Invertek Drives OPTIDRIVE E3 Operation & User’s Manual
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AC Variable Speed Drive
IP66 (NEMA 4X)
0.37kW – 22kW / 0.5HP – 30HP
110 – 480V 3 Phase Input
User Manual
1
Quick Start Up
2
General Information
and Ratings
3
Mechanical Installation
4
Power & Control Wiring
5
Operation
6
Parameters
7
Analog and Digital Input
Macro Configurations
8
Modbus RTU
Communications
10
Technical Data
9
CAN Communication
Troubleshooting
11
2 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | Version 1.00
www.invertekdrives.com
1. Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. General Information and Ratings . . . . . . . . . . . . . . . . 5
2.1. Identifying the Drive by Model Number . . . . . . . . . . . . . . . . . . 5
2.2. Product Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3. Understanding the Rating Label . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4. Drive Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2. UL Compliant Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units . . . 7
3.4. Guidelines for mounting (IP66 Units) . . . . . . . . . . . . . . . . . . . . 8
3.5. Gland Plate and Lock Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.6. Removing the Terminal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.7. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. Power & Control Wiring . . . . . . . . . . . . . . . . . . . . . . . 10
4.1. Connection Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2. Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.3. Protective Earth (PE) Connection . . . . . . . . . . . . . . . . . . . . . . . 12
4.4. Incoming Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.5. Motor Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.6. Motor Terminal Box Connections . . . . . . . . . . . . . . . . . . . . . . 13
4.7. Control Terminal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.8. Using the REV/0/FWD Selector Switch (Switched Version
Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.9. Using the Internal Pot (Switched Versions) . . . . . . . . . . . . . . . 15
4.10. Control Terminal Connections . . . . . . . . . . . . . . . . . . . . . . . . 15
4.11. Motor Thermal Overload Protection . . . . . . . . . . . . . . . . . . . 16
4.12. EMC Compliant Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.13. Optional Brake Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1. Managing the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2. Operating Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3. Changing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.4. Read Only Parameter Access . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.5. Resetting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.6. Resetting a Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.7. LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6. Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1. Standard Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.2. Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.3. Parameter Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.4. P-00 Read Only Status Parameters . . . . . . . . . . . . . . . . . . . 36
7. Analog and Digital Input Macro Configurations . . .37
7.1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.2. Example Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . 37
7.3. Macro Functions Guide Key . . . . . . . . . . . . . . . . . . . . . . . . 38
7.4. Macro Functions – Terminal Mode (P-12 = 0) . . . . . . . . . . 39
7.5. Macro Functions - Keypad Mode (P-12 = 1 or 2) . . . . . . 40
7.6. Macro Functions - Fieldbus Control Mode (P-12 = 3, 4,
7, 8 or 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.7. Macro Functions - User PI Control Mode (P-12 = 5 or 6) . . . 41
7.8. Fire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8. Modbus RTU Communications . . . . . . . . . . . . . . . . 42
8.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.2. Modbus RTU Specification . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.3. RJ45 Connector Configuration . . . . . . . . . . . . . . . . . . . . . . 42
8.4. Modbus Register Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
9. CAN Communication . . . . . . . . . . . . . . . . . . . . . . . . 43
9.1. CAN Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.2. Additional Information Relating to CAN or Modbus or
Both . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
10.1. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10.2. Rating Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10.3. Single Phase Operation of Three Phase Drives . . . . . . . . 47
10.4. Additional Information for UL Compliance . . . . . . . . . . . . 48
10.5. EMC Filter Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
11.1. Fault Code Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Intended Audience
This User Manual is intended to be used in conjunction with the Quick Start User Guide included with the product, and is intended to
provide additional information for more advanced product applications and usage. The reader should be familiar with the contents of
the Quick Start User Guide, and in particular, should observe all safety warnings and installation guidelines contained therein.
Version 1.00 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | 3
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Declaration of Conformity
Invertek Drives Ltd hereby states that the Optidrive ODE-3 product range conforms to the relevant safety provisions of the following
council directives:
2014/30/EU (EMC) and 2014/35/EU (LVD)
Designed and manufacture is in accordance with the following harmonised European standards:
EN 61800-5-1: 2007
Adjustable speed electrical power drive systems. Safety
requirements. Electrical, thermal and energy.
EN 61800-3: 2004 /A1 2012
Adjustable speed electrical power drive systems. EMC
requirements and specific test methods
EN 55011: 2007
Limits and Methods of measurement of radio disturbance
characteristics of industrial, scientific and medical (ISM) radio-
frequency equipment (EMC)
EN60529: 1992
Specifications for degrees of protection provided by enclosures
Electromagnetic Compatibility
All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and
Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter
is designed to reduce the conducted emissions back into the mains supply via the power cables for compliance with the above
harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the
EMC legislation of the country of use, and the relevant category. Within the European Union, equipment into which this product is
incorporated must comply with the EMC Directive 2004/108/EC. This User Guide provides guidance to ensure that the applicable
standards may be achieved.
Copyright Invertek Drives Ltd © 2016
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
2 Year Warranty
All Invertek Optidrive units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer
accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The
manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation,
incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation,
unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local
distributor should be contacted first.
This user guide is the “original instructions” document. All non-English versions are translations of the
“original instructions”.
The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of
continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the
contents of the User Guide without notice.
This User Guide is for use with version 3.06 Firmware
User Guide Revision 1.00
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to
date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part
of any contract.
This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance
or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before
working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to
discharge to safe voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.
Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved
should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals
in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
4 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | Version 1.00
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Quick Start Up
1
1. Safety Warnings
1.1. Important Safety Information
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
Danger: Indicates a risk of electric shock, which,
if not avoided, could result in damage to the
equipment and possible injury or death.
This variable speed drive product (Optidrive) is intended for
professional incorporation into complete equipment or systems
as part of a fixed installation. If installed incorrectly it may present
a safety hazard. The Optidrive uses high voltages and currents,
carries a high level of stored electrical energy, and is used to
control mechanical plant that may cause injury. Close attention
is required to system design and electrical installation to avoid
hazards in either normal operation or in the event of equipment
malfunction. Only qualified electricians are allowed to install
and maintain this product.
System design, installation, commissioning and maintenance
must be carried out only by personnel who have the necessary
training and experience. They must carefully read this safety
information and the instructions in this Guide and follow all
information regarding transport, storage, installation and use of
the Optidrive, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the
Optidrive. Any electrical measurements required should be
carried out with the Optidrive disconnected.
Electric shock hazard! Disconnect and ISOLATE the Optidrive
before attempting any work on it. High voltages are present
at the terminals and within the drive for up to 10 minutes after
disconnection of the electrical supply. Always ensure by using a
suitable multimeter that no voltage is present on any drive power
terminals prior to commencing any work.
Where supply to the drive is through a plug and socket
connector, do not disconnect until 10 minutes have elapsed after
turning off the supply.
Ensure correct earthing connections. The earth cable must
be sufficient to carry the maximum supply fault current which
normally will be limited by the fuses or MCB. Suitably rated
fuses or MCB should be fitted in the mains supply to the drive,
according to any local legislation or codes.
Ensure correct earthing connections and cable selection as per
defined by local legislation or codes. The drive may have a
leakage current of greater than 3.5mA; furthermore the earth
cable must be sufficient to carry the maximum supply fault current
which normally will be limited by the fuses or MCB. Suitably
rated fuses or MCB should be fitted in the mains supply to the
drive, according to any local legislation or codes.
Do not carry out any work on the drive control cables whilst
power is applied to the drive or to the external control circuits.
Danger: Indicates a potentially hazardous situation
other than electrical, which if not avoided, could
result in damage to property.
Within the European Union, all machinery in which this product
is used must comply with Directive 2006/42/EC, Safety of
Machinery. In particular, the machine manufacturer is responsible
for providing a main switch and ensuring the electrical equipment
complies with EN60204-1.
The level of integrity offered by the Optidrive control input
functions – for example stop/start, forward/reverse and
maximum speed is not sufficient for use in safety-critical
applications without independent channels of protection. All
applications where malfunction could cause injury or loss of
life must be subject to a risk assessment and further protection
provided where needed.
The driven motor can start at power up if the enable input signal
is present.
The STOP function does not remove potentially lethal high
voltages. ISOLATE the drive and wait 10 minutes before starting
any work on it. Never carry out any work on the Drive, Motor or
Motor cable whilst the input power is still applied.
The Optidrive can be programmed to operate the driven motor
at speeds above or below the speed achieved when connecting
the motor directly to the mains supply. Obtain confirmation from
the manufacturers of the motor and the driven machine about
suitability for operation over the intended speed range prior to
machine start up.
Do not activate the automatic fault reset function on any systems
whereby this may cause a potentially dangerous situation.
IP20 drives must be installed in a pollution degree 2
environment, mounted in a cabinet with IP54 or better.
Optidrives are intended for indoor use only.
When mounting the drive, ensure that sufficient cooling is provided.
Do not carry out drilling operations with the drive in place, dust
and swarf from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be
prevented. Flammable material should not be placed close to
the drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or
3 phase) correspond to the rating of the Optidrive as delivered.
Never connect the mains power supply to the Output terminals
U, V, W.
Do not install any type of automatic switchgear between the
drive and the motor.
Wherever control cabling is close to power cabling, maintain
a minimum separation of 100 mm and arrange crossings
at 90 degrees. Ensure that all terminals are tightened to the
appropriate torque setting.
Do not attempt to carry out any repair of the Optidrive. In
the case of suspected fault or malfunction, contact your local
Invertek Drives Sales Partner for further assistance.
Version 1.00 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | 5
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2. General Information and Ratings
This chapter contains information about the Optidrive E3 including how to identify the drive.
2.1. Identifying the Drive by Model Number
Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the
drive nameplate. The model number includes the drive and any options.
ODE
-
3
-
1
2
0021 -
1
F
1
A
Product Family
IP Rating
A = IP66 Non Switched
B = IP66 Switched
Generation
Dynamic Brake
Transistor
1 = Not Fitted
4 = Internal Transistor
Frame Size
Filter Type
0 = No Filter
F = Internal EMC Filter
Input Voltage
1 = 110 – 115
No. Of Input Phases
2 = 200 – 240
4 = 380 – 480
Output Current x 10
2.2. Product Rating Label Location
All Optidrive E3 models carry a rating label, which can be located as follows:
On right hand side when
viewed from the front.
2.3. Understanding the Rating Label
The product rating label provides the following information.
Key
S/Ware : v
Input
Output
Serial No.:
www.invertekdrives.com
Made in the UK
CAUTION
ODE-3-120023-1F1B
817020
200-240
V
1
3.7
0-250
2.3
0.37
kW
3
11111111111
OPTIDRIVE E3
3.06
Read User Guide before
installation or servicing
Power down for
5min before
Risk of Electric Shock
removing
cover
50/60
Ø
F(Hz)
I (A)
0-500
0.5
HP
User Guide
SCCR: For rating and
protection refer to
IP66 / NEMA 4X
1
Model Code
1
5
2
Enclosure Type and IP Rating
4
6
3
Firmware Version
2
4
Serial Number
3
5
Technical Data – Supply Voltage
6
Technical Data – Maximum continuous
output current
General Information & Ratings
2
6 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | Version 1.00
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2.4. Drive Model Numbers
110 – 115V ± 10% - 1 Phase Input – 3 Phase 230V Output (Voltage Doubler)
Model Number
kW
HP
Output Current
(A)
Frame Size
With Filter
Without Filter
N/A
ODE-3-110023-101#
0.5
2.3
1
N/A
ODE-3-110043-101#
1
4.3
1
N/A
ODE-3-210058-104#
1.5
5.8
2
200 – 240V ± 10% - 1 Phase Input – 3 Phase Output
Model Number
kW
HP
Output Current
(A)
Frame Size
With Filter
Without Filter
ODE-3-120023-1F1#
ODE-3-120023-101#
0.37
0.5
2.3
1
ODE-3-120043-1F1#
ODE-3-120043-101#
0.75
1
4.3
1
ODE-3-120070-1F1#
ODE-3-120070-101#
1.5
2
7
1
ODE-3-220070-1F4#
ODE-3-220070-104#
1.5
2
7
2
ODE-3-220105-1F4#
ODE-3-220105-104#
2.2
3
10.5
2
ODE-3-320153-1F4#
ODE-3-320153-104#
4.0
5
15.3
3
200 – 240V ± 10% - 3 Phase Input – 3 Phase Output
Model Number
kW
HP
Output Current
(A)
Frame Size
With Filter
Without Filter
ODE-3-120023-3F1#
ODE-3-120023-301#
0.37
0.5
2.3
1
ODE-3-120043-3F1#
ODE-3-120043-301#
0.75
1
4.3
1
ODE-3-120070-3F1#
ODE-3-120070-301#
1.5
2
7
1
ODE-3-220070-3F4#
ODE-3-220070-304#
1.5
2
7
2
ODE-3-220105-3F4#
ODE-3-220105-304#
2.2
3
10.5
2
ODE-3-320180-3F4#
ODE-3-320180-304#
4.0
5
18
3
ODE-3-320240-3F4#
ODE-3-320240-304#
5.5
7.5
24
3
ODE-3-420300-3F4#
ODE-3-420300-304#
7.5
10
30
4
ODE-3-420460-3F4#
ODE-3-420460-304#
11
15
46
4
380 – 480V ± 10% - 3 Phase Input – 3 Phase Output
Model Number
kW
HP
Output Current
(A)
Frame Size
With Filter
Without Filter
ODE-3-140022-3F1#
ODE-3-140022-301#
0.75
1
2.2
1
ODE-3-140041-3F1#
ODE-3-140041-301#
1.5
2
4.1
1
ODE-3-240041-3F4#
ODE-3-240041-304#
1.5
2
4.1
2
ODE-3-240058-3F4#
ODE-3-240058-304#
2.2
3
5.8
2
ODE-3-240095-3F4#
ODE-3-240095-304#
4
5
9.5
2
ODE-3-340140-3F4#
ODE-3-340140-304#
5.5
7.5
14
3
ODE-3-340180-3F4#
ODE-3-340180-304#
7.5
10
18
3
ODE-3-340240-3F4#
ODE-3-340240-3042
11
15
24
3
ODE-3-440300-3F4#
ODE-3-440300-3042
15
20
30
4
ODE-3-440390-3F4#
ODE-3-440390-3042
18.5
25
39
4
ODE-3-440460-3F4#
ODE-3-440460-3042
22
30
46
4
NOTE
For IP66 Non Switched Units, replace ‘#’ with ‘A’
For IP66 Switched Units, replace ‘#’ with ‘B’
General Information & Ratings
2
Version 1.00 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | 7
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Mechanical Installation
3
3. Mechanical Installation
3.1. General
��
The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral
mounting holes.
��
Do not mount flammable material close to the Optidrive.
��
Ensure that the minimum cooling air gaps, as detailed in section 3.4. Guidelines for mounting (IP66 Units).
��
Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 10.1.
Environmental.
3.2. UL Compliant Installation
Refer to section 10.4. Additional Information for UL Compliance on page 48 for Additional Information for UL Compliance.
3.3. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units
Drive
Size
A
B
D
E
F
G
H
I
J
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
kg
Ib
1
232.0
9.13
207.0
8.15
189.0 7.44 25.0 0.98 179.0 7.05 161.0 6.34 148.5
5.85
4.0
0.16
8.0
0.31
3.1
6.8
2
257.0 10.12 220.0 8.67 200.0 7.87 28.5
1.12
187.0
7.36 188.0 7.40 176.0
6.93
4.2
0.17
8.5
0.33
4.1
9.0
3
310.0 12.20 276.5 10.89 251.5 9.90 33.4
1.31
252
9.92
211.0 8.30 197.5
7.78
4.2
0.17
8.5
0.33
7.6 16.7
4
Mounting Bolts
Tightening Torques
Frame Size
Frame Size
Control Terminals
Power Terminals
All Frame Sizes
4 x M4 (#8)
All Frame Sizes
0.5 Nm (4.5 lb-in)
1 Nm (9 lb-in)
8 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | Version 1.00
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3.4. Guidelines for mounting (IP66 Units)
��
Before mounting the drive, ensure that the chosen
location meets the environmental condition
requirements for the drive shown in section
10.1. Environmental.
��
The drive must be mounted vertically,
on a suitable flat surface.
��
The minimum mounting clearances as shown
in the table below must be observed.
��
The mounting site and chosen mountings
should be sufficient to support the weight
of the drives.
��
Using the drive as a template, or the
dimensions shown above, mark the
locations required for drilling.
��
Suitable cable glands to maintain the
ingress protection of the drive are required.
Gland holes for power and motor cables
are pre-moulded into the drive enclosure,
recommended gland sizes are shown below.
Gland holes for control cables may be cut as required.
��
The mounting location should be free from vibration.
��
Do not mount the drive in any area with excessive humidity, corrosive airborne chemicals or potentially dangerous dust particles.
��
Avoid mounting close to high heat sources.
��
The drive must not be mounted in direct sunlight. If necessary, install a suitable shade cover.
��
The mounting location must be free from frost.
��
Do not restrict the flow of air through the drive heatsink. The drive generates heat which must be naturally allowed to dissipate.
Correct air clearance around the drive must be observed.
��
If the location is subject to wide ambient temperature and air pressure variation, install a suitable pressure compensation valve in
the drive gland plate.
NOTE If the drive has been in storage for a period longer than 2 years, the DC link capacitors must be reformed.
Drive
Size
X Above & Below
Y Either Side
Drive
Size
Cable Gland Sizes
mm
in
mm
in
Power Cable
Motor Cable
Control Cables
1
200
7.87
10
0.39
1
M20 (PG13.5)
M20 (PG13.5)
M20 (PG13.5)
2
200
7.87
10
0.39
2
M25 (PG21)
M25 (PG21)
M20 (PG13.5)
3
200
7.87
10
0.39
3
M25 (PG21)
M25 (PG21)
M20 (PG13.5)
4
4
NOTE
Above are guidelines only and the operating ambient temperature of the drive MUST be
maintained within the limits shown in section 10.1 Environmental at all times..
3.5. Gland Plate and Lock Off
The use of a suitable gland system is required to maintain the appropriate IP / Nema rating. The gland plate has pre moulded cable
entry holes for power and motor connections suitable for use with glands as shown in the following table. Where additional holes are
required, these can be drilled to suitable size. Please take care when drilling to avoid leaving any particles within the product.
Cable Gland recommended Hole Sizes & types:
Power & Motor Cables
Control & Signal Cables
Drive Size
Power Cable
Motor Cable
Control Cables
Power Cable
Motor Cable
Control Cables
Size 1
22mm
PG13.5
M20
22mm
PG13.5
M20
Size 2 & 3
27mm
PG21
M25
22mm
PG13.5
M20
Flexible Conduit Hole Sizes:
Drive Size
Drill Size
Trade Size
Metric
Size 1
28mm
¾ in
21
Size 2 & 3
35mm
1 in
27
Mechanical Installation
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��
UL rated ingress protection ("Type" ) is only met when cables are installed using a UL recognized bushing or fitting for a flexible-
conduit system which meets the required level of protection ("Type").
��
For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC.
��
Not intended for installation using rigid conduit system.
Power Isolator Lock Off
On the switched models the main power isolator switch can be locked in the ‘Off’ position using a 20mm standard shackle padlock
(not supplied).
IP66 / Nema 4X Gland Plate
IP66 / Nema 4X Unit Lock Off
3.6. Removing the Terminal Cover
To access the connection terminals, the drive front cover needs to be removed as shown.
IP66 / Nema 4X Units
Removing the screws on the front of the product allows access to the connection terminals, as shown below.
3.7. Routine Maintenance
The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating
environment, this should include:
��
Ambient temperature is at or below that set out in section 10.1. Environmental.
��
Heat sink fans (where fitted) freely rotating and dust free.
��
The Enclosure in which the drive is installed should be free from dust and condensation; furthermore ventilation fans and air filters
should be checked for correct air flow.
Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables
have no signs of heat damage.
Mechanical Installation
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4. Power & Control Wiring
4.1. Connection Locations
4.1.1. Connection locations – Frame size 1
Single phase supply
3 phase supply
L1
L3
EMC
L2/N
U
V
W
1 2 3 4 5 6 7 8 9 10 11
I0I0I
I0I0I
A
B
C
L1
L3
EMC
L2/N
U
V
W
1 2 3 4 5 6 7 8 9 10 11
I0I0I
I0I0I
A
B
C
4.1.2. Connection locations – Frame sizes 2, 3 and 4
Single phase supply
3 phase supply
L1
L3
EMC
L2/N
U
V
W
1 2 3 4 5 6 7 8 9 10 11
I0I0I
I0I0I
+ BR
-
A
B
C
D
L1
L3
EMC
L2/N
U
V
W
1 2 3 4 5 6 7 8 9 10 11
I0I0I
I0I0I
+
-
A
C
BRD
B
A – Incoming Power Connections see section 4.4. Incoming Power Connection for more information
B – Motor Connections see section 4.5. Motor Connection for more information
C – Control Terminal Connections see section 4.10. Control Terminal Connections for more information
D – Brake Resistor see section 4.13. Optional Brake Resistor for more information
Power & Control Wiring
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4.2. Connection Diagram
4.2.1. IP66 (Nema 4X) Non-Switched Units
4.2.2. IP66 (Nema 4X) Switched Units
Key
Sec.
Page
A
Protective Earth (PE) Connection
4.3
12
B
Incoming Power Connection
4.4
12
C
Fuse / Circuit Breaker Selection
4.4.2
12
D
Optional Input Choke
4.4.3
13
E
Optional External EMC Filter
4.10
17
F
Internal Disconnect / Isolator
4.3
14
G
Optional Brake Resistor
4.13
16
H
Motor Connection
I
Analog Output
4.10.1
15
J
Relay Output
4.10.2
15
K
Using the REV/0/FWD Selector Switch (Switched Version Only)
4.8
14
L
Analog Inputs
4.10.3
15
M
Digital Inputs
4.10.4
16
M
D
Power & Control Wiring
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4.3. Protective Earth (PE) Connection
Grounding Guidelines
The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar (through the filter if
installed). Optidrive ground connections should not loop from one drive to another, or to, or from any other equipment. Ground loop
impedance must confirm to local industrial safety regulations. To meet UL regulations, UL approved ring crimp terminals should be
used for all ground wiring connections.
The drive Safety Ground must be connected to system ground. Ground impedance must conform to the requirements of national and
local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be checked periodically.
Protective Earth Conductor
The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductor.
Safety Ground
This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel
(girder, joist), a floor ground rod, or bus bar. Grounding points must comply with national and local industrial safety regulations and/
or electrical codes.
Motor Ground
The motor ground must be connected to one of the ground terminals on the drive.
Ground Fault Monitoring
As with all inverters, a leakage current to earth can exist. The Optidrive is designed to produce the minimum possible leakage current
whilst complying with worldwide standards. The level of current is affected by motor cable length and type, the effective switching
frequency, the earth connections used and the type of RFI filter installed. If an ELCB (Earth Leakage Circuit Breaker) is to be used, the
following conditions apply:
��
A Type B Device must be used.
��
The device must be suitable for protecting equipment with a DC component in the leakage current.
��
Individual ELCBs should be used for each Optidrive.
Shield Termination (Cable Screen)
The safety ground terminal provides a grounding point for the motor cable shield. The motor cable shield connected to this terminal
(drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to
the safety ground terminal.
4.4. Incoming Power Connection
4.4.1. Cable Selection
��
For 1 phase supply, the mains power cables should be connected to L1/L, L2/N.
��
For 3 phase supplies, the mains power cables should be connected to L1, L2, and L3. Phase sequence is not important.
��
For compliance with CE EMC requirements, refer to section 4.10 EMC Compliant Installation on page 14.
��
A fixed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the Optidrive
and the AC Power Source. The disconnecting device must conform to the local safety code / regulations (e.g. within Europe,
EN60204-1, Safety of machinery).
��
The cables should be dimensioned according to any local codes or regulations. Maximum dimensions are given in section 10.2.
Rating Tables.
4.4.2. Fuse / Circuit Breaker Selection
��
Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line, according to
the data in section 10.2. Rating Tables. The fuses must comply with any local codes or regulations in place. In general, type gG
(IEC 60269) or UL type J fuses are suitable; however in some cases type aR fuses may be required. The operating time of the fuses
must be below 0.5 seconds.
��
Where allowed by local regulations, suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in
place of fuses, providing that the clearing capacity is sufficient for the installation.
��
The maximum permissible short circuit current at the Optidrive Power terminals as defined in IEC60439-1 is 100kA.
Power & Control Wiring
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4.4.3. Optional Input Choke
��
An optional Input Choke is recommended to be installed in the supply line for drives where any of the following conditions occur:
o The incoming supply impedance is low or the fault level / short circuit current is high.
o The supply is prone to dips or brown outs.
o An imbalance exists on the supply (3 phase drives).
o The power supply to the drive is via a busbar and brush gear system (typically overhead Cranes).
��
In all other installations, an input choke is recommended to ensure protection of the drive against power supply faults. Part numbers
are shown in the table.
Supply
Frame Size
AC Input Inductor
230 Volt
1 Phase
1
OPT-2-L1016-66
2
OPT-2-L1025-66
400 Volt
3 Phase
1
OPT-2-L3006-66
2
OPT-2-L3010-66
4.5. Motor Connection
��
The drive inherently produces fast switching of the output voltage (PWM) to the motor compared to the mains supply. For motors
which have been wound for operation with a variable speed drive additional measures are not required; however if the quality of
insulation is unknown the motor manufacturer should be consulted and preventative measures may be required.
��
The motor should be connected to the Optidrive U, V, and W terminals using a suitable 3 or 4 core cable. Where a 3 core cable
is utilised, with the shield operating as an earth conductor, the shield must have a cross sectional area at least equal to the phase
conductors when they are made from the same material. Where a 4 core cable is utilised, the earth conductor must be of at least
equal cross sectional area and manufactured from the same material as the phase conductors.
��
The motor earth must be connected to one of the Optidrive earth terminals.
��
Maximum permitted motor cable length for all models: 100 metres shielded, 150 metres unshielded.
��
Where multiple motors are connected to a single drive using parallel cables, an output choke must be installed.
4.6. Motor Terminal Box Connections
Do not install any mechanical or electro-mechanical switching devices between the drive and motor. Where a local isolator is
installed close to the motor, this should be interlocked with the drive control circuit to ensure the drive is disabled when the motor is
isolated.
Most general purpose motors are wound for operation on dual voltage supplies. This is indicated on the nameplate of the motor. This
operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. STAR always gives
the higher of the two voltage ratings.
Incoming Supply Voltage
Motor Nameplate Voltages
Connection
230
230 / 400
Delta
400
400 / 690
400
230 / 400
Star
Power & Control Wiring
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4.7. Control Terminal Wiring
��
All analog signal cables should be suitably shielded. Twisted pair cables are recommended.
��
Power and Control Signal cables should be routed separately where possible, and must not be routed parallel to each other.
��
Signal levels of different voltages e.g. 24 Volt DC and 110 Volt AC, should not be routed in the same cable.
��
Maximum control terminal tightening torque is 0.5Nm.
��
Control Cable entry conductor size: 0.05 – 2.5mm2 / 30 – 12 AWG.
4.8. Using the REV/0/FWD Selector Switch (Switched Version Only)
By adjusting the parameter settings the Optidrive can be configured for multiple applications and not just for Forward or Reverse.
This could typically be for Hand/Off/Auto applications (also known and Local/Remote) for HVAC and pumping industries.
The integrated switch operates in parallel with drive terminal 2 (T2) and terminal 3 (T3) as digital input 1 and digital input 2.
By default, the integrated switch is enabled.
If required, the built in control switch may be disabled using the following method:
1) Set correct value in P-14 to enable advanced parameter access, e.g. 201
2) Go to “P-00” and make sure drive is in stop condition (not running, not tripped).
3) Press and hold “STOP” button for about 1s, drive will show “Lc-OFF” or “Lc-On” message.
4) Use “UP” or “DOWN” key to select the option: “Lc-OFF” means integrated switches are enabled. “Lc-On” means the switches are
locked/disabled.
5) Press the “STOP” button again to exit.
Switch Position
Parameters
to Set
Notes
P-12
P-15
Run Reverse
STOP
Run Forward
0
0
Factory Default Configuration
Run Forward or Reverse with speed controlled from the Local POT
STOP
STOP
Run Forward
0
5,7
Run forward with speed controlled form the local POT
Run Reverse – Disabled
Preset Speed 1
STOP
Run Forward
0
1
Run Forward with speed controlled from the Local POT
Preset Speed 1 provides a ‘Jog’ Speed set in P-20
Run Reverse
STOP
Run Forward
0
6, 8
Run Forward or Reverse with speed controlled from the Local POT
Run in Auto
STOP
Run in Hand
0
4
Run in Hand – Speed controlled from the Local POT
Run in Auto – Speed controlled using Analog input 2 e.g. from
PLC with 4-20mA signal.
Run in Speed
Control
STOP
Run in PI Control
5
1
In Speed Control the speed is controlled from the Local POT
In PI Control, Local POT controls PI set point
Run in Preset
Speed Control
STOP
Run in PI Control
5
0, 2, 4,
5, 8..12
In Preset Speed Control, P-20 sets the Preset Speed
In PI Control, POT can control the PI set point (P-44=1)
Run in Hand
STOP
Run in Auto
3
6
Hand – Speed controlled from the Local POT
Auto – Speed Reference from Modbus
Run in Hand
STOP
Run in Auto
3
3
Hand – Speed reference from Preset Speed 1 (P-20)
Auto – Speed Reference from Modbus
NOTE
To be able to adjust parameter P-15, extended menu access must be set in P-14 (default value is 101)
Power & Control Wiring
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4.9. Using the Internal Pot (Switched Versions)
On switched drives, the built in pot (indicated) may be used to directly control the signal level applied to analog input 1, and therefore
the output frequency (motor speed).
To select the built in pot as the signal source for analog input 1, set P-17 = In-pot.
4.10. Control Terminal Connections
Default Connections
Control Terminal
Signal
Description
1
+24Vdc User Output
+24Vdc user output, 100mA.
Do not connect an external voltage source to
this terminal.
2
Digital Input 1
Positive logic
“Logic 1” input voltage range: 8V … 30V DC
“Logic 0” input voltage range: 0V … 4V DC
3
Digital Input 2
4
Digital Input 3 /Analog
Input 2
Digital: 8 to 30V
Analog: 0 to 10V, 0 to 20mA or 4 to 20mA
5
+10V User Output
+10V, 10mA, 1kΩ minimum
6
Analog Input 1 /
Digital Input 4
Analog: 0 to 10V, 0 to 20mA or 4 to 20mA
Digital: 8 to 30V
7
0V
0 Volt Common, internally connected to terminal 9
8
Analog Output /
Digital Output
Analog: 0 to 10V,
Digital: 0 to 24V
20mA maximum
9
0V
0 Volt Common, internally connected to terminal 7
10
Relay Common
11
Relay NO Contact
Contact 250Vac, 6A / 30Vdc, 5A intended for resistive
load
4.10.1. Analog Output
The analog output function may be configured using parameter P-25, which is described in section 6.2. Parameter List on page 20.
The output has two operating modes, dependent on the parameter selection:
��
Analog Mode
o The output is a 0 – 10 volt DC signal, 20mA max load current.
��
Digital Mode
o The output is 24 volt DC, 20mA max load current.
4.10.2. Relay Output
The relay output function may be configured using parameter P-18, which is described in section 6.2. Parameter List on page 20.
4.10.3. Analog Inputs
Two analog inputs are available, which may also be used as Digital Inputs if required. The signal formats are selected by parameters
as follows:
��
Analog Input 1 Format Selection Parameter P-16.
��
Analog Input 2 Format Selection Parameter P-47.
These parameters are described more fully in section 6.2. Parameter List on page 20.
The function of the analog input, e.g. for speed reference or PID feedback for example is defined by parameters P-15. The function of
these parameters and available options is described in section 7. Analog and Digital Input Macro Configurations on page 37.
Power & Control Wiring
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4.10.4. Digital Inputs
Up to four digital inputs are available. The function of the inputs is defined by parameters P-12 and P-15, which are explained in
section 7. Analog and Digital Input Macro Configurations on page 37.
4.11. Motor Thermal Overload Protection
4.11.1. Internal Thermal Overload Protection
The drive has an in-built motor thermal overload function; this is in the form of an “I.t-trP” trip after delivering >100% of the value set in
P-08 for a sustained period of time (e.g. 150% for 60 seconds).
4.11.2. Motor Thermistor Connection
Where a motor thermistor is to be used, it should be connected as follows:
Control Terminal Strip
Additional Information
Compatible Thermistor: PTC Type, 2.5kΩ trip level.
��
Use a setting of P-15 that has Input 3 function as External Trip,
e.g. P-15 = 3. Refer to section 7. Analog and Digital Input Macro
Configurations on page 37 for further details.
�Set P-47 = “"
Refer to section 7. Analog and Digital Input Macro Configurations for further information regarding configuration of the input functions.
4.12. EMC Compliant Installation
Category
Supply Cable Type
Motor Cable Type
Control Cables
Maximum Permissible
Motor Cable Length
C16
Shielded1
Shielded1,5
Shielded4
1M / 5M7
C2
Shielded2
Shielded1, 5
5M / 25M7
C3
Unshielded3
Shielded2
25M / 100M7
1 A screened (shielded) cable suitable for fixed installation with the relevant mains voltage in use. Braided or twisted type screened
cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals. Installation of
a standard cable within a suitable steel or copper tube is also acceptable.
2 A cable suitable for fixed installation with relevant mains voltage with a concentric protection wire. Installation of a standard cable
within a suitable steel or copper tube is also acceptable.
3 A cable suitable for fixed installation with relevant mains voltage. A shielded type cable is not necessary.
4 A shielded cable with low impedance shield. Twisted pair cable is recommended for analog signals.
5 The cable screen should be terminated at the motor end using an EMC type gland allowing connection to the motor body
through the largest possible surface area. Where drives are mounted in a steel control panel enclosure, the cable screen may be
terminated directly to the control panel using a suitable EMC clamp or gland, as close to the drive as possible. For IP66 drives,
connect the motor cable screen to the internal ground clamp.
6 Compliance with category C1 conducted emissions only is achieved. For compliance with category C1 radiated emissions,
additional measures may be required, contact your Sales Partner for further assistance.
7 Permissible cable length with additional external EMC filter.
4.13. Optional Brake Resistor
Optidrive E3 Frame Size 2 and above units have a built in Brake Transistor. This allows an external resistor to be connected to the
drive to provide improved braking torque in applications that require this.
The brake resistor should be connected to the “+” and “BR” terminals as shown in the diagrams in sections 4.2. Connection Diagram.
The voltage level at these terminals may exceed 800VDC.
Stored charge may be present after disconnecting the mains power.
Allow a minimum of 10 minutes discharge after power off before attempting any connection to these terminals.
Suitable resistors and guidance on selection can be obtained from your Invertek Sales Partner. The brake transistor is enabled here by
setting P-34 > 0. See section 6. Parameters for more information.
Power & Control Wiring
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5. Operation
5.1. Managing the Keypad
The drive is configured and its operation monitored via the keypad and display.
NAVIGATE
Used to display real-time information, to access and exit
parameter edit mode and to store parameter changes.
UP
Used to increase speed in real-time mode or to increase
parameter values in parameter edit mode.
DOWN
Used to decrease speed in real-time mode or to
decrease parameter values in parameter edit mode.
RESET /
STOP
Used to reset a tripped drive.
When in Keypad mode is used to Stop a running drive.
START
When in keypad mode, used to Start a stopped drive or
to reverse the direction of rotation if
bi-directional keypad mode is enabled.
5.2. Operating Displays
Drive Stopped /
Disabled
Drive is enabled
/ running, display
shows the output
frequency (Hz)
Press the Navigate
key for < 1 second.
The display will
show the motor
current (Amps)
Press the Navigate
key for < 1 second.
The display will
show the motor
power (kW)
If P-10 > 0, pressing
the Navigate key
for < 1 second will
display the motor
speed (RPM)
5.3. Changing Parameters
Press and hold the
Navigate key > 2
seconds
Use the up and
down keys to
select the required
parameter
Press the Navigate
key for < 1 second
Adjust the value
using the Up and
Down keys
Press for < 1 second
to return to the
parameter menu
Press for > 2
seconds to return
to the operating
display
Operation
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5.4. Read Only Parameter Access
Press and hold the
Navigate key > 2
seconds
Use the up and
down keys to select
P-00
Press the Navigate
key for < 1 second
Use the up and
down keys to select
the required Read
Only parameter
Press the Navigate
key for < 1 second
to display the value
Press and hold the
Navigate key > 2
seconds to return
to the operating
display
5.5. Resetting Parameters
Press the Stop key.
The display will
show “”
To reset parameter
values to their
factory default
settings, press and
hold Up, Down and
Stop buttons for > 2
seconds.
The display will
show “”
5.6. Resetting a Fault
Press the Stop key.
The display will
show “”
Operation
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5.7. LED Display
Optidrive E3 has a built in 6 Digit 7 Segment LED Display. In order to display certain warnings, the following methods are used:
5.7.1 LED Display Layout
. . . . . .
a
b
c
d
e
f
5.7.2 LED Display Meanings
LED Segments
Behaviour
Meaning
a, b, c, d, e, f
Flashing all together
Overload, motor output current exceeds P-08
a and f
Flashing alternately
Mains Loss (Incoming AC power has been removed)
a
Flashing
Fire Mode Active
Operation
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Parameters
6
6. Parameters
6.1. Standard Parameters
The parameter set is arranged in Groups according to the following structure:
Parameter Group
Range
Access Level
Access Type
P00
P00-01 to P00-20
Extended
Read Only
P00-21 to P00-50
Advanced
Read Only
Basic Parameters
P-01 to P-14
Basic
Read / Write
Extended Parameters
P-15 to P-50
Extended
Read / Write
Advanced Parameters
P-51 to P-60
Advanced
Read / Write
Access to all parameter groups is controlled by setting P-14 as follows:
P-14 = P-37 (Factory setting: 101) Allows Extended Parameter Access
P-14 = P-37 + 100 (Factory Setting: 201) Allows Advanced Parameter Access
In order to prevent possible damage to the drive and connected machinery, certain parameters are locked during operation of the
drive to prevent change. In the case that the drive is enabled, and the user tries to change the parameter, an “L” is shown on the left of
the display.
6.2. Parameter List
6.2.1. Standard Parameters
Par.
Function
Page No.
P-01
Maximum Frequency / Speed Limit
23
P-02
Minimum Frequency / Speed Limit
23
P-03
Acceleration Ramp Time
23
P-04
Deceleration Ramp Time
23
P-05
Stopping Mode / Mains Loss Response
24
P-06
Energy Optimiser
24
P-07
Motor Rated Voltage / Back EMF at rated speed (PM / BLDC)
22
P-08
Motor Rated Current
22
P-09
Motor Rated Frequency
22
P-10
Motor Rated Speed
22
P-11
Low Frequency Torque Boost
22
P-12
Primary Command Source
24
P-13
Operating Mode Select
24
P-14
Extended Menu Access code
26
6.2.2. Extended Parameters
Par.
Function
Page No.
P-15
Digital Input Function Select
26
P-16
Analog Input 1 Signal Format
24
P-17
Maximum Effective Switching Frequency
24
P-18
Output Relay Function Select
25
P-19
Relay Threshold Level
25
P-20
Preset Frequency / Speed 1
26
P-21
Preset Frequency / Speed 2
26
P-22
Preset Frequency / Speed 3
26
P-23
Preset Frequency / Speed 4
26
P-24
2nd Ramp Time (Fast Stop)
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Parameters
6
Par.
Function
Page No.
P-25
Analog Output Function Select
26
P-26
Skip Frequency Hysteresis Band
28
P-27
Skip Frequency Centre Point
28
P-28
V/F Characteristic Adjustment Voltage
28
P-29
V/F Characteristic Adjustment Voltage
28
P-30
Start Mode, Automatic Restart, Fire Mode Operation
27
P-31
Keypad Start Mode Select
27
P-32
Index 1: Duration
29
Index 2: DC Injection Mode
29
P-33
Spin Start
29
P-34
Brake Chopper Enable (Not Size 1)
29
P-35
Analog Input 1 Scaling / Slave Speed Scaling
25
P-36
Serial Communications Configuration
32
P-37
Access Code Definition
26
P-38
Parameter Access Lock
26
P-39
Analog Input 1 Offset
25
P-40
Index 1: Display Scaling Factor
29
Index 2: Display Scaling Source
29
P-41
PI Controller Proportional Gain
30
P-42
PI Controller Integral Time
30
P-43
PI Controller Operating Mode
30
P-44
PI Reference (Setpoint) Source Select
30
P-45
PI Digital Setpoint
30
P-46
PI Feedback Source Select
30
P-47
Analog Input 2 Signal Format
25
P-48
Standby Mode Timer
30
P-49
PI Control Wake Up Error Level
30
P-50
User Output Relay Hysteresis
25
6.2.3. Advanced Parameters
Par.
Function
Page No.
P-51
Motor Control Mode
31
P-52
Motor Parameter Autotune
31
P-53
Vector Mode Gain
31
P-54
Maximum Current Limit
30
P-55
Motor Stator Resistance
31
P-56
Motor Stator d-axis Inductance (Lsd)
31
P-57
Motor Stator q-axis Inductance (Lsq)
31
P-58
DC Injection Speed
29
P-59
DC Injection Current
29
P-60
Motor Overload Management
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6.3. Parameter Functions
The following sections highlight the parameters relevant to certain functions in the drive firmware. Parameters are grouped according
to the function.
6.3.1. Basic Functions
Motor Nameplate Settings (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-07
Motor Rated Voltage / Back EMF at rated speed (PM / BLDC)
0
250 / 500
230 / 400
V
For Induction Motors, this parameter should be set to the rated (nameplate) voltage of the motor (Volts).
For Permanent Magnet or Brushless DC Motors, it should be set to the Back EMF at rated speed.
P-08
Motor Rated Current
Drive Rating Dependent
A
This parameter should be set to the rated (nameplate) current of the motor.
P-09
Motor Rated Frequency
10
500
50 (60)
Hz
This parameter should be set to the rated (nameplate) frequency of the motor.
When commissioning the drive, it is necessary to enter certain information about the motor into the drive to ensure the drive is optimised
to control the connected motor and additionally to prevent damage to the motor.
For standard induction motors, the parameters are listed below.
For alternative motor types, refer to the later relevant sections for each motor type.
Working in RPM (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-10
Motor Rated Speed
0
30000
0
RPM
This parameter can optionally be set to the rated (nameplate) RPM of the motor. When set to the default value of zero, all speed related
parameters are displayed in Hz and the slip compensation (where motor speed is maintained at a constant value regardless of applied
load) for the motor is disabled. Entering the value from the motor nameplate enables the slip compensation function, and the Optidrive
display will now show motor speed in RPM. All speed related parameters, such as Minimum and Maximum Speed, Preset Speeds etc.
will also be displayed in RPM.
NOTE If P-09 value is changed, P-10 value is reset to 0.
Optidrive E3 normally uses frequency for all speed related parameters, e.g. Minimum and Maximum Output Frequency. It is also
possible to work directly in RPM, by setting the above parameter to the relevant rated speed from the connected motor nameplate.
When set to the default value of zero, all speed related parameters are displayed in Hz, and slip compensation for the motor is disabled.
Entering the value from the motor nameplate enables the slip compensation function, and the Optidrive display will also now show motor
speed in RPM. All speed related parameters, such as Minimum and Maximum Speed, Preset Speeds etc. will also be displayed in RPM.
NOTE If P-09 value is changed, P-10 value is reset to 0.
Low Frequency Torque Boost (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-11
Low Frequency Torque Boost
0.0
Drive Dependent
%
Low frequency torque can be improved by increasing this parameter. Excessive boost levels may however result in high motor current
and increased risk of tripping on Over Current or Motor Overload (refer to section 11.1. Fault Code Messages).
This parameter operates in conjunction with P-51 (Motor Control Mode) as follows:
P-51
P-11
0
0
Boost is automatically calculated according to autotune data.
>0
Voltage boost = P-11 x P-07.This voltage is applied at 0.0Hz, and linearly reduced until P-09 / 2.
1
All
Voltage boost = P-11 x P-07.This voltage is applied at 0.0Hz, and linearly reduced until P-09 / 2.
2, 3, 4
All
Boost current level = 4*P-11*P-08.
For IM motors, when P-51 = 0 or 1, a suitable setting can usually be found by operating the motor under very low or no load conditions at
approximately 5Hz, and adjusting P-11 until the motor current is approximately the magnetising current (if known) or in the range shown below.
Frame Size 1: 60 – 80% of motor rated current.
Frame Size 2: 50 – 60% of motor rated current.
Frame Size 3: 40 – 50% of motor rated current.
Frame Size 4: 35 – 45% of motor rated current.
Parameters
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Low Frequency Torque Boost is used to increase the applied motor voltage and hence current at low output frequencies. This can
improve low speed and starting torque. Increasing the boost level will increase motor current at low speed, which may result in the
motor temperature rising - force ventilation or additional cooling of the motor may then be required. In general, the lower the motor
power, the higher the boost setting that may be safely used.
For IM motor types (P-51 = 0 or 1), the value entered determines the voltage applied to the motor at 0.0Hz relative to P-07 setting. e.g.
��
P-07 = 400V
��
P-11 = 2%
��
Output voltage applied to the motor at 0.0Hz = 2% x 400V = 8V.
This boost voltage is then linearly reduced up to 50% of the motor rated speed (P-09).
When operating with alternative motor types (P-51 = 2, 3 or 4) this parameter is used to set an additional boost current which is
injected into the motor. The actual current level is defined as 4*P-11*P-08.
This additional current is injected between 0.0Hz and 10% of rated frequency. Above this point, the boost current is reduced
according to the diagram below.
Speed Limits (relevant parameters)
These parameters define the range of output frequency and therefore the speed range through which the drive will operate.
As described above:
��
If P-10 = 0, Values are Hz
��
If P-10 <> 0, Values are RPM
Dependent on the speed reference selection, the operation will be as follows:
For Analog Speed Reference: Applying 0% analog signal results in the speed reference of P-02. Applying 100% signal results in the
speed reference of P-01. Scaling between these points is linear as shown below.
Scaling may be adjusted on Analog Input 1 only using the AI1 Scaling & Offset function shown on page 25.
The value used for the speed reference:
Par.
Description
Minimum
Maximum
Default
Units
P-01
Maximum Frequency / Speed Limit
P-02
500.0
50.0 (60.0)
Hz / RPM
Maximum output frequency or motor speed limit – Hz or RPM. If P-10 >0, the value entered / displayed is in RPM.
P-02
Minimum Frequency / Speed Limit
0.0
P-01
20.0
Hz / RPM
Minimum speed limit – Hz or RPM. If P-10 >0, the value entered / displayed is in RPM.
Acceleration and Deceleration (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-03
Acceleration Ramp Time
0.00
600.0
5.0
s
Acceleration ramp time from zero Hz / RPM to base frequency (P-09) in seconds.
P-04
Deceleration Ramp Time
0.00
600.0
5.0
s
Deceleration ramp time from base frequency (P-09) to standstill in seconds. When set to 0.00, the value of P-24 is used.
Parameters
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Second Deceleration Time
Par.
Description
Minimum
Maximum
Default
Units
P-24
2nd Deceleration Ramp Time (Fast Stop)
0.00
6000.0
0.0
s
This parameter allows an alternative deceleration ramp down time to be programmed into the Optidrive, which can be selected by
digital inputs (dependent on the setting of P-15) or selected automatically in the case of a mains power loss if P-05 = 2 or 3.
When set to 0.00, the drive will coast to stop.
Stopping Mode
Par.
Description
Minimum
Maximum
Default
Units
P-05
Index 1: Stopping Mode
0.0
6000.0
5.0
s
Setting
Function
Description
0
Ramp to Stop
1
Coast to Stop
2
AC Flux Braking
Index 2: Mains Loss Reaction
0.0
6000.0
5.0
s
Setting
Function
Description
0
Mains Loss Ride Through
Continue running by reducing the speed of the load to recover energy.
1
Coast to Stop
2
Fast Ramp to Stop
Using the P-24 deceleration ramp
Energy Optimisier
This parameter configures the energy saving functions of the drive as follows:
Motor Energy Optimisation: Reduces energy losses in the motor under part load conditions by reducing motor flux. This
function should not be used in applications which have large sudden load step changes, or for PI control applications, as it may cause
instability in the control or over current trip.
Drive Energy Optimiser: Reduces the energy losses in the drive at higher output frequencies by reducing switching losses. This
may lead to vibration or instability in the motor under light load conditions.
Par.
Description
Minimum
Maximum
Default
Units
P-06
Energy Optimiser
0
4
0
-
Setting
Motor Energy Optimiser
Drive Energy Optimiser
0
Disabled
Disabled
1
Enabled
Disabled
2
Disabled
Enabled
3
Enabled
Enabled
Application Macros (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-13
Operating Mode Select
0
2
0
-
Provides a quick set up to configure key parameters according to the intended application of the drive. Parameters are preset according to
the table.
0: Industrial Mode. Intended for general purpose applications.
1: Pump Mode. Intended for centrifugal pump applications.
2: Fan Mode. Intended for Fan applications.
Setting
Application
Current Limit
(P-54)
Torque
Characteristic
Spin Start (P-33)
Thermal Overload Limit
Reaction (P-60 Index 2)
0
General
150%
Constant
0: Off
0: Trip
1
Pump
110%
Variable
0: Off
1: Current Limit Reduction
2
Fan
110%
Variable
2: On
1: Current Limit Reduction
Parameters
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6.3.2 Control Modes
Par.
Description
Minimum
Maximum
Default
Units
P-12
Primary Command Source
0
9
0
-
0: Terminal Control. The drive responds directly to signals applied to the control terminals.
1: Uni-directional Keypad Control. The drive can be controlled in the forward direction only using the internal keypad, or an
external remote Keypad.
2: Bi-directional Keypad Control. The drive can be controlled in the forward and reverse directions using the internal keypad, or an
external remote Keypad. Pressing the keypad START button toggles between forward and reverse.
3: Modbus Network Control. Control via Modbus RTU (RS485) using the internal Accel / Decel ramps.
4: Modbus Network Control. Control via Modbus RTU (RS485) interface with Accel / Decel ramps updated via Modbus.
5: PI Control. User PI control with external feedback signal.
6: PI Analog Summation Control. PI control with external feedback signal and summation with analog input 1.
7: CAN Control. Control via CAN (RS485) using the internal Accel / Decel ramps.
8: CAN Control. Control via CAN (RS485) interface with Accel / Decel ramps updated via CAN.
9: Slave Mode. Control via a connected Invertek drive in Master Mode. Slave drive address must be > 1.
NOTE When P-12 = 1, 2, 3, 4, 7, 8 or 9, an enable signal must still be provided at the control terminals, digital input 1.
6.3.3 Input and Output Functions
Analog Inputs - Format (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-16
Analog Input 1 Signal Format
See Below
U0-10
-
= Uni-polar 0 to 10 Volt Signal. The drive will remain at minimum speed (P-02) if the analog reference after scaling and offset
are applied is =<0.0%. 100% signal means the output frequency / speed will be the value set in P-01.
= Uni-polar 0 to 10 Volt Signal, bi-directional operation. The drive will operate the motor in the reverse
direction of rotation if the analog reference after scaling and offset are applied is <0.0%. E.g. for bidirectional control from a 0 – 10 volt
signal, set P-35 = 200.0%, P-39 = 50.0%.
= 0 to 20mA Signal.
= 4 to 20mA Signal, the Optidrive will trip and show the fault code if the signal level falls below 3mA.
= 4 to 20mA Signal, the Optidrive will run at Preset Speed 1 (P-20 if the signal level falls below 3mA.
= 20 to 4mA Signal, the Optidrive will trip and show the fault code if the signal level falls below 3mA.
= 20 to 4mA Signal, the Optidrive will run at Preset Speed 1 (P-20 if the signal level falls below 3mA.
= 10 to 0 Volt Signal (Uni-polar). The drive will operate at Maximum Frequency / Speed if the analog
reference after scaling and offset are applied is =<0.0%.
P-17
Maximum Effective Switching Frequency
4
32
8
kHz
Sets maximum effective switching frequency of the drive. If “rEd” is displayed when the parameter is viewed, the switching frequency has
been reduced to the level in P00-32 due to excessive drive heatsink temperature.
P-47
Analog Input 2 Signal Format
-
-
-
U0-10
= 0 to 10 Volt Signal.
= 0 to 20mA Signal.
= 4 to 20mA Signal, the Optidrive will trip and show the fault code if the signal level falls below 3mA.
= 4 to 20mA Signal, the Optidrive will run at Preset Speed 1 (P-20) if the signal level falls below 3mA.
= 20 to 4mA Signal, the Optidrive will trip and show the fault code if the signal level falls below 3mA.
= 20 to 4mA Signal, the Optidrive will run at Preset Speed 1 (P-20) if the signal level falls below 3mA.
= Use for motor thermistor measurement, valid with any setting of P-15 that has Input 3 as E-Trip. Trip level: 1.5kΩ, reset 1kΩ.
Parameters
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Analog Inputs - AI1 Scaling & Offset (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-35
Analog Input 1 Scaling / Slave Speed Scaling
0.0
2000.0
100.0
%
Analog Input 1 Scaling. The analog input signal level is multiplied by this factor, e.g. if P-16 is set for a 0 – 10V signal, and the
scaling factor is set to 200.0%, a 5 volt input will result in the drive running at maximum frequency / speed (P-01).
Slave Speed Scaling. When operating in Slave Mode (P-12 = 9), the operating speed of the drive will be the Master speed
multiplied by this factor, limited by the minimum and maximum speeds.
P-39
Analog Input 1 Offset
-500.0
500.0
0.0
%
Sets an offset, as a percentage of the full scale range of the input, which is applied to the analog input signal. This parameter operates in
conjunction with P-35, and the resultant value can be displayed in P00-01.
The resultant value is defined as a percentage, according to the following:
P00-01 = (Applied Signal Level(%) - P-39) x P-35).
Relay Output Functions (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-18
Output Relay Function Select
0
9
1
-
Selects the function assigned to the relay output. The relay has two output terminals, Logic 1 indicates the relay is active, and therefore
terminals 10 and 11 will be connected.
0: Drive Enabled (Running). Logic 1 when the motor is enabled.
1: Drive Healthy. Logic 1 when power is applied to the drive and no fault exists.
2: At Target Frequency (Speed). Logic 1 when the output frequency matches the setpoint frequency.
3: Drive Tripped. Logic 1 when the drive is in a fault condition.
4: Output Frequency >= Limit. Logic 1 when the output frequency exceeds the adjustable limit set in P-19.
5: Output Current >= Limit. Logic 1 when the motor current exceeds the adjustable limit set in P-19.
6: Output Frequency < Limit. Logic 1 when the output frequency is below the adjustable limit set in P-19.
7: Output Current < Limit. Logic 1 when the motor current is below the adjustable limit set in P-19.
8: Analog Input 2 > Limit. Logic 1 when the signal applied to analog input 2 exceeds the adjustable limit set in P-19.
9: Drive Ready to Run. Logic 1 when the drive is ready to run, no trip present.
P-19
Relay Threshold Level
0.0
200.0
100.0
%
Adjustable threshold level used in conjunction with settings 4 to 8 of P-18.
P-50
User Output Relay Hysteresis
0.0
100.0
0.0
%
Sets the hysteresis level for P-19 to prevent the output relay chattering when close to the threshold.
Analog Output Functions (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-25
Analog Output Function Select
0
11
8
-
Digital Output Mode. Logic 1 = +24V DC
0: Drive Enabled (Running). Logic 1 when the Optidrive is enabled (Running).
1: Drive Healthy. Logic 1 When no Fault condition exists on the drive.
2: At Target Frequency (Speed). Logic 1 when the output frequency matches the setpoint frequency.
3: Drive Tripped. Logic 1 when the drive is in a fault condition.
4: Output Frequency >= Limit. Logic 1 when the output frequency exceeds the adjustable limit set in P-19.
5: Output Current >= Limit. Logic 1 when the motor current exceeds the adjustable limit set in P-19.
6: Output Frequency < Limit. Logic 1 when the output frequency is below the adjustable limit set in P-19.
7: Output Current < Limit. Logic 1 when the motor current is below the adjustable limit set in P-19.
Analog Output Mode
8: Output Frequency (Motor Speed). 0 to P-01, resolution 0.1Hz.
9: Output (Motor) Current. 0 to 200% of P-08, resolution 0.1A.
10: Output Power. 0 – 200% of drive rated power.
11: Load Current. 0 – 200% of P-08, resolution 0.1A.
P-19
Relay Threshold Level
0.0
200.0
100.0
%
Adjustable threshold level used in conjunction with settings 4 to 8 of P-25.
Parameters
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6.3.4. Common Functions
Parameter Access Control and Locking (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-14
Extended Menu Access code
0
65535
0
-
Enables access to Extended and Advanced Parameter Groups. This parameter must be set to the value programmed in P-37 (default:
101) to view and adjust Extended Parameters and value of P-37 + 100 to view and adjust Advanced Parameters. The code may be
changed by the user in P-37 if desired.
P-37
Access Code Definition
0
9999
101
-
Defines the access code which must be entered in P-14 to access parameters above P-14.
P-38
Parameter Access Lock
0
1
0
-
0: Unlocked. All parameters can be accessed and changed.
1: Locked. Parameter values can be displayed, but cannot be changed except P-38.
Local/Remote (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-15
Digital Input Function Select
0
17
0
-
Defines the function of the digital inputs depending on the control mode setting in P-12. See section 7. Analog and Digital Input Macro
Configurations for more information.
Preset Speeds (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-15
Digital Input Function Select
0
17
0
-
Defines the function of the digital inputs depending on the control mode setting in P-12. See section 7. Analog and Digital Input Macro
Configurations for more information.
P-20
Preset Frequency / Speed 1
-P-01
P-01
5.0
Hz / RPM
P-21
Preset Frequency / Speed 2
-P-01
P-01
25.0
Hz / RPM
P-22
Preset Frequency / Speed 3
-P-01
P-01
40.0
Hz / RPM
P-23
Preset Frequency / Speed 4
-P-01
P-01
P-09
Hz / RPM
Preset Speeds / Frequencies selected by digital inputs depending on the setting of P-15.
If P-10 = 0, the values are entered as Hz. If P-10 > 0, the values are entered as RPM.
NOTE Changing the value of P-09 will reset all values to factory default settings.
Start Mode, Auto Restart and Fire Mode (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-15
Digital Input Function Select
0
17
0
-
Defines the function of the digital inputs depending on the control mode setting in P-12. See section 7. Analog and Digital Input Macro
Configurations for more information.
Parameters
6
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Par.
Description
Minimum
Maximum
Default
Units
P-25
Analog Output Function Select
0
11
8
-
Digital Output Mode. Logic 1 = +24V DC
0: Drive Enabled (Running). Logic 1 when the Optidrive is enabled (Running).
1: Drive Healthy. Logic 1 When no Fault condition exists on the drive.
2: At Target Frequency (Speed). Logic 1 when the output frequency matches the setpoint frequency.
3: Drive Tripped. Logic 1 when the drive is in a fault condition.
4: Output Frequency >= Limit. Logic 1 when the output frequency exceeds the adjustable limit set in P-19.
5: Output Current >= Limit. Logic 1 when the motor current exceeds the adjustable limit set in P-19.
6: Output Frequency < Limit. Logic 1 when the output frequency is below the adjustable limit set in P-19.
7: Output Current < Limit. Logic 1 when the motor current is below the adjustable limit set in P-19.
Analog Output Mode
8: Output Frequency (Motor Speed). 0 to P-01, resolution 0.1Hz.
9: Output (Motor) Current. 0 to 200% of P-08, resolution 0.1A.
10: Output Power. 0 – 200% of drive rated power.
11: Load Current. 0 – 200% of P-08, resolution 0.1A.
P-30
Start Mode, Automatic Restart, Fire Mode Operation
Index 1: Start Mode & Automatic Restart
N/A
N/A
Edge-r
-
Selects whether the drive should start automatically if the enable input is present and latched during power on. Also configures the
Automatic Restart function.
: Following Power on or reset, the drive will not start if Digital Input 1 remains closed. The Input must be closed after a power on
or reset to start the drive.
: Following a Power On or Reset, the drive will automatically start if Digital Input 1 is closed.
To : Following a trip, the drive will make up to 5 attempts to restart at 20 second intervals. The
numbers of restart attempts are counted, and if the drive fails to start on the final attempt, the drive will trip with a fault, and will require the
user to manually reset the fault. The drive must be powered down to reset the counter.
Index 2: Fire Mode Input Logic
0
1
0
-
Defines the operating logic when a setting of P-15 is used which includes Fire Mode, e.g. settings 15, 16, 17 & 18.
0: Normally Closed (NC) Input. Fire Mode active if input is open.
1: Normally Open (NO) Input. Fire Mode active if input is closed.
Index 3: Fire Mode Input Type
0
1
0
-
Defines the input type when a setting of P-15 is used which includes Fire Mode, e.g. settings 15, 16, 17 & 18.
0: Maintained Input. The drive will remain in Fire Mode, only as long the fire mode input signal remains
(Normally Open or Normally Closed operation is supported depending on Index 2 setting).
1: Momentary Input. Fire Mode is activated by a momentary signal on the input. Normally Open or Normally Closed operation is
supported depending on Index 2 setting. The drive will remain in Fire Mode until disabled or powered off.
P-31
Keypad Start Mode Select
0
7
1
-
This parameter is active only when operating in Keypad Control Mode (P-12 = 1 or 2) or Modbus Mode (P-12 = 3 or 4). When settings 0,
1, 4 or 5 are used, the Keypad Start and Stop keys are active, and control terminals 1 and 2 must be linked together. Settings 2, 3, 6 and 7
allow the drive to be started from the control terminals directly, and the keypad Start and Stop keys are ignored.
0: Minimum Speed, Keypad Start
1: Previous Speed, Keypad Start
2: Minimum Speed, Terminal Enable
3: Previous Speed, Terminal Enable
4: Current Speed, Keypad Start
5: Preset Speed 4, Keypad Start
6: Current Speed, Terminal Start
7: Preset Speed 4, Terminal Start
Parameters
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The Fire Mode function is designed to ensure continuous operation of the drive in emergency conditions until the drive is no longer
capable of sustaining operation. The Fire Mode input may be a normally open (Close to Activate Fire Mode) or Normally Closed
(Open to Activate Fire Mode) according to the setting of P-30 Index 2. In addition, the input may be momentary or maintained type,
selected by P-30 Index 3.
This input may be linked to a fire control system to allow maintained operation in emergency conditions, e.g. to clear smoke or
maintain air quality within that building.
The fire mode function is enabled when P-15 = 15, 16, 17 or 18, with Digital Input 3 assigned to activate fire mode.
Fire Mode disables the following protection features in the drive:
��
O-t
Heat-sink Over-Temperature
��
U-t
Drive Under Temperature
��
Th-FLt
Faulty Thermistor on Heat-sink
��
E-trip
External Trip
��
4-20 F 4-20mA fault
��
Ph-Ib
Phase Imbalance
��
P-Loss
Input Phase Loss Trip
��
SC-trp Communications Loss Trip
��
It-trp
Accumulated overload Trip
��
Out-F Drive output fault, Output stage trip
The following faults will result in a drive trip, auto reset and restart:
��
O-Volt Over Voltage on DC Bus
��
U-Volt
Under Voltage on DC Bus
��
h O-I
Fast Over-current Trip
��
O-I
Instantaneous over current on drive output
Switching Frequency Selection (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-17
Maximum Effective Switching Frequency
4
32
8
kHz
Sets maximum effective switching frequency of the drive. If “rEd” is displayed when the parameter is viewed, the switching frequency has
been reduced to the level in P00-32 due to excessive drive heatsink temperature.
Skip Frequency (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-26
Skip Frequency Hysteresis Band
0.0
P-01
0.0
Hz / RPM
P-27
Skip Frequency Centre Point
0.0
P-01
0.0
Hz / RPM
The Skip Frequency function is used to avoid the Optidrive operating at a certain output frequency, for example at a frequency which
causes mechanical resonance in a particular machine. Parameter P-27 defines the centre point of the skip frequency band, and is used in
conjunction with P-26. The Optidrive output frequency will ramp through the defined band at the rates set in P-03 and P-04 respectively,
and will not hold any output frequency within the defined band. If the frequency reference applied to the drive is within the band, the
Optidrive output frequency will remain at the upper or lower limit of the band.
V/F Characteristic Adjustment (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-28
V/F Characteristic Adjustment Voltage
0
P-07
0
V
P-29
V/F Characteristic Adjustment Voltage
0.0
P-09
0.0
Hz
This parameter in conjunction with P-28 sets a frequency point at which the voltage set in P-29 is applied to the motor. Care must be taken
to avoid overheating and damaging the motor when using this feature.
Parameters
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DC Injection Braking (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-32
Index 1: Duration
0.0
25.0
0.0
s
Index 2: DC Injection Mode
0
2
0
-
Determined by Autotune, adjustment is not normally required.
P-58
DC Injection Speed
0.0
P-01
0.0
Hz / RPM
Sets the speed at which DC injection current is applied during braking to Stop, allowing DC to be injected before the drive reaches zero
speed if desired.
P-59
DC Injection Current
0.0
100.0
20.0
%
Sets the level of DC injection braking current applied according to the conditions set in P-32 and P-58.
Spin Start (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-33
Spin Start
0
2
0
-
0: Disabled
1: Enabled. When enabled, on start up the drive will attempt to determine if the motor is already rotating, and will begin to control the
motor from its current speed. A short delay may be observed when starting motors which are not turning.
2: Enabled on Trip, Brown Out or Coast Stop. Spin start is only activated following the events listed, otherwise it is disabled.
Dynamic braking (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-34
Brake Chopper Enable (Not Size 1)
0
4
0
-
0: Disabled
1: Enabled With Software Protection. Brake chopper enabled with software protection for a 200W continuous rated resistor.
2: Enabled Without Software Protection. Enables the internal brake chopper without software protection. An external thermal
protection device should be fitted.
3: Enabled With Software Protection. As setting 1, however the Brake Chopper is only enabled during a change of the
frequency setpoint, and is disabled during constant speed operation.
4: Enabled Without Software Protection. As setting 2, however the Brake Chopper is only enabled during a change of the
frequency setpoint, and is disabled during constant speed operation.
Display Scaling (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-40
Index 1: Display Scaling Factor
0.000
16.000
0.000
-
Index 2: Display Scaling Source
0
3
0
-
Allows the user to program the Optidrive to display an alternative output unit scaled from either output frequency (Hz), Motor Speed
(RPM) or the signal level of PI feedback when operating in PI Mode.
Index 1: Used to set the scaling multiplier. The chosen source value is multiplied by this factor.
Index 2: Defines the scaling source as follows:
0: Motor Speed. Scaling is applied to the output frequency if P-10 = 0, or motor RPM if P-10 > 0.
1: Motor Current. Scaling is applied to the motor current value (Amps).
2: Analog Input 2 Signal Level. Scaling is applied to analog input 2 signal level, internally represented as 0 – 100.0%.
3: PI Feedback. Scaling is applied to the PI feedback selected by P-46, internally represented as 0 – 100.0%.
Parameters
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PI Control (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-41
PI Controller Proportional Gain
0.0
30.0
1.0
-
PI Controller Proportional Gain. Higher values provide a greater change in the drive output frequency in response to small changes in the
feedback signal. Too high a value can cause instability.
P-42
PI Controller Integral Time
0.0
30.0
1.0
s
PI Controller Integral Time. Larger values provide a more damped response for systems where the overall process responds slowly.
P-43
PI Controller Operating Mode
0
1
0
-
0: Direct Operation. Use this mode if when the feedback signal drops, the motor speed should increase.
1: Inverse Operation. Use this mode if when the feedback signal drops, the motor speed should decrease.
2: Direct Operation, Wake at Full Speed. As setting 0, but on restart from Standby, PI Output is set to 100%.
3: Reverse Operation, Wake at Full Speed. As setting 0, but on restart from Standby, PI Output is set to 100%.
P-44
PI Reference (Setpoint) Source Select
0
1
0
-
Selects the source for the PI Reference / Setpoint.
0: Digital Preset Setpoint. P-45 is used.
1: Analog Input 1 Setpoint. Analog input 1 signal level, readable in P00-01 is used for the setpoint.
P-45
PI Digital Setpoint
0.0
100.0
0.0
%
When P-44 = 0, this parameter sets the preset digital reference (setpoint) used for the PI Controller as a % of the feedback signal.
P-46
PI Feedback Source Select
0
5
0
-
Selects the source of the feedback signal to be used by the PI controller.
0: Analog Input 2 (Terminal 4) Signal level readable in P00-02.
1: Analog Input 1 (Terminal 6) Signal level readable in P00-01.
2: Motor Current Scaled as % of P-08.
3: DC Bus Voltage Scaled 0 – 1000 Volts = 0 – 100%.
4: Analog 1 – Analog 2 The value of Analog Input 2 is subtracted from Analog 1 to give a differential signal. The minimum value is 0.
5: Largest (Analog 1, Analog 2) The larger of the two analog input values is always used for PI feedback.
Standby Mode & Wake Up (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-48
Standby Mode Timer
0.0
25.0
0.0
s
When standby mode is enabled by setting P-48 > 0.0, the drive will enter standby following a period of operating at minimum speed (P-
02) for the time set in P-48. When in Standby Mode, the drive display shows , and the output to the motor is disabled.
P-49
PI Control Wake Up Error Level
0.0
100.0
5.0
%
When the drive is operating in PI Control Mode (P-12 = 5 or 6), and Standby Mode is enabled (P-48 > 0.0), P-49 can be used to define
the PI Error Level (E.g. difference between the setpoint and feedback) required before the drive restarts after entering Standby Mode. This
allows the drive to ignore small feedback errors and remain in Standby mode until the feedback drops sufficiently.
Parameters
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Serial Communication Configuration
Par.
Description
Minimum
Maximum
Default
Units
P-36
Serial Communications Configuration
See Below
Index 1 : Drive Address
1
63
1
-
Index 2 : Baud Rate & Network Type
9.6
1000
115.2
kbps
Index 3 : Modbus RTU / Optibus Communication loss
timeout protection
0
60000
300
ms
This parameter has three sub settings used to configure the Modbus RTU Serial Communications. The Sub Parameters are:
Index 1 : Drive Address : Range : 0 – 63, default : 1
Index 2: Baud Rate & Network type: Selects the baud rate and network type for the internal RS485 communication port.
For Modbus RTU: Baud rates 9.6, 19.2, 38.4, 57.6, 115.2 kbps are available.
For CAN: Baud rates 125, 250, 500 & 1000 kbps are available.
Index 3: Modbus RTU / Optibus Communication loss timeout protection: Defines the time for which the drive will
operate without receiving a valid command telegram after the drive has been enabled. This applies to Modbus RTU networks and
Optibus networks (e.g. keypad control or Master Slave operation) only. CAN communication loss function is enabled via CAN
objects 100Ch and 100Dh. Setting 0 disables the Watchdog timer. Setting a value of 30, 100, 1000, or 3000 defines the time limit
in milliseconds for operation. A ‘’ suffix selects trip on loss of communication. An ‘’ suffix means that the drive will coast stop (output
immediately disabled) but will not trip.
Current Limit (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-54
Maximum Current Limit
0.0
175.0
150.0
%
Defines the max current limit in vector control modes
6.3.4. Advanced Functions
Autotune (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-52
Motor Parameter Autotune
0
1
0
-
0: Disabled
1: Enabled. When enabled, the drive immediately measures required data from the motor for optimal operation. Ensure all motor
related parameters are correctly set first before enabling this parameter.
This parameter can be used to optimise the performance when P-51 = 0.
Autotune is not required if P-51 = 1.
For settings 2 – 5 of P-51, autotune MUST be carried out AFTER all other required motor settings are entered.
Motor Control Methods
Optidrive E3 may be used with the following motor types:
��
Asynchronous Induction Motors (IM)
��
Synchronous Permanent Magnet AC Motors (PM)
��
Brushless DC Motors (BLDC)
��
Synchronous Reluctance Motors (SynRM)
��
Line Start Permanent Magnet Motors (LSPM)
Each motor type requires the correct operating mode to be selected and the correct commissioning procedure to be followed as
described in the following sections.
Parameters
Par.
Description
Minimum
Maximum
Default
Units
P-07
Motor Rated Voltage/ Back EMF at rated speed (PM/ BLDC)
0
250 / 500
230 / 400
V
For Induction Motors, this parameter should be set to the rated (nameplate) voltage of the motor (Volts).
For Permanent Magnet or Brushless DC Motors, it should be set to the Back EMF at rated speed.
Parameters
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Par.
Description
Minimum
Maximum
Default
Units
P-08
Motor Rated Current
Drive Rating Dependent
A
This parameter should be set to the rated (nameplate) current of the motor. This parameter cannot be adjusted greater than the continuous
current rating of the drive.
When the motor nameplate value is entered, thermal overload protection is enabled.
P-09
Motor Rated Frequency
10
500
50 (60)
Hz
This parameter should be set to the rated (nameplate) frequency of the motor.
P-51
Motor Control Mode
0
5
0
-
0: Vector speed control mode for Induction Motors
1: V/f mode for Induction Motors
2: PM vector speed control for Permanent Magnet Motors
3: BLDC vector speed control for Brushless DC Motors
4: SR vector speed control for Synchronous Reluctance Motors
5: LSPM vector speed control for Line Start Permanent Magnet Motors
P-52
Motor Parameter Autotune
0
1
0
-
This parameter can be used to optimise the performance when P-51 = 0. Autotune is not required if P-51 = 1. For settings 2 – 5 of P-51,
autotune MUST be carried out AFTER all other required motor settings are entered.
0: Disabled
1: Enabled. When enabled, the drive immediately measures required data from the motor for optimal operation. Ensure all motor
related parameters are correctly set first before enabling this parameter.
P-53
Vector Mode Gain
0.0
200.0
50.0
%
Single Parameter for Vector speed loop tuning. Affects P & I terms simultaneously. Not active when P-51 = 1.
P-55
Motor Stator Resistance
0.00
655.35
-
Ω
Motor stator resistance in Ohms. Determined by Autotune, adjustment is not normally required.
P-56
Motor Stator d-axis Inductance (Lsd)
0.00
655.35
-
mH
Determined by Autotune, adjustment is not normally required.
P-57
Motor Stator q-axis Inductance (Lsq)
0.00
655.35
-
mH
Determined by Autotune, adjustment is not normally required.
Asynchronous Induction Motors (IM) Vector Control
Optidrive E3 factory default parameters are intended for use with IM motors where the power rating of the motor is approximately the
same or slightly less than the indicated power rating of the drive. In this case, it should be possible to operate the motor without any
parameter adjustment at all for initial testing.
For optimum performance, the drive parameters should be adjusted to match the motor ratings. This will also ensure correct protection
of the motor from damage due to overload.
The basic parameters that should be adjusted are:
��
P-07 : Motor Rated Voltage (V)
��
P-08 : Motor Rated Current (A)
��
P-09 : Motor Rated Frequency (Hz)
In addition, it is also possible to set:
��
P-10 : Motor Rated Speed (RPM)
When this parameter is adjusted, slip compensation is activated. Slip compensation attempts to compensate the motor speed
relative to the load applied, such that when operating at a constant speed with different loads, the motor shaft speed should remain
approximately the same.
To further improve the performance of the motor, the following additional steps can be followed:
��
Carry out an Autotune.
o This requires Advanced Parameter Access, P-14 = P-37 + 100 (Default : 201).
o After the correct nameplate information is entered from the motor, the drive can additionally measure some electrical
characteristics of the motor to further optimise the motor control to suit connected motor.
o This is achieved by setting P-52 = 1.
Parameters
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The autotune will begin IMMEDIATELY following the setting of this parameter!
o The drive output will be enabled, and the motor shaft may move. It is important to ensure this is safe before carrying out the
autotune.
o For IM motors, the autotune takes only a few seconds, and measures only the motor stator resistance. Parameter P-55 will be
updated with the new value.
��
Adjust the Low Frequency Torque Boost
o IM motors require some additional voltage at low frequency to improve the low speed operation and torque.
o By adjusting P-11, it is possible to optimise the low speed operation.
o If P-11 is increased too far, excessive motor heating or over current trips may result.
��
Speed regulation and response to load changes may be improved by adjusting P-11 Vector Gain to suit the motor and connected
load.
o Higher values will provide a more dynamic behaviour at the risk of instability.
Synchronous Permanent Magnet AC Motors (PM), BLDC Motors and LSPM Motors
Suitable Motors
Optidrive E3 provides open loop control of permanent magnet AC motors including BLDC and LSPM type, intended to allow the use
of high efficiency motors in simple applications. Both interior and exterior magnets type motors are supported.
Operation is permitted with motors meeting the following criteria:
��
The motor Back EMF is >=1 V / Hz.
o NOTE Operation of motors with <1V/Hz Back EMF ratio may be possible with reduced speed range.
��
Maximum motor frequency 360Hz.
��
RMS Back EMF must not exceed the AC supply voltage during motor operation.
o Warning! If the peak Back EMF exceeds 800V, the drive may be permanently damaged!
Commissioning Procedure
When operating with permanent magnet motors, the commissioning steps are as follows:
��
Enter the motor Back EMF at Rated Frequency / Speed in parameter P-07.
o This parameter must not be set to the rated motor voltage, but the actual Back EMF imposed by the motor magnets at the drive
output terminals.
o It is sometimes necessary to derive this information from a voltage constant and the rated operating speed, e.g.
����
If a motor has rated speed 2500RPM, back EMF constant 80V / 1000 RPM, P-07 = (2500 * 80) / 1000 = 200V.
����
Alternatively, obtain the value from the motor supplier, or by direct measurement using an oscilloscope.
��
Enter the Motor Rated Current in P-08.
o It is possible that excessive current levels may permanently damage the motor, therefore this parameter must be set correctly to
ensure this cannot occur.
o Additionally, this current level is used by the autotune to determine the correct inductance values.
��
Enter the motor rated frequency in P-09.
��
Optionally enter the motor rated speed in P-10.
��
Enabled Advanced Parameter Access by setting P-14 = P-37 + 100 (Default : 201).
��
Select the appropriate motor type in P-51
o For PM motor control P-51 = 2
o For BLDC motor control P-51 = 3
o For LSPM motor control P-51 = 5
��
Carry out an Autotune.
o An Autotune MUST be carried out.
o This is achieved by setting P-52 = 1.
o The autotune will begin IMMEDIATELY following the setting of this parameter! The drive output will be enabled, and the motor
shaft may move. It is important to ensure this is safe before carrying out the autotune.
o For PM motors, the autotune measures the motor stator resistance and both Q and D axis inductance values. Parameters P-55,
P-56 and P-57 will be updated following the measurements.
��
It should now be possible to operate the motor.
Parameters
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��
Low speed and starting of the motor may be further optimised by adjusting P-11.
o In PM motor control mode, P-11 adjust the additional current injected into the motor at low frequency to help maintain the rotor
alignment and ensure reliable starting.
��
Speed regulation and response to load changes may be improved by adjusting P-11 Vector Gain to suit the motor and connected
load.
o Higher values will provide a more dynamic behaviour at the risk of instability.
Synchronous Reluctance Motors (SynRM)
Suitable Motors
Optidrive E3 provides open loop control of synchronous reluctance AC motors, intended to allow the use of high effciency motors in
simple applications.
Commissioning Procedure
When operating with synchronous reluctance motors, the commissioning steps are as follows:
��
Enter the motor rated voltage in parameter P-07.
��
Enter the Motor Rated Current in P-08.
��
Enter the motor rated frequency in P-09.
��
Optionally enter the motor rated speed in P-10.
��
Enabled Advanced Parameter Access by setting P-14 = P-37 + 100 (Default : 201).
��
Select SynRM motor control in by setting P-51 = 4.
��
Carry out an Autotune.
o For SynRM motor operation, an Autotune MUST be carried out.
o This is achieved by setting P-52 = 1.
o The autotune will begin IMMEDIATELY following the setting of this parameter!
o The drive output will be enabled, and the motor shaft may move. It is important to ensure this is safe before carrying out the
autotune.
o For SynRM motors, the autotune measures the motor data required for correct operation.
��
It should now be possible to operate the motor.
��
Low speed and starting of the motor may be further optimised by adjusting P-11.
o In SynRM motor control mode, P-11 adjust the additional current injected into the motor at low frequency to help maintain the
rotor alignment and ensure reliable starting.
��
Speed regulation and response to load changes may be improved by adjusting P-11 or P-53 to suit the motor and connected
load.
o Higher values will provide a more dynamic behaviour at the risk of instability.
Overload Management (relevant parameters)
Par.
Description
Minimum
Maximum
Default
Units
P-60
Motor Overload Management
-
-
-
-
Index 1: Thermal Overload Retention
0
1
0
1
0: Disabled
1: Enabled. When enabled, the drive calculated motor overload protection information is retained after the mains power is removed
from the drive.
Index 2: Thermal Overload Limit Reaction
0
1
0
1
0: It.trp. When the overload accumulator reaches the limit, the drive will trip on It.trp to prevent damage to the motor.
1: Current Limit Reduction. When the overload accumulator reaches 90% of, the output current limit is internally reduced to 100% of
P-08 in order to avoid an It.trp. The current limit will return to the setting in P-54 when the overload accumulator reaches 10%.
Parameters
6
6.4. P-00 Read Only Status Parameters
Par.
Description
Explanation
P00-01
1st Analog input value (%)
100% = max input voltage.
P00-02
2nd Analog input value (%)
100% = max input voltage.
P00-03
Speed reference input (Hz / RPM)
Displayed in Hz if P-10 = 0, otherwise RPM.
P00-04
Digital input status
Drive digital input status.
P00-05
User PI output (%)
Displays value of the User PI output.
P00-06
DC bus ripple (V)
Measured DC bus ripple.
P00-07
Applied motor voltage (V)
Value of RMS voltage applied to motor.
P00-08
DC bus voltage (V)
Internal DC bus voltage.
P00-09
Heatsink temperature (˚C)
Temperature of heatsink in ˚C.
P00-10
Run time since date of manuf. (Hours)
Not affected by resetting factory default parameters.
P00-11
Run time since last trip (1) (Hours)
Run-time clock stopped by drive disable (or trip), reset on next enable only if a trip
occurred. Reset also on next enable after a drive power down.
P00-12
Run time since last trip (2) (Hours)
Run-time clock stopped by drive disable (or trip), reset on next enable only if a trip
occurred (under-volts not considered a trip) – not reset by power down / power
up cycling unless a trip occurred prior to power down.
P00-13
Trip Log
Displays most recent 4 trips with time stamp.
P00-14
Run time since last disable (Hours)
Run-time clock stopped on drive disable, value reset on next enable.
P00-15
DC bus voltage log (V)
8 most recent values prior to trip, 256ms sample time.
P00-16
Heatsink temperature log (˚C)
8 most recent values prior to trip, 30s sample time.
P00-17
Motor current log (A)
8 most recent values prior to trip, 256ms sample time.
P00-18
DC bus ripple log (V)
8 most recent values prior to trip, 22ms sample time.
P00-19
Internal drive temperature log (˚C)
8 most recent values prior to trip, 30 s sample time.
P00-20
Internal drive temperature (˚C)
Actual internal ambient temperature in ˚C.
P00-21
CAN process data input
Incoming process data (RX PDO1) for CAN: PI1, PI2, PI3, PI4.
P00-22
CAN process data output
Outgoing process data (TX PDO1) for CAN: PO1, PO2, PO3, PO4.
P00-23
Accumulated time with heatsink > 85˚C (Hours)
Total accumulated hours and minutes of operation above heatsink temp of 85˚C.
P00-24
Accumulated time with drive internal temp >
80˚C (Hours)
Total accumulated hours and minutes of operation with drive internal ambient
above 80˚C.
P00-25
Estimated rotor speed (Hz)
In vector control modes, estimated rotor speed in Hz.
P00-26
kWh meter / MWh meter
Total number of kWh / MWh consumed by the drive.
P00-27
Total run time of drive fans (Hours)
Time displayed in hh:mm:ss. First value displays time in hrs, press up to display
mm:ss.
P00-28
Software version and checksum
Version number and checksum. “1” on LH side indicates I/O processor,
“2“ indicates power stage.
P00-29
Drive type identifier
Drive rating, drive type and software version codes.
P00-30
Drive serial number
Unique drive serial number.
P00-31
Motor current Id / Iq
Displays the magnetising current (Id) and torque current (Iq). Press UP to show Iq.
P00-32
Actual PWM switching frequency (kHz)
Actual switching frequency used by drive.
P00-33
Critical fault counter – O-I
These parameters log the number of times specific faults or errors occur, and are
useful for diagnostic purposes.
P00-34
Critical fault counter – O-Volts
P00-35
Critical fault counter – U-Volts
P00-36
Critical fault counter – O-temp (h/sink)
P00-37
Critical fault counter – b O-I (chopper)
P00-38
Critical fault counter – O-hEAt (control)
P00-39
Modbus comms error counter
P00-40
CANbus comms error counter
P00-41
I/O processor comms errors
P00-42
Power stage uC comms errors
P00-43
Drive power up time (life time) (Hours)
Total lifetime of drive with power applied.
P00-44
Phase U current offset & ref
Internal value.
P00-45
Phase V current offset & ref
Internal value.
P00-46
Phase W current offset & ref
Internal value.
P00-47
Index 1: Fire mode total active time
Index 2: Fire Mode Activation Count
Total activation time of Fire Mode.
Displays the number of times Fire Mode has been activated.
P00-48
Scope channel 1 & 2
Displays signals for scope channels 1 & 2.
P00-49
Scope channel 3 & 4
Displays signals for scope channels 3 & 4.
P00-50
Bootloader and motor control
Internal value.
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Parameters
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7. Analog and Digital Input Macro Configurations
7.1. Overview
Optidrive E3 uses a Macro approach to simplify the configuration of the Analog and Digital Inputs. There are two key parameters
which determine the input functions and drive behaviour:
P-12 Selects the main drive control source and determines how the output frequency of the drive is primarily controlled.
P-15 Assigns the Macro function to the analog and digital inputs.
Additional parameters can then be used to further adapt the settings, e.g.
P-16 Used to select the format of the analog signal to be connected to analog input 1, e.g. 0 – 10 Volt, 4 – 20mA.
P-30 Determines whether the drive should automatically start following a power on if the Enable Input is present.
P-31 When Keypad Mode is selected, determines at what output frequency / speed the drive should start following the enable
command, and also whether the keypad start key must be pressed or if the Enable input alone should start the drive.
P-47 Used to select the format of the analog signal to be connected to analog input 2, e.g. 0 – 10 Volt, 4 – 20mA.
7.2. Example Connection Diagrams
The diagrams below provide an overview of the functions of each terminal macro function, and a simplified connection diagram for
each.
Diagram 1
Diagram 2
Diagram 3
Diagram 4
P-16 = 0 – 10V,
4- 20mA, etc.
(NC) P-16 = 0 – 10V
4- 20mA, etc.
P-47 = 0 – 10V, P-16 = 0 – 10V,
4- 20mA, etc. 4- 20mA, etc
Diagram 5
Diagram 6
Diagram 7
Diagram 8
(NO) (NC)
Close Open
Start Stop
(NO) (NC) (NO)
Close Open Close
FWD Stop REV
(NC)
Open Fast Stop
P-24
(NO) (NO)
Speed
Diagram 9
Diagram 10
Diagram 11
Diagram 12
(NO) (NC) (NO)
Speed Open Speed
E-Trip
(NO) (NC)
(NC)
Open
Trip
(NO) (NC) P-47= P-16=
Close Open 0-10V 0-10V
Start Stop 4-20mA 4-20mA
Analog and Digital Input Macro Configurations
7
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Analog and Digital Input Macro Configurations
7
Diagram 13
Diagram 14
Diagram 15
Diagram 16
(NO) (NC) (NO)
Close Open Close
FWD Stop REV
P-47= P-16=
0-10V 0-10V
4-20m 4-20m
(NC) P-16=
Open 0-10V
Trip 4-20mA
7.3. Macro Functions Guide Key
The table below should be used as a key on the following pages.
Function
Explanation
STOP
Latched Input, Open the contact to STOP the drive
RUN
Latched input, Close the contact to Start, the drive will operate as long as the input is maintained
FWD
Latched Input, selects the direction of motor rotation FORWARD
REV
Latched Input, selects the direction of motor rotation REVERSE
RUN FWD
Latched Input, Close to Run in the FORWARD direction, Open to STOP
RUN REV
Latched Input, Close to Run in the REVERSE direction, Open to STOP
ENABLE
Hardware Enable Input.
In Keypad Mode, P-31 determines whether the drive immediately starts, or the keypad start key must be pressed.
In other modes, this input must be present before the start command is applied via the fieldbus interface.
START
Normally Open, Rising Edge, Close momentarily to START the drive (NC STOP Input must be maintained)
^- START -^
Simultaneously applying both inputs momentarily will START the drive (NC STOP Input must be maintained)
STOP
Normally Closed, Falling Edge, Open momentarily to STOP the drive
STARTFWD
Normally Open, Rising Edge, Close momentarily to START the drive in the forward direction (NC STOP
Input must be maintained)
STARTREV
Normally Open, Rising Edge, Close momentarily to START the drive in the reverse direction (NC STOP
Input must be maintained)
^-FAST STOP (P-24)-^
When both inputs are momentarily active simultaneously, the drive stops using Fast Stop Ramp Time P-24
FAST STOP (P-24)
Normally Closed, Falling Edge, Open momentarily to FAST STOP the drive using Fast Stop Ramp Time P-24
E-TRIP
Normally Closed, External Trip input. When the input opens momentarily, the drive trips showing or
depending on P-47 setting
Fire Mode
Activates Fire Mode, see section
Analog Input AI1
Analog Input 1, signal format selected using P-16
Analog Input AI2
Analog Input 2, signal format selected using P-47
AI1 REF
Analog Input 1 provides the speed reference
AI2 REF
Analog Input 2 provides the speed reference
P-xx REF
Speed reference from the selected preset speed
PR-REF
Preset speeds P-20 – P-23 are used for the speed reference, selected according to other digital input status
PI-REF
PI Control Speed Reference
PI FB
Analog Input used to provide a Feedback signal to the internal PI controller
KPD REF
Keypad Speed Reference selected
INC SPD
Normally Open, Close the input to Increase the motor speed
DEC SPD
Normally Open, Close input to Decrease motor speed
FB REF
Selected speed reference from Fieldbus (Modbus RTU / CAN Open / Master depending on P-12 setting)
(NO)
Input is Normally Open, Close momentarily to activate the function
(NC)
Input is Normally Closed, Open momentarily to activate the function
Version 1.00 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | 39
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Analog and Digital Input Macro Configurations
7
7.4. Macro Functions – Terminal Mode (P-12 = 0)
P-15
DI1
DI2
DI3 / AI2
DI4 / AI1
Diagram
0
1
0
1
0
1
0
1
0
STOP
RUN
FWD
REV
AI1 REF
P-20 REF
Analog Input AI1
1
1
STOP
RUN
AI1 REF
PR-REF
P-20
P-21
Analog Input AI1
1
2
STOP
RUN
DI2
DI3
PR
P-20 - P-23
P-01
2
0
0
P-20
1
0
P-21
0
1
P-22
1
1
P-23
3
STOP
RUN
AI1
P-20 REF
E-TRIP
OK
Analog Input AI1
3
4
STOP
RUN
AI1
AI2
Analog Input AI2
Analog Input AI1
4
5
STOP
RUN FWD
STOP
RUN REV
AI1
P-20 REF
Analog Input AI1
1
^------FAST STOP (P-24)------^
6
STOP
RUN
FWD
REV
E-TRIP
OK
Analog Input AI1
3
7
STOP
RUN FWD
STOP
RUN REV
E-TRIP
OK
Analog Input AI1
3
^------FAST STOP (P-24)------^
8
STOP
RUN
FWD
REV
DI3
DI4
PR
2
0
0
P-20
1
0
P-21
0
1
P-22
1
1
P-23
9
STOP
START FWD
STOP
START REV
DI3
DI4
PR
2
^------FAST STOP (P-24)------^
0
0
P-20
1
0
P-21
0
1
P-22
1
1
P-23
10
(NO)
START
STOP
(NC)
AI1 REF
P-20 REF
Analog Input AI1
5
11
(NO)
START
FWD
STOP
(NC)
(NO)
START
REV
Analog Input AI1
6
^---------------------FAST STOP (P-24)---------------------^
12
STOP
RUN
FAST STOP
(P-24)
OK
AI1 REF
P-20 REF
Analog Input AI1
7
13
(NO)
START FWD
STOP
(NC)
(NO)
START REV
KPD REF
P-20 REF
13
^---------------------FAST STOP (P-24)---------------------^
14
STOP
RUN
DI2
E-TRIP
OK
DI2
DI4
PR
11
0
0
P-20
1
0
P-21
0
1
P-22
1
1
P-23
15
STOP
RUN
P-23 REF
AI1
Fire Mode
Analog Input AI1
1
16
STOP
RUN
P-23 REF
P-21 REF
Fire Mode
FWD
REV
2
17
STOP
RUN
DI2
Fire Mode
DI2
DI4
PR
2
0
0
P-20
1
0
P-21
0
1
P-22
1
1
P-23
18
STOP
RUN
FWD
REV
Fire Mode
Analog Input AI1
1
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7.5. Macro Functions - Keypad Mode (P-12 = 1 or 2)
P-15
DI1
DI2
DI3 / AI2
DI4 / AI1
Diagram
0
1
0
1
0
1
0
1
0
STOP
ENABLE
-
INC SPD
-
DEC SPD
FWD
REV
8
^----------------START----------------^
1
STOP
ENABLE
PI Speed Reference
2
STOP
ENABLE
-
INC SPD
-
DEC SPD
KPD REF
P-20 REF
8
^----------------START----------------^
3
STOP
ENABLE
-
INC SPD
E-TRIP
OK
-
DEC SPD
9
^-------------------------------START-------------------------------^
4
STOP
ENABLE
-
INC SPD
KPD REF
AI1 REF
AI1
10
5
STOP
ENABLE
FWD
REV
KPD REF
AI1 REF
AI1
1
6
STOP
ENABLE
FWD
REV
E-TRIP
OK
KPD REF
P-20 REF
11
7
STOP
RUN FWD
STOP
RUN REV
E-TRIP
OK
KPD REF
P-20 REF
11
^---------FAST STOP (P-24)---------^
8
STOP
RUN FWD
STOP
RUN REV
KPD REF
AI1 REF
AI1
14
STOP
RUN
-
-
E-TRIP
OK
-
-
15
STOP
RUN
PR REF
KPD REF
Fire Mode
P-23
P-21
2
16
STOP
RUN
P-23 REF
KPD REF
Fire Mode
FWD
REV
2
17
STOP
RUN
KPD REF
P-23 REF
Fire Mode
FWD
REV
2
18
STOP
RUN
AI1 REF
KPD REF
Fire Mode
AI1
1
9, 10, 11, 12, 13 = Behavior as per setting 0
7.6. Macro Functions - Fieldbus Control Mode (P-12 = 3, 4, 7, 8 or 9)
P-15
DI1
DI2
DI3 / AI2
DI4 / AI1
Diagram
0
1
0
1
0
1
0
1
0
STOP
ENABLE
FB REF (Fieldbus Speed Reference, Modbus RTU / CAN / Master-Slave
defined by P-12)
14
1
STOP
ENABLE
PI Speed Reference
15
3
STOP
ENABLE
FB REF
P-20 REF
E-TRIP
OK
Analog Input AI1
3
5
STOP
ENABLE
FB REF
PR REF
P-20
P-21
Analog Input AI1
1
^----START (P-12 = 3 or 4 Only)----^
6
STOP
ENABLE
FB REF
AI1 REF
E-TRIP
OK
Analog Input AI1
3
^----START (P-12 = 3 or 4 Only)----^
7
STOP
ENABLE
FB REF
KPD REF
E-TRIP
OK
Analog Input AI1
3
^----START (P-12 = 3 or 4 Only)----^
14
STOP
ENABLE
-
-
E-TRIP
OK
Analog Input AI1
16
15
STOP
ENABLE
PR REF
FB REF
Fire Mode
P-23
P-21
2
16
STOP
ENABLE
P-23 REF
FB REF
Fire Mode
Analog Input AI1
1
17
STOP
ENABLE
FB REF
P-23 REF
Fire Mode
Analog Input AI1
1
18
STOP
ENABLE
AI1 REF
FB REF
Fire Mode
Analog Input AI1
1
2, 4, 8, 9, 10, 11, 12, 13 = Behavior as per setting 0
Analog and Digital Input Macro Configurations
7
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7.7. Macro Functions - User PI Control Mode (P-12 = 5 or 6)
P-15
DI1
DI2
DI3 / AI2
DI4 / AI1
Diagram
0
1
0
1
0
1
0
1
0
STOP
ENABLE
PI REF
P-20 REF
AI2
AI1
4
1
STOP
ENABLE
PI REF
AI1 REF
AI2 (PI FB)
AI1
4
3, 7
STOP
ENABLE
PI REF
P-20
E-TRIP
OK
AI1 (PI FB)
3
4
(NO)
START
(NC)
STOP
AI2 (PI FB)
AI1
12
5
(NO)
START
(NC)
STOP
PI REF
P-20 REF
AI1 (PI FB)
5
6
(NO)
START
(NC)
STOP
E-TRIP
OK
AI1 (PI FB)
8
STOP
RUN
FWD
REV
AI2 (PI FB)
AI1
4
14
STOP
RUN
-
-
E-TRIP
OK
AI1 (PI FB)
16
15
STOP
RUN
P-23 REF
PI REF
Fire Mode
AI1 (PI FB)
1
16
STOP
RUN
P-23 REF
P-21 REF
Fire Mode
AI1 (PI FB)
1
17
STOP
RUN
P-21 REF
P-23 REF
Fire Mode
AI1 (PI FB)
1
18
STOP
RUN
AI1 REF
PI REF
Fire Mode
AI1 (PI FB)
1
2, 9, 10, 11, 12, 13 = Behavior as per setting 0
NOTE
P1 Setpoint source is selected by P-44 (default is fixed value in P-45, AI 1 may also be selected).
P1 Feedback source is selected by P-46 (default is AI 2, other options may be selected).
7.8. Fire Mode
The Fire Mode function is designed to ensure continuous operation of the drive in emergency conditions until the drive is no longer
capable of sustaining operation. The Fire Mode input may be a normally open (Close to Activate Fire Mode) or Normally Closed
(Open to Activate Fire Mode) according to the setting of P-30 Index 2. In addition, the input may be momentary or maintained type,
selected by P-30 Index 3.
This input may be linked to a fire control system to allow maintained operation in emergency conditions, e.g. to clear smoke or
maintain air quality within that building.
The fire mode function is enabled when P-15 = 15, 16, 17 or 18, with Digital Input 3 assigned to activate fire mode.
Fire Mode disables the following protection features in the drive:
O-t (Heat-sink Over-Temperature), U-t (Drive Under Temperature), Th-FLt (Faulty Thermistor on Heat-sink), E-trip (External Trip),
4-20 F (4-20mA fault), Ph-Ib (Phase Imbalance), P-Loss (Input Phase Loss Trip), SC-trp (Communications Loss Trip), I.t-trp (Accumulated
overload Trip).
The following faults will result in a drive trip, auto reset and restart:
O-Volt (Over Voltage on DC Bus), U-Volt (Under Voltage on DC Bus), h O-I (Fast Over-current Trip), O-I (Instantaneous over current
on drive output), Out-F (Drive output fault, Output stage trip).
Analog and Digital Input Macro Configurations
7
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8. Modbus RTU Communications
8.1. Introduction
The Optidrive E3 can be connected to a Modbus RTU network via the RJ45 connector on the front of the drive.
8.2. Modbus RTU Specification
Protocol
Modbus RTU
Error check
CRC
Baud rate
9600bps, 19200bps, 38400bps, 57600bps, 115200bps (default)
Data format
1 start bit, 8 data bits, 1 stop bits, no parity
Physical signal
RS 485 (2-wire)
User interface
RJ45
Supported Function Codes
03 Read Multiple Holding Registers
06 Write Single Holding Register
16 Write Multiple Holding Registers (Supported for registers 1 – 4 only)
8.3. RJ45 Connector Configuration
For full MODBUS RTU register map information please
refer to your Invertek Drives Sales Partner. Local contacts
can be found by visiting our website:
www.invertekdrives.com
When using MODBUS control the Analog and Digital
Inputs can be configured as shown in section 7.6.
Macro Functions - Fieldbus Control Mode (P-12 = 3, 4,
7, 8 or 9).
1
CAN -
2
CAN +
3
0 Volts
4
-RS485 (PC)
5
+RS485 (PC)
6
+24 Volt
7
-RS485 (Modbus RTU)
8
+RS485 (Modbus RTU)
Warning: This is not an Ethernet connection.
Do not connect directly to an Ethernet port.
8.4. Modbus Register Map
Register
Number
Par.
Type
Supported
Function Codes
Function
Range
Explanation
03
06
16
Low Byte
High Byte
1
-
R/W
✔
✔
✔
Drive Control Command
0..3
16 Bit Word.
Bit 0: Low = Stop, High = Run Enable
Bit 1: Low = Decel Ramp 1 (P-04),
High = Decel Ramp 2 (P-24)
Bit 2: Low = No Function, High = Fault Reset
Bit 3: Low – No Function, High = Coast Stop Request
2
-
R/W
✔
✔
✔
Modbus Speed
reference setpoint
0..5000
Setpoint frequency x10, e.g. 100 = 10.0Hz
4
-
R/W
✔
✔
✔
Acceleration and
Deceleration Time
0..60000
Ramp time in seconds x 100, e.g. 250 = 2.5 seconds
6
-
R
✔
Error code
Drive status
Low Byte = Drive Error Code, see section 11.1. Fault
Code Messages
High Byte = Drive Status as follows:
0: Drive Stopped
1: Drive Running
2: Drive Tripped
7
R
✔
Output Motor Frequency
0..20000
Output frequency in Hz x10, e.g. 100 = 10.0Hz
8
R
✔
Output Motor Current
0..480
Output Motor Current in Amps x10, e.g. 10 = 1.0 Amps
11
-
R
✔
Digital input status
0..15
Indicates the status of the 4 digital inputs
Lowest Bit = 1 Input 1
20
P00-01
R
✔
Analog Input 1 value
0..1000
Analog input % of full scale x10, e.g. 1000 = 100%
21
P00-02
R
✔
Analog Input 2 value
0..1000
Analog input % of full scale x10, e.g. 1000 = 100%
22
P00-03
R
✔
Speed Reference Value
0..1000
Displays the setpoint frequency x10, e.g. 100 = 10.0Hz
23
P00-08
R
✔
DC bus voltage
0..1000
DC Bus Voltage in Volts
24
P00-09
R
✔
Drive temperature
0..100
Drive heatsink temperature in °C
All user configurable parameters are accessible as Holding Registers, and can be Read from or Written to using the appropriate Modbus
command. The Register number for each parameter P-04 to P-60 is defined as 128 + Parameter number, e.g. for parameter P-15, the register
number is 128 + 15 = 143. Internal scaling is used on some parameters, for further details please contact your Invertek Drives Sales Partner.
Modbus RTU Communications
8
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9. CAN Communication
9.1. CAN Communication
The CAN communication profile in the Optidrive E3 is implemented according to the specification DS301 version 4.02 of CAN in
automation (www.can-cia.de). Specific device profiles such as DS402 are not supported.
The CAN communication function is enabled by default after power up. However in order to use any control functions through CAN,
the following setting is required: P-12 = 7 or 8.
The CAN communication baud rate can be set by using parameter P-36 (Index 2). Available baud rates are: 125kbps, 250kbps,
500kbps, 1Mbps. (with default setting as 500kbps).
The Node ID is set up through drive address parameter P-36 (Index 1) with the default value of 1.
The tables below show the Index and Sub Index required to address each parameter. All User Adjustable parameters are accessible
by CAN, except those that would directly affect the communications.
All parameter values can be read from the drive and written to, depending on the operating mode of the drive – some parameters
may not be changed whilst the drive is enabled for example.
Optidrive E3 provides the following default COB-ID and functions:
Type
COB-ID
Function
NMT
000h
Network management.
Sync
080h
Synchronous message.
COB-ID can be configured to other value.
Emergency
080h + Node address
Emergency message.
PDO1 (TX)
180h + Node address
Process data object.
PDO1 is pre-mapped and enabled by default.
COB-ID can be configured to other value.
PDO2 is pre-mapped and disabled by default.
Transmission mode, COB-ID and mapping can be configured.
PDO1 (RX)
200h + Node address
PDO2 (TX)
280h + Node address
PDO2 (RX)
300h + Node address
SDO (TX)
580h + Node address
SDO channel can be used for drive parameter access.
SDO (RX)
600h + Node address
Error Control
700h + Node address
Guarding and Heartbeat function are supported.
COB-ID can be configured to other value.
NOTE
�The Optidrive E3 SDO channel only supports expedited transmission.
��
The Optidrive E3 can only support up to 2 Process Data Objects (PDO). All PDOs are pre-mapped; however PDO2 is disabled
by default. The table below gives the default PDO mapping information.
��
Customer configuration (mapping) will NOT be saved during power down. This means that the CANopen configuration will
restore to its default condition each time the drive is powered up.
CAN Communication
9
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9.1.1 PDO Default Mapping
Objects No.
Mapped Object
Length
Mapped Function
Transmission Type
RX
PDO1
1
2000h
Unsigned 16
Control command register*
254
Valid immediately
2
2001h
Integer 16
Speed reference
3
2003h
Unsigned 16
User ramp reference
4
0006h
Unsigned 16
Dummy
TX
PDO1
1
200Ah
Unsigned 16
Drive status register
254
Send after receiving
RX PDO 1
2
200Bh
Integer 16
Motor speed Hz
3
200Dh
Unsigned 16
Motor current
4
2010h
Integer 16
Drive temperature
RX
PDO2
1
0006h
Unsigned 16
Dummy
254
2
0006h
Unsigned 16
Dummy
3
0006h
Unsigned 16
Dummy
4
0006h
Unsigned 16
Dummy
TX
PDO2
1
2011h
Unsigned 16
DC bus voltage
254
2
2012h
Unsigned 16
Digital input status
3
2013h
Integer 16
Analog input 1 (%)
4
2014h
Integer 16
Analog input 2 (%)
* Drive control can only be achieved when P-12=7 or 8 provided that P-31 = 0, 1, 4 or 5.
9.1.2 PDO transmission type
Various transmission modes can be selected for each PDO. For RX PDO, the following modes are supported:
Transmission Type
Mode
Description
0 – 240
Synchronous
The received data will be transferred to the drive active control register when the next sync
message is received.
254, 255
Asynchronous
The received data will be transferred to the drive active control register immediately without delay.
For TX PDO, the following modes are supported:
Transmission Type
Mode
Description
0
Acyclic synchronous
TX PDO will only be sent out if the PDO data has changed and PDO will be transmitted on
reception of SYNC object.
1-240
Cyclic synchronous
TX PDO will be transmitted synchronously and cyclically. The transmission type indicates the
number of SYNC object that are.
254
Asynchronous
TX PDO will only be transferred once corresponding RX PDO has been received.
255
Asynchronous
TX PDO will only be transferred anytime if PDO data value has changed.
9.1.3 CAN Open Specific Object Table
Index
Sub Index
Function
Access
Type
PDO Map
Default Value
1000h
0
Device Type
R
U32
N
0
1001h
0
Error Register
R
U8
N
0
1002h
0
Manufacturer Status Register
R
U16
N
0
1005h
0
COB-ID Sync
RW
U32
N
00000080h
1008h
0
Manufacturer Device Name
R
String
N
ODE3
1009h
0
Manufacturer Hardware Version
R
String
N
x.xx
100Ah
0
Manufacturer Software Version
R
String
N
x.xx
100Ch
0
Guard Time (1ms)
RW
U16
N
0
100Dh
0
Life Time Factor
RW
U8
N
0
CAN Communication
9
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Index
Sub Index
Function
Access
Type
PDO Map
Default Value
1014h
0
COB-ID EMCY
RW
U32
N
00000080h+Node ID
1015h
0
Inhibit Time Emergency (100μs)
RW
U16
N
0
1017h
0
Producer Heartbeat Time (1ms)
RW
U16
N
0
1018h
0
Identity Object No. Of entries
R
U8
N
4
1
Vendor ID
R
U32
N
0x0000031A
2
Product Code
R
U32
N
Drive Dependent
3
Revision Number
R
U32
N
x.xx
4
Serial Number
R
U32
N
Drive Dependent
1200h
0
SDO Parameter No. Of entries
R
U8
N
2
1
COB-ID Client -> Server (RX)
R
U32
N
00000600h+Node ID
2
COB-ID Server -> Client (TX)
R
U32
N
00000580h+Node ID
1400h
0
RX PDO1 comms param. no. of entries
R
U8
N
2
1
RX PDO1 COB-ID
RW
U32
N
40000200h+Node ID
2
RX PDO transmission type
RW
U32
N
254
1401h
0
RX PDO2 comms param. no. of entries
R
U8
N
2
1
RX PDO2 COB-ID
RW
U32
N
C0000300h+Node ID
2
RX PDO2 transmission type
RW
U8
N
0
1600h
0
RX PDO1 1 mapping / no. of entries
RW
U8
N
4
1
RX PDO1 1st mapped object
RW
U32
N
20000010h
2
RX PDO1 2nd mapped object
RW
U32
N
20010010h
3
RX PDO1 3rd mapped object
RW
U32
N
20030010h
4
RX PDO1 4th mapped object
RW
U32
N
00060010h
1601h
0
RX PDO2 1 mapping / no. of entries
RW
U8
N
4
1
RX PDO2 1st mapped object
RW
U32
N
00060010h
2
RX PDO2 2nd mapped object
RW
U32
N
00060010h
3
RX PDO2 3rd mapped object
RW
U32
N
00060010h
4
RX PDO2 4th mapped object
RW
U32
N
00060010h
1800h
0
TX PDO1 comms parameter number of entries
R
U8
N
3
1
TX PDO1 COB-ID
RW
U32
N
40000180h+Node ID
2
TX PDO1 transmission type
RW
U8
N
254
3
TX PDO1 Inhibit time (100μs)
RW
U16
N
0
1801h
0
TX PDO2 comms param no. of entries
R
U8
N
3
1
TX PDO2 COB-ID
RW
U32
N
C0000280h+Node ID
2
TX PDO2 transmission type
RW
U8
N
0
3
TX PDO2 Inhibit time (100μs)
RW
U16
N
0
1A00h
0
TX PDO1 mapping / no. of entries
RW
U8
N
4
1
TX PDO1 1st mapped object
RW
U32
N
200A0010h
2
TX PDO1 2nd mapped object
RW
U32
N
200B0010h
3
TX PDO1 3rd mapped object
RW
U32
N
200D0010h
4
TX PDO1 4th mapped object
RW
U32
N
20100010h
1A01h
0
TX PDO2 mapping / no. of entries
RW
U8
N
4
1
TX PDO2 1st mapped object
RW
U32
N
20110010h
2
TX PDO2 2nd mapped object
RW
U32
N
20120010h
3
TX PDO2 3rd mapped object
RW
U32
N
20130010h
TX PDO2 4th mapped object
RW
U32
N
20140010h
CAN Communication
9
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9.2. Additional Information Relating to CAN or Modbus or Both
9.2.1 Drive Control Word Format
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
High byte
Low byte
Bit 0:
Run/Stop command: Set to 1 to enable the drive. Set to 0 to stop the drive.
Bit 1: Fast stop request. Set to 1 to enable drive to stop with 2nd deceleration ramp.
Bit 2:
Reset request. Set to 1 in order to reset the drive if drive is under trip condition.
User must clear this bit when drive is under normal condition to prevent un-expected reset.
Bit 3:
Coast stop request. Set to 1 to issue a coast stop command.
For normal operation, Bit 3 has the highest priority, bit 0 has the lowest priority (bit 3>bit 1>bit 0). For example if user set command as
0x0009, drive will do a coast stop rather than run. For normal run/start, just set this register to 1.
NOTE Start/stop (bit 0), fast stop (bit 1) and coast stop (bit 3) only works if P-31= 0 or 1. Otherwise, start/stop function is controlled
by drive control terminals. Reset function (bit 2) works all the time as long as drive is operated under Modbus control mode (P-12=3
or 4).
9.2.2 Speed Reference Format
Speed reference value is transferred with one decimal place (200 = 20.0Hz). The maximum speed reference value is limited by P-01.
Either register 2 or register 5 can be used for speed reference control, however only one reference should be used in any control
system, otherwise unexpected behaviour can result.
9.2.3 Acceleration / Deceleration Ramp Time
Active only when P-12 = 4, this register specifies the drive acceleration and deceleration ramp time. The same value is applied
simultaneously to the acceleration and deceleration ramp times. The value has two decimal places, e.g. 500 = 5.00 seconds.
9.2.4 Drive status and error code Word
High byte gives drive error code. (Valid when the drive is tripped, see 0 for further details)
Low byte gives drive status information as follows:
Bit 0: 0 =Drive Stopped, 1 = Drive Running
Bit 1: 0 = OK, 1 = Drive Tripped
Bit 5: 0 = OK, 1 = In Standby Mode
Bit 6: 0 = Not Ready, 1 = Drive Ready to Run (not tripped, hardware enabled and no mains loss condition)
CAN Communication
9
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10. Technical Data
10.1. Environmental
Operational ambient temperature range
:
-20 ... 40°C (frost and condensation free)
Storage ambient temperature range
:
-40 … 60°C
Maximum altitude
:
2000m. Derate above 1000m: 2.5% / 100m
Maximum humidity
:
95%, non-condensing
10.2. Rating Tables
Frame
Size
kW
HP
Input
Current
Fuse / MCB (Type B)
Maximum Cable
Size
Output
Current
Recommended
Brake Resistance
Non UL
UL
mm
AWG
A
Ω
110 - 115 (+ / - 10%) V 1 Phase Input, 230V 3 Phase Output (Voltage Doubler)
1
0.37
0.5
7.8
10
10
8
8
2.3
-
1
0.75
1
15.8
25
20
8
8
4.3
-
2
1.1
1.5
21.9
32
30
8
8
5.8
100
200 - 240 (+ / - 10%) V 1 Phase Input, 3 Phase Output
1
0.37
0.5
3.7
10
6
8
8
2.3
-
1
0.75
1
7.5
10
10
8
8
4.3
-
1
1.5
2
12.9
16
17.5
8
8
7
-
2
1.5
2
12.9
16
17.5
8
8
7
100
2
2.2
3
19.2
25
25
8
8
10.5
50
3
4
5
29.2
40
40
8
8
15.3
25
200 - 240 (+ / - 10%) V 3 Phase Input, 3 Phase Output
1
0.37
0.5
3.4
6
6
8
8
2.3
-
1
0.75
1
5.6
10
10
8
8
4.3
-
1
1.5
2
9.5
16
15
8
8
7
-
2
1.5
2
8.9
16
15
8
8
7
100
2
2.2
3
12.1
16
17.5
8
8
10.5
50
3
4
5
20.9
32
30
8
8
18
25
3
5.5
7.5
26.4
40
35
8
8
24
20
4
7.5
10
33.3
40
45
16
5
30
15
4
11
15
50.1
63
70
16
5
46
10
380 - 480 (+ / - 10%)V 3 Phase Input, 3 Phase Output
1
0.75
1
3.5
6
6
8
8
2.2
-
1
1.5
2
5.6
10
10
8
8
4.1
-
2
1.5
2
5.6
10
10
8
8
4.1
250
2
2.2
3
7.5
16
10
8
8
5.8
200
2
4
5
11.5
16
15
8
8
9.5
120
3
5.5
7.5
17.2
25
25
8
8
14
100
3
7.5
10
21.2
32
30
8
8
18
80
3
11
15
27.5
40
35
8
8
24
50
4
15
20
34.2
40
45
16
5
30
30
4
18.5
25
44.1
50
60
16
5
39
22
4
22
30
51.9
63
70
16
5
46
22
NOTE Cable sizes shown are the maximum possible that may be connected to the drive. Cables should be selected according to
local wiring codes or regulations at the point of installation.
10.3. Single Phase Operation of Three Phase Drives
All drive models intended for operation from three phase mains power supply (e.g. model codes ODE-3-xxxxxx-3xxx) may be
operated from a single phase supply at up to 50% of maximum rated output current capacity.
In this case, the AC power supply should be connected to L1 (L) and L2 (N) power connection terminals only.
Technical Data
10
48 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | Version 1.00
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Technical Data
10
10.4. Additional Information for UL Compliance
Optidrive E3 is designed to meet the UL requirements. For an up to date list of UL compliant products, please refer to UL listing
NMMS.E226333. In order to ensure full compliance, the following must be fully observed.
Input Power Supply Requirements
Supply Voltage
200 – 240 RMS Volts for 230 Volt rated units, + /- 10% variation allowed. 240 Volt RMS Maximum.
380 – 480 Volts for 400 Volt rated units, + / - 10% variation allowed, Maximum 500 Volts RMS.
Imbalance
Maximum 3% voltage variation between phase – phase voltages allowed.
All Optidrive E3 units have phase imbalance monitoring. A phase imbalance of > 3% will result in the drive tripping. For
input supplies which have supply imbalance greater than 3% (typically the Indian sub-continent & parts of Asia Pacific
including China) Invertek Drives recommends the installation of input line reactors.
Frequency
50 – 60Hz + / - 5% Variation
Short Circuit Capacity
Voltage Rating
Min kW (HP)
Max kW (HP)
Maximum supply
short-circuit current
115V
0.37 (0.5)
1.1 (1.5)
100kA rms (AC)
230V
0.37 (0.5)
11 (15)
100kA rms (AC)
400 / 460V
0.75 (1)
22 (30)
100kA rms (AC)
All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above specified
maximum short-circuit Amperes symmetrical with the specified maximum supply voltage when protected by Class J fuses.
Mechanical Installation Requirements
All Optidrive E3 units are intended for indoor installation within controlled environments which meet the condition limits shown in section 10.1.
Environmental.
The drive can be operated within an ambient temperature range as stated in section 10.1. Environmental.
For IP66 (Nema 4X) units, installation in a pollution degree 2 environment is permissible.
Electrical Installation Requirements
Incoming power supply connection must be according to section 4.4. Incoming Power Connection.
Suitable Power and motor cables should be selected according to the data shown in section 10.2. Rating Tables and the National Electrical Code
or other applicable local codes.
Motor Cable
75°C Copper must be used.
Power cable connections and tightening torques are shown in section 3.3. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units.
Integral Solid Sate short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance
with the national electrical code and any additional local codes. Ratings are shown in section 10.2. Rating Tables.
Transient surge suppression must be installed on the line side of this equipment and shall be rated 480Volt (phase to ground), 480 Volt (phase to
phase), suitable for over voltage category iii and shall provide protection for a rated impulse withstand voltage peak of 4kV.
UL Listed ring terminals / lugs must be used for all bus bar and grounding connections.
General Requirements
Optidrive E3 provides motor overload protection in accordance with the National Electrical Code (US).
• Where a motor thermistor is not fitted, or not utilised, Thermal Overload Memory Retention must be enabled by setting P-50 = 1.
• Where a motor thermistor is fitted and connected to the drive, connection must be carried out according to the information shown in section
4.11.2. Motor Thermistor Connection.
10.5. EMC Filter Disconnect
Drives with an EMC filter have an inherently higher leakage current to
Ground (Earth). For applications where tripping occurs the EMC filter can be
disconnected (on IP20 units only) by completely removing the EMC screw on
the side of the product.
Remove the screw as indicated right.
The Optidrive product range has input supply voltage surge suppression
components fitted to protect the drive from line voltage transients, typically
originating from lightning strikes or switching of high power equipment on the
same supply.
When carrying out a HiPot (Flash) test on an installation in which the drive is
built, the voltage surge suppression components may cause the test to fail. To
accommodate this type of system HiPot test, the voltage surge suppression
components can be disconnected by removing the VAR screw After completing
the HiPot test, the screw should be replaced and the HiPot test repeated. The test
should then fail, indicating that the voltage surge suppression components
are once again in circuit.
L1
L3
EMC
L2/N
U
V
W
1 2 3 4 5 6 7 8 9 10 11
I0I0I
I0I0I
Version 1.00 | Optidrive ODE-3 IP66 Outdoor Rated User Guide | 49
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11. Troubleshooting
11.1. Fault Code Messages
Fault
Code
No. Description
Suggested Remedy
00
No Fault
Not required.
01
Brake channel over current
Check external brake resistor condition and connection wiring.
02
Brake resistor overload
The drive has tripped to prevent damage to the brake resistor.
03
Output Over Current
Instantaneous Over current on the drive output. Excess load or shock load on the motor.
NOTE Following a trip, the drive cannot be immediately reset. A delay time is inbuilt,
which allows the power components of the drive time to recover to avoid damage.
.
04
Motor Thermal Overload (I2t)
The drive has tripped after delivering >100% of value in P-08 for a period of time to
prevent damage to the motor.
06
Over voltage on DC bus
Check the supply voltage is within the allowed tolerance for the drive. If the fault occurs
on deceleration or stopping, increase the deceleration time in P-04 or install a suitable
brake resistor and activate the dynamic braking function with P-34.
07
Under voltage on DC bus
The incoming supply voltage is too low. This trip occurs routinely when power is removed
from the drive. If it occurs during running, check the incoming power supply voltage and
all components in the power feed line to the drive.
08
Heatsink over temperature
The drive is too hot. Check the ambient temperature around the drive is within the drive
specification. Ensure sufficient cooling air is free to circulate around the drive.
09
Under temperature
Trip occurs when ambient temperature is less than -10°C. Temperature must be raised
over -10°C in order to start the drive.
10
Factory Default parameters
loaded
11
External trip
E-trip requested on digital input 3. Normally closed contact has opened. If motor
thermistor is connected check if the motor is too hot.
12
Optibus comms loss
Check communication link between drive and external devices. Make sure each drive in
the network has its unique address.
13
DC bus ripple too high
Check incoming supply phases are all present and balanced.
14
Input phase loss trip
Check incoming power supply phases are present and balanced.
15
Output Over Current
Check for short circuits on the motor and connection cable.
NOTE Following a trip, the drive cannot be immediately reset. A delay time is inbuilt,
which allows the power components of the drive time to recover to avoid damage.
16
Faulty thermistor on heatsink
17
Internal memory fault (IO)
Press the stop key. If the fault persists, consult you supplier.
18
4-20mA Signal Lost
Check the analog input connection(s).
19
Internal memory fault (DSP)
Press the stop key. If the fault persists, consult you supplier.
21
Motor PTC thermistor trip
Connected motor thermistor over temperature, check wiring connections and motor.
22
Cooling Fan Fault (IP66 only)
Check / replace the cooling fan.
23
Drive internal temperature too high
Drive ambient temperature too high, check adequate cooling air is provided.
26
Output Fault
Indicates a fault on the output of the drive, such as one phase missing, motor phase
currents not balanced. Check the motor and connections.
41
Autotune Fault
The motor parameters measured through the autotune are not correct.
Check the motor cable and connections for continuity.
Check all three phases of the motor are present and balanced.
50
Modbus comms loss fault
Check the incoming Modbus RTU connection cable.
Check that at least one register is being polled cyclically within the timeout limit set in
P-36 Index 3.
51
CAN comms loss trip
Check the incoming CAN connection cable.
Check that cyclic communications take place within the timeout limit set in P-36 Index 3.
NOTE Following an over current or overload trip (3, 4, 5, 15), the drive may not be reset until the reset time delay has elapsed to prevent
damage to the drive.
Troubleshooting
11
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11.2 Resetting a Fault
When the drive trips, and a fault message is displayed, it can be reset in one of the following ways:
�Completely remove the incoming power supply, and allow the power to power off completely. Re-apply the power.
�Remove and reapply the enable input.
�Press the stop / Reset button.
�If Modbus or CAN are in use, set the reset bit in the control word from 0 to 1.
In the event of O-I, hO-I or I.t-trp faults, in order to prevent damage that may occur through repeatedly enabling the drive into a fault
condition, these trips cannot be reset immediately. A delay time according to the following table must be allowed before reset is
possible.
First Trip
2 seconds delay before reset is possible
Second Trip
4 seconds delay before reset is possible
Third Trip
8 seconds delay before reset is possible
Fourth Trip
16 seconds delay before reset is possible
Fifth Trip
32 seconds delay before reset is possible
Subsequent Trips
64 seconds delay before reset is possible
Troubleshooting
11
Invertek Drives Ltd. Offa's Dyke Business Park, Welshpool, Powys SY21 8JF United Kingdom
Tel: +44 (0)1938 556868 Fax: +44 (0)1938 556869
www.invertekdrives.com