”=HH) see Section 3.9.2 on page 26 for further examples |00DI! DO Set digital output levels (“DO0”=LL, “DO1”=LH, “DO2”=HL, “DO3”=HH) see Section 3.9.2 on page 26 for further examples |00DOx! where x references numbers 0-3 GV Get the version number |00GV! DC Dump configuration parameters (for testing purposes only) |00DC! Time and date are sent from the remote display in the current time format of the remote display: Time and date are sent to the remote display in ISO format. USA Format: HH:MM:SS AM/PM MMM/DD/YYYY ISO Format: HH:MM:SS YYYY-MM-DD If the real time clock is disabled in the remote display, an error message is sent back. Note

LaserLight2 Technical Manual

3.9.2 Set or Get the Digital I/O Dry Contact Wiring The Dig 0 and Dig 1 pins on the traffic light board (pin 2 and pin 3 on connector J1 respectively) have pull up resistors so the operation of the traffic light can be controlled by switching the Dig 0 or Dig 1 (or both) to ground. Pressing the reset button on the Laserlight CPU board sets the D0 and D1 pins on the Laserlight CPU (pins 5 and 6 on J1) to a high pulled up state, which is the default state of the traffic light to be a stop light (red). Single Switch Wiring The user must select two of the four possible states, if they wish to see a single switch is used for controlling the traffic light. Two Switch Wiring It is possible to obtain any or all combinations of the four possible states using two switches to control the traffic light. Both switches with contacts closed give the OFF condition. Both switches with contacts open give the STOP condition and, one switch open and the other closed gives either the Go or Arrow condition. Connect Digital 1 Example 1. Disconnect the wire connecting D1 (pin 6 on J1) of the CPU to Digital 1 (pin 3 on J1) of the traffic light pcb at the CPU connector. 2. Solder the wire going to Digital 1 on the traffic light board to the wire that will go to the switch. 3. Place the wires back into the connector on the CPU board (pin 6 on J1). 4. Connect the other end of the switch wire to one pole of the switch. 5. Connect the remaining switch pole to the digital ground of the indicator. Connect the remaining switch pole to the digital ground of the indicator. If a common ground between the indicator and the LaserLight2 does not exist (ie: fiber optic communication is used), an additional wire is needed for connecting the switch to the ground on the LaserLight2 CPU board. This connection does not harm the CPU board since the digital outputs on the CPU board are designed to be pulled low. The digital outputs are set to High (OFF) on reset. Table 3-10. Serial Commands (Basic Configuration) Signal Digital 1 Signal J1- 6 Digital 0 Signal J1 - 5 Stop Open (H) Open (H) Arrow Open (H) Closed (L) Go Closed (L) Open (H) Off Closed (L) Closed (L) Table 3-9. Traffic Option Wiring Traffic Light State Dry Contact Serial Commands Stop Dig0 and Dig1 open circuit |00DO3! Green Circle Dig0 open circuit; Dig1 pulled low |00DO2! Green Arrow Dig0 pulled low; Dig1 open circuit |00DO1! Off Dig0 and Dig1 pulled low |00DO0! Important Note

To use the two Digital Inputs and Digital Outputs, use J1 (See Figure 2-5 on page 9) to connect and use the

following message command formats to set or get the Digital I/O. Digital Input and Output Examples Get Digital input levels (all digin) |00DI! Response: 0 = LL, 1 = LH 2 = HL, 3 = HH Set Digital output levels to HH (all digout = +5V) |00DO0! = LL |00DO1! = LH |00DO2! = HL |00DO3! = HH Response: OK = success (states: DO0=DO1=+5V) or ?? = error

LaserLight2 Technical Manual

4.0 Options Options available for the LaserLight2 display include: • Fiber-optic interface • Radio interface • Pole mount kit • Visor kit 4.1 Fiber-Optic Interface The fiber optic interface (PN 77788) allows for an optically-isolated connection between two devices. It eliminates electrical disturbance transferred on the communication line between devices. It also resolves potential differences due to a difference in grounding between the devices. The fiber optic cable can be run up to 300'. Refer to PN 175664 for installation instructions of the fiber optic interface. 4.2 Radio Interface A ConnexLink Wireless Radio (PN 175052) system is available for the 4" and 6" LaserLight2 remote displays and allows for communication between the remote display and an indicator with the matching radio installed. Refer to the ConnexLink Wireless Radio system installation instructions, PN 180704. 4.3 Pole Mount Kit The LaserLight2 remote display can be mounted on a pole or steel I-beam using the optional pole mounting kit (PN PN 177265 - 4" and PN 177266 - 6" and SG model). Use the following steps to install the pole mount option. 1. Using the enclosed 3/8" cap screws, washers and lock nuts from the parts kit, attach the two clinching pole brackets to the pole mounting weldment. 2. Using the enclosed 3/8-16NC bolt, attach the clinching pole brackets together using washers and lock nuts. Tighten as necessary. 3. Align the back of the LaserLight2 remote display to the pole mount weldment so the holes line up. 4. Using the enclosed 1/4" cap screws, washers and nuts, attach the remote display to the mounting weldment. 4.4 Visor Installation Kit An optional visor can be installed on the LaserLight2. Figure 4-1 shows the remote display with the optional visor installed. Figure 4-1. LaserLight Remote Display w/ Optional Visor Installed Set the visor (PN 181224 - 4" model) or (PN 181801 - 6" model and 4" stop/go) on top of the remote display and attach the visor using screws and plastic washers provided.

Figure 4-2. LaserLight2 Pole Mount Assembly

Item No. Part No. Description Quantity 2 77000 Weldment, Pole Mounting 1 8 14635 Nut, lock 1/4-20NC HEX 4 3 14747 Bolt, 3/8-16NCx2-3/4 HEX 1 10 14955 Screw, cap 1/4-20NCx1/2 4 7 15019 Screw, cap 3/8-16NCx1 HEX 2 9 15145 Washer, plain 3/8 type A 8 4 21938 Washer, plain type A 4 5 22072 Nut, lock 3/8-16NC HEX 3 6 76999 Bracket, clinching pole 2 11 77001 Screw, mach 3/8-16NC 3 Table 4-1. Pole Mount Parts Kit Poles 4" - 8" Dia. Holes for two brackets on each side of pole for 6" LaserLight remote display 10 9 8 6 7 5 4 3 11 2

LaserLight2 Technical Manual

5.0 Maintenance 5.1 Error Messages The LaserLight2 displays an error message when an error occurs. Table 5-1 lists the error messages shown by the LaserLight2 remote display. Message Description Cause  Auto Learn error Auto Learn failed  Indicator code Write error; could not save menu settings to the serial EEPROM  Invalid settings Invalid settings upon power up; all settings reset to their default state.  Range Error When the Rice Lake format goes over or under range.  Display Error Data cannot be accurately displayed.  Invalid Data Data is being received, but is not valid. Table 5-1. Error Messages

LaserLight Remote Display Enclosure Dimensions

Figure 5-1. 4" Model Enclosure Dimensions Figure 5-2. 4" S/G and 6" Model Enclosure Dimensions 22.39” (57 cm) 1.27” (3.2 cm) .15” (3.8 mm) .13” (3.3 mm) 6.00” (15.2 cm) .84” (2.1 cm) 9.72” (24.7 cm) 8.0” (20.3 cm) .88” (2.2 cm) .72” (1.8 cm) 23” (58.42 cm) 32.59” (82.78 cm) 3.31” (8.4 cm) 1.31” (3.3 cm) 10.0” (25.4 cm) 12.87” (32.69 cm) 1.56” (3.96 cm) 31.0” (78.74 cm) .45” (1.14 cm) .43” (1.09 cm) 7.75” (19.69 cm)

LaserLight2 Technical Manual

5.3 Specifications Display 6 digit, 7-segment discrete oval precision optical performance red LED lamps Contrast enhancement optical filtering 1- or 2-place decimal indication 4- annunciators for GR, NT, lb or kg 4-inch red, green ball/arrow in Stop/Go version Input Interface RS-232, RS-422 half and full duplex, 20 mA current loop (active or passive, switch selectable) Output Interface Independently configurable echo out port, RS-232 or 20 mA current loop (active or passive, switch selectable) Input Data Format Baud rate: 1200, 2400, 4800, 9600, and 19,200 Character format: 7 or 8 data bits, even, odd, or no parity; 1 or 2 stop bits, self learning or software selectable Update Continuous or out-of-motion only; software selectable Power Consumption 4" —21 watt 6" —27 watt Time Option Software enable/disable, 12- or 24-hour time format Date Option Software enable/disable, US or ISO format Rating/Material IP66 weather tight, mild steel, powder coated Weight 4" (100 mm): 20 lb (9 kg) 6" (150 mm): 25 lb (11 kg) Operating Temperature Range -40°F to 120°F (-40°C to 49°C) Warranty Two-year limited warranty

230 W. Coleman St. • Rice Lake, WI 54868 • USA

U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company. © Rice Lake Weighing Systems Specifications subject to change without notice. www.ricelake.com May 2017 PN 175775 Rev C

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