Wenglor UMS603U035 Operating Instructions Manual
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High-Performance Distance Sensor
Operating Instructions
Available as PDF only
Status: 17.05.2017
Version: 1.0.0
www.wenglor.com
EN
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Table of contents
Table of contents
1.
General .....................................................................................................................................................4
1.1
Information Concerning these Instructions ..........................................................................................4
1.2
Explanations of Symbols ......................................................................................................................4
1.3
Limitation of Liability ..............................................................................................................................5
1.4
Copyrights .............................................................................................................................................5
2.
For Your Safety .........................................................................................................................................6
2.1
Use for Intended Purpose .....................................................................................................................6
2.2
Use for Other than the Intended Purpose ............................................................................................7
2.3
Personnel Qualifications .......................................................................................................................7
2.4
Modification of Products .......................................................................................................................7
2.5
General Safety Precautions ..................................................................................................................7
2.6
Approvals and protection class ............................................................................................................8
3.
Technical Data ..........................................................................................................................................8
3.1
Sonic Cone Diagrams .........................................................................................................................10
3.1.1 Measurement on a rod with a diameter of 27 mm ..................................................................10
3.1.2 Measurement on a 100 × 100 mm plate ................................................................................11
3.2
Reproducibility ....................................................................................................................................12
3.3
Housing Dimensions ...........................................................................................................................12
3.4
Wiring Diagram ...................................................................................................................................14
3.5
Accessory Products ............................................................................................................................14
3.6
Layout ..................................................................................................................................................15
3.7
Control Panel .......................................................................................................................................15
3.8
Scope of Delivery ................................................................................................................................16
4.
Transport and Storage ...........................................................................................................................16
4.1
Transport .............................................................................................................................................16
4.2
Storage ................................................................................................................................................16
5.
Installation and Electrical Connection ..................................................................................................17
5.1
Installation ...........................................................................................................................................17
5.2
Electrical Connection ..........................................................................................................................17
6.
Functions Overview ...............................................................................................................................18
6.1
Default Settings ...................................................................................................................................18
6.2
Function Definitions.............................................................................................................................19
6.3
Menu Structure ....................................................................................................................................19
Causes for Triggering of Error Indication (display) .............................................................................22
7.2
Run ......................................................................................................................................................22
7.3
Pin Function ........................................................................................................................................23
7.4
A1 / A2 Switch ......................................................................................................................................23
7.5
E/A2 .....................................................................................................................................................27
7.5.1 A2 Switch .................................................................................................................................27
7.5.2 A2 Error ....................................................................................................................................27
7.5.3 I Input .......................................................................................................................................28
7.6
Analog .................................................................................................................................................28
7.7
Offset ...................................................................................................................................................29
7.8
Adjusting Offset ...................................................................................................................................30
7.9
Setting the Operating Mode ................................................................................................................32
7.10 Select Multiplex ...................................................................................................................................33
7.11 Select Detection Mode ........................................................................................................................33
7.12 Filter Selection .....................................................................................................................................34
7.13 Select Sonic Cone...............................................................................................................................34
7.14 Set Sensitivity ......................................................................................................................................34
7.15 Display .................................................................................................................................................35
7.16 Language ............................................................................................................................................36
7.17 Info .......................................................................................................................................................36
7.18 Reset ...................................................................................................................................................36
7.19 Password .............................................................................................................................................37
7.20 E / A Test (test inputs / outputs) ............................................................................................................38
8.
IO-Link interface ....................................................................................................................................38
9.
Maintenance Instructions ......................................................................................................................39
10. EU Declaration of Conformity ...............................................................................................................39
1.1 Information Concerning these Instructions
• These instructions apply to the product with ID code MS123U035, UMS303U035 und UMS603U035.
• They make it possible to use the product safely and efficiently.
• These instructions are an integral part of the product and must be kept on hand for the entire duration of
its service life.
• Local accident prevention regulations and national work safety regulations must be complied with as well.
• The product is subject to further technical development, and thus the information contained in these
operating instructions may also be subject to change. The current version can be found at www.wenglor.
com in the product’s separate download area.
NOTE!
The operating instructions must be read carefully before using the product and must be
kept on hand for later reference.
1.2 Explanations of Symbols
• Safety precautions and warnings are emphasized by means of symbols and attention-getting words
• Safe use of the product is only possible if these safety precautions and warnings are adhered to
• The safety precautions and warnings are laid out in accordance with the following principle:
ATTENTION-GETTING WORD!
Type and Source of Danger!
Possible consequences in the event that the hazard is disregarded.
• Measures for averting the hazard.
The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed below.
DANGER!
This word indicates a hazard with a high degree of risk which, if not avoided, results in
death or severe injury.
WARNING!
This word indicates a hazard with a medium degree of risk which, if not avoided, may result
in death or severe injury.
CAUTION!
This word indicates a hazard with a low degree of risk which, if not avoided, may result in
minor or moderate injury.
This word draws attention to a potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE!
A note draws attention to useful tips and suggestions, as well as information regarding
efficient, error-free use.
1.3 Limitation of Liability
• The product has been developed in consideration of the current state-of-the-art and applicable standards
and guidelines. Subject to change without notice.
• A valid declaration of conformity can be accessed at www.wenglor.com in the product’s separate
download area.
• wenglor sensoric elektronische Geräte GmbH (hereinafter referred to as “wenglor”) excludes all liability in
the event of:
• Non-compliance with the instructions
• Use of the product for purposes other than those intended
• Use by untrained personnel
• Use of unapproved replacement parts
• Unapproved modification of products
• These operating instructions do not include any guarantees from wenglor with regard to the described
procedures or specific product characteristics.
• wenglor assumes no liability for printing errors or other inaccuracies contained in these operating
instructions, unless wenglor was verifiably aware of such errors at the point in time at which the operating
instructions were prepared.
1.4 Copyrights
• The contents of these instructions are protected by copyright law.
• All rights are reserved by wenglor.
• Commercial reproduction or any other commercial use of the provided content and information, in
particular graphics and images, is not permitted without previous written consent from wenglor.
For Your Safety
2. For Your Safety
2.1 Use for Intended Purpose
The product is based on the following functional principle:
Functional Principle
For example, these Ultrasonic Sensors emit pulsed ultrasonic waves at a certain frequency using air as
a transmitting medium. The sensors evaluate transit time of the ultrasound reflected from the object.
Parameters can be taught into the sensors using either teach-in keys, via an input or via IO-Link. The output is
switched when the preselected switching point is reached. The measured value can be read out as a voltage
or amperage value (0 to 10 V / 4 to 20 mA), or in digital format (IO-Link).
This product can be used in the following industry sectors:
• Automotive industry
• Food industry
• Packaging industry
• Pharmaceuticals industry
• Clothing industry
• Plastics industry
• Consumer goods industry
• Paper industry
• Electronics industry
• Glass industry
• Printing industry
• Special machinery manufacturing
• Heavy machinery manufacturing
• Logistics
• Woodworking industry
• Steel industry
• Aviation industry
• Construction industry
• Chemicals industry
• Agriculture Industry
• Alternative energy
• Raw materials extraction
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2.2 Use for Other than the Intended Purpose
• Not a safety component in accordance with 2006/42/EC (Machinery Directive)
• The product is not suitable for use in potentially explosive atmospheres.
• The product may only be used with accessories supplied or approved by wenglor, or combined with
approved products. A list of approved accessories and combination products can be accessed at
www.wenglor.com on the product detail page.
DANGER!
Risk of personal injury or property damage in case of use for other than the intended
purpose!
Use for other than the intended purpose may lead to hazardous situations.
• Observe instructions regarding use for intended purpose.
2.3 Personnel Qualifications
• Suitable technical training is a prerequisite
• In-house electronics training is required
• Trained personnel must have uninterrupted access to the operating instructions
DANGER!
Risk of personal injury or property damage in case of incorrect initial start-up and
maintenance!
Personal injury and damage to equipment may occur.
• Adequate training and qualification of personnel.
2.4 Modification of Products
DANGER!
Risk of personal injury or property damage if the product is modified!
Personal injury and damage to equipment may occur. Non-observance may result in loss of
the CE marking and the guarantee may be rendered null and void.
• Modification of the product is impermissible.
2.5 General Safety Precautions
NOTE!
• These instructions are an integral part of the product and must be kept on hand for the
entire duration of its service life
• Read the operating instructions carefully before using the product
• Protect the sensor against contamination and mechanical influences
2.6 Approvals and protection class
RoHS
3. Technical Data
Order Number
Technical Data
UMS123U035
UMS303U035
UMS603U035
Ultrasound Data
Working range
100 to 1200 mm
200 to 3000 mm
300 to 6000 mm
Measuring range
1100 mm
2800 mm
5700 mm
Max. reproducibility
1 mm
2 mm
5 mm
Linearity error
4 mm
4 mm
20 mm
Resolution
0.1 mm
0.3 mm
1 mm
Ultrasonic frequency
225 kHz
120 kHz
75 kHz
Aperture angle
< 12°
< 14°
< 14°
Switching hysteresis
5 mm
15 mm
30 mm
Service life (ambient temp.=+25°
C)
100,000 hours
Electrical Data
Current consumption
(operating voltage = 24 V)
< 30 mA
< 50 mA
< 50 mA
Switching frequency
7 Hz
3 Hz
1,5 Hz
Response time
< 72 ms
< 167 ms
< 334 ms
Supply power
18 to 30 V DC
Temperature range
-25 to 60° C
Number of switching outputs
2
Switching output voltage drop
< 2,5 V
Switching current,
PNP switching output
100 mA
Analog output
0 to 10 V / 4 to 20 mA
Synchronous operation
Up to 40 sensors
Multiplex
Up to 16 sensors
Short-circuit proof
Yes
Protected against polarity reversal
Yes
M12 x 1, 4/5-pin
Function
Selectable menu language
Yes
Password protection
Yes
Error output
PNP, can be set to NC or NO
IO-Link
Analog output
The warm-up phase lasts roughly 30 minutes. At the beginning of the warm-up phase, linearity error and
reproducibility may deviate from the specified values. During the course of the warm-up phase, values
improve in accordance with an exponential function until the specified technical data have been achieved.
The sensor works with internal temperature compensation in order to reconcile fluctuating air temperatures.
Externally ascertained temperature values can also be specified via the IO-Link interface.
3.1 Sonic Cone Diagrams
3.1.1 Measurement on a rod with a diameter of 27 mm
UMS123U035
0
100
150
-50
-100
Ob/mm
Sc/mm
50
-150
50
100
150
250
300
200
350
400
450
500
550
600
650
700
750
800
850
900
UMS303U035
0
50
100
150
-50
-100
-150
Ob/mm
SC/mm
200
250
-200
-250
500
1000
1500
2000
2500
UMS603U035
-300
0
100
200
-100
-200
500
1000
1500
2500
3000
Ob/mm
Sc/mm
0
0
5
50
50
0
2000
3500
5
300
400
-400
4000
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Standard sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Medium-width sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Narrow sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Extra-narrow sonic cone
3.1.2 Measurement on a 100 × 100 mm plate
UMS123U035
0
50
100
150
-50
-100
-150
Ob/mm
Sc/mm
200
400
600
800
1000
1200
1400
UMS303U035
0
50
100
150
-50
-100
-150
Ob/mm
Sc/mm
200
250
-200
-250
500
1000
1500
2000
2500
3500
3000
0
100
200
300
-100
-200
Ob/mm
Sc/mm
400
-400
-300
1000
2000
3000
4000
5000
6000
7000
UMS603U035
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Standard sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Medium-width sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Narrow sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Extra-narrow sonic cone
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Reproducibility in mm
UMS123U035
UMS303U035
UMS603U035
Filter 0 (default)
3
5
7
Filter 1
3
5
7
Filter 2
3
5
7
Filter 3
2
4
6
Filter 4
2
4
6
Filter 5
2
4
6
Filter 6
1
2
5
Filter 7
1
2
5
3.3 Housing Dimensions
UMS123U035
3.4 Wiring Diagram
183
+
Supply Voltage “+”
Switching Output / NO /
Switching Output / NC / IO-Link
SY / E / A2
Synchronisation / Input / Output 2
O
Analog Output
–
Supply Voltage “0 V“
Legend
Wire Colors according to
DIN IEC 757
Platinum measuring resistor
not connected
Test Input
Test Input inverted
Trigger Input
Analog Output
Ground for the Analog Output
Block Discharge
Valve Output
Valve Control Output +
Valve Control Output 0 V
Synchronization
Receiver-Line
Emitter-Line
Grounding
Switching Distance Reduction
Ethernet Receive Path
Ethernet Send Path
Interfaces-Bus A(+)/B(–)
Emitted Light disengageable
Magnet activation
Input confirmation
Contactor Monitoring
Encoder A/A (TTL)
Encoder B/B (TTL)
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Grey
White
Pink
Green/Yellow
Supply Voltage +
Supply Voltage 0 V
Supply Voltage (AC Voltage)
Switching Output
(NO)
Switching Output
(NC)
Contamination/Error Output (NO)
Contamination/Error Output (NC)
Input (analog or digital)
Teach Input
Time Delay (activation)
Shielding
Interface Receive Path
Interface Send Path
Ready
Ground
Clock
Output/Input programmable
Power over Ethernet
Safety Input
Safety Output
Signal Output
Ethernet Gigabit bidirect. data line (A-D)
Encoder 0-pulse 0-0 (TTL)
Encoder A
Encoder B
Digital output MIN
Digital output MAX
Digital output OK
Synchronization In
Synchronization OUT
Brightness output
Maintenance
PT
3.5 Accessory Products
wenglor can provide you with suitable connection technology for your product.
Suitable mounting technology no.
340
Suitable connection technology no.
35
S06
IO-Link master
PNP-NPN converter BG2V1P-N-2M
= Transducer
= Control keys
= Display
= Connector plug
= Mounting holes
3.7 Control Panel
23
20
22
60
X2
20 = Enter Button
22 = Up Button
23 = Down Button
60 = Display
Transport and Storage
3.8 Scope of Delivery
• Ultrasonic sensor
• Quick-start guide
• Mounting screws
4. Transport and Storage
4.1 Transport
Upon receipt of shipment, inspect the goods for damage in transit. In the case of damage, conditionally
accept the package and notify the manufacturer of the damage. Then return the device making reference to
damage in transit.
4.2 Storage
The following points must be taken into condition with regard to storage:
• Do not store the product outdoors
• Store the product in a dry, dust-free place
• Protect the product against mechanical impacts
• Protect the product against exposure to direct sunlight
ATTENTION!
Risk of property damage in case of improper storage!
The product may be damaged.
• Comply with storage instructions.
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5. Installation and Electrical Connection
5.1 Installation
• Protect the product against contamination during installation
• Observe all applicable electrical and mechanical regulations, standards, and safety rules
• Protect the product against mechanical influences
• Make sure that the sensor is mounted in a mechanically secure fashion
• If the object has smooth surfaces, the angle between the axis of the sound waves and the surface of the
object should be 90° ±3°. The angle can be considerably larger in the case of rough object surfaces
• There must not be any objects underneath the working range
• The active surface of the sensor may not contact any other machine parts
ATTENTION!
Risk of property damage in case of improper installation!
The product may be damaged.
• Comply with installation instructions.
CAUTION!
Risk of personal injury or property damage during installation!
Personal injury and damage to the product may occur.
• Ensure a safe installation environment.
5.2 Electrical Connection
• An IQ-Link master with port Class A must be used, as for port Class A pin 5 is not connected.
• Connect the sensor to 18...30 V DC (see section „3.4 Wiring Diagram“ on page 14).
DANGER!
Risk of personal injury or property damage due to electric current!
Voltage conducting parts may cause personal injury or damage to equipment.
• The electric device may only be connected by appropriately qualified personnel.
6. Functions Overview
6.1 Default Settings
UMS123U035
UMS303U035
UMS603U035
Pin Function
A1
Switching output
Switching output
Switching output
E / A2
Error output
Error output
Error output
Outputs
Switching hysteresis
5 mm
15 mm
30 mm
Window width
25 mm
50 mm
100 mm
NO / NC
NO
NO
NO
On-delay
0 ms
0 ms
0 ms
Off-delay
0 ms
0 ms
0 ms
Pulse
0 ms
0 ms
0 ms
Analog
U / I
I
I
I
4 mA
100 mm
200 mm
300 mm
20 mA
1200 mm
3000 mm
6000 mm
Offset
Preset offset value
0 mm
0 mm
0 mm
Operating Mode
Normal
Normal
Normal
Detection Mode
Best signal
Best signal
Best signal
Filter
0
0
0
Cone
Standard
Standard
Standard
Sensitivity
Threshold
0
0
0
Display
Mode
Digital
Digital
Digital
Intensity
Screensaver
Screensaver
Screensaver
Language
English
English
English
Password
Activate
Off
Off
Off
6.2 Function Definitions
Designation
Function
Page
Run
Switch to display mode
22
Pin Function
Configure function for E / A2
23
A1/ A2 Switch
Configure output function
23
E / A2 Switch / Error
Configure input and output functions for A2
27
Analog
Configure function of analog output
28
Offset
Adjust offset
29
Operating Mode
Select operating mode (synchronization / multiplex)
32
Select Multiplex
Address/number of multiplex users
33
Detection Mode
Signal selection
33
Filter
Enter filter settings
34
Cone
Select sonic cone
34
Sensitivity
Adjust sensitivity
34
Display
Select display characteristics
35
Language
Select desired menu language
36
Info
Read out information regarding the sensor
36
Reset
Restore default settings
36
Password
Protection against unauthorized changes to settings
37
E / A Test
Test input / output
38
6.3 Menu Structure
• The desired menu language must be selected after initial start-up, and after each reset
(see section „7.16 Language“ on page 36)
• You can switch to the configuration menu by pressing any key
NOTE!
If no settings are adjusted in the configuration menu for a period of 20 seconds, the sensor
is automatically returned to the display mode. The sensor accesses the last used menu
view when a key is once again activated. If a selection is entered, it becomes active when
the configuration menu is exited.
The keys are used for navigation, and for configuring settings. The functions of the navigation keys vary from
menu to menu. The functions of the keys in the display are depicted as follows:
5: Navigate up.
6: Navigate down.
|: Selection is acknowledged with the enter key.
Back: move up one level within the menu.
7 Run: switch to the display mode.
Risk of property damage if sharp objects are used!
The keys may be damaged.
• Do not use sharp objects in order to enter settings.
The sensor’s configuration menu is laid out as follows:
Run
Pin Function
E/A2
E invert
Pin Funktion
- A2 Switch
- A2 Error
- E2 Ext T A1
- E2 Offset
E Ext T A1 / E Offset
- Ub active
- Ub inactive
possible
outputs
possible
outputs
Only visible, if E2 Ext T A1
is selected for Pin Funktion
E invert only visible,
if E/A2 is Input
Window size: Only visible,
if Window-Teach was carried out last
T Extern
- T Foreground
- T Bachground
- T Window
At Operating Mode
Multiplex Slave
- Slave Address 1...15
At Operating Mode
Multiplex Master
- Slave Number 1...15
A2 Error
- NO / NC
- Mode U/I
- Teach-In
- At 0 V
- At 10 V
- At 4 mA
- At 20 mA
A1 Swtich/A2 Switch
- T Foreground
- T Background
- T Window
- T Extern
- Poti
- Hysteresis
- Window Size
- NO/NC
- On-Delay
- Off-Delay
- Impulse
Analog
- Medium
- Multiplx. Slv.
- Multiplx. Mst.
- Sync Slave
- Sync Master
- Sync Receiver
- Mute
Operating Mode
- Apply
- Preset
- Change
Offset
A1 Switch
A2 Switch
A2 Error
- Middle wide
- Narrow
- Extra narrow
Language
- Deutsch
- English
- Français
- Español
- Italiano
Info
Display type of
Sensor, Sensor
version und serial
number
Display
- Rotate
- Intensity
- Mode
Sensitivity
- Threshold
Reset
- for Reset
Password
- Enable
- Change
- Lock
E/A Test
- A1 Test
- A2 Test
- E2 Test
- Test Ana U
- Test Ana I
- Best signal
- Closest signal
- Widest signal
- Screensaver
- Min
- Medium
- Max
- Power Save
- Digital
- Analog
- Sensitivity
- On
- Off
Value in V resp. mA
A2 test and/or E2 test is only visible after prior selection of the corresponding Pin function.
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7.1 Causes for Triggering of Error Indication (display)
NO NO I
Zu weit
A1
F
• Not enough ultrasound is reflected
• Very small objects, or objects which do not reflect sound well (sound-absorbing objects), are located
within the working range
• Incorrect installation
• Object is outside of the working range
• Powerful sources of ultrasound within the axis of the sound waves
• Strong air turbulence
7.2 Run
The sensor is switched to the display mode when the enter key is pressed.
The set function of the pins is shown as symbol in the “Display” menu:
T-1
A1
A2
IN
F
Teach input for A1
Switching output
Input for applying the offset
Error output
2386 mm
A1
F
Device name
Current measured value in mm
Bar graph display of the cur-
rent measured value relative
to the measuring range
Status LEDs
7.3 Pin Function
The pin function is used to specify the function assigned to pin E / A2.
Various functions can be assigned to the pin.
Function
Description
E / A2
Configuration of Pin E/A2
Pin Function
E / A2
Invert E
Back
5
6
Press the 5 and 6 keys in order to configure pin E / A2 as:
• A switching output
• An input for applying offset
• An error output
• A teach-in input for A1
Invert E
Invert the input
Invert E is only visible when E / A2 is an input.
7.4 A1 / A2 Switch
Function
Description
T Foreground
Foreground Teach-In
A1 Switch
T Foreground
1007 mm
770 mm
T
Distance to the object is taught in by pressing the T key:
• Align the sensor to the object
• Briefly press the T key
→ The switching distance to the object is set
• If necessary, readjust the switching distance with the help of the
“Potentiometer” menu item.
Teach-in is performed while the sensor’s sonic cone is aligned to the object. The
switching distance is then automatically set to a distance which is slightly greater
than the clearance between the sensor and the object. The sensor is thus
switched for all objects whose distance to the sensor is equal to or less than the
distance to the object used for the teach-in procedure.
Sensor
Object
Teach Distance
Switching Point
* Press and hold the + or – key in order to scroll quickly through the numbers.
H: 2874 mm
2704 mm
T
Distance to the background is taught in by pressing the T key, and can thus be
suppressed:
• Align the sensor to the background (e.g. conveyor belt)
• Briefly press the T key
→ The background is suppressed
Teach-in is performed while the sensor’s sonic cone is aligned to the back-
ground. The switching distance is then automatically set to a distance which is
slightly less than the clearance between the sensor and the background. The
sensor is thus switched whenever an object is located between the background
and the sensor.
Sensor
Object
Teach Distance
Switching Point
T Window
Window Teach-In
A1 Switch
T Window
H: 2874 mm
2705 mm
T
A tolerance window is taught in by pressing the T key:
• Align the sensor to the object
• Briefly press the T key
→ A tolerance window is set up around the measured distance. Window
width and hysteresis are adjustable (see section „7.4 A1/A2 Switch“ on
page 23). If the object is located within the window width, the sensor
is switched. The lower and the upper switching thresholds are displayed
alternately while the window is being taught in.
There are two switching points in the case of window teach-in. The distance
between the two switching points is called the window. The size of the window is
designated “window width”. The sensor is switched when an object is within the
window.
Sensor
Object
Teach Distance
Switching Point 2
Switching Point 1
Window Width
T Foreground
T Background
T Window
5
6
The 6 and 5 keys can be used to specify whether “T Foreground”, “T
Background” or “T window” is executed during external teach-in. This menu item
is only visible if the teach-in input has been selected for A1 under Pin Function.
Potentiometer
Readjusting Switching Distance
A1 Switch
Poti
1007 mm
770 mm
+
–
Switching distance can be readjusted by pressing the + or – key.*
Hysteresis
Adjusting Switching Hysteresis
A1 Switch
Hysteresis
5 mm
+
–
The hysteresis value is adjusted by pressing the + or – key.*
UMS123U035 UMS303U035 UMS603U035
Minimum value: XY
5 mm
15 mm
30 mm
Maximum value: XY
105 mm
315 mm
630 mm
Window Width
Setting Window Width
A1 Switch
Window Width
50 mm
+
–
(only adjustable after window teach-in)
Window width is selected by pressing the + or – key.*
UMS123U035 UMS303U035 UMS603U035
Minimaler Wert: XY
0 mm
0 mm
0 mm
Maximaler Wert: XY
200 mm
600 mm
1200 mm
NC / NO
Selecting the Output Function
A1 Switch
NO
NO
NC
The NO (normally open) or NC (normally closed) output function is selected by
pressing the NO or the NC key. The respective circuit diagram is displayed.
NO: The output is deactivated as soon as an object reaches the switching point.
NC: The output is activated as soon as an object reaches the switching point.
On-Delay
Adjusting On-Delay
A1 Switch
On-Delay
10 ms
+
–
An on-delay can be selected within a range of 0 to 10,000 ms by pressing the
+ or – key.*
On-delay is an adjustable extension of response time.
Object
Output
On-Delay
Off-Delay
Adjusting Off-Delay
A1 Switch
Off-Delay
10 ms
+
–
An off-delay can be selected within a range of 0 to 10,000 ms by pressing the
+ or – key.*
Off-delay is an adjustable extension of drop-off time.
Object
Output
Off-Delay
Off-delay is disabled if a pulse duration has been selected. If this is the case,
“Pulse” appears at the control panel.
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Adjusting Pulse Duration
A1 Switch
Pulse
10 ms
+
–
Pulse duration defines how long the output signal remains in the activated state.
A pulse length can be selected within a range of 0 to 10,000ms by pressing the
+ or – key.* After the selected pulse duration has elapsed, the output signal is
returned to the “deactivated” state.
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Function can be combined with On-Delay.
* Press and hold the + or – key in order to scroll quickly through the numbers.
7.5 E/A2
After selecting the pin function, one of the following menus appears.
7.5.1 A2 Switch
Settings for A2 Switch are entered in the same way as for A1 Switch (see section „7.4 A1/A2 Switch“ on page 23).
7.5.2 A2 Error
If output 2 is selected as an error output in the Pin Function menu (see section „7.3 Pin Function“ on page
23), A2 Error appears as an entry in the tree menu. This output can be configured with the NO/NC func-
tion. Output 2 switches as soon as an error is detected.
Function
Description
NO / NC
Configuring the Error Output
A2 Error
NC
NO
NC
The error output is configured as normally open or normally closed by pressing
the NO or the NC key.
7.5.3 I Input
If Pin E/A2 (see section „7.3 Pin Function“ on page 23) is used as an input for external teach-in A1 or as
an offset input, it can be set up as either an inverted or a non-inverted input.
Function
Description
With Active
Operating Voltage
Used as an Inverted Input
Pin Function
Operating Voltage
Active
Operating Voltage
Inactive
5
6
The input is normally connected to 0 V supply voltage. The input’s function is
triggered by applying a voltage of greater than 7 V.
With inactive
operating voltage
Used as an Inverted Input
Pin Function
Operating Voltage
Active
Operating Voltage
Inactive
5
6
The input is normally connected to supply voltage of greater than 7 V.
The input’s function is triggered by applying a voltage of less than 7 V.
7.6 Analog
The measuring range for the analog output can be freely selected within the specified working range with
rising or falling characteristic curve. The width of the selected measuring range for the analog value must
amount to at least 10% of the maximum possible measuring range. For example, the selected measuring
range of the UMS123U035 must be set to at least 110 mm.
Total measuring range
Set measuring range
Distance
Voltage
/current
0 V/4 mA
10 V/20 mA
Increasing characteristic curve
Decreasing characteristic curve
U / I mode
Analog Output as Current or Voltage Output
Analog
4.20 mA
Ana Out
U
I
The analog output is configured as a voltage or a current output by pressing
the U or the I key. The corresponding symbol appears at the display.
U / I Teach-In
Teaching in Distances which correspond to Upper and
Lower Voltage / Amperage Values
3000 mm
20 mA
771 mm
140 mm
20
mA
4
mA
The momentary distance is assigned to a voltage value of 10 V or a current
value of 20 mA by pressing the 10 V or the 20 mA key.
The momentary distance is assigned to a voltage value of 0 V or a current
value of 4 mA by pressing the 0 V or the 4 mA key.
If necessary, the assigned distances can be readjusted with the help of the At
0 V / 4 mA or At 10 V / 20 mA menu items.
At 0 V / 4 mA
Distance at 0 V / 4 mA
3000 mm
20 mA
2346 mm
200 mm
+
–
The distance assigned to either 0 V or 4 mA is adjusted by pressing the + or
the – key.
At 10 V / 20 mA
Distance at 10 V / 20 mA
3000 mm
10 V
8.967 V
140 mm
+
–
The distance assigned to either 10 V or 20 mA is adjusted by pressing the + or
the – key.
7.7 Offset
The offset function is used to change the momentary measured value to a specified value. The switching
thresholds and the analog measuring ranges are changed along with this value.
Use of offset can be activated via the menu, externally via pin E / A2 or via the IO-Link interface.
Via the Menu
Function
Description
Apply*
Using the “Preset” Value as a Distance
Offset
Apply
0 mm
2845 mm
T
Z
The value specified under the Preset menu item can be activated as the
displayed distance by pressing the T key. After pressing the Z key, the offset is
reset and actual distance is displayed.
Teaching In an Offset Value
Offset
Preset
2846 mm
2845 mm
T
Z
The current distance can be entered as a preset value for offset by pressing the
T key. The preset value for offset can be set to 0 by pressing the Z key
(the offset value is activated under the Apply menu item).
Change*
Changing the Selected Offset Value Step by Step
Offset
Aendern
0 mm
+
–
The preset value for offset in the Preset menu item can be increased or
decreased step by step by pressing the + or the – key.
* The momentarily selected preset value for offset is displayed in line 3 (0 mm).
The current distance is displayed in line 4 (2845 mm).
Offset
Apply
0 mm
2845 mm
T
Z
Via Pin E/A2
Offset adjustment can be applied via pin E/A2 by means of an external trigger sensor (corresponds to Apply
T in the Offset menu). E/A2 must be configured as an input by adjusting Offset (see section „7.8 Adjus-
ting Offset“ on page 30)
In order to apply the offset adjustment, a voltage of greater than 7 V must be applied to the input pin. A
positive edge is triggered as a result. The value selected under the Preset menu item is used as the current
distance in this case.
7.8 Adjusting Offset
Without offset:
In the diagram shown here, the sensor measures a distance of 500 mm. The switching point is 200 mm
further at a distance of 700 mm.
500 mm
700 mm
Switching Point
Switching Distance 700 mm
Actual Distance
Object
In the diagram shown here, the sensor measures a distance of 500 mm. After applying offset with a value of
0 mm, the measured value obtained at 500 mm becomes 0 mm. The actual distance of the switching point is
shifted as a result.
500 mm
1200 mm
Switching Point
Offsets can be applied with
Offset value 0 mm
Switching Distance 700 mm
Actual Distance
Object
In the diagram shown here, the sensor measures a distance of 500 mm. The switching point is 200 mm
further at a distance of 700 mm. After applying offset, the switching point is shifted to 1200 mm. If a preset
offset value of 50 mm is selected, measured value 0 is shifted from 500 mm to 450 mm. The switching point is
then at a distance of 1150 mm.
500 mm
550 mm
1150 mm
Switching Point
Offsets can be applied with
Offset value 0 mm
Offsets can be applied with
Offset value 50 mm
Switching Distance 700 mm
Actual Distance
Object
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7.9 Setting the Operating Mode
Function
Description
Normal
Setting the Operating Mode
O Operating mode
Normal
Multiplex Slave
Multiplex Master
Sync Slave
Sync Master
Sync Receiver
Muted
The sensor is set to the normal operating mode when shipped from the factory.
Synchronous slave:
The sensor is in the synchronous slave operating mode. Signals are transmitted
simultaneously to all slaves from the master via pin 5, so that a larger detection
area can be scanned by means of several sensors. Up to 40 sensors can be
operated synchronously.
Synchronous master:
The sensor is in the synchronous master operating mode. It automatically
transmits pulses via pin 5 to all interconnected slaves, so that ultrasonic pulses
are emitted simultaneously.
Synchronous receiver:
The sensor is in the synchronous receiver operating mode. The slave receives
data from the master via pin 5, indicating when it will emit ultrasonic signals.
The sensor is only capable of receiving ultrasonic pulses, but it can’t emit any.
In this way, objects can be detected which deflect ultrasonic signals from the
sensor such that it is incapable of receiving any reflected sound waves. One or
more sensors positioned as synchronous receivers make it possible to receive
sound waves of this sort. Operation as a Through-Beam Sensor is also possible.
However, the synchronous receiver indicates only 50% of the measured value.
Multiplex slave:
The sensor is in the multiplex slave operating mode. Staggered signals are
transmitted to the slaves simultaneously from the master via pin 5, so that they
emit synchronous ultrasonic pulses one after the other. Reciprocal influence can
thus be ruled out. Up to 15 sensors can be operated in the multiplex slave mode
with a single sensor in the multiplex master mode.
Multiplex master:
The sensor is in the multiplex master operating mode. It automatically transmits
pulses via pin 5 to all interconnected slaves. The more slaves are operated, the
slower measured value recording becomes.
Muted:
The sensor’s ultrasonic emitter is switched off.
7.10 Select Multiplex
The multiplex operating mode is selected with this function. If the multiplex slave or multiplex master
operating mode is selected, this menu item appears in order to facilitate slave address selection or entry of
the number of multiplex users. Up to 15 sensors can be operated in the multiplex slave mode with a single
sensor in the multiplex master mode.
Function
Description
Address
Setting the Multiplex Slave Address
Operating Mode
Address
1
+
–
If the multiplex slave operating mode has been selected, a unique user address
within a range of 1 to 15 must be selected for each multiplex slave. The multiplex
slaves are addressed by the multiplex master in the order indicated by the
assigned addresses.
The multiplex user address is entered with the help of the + and – keys.
Number
Setting the Number of Multiplex Users
Operating Mode
Number
2
+
–
If the multiplex master operating mode has been selected, the number of
interconnected multiplex slaves must be entered. The number of multiplex users
is set within a range of 1 to 15 with the help of the + and – keys.
7.11 Select Detection Mode
The detection mood makes it possible to select which signal within the measuring range will be used for
evaluation.
Function
Description
Detection Mode
Selecting the Detection Mode
Best Signal
Closest Signal
Furthest Signal
5
6
The desired detection mode is selected by pressing the 5 and 6 keys, and is
acknowledged by pressing the enter key .
Best signal:
The signal with the greatest signal strength is used.
Closest object:
The signal reflected by an object which is within the
measuring range and is closest to the sensor is used.
Furthest object:
The signal reflected by an object which is within the
measuring range and is furthest the sensor is used.
7.12 Filter Selection
Function
Description
Filter
Filter Selection
Filter
0
1
2
3
4
5
6
7
5
6
Any filter ranging from 0 (lowest) to 7 (highest) can be selected by pressing the
5 or 6 key.
The filter functions makes use of several measurements so that the measure-
ment results are protected against any influence resulting from interference
signals.
Note: Selecting a higher filter results in a proportional reduction of the maximum
switching frequency.
7.13 Select Sonic Cone
Function
Description
Cone
Select Sonic Cone
Cone
Standard
Medium Width
Narrow
Extra Narrow
5
6
The desired sonic cone is selected by pressing the 5 or 6 key, and is
acknowledged by pressing the enter key .
• Standard
• Medium Width
• Narrow
• Extra Narrow
7.14 Set Sensitivity
This function is used to set the sensor’s sensitivity to various objects.
Function
Description
Sensitivity
Set Sensitivity
Sensitivity
Threshold
100 (1508)
2845 mm
+
–
The threshold value can be set within a range of 000 to 1000 and dictates the
sensor’s sensitivity. The higher the threshold is set, the more sensitive the sensor
becomes to influence resulting from interfering objects in the measuring field.
Influence due to reflections from objects can be reduced in this way. The
threshold value can also be combined with the detection mode (see section
„7.11 Select Detection Mode“ on page 33)
Rotating the Display
Display
Rotate
Intensity
Mode
5
6
The display is rotated 180° by pressing the enter key. The display can be
returned to its original position by pressing the same key once again.
Intensity
Adjusting Display Brightness
Display
Screensaver
Min
Normal
5
6
After pressing the 5 or 6 key, the menu appears immediately with the selected
brightness setting (min., normal or max.). If the “Energy Saving” setting is
selected, the display is switched off after 30 seconds. In the screensaver mode,
the pixels are inverted every 40 seconds in order to prevent premature aging of
the display. Selection is acknowledged by pressing the enter key.
Modus
Selecting the Display Mode
Display
Digital
Analog
Sensitivity
5
6
The display mode is selected by pressing the 5 or 6 key and selection is
acknowledged by pressing the enter key.
Selectable modes include:
• Digital:
Display of distance and switching statuses of the digital
inputs / outputs
• Analog:
Display of distance and the analog value of the analog
output
• Sensitivity:
Display of distance and amplitude
The desired menu language can be selected in the Language menu.
Function
Description
Language
Selecting the Display Language
Language
Deutsch
English
Francais
Espanol
Italiano
5
6
The desired menu language is selected by pressing the 5 or 6 key, and is
acknowledged by pressing the enter key .
The desired language appears in the menus as soon as it has been selected.
Selectable languages:
• Deutsch
• English
• Francais
• Espanol
• Italiano
The display language must be selected after initial start-up, and after each reset.
7.17 Info
The following information regarding the sensor is displayed in the Info menu:
• Sensor type
• Sensor version
• Serial number
7.18 Reset
The sensor can be returned to its default settings in the Reset menu.
Function
Description
Reset
Default Settings
Reset
Press
to Reset
R
All of the selected sensor settings are returned to their default values by pressing
the R key.
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Password protection prevents inadvertent changes to selected settings.
Function
Description
Activate
Activating or Deactivating the Password Function
Password
Inactive
Active
5
6
Password protection can be activated or deactivated with the 5 and 6 keys.
When password protection is activated, operation of the sensor is disabled after
supply power has been interrupted, and is enabled once again after entering the
correct password.
Change
Password Entry for Enabling
Password
Change
0
+
–
A password within a range of 1 to 9999 can be selected using the + and – keys.
Selection is acknowledged by pressing the enter key.
Disable
Disabling the Sensor
Password
Activate
Change
Disable
5
6
Disabling the sensor inhibits its operation immediately, if Activate Password is
set to on.
NOTE!
If the password function has been activated, the password must be entered each time
supply power is interrupted. After pressing any key, the menu is automatically switched to
the password entry mode.
After the password has been correctly entered, the entire menu is enabled and the sensor
can be operated. The password function is deactivated upon shipment from the factory.
It must be assured that the selected password is noted before any changes occur. If
the password is forgotten, it has to be overwritten with a master password. The master
password can be requested by e-mail from [email protected].
7.20 E / A Test (test inputs / outputs)
This functions changes the outputs manually, regardless of the sensor’s momentary measured value.
This makes it possible to monitor, for example, whether or not outputs are correctly connected to a controller,
or if there’s a disturbance in the cable which is distorting the analog value. It’s also possible to test whether or
not voltage is being applied to the input pin.
The test is ended automatically when the test menu is exited.
Function
Description
Test A1/ A2
Testing Switching Output A1/ A2
E/A-Test
On
Off
5
6
The output can be switched on and off, regardless of its settings, by pressing the
5 and 6 keys. In this way it can be determined, for example, whether or not the
outputs are correctly connected to a controller.
Test Analog U / I
Testing the Analog Output
By pressing the + or – key, a voltage/current can be selected for the analog
output, regardless of its settings. In this way it can be determined, for example,
whether or not the analog output is correctly connected to a controller.
Test Input
The input is tested
E / A-Test
Input E
If a voltage > 7 V DC is applied at the input irrespective of the settings, it is
displayed whether the input is activated or not. This allows you to check whether
the
input e.g. at a control is correctly connected.
8. IO-Link interface
Process and parameters data can be found at www.wenglor.com in the product’s separate download area:
Process Bytes
The output status is the status of the switching and error output.
The result is the distance value in tenths of millimeters for UMS123U035 and in millimeters for UMS202U035
and UMS603U035.
9. Maintenance Instructions
NOTE!
• This wenglor sensor is maintenance-free
• It’s advisable to clean the transducer and the display, and to check the plug connections
at regular intervals
• Do not clean the sensor with solvents or cleansers which could damage the product
• The product must be protected against contamination during initial start-up
10. EU Declaration of Conformity
The EC declaration of conformity can be found on our website at www.wenglor.com in the product’s separate
download area.