ABB COMMANDER 1900 Series Programming Manual
Text of the manual
COMMANDER 1900 Series
Circular Chart Recorders
COMMANDER 1900
100.3
dEG F
200.5
70.5
Clarification of an instruction or additional information.
Information.
Further reference for more detailed information or
technical details.
Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage,
it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded
process system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices.
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual
for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of
Technical Communications Department, ABB Instrumentation.
The Company
ABB Instrumentation is an established world force in the design and manufacture of
instrumentation for industrial process control, flow measurement, gas and liquid analysis and
environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers
application expertise, service and support worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and
unrivalled service and support.
The quality, accuracy and performance of the Company’s products result from over 100 years
experience, combined with a continuous program of innovative design and development to
incorporate the latest technology.
The NAMAS Calibration Laboratory No. 0255(B) is just one of the ten flow calibration plants
operated by the Company, and is indicative of ABB Instrumentation’s dedication to quality
and accuracy.
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BS EN ISO 9001
St Neots, U.K. – Cert. No. Q5907
Stonehouse, U.K. – Cert. No. FM 21106
Stonehouse, U.K. – Cert. No. 0255
EN 29001 (ISO 9001)
Lenno, Italy – Cert. No. 9/90A
Use of Instructions
Warning.
An instruction that draws attention to the risk of injury or
death.
Caution.
An instruction that draws attention to the risk of damage to
the product, process or surroundings.
Health and Safety
To ensure that our products are safe and without risk to health, the following points must be noted:
1. The relevant sections of these instructions must be read carefully before proceeding.
2. Warning labels on containers and packages must be observed.
3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the
information given.
4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure
and/or temperature.
5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures
must be used.
6. When disposing of chemicals ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be
obtained from the Company address on the back cover, together with servicing and spares information.
INTRODUCTION ......................................................... 1
2
GENERAL PROGRAMMING ...................................... 2
2.1
Preparation for Changes to
the Parameters ................................................. 2
2.2
Security System ............................................... 2
3
BASIC CONFIGURATION LEVEL.............................. 2
3.1
Set Up Input (Process Variable) ....................... 4
3.2
Set Up Pen Range/Event Source..................... 8
3.3
Set Up Chart .................................................... 9
3.4
Set Up Alarms ................................................ 10
3.5
Set Up Relay Output ...................................... 14
3.6
Set Up Digital Output ..................................... 16
3.7
Set Up Analog Output .................................... 18
3.8
Digital Inputs................................................... 20
3.9
Access Page................................................... 21
3.10
Scale Adjust ................................................... 22
4
ADVANCED CONFIGURATION LEVEL................... 25
4.1
Set Up Function Keys..................................... 25
4.2
Set Up Logic ................................................... 26
4.3
Set Up Pen Functions .................................... 28
5
CONNECTIONS & LINKS......................................... 29
The COMMANDER 1900 series of documentation is shown in
Fig. 1.1. The Standard Manuals, including the specification
sheet, are supplied with all instruments. The Supplementary
Manuals supplied depend on the specification of the
instrument.
1
INTRODUCTION
A – Standard Manuals
Part No.
IM/C1900–INS
INSTALLATION
Product Identification
Siting
Mounting
Electrical Connections
Installation Record
OPERATION
Setting Up
Displays & Controls
Operating Level
Simple Fault Finding
Part No.
IM/C1900–OGR
PROGRAMMING
SPECIFICATION SHT.
Full Specification
Part No.
IM/C1900–PGR
Part No.
SS C1900
Flow Totalisation
Ramp/Soak Profile
Maths Functions
Timer Functions
Modbus (RTU)
Serial Adaptors
Serial Connections
Programming Pages
ASCII Tables
Part No.
IM/C1900–ADV
Part No.
IM/C1900–MOD
ADVANCED SOFTWARE
OPTIONS
General Programming
Basic Config. Level
Advanced Config. Level
Connections & Links
B – Supplementary Manuals
Fig. 1.1 COMMANDER 1900 Documentation
The programming procedures are used to make changes to
the operating parameter values and for scale adjustment –
see Fig. 3.2.
The programming of all channels is performed using
faceplate 1 – see Fig. 3.1
When changing the input type it may be necessary to
reposition the input selector links accordingly – see Section 5,
CONNECTIONS & LINKS.
2.1
Preparation for Changes to the Parameters
Ensure that the external alarm/control circuits are isolated if
inadvertent operation during programming is undesirable.
Any change to the operating parameters are implemented
using the
or
switches – see Section 3 of the Operating
Guide.
Note. The instrument responds instantly to
parameter changes which are saved automatically when
leaving the current frame.
2.2
Security System
A security system is used to prevent tampering with the
programmed
parameters
by
restricting
access
to
programming levels, other than the OPERATOR LEVEL; all
users have access to this level.
A security password is used to give access to the
programming pages. The password can be set to any value
from 0 to 9999. The instrument is despatched with the
password set to '0' – see Section 4.5 of Operating Guide.
3.1
Set Up Input (Process Variable) .............................. 4
•
Input types
•
Linearization
•
Electrical ranges
•
Engineering ranges
•
Fault detection
•
Digital filtering
3.2
Set Up Pen Range ...................................................... 8
•
Chart ranges
•
Event pen sources
3.3
Set Up Chart
............................................................ 9
•
Chart duration (speed)
•
Chart stop function
•
Auto pen drop
•
Pen lift
3.4
Set Up Alarms ..............................................................
10
•
Acknowledge type
•
Global alarm acknowledge
•
Alarm type
•
Trip/hysteresis/time hysteresis
3.5
Set Up Relay Output ................................................ 14
•
Relay sources
•
Relay polarity
3.6
Set Up Digital Output .............................................. 16
•
Digital output source
•
Digital output polarity
3.7
Set Up Analog Output ............................................. 18
•
Retransmission sources
•
Retransmission ranges
•
Current output ranges
3.8
Digital Inputs .......................................................... 20
•
Input polarity
3.9
Access Page
.......................................................... 21
•
Configurable password
•
Internal security link
3.10 Scale Adjust
.......................................................... 22
•
Process variable offset adjustment
•
Process variable span adjustment
•
Pen calibration
•
Mains filter
•
Pen Linearity Check
Faceplate 1
Fig. 3.1 Location of Faceplate 1
2
GENERAL PROGRAMMING
3
BASIC CONFIGURATION LEVEL
BASIC CONFIGURATION LEVEL…
* These pages do not appear on the
non-upgradeable version (1901J)
Fig. 3.2 Basic Configuration Level
SEtUP
INPUt
Set Up Input (PV)
Input Type (PV)
Temperature Units
ENG–LO
____
dEC–Pt
____
rNG–HI
_.__
Input Range High
IntYP
____
SEtUP
ALArMS
Set Up Alarms
Acknowledge Type
SELECt
__
CHArt
____
Chart Time
Stop Chart Signal
Select PV/Pen/Filter
Scale Reset
Offset Adjustment
Cal. Pen At 100%
Cal. Pen At 0%
Select Alarm
trIP
____
Trip Level
Span Adjust
Set Up Inputs
Section 3.1 Page 4
Set Up Pen Range
Section 3.2 Page 8
Set Up Alarms
Section 3.4 Page 12
Setup Chart
Section 3.3 Page 9
Scale Adjust
Section 3.10 Page 23
UNItS
____
ENG–HI
____
Input Range Low
FdLP-I
_.__
Fault Detection Level
Programmable Filter
PrGFLt
_.__
bSPd
____
Broken Sensor Drive
rNG–LO
_.__
HYSt
____
Hysteresis
Select Pen
Pen Range High
Pen Range Low
In Source
SEtUP
PENrNG
Set Up Pen Range
tYPE
____
Alarm Type
ACKtYP
____
t–HYSt
____
Time Hysteresis
Select Channel
SELECt
____
SELECt
____
rESEt
__
OFFSEt
____
SPAN
____
SEtPEN
At100
Scale Adjust
SCALE
AdJUSt
Set Up Chart
SELECt
____
PEN–HI
____
PEN–LO
____
Out Source
IN SrC
______
OUt.SrC
______
SEtUP
CHArt
CH–StP
______
Engineering High
Decimal Point
Engineering Low
Linearizer Type
LNtYP
____
ACKSrC
______
Alarm Ack Source
Select Output
Output Range High
Output Range Low
Output Source
Set Up Analog Output*
Section 3.7 Page 18
SELECt
____
Set Up Relay Output*
Section 3.5 Page14
Select Relay
SELECt
____
Relay Source
Set Up Output
SEt UP
ANALOG
Set Up Relay
SEt UP
rELAYS
Retrans. Range Hi
Retrans. Range Low
SOUrCE
____
HI–OP
____
LO–OP
____
OP–SrC
____
rNG–HI
____
rNG–LO
____
Polarity
POLrtY
____
ACCESS
PAGE
Access Page
Access Page
Section 3.9 Page 21
Configure Password
C– PASS
__
dIGtAL
INPUtS
Digital Inputs
Digital Inputs*
Section 3.8 Page 20
Polarity
POLrtY
___
Select Digital I/P
SELECt
____
SEtPEN
At 0
Check Pen Cal.
CHECK
__._
Auto Pen Drop
AUtdrP
___
Pen Lift Enable
LIFt.EN
___
Pen Lift/Pen Status
PENLFt
____
OPrtOr
LEVEL
bASIC
CONFIG
AdVNCd
CONFIG
Basic Config
Advanced Config
Operator Level
Set Up Digital Output
Section 3.6 Page 16
Select Output
SELECt
____
Output Source
Digital Outputs
dIGtAL
OUtPtS
SOUrCE
____
Polarity
POLrtY
____
Mains Filter
FILtEr
__ Hrt