Webasto Thermo Top E Installation Documentation

Fee Euro 10.00 © Webasto AG Citroen C4 Picasso Gasoline from Model Year 2006 Left-hand drive vehicle Electr. 6-gear transmission (EGS6) Feel the drive WARNING! Hazard warning: Incorrect installation or repair of Webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialised tools and equipment are required to install and repair Webasto heating and cooling systems. Only original Webasto parts must be used. For this, also see the catalog of air and water heat- er accessories from Webasto. NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required tech- nical skills, or if you do not have access to the required technical documentation, tools and equipment needed to carry out correct installation and repairs. ALWAYS follow all Webasto installation and repair instructions and observe all warnings. Webasto does not accept any liability for defects and damage that are attributable to installa- tion by untrained staff. Thermo Top E Parking Heater e1 00 0003 Thermo Top C Parking Heater e1 00 0002 Thermo Top P Parking Heater e1 00 0104

1313460C_EN 2 Table of Contents Validity Vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation location of a digital timer and summer/winter switch should be confirmed with the end customer before installation. Manufacturer Model Type EG-BE No./ABE Citroen C4 Picasso U e2 * 2001 / 116 * 0345 * ... Engine type Engine model Output in kW Displacement in cm³ 6FY Gasoline 92 1749 Validity 2 Heater/Installation Kit 3 Foreword 3 General Instructions 3 Special Tools 3 Explanatory Notes on Document 4 Preliminary Work 5 Heater installation location 5 Preparing electrical system 6 Electrical system 7 Fan controller for manual air conditioning 8 Automatic air-conditioning fan controller 11 Digital timer, optional Summer/winter switch option 15 Remote option (Telestart) 15 Preparing heater 16 Preparing installation location 17 Installing heater 19 Coolant circuit 20 Fuel 24 Combustion air 27 Exhaust gas 28 Final Work 29 Template for Fuel Standpipe 30 Operating Instructions for End Customer 31

1313460C_EN 3 Heater/Installation Kit Heater recommended for the respective vehicle class: The selection of the heater is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword These installation instructions apply to the vehicles Citroen C4 Picasso Gasoline - for validity, see page 2 - from model year 2006 and later, assuming technical modifications to the vehicle do not affect instal- lation, any liability claims excluded. Depending on the vehicle version and equipment, modifications may be necessary during installation with respect to these installation instructions. However, the stipulations in the "installation instructions" and "operating and maintenance instructions" for the Thermo Top C/P/E must always be observed. The corresponding rules of technology and any information from the vehicle manufacturer should be observed during the installation work. General Instructions Installation should be carried out according to the general, standard rules of technology. Unless spec- ified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses using cable ties. Sharp edges must be provided with rub protection (cut-open fuel hose)! Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329). When using an IPCU, the settings specified in this document must be checked on the vehicle and ad- justed if necessary, before installation. Special Tools - Torque wrench for 2.0 - 10 Nm - Hose clamping pliers - Metric thread-setter kit Quantity Description Order No.: 1 Retail accessories Thermo Top E / C / P See price list 1 Installation Kit for Citroen C4 Picasso 2006 Gasoline EGS6 1311819E 1 Heater control See price list Vehicle Heater Compact car Thermo Top E Mid-size car, station wagon Thermo Top C Full-size car, van, offroader Thermo Top P

1313460C_EN 4 Special features are highlighted using the following symbols: The arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webas- to components or to the manufacturer's vehicle-specific documents. Reference to a special technical feature. All dimensions are in mm! Tightening torque of hose clamps = 2.0 + 0.5 Nm! Tightening torque of Ejot screws, Ejot studs = 10 Nm! Mechanical system Electrical system Coolant circuit Fuel Exhaust gas Combustion air Explanatory Notes on Document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question.

1313460C_EN 5 Preliminary Work WARNING! - Disconnect the battery "earth" or "ground" connection. - Depressurize the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. - Attach the duplicate label (type label) in the appropriate place. - Open the fuel tank cap and vent the fuel tank. - Close the tank cap again. - Remove the engine cover (depending on the vehicle equipment, if installed) - Remove the air cleaner box with the intake hose and resonator (depending on the vehicle equip- ment, if installed) - Completely remove the battery and the battery carrier. - Remove the exhaust system. - Remove the fuel tank according to the manufacturer's specifications. - Remove the bumper. - Remove the underride protection - Remove the lower instrument panel trim on the driver's and front passenger side - Remove the glove compartment. Remove page 31 "Operating Instructions for End Customer" and add to the vehicle operating instruc- tions. Heater installation location 1 Heater Installa- tion loca- tion 1 1