PRECISION DIGITAL PDW30 Instruction Manual

Instruction Manual PRECISION DIGITAL CORPORATION Wireless System • Signal Wire Replacement in a Rugged, Industrial Housing • Simple to Order, Configure, & Install • Range: 1 Mile Line-of-Sight, 500 ft. Indoor • Analog & Digital Inputs and Outputs, RS-485 Communications • Remote or Attached Antenna • Repeaters and Directional Antennas Available • Flanges for Wall or Pipe Mounting • PC Software Available for Even Easier Setup • Rugged, NEMA 4X/IP68 Enclosure www. .com [email protected] 1.800.561.8187

2 Disclaimer The information contained in this document is subject to change without notice. Precision Digital makes no representations or warranties with respect to the contents hereof and spe- cifically disclaims any implied warranties of merchantability or fitness for a particular pur- pose. Caution: Read complete instruc- tions prior to installation and opera- tion of the device. Warning: Risk of electric shock or personal injury. Warning! This product is not recommended for life support appli- cations or applications where malfunctioning could re- sult in personal injury or property loss. Anyone using this product for such applications does so at their own risk. Precision Digital Corporation shall not be held lia- ble for damages resulting from such improper use. Limited Warranty Precision Digital Corporation warrants this product against defects in material or workman- ship for the specified period under “Specifications” from the date of shipment from the fac- tory. Precision Digital’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit. Registered Trademarks Modbus® is a registered trademark of Schneider Electric. All other trademarks mentioned in this document are the property of their respective owners. © 2017 Precision Digital Corporation. All rights reserved. ! www. .com [email protected] 1.800.561.8187

3 Table of Contents Table of Contents .................................................... 3 Table of Figures ...................................................... 3 Introduction ............................................................. 4 Ordering Information ............................................... 4 Specifications .......................................................... 5 General ................................................................ 5 Isolated 4-20 mA Transmitter Output .................. 5 Digital Input / Output Terminal ............................. 5 RS-485 Modbus® RTU Serial Comms ................. 6 PDW Manager Software ...................................... 6 Safety Information ................................................... 6 Installation ............................................................... 6 Unpacking ............................................................ 6 Pre-Installed Conduit Plug ................................... 7 Mounting Instructions .......................................... 7 Cover Jam Screw ................................................ 7 FCC Notice .......................................................... 7 IMPORTANT .................................................... 7 Canada (IC) Notice .......................................... 7 Connections ......................................................... 8 Power Connector ............................................. 9 Signal Connector ........................................... 10 4-20 mA Output Connector ............................ 10 Digital I/O Connector ..................................... 11 Modbus RTU Serial Communications............ 11 Setup and Programming ....................................... 12 Overview ............................................................ 12 Programming Buttons ........................................ 13 Quick Tip ........................................................... 13 PDW Manager Software .................................... 14 Display Functions & Messages ......................... 15 Primary Unit ................................................... 15 Secondary Unit .............................................. 16 Setup Menu ....................................................... 17 Entering Numeric Values ............................... 17 Primary Device Menus ................................... 18 Secondary Device Menus .............................. 21 Display Signal I/O and Digital I/O Status ....... 21 Programming with PDW Manager ..................... 22 Troubleshooting .................................................... 25 Factory Defaults & User Settings ...................... 28 Mounting Dimensions............................................ 29 PDA6963 Stainless Steel Pipe Mounting Kit ........ 29 Table of Figures Figure 1. PDW30 Device Assembly, Rear View ........................................................................................... 8 Figure 2. Power Connections ........................................................................................................................ 9 Figure 3. PDW30 and 2-Wire Transmitter Powered from Same Supply ...................................................... 9 Figure 4. Analog Input Connections ........................................................................................................... 10 Figure 5. 4-20 mA Output Connections ..................................................................................................... 10 Figure 6. Digital I/O Connections ................................................................................................................ 11 Figure 7. Three- and Five-Wire RS-485 Modbus Connections ................................................................... 11 Figure 8. Multiple Device RS-485 Modbus Connection .............................................................................. 11 Figure 9. Enclosure Dimensions – Front View ............................................................................................ 29 Figure 10. Enclosure Dimensions – Side Cross Section View ................................................................... 29 Figure 11. PDA6963 Stainless Steel Pipe Mounting Kit ............................................................................ 29 www. .com [email protected] 1.800.561.8187

4 Introduction The Precision Digital PDW30 gives you a simple, straightforward way to get an analog, discrete, or Modbus® signal from where you have it to where you need it. It’s a point-to-point wireless bridge packaged in a rugged, weather tight housing designed to meet the demands of industrial installations. The PDW30 is simple to order, simple to configure, and easy to trust with your application. Guaranteed ranges assure it will work with your application, or you can send it back - no ques- tions asked. A wireless survey tool is available for those who may require a site survey for longer distances, making it easy to verify the installation will work the first time. The PDW30 takes an analog, discrete, or Modbus® input and wirelessly broadcasts it to a sec- ond PDW30 unit. The secondary unit then recreates that signal at its location. The secondary unit may also transmit its own analog, discrete, or Modbus signals back to the primary unit. Just put the units in the field anywhere you have a signal and power. A wide range of accessories, including mounting kits, antenna-related accessories, and repeat- ers, are available. The antenna may be directly attached or remotely located. High gain direc- tional antennas are also offered. Ordering Information Standard Model Model Description PDW30-SNA PDW30 Point-to-Point Wireless Bridge Accessories Model Description PDA10 PDW Wireless Signal Strength Survey Tool PDA3120-N RP-SMA F to N Male Antenna Cable 20ft PDA3140-N RP-SMA F to N Male Antenna Cable 40ft PDA3120-S RP-SMA M/F Antenna Cable 20ft PDA3140-S RP-SMA M/F Antenna Cable 40ft PDA3900-12-N PDW 900 MHz Antenna, 1/2" NPT PDA3900-34-N PDW 900 MHz Antenna, 3/4" NPT PDA3900-6Y-N Yagi Antenna 6dB PDA3900-9Y-N Yagi Antenna 9dB PDA6963 Stainless Steel PDW30 Mounting Kit PDA-MICROUSB Micro-USB PC Programming Cable (Included) PDW30-RNA PDW30 Repeater Kit www. .com [email protected] 1.800.561.8187

5 Specifications Except where noted all specifications apply to operation at +25°C. General Display 32-character dual-line alphanumeric dot matrix LCD display with back- light (4.68mm x 2.21mm characters) Display Orientation Display may be mounted at 180° from default orientation Network ID Field selectable: 0 - 99 Programming Methods Four programming buttons (behind glass) or PC with PDW Manager soft- ware. Recalibration All inputs and outputs are calibrated at the factory. Recalibration is rec- ommended at least every 12 months. Process/ Digital I/O Display Press the display button once to display the present analog input and output. Press the display button again to display digital I/O states. Password A programmable password restricts modification of program settings. Power 12-28 VDC, 5 W max Non-Volatile Memory All programmed settings are stored in non-volatile memory for a mini- mum of ten years if power is lost. Isolation 500 V Environmental Operating temp. range: -40 to 65°C (display inoperable < -20 °C) Storage temp. range: -40 to 85°C Relative humidity: 0 to 90% non- condensing Connections Removable screw terminal blocks accept 16 to 30 AWG wire. Enclosure Cast aluminum with glass window, 0.3% max copper content, corrosion resistant powder coating, color: blue. NEMA 4X/IP68. Three ½" NPT threaded conduit openings. One ½" NPT stainless steel conduit plug with 10 mm hex key fitting installed. Mounting May be mounted directly to conduit. Two mounting holes for 1.5" pipe or wall mounting. See Mounting Di- mensions on page 29 for mounting space requirements. Signal Con- nector Tight- ening Torque 2.5 lb-in (0.28 Nm) Shipping Dimensions 17" x 14" x 9" (43.2 cm x 35.6 cm x 22.9 cm) (L x W X H) Shipping Weight 5 lbs. (2.27 kg) Warranty 3 years parts & labor Analog Input Inputs Field selectable: 4-20 mA, 0-10 V, 0-5 V, 1-5 V Accuracy ±0.03% of calibrated span ±1 count Temperature Drift 0.005% of calibrated span/C max from 0 to 65C ambient, 0.01% of calibrated span/C max from -40 to 0C ambient Input Impedance Voltage ranges: greater than 110 k; Current ranges: less than 220  Signal Loss Inputs will remain off (open circuit) until wireless units are reconnected. HART Transparency Analog input will not interfere with existing HART communications on the wired 4-20 mA signal Isolated 4-20 mA Transmitter Output Output Source Analog input from connected wire- less unit Calibration Factory calibrated: 4.000 to 20.000 = 4-20 mA output Accuracy ± 0.1% of span ± 0.004 mA Loop Power Supply Internally powered; no external sup- ply needed Temperature Drift 0.4 µA/C max from 0 to 65C ambi- ent, 0.8 µA/C max from -40 to 0C ambient Signal Loss mA output will become 3.2 mA after approx. 25 seconds Output Loop Resistance Power supply Minimum Maximum 24 VDC 10-ohms 900-ohms Digital Input / Output Terminal Channels Four (4) digital connections, inde- pendently field selectable as either inputs or outputs DI Logic High 3 to 5 VDC DI Logic Low 0 to 1.1 VDC DI Contact Dry contact to ground can be used to activate the input DO Logic High 3 to 5 VDC DO Logic Low 0 to 0.4 VDC Source Current 10 mA maximum output current Sink Current 1.5 mA minimum input current Signal Loss Digital output goes to logic high www. .com [email protected] 1.800.561.8187

6 Wireless Radio Frequency 900 MHz Range 500 ft (152.4 m) indoor, 1 mi (1.61 km) outdoor (line-of-sight) Encryption AES 128-bit encryption available using PDW Manager software Interference Reduction Frequency Hopping Spread Spec- trum (FHSS) Power Output 24 dBm (250 mW) Sensitivity -101 dBm RS-485 Modbus® RTU Serial Comms Compatibility EIA-485 Connectors Removable screw terminal con- nector Max Distance 3,937' (1,200 m) max Baud Rate 1200 – 57,600 bps Data 8 bit (1 start bit, 2 stop bits) Parity Even, Odd, or None with 2 stop bits Modbus Timeout 0.5, 1, 2, 3, 4, 5 seconds; user selectable PDW Manager Software System Requirements Microsoft® Windows® XP/Vista/7/8/10 Communica- tions USB 2.0 (Standard USB A to Micro USB B) Configuration Configure devices one at a time Safety Information Caution: Read complete instructions prior to installation and operation of the device. Warning: Read all product labels completely and follow all instructions and requirements listed on the labels for installation or service. Warning! Installation and service should be performed only by trained ser- vice personnel. Service requiring replacement of internal compo- nents must be performed at the factory. Installation All pushbuttons and wiring connectors are accessed by opening the enclosure. To access electri- cal connectors, remove the 2 captive screws and remove the display assembly. Unpacking Remove both units from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier. If any part is missing or the units malfunction, please contact your supplier or the factory for assistance. ! www. .com [email protected] 1.800.561.8187

7 Pre-Installed Conduit Plug The PDW30 is supplied with one pre-installed optional conduit plug for installations that do not require the use of both conduit entries. The conduit plug includes an internal hexagonal socket recess for removal. Mounting Instructions The PDW30 has two mounting holes that may be used for a 1.5” pipe mounting or wall mounting. Alterna- tively, the unit may be supported by the conduit using the conduit holes provided. The antenna is threaded into one of the three conduit holes and may be moved as appropriate for the installation. It can also be mounted by using the PDA6963 mounting bracket in order to orient the device antenna away from the pipe. Refer to Mounting Dimensions on page 29 for details on wall or panel space require- ments. Cover Jam Screw The cover jam screw should be properly installed once the wireless units have been wired and tested in a safe environment. The cover jam screw is intended to prevent the removal of the units’ cover while in op- eration without the use of tools. Using a M2 hex wrench, turn the screw clockwise until the screw contacts the unit. Turn the screw an additional 1/4 to 1/2 turn to secure the cover. Caution: Excess torque may damage the threads and/or wrench. FCC Notice Contains FCC ID: MCQ-XB900HP The enclosed device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (i.) this device may not cause harmful interference and (ii.) this device must accept any inter- ference received, including interference that may cause undesired operation. IMPORTANT The RF module has been certified for remote and base radio applications. If the module will be used for portable applications, the device must undergo SAR testing. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be deter- mined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Re-orient or relocate the receiving antenna, Increase the separa- tion between the equipment and receiver. Connect equipment and receiver to outlets on different circuits, or consult the dealer or an experienced radio/TV technician for help. Canada (IC) Notice Contains Model: XB900HP, IC: 1846A-XB900HP Integrator is responsible for its product to comply with IC ICES-003 & FCC Part 15, Sub. B - Unintentional Radiators. ICES-003 is the same as FCC Part 15 Sub. B and Industry Canada accepts FCC test report or CISPR 22 test report for compliance with ICES-003. www. .com [email protected] 1.800.561.8187

8 Connections To access the connectors, remove the enclosure cover and unscrew the two captive stainless steel screws. Remove the electronics assembly from the enclosure. Signal connections are made to removable terminal blocks on the back of the electronics assembly. Grounding connections are made to the two ground screws provided on the base – one internal and one external. • Static electricity can damage sensitive components. • Observe safe handling precautions for static-sensitive com- ponents. • Use proper grounding procedures/codes. Warning! • Observe all safety regulations. Electrical wiring should be per- formed in accordance with all agency requirements and appli- cable national, state, and local codes to prevent damage to the device and ensure personnel safety. Figure 1 below shows the locations of screw terminal blocks on the rear of the wireless unit assembly. Figure 1. PDW30 Device Assembly, Rear View Wireless Module www. .com [email protected] 1.800.561.8187

9 Power Connector Power connections are made to a two-terminal connector labeled POWER in Figure 1. The PDW30 is reverse polarity protected; it will not be damaged if wired backward. Make sure that the power supply can provide between 12 and 28 VDC to the wireless device. Power PDW30 and 2-Wire Transmitter from Same Power Supply The PDW30 wireless units may be powered from the same power supply that powers the 2-wire (loop- powered) transmitter, assuming that the supply provides enough voltage for both units. To power both de- vices from the same supply, wire the devices to the supply as shown below. Figure 3. PDW30 and 2-Wire Transmitter Powered from Same Supply Wireless Module 24 VDC Power Supply 4-20 mA 2-wire Transmitter Wireless Module Figure 2. Power Connections www. .com [email protected] 1.800.561.8187

10 Signal Connector The analog input may be either 4-20 mA, 0-10 V, 0-5 V, or 1-5 V. The appropriate input type must be programmed for each unit. Once the appropriate input type has been programmed, wire the analog signal source to the device as shown in the dia- gram at right. The analog input will not interfere with any existing HART sig- nal on a 4-20 mA current loop. However, the HART signal will not be transmitted wirelessly. 4-20 mA Output Connector The 4-20 mA output corresponds with the analog input signal on the paired wireless device. The analog output signal is al- ways 4-20 mA, regardless of the input type on the other wire- less module. For instance, if the analog input type on the first device was 0-10 V and the input value was 5 V, the second device would output 12 mA. Connect the mA OUT terminals to a device scaled to read a 4-20 mA signal. The analog output is internally powered; no external power supply is required. Figure 4. Analog Input Connections Figure 5. 4-20 mA Output Connections Voltage or Current Signal Source 4-20 mA Input Display, Chart Recorder, Etc. www. .com [email protected] 1.800.561.8187

11 Digital I/O Connector All digital connections are referenced to ground. The primary unit digital I/O settings determine the settings of the second- ary unit (e.g. if D1 of the primary unit is an input then D1 of the secondary unit in an output). Note: Each connection may be set independently in the de- vice settings as either an input or an output. In the dia- gram to the right, D4 & D3 are digital inputs and D2 is a digital output. Modbus RTU Serial Communications The PDW30 acts as a simple pass-through for Modbus communications. As such, multiple Modbus ena- bled devices may be transmitted wirelessly using the PDW30 Wireless Bridge. Note: Modbus Master must be connected to Primary Wireless Unit. Figure 7. Three- and Five-Wire RS-485 Modbus Connections Figure 8. Multiple Device RS-485 Modbus Connection Notes: 1. Termination resistors are optional and values depend on the cable length and characteristic im- pedance. Consult the cable manufacturer for recommendations. 2. Use shielded cable, twisted-pairs plus ground. Connect ground shield only at one location. Shield Twisted-Pair Shield Twisted-Pair (PDW30 Wireless Unit) (PDW30 Wireless Unit) R R R R Shield Twisted-Pair (PDW30 Wireless Unit) R R Figure 6. Digital I/O Connections www. .com [email protected] 1.800.561.8187

12 Setup and Programming The units are factory calibrated prior to shipment to read in milliamps or volts depending on the input selection. The calibration equipment is certified to NIST standards. Overview There are no jumpers to set for wireless device input selection. Setup and programming is done through the programming buttons located underneath the enclosure cover or using the PDW Manager software. After power and input signal connections have been com- pleted and verified, apply power to the device. Primary Secondary www. .com [email protected] 1.800.561.8187

13 Programming Buttons The units can be programmed using the buttons located behind the enclosure cover. Use the menu but- ton to enter or exit programming mode, the next button to cycle forward through menu options, the previ- ous button to cycle backward through menu options, and the enter button to select the menu item or op- tion you want. During number entry, use the next button to select a digit and the previous button to increment the se- lected digit. Press the display button while in run mode to show the current analog and digital inputs and outputs. Button Description Display Status Menu Enter or exit the de- vice menu RSSI Received Signal Strength Indicator Indicates the wireless signal strength between wireless devices on a scale of 1 to 10. Enter Select a menu item of option RT Receiving/Transmitting Flashes while the devices are sending and/or receiving data Previous Cycle backward through menus or in- crement digit PRI / SEC Primary/Secondary Indicates whether the device is the pri- mary unit or the secondary unit. This distinction is fixed and cannot be changed. Next Cycle forward through menus or select next digit LINK OK / CONNECTING Link Status Displays whether or not the units are currently connected Display Show current inputs and outputs AIN / AOUT Analog Input/Analog Output Labels for the current analog input and analog output (Shown when the display button is pressed) DI / DO Digital Input/Digital Output Labels for each of the current digital in- puts or outputs (Shown when the display button is pressed twice) Quick Tip While programming the wireless units, it may be useful to view the current signal or digital I/O in order to ensure that the correct signals are reaching the units. Pressing either the previous or display buttons while the device is in run mode will cycle through the unit’s display modes which are, in order, link status, analog I/O, and digital I/O. CAUTION The wireless transmission is interrupted while the unit is in Programming Mode. Press Menu to return to Run Mode. ! LINK OK PRI RSSI 10 RT AOUT: 20.00 mA AIN: 20.00 mA DO3:OFF DI4:OFF DI1:ON DO2:ON www. .com [email protected] 1.800.561.8187

14 PDW Manager Software The units can also be programmed using the PC based PDW Manager. Units connect to a PC via the mi- cro USB connection on their face, underneath the enclosure cover. Use of PDW Manager is required for programming advanced settings, such as wireless encryption, and analog signal calibration. Note: Units must be powered externally prior to programming via USB. Instructions on the use of PDW Manager to program the PDW30 wireless units can be found under Pro- gramming with PDW Manager on page 22. www. .com [email protected] 1.800.561.8187

15 Display Functions & Messages Shown below is a list of all display messaged in each device’s setup menu. This list is in order of appear- ance when pressing the next button. An indented line indicates a sub-menu or item. Primary Unit Display Action/Setting Description ANALOG INPUT SETUP Change the analog input type ANALOG INPUT Displays the current analog input type (press enter to change) 4-20mA Set the analog input to 4-20 mA 0-10V Set the analog input to 0-10 V 0-5V Set the analog input to 0-5 V 1-5V Set the analog input to 1-5 V BACK TO SETUP MENU Return to the setup menu DIGITAL IO SETUP Change whether each digital connection is an input or an output DIGITAL I/O #1 Displays digital connection #1’s current setting (press enter to change) INPUT Set the selected digital connection to input OUTPUT Set the selected digital connection to output DIGITAL I/O #2 Displays digital connection #2’s current setting (press enter to change) DIGITAL I/O #3 Displays digital connection #3’s current setting (press enter to change) DIGITAL I/O #4 Displays digital connection #4’s current setting (press enter to change) BACK TO SETUP MENU Return to the setup menu NETWORK AND MODBUS SETUP Change settings related to wireless network and Modbus® input NETWORK ID Displays the point-to-point wireless network ID (press enter to change) 01-99 The network ID can be any number between 01 and 99 MODBUS TIMEOUT Displays the Modbus timeout setting (press enter to change) 1 SEC 1 second timeout 2 SEC 2 second timeout 3 SEC 3 second timeout 4 SEC 4 second timeout 5 SEC 5 second timeout 0.5 SEC 0.5 second timeout MODBUS BAUD RATE Displays the Modbus baud rate setting (press enter to change) 9.6K 9.6 K baud rate 19.2k 19.2 K baud rate 28.8k 28.8 K baud rate 38.4k 38.4 K baud rate 57.6k 57.6 K baud rate 1.2k 1.2 K baud rate 2.4k 2.4 K baud rate 4.8k 4.8 K baud rate www. .com [email protected] 1.800.561.8187

16 Display Action/Setting Description DATA FORMAT Displays the Modbus data format setting (press enter to change) 8E1 Data format 8E1 8O1 Data format 8O1 8N2 Data format 8N2 BACK TO SETUP MENU Return to the setup menu PASSWORD SETUP Change the device password PASSWORD (0=OFF) Displays the current device password (press enter to change) 0000-9999 Password can be any number from 0001 to 9999 (0000 disables) BACK TO SETUP MENU Return to the setup menu RESTORE DEFAULTS Restore the unit to factory default settings LOAD DEFAULTS? Factory restoration confirmation prompt NO No, do not restore the device to factory defaults (press enter) YES Yes. restore the device to factory defaults (press enter) Secondary Unit Display Action/Setting Description NETWORK ID Displays the point-to-point wireless network ID (press enter to change) 01-99 The network ID can be any number between 01 and 99 ANALOG INPUT Displays the current analog input type (press enter to change) 4-20mA Set the analog input to 4-20 mA 0-10V Set the analog input to 0-10 V 0-5V Set the analog input to 0-5 V 1-5V Set the analog input to 1-5 V MODBUS TIMEOUT Displays the Modbus timeout setting (press enter to change) 0.2 SEC 0.2 second timeout 0.5 SEC 0.5 second timeout 1 SEC 1 second timeout 0.1 SEC 0.1 second timeout PASSWORD SETUP Change the device password PASSWORD (0=OFF) Displays the current device password (press enter to change) 0000-9999 Password can be any number from 0001 to 9999 (0000 to disable) BACK TO SETUP MENU Return to the setup menu RESTORE DEFAULTS Restore the unit to factory default settings LOAD DEFAULTS? Factory restoration confirmation prompt NO No, do not restore the device to factory defaults (press enter) YES Yes. restore the device to factory defaults (press enter) www. .com [email protected] 1.800.561.8187

17 Setup Menu The setup menu consists of analog, digital (discrete), and Modbus® input/output settings, network ID, password, and factory defaults restoration. The primary wireless unit determines network protocol and digital I/O settings for the secondary unit, sim- plifying the setup process. For instance, if a digital connection is programmed to be an input on the pri- mary unit, that same connection will be an output on the secondary unit. Because of this, the secondary wireless unit has fewer menu options than the primary unit. Primary Device Secondary Device Entering Numeric Values Numeric values are set using the next and previous buttons. Press next to select next digit and previous to increment digit value. The selected digit will flash. Press the enter button, at any time, to accept the value or the menu button to exit without saving. LINK OK PRI RSSI 10 RT SETUP ANALOG INPUT SETUP DIGITAL IO MODBUS SETUP NETWORK AND SETUP PASSWORD DEFAULTS RESTORE Run Mode LINK OK SEC RSSI 10 RT NOW: 01 NETWORK ID NOW: 4-20mA ANALOG INPUT NOW: 0.2 SEC MODBUS TIMEOUT SETUP PASSWORD DEFAULTS RESTORE Run Mode NOW: 01 NETWORK ID SET: 01 NETWORK ID SET: 11 NETWORK ID SET: 11 NETWORK ID SET: 12 NETWORK ID Access edit mode Increment selected digit Select the next digit Increment selected digit Accept new value www. .com [email protected] 1.800.561.8187

18 Primary Device Menus Analog Input Setup Enter the Analog Input menu to set up the wireless unit to accept either a current or a voltage input. The current input is capable of accepting a signal from 4 to 20 mA. The voltage input is capable of accept- ing a 0 to 10 VDC signal, 0 to 5 VDC signal, or 1-5 VDC signal. Digital I/O Setup All four digital connections may be set as either inputs or outputs. The setting on the primary unit deter- mines the corresponding digital connection on the secondary unit. For instance, if digital connection num- ber one is set as an input on the primary unit, it will be an output on the secondary unit. Each digital connection may be set independently as either an input or output. SETUP ANALOG INPUT NOW: 4-20mA ANALOG INPUT SETUP MENU BACK TO SET: 4-20mA ANALOG INPUT SET: 0-10V ANALOG INPUT SET: 0-5V ANALOG INPUT SET: 1-5V ANALOG INPUT SETUP DIGITAL IO NOW: INPUT DIGITAL I/O #1 NOW: INPUT DIGITAL I/O #2 NOW: INPUT DIGITAL I/O #3 NOW: INPUT DIGITAL I/O #4 SETUP MENU BACK TO SET: INPUT DIGITAL I/O #1 SET: OUTPUT DIGITAL I/O #1 www. .com [email protected] 1.800.561.8187

19 Network and Modbus Setup The Network and Modbus Setup menu is where the wireless device’s Network ID is set and Modbus® se- rial communications settings are programmed. Network ID The network ID determines primary and secondary wireless pairs. The primary and secondary units must share the same unique network ID in order to communicate. Modbus Timeout The Modbus timeout sets the length of time the wireless devices will wait for a reply from the other Modbus device before returning an error. This should be 1 to 2 seconds at 9600 bps on the primary device. Modbus Baud Rate The baud rate of the wireless devices must match the baud rate of the Modbus network in order to prevent collisions on the bus. The baud rate may be set between 1,200 and 57,600 bps. Data Format The data format of the wireless devices must match the data format of the Modbus network. Set the data format to either 8E1 (8-bit, even parity, 1 stop bit), 8O1 (8-bit, odd parity, 1 stop bit), or 8N2 (8-bit, no parity, 2 stop bits). MODBUS SETUP NETWORK AND NOW: 01 NETWORK ID NOW: 1 SEC MODBUS TIMEOUT NOW: 9.6K MODBUS BAUD RATE NOW: 8E1 DATA FORMAT SETUP MENU BACK TO SET: 01 NETWORK ID SET: 1 SEC MODBUS TIMEOUT SET: 2 SEC MODBUS TIMEOUT SET: 3 SEC MODBUS TIMEOUT SET: 4 SEC MODBUS TIMEOUT SET: 5 SEC MODBUS TIMEOUT SET: 0.5 SEC MODBUS TIMEOUT SET: 9.6K MODBUS BAUD RATE SET: 19.2k MODBUS BAUD RATE SET: 28.8k MODBUS BAUD RATE SET: 38.4k MODBUS BAUD RATE SET: 57.6k MODBUS BAUD RATE SET: 1.2k MODBUS BAUD RATE SET: 2.4k MODBUS BAUD RATE SET: 4.8k MODBUS BAUD RATE SET: 8E1 DATA FORMAT SET: 8O1 DATA FORMAT SET: 8N2 DATA FORMAT increments selected digit. selects next digit to the right. www. .com [email protected] 1.800.561.8187

20 Password Setup Both the primary and secondary wireless units may be protected with a four digit numeric password in or- der to prevent unauthorized tampering. When a password has been set, you will be prompted to enter that password in order to access the device menu. To disable password protection, simply enter 0000 as the password. Note: See Entering Numeric Values on page 17 for instructions on how to enter numbers Making Changes to a Password Protected Wireless Unit Once a password has been set on the device, you will be required to enter that password before being allowed to access the device menu. Note: Setting a password will require you to enter the password to access the device settings via the PC software as well. Did you forget the password? The password may be disabled by entering a master password. If you are authorized to make changes, enter the master password 7300 to unlock the device. Restore Defaults If a mistake has been made while programming the primary or secondary device, and it is unclear where the error occurred, the best option may be to perform a factory reset of the device and begin again. SETUP PASSWORD NOW: 0000 PASSWORD (0=OFF) SETUP MENU BACK TO SET: 0123 PASSWORD (0=OFF) increments selected digit. selects next digit to the right. 0000 disables the password. LINK OK PRI RSSI 10 RT 0000 ENTER PASSWORD Run Mode ACCESS GRANTED increments selected digit. selects next digit to the right. TRY AGAIN ENTER PASSWORD 1 Sec If Incorrect DEFAULTS RESTORE NO LOAD DEFAULTS? YES LOAD DEFAULTS? Unit will load default settings and reboot. www. .com [email protected] 1.800.561.8187

21 Secondary Device Menus The secondary device has fewer menu options than the primary device, shown below. Display Signal I/O and Digital I/O Status Pressing either the previous or display buttons while the device is in run mode will cycle through the dis- play modes. These modes are, in order, link status, analog I/O, and digital I/O. LINK OK SEC RSSI 10 RT NOW: 01 NETWORK ID NOW: 4-20mA ANALOG INPUT NOW: 0.2 SEC MODBUS TIMEOUT SETUP PASSWORD DEFAULTS RESTORE Run Mode SET: 01 NETWORK ID increments selected digit. selects next digit to the right. SET: 4-20mA ANALOG INPUT SET: 0-10V ANALOG INPUT SET: 0-5V ANALOG INPUT SET: 1-5V ANALOG INPUT NOW: 0000 PASSWORD (0=OFF) SETUP MENU BACK TO SET: 0123 PASSWORD (0=OFF) increments selected digit. selects next digit to the right. 0000 disables the password. NO LOAD DEFAULTS? YES LOAD DEFAULTS? Unit will load default settings and reboots. SET: 0.2 SEC MODBUS TIMEOUT SET: 0.5 SEC MODBUS TIMEOUT SET: 1 SEC MODBUS TIMEOUT SET: 0.1 SEC MODBUS TIMEOUT LINK OK PRI RSSI 10 RT AOUT: 20.00 mA AIN: 20.00 mA DO3:OFF DI4:OFF DI1:ON DO2:ON www. .com [email protected] 1.800.561.8187

22 Programming with PDW Manager PDW Manager allows you to program the PDW30 wireless units from a PC with a USB connection. Units connect to a PC via the micro USB connection on their face, underneath the enclosure cover. Use of PDW Manager is required for programming advanced settings such as wireless encryption and analog signal calibration. . Once the software is running, power the unit using a 12-28 VDC power supply and connect the device to the PC using the provided USB cable. The PC will automatically install the appropriate device drivers. Once this has completed, the device will appear in the Device list at the top of the PDW Manager window. Click Connect. The menu options displayed will vary depending on what type of unit is connected. The PDW30 primary unit will have more options than the secondary unit. The image below shows the available options on the configuration tab while the primary unit is connected. PRI RSSI 10 RT LINK OK 12-28 VDC www. .com [email protected] 1.800.561.8187

23 The devices’ analog inputs and outputs can be calibrated using the Calibration tabs. The IO Testing tab allows you to perform diagnostics and testing on the units. Calibration – Analog Input Calibration – 4-20mA Output www. .com [email protected] 1.800.561.8187

24 IO Testing Device communication can be secured by enabling 128-bit AES encryption. A channel mask may also be set for interference immunity. The encryption key and channel mask may be entered on the Advanced tab. Once you have entered the encryption information, click Save Settings. The wireless devices must share identi- cal encryption keys in order to communicate, so be sure to enter the same infor- mation for the second unit. www. .com [email protected] 1.800.561.8187

25 Troubleshooting If you are experiencing difficulties with your wireless installation, consult the troubleshooting steps listed below. For best results, identify the symptoms of the problem you are having and attempt all of the cor- rective actions listed for the particular symptom. Symptom Possible Cause Corrective Action Devices will not connect. Devices have mismatched net- work IDs. • Devices will not connect if they do not have the same network ID. Verify that both devices share the same network ID. Devices are out of range or there are obstacles block- ing the wireless path. • Bring devices closer together to see if it alle- viates the issue. Units will display LINK OK if they are connected. If devices connect, con- sider placing closer together permanently, re- moving any obstacles, or mounting higher. • Ensure antennas are on parallel plane. De- vices that are vertically separated will not have as strong of a connection. • If communicating over distance of miles, con- sider installing PDW30-RNA repeaters or a high gain directional antenna. Multiple wireless devices in the area with the same ID. • If there are multiple PDW30 wireless bridges, verify that each pair has its own unique net- work ID. Encryption keys do not match • If using encryption, ensure that the encryp- tion keys on both devices match exactly. Intermittent signal issues. Signal is too poor. • Check RSSI. If signal is too low, consider moving devices closer together, clearing ob- stacles in wireless path, or mounting devices higher. • Ensure devices are on parallel plane. • If communicating over distance of miles, con- sider installing high gain directional antenna. Temporary obsta- cles are blocking the wireless path. • Temporary obstacles, such as large trucks or heavy equipment, can interfere with wireless path. Consider moving wireless units higher or to an area with less traffic. ? www. .com [email protected] 1.800.561.8187

26 Symptom Possible Cause Corrective Action Destination device reads out of range, zero, or incorrect. Wireless device has mismatched input type. • Make sure that input type on the device is correct for the analog input being used. Op- tions are 4-20 mA, 0-10 V, 0-5 V, or 1-5 V. Destination de- vice is not scaled properly. • Destination device must accept 4-20 mA sig- nal and be scaled to properly display the sig- nal. Check the manufacturer’s instruction manual for how to do this. Signal connec- tions are improp- erly wired. • Double check to make sure all of the signal connections are properly wired to all devices. Check wiring diagrams starting on page 8. Digital inputs are not corre- sponding with digital outputs. Devices have mismatched in- put/output set- tings. • Check to make sure the digital connection is programmed appropriately as either an input or an output. Devices are im- properly wired. • Check to make sure all digital inputs and out- puts are properly wired to all devices. Check wiring diagrams starting on page 8. Device will not power on. Not enough volt- age is coming from the power supply. • Devices require at least 12 VDC each in or- der to power on. Check that the power supply is providing enough voltage to the device and that there are not too many devices drawing power from the supply. Devices are im- properly wired. • Check to make sure all power connections are properly wired to all devices. Check wir- ing diagrams starting on page 8. 999999 Feet ON OFF www. .com [email protected] 1.800.561.8187

27 Symptom Possible Cause Corrective Action Device will not connect to PC via USB Wireless device is not powered. • The device must be powered by a 12-28 VDC power supply in order for the PC to recognize it. Power the wireless device and try again. Software version is outdated • Check that you are running the latest soft- ware version. The latest version of PDW . USB cable is faulty • Try connecting the wireless device using a known good micro USB cable. Any standard USB A to micro USB B cable, such as the one used to charge a smartphone, should work. Other Issue ? If you are experiencing a symptom not listed here, or the suggested troubleshooting steps do not alleviate your problem, please attempt to restore the wireless devices to system defaults by following the instructions on page 20. If you require technical support, please contact us at: PRI RSSI 10 RT LINK OK www. .com [email protected] 1.800.561.8187

28 Factory Defaults & User Settings The following table shows the factory setting for most of the programmable parameters on the device. Next to the factory setting, the user may record the new setting for the particular application. Model: ___________________ S/N: __________________ Date: _______________ Primary Parameter Default Setting User Setting ANALOG INPUT 4-20mA DIGITAL I/O #1 INPUT DIGITAL I/O #2 INPUT DIGITAL I/O #3 INPUT DIGITAL I/O #4 INPUT NETWORK ID 01 MODBUS TIMEOUT 1 SEC MODBUS BAUD RATE 9.6K DATA FORMAT 8E1 PASSWORD 0000 Secondary Parameter Default Setting User Setting NETWORK ID 01 ANALOG INPUT 4-20mA MODBUS TIMEOUT 0.2 SEC PASSWORD 0000 www. .com [email protected] 1.800.561.8187

29 Mounting Dimensions Figure 9. Enclosure Dimensions – Front View Figure 10. Enclosure Dimensions – Side Cross Section View Note: The supplied conduit plug may extend up to 0.6 in [15 mm] from the conduit opening when in- stalled. PDA6963 Stainless Steel Pipe Mounting Kit Figure 11. PDA6963 Stainless Steel Pipe Mounting Kit Ø 0.35 (Ø 9.0) 2.31 (58.6) 4.30 (109.2) 4.27 (108.4) 2.44 (61.9) 2.74 (69.7) 3.62 (92.0) 2.17 (55.0) ½" NPT 4.00 (101.6) Pipe PDA6963 www. .com [email protected] 1.800.561.8187