Setra Systems 223 Operating Instructions Manual

159 Swanson Road, Boxborough, MA 01719 800.257.3872 • www.setra.com all-guide s.com

1.0 Introduction.....................................................................................................................3 . 1.1 EMC certification........................................................................................................3 2.0 Mechanical installation ................................................................................................4 2.1 Media compatibility........................................................................................................4 . 2.2 Performance specifications.......................................................................................4 . 2.3 Pressure fitting...........................................................................................................4 3.0 Electrical installation......................................................................................................5 . 3.1 Voltage output units...................................................................................................5 . 3.2 Current output units...................................................................................................6 . 3.3 ETL listed to ANSI/ISA-12.2.01-2015 Standards..................................................... 6 . 3.4 ATEX 2014/34/EU zone 2 approval to EN60079-0:2012 and EN60079-15:2010................................................................................................7 .4.0 Calibration.......................................................................................................................8 . 4.1 Voltage output zero adjustment................................................................................8 . 4.2 Voltage output span adjustment...............................................................................9 . 4.3 Current output units...................................................................................................9 . 4.4 Current output span adjustment...............................................................................9 5.0 Return products for repair............................................................................................10 .6.0 Limited warranty & limitation of repair........................................................................11

Model 223 performance specifications are listed on section 2.2 of this guide. Setra’s 223 pressure transducers sense gauge, compound or absolute pressure and convert this pressure to a proportional high level analog output. Two output versions are offered: a voltage output of 5 VDC FSO (full scale output) and 10 VDC RSO, as well as current output of 4 to 20 mA. NOTE: Latest version of this document may be found at www.setra.com. 1.1 EMC certifications This products complies with the latest revision of EN61326-1 and EN61326-2-3 electrical equipment for measurement, control and laboratory use - EMC requirements for minimum requirements and industrial locations. In order to meet EMC compliance the following conditions must be followed: 1. Shielded cable must be used and the shield must be tied to earth ground (not power supply ground) on at least one end of the cable shield/drain wire. The shield must be maintained all the way from the sensor to the power supply. 2. If unshielded cable is used, an earth grounded metal conduit fitting can be used to replace the shielded cable. 3. For a sensor with a metal body or enclosure, the body/enclosure must be grounded to earth. If a protective metal housing is used, the metal housing should be grounded to earth.

Mounting: Model 223 can be installed with face seal fittings or can be butt welded into place. When installed units with face seal fittings: 1. Alight piping systems to transducer connections 2. Hand tighten nuts 3. Torque nuts by placing wrenches on nuts only (or on nut and wrench flats of transducer body for units fixed male face seals) Never hold the unit by the electronic housing during installation. Do not over tighten. See technical documents from fitting manufacturer for additional instructions. 2.0 Mechanical installation 2.1 Media compatibility Model 223 transducer is designed to be used with any gas or liquid compatible with 316L stainless steel. Never submerge the transducer in any liquids. 2.2 Performance specifications Accuracy* At constant temperature ±0.25% FS Non-linearity, BFSL ±0.15% FS Hysteresis 0.20% FS Non-repeatability 0.02% FS Environmental data Operating temperature °F(°C) -40 to +185 (-40 to 85) Storage temperature °F(°C) -40 to +185 (-40 to 85) Current unit ordered with option N1 Operating temperature °F(°C) -22 to +176 (-30 to 80) Storage temperature °F(°C) -22 to +176 (-30 to 80) *RSS of non linearity, non repeatability & hysteresis Thermal effects Comp range °F(°C) ±15 to +150 (-9 to +65) Zero shift %FS/100 °F(50°C) 2.0 (1.8) Span shift %FS/100 °F(50°C) 2.0 (1.8) Warm-up shift <±0.1% FS total

3.1 Voltage output units Model 223 voltage output transducer is supplied with a multi-conductor cable or various style connectors. See diagram 1 & 2 for proper connections. Diagram 1: Connection table for voltage output transducers Full scale range Cable wire Bayonet pin 4 PIN M12 15 PIN DSUB 9 PIN DSUB + Excitation Red A 1 7 4 + Output Green B 4 2 1 - Output White C 2 12 8 - Excitation Black D 3 5 9 Case GND Shielding Shell Shell Shell Shell Excitation: 10-30 VDC for 0.2 to 5.2 VDC and 0 to 5 VDC & 13-30 VDC for 0.2 to 10.2 VDC and 0 to 10 VDC NOTE: “-Excitation” and “-Output” are connection together internally. Diagram 2: Transducer Pin out 9 8 9 PIN DSUB 1 2 1 4 3 7 8 9 12 5 2 B C D A 4 15 PIN Density DSUB 4 PUN M12 A 4 PIN Bayonet

The Model 223 is a two-wire loop-powered 4 to 20 mA current output and unit and delivered rated current into an external load of 0-800 ohms. The Model 223 is available with a multi- conductor cable or various style connectors. Diagram 3 shows electrical connection wiring for current output transducers. See sections 3.3 and 3.4 for additional instructions for units with N1 output codes. The power supply must be a DC voltage source with a voltage range between 10 VDC and 30 VDC measured between the “+Excitation” and “-Excitation”. The unit is calibrated at the factory with a 24 VDC loop supply voltage and a 250 ohm load. Current must flow in one direction only. Please observe polarity. See diagram 4. The cable shield drain wire shall be connected to the earth ground to comply with EMC requirements and electrical rejection. NOTE: The transducer case and integral bayonet connector shell are electrically connected. Diagram 3: Connection table for voltage output transducers Cable wire Bayonet 4 PIN M12 15 PIN DSUB 9 PIN DUB Connection Wire Pin Pin Pin Pin +Excitation Red A 1 7 4 -Excitation Black D&B 3 5 9 Case GND Shielding Shell Shell Shell Shell Minimum supply voltage: 10 + 0.02 X loop resistance Maximum supply voltage: 30 + 0.004 X loop resistance Diagram 4 Setra Transducer Power Load + + _ + _ _ +Excitation -Excitation all-guide s.com

the area is free of ignitable concentrations • WARNING: Please do not connect or disconnect while energized • WARNING: Connectors must be either tool-secured or inside a tool accessed enclosure • WARNING: The cable and wiring method shall comply with local electrical codes, E.G, NEC for the US. 3.3 ETL listed to ANSI/ISA-12.2.01-2015 standards The current output unit may be installed in Class 1 Hazardous (Classified) Group A, B, C, D Division 2 locations, if the unit was ordered N1 designation in the Part Number, 12th and 13th digits. Safety barriers are not required as long as the unit is operated under normal conditions with a maximum excitation voltage of 30 VDC between the input terminals. 3.4 ATEX 2014/34/EU zone 2 approval to EN60079-0:2012 and EN60079-15:2010 Setra 225 pressure transmitter with N1 suffix is certified by Setra to operate in ATEX zone 2 areas with EX marking II 3G nA IICT4 Gc -30°C

vs. output voltage or current at the factory so little or no field calibrating is necessary. Zero and span adjustments can be made by turning the rotatable cover or disengaging the plugs to expose the zero the span pots. The adjustments pots should be covered after calibration is complete. 4.1 Voltage output zero adjustment Transducer zero may be adjusted by monitoring the voltage between +OUTPUT and -OUTPUT while turning the zero potentiometer screw. This adjustment should occur with atmospheric pressure applied for gage transducers. Absolute and compound transducers should be adjusted while a full vacuum is applied. Compound transducers may alternatively be adjusted at atmospheric pressure using the values in diagram 5. Diagram 5: Nominal “installed” output at atmospheric pressure PSI compound range 5 VDC FSO 10 VDC FSO 0.2-5.2 VDC 0-5 VDC 0.2-10.2 VDC 0 -10 VDC -14.7 to 25 2.051 1.851 3.903 3.703 -14.7 to 50 1.336 1.336 2.472 2.272 -14.7 to 100 0.841 0.641 1.482 1.282 -14.7 to 250 0.478 0.278 0.755 0.555 -14.7 to 500 0.343 0.143 0.486 0.286 -14.7 to 1000 0.272 0.072 0.345 0.145 -14.7 to 3000 0.224 0.024 0.249 0.049 BAR compound range 5 VDC FSO 10 VDC FSO 0.2-5.2 VDC 0-5 VDC 0.2-10.2 VDC 0 -10 VDC -1 to 1.7 2.052 1.851 3.904 3.704 -1 to 3.4 1.336 1.136 2.473 2.273 -1 to 7 0.825 0.625 1.450 1.250 -1 to 17 0.478 0.278 0.756 0.556 -1 to 35 0.339 0.139 0.478 0.278 -1 to 70 0.270 0.070 0.341 0.141 -1 to 200 0.225 0.025 0.250 0.050

4.2 Voltage output span adjustment Zero adjustment must be performed prior to span adjustment. Span adjustment should only be performed by use of an appropriate pressure standard (electric manometer, digital pressure gauge, etc) with at least 4X the accuracy of a model 223. The span may be adjusted by turning the span potentiometer while full scale pressure is applied to the pressure port. 4.3 Voltage output units Transducer zero may be adjusted by monitoring the current output while turning the zero potentiometer screw. The adjustment should occur with atmospheric pressure applied for gage transducers. Absolute and compound transducers should be adjusted while a full vacuum is applied. Compound transducers may alternatively be adjusted at atmospheric pressure using the values in diagram 6. 4.4 Current output span adjustment Zero adjustment must be performed prior to span adjustment. Span adjustment should only be performed by use of an appropriate pressure standard (electric manometer, digital pressure gauge, etc) with at least 4X the accuracy of a model 223. The span may be adjusted by turning the span potentiometer while full scale pressure is applied to the pressure port. WARNING: Pressure should be applied with inert gases or clean air only. For transducers with ATEX Ex marking, no adjustment should be made in the presence, or potential for, hazardous atmosphere. WARNING: Pressure should be applied with inert gases or clean air only. For transducers with ATEX Ex marking, no adjustment should be made in the presence, or potential for, hazardous atmosphere. BAR compound range Current output (mA) -1 to 1.7 9.93 -1 to 3.4 7.64 -1 to 7 6.00 -1 to 17 4.89 -1 to 35 4.44 -1 to 70 4.23 -1 to 200 4.08 BAR compound range Current output (mA) -14.7 to 25 9.92 -14.7 to 50 7.64 -14.7 to 100 6.05 -14.7 to 250 4.89 -14.7 to 500 4.46 -14.7 to 1000 4.23 -14.7 to 3000 4.08

Please contact a Setra application engineer (800-257-3872, 978-263-1400) before returning unit for repair to review information relative to your application. Many times only minor field adjustments may be necessary. When returning a product to Setra, the material should be carefully packaged and shipped prepaid to: Setra Systems, Inc. 159 Swanson Road Boxborough, MA 01719-1304 Attn: Repair Department To ensure prompt handling, please supply the following information and include it inside the package or returned material: • Name and phone number of person to contact. • Shipping and billing instructions. • Full description of the malfunctions. • Identify any hazardous material used with the product. NOTES: Please remove any pressure fittings and plumbing that you have installed and enclose any required mating electrical connectors and wiring diagrams. Allow approximately 3 weeks after receipt at Setra for the repair and return of the unit. Non- warranty repairs will not be made without customer approval and a purchase order to cover repair chargers. Calibration Services Setra maintains a complete calibrations facility that is traceable to the National Institute of Standards and Technology (NIST). If you would like to recalibrate or recertify your Setra pressure transducers or transmitters, please call our Repair Department at 800-257-3872 (978-263-1400) for scheduling.

SETRA warrants its products to be free from defects in materials and workmanship, subject to the following terms and conditions: Without charge, SETRA will repair or replace products found to be defective in materials or workmanship within the warranty period; provided that: a) the product has not been subjected to abuse, neglect, accident, incorrect wiring not our own, improper installation or servicing , or use in violation of instructions furnished by SETRA; b) the product has not been repaired or altered by anyone except SETRA or its authorized service agencies; c) the serial number or date code has not been removed, defaced, or otherwise changed; and d) examination discloses, in the judgment of SETRA, the defect in materials or workmanship developed under normal installation, use and service; e) SETRA is notified in advance of and the product is returned to SETRA transportation prepaid. Unless otherwise specified in a manual or warranty card, or agreed to in a writing signed by a SETRA officer, SETRA pressure and acceleration products shall be warranted for one year from date of sale. The foregoing warranty is in lieu of all warranties, express, implied or statutory, including but not limited to, any implied warranty of merchantability for a particular purpose. SETRA’s liability for breach of warranty is limited to repair or replacement, or if the goods cannot be repaired or replaced, to a refund of the purchase price. SETRA’s liability for all other breaches is limited to a refund of the purchase price. In no instance shall SETRA be liable for incidental or consequential damages arising from a breach of warranty, or from the use or installation of its products. No representative or person is authorized to give any warranty other than as set out above or to assume for SETRA any other liability in connection with the sale of its products. For all CE technical questions, contact Setra Systems, USA. EU customers may contact our EU representative Hengstler GmbH, Uhlandstr 49, 78554 Aldingen, Germany (Tel: +49-7424-890; Fax: +49-7424-89500). all-guide s.com

159 Swanson Road, Boxborough, MA 01719 800.257.3872 • www.setra.com SS2047 REV. H 12/2018