ABB COMMANDER 300 Programming Manual

ABB Instrumentation Programming Guide COMMANDER 300/310 Universal Process Controllers COMMANDER 310 COMMANDER 300 A1 A2 L R ST M 47.5 50.0 A1 A2 L R ST M 47.5 50.0 all-guide s.com

St Neots, U.K. – Cert. No. Q5907 Stonehouse, U.K. – Cert. No. FM 21106 The Company ABB Instrumentation is an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications. As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support. The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined with a continuous program of innovative design and development to incorporate the latest technology. The NAMAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants operated by the Company, and is indicative of ABB Instrumentation's dedication to quality and accuracy. Health and Safety To ensure that our products are safe and without risk to health, the following points must be noted: 1. The relevant sections of these instructions must be read carefully before proceeding. 2. Warning labels on containers and packages must be observed. 3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given. 4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/or temperature. 5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be used. 6. When disposing of chemicals ensure that no two chemicals are mixed. Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be obtained from the Company address on the back cover, together with servicing and spares information. ✶ Note. Clarification of an instruction or additional information. Information. Further reference for more detailed information or technical details. Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices. Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of Technical Communications Department, ABB Instrumentation. EN 29001 (ISO 9001) Lenno, Italy – Cert. No. 9/90A Use of Instructions Warning. An instruction that draws attention to the risk of injury or death. Caution. An instruction that draws attention to the risk of damage to the product, process or surroundings. Stonehouse, U.K. 0255 R E G I S T E R E D

2 GENERAL PROGRAMMING ............... 2 2.1 Preparation for Changes to the Parameters ........................ 2 3 SELECTING CONTROL TYPE ............ 3 4 CONFIGURATION ................................ 4 4.1 Profile Program Page................... 4 4.2 Set Points Page ........................... 6 4.3 Motorized Valve Control............. 11 4.3.1 Position Feedback Page .............. 12 4.4 Motorized Valve Control without Feedback (Boundless) ... 13 4.4.1 Calculation for Control Pulses, Steps and Deviation (Boundless Control only) ................... 13 4.4.2 Regulator Data Page ...... 14 4.5 Set Up Process Variable ............ 15 4.5.1 Set Up Process Variable Input Page (COMMANDER 300) ...... 16 4.6 Set Up Remote Set Point Page . 20 4.7 Set Up Position Feedback Page .......................... 22 4.8 Set Up Display Page .................. 24 4.9 Current Proportioning Output Page ............................... 25 4.10 Set Up Control Page .................. 28 4.11 Set Up Alarms Page .................. 37 4.12 Retransmission Output Page ..... 44 4.13 Cool Output Page ...................... 44 4.14 Scale Adjustment Page .............. 45 4.15 Access Page .............................. 48 4.16 Set Up Process Variable Input Page (COMMANDER 301 only) ......... 49

the Parameters Ensure that the external alarm/control circuits are isolated if inadvertent operation during programming is undesirable. Any change to the operating parameters are implemented using the or switches – see Section 3 of the Operating Guide. Note. The instrument responds instantly to parameter changes which are saved when the switch is pressed. 2 GENERAL PROGRAMMING 1 INTRODUCTION The COMMANDER 300 Series of documentation is shown in Fig. 1.1. The Standard Manuals, including the specification sheet, are supplied with all instruments. The Modbus Supplement is supplied with instruments configured for Modbus Serial Communication. The Installation manual includes an Installation Record which should be completed as a log of the electrical installation. The record is useful when carrying out initial instrument programming and can be retained for future reference PROGRAMMING Part No. IM/C300–PG Basic Config. Level Advanced Config. Level OPERATION Setting Up Displays & Controls Operating Level Simple Fault Finding Part No. IM/C300–OG Part No. IM/C300–INS or IM/C310–INS INSTALLATION Product Identification Siting Mounting Electrical Connections Installation Record MODBUS (RTU). Serial Adaptors Serial Connections Programming Page Part No. IM/C300–MOD or IM/C310–MOD SPECIFICATION SHT. Full Specification Part No. SS C300 or SS C310 Modbus Registers Standard Manuals Modbus Supplement Fig. 1.1 Commander 300 Documentation

SEtUP CONtrL Page Header – Set Up Control. C–tYPE Control Type – see Section 4.10 t–PrOP P–PrOP Select the control type required: – – – – current proportioning. time proportioning. position proportioning – motorised valve with position feedback. boundless – motorised valve without position feedback. C–PrOP t–PrOP P–PrOP bndLSS Press then to return to the Operating Page. dISPLY bndLSS PAGE C–ProP OUtPUt or C–PrOP 100.3 110.5 ACKNLG ALArMS P-StAt PAGE PrOFLE StAtES SECOdE PAGE SELF tunE ContrL PAGE PrOFLE PrOGr SEt POINtS POStN F-bACK rEGLtr dAtA SEtUP PrCESS SEtUP rSPt SEtUP PSN-Fb or SEtUP ALArMS ACCESS PAGE SCALE AdJUSt rEtrAN COOL OUtPUt or OUtPUt Operating Page Fig. 3.1 Selecting the Control Type Note. It is recommended that the control type is set up before the instrument is configured.

Information. • This page is inaccessible when a profile is running. • Up to 9 programs for the C300/C310 (3 for the C301, 20 for the C302). • Total of 30 segments for the C300/C310 (12 for the C301, 99 for the C302). • Guaranteed Ramp/Soak feature. • Repeat facility for each program. Eng. Units S1 S2 S3 S4 S5 L1 L2 L3 L4 L5 Program 1 Program 2 Start at S1 Start at S2 End at S5 Time Overall Profile End at S3 Segment Numbers L0 Levels: Page Header – Profile Program. Profile Enable Select the profile function, on or OFF. Program Select Select the program required, between 1 and 9 (3 for C301, 20 for C302). A program consists of up to 30 (12 for C301, 99 for C302) segments. Each segment has a starting and finishing set point level, giving a maximum of 31 (13 for C301, 100 for C302) levels. For identification purposes these levels are numbered 0 to 30 (12 for C301, 99 for C302), e.g.: Level 1 is the finishing level of segment 1 and the starting level of segment 2 Level 10 is the finishing level of segment 10 and the starting level of segment 11. Program Begin (start level) This is the first level number of the program selected at Program Select above. Set the program start level number for the program chosen at Program Select, between 0 and 29 (11 for C301, 98 for C302). Continued on next page. OFF 1 PrOFLE PrOFLE ON OFF 0 PG–bEG PrOGrM PrOGrM all-guide s.com

0 xx Last segment More segments to set up rEPEAt HYSt 0 SEt POINtS 30 LEU.L 0x PG –ENd 1.0 x tIME …4.1 Profile Program Page 4 CONFIGURATION… Program End (finish level) Set the program end level number for the program chosen at Program Select, between 1 and 30 (12 for C301, 99 for C302). Program First Segment Start Level The number shown in the upper display is the start level number for the first segment. Set the required value for the start level. The units are display units between Display Zero and Display Full Scale. Segment Time Period The time number of the currently selected segment is shown in the upper display. Set the required time period, between 0 and 999.9 minutes in 0.1 minute increments. Segment Finish/Start Level The number shown in the upper display is the finish level number for the currently selected segment and the start number for the next segment. Set the required value for the segment finish/start level. The units are display units between display zero and full scale. Advance to the next parameter, Segment Time Period, if more segments are to be set-up or Repeat if the current segment is the last segment. Program Repeat Each program can be set to repeat up to 99 times or continuously. Set the required repeat count, between 0 and 99, or InFntE for continuous repeats. Program Hysteresis Value (for guaranteed ramp/soak) A hysteresis value can be set in engineering units. Setting the value to zero turns the guaranteed ramp/soak facility off. If the process variable deviates beyond the value set, the program is suspended but continues automatically when the process variable returns within the set limits. The hysteresis value applies above and below set point under all program conditions. Set the hysteresis value required, within the display range limits. Return to top of Profile Program Page or advance to Set Points Page.

Information. • Two local set points – Local and Dual. • Remote set point facility – with Ratio and Bias. • Remote set point tracking options – for bumpless Remote-to-Local set point transfers. • Adjustable high and low limits for all set point types. • Set point tracking for bumpless Manual-to-Auto transfers. 90 10 Dual Remote Local Set Point Programmable Set Point Types Ratio Bias Limits Fixed Set Point 1 Fixed Set Point 2 Digitally Selectable Set Points Adjustable limits Adjustable limits Engineering Range Ratio Setting (0.010 to 9.999) Bias Setting (within Eng. range) Limits (within Eng. range) 100 Set Point 50 0 1.5 0.1 1.0 SP = 50 SP = 5 SP = 75 SP = 10 SP = 30 SP = 85 +5 –20 +10 * Set Point cannot be adjusted outside the limits set High Limit* Low Limit* Dual Second Set Point Control Set Point Limits Limits Fig. 4.1 Set Point Types

To gain access to this and subsequent pages the correct Configuration code must first be set in the Security Code Page – see Section 5.5 of the Operating Guide. SEt SP–AdJ YES LSP–HI 1000 LSP–LO 0 LSPt 500 SPt–SL YES POINtS SP–trK no Page Header – Set Points. Set Point Adjustment Enable This frame allows display and adjustment of the set point in the Operating Page Displays (see Section 5.2 of the Operating Guide). Select YES to enable or no to disable. Set Point High Limit This is the maximum value to which the local set point can be adjusted. Set the value required. The decimal point position is set automatically. Set Point Low Limit This is the minimum value to which the local set point can be adjusted. Set the value required. The decimal point position is set automatically. Local Set Point Value Set the value required, within the limits set above. The decimal point position is set automatically to that set in the Set Up Display Page – see Section 4.8. Set Point Tracking Enable If Set Point Tracking is enabled and the controller is in Manual mode the local set point tracks the process variable. When the controller is in Set Point Tracking mode the local set point limits can be exceeded. If the local set point is outside of its limits when the tracking mode is disabled, the local set point value can only be adjusted towards its limits. Once within the limits they apply as normal. Select YES to enable or no to disable. Set Point Select This frame enables selection of set point type from the Operating Page i.e., LOCAL, rEMOtE, or dUAL as applicable – see Set Point Type Selection (Section 5.2 of the Operating Guide). Select YES to enable, or no to disable. Continued on next page.

Second Set Point Type This frame enables the setting up of a Second set point in addition to the Local set point. Select the second set point type, NONE (no Second set point), dUAL (Dual set point) or rEMOtE (Remote set point). Dual Set Point High Limit This is the maximum value to which the Dual set point can be adjusted. Select the value required. The decimal point position is set automatically. Dual Set Point Low Limit This is the minimum value to which the Dual set point can be adjusted. Select the value required. The decimal point position is set automatically. Adjustable Dual Set Point Value Set the value required, restricted to the limits set in Dual Set Point High Limit and Dual Set Point Low Limit above. Advance to Set Point Type Selection on page 10. Remote Set Point Tracking Enable If Remote Set Point Tracking is enabled and the controller is in Remote mode the Local set point tracks the remote set point. When the controller is in Remote Set Point Tracking mode the local set point limits can be exceeded. If the local set point is outside of its limits when the tracking mode is disabled, the Local set point value can only be adjusted towards its limits. Once within the limits they apply as normal. With Remote set point tracking enabled; if the controller is put into Manual mode, the set point reverts from remote to Local. Select YES to enable or no to disable. Remote Set Point High Limit This is the maximum value to which the Remote set point can be adjusted. Select the value required. The decimal point position is set automatically. Continued on next page. dSP–HI 1000 dSP–LO 0 d U A L NONE or rEMOtE d–SPt 500 1000 NONE rEMOtE rSP–HI YES rSPtrK 2nd–SP rEMOtE

4 CONFIGURATION… Remote Set Point Low Limit This is the minimum value to which the remote set point can be adjusted. Select the value required. The decimal point position is set automatically. Remote Set Point Ratio Adjust Enable This frame enables or disables the display and adjustment of the remote set point ratio in the Operating Page (see Section 5.2 of the Operating Guide). Select YES to enable or no to disable. Remote Set Point Ratio This is a scaling factor, i.e. multiplies the remote set point input by the ratio value set. Set the required remote set point ratio, between 0.010 and 9.999 in 0.001 increments. Remote Set Point Bias Adjust Enable This frame enables or disables the display and adjustment of the remote set point bias in the Operating Page (see Section 5.2 of the Operating Guide). Select YES to enable or no to disable. Remote Set Point Bias This is an offset value set as a proportion of display span (may be ± the span value). Set the remote set point bias in engineering units. Continued on next Page. b–AdJ bIAS 0 no 1.000 rAtIO 0 rSP–LO r–AdJ no dUAL NONE all-guide s.com

SEt UP PrCESS LOCAL bALNCE rEMOtE or dUAL POStn F–bACK rEGLtr dAtA or or – – – – – – …4.2 Set Points Page Set Point Type Selection This frame displays the current set point type, or bALNCE and value – see Set Point Type Selection frame in the Operating Page – see Section 5.2 of the Operating Guide. Upper Display – displays the set point type, or bALNCE: LOCAL – Local set point bALNCE – Balance, the difference between the Local and Remote (or Dual) set point values rEMOtE – Remote set point on controllers with Remote set point facility dUAL – Dual set point Lower Display – displays the value of the set point type shown in the upper display, but if the set point type is changed from Local to Remote (or Dual) the display shows the difference (bALNCE) between the Local set point value and the Remote (or Dual) set point value. When Remote set point is selected and if Remote set point tracking is enabled the Local set point value tracks the Remote set point value. The Local set point limits do not apply in this mode. If the Local set point is outside of its limits when Local set point type is re-selected, it can only be adjusted towards its limits. Once within these limits, they apply as normal. Press to select LOCAL, bALNCE, rEMOtE (or dUAL). rEMOtE and dUAL are dependent on the selection made at Second Set Point Type parameter. Return to the top of Set Points Page or advance to the next page. …4 CONFIGURATION

Information. • Motorized valve control with or without feedback – position-proportioning (with feedback) or boundless (without feedback). • Ratio and bias settings can be applied to adjust the range of valve travel (position- proportioning only). • Deadband setting – adjustable to minimize hunting of the motorized valve. 4 CONFIGURATION… P.I.D. Output Desired Valve Position Engineering Range Ratio Setting (0.010 to 9.999) Bias Setting (within Eng. range) 100 50 0 A 1.0 B 0.5 C –25% B 0% Ratio Bias Proportional Bandwidth* 80 20 A 0% 100% 0% Valve Travel Limits 75% 25% Valve Travel Limits 50% 0% Valve Travel Limits Valve Open Valve Closed C 0.5 A B C Fig. 4.2 Position-Proportioning Schematic Diagram

This page appears only if P–PrOP is selected at the Control Type parameter in the Set Up Control Page – see Fig. 3.1 and Section 4.10. rAtIO 1.00 bIAS 0 dEAdb 1.0 SEtUP PrCESS POStN F–bACK Page Header – Position Feedback Page Ratio Ratio is a scaling factor, i.e. multiplies the position feedback input by the value set here. Set the required feedback ratio, between 0.0 and 9.99 in 0.01 increments. Bias Bias is an offset as a percentage of the valve travel. Set the required feedback bias, between –100.0 and +100.0%. Deadband Deadband is set as a percentage of the position feedback span, between 0.0 and 10.0%, to produce a deadband around the valve control value. This gives minimum ‘hunting’ of the motorized valve. Example – if the valve is to be driven to the 50% open position and the deadband is set to 4.0%, the motor stops driving when the position feedback is 48%. In this example the deadband is between 48% and 52%. Return to the top of the Position Feedback Page or advance to next page.

A 'boundless' process controller provides an output that is effectively the time derivative of the required regulator position, i.e. the controller signals the regulator, not where to go to (position derivative), but in which direction to travel and how far to move, by a series of integral action pulses. Thus, the controller does not need to know the absolute regulator position and is unaffected when regulator reaches the upper or lower limit, as determined by the regulator's limit switches (giving rise to the term 'boundless'). In this system, the final regulator must act as an integrator, integrating both the raise and lower pulses in direction and duration so that the final position of the regulator reproduces the required 2 or 3 term control function, and must remain stationary indefinitely in the absence of raise or lower commands. When a deviation from set point is introduced the regulator is driven, for a length of time equivalent to the proportional step. The regulator is then driven by integral action pulses until the deviation is within the deadband setting. 4.4.1 Calculation for Control Pulses, Steps and Deviation (Boundless Control only) Minimum 'ON' time of integral action pulses (for a fixed control deviation). = Travel Time x Deadband % % Proportional Band (in seconds) Minimum (approximate) time between integral action pulses (for a fixed control deviation) = Integral Action Time x Deadband % 2 x % Control Deviation (in seconds) Duration of the proportional step = 2 x % Control Deviation % Proportional Band x Travel Time in Seconds % Control Deviation = Set Point – Process Variable Span Fig. 4.3 Boundless Control Action Proportional Step Time Control Deviation Raise Lower Time Integral Action Pulses Proportional Step Proportional Step Integral Action Pulses + –

This page is displayed only when bndLESS is selected at Control Type frame in the Set Up Control Page – see Fig. 3.1 and Section 4.10. Page Header – Regulator Data Regulator Travel Time This is the time set for the regulator to travel from the fully open to the fully closed position or from the fully closed to the fully open position. Set the value required in seconds, between 1 and 5000 seconds. Deadband Setting The deadband is set as a percentage of the engineering range span to produce a deadband around the control set point value. This reduces ‘hunting’ of the regulator. Set the required value, between 0.0 and 10.0%. Position Feedback Indication Enable Select INdCtN to enable the Valve Position frame in the Operating Page – see Section 5.2 of the Operating Guide. Select NONE to disable the Valve Position frame. Note. A value is only displayed in the Valve Position frame if the frame is enabled and the regulator has a feedback signal. Return to top of Regulator Data Page, or Advance to Set-up Process Variable Input Page. dAtA 600 dEAdb 1.0 rGL–t rEGLtr SEtUP PrCESS INdCtN PSN–Fb all-guide s.com

Information. • Universal inputs – mV, mA, V, THC, RTD and resistance. • Internal cold junction compensation. • Linearization of temperature sensors to allow use of non-linearizing transmitters or any electrical input. • Programmable fault levels and actions. • Digital filter reduces the effect of noise on inputs. 4 CONFIGURATION… Input Type Linearizer Type Linearizer Units Linearizer Range Display Range 5/2 3/2 √ RTD THC N THC B THC E THC J THC T THC S THC R THC K None Programme Filter °F °C RTD THC Current Voltage Millivolts Display Range High Value set to 0 Value set low Value set high Fault Detection Level 10 % 200 0 Display Range Low Fault Detection Level 10 % 200 220 –20 0 Example – Type K thermocouple Range 0 to 200°F with 10% fault detection levels.

If the custom linearizer is to be used (available on COMMANDER 301 only), refer to Section 4.16. LNtYPI NONE tC-K tC-r tC-S tC-J tC-L tC-E rtd SQrt tC-t 3 2 5 2 SQrt NONE L–UNtI dEG C 5 2 3 2 tC-b tC-N SEtUP PrCESS IntYPI U.Lt MAMP VOLt ohM tCPL rtd (a) (b) Page Header – Set Up Process Variable Input. Process Variable Input Type Select the input type required: MU.Lt – Millivolt (≤2000 mV) MAMP – Current V.OLt – Voltage ohM – Resistance tCPL – Thermocouple * rtd – Resistance thermometer *For thermocouple applications using an external fixed cold junction, select millivolt input type. Linearizer Type Select the linearizer type required: NONE – No linearizer tC-K – Type K thermocouple tC-r – Type R thermocouple tC-S – Type S thermocouple tC-t – Type T thermocouple tC-J – Type J thermocouple tC-L – Type L thermocouple tC-E – Type E thermocouple tC-b – Type B thermocouple tC-N – Type N thermocouple rtd – Resistance thermometer SQrt – Square root 3 2 – x 3/2 5 2 – x 5/2 Linearizer Units Select the temperature units required, °C or °F. Continued on next page. Continued on page 18.

Linearizer Full Scale Set the range maximum temperature in °C or °F as selected at Linearizer Units above, within the limits detailed in Table 4.1. If these limits are exceeded, LIN–Or (linearizer overrange) is displayed in the Operating Page – see Table 5.1a of the Operating Guide. Linearizer Zero Set the range minimum temperature in °C or °F as selected at Linearizer Units above, within the limits detailed in Table 4.1. Continued on next page. (for b and c) Table 4.1 Temperature Limits * Accuracy for type B,R and S is not guaranteed below 400°C. Minimum span below zero Type T 70°C/126°F THC standard DIN 43710 IEC 584 RTD standard DIN 43760 IEC 751 I000 0 LIN–LO LIN–HI (a) (c) D T R / C H T e p y T s u i s l e C s e e r g e D ti e h n e r h a F s e e r g e D . n i M . x a M n a p S . n i M . n i M . x a M n a p S . n i M * B e p y T 8 1 – 0 0 8 1 0 1 7 0 2 7 2 3 8 7 2 1 E e p y T 0 0 1 – 0 0 9 5 4 8 4 1 – 2 5 6 1 1 8 J e p y T 0 0 1 – 0 0 9 0 5 8 4 1 – 2 5 6 1 0 9 K e p y T 0 0 1 – 0 0 3 1 5 6 8 4 1 – 2 7 3 2 7 1 1 L e p y T 0 0 1 – 0 0 9 0 5 8 4 1 – 2 5 6 1 0 9 N e p y T 0 0 2 – 0 0 3 1 0 9 8 2 3 – 2 7 3 2 2 6 1 * S & R e p y T 8 1 – 0 0 7 1 0 2 3 0 2 9 0 3 6 7 5 T e p y T 0 5 2 – 0 0 3 0 6 8 1 4 – 2 7 5 8 0 1 D T R 0 0 2 – 0 0 6 5 2 8 2 3 – 2 1 1 1 5 4

Input Range Full Scale Set the input range maximum in electrical units, within the limits detailed in Table 4.2. Example – to set an input range full scale of 20mA, enter 200 in the input full scale display and advance to decimal point display. Set the decimal point one place to give a value of 20.0. Decimal Point Set the decimal point position required for both the range full scale and range zero values. Input Range Zero Set the input range minimum in electrical units, within the limits detailed in Table 4.2. Broken Sensor Protection Drive In the event of a fault being detected on the input, the process variable is driven in the direction of the mode selected. Select the broken sensor drive required: NONE – No drive UP – Upscale drive dN – Downscale drive. Continued on the next page. …4 CONFIGURATION Table 4.2 Electrical Limits r–HI–I dEC–Pt 1000 r–LO–I 0 bSPd UP 1000 dN NONE (b) from page 16 (c) from page 17 e p y T t u p n I tr a t S . n i M e u l a V . x a M n a p S . n i M s tl o v illi M 0 0 0 2 – 0 0 0 2 5 . 2 s tl o V 0 2 – 0 2 5 2 . 0 s p m a illi M 0 0 1 – 0 0 1 5 2 . 0 e c n a t s i s e R 0 0 0 0 8 0 1

Input A fault level percentage can be set to detect a deviation above or below the display limits, e.g. If set at 10.0%, then if an input goes more than 10% above full scale value or more than 10% below zero value, a fault is detected. On some ranges the input circuitry may saturate before the fault level set is reached. In this case an error is detected at a level below that which is set. Control actions and control outputs in the event of a fault are programmable – see below. Set the value required, between 0.0 and 100.0% in 0.1% increments. Default Control Action Select the default control action required in the event of a fault: NONE – No default action. HOLd – The controller reverts to Manual mode when an error is detected. The control output is held at the value existing when the error was detected. O P – The controller reverts to Manual mode when an error is detected and the control output value changes to the Default Control Output value following. Default Control Output Set the default output value required in the event of a fault, between 0.0 and 100.0%. Programmable Filter This filters the process variable input, i.e. if the input is stepped, it smooths the transition between steps and may also be used for some degree of cleaning of noisy inputs. The filter time represents the time a step in the input takes to change the displayed process variable from 10 to 90% of the step. Set value required, between 0 and 60 in 1 second increments. Mains Filter Set the frequency of the mains supply used (50 or 60Hz). Return to top of Process Variable Input Page or advance to next program page. FdLP–I 10.0 dEFACt dEF–OP 0.0 OPP NONE HOLd OPP NONE HOLd 0 or dISPLY SEtUP PrGFLt – – Hrt FILtEr rSPt PAGE …4.5.1 Set Up Process Variable Input Page 4 CONFIGURATION… all-guide s.com

Remote Set Point Input Type Select the input type required: MVLt – Millivot (≤2000mV) MAMP – Current VOLt – Voltage ohM – Resistance tCPL – Thermocouple* rtd – Resistance thermometer *For thermocouple applications using an external fixed cold junction, select millivolt input type. Remote Set Point Linearizer Type Select the linearizer type required: NONE – No linearizer tC-K – Type K thermocouple tC-r – Type R thermocouple tC-S – Type S thermocouple tC-t – Type T thermocouple tC-J – Type J thermocouple tC-L – Type L thermocouple tC-E – Type E thermocouple tC-b – Type B thermocouple tC-N – Type N thermocouple rtd – Resistance thermometer SQrt – Square root 3/2 – x 3/2 5/2 – x 5/2 Linearizer Units Select the temperature units required, °C or °F. Linearizer Full Scale Set the range maximum temperature in °C or °F as selected at Linearizer Units above, within the limits detailed in Table 4.1. If limits are exceeded, LIN–Or (linearizer overrange) is displayed in the Operating Page – see Table 5.1a of the Operating Guide. Continue on next page. 4.6 Set Up Remote Set Point Page Information. • This page is omitted if Remote set point is not selected at Second Set Point Type in Set Points Page – see Section 4.2. • Universal Input. …4 CONFIGURATION

r–HI–2 rtd tc–x or dEC–Pt 20.0 r–LO–2 4.0 FdLP–2 10.0 20.0 dEFACt NONE LOCAL dF–SPt bSPd– 2 UP dN NONE dEF–SPt 500.0 or SEtUP dISPLY PAGE PSN–Fb 0 LIN–LO NONE LOCAL or dF-SPt Linearizer Zero Set the range minimum temperature in °C or °F as selected at Linearizer Units above, within the limits detailed in Table 4.1. Remote Set Point Range Full Scale Set the remote set point range full scale value within the limits in Table 4.2 – see page 18. Decimal Point Set the decimal point position required for both the range full scale and range zero values. Input Range Zero Set the remote set point range zero value required within the limits in Table 4.2 – see page 18. Broken Sensor Protection Drive In the event of a fault being detected on the input, the remote set point is driven according to the Broken Sensor Protection Drive. Select the drive required: NONE for no drive, UP for upscale drive or dN for downscale drive. Fault Detection Level Percentage, Remote Set Point This frame is as detailed in the Fault Detection Level Percentage, Process Variable Input frame – see page 19. Set the value required, between 0.0 and 100.0% in 0.1% increments. Default Action (Remote Set Point) Select the default action required in the event of an error: NONE – No default action. LOCAL – The controller reverts to local mode when an error is detected and the local set point value is used. dF–SPt – The controller reverts to local mode when an error is detected and the set point value changes to the Default Set Point value below. Default Set Point Set the default set point value required in the event of an error. Return to top of Remote Set Point Input Page or advance to the next programming page.

Information. • This page is only present if P–PrOP or bndLSS is selected at Control Type in the Set Up Control Page – see Fig. 3.1 and Section 4.10. If bndLSS is selected, Position Feedback Enable must be set to INdCtN to enable access to this page. • Millivolt, current, voltage or resistance input. • Programmable fault level and actions. Page Header – Set Up Position Feedback. Position Feedback Input Type Select the input type required: MVLt – Millivolt ≤2000mV MAMP – Current VOLt – Voltage ohM – Resistance Position Feedback Range Full Scale Set the position feedback range full scale value, within the limits of Table 4.2 – see page 18. Decimal Point Position Set the decimal point position required for both the position feedback range full scale and range zero values. Position Feedback Range Zero Set the position feedback range zero value, within the limits of Table 4.2 – see page 18. Broken Sensor Protection Drive In the event of a fault being detected on the input, the remote set point is driven in the direction of the mode selected. Select the broken sensor drive required: NONE for no drive, UP for upscale drive or dN for downscale drive. Fault Detection Level Percentage, Position Feedback Input A fault level percentage can be set to detect a deviation above or below the display limits, e.g. If set to 10.0%, then if the position feedback input deviates by more than 10% above Full Scale value or 10% below zero value, a fault is detected. Position feedback action in the event of a fault is programmable, see Default Action. Set the value required, between 0.0 and 100.0%. Continued on next page.

Default Action Select the default position feedback action required: NONE – No default action HOLd – The controller reverts to Manual mode and holds the valve position existing when the fault was detected. Return to top of Set Up Position Feedback Input Page. or Advance to Set Up Display Page. dEFACt HOLd NONE PAGE dISPLY

Information. • Set up engineering ranges and units. • Programmable increments on deviation bargraph. • Adjust display brightness. …4 CONFIGURATION Page header – Display Page. Display Full Scale Set the display value which represents the maximum process variable input signal, between –9999 and +9999. Example – For an input range of 4 to 20mA representing a pressure range of 50 to 250 bar, set 2500. The decimal point position is set at the next parameter. Decimal Point Position Set the required number of decimal places for both the display full scale and display zero values. In the example shown above, set the decimal point position to show increments of 0.1 bar, i.e. 250.0. Display Zero Set the display value which represents the minimum process variable input signal, between –9999 and +9999. In the example shown above, set 50.0. The decimal point position is set automatically. Percentage Increment Per Bar (Bargraph) This frame sets the percentage deviation from set point that each bar of the Deviation Bargraph represents – see Fig. 4.1 in the Operating Guide. Set the value required, between 1 and 10% of display span. Display Units Select the required display units, dEG C, dEG F, or NONE to represent the process variable. Brightness Adjustment Select the required display brightness between 4 and 10. Return to top of Display Page or advance to the next programming page. all-guide s.com

Information. • This page is only present when C–PrOP is selected at Control Type frame in Set Up Control Page – see Fig. 3.1 and Section 4.10. • Programmable current control output range. 4 CONFIGURATION… Page header – Current Proportioning Output. Current Proportioning Output Maximum Set the maximum analog output value, between 0.0 and 20.0mA in 0.1mA increments. Current Proportioning Output Minimum Set the minimum analog output value, between 0.0 and 20.0mA in 0.1mA increments. Return to top of Current Proportioning Output Page. or Advance to Set Up Control Page.

Proportioning Remote Set Point Tracking Enable Operating Page Set Points Page Local Set Point Adj. Enable I Local Setpoint High/Low Limits Remote Set Point Ratio/Bias Values Local Set Point Value Set Point Tracking Enable Set Point Type Select Second Set Point Type Second Set Point High/Low Limits I I I I I I Set Point Type Selection I I Access Page Tuning Password I Scale Adjust Page P I R L I Ret Cool Output Page Output High/Low Limit I Scale Adjust PV Input Range High/Low Limits I Scale Adjust RSPT Range High/Low Limits I Scale Adjust Position Feedback Range High/Low Limits I Profile Enable I Menu/Program Select Program Start/End Levels Segment Duration Segment Start/End Levels Program Repeat Hysteresis I I I I I I Profile Program Page Refer to Operating Guide Section 4.15 Page 48 Section 4.14 Page 45 I These pages are not displayed for all Control Type selections – see Section 4.10, Control Type frame in the Set Up Control Page Section 4.13, Page 44 Sect R I B D I I Pos If P sel C Control Page I Configuration Password To Secti Section 4.2, Page 6 Section 4.1, Page 4 If H P Serial Page Transmission Rate I Controller Identification I Parity I Section 3.1, Page 7 of the Modbus (RTU) C o m m u n i c a t i o n s Option,Operating Guide See Note. The Serial Page is always displayed on COMMANDER 310 instruments and only displayed on COMMANDER 300 instruments if a serial board is fitted.

Process Variable Input Type I Linearizer Type Broken Sensor Protection Drive Linearizer High/Low Temp Limits Fault Detection Level % PV I/P Default Control Action Default Output Decimal Point I I I I I I I Set Up RSPT Page Linearizer Units Input High/Low Limits I I Programmable Filter I Mains Filter I Remote Set Point Input Type I Linearizer Type Linearizer High/Low Temp Limits Fault Detection Level % RSPT Default Action Default Set Point Decimal Point I I I I I I Linearizer Units RSPT Input High/Low Limits I I Parameter Type Retrans. High/Low Limits Set Up Control Page Control Type I Second Output Type Output High/Low Limits Power Fail Mode Auto to Manual Power Fail Output Manual to Manual Power Fail Output Auto/Manual Switch Enable I I I I Current Proportioning Output High/Low Limits I Set Up PFB Page Position Feedback Input Type I Input High/Low Limits Fault Detection Level % PFB I/P Default Action Decimal Point I I I I Display Page Control Action I I Display High/Low Limits I Decimal Point Bar Graph % Increment Per Bar I I I Display Units Current Output Page Power Fail Indication Enable I I Logic Inputs I Configured Output I Fixed Dual Set Points I trans. O/P Page Control Mode I tion 4.12, Page 44 Section 4.6, Page 20 Section 4.5.1, Page 16 (C300) Section 4.16, Page 49 (C301) Section 4.8, Page 24 Section 4.7, Page 22 If P–Prop is not selected in Set Up Control Page If C–Prop is not selected in Set Up Control Page Section 4.9, Page 25 Section 4.10, Page 28 Ratio Value Bias Value Deadband Value sition F-B Page Regulator Data Page Regulator Travel Time I Deadband Setting I I Position Feedback Enable P–Prop is not lected in Set Up Control Page If BndlSS is not selected in Set Up Control Page Set Up Alarms Page Alarm Identities I Alarm Type Trip Levels Hysteresis Rate Alarm Filter Relay Assignments Alarm Message Enable I I I I I I Alarm Acknowledge Type I Section 4.11, Page 37 ion 4.3.1, Page 12 Section 4.4.2, Page 14 HtCOOL is with Current Proportioning

Information. • Control types – Current Proportioning, Time Proportioning (and On/Off), Position- proportioning (motorized valve control with feedback) and Boundless. • Heat/cool function can be selected. • Programmable power-up control modes and outputs. • Reverse and direct control actions. • High and low output limits. …4 CONFIGURATION Page Header – Set Up Control. Control Type Select the control type required: C–PrOP – current proportioning – see Fig. 4.4. t–PrOP – time proportioning – see Fig. 4.4. P–PrOP – position proportioning – motorized valve with position feedback – see Fig. 4.6. bNdLSS – boundless – motorized valve without position feedback. If bNdLSS selected the self-tune facility is not available and the Self-tune Page cannot be accessed – see Fig. 4.7. Control Mode Select the control mode required: SINGLE – normal control mode, used for all applications except Heat/Cool. HtCOOL – Heat/Cool control mode – see Fig. 4.5. Continued on page 30. SEtUP CONtrL C–MOdE HtCOOL C–tYPE C–PrOP t–PrOP P–PrOP P–PrOP HtCOOL bNdLSS SINGLE SINGLE bNdLSS Fig. 4.4 Standard Control Schematic Diagram P.I.D. Control Terms On/Off Control Process Variable Set Point Time Proportioning Analog Output Relay or Digital Output 4 to 20mA Relay or Digital Output COMMANDER 300 Feedback Process

4 CONFIGURATION… Fig. 4.5 Heat/Cool Control Schematic Diagram Fig. 4.6 Position Proportional Control Schematic Diagram P.I.D. Control Terms Process Variable Set Point COMMANDER 300 Feedback Time Proportioning Analog Output Time Proportioning Analog Output Heat Output Cool Output Process P + D Control Terms Process Variable Set Point COMMANDER 300 Open Relay Close Relay Boundless + Integral Valve Feedback Process P.I.D. Control Terms Process Variable Set Point COMMANDER 300 Open Relay Close Relay Motorized Valve Control Valve Position Feedback Feedback Process Fig. 4.7 Boundless Control Schematic Diagram all-guide s.com

…4 CONFIGURATION Second Output Type Select t–PrOP for time proportioning output or C–PrOP for analog output. Power Failure Mode Select the default power failure mode required following a power interruption or failure: LASt – restart in the same mode existing prior to power failure. MANUAL – restart in Manual mode. (Not applicable when boundless control type is selected). AUtO – restart in Auto mode. Auto to Manual Power Fail Output A control output value can be set when the power down state is AUtO and the power failure mode is MANUAL. Set the control output value required following a power failure, between 0.0 and 100.0% in increments of 0.1%. Note. This setting has no effect if power failure mode is AUtO. Manual to Manual Power Fail Output This is the control output value required when power down state is MANUAL and power failure mode is MANUAL. Set the control output value required following a power failure, between 0.0 and 100.0% in increments of 0.1%, or LASt. LASt – the percentage control output present prior to the power failure is retained. Auto Power Fail Output This is the output value required when the power down state is AUtO and the power failure mode is AUtO. Set the output value required following a power failure, between 0.0 and 100.0% in increments of 0.1 %, or AUtO. If AUtO is selected normal start-up is restored on power up. If boundless control type is selected, this parameter must be set to AUtO. Continued on next page. PF M OdE LASt MANUAL AUtO P–PrOP OPtYPE t–PrOP C–PrOP bNdLSS SINGLE MAN OP LASt Aut OP 0.0 AUtO AMA OP AUtO MANUAL LASt MANUAL Power Failure Mode Ht-COOL or Power Failure Mode Power Failure Mode LASt

4 CONFIGURATION… Table 4.3 Power-up and Power-down Control Modes Power Fail Indication Enable If the indication is enabled, LINE FAILEd is displayed in the Operating Page following a power failure. Select YES to enable or no to disable indication. Failure Message The following Operating Page Failure messages can be enabled or disabled – see Section 5.2 of Operating Guide. F–INPt – process input failure F–rSPt – remote set point failure F–POSN – position feedback failure Select YES to enable or no to disable. Auto/Manual Switch Enable/Disable Select on to enable, or OFF to disable. If HEAtCL is selected at Control Mode, advance to Control Action (Heat), otherwise advance to Output High Limit. Continued on next page. r e w o P li a F e d o M n o e d o M n w o D r e w o P n o e d o M p U r e w o P n o iti s o P e v l a V ( t u p t u O l o rt n o C p U r e w o P n o o t u A o t u A o t u A si t u p t u o lo rt n o c e h t f o t n e n o p m o c la r g e t n I p u -r e w o p t a n oit a r e p o s s elp m u b e vig o t t e s e r p . e m a rf o t u A - o t- o t u A e h t ni t e s e ula v e h t t a la u n a M o t u A si t u p t u o lo rt n o c e h t f o t n e n o p m o c la r g e t n I p u -r e w o p t a n oit a r e p o s s elp m u b e vig o t t e s e r p r o ( e m a rf o t u A - o t-la u n a M e h t ni t e s e ula v e h t t a ) T S A L la u n a M o t u A la u n a M r o ( e m a rf t u p t u O la u n a M - o t- o t u A ni t e s e ula V ) T S A L la u n a M la u n a M r o e m a rf t u p t u O la u n a M - o t-la u n a M ni t e s e ula V T S A L fi( n w o d -r e w o p o t r oir p e ula v t u p t u o ) d e tc ele s ts a L o t u A o t u A si t u p t u o lo rt n o c e h t f o t n e n o p m o c la r g e t n I p u -r e w o p t a n oit a r e p o s s elp m u b e vig o t t e s e r p r o ( e m a rf o t u A - o t- o t u A e h t ni t e s e ula v e h t t a ) T S A L la u n a M la u n a M r o e m a rf t u p t u O la u n a M - o t-la u n a M ni t e s e ula V T S A L fi( n w o d -r e w o p o t r oir p e ula v t u p t u o ) d e tc ele s

…4 CONFIGURATION Output High Limit This limits the high level of the control output value (or valve position) when in Automatic mode. If the control output is above this limit when Automatic mode is selected, the output is allowed to stay at its current level but is not allowed to go any higher. Once the control output returns to, or below, this limit the limit then applies. When the controller is in Manual mode the output limits do not apply. Select the output high limit value (or valve position) required, between 0.0 and 100.0% in 0.1 increments. Output Low Limit This limits the low level of the control output value (or valve position) when in Automatic mode. If the control output is below this limit when Automatic mode is selected, the output is allowed to stay at its current level but is not allowed to go any lower. Once the control output returns to, or above, this limit the limit then applies. When the controller is in Manual mode the output limits do not apply. Select the output low limit value (or valve position) required, between 0.0 and 100.0% in 0.1 increments. Control Action Select the action for the P.I.D. control output: dir – direct acting rEV – reverse acting. OP–HI 100.0 HEAtCL OP–LO 0.0 HEAtCL ACtION rEV 0 100 % Output Reverse Acting PV Output decreases as process variable increases Eng. Range 0 100 Direct Acting PV Output increases as process variable increases % Output Eng. Range Continued on next page.

Control Action (Heat), otherwise advance to Logic Input Type 1. Control Action (Heat) Select the action for the heat and P.I.D. control outputs: dir – direct acting rEV – reverse acting. Control Action (Cool) Select the action for the cool control output: dir – direct acting rEV – reverse acting. Continued on next page. 4 CONFIGURATION… …4.10 Set Up Control Page 0 100 % Output Reverse Acting PV Output decreases as process variable increases Eng. Range 0 100 Direct Acting PV Output increases as process variable increases % Output Eng. Range ACtN–c dir ACtN–h rEV HEAtCL Fig. 4.8 Heat/Cool Control Actions High O/P Limit (Cool) P.I.D. Output Cool Output 0% 100% 100% 0% Heat Output High O/P Limit (Heat) Heat Output Action – Direct or Reverse Cool Output Action – Direct P.I.D. Output Cool Output 0% 100% 100% 0% High O/P Limit (Heat) Low O/P Limit (Cool) Heat Output Heat Output Action – Direct or Reverse Cool Output Action – Reverse

…4 CONFIGURATION Heat Output High Limit This limits the high level of the Heat control output value when in Automatic mode. If the control output is above this limit when Automatic mode is selected, the output is allowed to stay at its current level but is not allowed to go any higher. Once the control output returns to, or below, this limit the limit then applies. When the controller is in Manual mode the output limits do not apply. Select the heat output high limit value required, between 0.0 and 100.0% in 0.1 increments. Cool Output High/Low Limit This limits the high or low level of the Cool control output when in Automatic mode, depending on the Control Action (Cool) frame setting (rEV is the low and dIr is the high setting). If the control output exceeds this limit when Automatic mode is selected, the output remains at its current level but is not allowed to go any further away from the limit. Once the control output returns to, or within, this limit, the limit then applies. When the controller is in Manual mode the output limits do not apply. Select the Cool output high (low) limit required, between 0.0 and 100.0% in 0.1 increments. Continued on the next page. Ht–HI I00.0 CL–HI 100.0 SINGLE P-PrOP bNdLSS all-guide s.com

4 CONFIGURATION… Option Board Disable (not applicable on COMMANDER 310) If the Option board fails or is removed, press to set OPtION to OFF. Once set to OFF this parameter is omitted. Logic Input Type 1 Refer to Section 4, Figs 4.18 and 4.19 in the Installation Guide. Select the logic input type for input 1 (must not be the same as any other logic input type): NONE – no function available AUtMAN – auto/manual LOCrE M – local/remote (dual) ACK – remote alarm acknowledge F-SPt – fixed dual set point P-Strt – program start/hold function P-rSEt – program reset function P-SKIP – segment skip function If AUtMAN is set then the output reverts to the value set in Configured Output below, unless configured output is set to LASt. If F–SPt is selected two fixed set points are available – see Fixed Dual Set Point 1 and Fixed Dual Set Point 2 below. If F–SPt is selected, the adjustable dual set point facility is disabled and the dual set point is the value of one of the two fixed set points. Dual set point must be selected (in Set Points Page – Section 4.2) in order to enable the use of the fixed set points. If dUAL is selected at Set Point Type Selection frame in Set Points Page the Local/Remote selection becomes Local/ Dual selection. Logic Input Type 2 Refer to Section 4, Figs. 4.18 and 4.19 in the Installation Guide. Select the logic input type for input 2 (must not be the same as any other logic input type). The selections and their actions are as for Logic Input 1 above – refer to Logic Input 1 frame for details. Continued on next page.

…4 CONFIGURATION Logic Input Type 3 (not available on COMMANDER 310) Refer to Section 4, Figs. 4.18 and 4.19 in the Installation Guide. Select the logic input type for input 3 (must not be the same as any other logic input type). The selections and their actions are as for Logic Input 1 – refer to Logic Input 1 frame for details. Logic Input Type 4 (not available on COMMANDER 310) Refer to Section 4, Figs. 4.18 and 4.19 in the Installation Guide. Select the logic input type for input 4 (must not be the same as any other logic input type). The selections and their actions are as for Logic Input 1 – refer to Logic Input 1 frame for details. Configured Output Select the configured output, between 0.0 and 100.0% in 0.1% increments, or LASt. If AUtMAN is selected for any of the logic inputs above, the manual control output equals the Configured Output, unless the configured output is LASt. LASt – last auto output, i.e. the manual output tracks the automatic output. Found below 0%. Fixed Dual Set Point 1 If the selection in any of the four logic inputs is F–SPt a fixed set point may be set. Set the fixed set point required. Fixed Dual Set Point 2 If the selection in any of the four logic inputs is F–SPt a fixed set point may be set. Set the fixed set point value required. Return to the top of Set Up Control Page or advance to the next programming page. LOGIC3 NONE LOGIC4 NONE C–OUt LASt F–SP–I 800 SEtUP ALArMS F–SP–2 200

Information. • Ten alarms – identified A to K. • Three operator acknowledge options. • Global alarm acknowledgment by digital input, alarm, logic equation result or real time event (if option fitted). • High/low process alarms. • High/low output alarms. • High/low deviation alarms. • Fast/slow rate of change of process variable alarms. • Adjustable hysteresis value to prevent oscillation of alarm state. 4 CONFIGURATION High Output Low Output Control Output Trip Point Alarm On Alarm Off Alarm On Alarm Off Hysteresis Hysteresis Fig. 4.10 High and Low Output with Hysteresis High Process Low Process Process Variable Hysteresis Trip Point Alarm On Alarm Off Alarm On Alarm Off Hysteresis Fig. 4.9 High and Low Process with Hysteresis

…4 CONFIGURATION Fig. 4.11 High and Low Deviation with Hysteresis Process Variable Hysteresis Value High Deviation Negative Trip Value Alarm Off Alarm On Control Set Point High Deviation (Negative Trip) Process Variable Hysteresis Value High Deviation Positive Trip Value Alarm Off Alarm On Control Set Point High Deviation (Positive Trip) Process Variable Hysteresis Value Low Deviation Positive Trip Value Alarm Off Alarm On Control Set Point Low Deviation (Positive Trip) Process Variable Hysteresis Value Low Deviation Negative Trip Value Alarm Off Alarm On Control Set Point Low Deviation (Negative Trip) A – High Deviation (Positive Trip) with Hysteresis B – High Deviation (Negative Trip) with Hysteresis C – Low Deviation (Positive Trip) with Hysteresis D – Low Deviation (Negative Trip) with Hysteresis

Fig. 4.13 Fast Rate Alarms with Hysteresis Fig. 4.12 Slow Rate Alarms with Hysteresis 4 CONFIGURATION… 10.1 Examples shown are for a trip value of 10%/hour on a PV engineering range of 0.0 to 100.0 Alarm On Alarm Off Falling Slow Rate Rising Slow Rate 1 hour 9.5 T Alarm On Alarm Off 1 hour 10.1 1 hour 9.5 1 hour T T T T = 10.81 + x 2 1800 10 T = 382 seconds The maximum time it takes to detect an alarm condition is present (T), in seconds, is calculated as follows: T = 10.81 + x 2 The time it takes for the alarm state to be cleared once the alarm condition has been removed is also equal to T. 1800 Trip Value Alarm On Alarm Off Falling Fast Rate Alarm On Alarm Off Rising Fast Rate 10.1 1 hour 1 hour 9.5 1 hour 9.5 T T 1 hour 10.1 T T Examples shown are for a trip value of 10%/hour on a PV engineering range of 0.0 to 100.0 T = 10.81 + x 2 1800 10 T = 382 seconds The maximum time it takes to detect an alarm condition is present (T), in seconds, is calculated as follows: T = 10.81 + x 2 The time it takes for the alarm state to be cleared once the alarm condition has been removed is also equal to T. 1800 Trip Value all-guide s.com

Page Header – Set Up Alarms. Alarm Identities Up to ten alarms (A to K but not I) can be programmed. Each alarm can be assigned an Alarm Type, a Trip Level and a Hysteresis setting. Alarm A is the highest priority and K the lowest. Note. The alarm status l.e.d. indicators are: A1 – alarms A to E A2 – alarms F to K. Select the Alarm identity. Alarm Type An alarm type can be assigned to the alarm identity selected above – Refer to Figs. 4.9 to 4.13. Select the alarm type: NONE – no alarm function HPrC – high process LPrC – low process HdEV – high deviation LdEV – low deviation HOUt – high output LOUt – low output FrtE – fast rate (rate of change of process variable) SrtE – slow rate (rate of change of process variable) MOdE – mode alarm PEVt – program event SEVt – segment event (a) Continued on next page. (b) From More Alarms to be Programmed frame. …4 CONFIGURATION SEtUP – ALArMS ALArM tYPE –––– From page 41

4 CONFIGURATION… trIP –––– – – – YES MOrE HYSt – – – – More alarms no Trip Level Set the trip value required for the alarm selected above. The following are displayed in engineering units: HPrC, LPrC, HdEV and LdEU. HdEV and LdEV alarms have both positive and negative trip points. Refer to Fig. 4.11. The following are displayed as percentages: HOUt and LOUt. The following are displayed as a percentage of span per hour between ±0.5 and ±500%: FrtE and SrtE. The following are displayed as event numbers: PEVt (1 to 9) and SEVt (1 to 30). If the Alarm Type is set to MOdE the displayed characters are alpha, not numeric. The following codes are selectable: AUtO – Automatic MANUAL – Manual L–SPt – Local set point r–SPt – Remote set point – only selectable if Second set point type is Remote set point dSPt – Dual set point– only selectable if Second set point type is Dual set point PVFAIL – process variable failure rSFAIL – Remote set point failure PNFAIL – position feedback failure INFAIL – any input failure P–HOLd – alarm activated when program is on Hold (Profile only) If AUtO, MANUAL, L–SPt, r–SPt, or d–SPt is selected and an attempt is made to use that facility (Automatic, Manual, Local set point, Remote set point, or Dual set point) the alarm is activated. Hysteresis The hysteresis is operational when the alarm is active. Set the hysteresis value required (in engineering units), between display full scale and zero, or percentage rate set on rate alarms, in 0.1% increments. The alarm is activated at the trip level but is only turned off after the alarm variable has moved into the safe region by an amount equal to the hysteresis value. Refer to Figs. 4.9 to 4.13. More Alarms to be Programmed? If there are, select YES otherwise select no. Return to Alarm Identities frame, or advance to the next parameter. Continued on next page

…4 CONFIGURATION rELAY2 t–PrOP  – – – – – – – – – – – – – – rELAYI r–FLtr POS rI–ACt POS r2–ACt P–PrOP bndLSS, or second output t–PrOP – – – – – – rELAY3 POS r3–ACt Rate Alarm Filter The process variable input can be filtered before its rate of change is calculated to activate any fast or slow rate alarms. The filter time represents the time a step in the input takes to change the input to the rate alarm from 10 to 90% of the step. Set value required, between 0 and 60 in 1 second increments. Alarm Relay 1 Assignment Up to 6 of the 10 alarms can be assigned to alarm relay 1, using a logic expression of up to 12 characters. (r = logic OR, n = logic AND, () are brackets and W is the terminator). Select the next character in the expression. Press to store the character and return to select the next character or press to advance to the next frame. Relay 1 Action Select POS for the relay to be energised when the logic expression is satisfied. Select NEG for the relay to be de- energised when the logic expression is satisfied. Alarm Relay 2 Assignment Up to 6 of the 10 alarms can be assigned to alarm relay 2, using a logic expression of up to 12 characters. (r = logic OR, n = logic AND, () are brackets and W is the terminator). Select the next character in the expression. Press to store the character and return to select the next character or press to advance to the next frame. Relay 2 Action Select POS for the relay to be energised when the logic expression is satisfied. Select NEG for the relay to be de- energised when the logic expression is satisfied. Alarm Relay 3 Assignment Up to 6 of the 10 alarms can be assigned to alarm relay 3, using a logic expression of up to 12 characters. (r = logic OR, n = logic AND, () are brackets and W is the terminator). Select the next character in the expression. Press to store the character and return to select the next character or press to advance to the next frame. Relay 3 Action Select POS for the relay to be energised when the logic expression is satisfied. Select NEG for the relay to be de- energised when the logic expression is satisfied. Continued on next page.

LAtCH – if the cause of the alarm no longer exists, the alarm state remains until it has been acknowledged. Return to top of Set Up Alarms Page or advance to next programming page. 4 CONFIGURATION… YES AL–MSGE rELAY4 – – – – – – POS r4–ACt NONE OUtPUt or OUtPUt COOL rEtrAN ACKNLG Alarm Relay 4 Assignment (not available on COMMANDER 310) Up to 6 of the 10 alarms can be assigned to alarm relay 4, using a logic expression of up to 12 characters. (r = logic OR, n = logic AND, () are brackets and W is the terminator). Select the next character in the expression. Press to store the character and return to select the next character or press to advance to the next frame. Relay 4 Action (not available on COMMANDER 310) Select POS for the relay to be energised when the logic expression is satisfied. Select NEG for the relay to be de- energised when the logic expression is satisfied. Alarm Message Enable Set YES to enable, or no to disable the display of alarm messages in the Operating Page. Alarm Acknowledge Type Alarms may be acknowledged while they are displayed. Select the alarm acknowledge type: NONE – no acknowledge facility. norMAL – If the cause of the alarm no longer exists, the alarm state clears, but the display remains until alarm is acknowledged. e s u a c m r a l A . w o n k c A y a l p s i D D E L e t a t S m r a l A t n e s e r P – g nih s al F g nih s al F e vitc A t n e s e r P s e Y – y d a e t S e vitc A t n e s e r p t o N – – ff O e vitc a n I t n e s e r P – g nih s al F g nih s al F e vitc A t n e s e r p t o N – g nih s al F ff O e vitc a n I t n e s e r p t o N s e Y – ff O e vitc a n I e s u a c m r a l A . w o n k c A y a l p s i D D E L e t a t S m r a l A t n e s e r P – g nih s al F g nih s al F e vitc A t n e s e r P s e Y – y d a e t S e vitc A t n e s e r p t o N – – ff O e vitc a n I t n e s e r P – g nih s al F g nih s al F e vitc A t n e s e r p t o N – g nih s al F g nih s al F e vitc A t n e s e r p t o N s e Y – ff O e vitc a n I

Information. • Retransmission of process variable, set point, control output or position feedback input. • Programmable current output range. • Retransmission output can be used for cool output in heat/cool applications. …4 CONFIGURATION Page Header – Retransmisson Output. Parameter Type Select the parameter type to be re-transmitted, PV (process variable input), SPt (set point), OUt (output) or PFb (position feedback). Retransmission Maximum Set the maximum retransmission value, between 0.0mA and 20.0mA in 0.1mA increments. Retransmission Minimum Set the minimum retransmission value, between 0.0mA and 20.0mA in 0.1mA increments. Return to top of Retransmission Output Page or Advance to Scale Adjustment Page. Page Header – Cool Output Page Cool Output Maximum Set the maximum value for the cool output, between 0.0mA and 20.0mA in 0.1mA increments. Cool Output Minimum Set the minimum value for the cool output, between 0.0mA and 20.0mA in 0.1mA increments. Return to top of Cool Output Page or advance to Scale Adjustment Page. 4.13 Cool Output Page This page is only present if HtCOOL is selected at Control Mode and C-ProP is selected at Second Output Type in the Set Up Control Page – see Fig. 3.1 and Section 4.10. OUtPUt SCALE 20.0 COOL–HI COOL 4.0 COOL–LO AdJUSt all-guide s.com

Information. • Process variable, Remote set point and position feedback inputs do not require recalibrating when the input type or range is changed. • Scale Adjustment Reset – removes any previously programmed offset or scale adjustment settings. • System offset errors – can be removed using Offset Adjustment. • System scale errors – can be removed using Span Adjustment. • Offset/Span Adjustment – can be used to perform spot calibration. Switch off the power supply. Connect accurate signal sources, suitable for simulation over the entire input ranges, in place of the process variable signal connections (terminals 10, 11, 12), remote set point signal connections (terminals 7, 8 and 9) and position feedback connections (terminals 4, 5 and 6). For thermocouple inputs, connect the millivolt source using appropriate compensating cable – see Section 4.6.1 of the Installation Guide. For 2-lead resistance thermometers the resistance box may be connected at the sensor end of the leads or the lead resistance must be added to the calibration values. As a general rule, spot calibration values should be: < 50% of range span value when using Offset Adjustment parameters. > 50% of range span value when using Span Adjustment parameters. 4 CONFIGURATION… Page header – Scale Adjustment Process Variable Scale Adjustment Reset Set YES and press to reset the process variable offset and span values to their nominal values. dONE is displayed to indicate that these parameters have been reset. Process Variable Offset Adjustment Electrical and resistance thermometer inputs: Apply the correct input for the spot calibration required. For RTD inputs, use resistance values obtained from standard tables. Thermocouple Inputs: Measure the ambient temperature at the output terminals of the signal source (calibrator). From thermocouple tables obtain the millivolt equivalent of this temperature (a) and that for the spot calibration temperature (b). Subtract (a) from (b) and set the signal source to the resultant value. (The voltage is negative if the spot calibration temperature is below the measured ambient temperature). Note. The displayed units are engineering units. Set the value required. The decimal point position is set automatically. Example – If the display range is 50 to 250.0 and a spot calibration is required at 100.0 and 225, inject a signal equivalent to 100 and set the display to 100.0. Continued on next page. SCALE PV–rSt AdJUSt no –––– PV–OFS

Process Variable Span Adjustment Proceed as for Process Variable Offset Adjustment and apply the correct input for the spot calibration required. The displayed units are engineering units. Set the value required. The decimal point position is set automatically. For the Example above inject a signal equivalent to 225.0 and set the display to 225.0. Advance to Position Feedback Scale Adjustment Reset frame (instruments where remote set point is not selected – see Set Point Selection frame in Set Points Page) or advance to next frame (instruments with remote set point selected). Remote Set Point Scale Adjustment Reset The next three parameters are only included if the Remote set point facility is selected. Set to YES and press to reset the Remote set point offset and span adjustments to their nominal values. dONE is displayed to indicate that these parameters have been reset. Remote Set Point Offset Adjustment Proceed as for Process Variable Offset Adjustment frame and apply the correct input for the spot calibration required. The displayed units are engineering units as set in Set Up Remote Set Point Page – see Section 4.6. Set the value required. The decimal point position is set automatically. Example – If the remote set point range (see Section 4.6) is 50.0 to 250.0 and a spot calibration is required at 100.0 and 225, inject a signal equivalent to 100 and set the display to 100.0. Remote Set Point Span Adjustment Proceed as for Process Variable Span Adjustment frame and apply the correct input for the spot calibration required. Ratio and bias settings are ignored. The displayed units are engineering units as set in Set Up Remote Set Point Page – see Section 4.6. For the example above, inject a signal equivalent to 225 and set the display to 225.0. Continued on next page. no rS–rSt rS–SPN –––– PV–SPN rS–OFS –––– ––––

The next three parameters are only included if the position feedback facility is selected. Position Feedback Scale Adjustment Reset Set to YES and press to reset the position feedback offset and span adjustments to their nominal value. dONE is displayed to indicate that these parameters have been reset. Position Feedback Offset Adjustment Proceed as for Process Variable Offset Adjustment frame and apply the correct input for the spot calibration required. Ratio and bias settings are ignored. Set the value required. The decimal point position is set automatically. For resistance inputs use the external connections to drive the valve to the fully closed position. Adjust or to bring the value displayed to that set in Position Feedback Range Zero frame in the Set Up Position Feedback Page. If this value cannot be reached, adjust the value in Position Feedback Range Zero frame to bring it within the offset bandwidth of ±10%. Position Feedback Span Adjustment Proceed as for Process Variable Span Adjustment frame and apply the correct input for the spot calibration required. Ratio and bias settings are ignored. Set the value required. The decimal point position is set automatically. For resistance inputs use the external connections to drive the valve to the fully open position. Adjust or to bring the value displayed to that set in Position Feedback Range Full Scale frame in the Set Up Position Feedback Page. If this value cannot be reached, adjust the value in Position Feedback Range Full Scale frame to bring it within the span bandwidth of ±10%. Return to the top of the Scale Adjustment Page.

tuning. • Configuration Password – protects the controller configuration setup. …4 CONFIGURATION Page Header – Access Page. Configuration Password The configuration password enables access to all programming pages (Security Level 2). Set the required password, between 0 and 1999. Tuning Password The tuning password enables access to the Self-tune, Control, Profile States and Profile Operating Pages in addition to the Operating Page (Security Level 1). Set the required password, between 0 and 1999. Return to top of Access Page or return to Operating Page – see Section 5.2 of Operating Guide.

Information. • This information is only for the COMMANDER 301 when the custom linearizer function is used. For normal input setting up, refer to Section 4.5. • Up to 20 breakpoint custom linearizer. • Cold junction compensation for thermocouple inputs. Page Header – Set Up Process Variable Input. Process Variable Input Type Select the input type required: MU.Lt – Millivolt (≤2000 mV) MAMP – Current V.OLt – Voltage ohM – Resistance tCPL – Thermocouple* rtd – Resistance thermometer *For thermocouple applications using an external fixed cold junction, select millivolt input type. Linearizer Type Select the custom linearizer: CUSt – Custom linearizer Linearizer Units If thermocouple or RTD was selected for Process Variable Input Type, select the temperature units required, °C or °F. Continued on next page. all-guide s.com

Electrical Decimal Point Enter the number of decimal point positions required for the electrical input range (0 to 2). Engineering Decimal Point Enter the number of decimal point positions required for the engineering temperature range (0 to 3). Break Point Selection Select the break point to be set up and press to move to Electrical Break Point. Note. The engineering range (display range) is set automatically and cannot be adjusted. Electrical Break Point Enter the value in electrical units (Millivolts, Milliamps, Ohms or Volts), for the break point selected above. It is not necessary to enter all 20 break points. The instrument ignores any break point that has an electrical value lower than the previous one and all the break points which follow it. Engineering Break Point Enter the value in engineering units for the break point selected above. Press to return to the break point selection frame. Note that the break point selected will automatically be increased to the next one when this is done. Continued on the next page. 1 1 ENG–dP ELECdP ELECbP 0.0 ENG–bP 0.0 xx brKPNt 750°C 1 2 3 4 5 6 7 8 9 Electrical Range Engineering Range 300°C Electrical Break Points Engineering Break Points 4.0 mA 20.0 mA

Cold Junction If a thermocouple input was selected: CJ1 Enter the cold junction compensation offset at 25°C/ 77°F in microVolts. This feature allows automatic temperature compensation of thermocouple inputs. It is assumed that the thermocouple is referenced to 0 Millivolts at 0°C (32°F). CJ2 Enter the cold junction compensation offset at 50°C122°F in microVolts. This feature allows automatic temperature compensation of thermocouple inputs. Broken Sensor Protection Drive In the event of a fault being detected on the input, the process variable is driven in the direction of the mode selected. Select the broken sensor drive required: NONE – No drive UP – Upscale drive dN – Downscale drive. Continued on the next page. bSPd UP dN NONE CJ 50C xxxx xxxx CJ 25C VOLt ohM MAMP MVLt For Thermocouple Inputs All Other Input Types 0 50°C 25°C 0 50°C 25°C

FdLP–I 10.0 dEFACt dEF–OP 0.0 OPP NONE HOLd OPP NONE HOLd 0 or dISPLY SEtUP PrOFLt FILtEr rSPt PAGE …4 CONFIGURATION …4.16 Set Up Process Variable Input Page (COMMANDER 301 only) Fault Detection Level Percentage, Process Variable Input A fault level percentage can be set to detect a deviation above or below the display limits, e.g. If set at 10.0%, then if an input goes more than 10% above full scale value or more than 10% below zero value, a fault is detected. On some ranges the input circuitry may saturate before the fault level set is reached. In this case an error is detected at a level below that which is set. Control actions and control outputs in the event of a fault are programmable – see below. Set the value required, between 0.0 and 100.0% in 0.1% increments. Default Control Action Select the default control action required in the event of a fault: NONE – No default action. HOLd – The controller reverts to Manual mode when an error is detected. The control output is held at the value existing when the error was detected. O P – The controller reverts to Manual mode when an error is detected and the control output value changes to the Default Control Output value following. Default Control Output Set the default output value required in the event of a fault, between 0.0 and 100.0%. Programmable Filter This filters the process variable input, i.e. if the input is stepped, it smooths the transition between steps and may also be used for some degree of cleaning of noisy inputs. The filter time represents the time a step in the input takes to change the displayed process variable from 10 to 90% of the step. Set value required, between 0 and 60 in 1 second increments. Mains Filter Set the frequency of the mains supply being used (50 or 60Hz). Return to top of Process Variable Input Page or advance to next program page.

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improvement and the right is reserved to modify the information contained herein without notice. © ABB 1999 Printed in UK (10.99) ABB Instrumentation Ltd St. Neots Cambs. England, PE19 3EU Tel: +44 (0) 1480 475321 Fax: +44 (0) 1480 217948 ABB Automation Inc. Instrumentation Division 125 E. County Line Road Warminster, PA 18974 USA Tel: +1 215-674-6000 Fax: +1 215-674-7183 ABB Instrumentation SpA 22016 Lenno Como Italy Tel: +39 (0) 344 58111 Fax: +39 (0) 344 58278 all-guide s.com