Owandy RX Service Manual
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Text of the manual
Revision history Manual code 6959902303
Rev.
Date
Page/s
Modification description
0
20.02.14
-
Document approval.
1
30.05.14
11, 21, 24, 25,
48, 66, 67,
68, 72, 86, 92
Replaced CEI X-ray tube with Toshiba D-045 model.
New FW for wireless X-ray button.
(Ref. RDM 7887, RDM 7904)
1.1 Icons in the manual................................................................................ 1
1.2 Technical service .................................................................................... 1
2.
SAFETY ASPECTS
2
2.1 Warnings ................................................................................................ 3
2.1.1
Electromagnetic emissions ..................................................................4
2.1.2
Electromagnetic immunity...................................................................5
2.1.3
Recommended separation distances to portable and
mobile radio equipment .......................................................................7
2.2 Protection from X-rays............................................................................ 8
2.3 Environmental risks and disposal........................................................... 8
2.4 Symbols in use ....................................................................................... 9
3.
DESCRIPTION
10
3.1 Identification plates .............................................................................. 10
3.2 Functions, Models and Versions ........................................................... 12
3.2.1
High Frequency (HF) Generator ......................................................... 13
3.2.2
Extension arm and scissors arm........................................................ 13
3.2.3
Tube-head......................................................................................... 14
3.2.4
Timer ................................................................................................ 14
3.3 Configurations...................................................................................... 15
3.3.1
Standard configuration...................................................................... 15
3.3.2
Remote timer configuration ............................................................... 16
3.3.3
Mobile stand configuration ................................................................ 17
3.3.4
Remote X-ray button configuration .................................................... 18
3.3.5
Configuration with wireless X-ray button ........................................... 19
4.
TECHNICAL DATA
20
4.1 Method for measuring technical factors ................................................ 23
4.2 Curves tube features ............................................................................ 24
4.3 Reference standard............................................................................... 26
4.4 Dimensions........................................................................................... 27
5.
PRE-INSTALLATION
28
5.1 Mounting methods................................................................................ 28
5.2 Electric pre-setting ............................................................................... 29
6.
INSTALLATION
30
6.1 Wall installation.................................................................................... 30
6.1.1
Timer set up (standard configuration) ................................................ 31
6.2 Assembling the mobile stand and timer installation.............................. 32
6.3 Assembling the arms ............................................................................ 34
6.3.1
Assembling the extension arm........................................................... 34
6.3.2
Assembling the scissors arm (DP arm) ............................................... 36
6.3.3
Assembling the stand arms set.......................................................... 41
6.4 Installation of the optional parts ........................................................... 42
6.4.1
External signaling devices ................................................................. 42
6.4.2
Remote X-ray button......................................................................... 43
6.4.3
Wireless X-ray button ....................................................................... 45
6.4.3.1
Wireless X-ray button –battery assembling ......................... 45
6.4.3.2
Wireless upgrade kit assembling ........................................ 46
6.4.3.3
Wireless X-ray button – Timer matching............................. 48
6.4.4
Remote Timer configuration .............................................................. 49
6.4.4.1
Wall support set-up ........................................................... 49
6.4.4.2
Remote Timer set up.......................................................... 50
6.4.5
Installation of chemical screws .......................................................... 51
6.5 Electrical connection............................................................................. 52
6.5.1
Electrical connection for standard and mobile stand versions ............ 52
6.5.2
Electrical connection for Remote Timer version .................................. 54
6.5.2.1
Wall support connection .................................................... 54
6.5.2.2
Remote Timer connection................................................... 55
6.6 Power-up sequence ............................................................................... 56
7.
CHECKS, CALIBRATIONS AND ADJUSTMENTS
57
7.1 Arm adjustment.................................................................................... 57
7.1.1
Adjusting the extension arm support frictioning mechanism .............. 58
7.1.2
Adjusting the extension arm frictioning mechanism........................... 59
7.1.3
Adjusting the balance scissors arm ................................................... 60
8.
SET-UP
62
9.
TROUBLESHOOTING
69
9.1 Error messages on the display .............................................................. 70
9.1.1
Fatal errors upon power-up and in the ready, idle and
cooling statuses ................................................................................ 71
9.1.2
Fatal errors during X-ray emission .................................................... 72
9.1.3
NON fatal errors................................................................................ 73
10. REPLACING PARTS
74
10.1 Replacing the tubehead and the Driver board ....................................... 74
10.1.1
Replacing the tubehead..................................................................... 75
10.1.2
Replacing the Driver board................................................................ 76
10.2 Replacing the CPU board ...................................................................... 77
10.3 Replacing the keypad............................................................................ 78
10.4 Replacing the scissors arm ................................................................... 79
10.4.1
Replacing the scissors arm with wall timer (standard configuration) ... 79
10.4.2
Replacing the scissor arm on mobile stand ........................................ 80
11. MAINTENANCE
81
12. SCHEMATICS AND DRAWINGS
82
13. SPARE PARTS
85
14. FIXING TEMPLATES
97
This publication can only be reproduced, transmitted, transcribed or translated into
any human or computer language with the written consent of the Manufacturer.
This Manual in English is the original version.
This manual is updated for the product it is sold with, in order to
guarantee an adequate reference to use the product properly and safely.
The manual may not reflect changes to the product that do not affect
operating modes or safety.
The Ow-RX intra-oral X-ray unit takes high quality intra-oral X-rays
thanks to reduced exposure times and the small dimensions of the focus
spot.
Ow-RX is intended exclusively for intra-oral X-rays.
System operation is managed by a microprocessor, which permits high
reproducibility of the exposure times.
The system consists of the following parts:
•
timer: Ow-RX complete with the wall support
•
extension arm (30cm, 60 cm or 80cm for the wall version)
•
Scissors arm (DP)
•
Tube-head (60-65-70) kV ; 6 mA
The aim of this manual is to instruct the user on the safe and effective
use of the device.
The device must be used in compliance with the procedures described,
and never be used for purposes different from those herewith indicated.
1.1
Icons in the manual
Indicates a “NOTE”; we recommend particular attention in reading the
subjects identified with this icon.
Indicates a “WARNING”; subjects identified with this icon concern
safety aspects regarding the patient and/or the operator.
1.2
Technical service
For any technical queries please contact the technical service of your
vendor.
Please read this chapter thoroughly.
The manufacturer designs and builds the devices in compliance with the
safety requirements; furthermore it supplies all information necessary for
correct use, and the warnings related to danger associated with X-ray
generating units.
The manufacturer cannot be held responsible for:
•
use of Ow-RX equipment different from the purpose for which it was
originally designed,
•
damage to the unit, the operator or the patient, caused both by
incorrect installation and maintenance procedures different from
those described in this user and service manuals supplied with the
unit, and by wrong operations,
•
mechanical and/or electrical modifications performed during and
after the installation, different from those described in the service
manual.
Only personnel authorised by the manufacturer may carry out
technical operations on the unit.
Only authorised personnel can remove the tube-head from its
support and/or access the components under tension.
The device must be used in compliance with the procedures described
and never be used for purposes different from those herewith indicated.
Before performing any maintenance operation, disconnect the unit from
the power supply using the provided circuit breaker.
Ow-RX is an electro-medical device and therefore it can be used only
under the supervision of suitably qualified medical personnel, with the
necessary knowledge on X-ray protection.
The user is responsible for the fulfilment of the legal requirements
regulating the ownership, installation and use of the equipment itself.
Ow-RX has been built to support continuous operation at intermittent
load; therefore please follow the described use cycles.
Wherever necessary, use the appropriate accessories, such as the leaded
aprons, to protect the patient from radiation.
Ow-RX must be turned off when using electrosurgical devices or similar
equipment near the unit.
This device has not been designed to be used in environments where
anaesthetic mixtures flammable with air, oxygen or nitrous oxide can be
detected.
In order to prevent risks of short-circuit and corrosion, avoid the entry of
water or other liquids in the equipment.
The parts of the unit that can come into contact with the patient must be
cleaned regularly according to the instructions provided below in this
document.
WARNING:
For safety reasons, it is prohibited to abnormally overload the extension
arm or the scissors arm, for example by leaning on it.
In accordance with the IEC 60601-1-2 standard, Ow-RX is suitable for
use in the electromagnetic environment specified below.
The customer or user of the system must ensure that it is used in the
said environment.
Emissions test
Conformity
EMC environment of use
Class B
Ow-RX is suitable for use in all domestic
environments and in environments
directly connected to the mains power
supply at low voltage that supplies
buildings for domestic use.
RF emissions
CISPR 11
Group I
Ow-RX uses RF power only for its
internal functioning. As a result, its RF
emissions are very low and most likely
will not cause any interference in
electronic devices located nearby.
Harmonic emissions
IEC 61000-3-2
Class A
Flicker/voltage
fluctuation emissions
IEC 61000-3-3
In
compliance
In accordance with the IEC 60601-1-2 standard, Ow-RX is suitable for
use in the electromagnetic environment described below.
The customer or user of the system must ensure that it is used in the
said environment.
Immunity test
Test level
IEC 60601-1-2
Compliance level
EMC environment
of use
Electrostatic
discharges (ESD)
IEC 61000-4-2
± 6 kV contact
± 8 kV in air
± 6 kV contact
± 8 kV in air
The flooring must be
must be wood, concrete
or ceramic tile. If the
flooring is covered with
synthetic material, the
relative humidity must
be at least 30%.
Transients/sequence
of rapid electric
impulses
IEC 61000-4-4
± 2 kV for power
supply lines
± 1 kV for
input/output lines
± 2 kV for power
supply lines
± 1 kV for
input/output lines
The quality of the mains
voltage must be the
same as a typical
commercial or hospital
environment.
Overvoltages
IEC 61000-4-5
± 1 kV between
phases
± 2 kV between
phase and earth
± 1 kV between
phases
± 2 kV between
phase and earth
The quality of the mains
voltage must be the
same as a typical
commercial or hospital
environment.
Voltage dips, short
breaks and voltage
variations of the
power supply feed
line IEC 61000-4-11
0 % Ut for 0.5 cycles
40 % Ut for 5 cycles
70 % Ut for 25 cycles
0 % Ut for 5 s
0 % Ut for 0.5 cycles
40 % Ut for 5 cycles
70 % Ut for 25 cycles
0 % Ut for 5 s
The quality of the mains
voltage must be the
same as a typical
commercial or hospital
environment. If the
Ow-RX user requires
continuous operation
during interruptions in
the mains voltage, it is
recommended to power
the Ow-RX with an
uninterrupted power
supply or batteries.
Magnetic field at the
main frequency
(50/60 Hz)
IEC 61000-4-8
3 A/m
3 A/m
The levels of the
magnetic fields at mains
frequency must be the
same as a typical
commercial or hospital
environment.
Note: Ut is the a.c. mains voltage prior to the application of the test level.
EMC environment of use
The RF portable and mobile
communications units should not be
used closer to any part of the Ow-RX,
including cables, than the
recommended separation distance
calculated from the equation
applicable to the frequency of the
transmitter.
Recommended separation distance:
Radiated RF
IEC 61000-4-3
3 V/m
from 80 MHz to
2.5 GHz
3 V/m
d = 1.2 x √ P
from 80 MHz to
800 MHz
d = 2.3 x √ P
from 800 MHz to
2.5 GHz
Conducted RF
IEC 61000-4-6
3 V
from 150 kHz to
80 MHz
3 V
d = 1.2 x √ P
where "P" is the maximum rated
output of the transmitter in watts (W)
according to the transmitter
manufacturer and "d" is the
recommended separation distance in
meters (m).
The field strength of the fixed RF
transmitters, determined by an on-site
electromagnetic survey, should be
lower than the compliance level in
each frequency range.
Interference may be verified near
devices marked with the following
symbol:
Recommended separation distances to portable and mobile
radio equipment
Ow-RX is designed to operate in an electromagnetic environment in
which radiated RF disturbances are controlled.
The customer or user of the system can help prevent electromagnetic
interference by ensuring a minimum distance between mobile and
portable RF communication devices (transmitters) and Ow-RX as
recommended in the following table in relation to the maximum output
power of the radio devices.
Separation distance according to the frequency of the
transmitter (m)
Maximum rated
output power of
the transmitter
(W)
from 150kHz to
80MHz
d = 1.2 x √ P
from 80MHz to
800MHz
d = 1.2 x √ P
from 800MHz to
2.5GHz
d = 2.3 x √ P
0.01
0.12
0.12
0.23
0.1
0.38
0.38
0.73
1
1.2
1.2
2.3
10
3.8
3.8
7.3
100
12
12
23
For transmitters maximum rated output not shown in the table, the recommended
separation distance "d" in meters (m), can be calculated using the equation applicable to
the frequency of the transmitter, where "P" is the highest rated output of the transmitter in
watts (W) according to the manufacturer of the transmitter.
Note 1: at 80 MHz and 800 MHz, apply the separation distance for the higher frequency
interval.
Note 2: these guidelines may not apply to all situations. Electromagnetic propagation
depends on the absorption and reflection of structures, objects and people.
Protection from X-rays
Although the dose supplied by modern X-ray units is quite low, the
operator must adopt the precautions and/or suitable protection for the
patient and himself according to current regulations, during the
execution of radiography.
WARNING:
Protection against radiation is regulated according to law. The equipment
may only be used by specialised personnel.
a) The film (or the digital sensor) must be placed in the patient's mouth
either manually or using the specific supports, and must be held in
position by the patient if necessary.
b) During exposure to the rays, the operator must not be in contact
with the tube-head or the collimator cone.
c) During exposure, the operator must maintain a certain distance from
the source of the rays (at least 2 metres) in the opposite direction of
the emission.
d) During exposure, only the operator and the patient may be present in
the room.
e) Use the specific leaded aprons to reduce the undesired effect of
secondary radiations for the patient.
2.3
Environmental risks and disposal
Some of the device's components contain material and liquids that, at the
end of the equipment life-cycle, must be disposed of at the recycling
centres appointed by the local health units.
In particular, the device contains the following materials and/or
components:
•
Tube-head: non biodegradable plastic materials, glass, dielectric oil,
lead, tungsten, aluminium, copper.
•
Other parts of the device: non biodegradable plastic materials,
metal materials, printed circuits, iron-plastic materials.
Symbols in use
In this manual and on the Ow-RX itself, apart from the
symbols indicated on the keypad, also the following icons are used (see
chapter 6 of User's Manual):
Symbol
Description
Device with type B applied parts
In some of its parts, the device contains materials and liquids that, at
the end of the lifespan of the unit, must be disposed of at the
appropriate disposal centres
∼∼∼∼
Alternating Current
N
Connection point to the neutral conductor
L
Connection point to the line conductor
Earth protection
Operation earthing
OFF; device not connected to the mains
ON; device connected to the mains
Exposure enabling key; the exposure enabled status is indicated by the
switching on of the corresponding green symbol
Ray Emission
Focus spot according to IEC 336
Warning: see the accompanying documentation
Product identification code
Serial number
Date of manufacture (year and month)
Manufacturer's name and address
Filtration
Tube-head
X-ray tube
0051
Conformity to the EC 93/42 Directive and subsequent amendments and
additions (subsequent amendments and additions)
Collimator 30 cm (optional)
plate
6
Wireless RX button (optional)
plate
Functions, Models and Versions
The Ow-RX intra-oral X-ray unit makes it possible to obtain consistently
high quality X-rays thanks to the reproducibility of the unit parameters
with very short exposure times and a very small focus spot.
The Ow-RX intra-oral X-ray unit is compatible for being combined with
digital image acquisition systems, thereby obtaining the maximum
benefits of today's digital intra-oral radiologic technology. If you do not
currently have a digital system, the use of high-speed film or film in the
EKTRASPEED (Kodak) category is recommended in order to limit the
dose absorbed by the patient. A button on the control keypad is used to
select the operating mode and it is possible to select films with different
speeds (sensitivity), the phosphor sensor, the digital sensor or a
customised user mode "Custom mode".
The Ow-RX X-ray unit has an LCD display with dimensions of 84mm x
45mm (240x128 pixel) which makes it easier for the operator to perform
all operations, guaranteeing the immediate and complete display of the
exposure parameters.
The Ow-RX system can use the optional 30 cm collimator cone
(to be ordered separately with code 6159400002). The "long cone
inserted" selection is signalled by the specific symbol on the display. In
this configuration, the exposure times that were pre-set in the anatomic
selection are automatically increased by a multiplicative factor of 2.
The Ow-RX system includes the following: generator, tube-head complete
with collimator, CPU (or logic) card that controls the system functions,
keypad, extension arm and scissors arm.
WARNING:
The Ow-RX system does not automatically detect the presence of a cone
or other item: the operator is responsible for checking the congruity
between the indication on the display and the actual situation of use.
High Frequency (HF) Generator
The remote controlled HF generator, together with the tube-head, uses
state-of-the-art microelectronic technology to obtain optimal quality
X-rays while reducing the patient dose of rays. Conventional systems
generally use the intrinsic capacity of the RX generator tube to conduct
the electric current in one direction only. This generates a "train" of RX
impulses. The Ow-RX unit instead uses constant-voltage technology that
generates continuous and stable emission of X-rays. This reduces the
emission of soft rays, guaranteeing the constancy of the emission
parameters, kVp and mA.
The microprocessor-based control ensures constant and repeatable
exposure times; by simply pressing a button it is possible to
automatically select the exposure times based on the size of the patient
and the selected tooth.
3.2.2
Extension arm and scissors arm
This consists of an arm with a double joint, which permits horizontal and
upward extension. The tube-head remains balanced in all positions.
NOTE:
The scissors arm was designed to work correctly with a maximum
opening angle of 160°; therefore, an opening angle of less than 160° is
required for its use.
A horizontal extension arm can also be added, which is available in
different sizes (30 / 60 / 80 cm) to satisfy all requirements.
The tube-head makes it possible to select one of three different high
voltage values: 60 / 65 / 70 kVp.
The radiogenic unit is equipped with a collimator with a focus skin
distance of 20 cm and a ray emission diameter of 6 cm at the cone exit.
The tube-head is connected to the arm by a guide, which permits 390°
horizontal rotation and 290° vertical rotation.
3.2.4
Timer
The timer consists of an LCD display (240x128 pixel), two LEDs
(yellow: X-rays in progress– green: ready for X-rays) and 5 buttons
that are used to select from among 3 different patient sizes, 3 types
of sensors (film, phosphor or digital) and 7 different pre-set
anatomical structures (incisor, canine, premolar, lower molar,
upper molar, front bite-wing and rear bite-wing).
There are 36 fixed times available for manual selection which vary
from a minimum of 0.01 seconds up to a maximum of 2 seconds.
The timing is managed in order to guarantee exact precision of the
exposure times.
NOTE:
The configuration can be set using the remote X-ray control outside the
examination room. This consists of a wall support onto which the X-ray
button is connected with an extendable cable.
NOTE:
The unit provides two separate contacts for the possible connection with
external signalling devices. One contact signals the status of the unit as
operative and ready to be used, the second emits the X-rays. The
connection methods and the requirements necessary for the signalling
devices are described in the "Service Manual".
SERVICE MANUAL
Description
(Rev. 1)
Ow-RX
15
3.3
Configurations
3.3.1
Standard configuration
Figure 3-1
1
Tubehead
2
Scissors arm
3
Extension arm
4
Timer
5
X-ray button
1
2
3
4
5
Remote timer configuration
Figure 3-2
1
Tubehead
2
Scissors arm
3
Extension arm
4
Wall support
5
Remote timer
6
X-ray button
5
6
1
2
3
4
Mobile stand configuration
Figure 3-3
1
Tubehead
2
Scissors arm
3
Mobile stand
4
Timer
5
X-ray button
1
2
5
3
4
Remote X-ray button configuration
1
Figure 3-1
1
Remote X-ray button (optional)
Configuration with wireless X-ray button
1
Figure 3-2
1
Wireless X-ray button (optional)
77183 Croissy-Beaubourg - France
Class
Class I with type B applied parts
(according to EN 60601-1
classification)
Protection degree
IPX0 standard device
Line voltage
99-264 V∼
Rated voltage
110-240 V∼
Line frequency
50 / 60 Hz
Maximum line current
5.2 A rms impulsive
@ 115 V ∼
2.5 A rms impulsive
@ 230 V ∼
Technical factors for maximum line
current
70kV, 6mA
Absorbed power
583W (584VA)
566W (570VA)
Maximum apparent line resistance
0.4 Ω (99-132 V∼)
0.8 Ω (198-264 V∼)
Mains fuse
6.3 AT
Selectable times
from 0.01 to 2.00 s in 36 steps
Automatic selection
882 pre-programmed times (7 anatomic -
3 sizes - 3kV - 2 SID- 3 receptors)
Time accuracy
± 5 % ± 2 ms
High voltage values
60-65-70 kVp selectable
Tubehead current
6 mA
kV accuracy
± 8 % @ rated voltage
Tubehead anodic current accuracy
± 10 % @ rated voltage
Maximum exposure time
2.0 s
Timer size
284×253×123.3 mm
60-65-70 kVp (selectable)
Tubehead power
420 W
Total filtration
≥ 2.5 mm Al eq. @ 70 kV
HVL (Half value Layers)
> 2 mm Al eq.
Transformer insulation
Oil bath
Interval between the exposures /
duty cycle
60 times the X-ray time/
1 : 60
Minimum focus to skin distance
20 cm (optional 30 cm cone)
X-ray diameter (@ 20cm focus)
≤ 6 cm (35x45 mm + 25x35 mm +
20x30 mm optional)
Cooling
Convection
Leakage radiation at 1 metre
< 0.25 mGy/h
Technical factors for leakage radiation
70 kV, 6 mA, 1 s duty cycle
1 exposure every 60 seconds
X-ray tube characteristics
Manufacturer
Toshiba Japan
Type
D-045
Inherent filtration
at least 1 mm Al
Focus size
0.4 (IEC 60336)
Anode tilt angle
12.5°
Anode material
Tungsten
Nominal max voltage
70 kV
Filament max voltage
3.1 V
Filament max current
3 A
Anode thermal capacity
4.3 kJ
Anode cooling capacity (max)
100 W
Operating temperature range
+10°C ÷ +40°C
Relative working humidity (RH) range
30% ÷ 75%
Temperature range for transport and
storing
-20°C ÷ +70°C
Humidity range for transport and
storing
<95 % non-condensing
Minimum atmospheric pressure for
storing and transport
630hPa
Weight of the unit and the removable parts
Gross weight including packaging
30 kg
Net weight of the unit in the standard
configuration
23 kg
Extension arm 60 cm (standard)
2.9 kg
Extension arm 80 cm
3.5 kg
Extension arm 30 cm
1.9 kg
Scissors arm with tube-head support
10 kg
Timer + wall support
5.05 kg
Tube-head
5 kg
Method for measuring technical factors
The measuring method with non-invasive instruments, for example kVp/t
meter, is accepted, even if it generally provides less accuracy. In fact, the
measurement of the high voltage at the tube with non-invasive
instruments is closely correlated to the method selected by the
instrument manufacturer; in general, this method is more inaccurate
than the direct method and may also require two subsequent exposures.
In the same way, the method of measuring the anodic current with the
indirect method is affected by systematic errors, as they are often based
on the measurement of the current/time product, dividing the
measurement by the time measured with the said method.
•
High voltage value at the tube (kVp)
The kVp value is defined as the stationary value of the high voltage
applied at the tube that is stabilised under load after the pre-heating
time.
Measure the value of the kVp with a non-invasive instrument (with
2% accuracy), setting the exposure time to 1 second.
•
Measuring the exposure time
The exposure time must be measured using a non-invasive
instrument.
In compliance with standard IEC 60601-2-7, the exposure time is
measured as the interval of time between the moment in which the
high voltage has reached for the first time a value equal to 75% of the
peak value and the moment in which it goes down below this value.
Curves tube features
D-045
Emission & Filament characteristics
Load
Anode cooling curve
Curva raffreddamento monoblocco
0
10
20
30
40
50
60
70
80
90
0
100
200
300
400
Time [min]
E [kJ]
Tube-head cooling curve
Ow-RX complies with the following standards:
IEC 60601-1:1988 + A1:1991 + A2:1995
Medical Electrical Equipment – Part 1: General requirements for safety.
IEC 60601-1-6:2004
Medical electrical equipment - Part 1: General requirements for safety -
collateral standard: Usability.
IEC 60601-1-2:2001+ A1
Electromagnetic Compatibility Requirements and Tests.
IEC 60601-1-3:1994
Gen. Requirements for Radiation Protection in Diagnostic X-ray
Equipment.
IEC 60601-2-7:1998
Particular requirements for the safety of high-voltage generators of
diagnostic X-ray generators.
IEC 60601-2-28:1993
Particular requirements for the safety of X-ray source assemblies and
X-ray tube assemblies for medical diagnosis.
IEC 62304:2006 + Ac:2008
Medical device software - Software life-cycle processes.
ETSI EN 300 220-2 v.2.3.1
ETSI EN 301 489-3 v.1.4.1
Electromagnetic Compatibility and Radio Spectrum matters (ERM).
ISO 14971:2007
Medical Devices - Application of Risk Management to Medical Devices.
CAN/CSA C22.2 No. 601.1-M90 (2nd edition) +A1 + A2
Medical Electrical Equipment - Part 1: General Requirements for Basic
Safety and Essential Performance
UL 60601-1 (1st edition)
Medical Electrical Equipment - Part 1: General Requirements for Safety
0051 Guarantees Ow-RX compliance with Directive 93/42 and as
amended. (subsequent amendments and additions)
Figure 4-1: Dimensions of the wall version
30
30
0
0
30
30
30
3 0
0
Figure 4-2: Dimensions of the mobile stand version
Ow-RX does not ask for special pre-installation works, still it is necessary
to grant an adequate grounding for EMC compatibility and safety.
Section of grounding cable must be at least equal of greater than the
section of line cables. It is advisable to use a grounding cable with
section 2.5mm².
If cables are going to be positioned inside the wall, it is better that ducts
are already positioned, taking into account where the device will be
installed, taking care that cables exit in correspondence of the hole on
the lower side of the wall plate.
The Manufacturer can assist technically in the pre-installation phase,
but preparation works are a customer’s responsibility.
5.1
Mounting methods
NOTE:
This chapter is valid for Wall version. The user does not need to assess
the consistency of the wall for Stand version.
The installer is responsible for assessing the consistency of the wall.
The extraction load on each screw is 446 N (46 kg) for the wall version
standard assembly (3 mounting screws), 634 N (65 kg) for the wall
version "single stud" assembly (5 mounting screws).
For each type of wall use the appropriate mounting method complying
with the following specifications which guarantee a safety factor 4:
•
Wooden uprights: self-threading screws 8x70 A 4.8 (provided with the
installation kit)
•
Full or concrete bricks: screw anchors (provided with the installation
kit) in cast iron M8 or chemical screws WURTH (not provided)
•
Hollow bricks: chemical screws (not provided).
A counter-plate must be used with walls with a lower resistance.
WARNING:
The Manufacturer is not responsible for any installations that do not
comply with the specifications stated above.
• Single-phase supply + ground
110-240 V∼ ±10%
• Frequency
50 – 60 Hz
• Max absorbed current during emission 5.2 A rms impulsive @ 115 V∼
2.5 A rms impulsive @ 230 V∼
• Apparent line resistance
0.4 Ω @ 99-132 V∼
0.8 Ω @ 198-264 V∼.
NOTE:
The device is intended for permanent installation.
It is forbidden to connect the system by a plug in a wall socket for
safety reasons.
Mobile version has to be requested on order and it is not possible to
transform wall mounted version into a mobile version in field.
NOTE:
A circuit breaker with overcurrent protection must be connected to the
intraoral X-ray equipment with the following features:
–
Nominal current: 10A
–
Differential sensitivity: 0.03A.
Section of line cables must be not lower than 1.5 mm².
Grounding of the system must meet requirement of the laws; a bad
grounding can be dangerous for the operator and can generate
malfunctioning of the device.
NOTE:
The mobile stand is supplied without the mains plug to permit the free
connection at every socket.
Is in charge to the installer supply a mains plug compatible with the
local electrical network with follow features: connection 2P+Earth
protection, minimum working voltage compliant with the power
supply in use, minimum rated current 10A.
Then install the mains plug on the cable by connecting the Y/G wire in
the earth protection connector and the others conductors in the others
free connectors.
The mains plug must be in compliance with the laws and directive in
force of the Country of use and report at least one quality/safety
mark released by a recognized Notified Body.
NOTE:
Ow-RX can be connected to signaling devices outside the installation
room; please make reference to chapter 6.4.1.
It is also possible to mount the system with remote keyboard: in
this case it is necessary to use a RJ45 cable provided by the
Manufacturer.
Ow-RX intraoral X-ray equipment is shipped pre-assembled in sub-assys.
Mechanical assembly work consists solely in assembling these units.
All the mechanical components are therefore adjusted before delivery; not
only is there no need to carry out any adjustment on these parts but it
would also cause the equipment to malfunction; any adjustment must be
carried out by authorised personnel only.
Timer set up (standard configuration)
1. To be sure that the equipment is in the correct position we
recommend you put the provided template code 39599100 (3 - Figure
6-1) in the requested position, in this way identifying the requested
wall-mounting position. Considering the overall dimensions of the
equipment, put the top part of the template at 1450 mm from the
floor.
WARNING:
The installer will assess the consistency of the wall taking into
consideration the screw extraction load specified in paragraph 5.1.
2. Mark the mounting points and make the respective holes with a
diameter corresponding to the chosen screws.
Making reference to the template, use holes "A" for standard
installation. Use holes "B" for single stud installation.
3. Remove the plastic timer cover (1 - Figure 6-1) loosening the two
sealing screws (2 - Figure 6-1) placed on the top part.
Do not remove completely the screws and the relevant plate (4 -
Figure 6-1); with the extention arm in place, will not be possible
to reassemble the plate.
To make the operation easier, disconnect all wires between wall plate
and cover.
4. Fix the timer to the wall using the relevant screws verifying the
perpendicularity of both axes with respect to the wall.
A
A
A
B
B
B
B
B
2
3
1
4
Figure 6-1
Assembling the mobile stand and timer installation
1. Cross the two base tubes (1 - Figure 6-2) into the provided cut, fixing
them together with the screw (2 - Figure 6-2) and relevant nut (3 -
Figure 6-2). Do not tighten the screw completely.
2. Position the base plate (4 - Figure 6-2) and fix it with the four screws
(5 - Figure 6-2). If necessary, reposition the two base tubes (1 -
Figure 6-2) slightly in order to align the relevant holes on the plate.
3. Lock the nut (3 - Figure 6-2) in order to block the base tubes (1 -
Figure 6-2) permanently.
4. Assemble the stand column (6 - Figure 6-2) on the base plate (4 -
Figure 6-2) with the four screws (7 - Figure 6-2).
1
2
4
5
6
7
3
Figure 6-2
5. Assemble the timer support plate (8 - Figure 6-3) to the stand
column, fixing it with the two screws (9 - Figure 6-3) present on the
stand column.
The timer must be fixed to the support plate after assembling the
scissors arm (see paragraph 6.3.3).
6. Remove the plastic timer cover (10 - Figure 6-3) by loosening the two
sealing screws (12 - Figure 6-3) placed on the top.
To make the operation easier, disconnect all cables connecting the
timer and the plastic cover.
7. Fix the timer onto the support plate with the two screws (14 - Figure
6-3) taking care to thread the supply cable and the cables coming
from the scissors arm inside the hollow one (15 - Figure 6-3). Check
that the upper level is level using a bubble level.
10
8
15
12
9
9
14
14
Figure 6-3
Assembling the arms
6.3.1
Assembling the extension arm
1. Insert the extension arm into the arm support block which is an
integral part of the wall support plate.
NOTE:
You must keep the arm orthogonal to the plate to be able to insert the
shaft into the bush placed inside the support.
2. Assemble the extension arm frictioning mechanism block (1 – Figure
6-4); this frictioning mechanism (code 6159300100) is included in
the mounting hardware packaging.
3. Assemble the arm rotation stop screw (2 - Figure 6-4) in the hole
present on the shaft; this screw (code 2100014800) is included in the
mounting hardware packaging.
4. Tighten the two lateral screws (3 - Figure 6-4 – one on each side)
ensuring that they block the arm rotation without interfere with the
extension arm pin.
The purpose of the frictioning mechanism and the rotation stop pin is to
prevent the extension arm from becoming detached.
1
2
3
Spring washers
sequence
Figure 6-4
Assembling the scissors arm (DP arm)
NOTE:
To help assembly Ow-RX is shipped with the tubehead already mounted
on the scissors arm; it is recommended to let the tape wrapping the arm
in place. In case it is removed, besides making more difficult the
assembly it is possible that the installer is hurt or the arm damaged.
1. Remove the friction group fixing plate fixed to the extension arm with
three screws (scissor arm side). Take note that the upper screw is
shorter than the other two and has to be mounted in the same
position.
Friction group
Fixing plate
Figure 6-5
2. Remove also the friction taking care not to loose the spring washer.
Here following is indicated the right sequence of the washers.
Spring washer
sequence
Figure 6-6
3. Remove the fixing bushing. This operation will permit an easier
insertion of the scissor arm group into the extension arm.
Figure 6-7
4. Insert the extension arm pin in the bushing; during insertion take
care to the O-Rings present in the bushing. The friction group fixing
holes must be toward tube head support.
Figure 6-8
5. Insert the scissor arm into the extension arm, aligning the bushing
fixing holes to the extension arm screws. Power cable, signal cable
and grounding cable must be let out freely from the extension arm.
Figure 6-9
6. Mount the friction group and fix the plate using the shorter screw in
the top hole (Figure 6-5). Tighten the grub screw until it is frictioned
but don't force the friction. It has to be adjusted only if necessary.
7. Remove the safety clamp and completely open the scissors arm to
locate the position where the cable is more recovered inside the arm
itself.
The following operations must be done with the scissors arm completely
open.
8. Holding this position, gently pull the cables coming from the scissors
arm down to avoid excess cable in the arms.
Figure 6-10
9. Insert the cables inside the extension arm (power cable on one side
and filament cable and the grounding cable on the other side)
following the drawing in Figure 6-11 (fase 1); this will make sure that
the cables are not tensioned during use. To make this easier, wrap
together the grounding and filament cables with tape.
10. Run the cables inside the extension arm until they come completely
out at the opposite end.
11. Insert the cables inside the rotation pin as shown in the following
figure (fase 2 and 3).
1
2
3
Figure 6-11
12. Push the cables inside the extension arm (scissors arm side), so that
no excess is left at the extremity. When doing this, firmly pull the
cables on the other end of the extension arm (timer side).
Front view
Lateral view
Figure 6-12
13. Make sure that cables don't push the end cap when opening and
closing the scissors arm. Repeat this operation several times in all
the arm positions.
If necessary, repeat step 12 and carefully adjust the excess cable.
14. Check that the DP arm is perfectly inserted; check that the rotation
of the scissors arm inside the extension arm is the one ergonomically
requested by the operator, otherwise work on the frictioning
mechanism (1 - Figure 7-2) until you get the requested run.
NOTE:
This frictioning mechanism is also used to prevent the scissors arm from
becoming detached and for this reason it must never be loosened
completely.
15. Check the ergonomics of the arm opening movement, otherwise
adjust the tension of the arm balance springs (see paragraph 7.1.3).
16. Assemble the front covers of the extension arm included in the
mounting hardware packaging.
Assembling the stand arms set
1. Loose the two screws (1 - Figure 6-13) to allow the positioning of the
scissors arm.
2. Assemble the scissors arm (there is no extension arm in this
configuration), being careful to insert the spacer (2 - Figure 6-13) into
the rotation pin. The spacer (code 6161305600) is included in the
mounting hardware packaging.
NOTE:
Be sure that the two pins are inserted into the spacer as showed in the
drawing.
NOTE:
Keep the arm perfectly orthogonal to the pole when inserting the
extension arm rotation pin.
Do not release the scissors arm from their sealing packing.
3. Secure the arm tighten the two screws (1).
2
1
Figure 6-13
Installation of the optional parts
6.4.1
External signaling devices
Ow-RX allows connecting additional signaling devices outside the room,
as specified here below:
•
A signaling device indicating "READY" and "RX ON" status can be
connected to X11 connector of the "External signal" board A5 (Figure
6-14).
•
To use signaling devices it is necessary to prepare connections using
4 wires having a section of 0.5 mm2.
N
L
Max 230 Vac
Lamp READY
Lamp RX ON
1
2
3
4
X11
K2
K1
X8
1
CPU
Figure 6-14
Remote X-ray button
NOTE:
Whatever remote X-ray button installation is implemented, the front
panel of the timer must be visible from the remote button location to
allow the user to see technical factors before starting an exposure.
There are two possible alternative for remote X-ray button:
1. A door bell X-ray button (not provided) can be installed following the
instruction here below.
NOTE:
The connecting cable between Timer and Remote X-ray button, passing
into the wall or external, must always be put into a metal conduct to
avoid any kind of disturbance to the signals passing through the cable.
The cable can be a maximum of 15 meters long and consequently the
distance between Timer and X-ray button must be shorter than this
length.
The connecting cable must have a 1mm2 minimum section and must
be connected to the X6.1 and X6.2 connectors on the CPU board A2
(see chapter 12).
The remote X-ray button can be connected in parallel to the standard
X-ray button supplied with the timer, using the same connectors.
Safety regulations stipulate that a button enabled by an appropriate
safety key must be used.
2. The kit P/N 6659120000 provides a way to install remotely the X-ray
button supplied with the timer.
The kit includes a wall support plate with a terminal strip.
NOTE:
The connecting cable between Timer and remote X-ray button (not
provided) must have a 1mm2 minimum section.
The connecting cable must always be put inside a metal conduct to avoid
any disturbance to the signals passing through the cable.
Remove the X-ray button from the Timer disconnecting the cable
from X6.1 and X6.2 connectors.
Assemble the button on the wall support plate connecting the cable
on the terminal strip.
The connecting cable between Timer and remote X-ray button must
be connected to X6.1 and X6.2 connectors (Timer side) and to the
terminal strip of the support plate.
The support plate has to be fixed on the wall using the fisher type
screws provided.
Wireless X-ray button
6.4.3.1
Wireless X-ray button – battery assembling
To insert the battery inside the wireless X-ray button, proceed as follow:
1. Unscrew the two screws located on the back of the button
2. Open the two half-shells, keeping the green button facing upwards
and paying attention to the electronics located inside
3. Insert the batteries respecting the indicated polarities
4. Reclose the two half-shells and tighten the screws.
Wireless upgrade kit assembling
NOTE:
This procedure has to be performed in case of field upgrade. System
coming with wireless X-ray button are pre-assembled in factory.
The wireless upgrade kit (code 7659303200) includes:
•
Wireless X-ray button
•
2 x AAA batteries
•
A6 Radio board
•
X7 connecting cable.
To assemble the parts proceed as follow:
1. Remove the plastic timer cover (see paragraph 6.1.1 – point 3) and
disconnect the cables between timer and cover.
2. Remove the CPU board from the timer cover.
3. Assemble the hexagonal spacer on the CPU board A2 (component
side) as shown in Figure 6-15 and Figure 6-16.
Figure 6-15
Figure 6-16
4. Assemble the A6 Radio board on the CPU board using the provided
screw (Figure 6-17).
Figure 6-17
5. Reassemble the CPU board on the timer cover.
6. Connect the X7 cable between CPU board – connector X7 -
and Radio board – connector J7.
7. Reconnect the cables between timer and CPU board and
reassemble the plastic timer cover.
Wireless X-ray button – Timer matching
NOTE:
This procedure has to be performed in case of wireless X-ray button
replacement or in case of matching lost.
To match wireless X-ray button and timer, proceed as follow:
1. Remove the plastic timer cover (see paragraph 6.1.1 –
point 3) without disconnect the cables between timer and
cover.
2. Switch on the equipment and verify that it is into ready
mode.
3. Press and release the button on the A6 Radio board
(Figure 6-17). The relevant LED will turn on.
4. Press and hold pressed the wireless X-ray button until the
green LED switches on (about 10 seconds).
5. For 10 seconds the green LED of the X-ray button flashes
(1 flash for second). During this time press and release the
wireless X-ray button: the green LED blinks slowly for ten
times. If the LED blinks quickly, the matching failed;
switch off the equipment and repeat the procedure from
point 2.
6. If you wait more than 10 seconds, the LED flashes ten
time quickly, and you have to repeat the procedure from
point 4.
Remote Timer configuration
NOTE:
The mains power supply has to be provided only on wall support
side.
NOTE:
The connection cable between wall support and remote timer
supplied in the Remote Timer kit (code 6659300700) is 20 meters
long, ending with RJ45 connector.
The maximum distance between wall support and timer must not
exceed the cable length.
6.4.4.1
Wall support set-up
For the Remote Timer wall support set-up follow the instruction listed in
paragraph 6.1.1 – Timer set-up (standard configuration).
Remote Timer set up
1
To be sure that the equipment is in the correct position we
recommend you put the provided template code 39599101 (3 - Figure
6-18) in the requested position, in this way identifying the requested
wall-mounting position. Considering the overall dimensions of the
equipment, put the top part of the template at 1450 mm from the
floor.
2
Mark the mounting points and make the relevant holes with the
diameter corresponding to the chosen screws.
3
Remove the plastic timer cover (1 - Figure 6-18) by loosening the two
sealing screws (2 - Figure 6-18) placed on the top part.
4
Fix the timer to the wall using the provided screws (4 - Figure 6-18)
verifying its perpendicularity with the wall accordingly to both axis.
2
3
1
4
4
Figure 6-18
Installation of chemical screws
You are recommend to use chemical screws when installing the
equipment on hollow bricks.
Electrical connection for standard and mobile stand
versions
NOTE:
Cables coming from the tubehead are supplied for the 80 cm
extension arm.
For the 30 cm and 60 cm extension arm and for mobile stand
version, the surplus part of the cables must be positioned to the top
of the timer with a suitable loop, without passing over the Driver
board area. Fix the cables with the provided strip.
1. Connect the power cables from the tubehead to the Driver board
wiring the cables to the connector X4 (OUTPUT) and shield to screw
W2, following the positions as in the table:
Tubehead wires
colour
Tubehead wires
identification
Driver board
Green
1
X4.1
Brown
2
X4.2
White
3
X4.3
Yellow/Green
Ground
X4.GND
Black
Shield
Screw W2
2. Connect the signal cable of the tubehead to the Driver board wiring
the cables to the connector X2 (HEATER) following the position as in
the table:
Tubehead wires
colour
Tubehead wires
identification
Driver board
X2 terminal
White/Yellow
+
+
Green/Brown
-
-
3. Make the connection between the general switch and the terminal
strip of the timer using a bipolar cable plus ground, section 1.5 mm2
(16 AWG). Fix the cable to the terminal strip following the positions
as shown (L = line, N = neutral, Ground = yellow/green cable). The
conductors have to be secured to the timer base.
4. Assemble the two pins lock (1 - Figure 6-19) on the timer cover; these
pins (code 2100511300) are included in the mounting hardware
packaging.
5. Connect the cables between timer and cover: flat cable between CPU
board – connector X1 – and Driver board – connector X1
(CONTROLS); X-ray button cable to CPU board – connector X6.
6. Place the cover on the timer taking care that the cover is positioned
under the upper plate (4 – Figure 6-1). Push the cover against the
locking pins and tighten the two upper screws (2 – Figure 6-1).
X4
W2
X2
Main power supply
terminal strip
1
X1
X5
Figure 6-19
Electrical connection for Remote Timer version
6.5.2.1
Wall support connection
1. Remove the X-ray button complete of its support from the timer.
2. Connect the timer following the procedure listed in paragraph 6.5.1,
steps from 1 to 3.
3. Assemble the Remote Interconnection Timer board (A8), included in
the Remote Timer box, on the timer as shown in Figure 6-20.
4. Connect the flat cable, supplied with the Remote Timer box, between
Driver board – connector X1 (Figure 6-19) – and A8 board – connector
X1 (Figure 6-20).
5. Connect the RJ 45 cable to the A8 board – connector X9 (Figure
6-20).
6. Assemble the two pins lock (1 - Figure 6-20) on the Remote Timer
cover (1 - Figure 6-18); these pins (code 2100511300) are included in
the mounting hardware packaging.
7. Place the cover on the timer taking care that the cover is positioned
under the upper plate (4 - Figure 6-1). Push the cover against the
locking pins and tighten the two upper screws (2 - Figure 6-1).
X1
X9
Remote Interconnection
Timer board (A8)
1
Figure 6-20
Remote Timer connection
1. Assemble the X-ray button complete of its support (2 - Figure 6-21)
on the Remote Timer plate.
2. Connect the RJ 45 cable to the Remote Interconnection Timer board
(A9) – connector X9 (Figure 6-21).
3. Assemble the two pins lock (1 - Figure 6-21) on the Timer cover (1 -
Figure 6-1); these pins (code 2100511300) are included in the
mounting hardware packaging.
4. Connect the flat cable between CPU board – connector X1 – and A9
board – connector X1. Connect the X-ray button cable to the
connector X6 on the CPU board.
5. Place the cover on the remote support taking care that the cover is
positioned under the upper plate (3 - Figure 6-21). Push the cover
against the locking pins and tighten the two upper screws.
X1
X9
Remote Interconnection
Timer board (A9)
2
3
1
X1
X6
Figure 6-21
At start-up the timer automatically checks all the internal hardware and
particularly:
•
Display lights ON
•
LEDs light for 2 seconds
•
CHECKSUM check of the storage program and display of the words
"CH0" if the check result is negative or in the event of non-initialized
memory
•
Buzzer check (rings)
•
Check of all buttons and X-ray buttons in particular, no button must
be pressed. If any buttons are pressed an error code message will
appear on the display
•
Showing of software and hardware versions (HW: X.XX – SW: X.XX).
NOTE:
During the first start-up, the volatile memory may not be programmed
and therefore the "CH0" message will appear. In this case, press "F" key
to restore the factory default setting. The "CH0" message must not be
displayed any more.
If this happens again, replace the EEPROM on the CPU board and
proceed to the set-up sequence.
WARNING:
Replacing the EEPROM, all the custom tables will be lost.
Checks, Calibrations and Adjustments
(Rev. 1)
Ow-RX
57
7.
CHECKS, CALIBRATIONS AND
ADJUSTMENTS
The device is calibrated in the factory during final testing carried out at
the manufacturer’s site.
Some adjustments (for example the friction mechanisms of the scissors
arm and extension arm) may need to be done once the installation has
been completed and are described in the installation chapter 6.
7.1
Arm adjustment
The arms may need adjusting in the following cases:
•
the movement of the extension arm combined with the scissors arm
is not considered to be ergonomic by the end user; in this case it will
be necessary to adjust the extension arm frictioning mechanism.
•
the scissors arm is not perfectly balanced; in this case you must
adjust the springs.
Checks, Calibration and Adjustments
Ow-RX
(Rev. 1)
58
7.1.1
Adjusting the extension arm support frictioning mechanism
The device to adjust the arm support frictioning mechanism is placed on
the front of the wall support. To make this adjustment you have to
proceed as follows.
1. Remove the plastic timer cover by loosening the two sealing screws (1
- Figure 7-1) placed on the top part of the wall plate.
Be careful to the cables connecting the timer and the plastic cover.
2. Using a 10 mm wrench, adjust the frictioning mechanism nuts (2 -
Figure 7-1) until the movement of the arm is ergonomic.
3. Reposition the plastic cover when you have finished.
2
1
Figure 7-1
Checks, Calibrations and Adjustments
(Rev. 1)
Ow-RX
59
7.1.2
Adjusting the extension arm frictioning mechanism
1. Remove the small front extension arm cover, working carefully.
2. Adjust the frictioning mechanism (1 - Figure 7-2) using a 5 mm
hexagon wrench checking the rotation of the scissors arm.
NOTE:
The purpose of this frictioning mechanism is to prevent the scissors from
becoming detached, so it must not be loose.
3. Assemble the cover again.
1
Figure 7-2
Checks, Calibration and Adjustments
Ow-RX
(Rev. 1)
60
7.1.3
Adjusting the balance scissors arm
••••
Adjusting the second arm
Proceed as follows to adjust the scissors arm:
–
Adjusting the friction (for small corrections - picture A)
1. Put the arm in a horizontal position; remove the plastic co-
ordinator covers. This must be done carefully to avoid
breaking the covers themselves.
2. Using a 2.5mm hexagon wrench, loosen the dowel (1).
3. Using two 13 wrenches, adjust the frictioning mechanism by
rotating one of the wrenches ¼ of a turn each time.
4. When you have finished the adjustment, tighten the
previously loosened dowel and reassemble the plastic covers.
–
Adjusting the spring (picture B)
If adjustment of the friction is not enough, you can adjust the
spring to optimise the balance:
1
Put the arm in a horizontal position; remove the plastic co-
ordinator covers. This must be done carefully to avoid
breaking the covers themselves.
2
Insert a 6mm hexagon wrench (about 200mm long –
contained in the kit P/N 6661209900). This wrench must
rotate clockwise if the arm tends to go down compared to
the release position; anticlockwise if it tends to go up.
3
When you have finished the adjustment, reposition the
plastic covers.
A
B
1
1
2
2
Ø13
Ø13
Figure 7-3
Checks, Calibrations and Adjustments
(Rev. 1)
Ow-RX
61
••••
Adjusting the first arm
If the first arm also needs to be adjusted:
–
Adjusting the friction (for small corrections - picture A)
1
Close the arm scissors arm; remove the plastic co-ordinator
covers. This must be done carefully to avoid breaking the
covers themselves.
2
Using a 2.5mm hexagon wrench, loosen the dowel (1).
3
Using two 13 wrenches, adjust the frictioning mechanism by
rotating one of the wrenches ¼ of a turn each time.
4
When you have finished the adjustment, tighten the
previously loosened dowel and reassemble the plastic covers
–
Adjusting the spring (picture B)
If adjustment of the friction is not enough, you can adjust the
spring to optimise the balance:
1. Put the arm in a horizontal position; remove the plastic co-
ordinator covers. This must be done carefully to avoid
breaking the covers themselves.
2. Insert a 6mm hexagon wrench (about 200mm long –
contained in the kit P/N 6661209900). This wrench must
rotate clockwise if the arm tends to go down compared to
the release position; anticlockwise if it tends to go up.
3. When you have finished the adjustment, reposition the
plastic covers
Ø13
A
B
2
1
2
1
Figure 7-4
The Ow-RX system has a modifiable configuration that can be adapted to
specific usage needs.
To enter the "set-up" function press the "Increase" and
"Decrease" keys simultaneously during the software / hardware
version display phase; the display will show:
System Setup
PXX: selected parameter description
Value = selected parameter value
Press "Function" key to go to the following parameter; touch
either the "Increase" or "Decrease" keys to change the displayed
parameter value.
Press "Function" key and then confirm (Increase key) or cancel (decrease
key) the new setting.
Press and hold pressed the "Function" key to exit the setup program, the
system will restart.
P00:
Stand-by timeout (min)
This parameter indicates the time in minutes after that the system enter
in "sleep" condition.
With "Value = 0", the system is always in the "Ready for X-rays"
conditions. The selectable value changes between 0 and 5 (default 2).
NOTE:
When Value = 0, the green "Ready for X-rays" LED is always ON.
This is the value of parameter K (value selectable between 0 and 80)
which, multiplied by the current value of exposure time, calculates the
value of the cool down time between consecutive exposures.
COOL DOWN BETWEEN EXPOSURES = Exposure time x K
Default value = 60 (sixty times the exposure time).
WARNING:
This parameter must not be changed from the factory configuration.
Changing on this parameter may effect on the equipment life time.
P02:
Exposure Counter
This parameter shows the number of the performed exposure. The
counter can be reset to zero by pressing the "Size Selection" and
"Tooth automatic selection" keys together; the operation requires
confirmation, by pressing the "Increase" key.
P03:
Film sensitivity
This parameter adapts the exposure times associated to Anatomic and
Size selections to the film speed used by the user.
The available values are shown in the following table:
Value
(multiplies the
pre-set exp. time)
Film type
0.75
--
1.00
F
1.25
E
1.50
--
2.00
D
Default value = 1.00 (F)
Long cone (FFD = 30cm)
When you use a 30 cm limiter cone, the exposure times in the preset
tables must be multiplied by a 2 factor to get a correct dose.
The default value is "OFF", which corresponds to the standard cone (Film
Focus Distance = 20cm).
The change from standard cone to long cone times is made by selecting
"ON".
This setting is available also in normal working or out of set-up program
modes, and it is available to the user.
P05:
Display back light
This parameter makes it possible to vary the display back light, in order
to compensate any differences in environmental light. Values are
changed by "Increase" and "Decrease" keys.
P06:
Dose Correction Factor
This parameter is used only during factory test.
NOTE:
Do not modify factory configuration.
P07:
Language
Using "Increase" and "Decrease" keys, select the desired language
between: English, Italian, French, Spanish, German, Portuguese,
Russian, Dutch, Arabic, Turkish, Chinese (traditional), Chinese
(simplified), Symbols only (visualize only the tooth symbol).
This parameter allows to visualize / hide Owandy logo at system start-
up.
Default value = Show Logo.
P09:
Disable X-Rays (demo mode)
This parameter make it possible to enable / disable the X-Rays emission.
Default value = X-Rays ENABLED (ON).
P10:
Display mode reverse
This parameter allows to change the display between white text on blue
background and blue text on white background.
Default value = OFF (white text on blue background).
P11:
LCD Contrast Adjustment
This parameter makes it possible to vary the contrast of the display, in
order to compensate any differences in environmental light.
Two adjustments are possible:
− Press "Tooth automatic selection" key for a coarse
regulation. Default value = 2
− Press "Increase" and "Decrease" keys for a fine
regulation. Default value = 24.
Beep on keypress
This parameter makes it possible to enable / disable the acoustic sound
on key press.
Default value = ON
P13:
Exposure extra time
This parameter is used only during factory test.
NOTE:
Do not modify factory configuration.
P14:
Custom ID
This parameter is used only during factory test.
NOTE:
Do not modify factory configuration.
This parameter is used to set the pre-heating time according to the X-ray
tube present.
Using "Increase" and "Decrease" keys select
"Password=123" and confirm pressing "Tooth automatic selection"
key. If a wrong password is selected, after confirms, the next parameter
(P16) will be displayed.
Using "Increase" and "Decrease" keys select the tube type between
Toshiba and CEI.
Default value = Toshiba
P16:
Restore Factory Settings
Select value = ON to restore the system configuration and the custom
time tables to factory default.
After confirmation, the system will restart with factory settings.
NOTE:
All custom settings will be lost.
The following table displays the values of programmable
parameters
Display
Parameters
Set Value
New setting
WARNING
P00
Stand-by timeout
2 min
P01
Duty cycle
60
(1)
P02
Exposure Counter
////
P03
Film sensitivity
1.00
P04
Long cone
OFF
P05
Display back light
////
P06
Dose Correction Factor
////
P07
Language
////
P08
Manufacturer's Logo
Show logo
P09
Disable X-Rays
X-ray enabled
(ON)
P10
Display mode reverse
OFF
P11
LCD Contrast Adjustment
////
P12
Beep on keypress
ON
P13
Exposure extra time
0
(1)
P14
Custom ID
///
P15
Tube type
Toshiba
P16
Restore Factory Settings
////
WARNING:
Parameters shown with (1) in the previous table can not be changed; the
perfect running of the system or its compliance with Directive CE 93/42
cannot be guaranteed if any change is made.
The system must be switched off before performing integrity checks
on fuses and components.
System
F1
F3
110 – 240 V wall version
6.3 AT 250 V
-
110 – 240 V stand version
6.3 AT 250 V
6.3 AT 250 V
•
Symptom:
Display off when main switch is ON
•
Action:
−
check if the LED on the keyboard are ON and pressing the
keyboard buttons you can hear any beep.
If the keyboard doesn't work, switch OFF the equipment and verify:
−
the flat cable connecting the CPU and the Driver board
−
integrity of fuses F1 and F3 (if present)
−
measure the presence of the main power supply.
If no anomalies are found, start replacing boards in the following
order: CPU, Driver board (including tubehead).
Error messages on the display
As described in chapter 3, the Ow-RX is totally controlled by a
microprocessor which, not only checks the programming of exposure
parameters but also signals the various machine statuses and any
anomalies and errors, by messages in code on the display unit.
The following tables contain the various messages which may appear on
the display, their meanings, their cause and how to behave.
NOTE:
Error messages belong to three different groups, classified according to
the seriousness of the anomalies found and their possible effect on the
safety of the operators’ and/or the system.
Fatal errors upon power-up and in the ready, idle and
cooling statuses
These signals DO NOT allow any examination to be performed.
Displayed
message
ANOMALY type
Corrective actions
E01
X-ray button pressed at
start-up
Switch the system off and on again; if the
message is still present, replace the X-ray
button.
E02
A key pressed at start-up
(different from X-ray
button)
The pressed button is identified by an
hexadecimal code according to Table 1
Verify that the relevant button is not really
pressed. Switch the system off and on
again; if the message is still present,
replace the CPU board.
E03
More keys pressed at start-
up
The pressed button is identified by an
hexadecimal code according to
Verify that the relevant button is not really
pressed. Switch the system off and on
again; if the message is still present,
replace the CPU board.
E05
Unwanted X-ray emission
Switch the system off and on again; if the
message is still present, replace the
tubehead and the Driver board.
The main key codes used to identify the pressed button are listed in the
following table:
Code
Description
0001
Function key (F)
0002
Increment key (+)
0004
Tooth key
0008
Decrement (-) key
0010
Size key
Table 1
All other key codes identify a combination of two or more pressed
buttons.
Fatal errors during X-ray emission
Possible anomalies during exposure always interrupt the exposure itself.
Whether there is an acoustic signal or not depends on the time the fault
occurred and on the success of the X-ray interruption procedure.
Displayed
message
ANOMALY type
Corrective actions
E04
No emission (breakage in
the filament circuit)
Measure the impedance value between "+"
and "-" of Driver board - connector X2
(HEATER); this value must be lower than
20 ohm.
If the value is greater than 20 ohm, remove
the tubehead plastic covers and measure
the impedance value between J3.IN+ and
J3.IN- of Filament Voltage Regulator board.
If the value is still greater than 20 ohm,
disconnect the cables J3.Fil+ and J3.Fil-
from the Filament terminal strip and
measure the impedance value between
them.
If the measured value is lower than
20 ohm, replace the DP arm, otherwise
replace tubehead and Driver board.
E06
Activation of the back-up
timer
Check integrity of the flat cable connecting
the CPU to the Driver board.
Switch the system off and on again; if the
message is repeated after an exposure,
replace the Driver board and the tubehead.
E07
Protection intervention
Switch the system off.
Check the integrity of power cables
between tubehead and timer and
insulation between them and GND (no
short circuit present).
If cables are ok, switch the unit on; if the
message is still present, replace the Driver
board and the tubehead.
WARNING:
When an error signal appears and the buzzer sounds, always switch
the system off. In any case when the back-up timer is triggered it
always interrupts X-ray emission.
NON fatal errors
Situations which do not directly effect the safety of the operator, patient
or the system are considered as re-settable anomalies.
The error condition prevents additional exposures until it is reset
by pressing the "Increase" key.
Displayed
message
ANOMALY type
Corrective actions
CH0
Memory checksum error
(EEPROM)
If present at the first start-up of the
equipment after replacing EEPROM, follow
the displayed procedure.
On the contrary, if present during normal
working, replace the EEPROM, if not
enough, replace CPU board.
E11
X-ray button active after
the cooling phase
Release the X-ray button and follow the
displayed procedure.
If the X-ray button is not pressed, switch
off the system and replace the button.
E12
Release of X-ray button
during emission
Reset the error and repeat exposure.
Make sure NOT to release the X-ray button
before the buzzer stops.
If the message is still present, replace the
X-ray button.
E13
Release of X-ray button
during pre-heating phase
Reset the error and repeat exposure.
Make sure NOT to release the X-ray button
before the buzzer stops.
If the message is still present, replace the
X-ray button.
The Service Engineer has to take special care for all what concerns
electrical safety of the device and must make sure of restoring all
provisions for electrical safety which may be affected during a service
intervention and to solicit the customer to have the electrical safety tests
repeated every time the intervention has caused the replacement of
important parts or the intervention has significantly affected safety
provisions of the device.
10.1
Replacing the tubehead and the Driver board
WARNING:
The tubehead and the Diver board are matched in the factory and
therefore MUST be replaced as a couple.
WARNING:
Before proceeding with the replacement of the tubehead, close and tie the
two sections of the scissors arm together.
Failure to follow these instruction may harm both the technician and
damage the arm itself.
NOTE:
Before carrying out the following operations, disconnect the equipment
from the line.
NOTE:
No specific actions are required after replacing the tubehead and the
Driver board.
Replacing the tubehead
NOTE:
The spare tubehead is always shipped with a new set of plastic covers
and with a new identification plate, giving the new serial numbers of the
tubehead itself and of RX tube.
1. Remove the tubehead covers removing the front fixing ring of the
extension cone and loosing the two screws (one on each part) located
under the lateral triangular labels; gently open the two plastic covers.
2. Disconnect the cables coming from the scissor arm.
3. Holding the tubehead, unscrew the extension cone and remove the
four fixing screws fixing the tubehead itself to the support. Remove
the tubehead.
4. Take the new tubehead and assemble it on the support.
5. Connect the cables coming from the arm with the corresponding
connectors on the tubehead.
6. Assemble the new plastic covers set.
Replacing the Driver board
1. Remove the plastic timer cover loosening the two sealing screws
placed on the top part. Pull the cover to release the locking pins.
To make the operation easier, disconnect all wires between wall plate
and cover. The flat cable connecting the CPU board and the Driver
board has to be removed from the connector on the Driver board.
2. Disconnect cables from connectors X2, X4 (including shield W2) and
main power supply cable from connector X5 (Figure 6-19).
3. Remove the board and assemble the new one, fixing it.
4. Connect the cables disconnected at step 2.
5. Connect all the connections cables between wall plate and cover;
close the timer again.
Replacing the CPU board
NOTE:
Before carrying out the following operations, disconnect the equipment
from the line.
1. Remove the plastic timer cover loosening the two sealing screws
placed on the top part. Pull the cover to release the locking pins.
To make the operation easier, disconnect all wires between wall plate
and cover. The flat cable connecting the CPU board and the Driver
board has to be removed from the connector on the CPU board.
2. Remove the failed CPU board and replace it with the new one.
NOTE:
If the system is equipped with the wireless X-ray button, remove from the
failed CPU board the A6 Radio board (Figure 6-17) complete of cable X7
and exagonal spacer support and assemble it on the new CPU board as
described in paragraph 6.4.3.2, steps 3 and following.
3. Connect all the connections cables between wall plate and cover;
close the timer again.
4. Switch the system on and enter the setup procedure (chapter 8).
Check all configuration parameters.
NOTE:
It is possible to save the stored customized table, removing the EEPROM
from the old CPU to the new one.
Replacing the keypad
Replacing the keypad consists in replacing the adhesive membrane:
remove the timer covering panel, remove the old membrane carefully and
clean the surface where the membrane was attached.
NOTE:
Do not use solvent, but only alcohol.
Attach the new membrane.
Replacing the scissors arm
10.4.1
Replacing the scissors arm with wall timer (standard
configuration)
WARNING:
Before to remove the tubehead, close and tie the two sections of the
scissors arm together.
Failure to follow these instruction may harm both the technician and
damage the arm itself.
NOTE:
Before carrying out the following operations, disconnect the equipment
from the line.
1. Remove the tubehead as described in paragraph 10.1.1, steps from 1
to 3.
2. Remove the plastic timer cover loosening the two sealing screws
placed on the top part. Pull the cover to release the locking pins.
To make the operation easier, disconnect all wires between wall plate
and cover.
3. Remove the front covers of the extension arm.
4. Disconnect cables from connectors X2 and X4 (including shield W2)
(Figure 6-19). Remove the cables from the extension arm completely.
5. Remove the friction group on the extension arm as described in
paragraph 6.3.2, steps 1 and 2; remove the arm.
6. Assemble the new arm as described in paragraph 6.3.2, steps 3 and
following.
7. Connect the cables ad described in paragraph 6.5.1.
8. Reassemble the tubehead as described in paragraph 10.1.1, steps
from 4 to 6.
Replacing the scissor arm on mobile stand
WARNING:
Before to remove the tubehead, close and tie the two sections of the
scissors arm together.
Failure to follow these instruction may harm both the technician and
damage the arm itself.
NOTE:
Before carrying out the following operations, disconnect the equipment
from the line.
1. Remove the tubehead as described in paragraph 10.1.1, steps from 1
to 3.
2. Remove the plastic timer cover loosening the two sealing screws
placed on the top part. Pull the cover to release the locking pins.
To make the operation easier, disconnect all wires between wall plate
and cover.
3. Disconnect cables from connectors X2 and X4 (including shield W2).
Disconnect the main power supply cable from the main power supply
terminal strip (Figure 6-19).
4. Remove the timer from the support plate.
5. Remove the scissor arm.
6. Assemble the new arm as described in paragraph 6.3.3.
7. Fix the support plate and the timer as described in paragraph 6.2,
steps 5 and following.
8. Connect the cables as described in paragraph 6.5.1.
9. Reassemble the tubehead as described in paragraph 10.1.1, steps
from 4 to 6.
Like all electrical equipment, this unit requires not only correct use, but
also maintenance and checks at regular intervals. This precaution will
guarantee that the equipment works safely and efficiently.
Periodic maintenance consists in checks carried out directly by the
operator and/or by the Technical Service.
The operator can carry out the following checks himself:
•
check there are no oil marks on the tubehead
•
check the remote control cable is not broken or scratched
•
check there are no external damages to the equipment which could
make it unsafe in terms of protection from radiation
•
check the scissors arm balance
•
check that the X-ray beam is centered
•
check proper functioning of X-ray exposure LED and exposure buzzer
•
check the plates are intact and well attached.
The Service Engineer, during preventive maintenance, besides the checks
listed above, will verify also:
•
correct adjustment of the rotation friction mechanism of the
extension arm and of the scissors arm
•
correct balancing of scissors arm, making proper adjustment when
necessary.
NOTE:
The Service Engineer has to take special care for all what concerns
electrical safety of the device and must make sure of restoring all
provisions for electrical safety which may be affected during a service
intervention and to solicit the customer to have the electrical safety tests
repeated every time the intervention has caused the replacement of
important parts or the intervention has significantly affected safety
provisions of the device.
NOTE:
Interventions carried out by the Service Engineer must be noted in the
Maintenance Record page at the end of the User Manual, with a short
description of the actions done
Schematics and drawings
Ow-RX
(Rev. 1)
82
12.
SCHEMATICS AND DRAWINGS
1. Ow-RX – General connection diagram
Schematics and drawings
(Rev. 1)
Ow-RX
83
Ow-RX
General connection
diagram
1
Code 39599001 - Rev. 1
Page 1 of 1
1 – TIMER: Ow-RX
2 – EXTENSION ARM / SCISSOR ARM
3 – MOBILE STAND
4 – TUBEHEAD
5 – OPTION
1 – TIMER: Ow-RX
WARNING:
The Driver board and the tubehead are matched in the factory and
therefore MUST be replaced as a couple.
Ref.
VSM code
Description
Note
1
6159300100
Frictioning mechanism assy
2
8459400400
A2 Driver board and Tubehead
assembly
5859301000
A2 CPU board
3
4695463800
A6 Radio board
Present only
with wireless
X-ray button
--
6259300300
Flat cable CPU-Driver board
4
4291420900
ON/OFF switch
6659300900
X-ray push button
5
6659303200
Wireless X-ray push button
6
5459302000
Timer keypad
7
6659301000
Timer front cover complete of
keypad
8
5459302300
Remote timer keypad
9
6659301100
Remote timer front cover complete
of keypad
10
5859301400
A8 / A9 Remote Interconnection
control board
Present only
with Remote
Timer version
11
5859301200
A5 External signal board
Optional
F1
2300997200
Fuse 6.3 A T 6.3x32 250V
Mounted on
Power PCB
F3
2300997200
Fuse 6.3 A T 6.3x32 250V
For mobile
version
4560311800
Fuse holder
-
4560311900
Cap for fuse holder
For mobile
version
2 – EXTENSION ARM / SCISSOR ARM
Ref.
VSM code
Description
Note
1
8159200200
Scissor arm complete of
tubehead support
8161200302
Extension arm 30 cm
8161200502
Extension arm 60 cm
2
8161200402
Extension arm 80 cm
3
6661210002
Scissor arm joint covers kit
(DX + SX)
4
6659210002
Extension arm end-covers kit
5
6659210100
Extension arm frictioning
mechanism
6
5160249500
Busher ∅ 28 mm
3 – MOBILE STAND
Ref.
VSM code
Description
Note
1
8160120000
Mobile stand complete
4890310400
Wheel with brake 80x24
2
4890307000
Wheel 80x24
3
6661305600
Mobile stand spacer
4
5259300105
Timer fixing plate
4 – TUBEHEAD
WARNING:
The tubehead and the Diver board are matched in the factory and
therefore MUST be replaced as a couple.
Ref.
VSM code
Description
Note
1
6660475005
Tubehead covers kit (without plate)
2
5460461802
Front fixing ring
3
5160423800
Angle indicator
4
5460420802
Tubehead lateral cover
5
8459400400
Tubehead complete assembly
including Driver board