Siemens SIMATIC PCS 7 Function Manual

Maintenance Station Function Manual Valid for PCS 7 V8.2 or higher (MS Basic/MS Standard) Valid for SIMATIC PDM MS V2.0 or higher 03/2016 A5E36187641-AA Security information 1 Preface 2 Using the Maintenance Station 3 Additional documentation 4 Configuring the maintenance stations 5 Operator control and monitoring 6 Integration of options 7

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY A5E36187641-AA Ⓟ 03/2016 Subject to change Copyright © Siemens AG 2016. All rights reserved

1 Security information......................................................................................................................................7 2 Preface.........................................................................................................................................................9 3 Using the Maintenance Station...................................................................................................................13 3.1 Application, version and configuration...................................................................................13 3.2 Components with diagnostics capability................................................................................16 3.3 MS single station system.......................................................................................................21 3.4 MS multiple station system....................................................................................................22 3.5 SIMATIC PDM MS.................................................................................................................25 4 Additional documentation...........................................................................................................................29 5 Configuring the maintenance stations........................................................................................................31 5.1 MS single station system overview........................................................................................31 5.2 MS multiple station system overview.....................................................................................32 5.2.1 MS Server overview...............................................................................................................32 5.2.2 Redundant MS server overview.............................................................................................32 5.2.3 MS client or OS/MS client overview.......................................................................................33 5.3 Overview of SIMATIC PDM MS.............................................................................................33 5.4 General settings in the multiproject/project............................................................................34 5.5 Configuring the PC station for MS single station system.......................................................35 5.6 Configuring of PC stations for MS multiple station system....................................................36 5.6.1 How to configure a PC station for an engineering station......................................................36 5.6.2 How to configure a PC station for an MS server....................................................................37 5.6.3 How to configure a PC station for the redundant partner.......................................................38 5.6.4 How to configure a PC station for an MS or OS/MS Client....................................................39 5.7 Configuring the PC station for SIMATIC PDM MS.................................................................40 5.8 Configuring an IE/PB Link PN IO...........................................................................................42 5.9 Configuring the monitoring of industrial PCs and network objects.........................................44 5.9.1 Requirements.........................................................................................................................44 5.9.2 Device profiles and community..............................................................................................45 5.9.3 How to assign components with SNMP functionality to the OPC server...............................46 5.9.4 How to insert the OPC server into the redundant partner......................................................48 5.9.5 How to transfer the OPC configuration to the WinCC project................................................49 5.10 Creation of the diagnostics structure......................................................................................49 5.10.1 Information on diagnostics structure and plant hierarchy.......................................................49 5.10.2 How to make the settings in the plant hierarchy....................................................................50 5.10.3 Relationship between the diagnostic structure and version...................................................52 5.11 Advanced diagnostics settings...............................................................................................54 Maintenance Station Function Manual, 03/2016, A5E36187641-AA 3

5.11.1.1 Configuring maintenance links...............................................................................................54 5.11.1.2 Configuring maintenance targets for individual export...........................................................56 5.11.1.3 Configuring maintenance actions...........................................................................................58 5.11.1.4 Configuring maintenance information....................................................................................61 5.11.1.5 Configuring multilingual texts.................................................................................................63 5.11.2 "Other settings" tab................................................................................................................64 5.11.2.1 Automatic positioning of block icons in the areas..................................................................64 5.11.2.2 Storage location for the files of the (filtered) total export........................................................66 5.11.2.3 Navigation information in the screen......................................................................................67 5.12 Configuring the display of maintenance information..............................................................68 5.13 Configuring the user diagnostics............................................................................................69 5.13.1 Overview................................................................................................................................69 5.13.2 How to create the user diagnostic structure...........................................................................71 5.13.3 How to create a CFC chart and insert an AssetM block........................................................72 5.13.4 Assigning parameters for the AssetM block...........................................................................73 5.13.5 How to update the user diagnostic structure..........................................................................74 5.13.6 How to Create User Diagnostic Screens................................................................................74 5.13.7 How to create the group display hierarchy for the user diagnostics.......................................75 5.14 Setting up SIMATIC PDM......................................................................................................76 5.15 Overview of complete export..................................................................................................76 5.16 Overview of individual export.................................................................................................77 5.17 Engineering for maintenance.................................................................................................78 5.17.1 Engineering for release request.............................................................................................78 5.17.2 Engineering for maintenance release....................................................................................79 5.18 Creating/updating the diagnostic screens..............................................................................80 5.19 Compiling and downloading...................................................................................................82 5.19.1 Compilation and downloading of the Maintenance Station....................................................82 5.19.2 Compiling and downloading SIMATIC PDM MS....................................................................82 5.20 Server data and downloading of a client................................................................................83 5.21 Changes in the project...........................................................................................................84 5.22 Deleting the diagnostics area.................................................................................................86 6 Operator control and monitoring.................................................................................................................89 6.1 Starting the process control...................................................................................................89 6.2 Layout of the user interface....................................................................................................90 6.2.1 Overview area........................................................................................................................91 6.2.2 Button area.............................................................................................................................94 6.2.3 Working area..........................................................................................................................94 6.3 Overview screen....................................................................................................................95 6.4 Functions in the overview screen...........................................................................................97 6.4.1 Overview................................................................................................................................97 6.4.2 Calling web pages via maintenance links..............................................................................97 6.4.3 Complete export.....................................................................................................................98 6.4.4 Filtering the data of the complete export................................................................................99 Table of contents Maintenance Station 4 Function Manual, 03/2016, A5E36187641-AA

6.4.6 Message correction for components with SNMP functionality.............................................101 6.4.7 Parameter data export of EDD-based devices.....................................................................102 6.4.8 Parameter data export via operator input in the faceplate...................................................103 6.4.8.1 Opening the faceplate..........................................................................................................103 6.4.8.2 Faceplate.............................................................................................................................104 6.4.8.3 How to start the offline/online parameter data export..........................................................108 6.4.8.4 How to cancel the offline/online parameter data export.......................................................108 6.4.8.5 How to start the automatic synchronization.........................................................................109 6.4.8.6 How to end the automatic synchronization..........................................................................109 6.4.9 Parameter data export via OPC access...............................................................................110 6.4.9.1 Tags for OPC access...........................................................................................................110 6.4.9.2 How to start the offline/online parameter data export (OPC)...............................................115 6.4.9.3 How to cancel the offline/online parameter data export (OPC)............................................115 6.4.9.4 How to start the automatic synchronization (OPC)..............................................................116 6.4.9.5 How to end the automatic synchronization (OPC)...............................................................116 6.4.9.6 How to start the parameter data export for a selected device (OPC)..................................116 6.5 Area overview screens.........................................................................................................117 6.6 Representation of the components......................................................................................118 6.7 Block icon.............................................................................................................................119 6.8 Block icon for redundant components..................................................................................122 6.9 Maintenance status and maintenance group display...........................................................123 6.10 Maintenance status of redundant components....................................................................126 6.11 Faceplate.............................................................................................................................131 6.11.1 Faceplate display.................................................................................................................131 6.11.2 Screen window title and header...........................................................................................132 6.11.2.1 Displays and operator controls.............................................................................................132 6.11.2.2 How to lock and unlock messages.......................................................................................137 6.11.2.3 How to depassivate modules or channels............................................................................138 6.11.2.4 How to open websites via maintenance links.......................................................................139 6.11.2.5 How to open the online view of HW Config..........................................................................139 6.11.2.6 How to open the configuration interface of SIMATIC PDM..................................................140 6.11.2.7 How to call up the Web interface of a network component..................................................141 6.11.2.8 How to call the Diagnostics Monitor diagnostic tool.............................................................142 6.11.3 Views....................................................................................................................................143 6.11.3.1 "Ident" view..........................................................................................................................143 6.11.3.2 "Messages" view..................................................................................................................145 6.11.3.3 "Maintenance" view..............................................................................................................146 6.11.3.4 "Note" view...........................................................................................................................150 6.11.3.5 "Diagnostics" view for PC objects........................................................................................152 6.11.3.6 "Connection display" view for client components.................................................................154 6.11.3.7 "Connection display" view for server components...............................................................156 6.11.3.8 "Diagnostics" view for AS objects........................................................................................158 6.11.3.9 "Performance" view for AS objects......................................................................................161 6.11.3.10 "OBx..." view for AS objects.................................................................................................163 6.11.3.11 "Parameters" view for AS objects........................................................................................165 6.11.3.12 "Connection load display" for CPU connections..................................................................167 6.11.3.13 "Diagnostic buffer" view for CPU and CP.............................................................................170 6.11.3.14 "LED display" view for CPU.................................................................................................171 Table of contents Maintenance Station Function Manual, 03/2016, A5E36187641-AA 5

6.11.3.16 "Parameters" view for field devices......................................................................................174 6.11.3.17 "External diagnostics" view..................................................................................................175 6.11.3.18 "Diagnostics" view for user objects......................................................................................176 6.11.3.19 "Monitoring" view for user objects........................................................................................178 6.11.3.20 Error texts for field devices/user objects..............................................................................180 6.11.4 Display of faceplate for redundant components...................................................................182 6.12 Origin of the identification data.............................................................................................183 6.12.1 Identification data for IPCs...................................................................................................183 6.12.2 Identification data for PCs....................................................................................................184 6.12.3 Identification data for network objects..................................................................................184 6.12.4 Identification data for AS objects..........................................................................................185 6.12.5 Identification data for devices that are integrated using a device description (EDD)...........186 6.12.6 Identification data for objects in the user area.....................................................................189 6.13 Overview of maintenance.....................................................................................................189 6.13.1 Introduction and status diagram...........................................................................................189 6.13.2 Sequence for maintenance..................................................................................................191 6.14 Passivating PC objects........................................................................................................194 7 Integration of options................................................................................................................................195 7.1 Integration by the Alarm Control Center...............................................................................195 7.1.1 Application of the "Alarm Control Center"............................................................................195 Index.........................................................................................................................................................197 Table of contents Maintenance Station 6 Function Manual, 03/2016, A5E36187641-AA

secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit http://www.siemens.com/ industrialsecurity To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://support.automation.siemens.com. Maintenance Station Function Manual, 03/2016, A5E36187641-AA 7

This documentation informs you about the software components, areas of application, configuration options and commissioning of Maintenance Station for SIMATIC PCS 7. It answers the following key questions: ● What is the Maintenance Station? ● What software components belong to the Maintenance Station? ● What hardware and software requirements apply and which licenses are required for installation? ● What are the intended areas of application for the Maintenance Station? ● How is diagnostics performed with the Maintenance Station? Maintenance Station Function Manual, 03/2016, A5E36187641-AA 9

The documentation required for PCS 7 includes the following types: ● PCS 7 Readme The readme file is available in two versions: – PCS 7 Readme (offline) This version is installed by PCS 7 Setup. The file only contains general information and links to documents on the Internet. – PCS 7 Readme (online) This is the version which contains all information on the installation and use of PCS 7 in the format you are already familiar with. The file is only available on the Internet so that we can keep it up to date. Note The information provided in the PCS 7 Readme (online) on the Internet takes precedence over all other PCS 7 documentation. Please read this PCS 7 Readme carefully; it contains important information and amendments on PCS 7. ● PCS 7 System Documentation System documentation includes documents that cover several products, such as configuration manuals and Getting Started manuals. This documentation serves as a guideline for the overall system and explains the interaction between the individual hardware and software components. Read the information on "PCS 7 Documentation Portal Setup" in the product overview Process Control System PCS 7; PCS 7 Documentation; section "Options for accessing the documentation". ● PCS 7 Product Documentation Product documentation contains information about specific hardware and software components. The individual documents provide detailed information on the specific component. Full versions of the documentation are available from the "Technical Documentation SIMATIC PCS 7" website: www.siemens.de/pcs7-dokumentation (http://www.siemens.com/pcs7-documentation) You can find additional information in the product overview Process Control System PCS 7; PCS 7 Documentation; section "Options for accessing the documentation". Required basic knowledge This documentation is aimed at anyone who is involved in configuring, commissioning and operating automated systems based on SIMATIC PCS 7. A certain amount of basic knowledge is assumed and readers are expected to know how to use a PC/PG and the Windows operating system in general. You should be familiar with the SIMATIC PCS 7 functions and configurations. Preface Maintenance Station 10 Function Manual, 03/2016, A5E36187641-AA

manuals: ● Process Control System PCS 7; Engineering System ● Process Control System PCS 7; Operator Station ● Process Control System PCS 7; OS Process Control Conventions In this documentation, the names of elements in the software interface are specified in the language of this documentation. If you have installed a multi-language package for the operating system, some of the designations will be displayed in the base language of the operating system after a language switch and will, therefore, differ from the designations used in the documentation. Preface Maintenance Station Function Manual, 03/2016, A5E36187641-AA 11

3 3.1 Application, version and configuration Application Maintenance station focuses on "Plant Asset Management" and enables preventive and predictive diagnostics and maintenance of the plant. In parallel with process control, the maintenance station makes available consistent maintenance information and functions for the system components (assets). While the plant operator receives all process-relevant information and can intervene selectively in the process via the operator system (OS), the maintenance engineer inspects the automation system hardware and processes the associated diagnostic messages and maintenance demands via the maintenance station. The basis for a maintenance station is always an OS that provides this maintenance functionality. The OS that has maintenance functionality and the mode in which the maintenance station that is operated is determined in the plant hierarchy of the SIMATIC Manager. You can find basic information on engineering, configuration and process control in the following documentation: ● Process Control System PCS 7; Engineering System ● Process Control System PCS 7; Operator Station ● Online help for WinCC Versions The maintenance station can be used in the following versions: ● Maintenance Station Basic (integrated in the PCS 7 project) – Is referred to as MS Basic in the document ● Maintenance Station Standard (integrated in the PCS 7 project) – Is referred to as MS Standard in the document ● SIMATIC PDM Maintenance Station (stand-alone project) – Referred to as SIMATIC PDM MS in the document Note If you are running a maintenance station in the plant, the sign-of-life monitoring with "Lifebeat Monitoring" must be disabled. Maintenance Station Function Manual, 03/2016, A5E36187641-AA 13

The following table shows differences. MS Basic MS Standard SIMATIC PDM MS Information dis‐ played ● Overview screen ● Area overview screen – AS/system – Network objects – PC stations ● Status information of the individual components ● Overview screen ● Area overview screen – AS/system – Field devices – Network objects – PC stations – User objects ● Status information of the individual components ● Detailed information on individual components ● Hierarchical picture structure ● Global functions ● Component-specific functions ● Overview screen ● Area overview screen – Field devices – Network objects (optional) – PC stations (optional) ● Status information of the individual components ● Detailed information on individual components ● Hierarchical picture structure ● Global functions ● Component-specific functions Generation of the diagnostics structure Automatic generation from the SIMATIC PCS 7 hardware project Automatic generation from the SIMATIC PDM stand- alone project (network view) Setup of the di‐ agnostics structure ● Area overview screen – AS/system – Network objects – PC stations ● Symbolic representation of the components with diagnostic status ● No hierarchical picture structure ● No calling of faceplates ● Area overview screen – User objects – AS/system – Field devices – Network objects – PC stations ● Symbolic representation of the components with diagnostic status ● Hierarchical screen structure for AS/system components ● Hierarchical screen structure for field components ● Hierarchical picture structure for user components ● Calling of faceplates ● Area overview screen – Field devices – Network objects (optional) – PC stations (optional) ● Symbolic representation of the components with diagnostic status ● Hierarchical picture structure for field bus components with connected field components ● Calling of faceplates Message assignment Area by area Component by component Diagnostics update ● Cyclically by the system ● Event-driven ● Cyclically by the system ● Event-driven ● Manual ● Cyclic polling ● Manual ● Cyclic polling Using the Maintenance Station 3.1 Application, version and configuration Maintenance Station 14 Function Manual, 03/2016, A5E36187641-AA

Detailed information (1) Not available ● Electronic rating plate (identification data) ● Component-related messages ● Detailed information in accordance with SNMP profile ● Component status in accordance with EDD information (3) ● Detailed information in accordance with EDD information ● User notes ● Redundancy status ● CPU utilization/ cycle utilization ● Calling device-specific condition monitoring functions (e.g. Diagnostics Monitor) ● Electronic rating plate (identification data) ● Component-related messages ● Detailed information in accordance with SNMP profile (optional) ● Component status in accordance with EDD information ● Detailed information in accordance with EDD information ● User notes ● Calling device-specific condition monitoring functions e.g. Diagnostics Monitor (optional) Components with diagnostics capability You can find additional information about this in the section "Components with diagnostics capability (Page 16)". Global functions Not available ● Complete export of electronic rating plate including maintenance status of all components ● Filter functions in relation to the component state ● Filter functions in relation to contents of the electronic rating plate ● Exporting data of individual components ● Manual change of the maintenance status of a component ● Use of standard functions of the PCS 7 Operator Station, e.g. report generation in process control Component -specific func‐ tions (2) Not available Calling HW Config online Not available Call ● Component-specific Web portals ● Web portals configured in Engineering ● SIMATIC PDM for EDD-based components ● Diagnostics Monitor for IPC objects Licenses Not required Quantity and function-dependent (1) Dependent on component used (2) Dependent on component type used and use of an MS Client in the multiple-station system. (3) Electronic Device Description In the rest of the documentation, any differences are pointed out. Using the Maintenance Station 3.1 Application, version and configuration Maintenance Station Function Manual, 03/2016, A5E36187641-AA 15

single-station system or as MS multiple-station system. You can find more information on this in the sections "MS single station system (Page 21)" and "MS multiple station system (Page 22)". SIMATIC PDM MS can only be configured as an MS single-station system. You can find additional information about this in the section "SIMATIC PDM MS (Page 25)". Operating and monitoring on a PCS 7 Web client You can use a PCS 7 Web client to operate and monitor an MS single-station system and MS multiple-station system. Any existing limitations are described in the respective sections of the manual. Note This function is not available for SIMATIC PDM MS. 3.2 Components with diagnostics capability Which components can be monitored? The components with diagnostics capability are displayed in the process control in the areas subordinate to the diagnostics area. The table shows an example of which components can be monitored and in which areas the components are displayed. Diagnostics for ... Area MS Ba‐ sic MS Standard SIMATIC PDM MS ● Siemens industrial PC, for example – Operator stations – BATCH stations – Route Control stations – Process Historian – SIMATIC PCS 7 BOX ● Premium Server for SIMATIC PCS 7/PCs from third party PC stations X - ● Switches, e.g. SCALANCE ● OSM ● ESM ● Other components that support SNMP services – e.g. printers, bridges, routers Network ob‐ jects Using the Maintenance Station 3.2 Components with diagnostics capability Maintenance Station 16 Function Manual, 03/2016, A5E36187641-AA

Area MS Ba‐ sic MS Standard SIMATIC PDM MS ● CPU ● CP ● SIMATIC PCS 7 BOX ● Interface module (IM) of the ET 200 families (ET 200M, ET 200S, ET 200SP, ET 200iSP, ET 200pro) ● Link modules (DP/PA-Link, Y-Link, FF Link, Compact FF Link) AS/system X - ● Interface module (IM) of the ET 200 families ● Input and output modules of the ET 200 families ● Failsafe modules ● Link modules ● PROFIBUS devices ● PROFINET devices ● Field devices (HART, PROFIBUS PA, ...) ● Non-transparent couplers with diagnostics capability ● Diagnostic repeaters Field devices - X - ● EDD objects can be detected by SIMATIC PDM ● Field devices (HART, PROFIBUS PA, ...) ● Interface modules (IM) of the ET 200 families ● Input and output modules of the ET 200 families ● Link modules ● Non-transparent couplers with diagnostics capability ● Station objects (gateways) Field devices - X ● User objects for which a diagnostics can be generated by an application User objects - X - Using the Maintenance Station 3.2 Components with diagnostics capability Maintenance Station Function Manual, 03/2016, A5E36187641-AA 17

Monitored components Constraints and displayed information Siemens Industrial PC (IPC) with Diagnostics Monitor diag‐ nostics program configured for the IPC (ES, server, client, oth‐ er computers) and available via SNMP ● Monitoring for failure ● Fan speed with limit values ● Hard disk utilization with CCPerfmon limit values ● Redundant power supply ● Temperature, CPU, Board, etc. ● Failure of a hard disk using RAID1 ● Failure of a connection ● OS deactivated ● Terminal adapter failure ● Watchdog ● Revision alarm Third-party PC via SNMP Premium Server for SIMAT‐ IC PCS 7 via SNMP ● Identification data according to the SNMP profile MIB-II ● Monitoring for failure Third-party PC without SNMP ● Identification data via WMI monitoring for failure What is monitored in the network objects area? Monitored components Constraints and displayed information SCALANCE X200, X300, X400, X500, W700; OSM/ESM ● Group fault for monitoring the power supply error (red. infeed) ● Port error ● Ring redundancy error The monitoring functions must be enabled in the components. Third-party switch ● Monitoring for failure, with support of the SNMP profile MIB-II Printer ● Monitoring for failure, with support of the SNMP profile MIB-II Using the Maintenance Station 3.2 Components with diagnostics capability Maintenance Station 18 Function Manual, 03/2016, A5E36187641-AA

Monitored components Constraints and displayed information SIMATIC S7-4xx series CPU ● Diagnostics information on CPU utilization ● Utilization OB3x, OB8x and OB1 ● Reduction ratio of the OB3x in cases of overload ● Display of the electronic rating plate based on the PNO specification If data cannot be read from the components, the data (if existing) from the project is displayed. ● Detailed error messages ● Detailed maintenance status The information is dependent on the firmware version of the CPU. SIMATIC PCS 7 CPUs, Interface modules (IM) of the ET 200 families and link modules ● Display of the electronic rating plate based on the PNO specification If data cannot be read from the components, the data (if existing) from the project is displayed. ● Detailed error messages ● Detailed maintenance status What is monitored in the field objects area? Monitored components Constraints and displayed information SIMATIC PCS 7 standard I/O ● Display of the electronic rating plate based on the PNO specification If data cannot be read from the components, the data (if existing) from the project is displayed. ● Detailed error messages ● Detailed maintenance status PROFIBUS DP/PA field devices (integrated via EDD) ● Detailed device-specific/EDD-based diagnostics ● Display of the electronic rating plate based on the PNO specification If data cannot be read from the components, the data (if existing) from the project is displayed. ● Detailed error messages ● Detailed maintenance status FF field devices (integrated via EDD) ● Process access via APL channel blocks ● Detailed device-specific/EDD-based diagnostics ● Display of the electronic rating plate (I&M data) ● Detailed error messages ● Detailed maintenance status Using the Maintenance Station 3.2 Components with diagnostics capability Maintenance Station Function Manual, 03/2016, A5E36187641-AA 19

PROFIBUS DP/PA standard slaves (field devices integrated via GSD) ● Failure monitoring ● Display of the electronic rating plate based on the PNO specification If data cannot be read from the components, the data (if existing) from the project is displayed. ● Maintenance status "Good" and "Maintenance alarm" PROFINET standard slaves (field devices integrated using GSDML) ● Failure monitoring ● Display of the electronic rating plate based on the PNO specification If data cannot be read from the components, the data (if existing) from the project is displayed. ● Maintenance status "Good" and "Maintenance alarm" HART field devices (integrated via EDD into SIMATIC PCS 7 standard I/Os) ● Detailed device-specific/EDD-based diagnostics ● Display of electronic rating plate (based on specification of HART Communication Fundation - HCF) ● Detailed error messages ● Detailed maintenance status SIMATIC TIA objects ● Failure monitoring ● Display of the electronic rating plate based on the PNO specification If data cannot be read from the components, the data (if existing) from the project is displayed. ● Maintenance status "Good" and "Maintenance alarm" SIMATIC PCS 7 add-on objects (field devices integrated via EDD) ● Detailed device-specific/EDD-based diagnostics ● Display of the electronic rating plate based on the PNO specification If data cannot be read from the components, the data (if existing) from the project is displayed. ● Detailed error messages ● Detailed maintenance status What is monitored in the field devices area for SIMATIC PDM MS? Monitored components Constraints and displayed information Field devices ● PROFIBUS DP/PA field devices (integrated via EDD) ● PROFIBUS DP/PA Remote I/Os (integrated via EDD) ● Ethernet field devices (integrated via EDD) ● HART field devices (integrated via EDD) ● Wireless HART field devices (integrated via EDD) ● Modbus field devices (integrated via EDD) Using the Maintenance Station 3.2 Components with diagnostics capability Maintenance Station 20 Function Manual, 03/2016, A5E36187641-AA

Monitored components Constraints and displayed information User objects ● Not communicative accessible components ● Indirect diagnosed objects ● Results of state monitoring functions ● Components from the process device network view that are not configured in HW Config, e.g., wireless HART field devices Where is the information displayed? You can find information on the states of individual PCS 7 components with diagnostic capability on the maintenance station diagnostics screens. The diagnostics screens only display data made available by the component or the project. You can find information on the diagnostics screens in the section "Operator control and monitoring (Page 89)". 3.3 MS single station system MS single-station system in the OS single-station system The maintenance station is operated on the engineering station. Plant configuration The MS single-station system has the following functionalities: ● Operator station (OS) ● Engineering station (ES) ● Maintenance Station (MS) ● SIMATIC PDM The complete operator control and monitoring functionality for a PCS 7 project (plant/unit) is located in one station. The OS areas and the "Diagnostics" area of the MS are displayed in the overview area of the process control. The "Diagnostics" area visualizes the diagnostics state via diagnostics screens, providing the required operator control and monitoring functions. The MS single-station system on the plant bus can be used in parallel with additional single- station or multiple-station systems. Using the Maintenance Station 3.3 MS single station system Maintenance Station Function Manual, 03/2016, A5E36187641-AA 21

��������������������� ��������������������� ������������������ ��������������������� ������������� ��������� ���� ���� Rule The maintenance station is disabled during configuration. Software and licensing If monitoring of intelligent field devices is required, install the SIMATIC Process Device Manager (SIMATIC PDM Server) add-on package on the engineering station. You can find more information on software in the manual Process Control System PCS 7; PCS 7 PC Configuration. For information on the current graduated licenses available for the various components of the process control system and the correspondingly plant sizes that can be realized, refer to the installation manual Process Control System PCS 7; Licenses and Quantity Structures. 3.4 MS multiple station system MS multiple-station system in the OS multiple-station system In distributed systems, the maintenance station is integrated into a client/server architecture. Using the Maintenance Station 3.4 MS multiple station system Maintenance Station 22 Function Manual, 03/2016, A5E36187641-AA

● Either configured on a separate PC station or on a PC station together with the OS server ● Can be configured redundantly ● Processes the process control messages which are visualized on the OS/MS client and/or MS client ● Can monitor network components via the OPC server at the plant bus if there is a connection to the plant bus The MS client can be configured as follows: ● MS client on a PC station The MS client visualizes the diagnostic status in the diagnostic area using diagnostic screens and provides the required operator control and monitoring functions. ● MS client and OS client on a PC station (OS/MS client) The OS/MS client has the same functionality as an MS client on a PC station and the same functionality as an OS client. In addition to the diagnostic area, the overview visualizes the technological areas for process control. ● MS client on the engineering station The MS client on the engineering station has the same functionality as an MS client on a PC station. In addition, the online view of the hardware configuration editor can be opened. The MS client that is operated on the engineering station is disabled during configuration. Using the Maintenance Station 3.4 MS multiple station system Maintenance Station Function Manual, 03/2016, A5E36187641-AA 23

���������� ������������ ������������������������� ������ ��������� ����������� ����������� ��������� ������������ ��������� ���� ���� ���� ���� Required server data ● On the MS or OS/MS client You can find information on this in the section "Server data and downloading of a client (Page 83)". ● On the MS server The server data of all OS servers in the multiproject/project are automatically downloaded to the MS server when the diagnostics structure is generated. Software and licensing If intelligent field devices have to be monitored, install the SIMATIC Process Device Manager (SIMATIC PDM) on the engineering station. You can find more information on the software in the manual Process Control System PCS 7; PCS 7 PC Configuration. For information on the current graduated licenses available for the various components of the process control system and the correspondingly plant sizes that can be realized, refer to the installation manual Process Control System PCS 7; Licenses and Quantity Structures. Using the Maintenance Station 3.4 MS multiple station system Maintenance Station 24 Function Manual, 03/2016, A5E36187641-AA

Plant configuration SIMATIC PDM MS is a single-station system pre-configured as an IPC Microbox 427D. It is designed for stand-alone use and is independent of the automation solution used. It is based on a PCS 7 Maintenance Station. All operating and monitoring functions are executed on this PC station. SIMATIC PDM MS processes diagnostic information that is determined via SIMATIC PDM. SIMATIC PDM MS uses diagnostic screens to visualize the diagnostic status in the diagnostic area and provide the required operator control and monitoring functions. The automation system is mapped in the software with one integrated AS RTX (WinLC RTX). The diagnostic messages are produced in the integrated AS RTX and visualized on SIMATIC PDM MS. Using the Maintenance Station 3.5 SIMATIC PDM MS Maintenance Station Function Manual, 03/2016, A5E36187641-AA 25

������������������������������� ���������������� ���������������� ������������� �������������� SIMATIC S7-15xx SIMATIC S7-3xx SIMATIC S7-4xx SIMATIC S7-4xxH PROFIBUS DP PROFIBUS PA PROFIBUS PA PROFIBUS DP PROFIBUS DP Rule SIMATIC PDM MS is disabled during configuration. Using the Maintenance Station 3.5 SIMATIC PDM MS Maintenance Station 26 Function Manual, 03/2016, A5E36187641-AA

● Enclosed Restore software ● Current devices DVD of SIMATIC PDM You have the option of expanding the quantity structure and functions of SIMATIC PDM MS. The following licenses can be used for expansion: ● The various levels of PDM TAG ● Asset Tag for the PCS 7 Maintenance Station Information on the individual products is available in the documents accompanying the product release on the Internet under Technical Support http://www.siemens.com/automation/service (http://www.siemens.com/automation/service). For information on the current graduated licenses available for the various components of the process control system and the correspondingly plant sizes that can be realized, refer to the installation manual Process Control System PCS 7; Licenses and Quantity Structures. Using the Maintenance Station 3.5 SIMATIC PDM MS Maintenance Station Function Manual, 03/2016, A5E36187641-AA 27

3.5 SIMATIC PDM MS Maintenance Station 28 Function Manual, 03/2016, A5E36187641-AA

of the electronic manuals (PDF) can also be found in the online help (CHM). Documentation Purpose Online help: Help on PCS 7, Configuration - Engineering System Manual: Process Control System PCS 7 Engineering System The documentation supports you during configuration with the SIMATIC Process Control System PCS 7 on an engineering station. Online help: Help on PCS 7, Configuration - Operator Sta‐ tion Manual: Process Control System PCS 7 Operator Station The documentation supports you during configuration with the SIMATIC PCS 7 Process Control System on an operator station. Manual: SIMATIC Logon, SIMATIC Electronic Signature This documentation supports you when setting up cen‐ tral access authorization administration with SIMATIC Logon. Online help and manual: Process Control System PCS 7 PCS 7 Basic Library This documentation describes the functions and block I/Os of diagnostic blocks. Online help and manual: Process Control System PCS 7 PCS 7 Advanced Process Library This documentation describes the functions, block I/Os, and input/output fields of the associated faceplates. Online help: WinCC Information System The documentation supports you in configuring the op‐ erator stations and in operating the operator stations in the process control. Manual: Process Control System PCS 7 SIMATIC PDM This documentation offers support during installation, commissioning of the software, configuration of net‐ works and field devices, commissioning and using run‐ time functions. Manual: SIMATIC NET S7 CPs for Industrial Ethernet (part BL1) This documentation describes the configuration, instal‐ lation and commissioning of an IE/PB Link PN IO. Manual Process Control System PCS 7 Licenses and Quantity Structures The document offers information on the latest grading of licenses for the different components of the process control system and the plant size you can achieve with them. Section "Calculating the asset tags (hardware compo‐ nents) for the maintenance station" of the document of‐ fers information on which diagnostics-capable compo‐ nents within a PCS 7 project are counted as asset tags. Maintenance Station Function Manual, 03/2016, A5E36187641-AA 29

PC Configuration The document provides information about hardware and software requirements and about the configuration options of a PC station. Manual Process Control System PCS 7 Software update with utilization of new func‐ tions The "Maintenance Station" section of the documents provides information on migrating a Maintenance Sta‐ tion. Manual Process Control System PCS 7 Software update without utilization of new functions Additional documentation Maintenance Station 30 Function Manual, 03/2016, A5E36187641-AA

5 5.1 MS single station system overview The following table lists the topics that include information and configuration instructions. The sequence in the table corresponds to the recommended configuration sequence. What? MS Basic MS Standard General settings in the multiproject/project (Page 34) X X Configuring the PC station for MS single station system (Page 35) Configuring the monitoring of industrial PCs and network objects (Page 44) Creation of the diagnostics structure (Page 49) Advanced diagnostics settings (Page 54) - Configuring the user diagnostics (Page 69) Setting up SIMATIC PDM (Page 76) X Overview of complete export (Page 76) Overview of individual export (Page 77) Engineering for maintenance (Page 78) - Creating/updating the diagnostic screens (Page 80) X Compilation and downloading of the Maintenance Station (Page 82) Changes in the project (Page 84) Integration by the Alarm Control Center (Page 195) - Maintenance Station Function Manual, 03/2016, A5E36187641-AA 31

5.2.1 MS Server overview The following table lists the topics that include information and configuration instructions. The sequence in the table corresponds to the recommended configuration sequence. What? MS Basic MS Standard General settings in the multiproject/project (Page 34) X X How to configure a PC station for an engineering station (Page 36) How to configure a PC station for an MS server (Page 37) Configuring the monitoring of industrial PCs and network objects (Page 44) Creation of the diagnostics structure (Page 49) Advanced diagnostics settings (Page 54) - Configuring the user diagnostics (Page 69) Setting up SIMATIC PDM (Page 76) X Overview of complete export (Page 76) Overview of individual export (Page 77) Engineering for maintenance (Page 78) - Creating/updating the diagnostic screens (Page 80) X Compilation and downloading of the Maintenance Station (Page 82) Changes in the project (Page 84) Integration by the Alarm Control Center (Page 195) - 5.2.2 Redundant MS server overview The following table lists the topics that include information and configuration instructions. The sequence in the table corresponds to the recommended configuration sequence. Configuring the maintenance stations 5.2 MS multiple station system overview Maintenance Station 32 Function Manual, 03/2016, A5E36187641-AA

X X How to configure a PC station for an engineering station (Page 36) How to configure a PC station for an MS server (Page 37) How to configure a PC station for the redundant partner (Page 38) Configuring the monitoring of industrial PCs and network objects (Page 44) Creation of the diagnostics structure (Page 49) Advanced diagnostics settings (Page 54) - Configuring the user diagnostics (Page 69) Setting up SIMATIC PDM (Page 76) X Overview of complete export (Page 76) Overview of individual export (Page 77) X Engineering for maintenance (Page 78) - Creating/updating the diagnostic screens (Page 80) X Compilation and downloading of the Maintenance Station (Page 82) Changes in the project (Page 84) Integration by the Alarm Control Center (Page 195) - 5.2.3 MS client or OS/MS client overview The following table lists the topics that include information and configuration instructions. The order in the table corresponds to the recommended configuration sequence. What? MS Basic MS Standard How to configure a PC station for an MS or OS/MS Client (Page 39) X X Server data and downloading of a client (Page 83) Changes in the project (Page 84) 5.3 Overview of SIMATIC PDM MS The following table lists the topics that include information and configuration instructions. The order in the table corresponds to the recommended configuration sequence. What? Configuration SIMATIC PDM MS General settings in the multiproject/project (Page 34) X Configuring the PC station for SIMATIC PDM MS (Page 40) Configuring an IE/PB Link PN IO (Page 42) Optional Creation of the diagnostics structure (Page 49) X Configuring the maintenance stations 5.3 Overview of SIMATIC PDM MS Maintenance Station Function Manual, 03/2016, A5E36187641-AA 33

Setting up SIMATIC PDM (Page 76) X Overview of complete export (Page 76) Overview of individual export (Page 77) Creating/updating the diagnostic screens (Page 80) Compiling and downloading SIMATIC PDM MS (Page 82) Changes in the project (Page 84) Integration by the Alarm Control Center (Page 195) Optional 5.4 General settings in the multiproject/project MS single-station/multiple-station system overview To monitor components with the maintenance station, check the settings specified in the following table and adapt if necessary. Setting Location Comment Regional language and language for display devices SIMATIC Manager Set a language in which the WinCC project is to be operated in process control. AS station name (1) SIMATIC Manager ● <=14 characters ● No spaces Designation of components (1) HW Config S7 program (1) SIMATIC Manager ● Message number range must be the same for all S7 programs in the multiproject/project ● The name of an S7 program may not be assigned twice Diagnostic blocks (1) The diagnostic blocks must be at least version V6.1. Use a corresponding library, if necessary. OS compilation mode Area-oriented Plant hierarchy setting (1) The settings of the plant hierarchy must be the same in all projects of the multiproject/project. WinCC project type single-sta‐ tion project (2) WinCC Explorer The single-station project type must be selected in project prop‐ erties. Group display hierarchy (1) When user diagnostics is used, the group display hierarchy must be automatically created. (1) Only applies to MS Basic and MS Standard (2) Only applies to SIMATIC PDM MS Note There is only one MS server within a multiproject/project. Configuring the maintenance stations 5.4 General settings in the multiproject/project Maintenance Station 34 Function Manual, 03/2016, A5E36187641-AA

System PCS 7 Engineering System manual and the Process Control System PCS 7; Operator Station manual. 5.5 Configuring the PC station for MS single station system Introduction If you are already using an existing ES/OS single station system in the multiproject/project you do not need to execute the following steps. Requirement The multiproject/project has been created. Procedure 1. In the component view of the SIMATIC Manager, select the project into which you want to insert the MS single station system. 2. Select the menu command Insert > Station > SIMATIC PC station. A new SIMATIC PC station is inserted in the selected project. 3. Select the SIMATIC PC station, and then select Edit > Object Properties. 4. In the "Name:" input field, enter the name for the PC station. 5. Enter the Windows computer name in the "Computer name" input box. 6. Click "OK". 7. Select the SIMATIC PC station in the component view of the SIMATIC Manager. 8. In the detailed view, open HW Config by double-clicking the "Configuration" object. The hardware configuration of the SIMATIC PC station opens. 9. If the hardware catalog is not visible, select the menu command View > Catalog. The hardware catalog opens. 10.Under "SIMATIC PC Station > HMI" in the hardware catalog, select the WinCC application and drag it into the configuration table. 11.If you want to monitor PC stations and/or network objects, under "SIMATIC PC Station > User application > OPC server" in the hardware catalog select the OPC server and drag it into the configuration table. 12.If you want to use SIMATIC PDM, under "SIMATIC PC Station > PDM" in the hardware catalog, select the PDM application and drag it into the configuration table. 13.Insert any additional components, for example, network cards. For Ethernet connections, it is recommended to use the IE General interface. Configuring the maintenance stations 5.5 Configuring the PC station for MS single station system Maintenance Station Function Manual, 03/2016, A5E36187641-AA 35

object, use the "Properties..." button to activate "IP protocol is used" in the object properties of the CP in the "Interface" area of the "General" tab. 15.Select the menu command Save and Compile Station and close HW Config. 16.In the component view of the SIMATIC Manager, select the "[OS(*)]" object below the SIMATIC PC station in the "WinCC Appl." hierarchy folder. * is a number assigned by the system. 17.Select the menu command Edit > Object Properties. The "Properties – OS: [Name of the OS]" dialog box opens. 18.In the "Name:" input field, enter a name for the WinCC project of the MS single station system. 19.Select the "Target OS and Standby OS" tab. – Enter the path to the target OS computer in the "Path to target OS computer" input box. – Enter a symbolic computer name in the "Symbolic computer name" input box. – Select ">none>" from the drop-down list box in the "Standby OS" area. 20.Click "OK". 5.6 Configuring of PC stations for MS multiple station system 5.6.1 How to configure a PC station for an engineering station Introduction If you have already configured an Engineering Station (ES) in the multiproject/project and are using SIMATIC PDM, you only have to execute the steps as of step 12. Requirement The multiproject/project has been created. Procedure 1. In the component view of the SIMATIC Manager, select the multiproject/project into which you want to insert the ES. 2. Select the menu command Insert > Station > SIMATIC PC station. A new SIMATIC PC station is inserted in the selected multiproject/project. 3. Select the SIMATIC PC station, and then select Edit > Object Properties. 4. In the "Name:" input field, enter the name for the PC station. 5. Enter the Windows name of the ES in the "Computer Name" input box. Configuring the maintenance stations 5.6 Configuring of PC stations for MS multiple station system Maintenance Station 36 Function Manual, 03/2016, A5E36187641-AA

7. Select the SIMATIC PC station in the component view of the SIMATIC Manager. 8. In the detailed view, open HW Config by double-clicking the "Configuration" object. The hardware configuration of the SIMATIC PC station opens. 9. If the hardware catalog is not visible, select the menu command View > Catalog. The hardware catalog opens. 10.Under "SIMATIC PC Station > HMI" in the hardware catalog, select the WinCC application and drag it into the configuration table. 11.Insert any additional components, for example, network cards. For Ethernet connections, it is recommended to use the IE General interface. 12.If you want to monitor the CP 1623 / CP 1613 communications processor as a network object, use the "Properties..." button to activate "IP protocol is used" in the object properties of the CP in the "Interface" area of the "General" tab. 13.If you are using SIMATIC PDM, under "SIMATIC PC Station > PDM" in the hardware catalog, select the PDM application and drag it into the configuration table. 14.Select the menu command Save and Compile Station and close HW Config. 15.Download the component configurator. 5.6.2 How to configure a PC station for an MS server Introduction If you are already using an existing OS server as MS server in the multiproject/project, you do not need to execute the following steps. Requirement The multiproject/project has been created. Procedure 1. In the component view of the SIMATIC Manager, select the multiproject/project into which you want to insert the MS server. 2. Select the menu command Insert > Station > SIMATIC PC station. A new SIMATIC PC station is inserted in the selected multiproject/project. 3. Select the SIMATIC PC station, and then select Edit > Object Properties. 4. In the "Name:" input field, enter the name for the PC station. 5. Enter the Windows name of the computer in the "Computer Name" input box. 6. Click "OK". 7. Select the SIMATIC PC station in the component view of the SIMATIC Manager. Configuring the maintenance stations 5.6 Configuring of PC stations for MS multiple station system Maintenance Station Function Manual, 03/2016, A5E36187641-AA 37

The hardware configuration of the SIMATIC PC station opens. 9. If the hardware catalog is not visible, select the menu command View > Catalog. The hardware catalog opens. 10.Under "SIMATIC PC Station > HMI" in the hardware catalog, select the WinCC application and drag it into the configuration table. 11.If you want to monitor PC stations and/or network objects, under "SIMATIC PC Station > User application > OPC server" in the hardware catalog select the OPC server and drag it into the configuration table. 12.Insert any additional components, for example, network cards. For Ethernet connections, it is recommended to use the IE General interface. 13.If you want to monitor the CP 1623 / CP 1613 communications processor as a network object, use the "Properties..." button to activate "IP protocol is used" in the object properties of the CP in the "Interface" area of the "General" tab. 14.Select the menu command Save and Compile Station and close HW Config. 15.In the component view of the SIMATIC Manager, select the "[OS(*)]" object below the SIMATIC PC station in the "WinCC Appl." hierarchy folder of the MS server. * is a number assigned by the system. 16.Select the menu command Edit > Object Properties. The "Properties – OS [name of OS]" dialog box opens. 17.In the "Name:" input field, enter a name for the WinCC project of the MS server. 18.Select the "Target OS and Standby OS" tab. – Enter the path to the target OS computer in the "Path to target OS computer" input box. – Enter a symbolic computer name in the "Symbolic computer name" input box. – Select the following from the drop-down list box in the "Standby OS" area: If you not configure the MS server redundantly, select ">none>". If you configure the MS server redundantly, select the redundant partner. You can only select the partner if it has been configured. 19.Click "OK". 5.6.3 How to configure a PC station for the redundant partner Introduction If you are already using the redundant partner of an OS server in the multiproject/project, you do not need to execute the following steps. Requirement The multiproject/project has been created. Configuring the maintenance stations 5.6 Configuring of PC stations for MS multiple station system Maintenance Station 38 Function Manual, 03/2016, A5E36187641-AA

you want to insert the redundant partner. 2. Select the menu command Insert > Station > SIMATIC PC station. A new SIMATIC PC station is inserted in the selected multiproject/project. 3. Select the SIMATIC PC station, and then select Edit > Object Properties. 4. In the "Name:" input field, enter the name for the PC station. 5. Enter the Windows name of the computer in the "Computer Name" input box. 6. Click "OK". 7. Select the SIMATIC PC station in the component view of the SIMATIC Manager. 8. In the detailed view, open HW Config by double-clicking the "Configuration" object. The hardware configuration of the SIMATIC PC station opens. 9. If the hardware catalog is not visible, select the menu command View > Catalog. The hardware catalog opens. 10.Under "SIMATIC PC Station > HMI" in the hardware catalog, select the WinCC application (stby) and drag it into the configuration table: 11.Insert any additional components, for example, network cards. For Ethernet connections, it is recommended to use the IE General interface. 12.If you want to monitor the CP 1623 / CP 1613 communications processor as a network object, use the "Properties..." button to activate "IP protocol is used" in the object properties of the CP in the "Interface" area of the "General" tab. 13.Select the menu command Save and Compile Station and close HW Config. 14.In the component view of the SIMATIC Manager, select the "[OS(*)_StBy]" object below the SIMATIC PC station in the "WinCC Appl." hierarchy folder (Stby.). * is a number assigned by the system. 15.Select the menu command Edit > Object Properties. The "Properties – Standby OS: [Name of the OS]" dialog box opens. 16.Select the "Target OS and Master OS" tab and enter the path to the target OS computer. 17.Click "OK". 5.6.4 How to configure a PC station for an MS or OS/MS Client Introduction You can operate the MS Client or OS/MS Client on the Engineering Station or a separate PC. Requirement The multiproject/project has been created. Configuring the maintenance stations 5.6 Configuring of PC stations for MS multiple station system Maintenance Station Function Manual, 03/2016, A5E36187641-AA 39

you want to insert the MS client. 2. Select the menu command Insert > Station > SIMATIC PC station. A new SIMATIC PC station is inserted in the selected multiproject/project. 3. Select the SIMATIC PC station, and then select Edit > Object Properties. 4. In the "Name:" input field, enter the name for the PC station. 5. Enter the name in the "Computer name" input field. – If you are running the MS client on a separate PC station, enter the Windows computer name of the target computer. – If you are operating the MS client as MS client on the engineering station, enter the Windows computer name of the engineering station. 6. Click "OK". 7. Select the SIMATIC PC station in the component view of the SIMATIC Manager. 8. In the detailed view, open HW Config by double-clicking the "Configuration" object. The hardware configuration of the SIMATIC PC station opens. 9. If the hardware catalog is not visible, select the menu command View > Catalog. The hardware catalog opens. 10.Under "SIMATIC PC Station > HMI" in the hardware catalog, select the WinCC application client and drag it into the configuration table. 11.Insert other components. 12.Select the menu command Save and Compile Station and close HW Config. 13.In the component view of the SIMATIC Manager, select the "[OSC]" object underneath the MS client's SIMATIC PC station. 14.Select the menu command Edit > Object Properties. The "Properties – Client OS: [Name of the OS]" dialog box opens. 15.In the "Name:" input field, enter a name for the WinCC project of the MS client. 16.Click "OK". 5.7 Configuring the PC station for SIMATIC PDM MS Requirement The project has been created. Configuring the maintenance stations 5.7 Configuring the PC station for SIMATIC PDM MS Maintenance Station 40 Function Manual, 03/2016, A5E36187641-AA

add SIMATIC PDM MS. 2. Select the menu command Insert > Station > SIMATIC PC station. A new SIMATIC PC station is inserted in the selected multiproject/project. 3. Select the SIMATIC PC station, and then select Edit > Object Properties. 4. In the "Name:" input field, enter the name for the PC station. 5. Enter the Windows name of the computer in the "Computer Name" input box. 6. Click "OK". 7. Select the SIMATIC PC station in the component view of the SIMATIC Manager. 8. In the detailed view, open HW Config by double-clicking the "Configuration" object. The hardware configuration of the SIMATIC PC station opens. 9. If the hardware catalog is not visible, select the menu command View > Catalog. The hardware catalog opens. 10.Under "SIMATIC PC Station > Controller > WinLC RTX" in the hardware catalog, select the required "WinLC-RTX" application and drag it into the configuration table. Note Note that only one WinLC RTX can be added. 11.Under "SIMATIC PC Station > HMI" in the hardware catalog, select the WinCC application and drag it into the configuration table. 12.Select the PDM application under "SIMATIC PC Station > PDM" in the hardware catalog and drag it to the configuration table. 13.Insert any additional components, for example, network cards. For Ethernet connections, it is recommended to use the IE General interface. 14.Select the menu command Save and Compile Station and close HW Config. 15.In the component view of the SIMATIC Manager, select the "[OS(*)]" object below the SIMATIC PC station in the "WinCC Appl." hierarchy folder. * is a number assigned by the system. 16.Select the menu command Edit > Object Properties. The "Properties – OS: [Name of the OS]" dialog box opens. 17.In the "Name:" input field, enter a name for the WinCC project of SIMATIC PDM MS. 18.Select the "Target OS and Standby OS" tab. – Enter the path to the target OS computer in the "Path to target OS computer" input box. – Enter a symbolic computer name in the "Symbolic computer name" input box. – Select ">none>" from the drop-down list box in the "Standby OS" area. 19.Click "OK". Configuring the maintenance stations 5.7 Configuring the PC station for SIMATIC PDM MS Maintenance Station Function Manual, 03/2016, A5E36187641-AA 41

Introduction The IE/PB Link PN IO link module is used as a gateway to ensure that SIMATIC PDM MS has access to all PROFIBUS DP slaves connected to the lower-level PROFIBUS. The IE/PB Link PN IO link module connects the two network types, Industrial Ethernet and PROFIBUS. Requirement The project has been created. Step 1 - Create a SIMATIC 300 station 1. Select the project into which you want to insert the SIMATIC 300 station in the component view of the SIMATIC Manager. 2. Select the menu command Insert > Station > SIMATIC 300 station. A new SIMATIC 300 station is inserted into the selected project. 3. Select the SIMATIC PC station, and then select Edit > Object Properties. 4. In the "Name:" input field, enter the name for the SIMATIC 300 station. 5. Click "OK". Step 2 - Configure IE/PB Link PN IO link module in the SIMATIC 300 station 1. Select the SIMATIC 300 station in the component view of the SIMATIC Manager. 2. In the detailed view, open HW Config by double-clicking the "Hardware" object. The hardware configuration of the SIMATIC 300 station opens. 3. If the hardware catalog is not visible, select the menu command View > Catalog. 4. Select the device type Gateway – IE/PB Link PN IO in the hardware catalog under "SIMATIC 300". Note Note that the IE/PB Link PN IO link module is a special configuration component. No other components, such as profile rails or modules, can be placed in the S7-300 station apart from this component. 5. Create an Ethernet network. 6. Assign parameters for the Ethernet network using the following data: – IP address – S7 subnet ID 7. Create a PROFIBUS network. Configuring the maintenance stations 5.8 Configuring an IE/PB Link PN IO Maintenance Station 42 Function Manual, 03/2016, A5E36187641-AA

– Address – "No DP" mode 9. Select the "Activate data record gateway" check box for the IE/PB Link PN IO link module. 10.Transfer the parameters to the IE/PB Link PN IO link module. 11.Note down the following information: – The S7 subnet ID and the IP address of the Ethernet network – The DP master address for the PROFIBUS network 12.Repeat the procedure for any other IE/PB Link PN IO link modules. Note Use the same S7 subnet ID for the Ethernet network for any further IE/PB Link PN IO link modules. Step 3 - Configure IE/PB Link PN IO link module in the process device network view 1. Configure an Ethernet network in the process device network view. 2. Assign parameters for the Ethernet network with the S7 subnet ID. 3. Configure the IE/PB Link PN IO link module in this Ethernet network. 4. Assign parameters for the IE/PB Link PN IO link module using the following data: – With the S7 subnet ID – With the corresponding IP address – With the corresponding DP master address 5. Repeat the procedure for any other IE/PB Link PN IO link modules. Additional information For additional information on this topic, refer to the SIMATIC NET; S7-CPs for Industrial Ethernet and PCS 7 Process Control System; SIMATIC PDM manuals. Configuring the maintenance stations 5.8 Configuring an IE/PB Link PN IO Maintenance Station Function Manual, 03/2016, A5E36187641-AA 43

5.9.1 Requirements Introduction Note You can monitor the industrial PCs and network objects for the following maintenance station versions: ● MS Basic ● MS Standard The programs or services listed in the following table must be available and configured to monitor industrial PCs and network objects. Application/service MS single-station sys‐ tem MS multiple station sys‐ tem SIMATIC PDM MS OPC Server MS single-station sys‐ tem ● MS server ● Redundant partner of the MS server Not supported NDIS adapter SNMP service On each industrial PC to be monitored Diagnostics Monitor Programs and services ● OPC Server – OPC (OLE for Process Control) is an interface for data exchange in automation engineering. – It is set up in HW Config. You can find information about this in the following sections. ● NDIS adapter – For monitoring of components on the plant bus, if access to the plant bus is provided via a communication processor (CP 1623 / CP 1613). – The NDIS adapter must be configured. You can find more information about this in the manual Process Control System PCS 7; PCS 7 PC Configuration. Configuring the maintenance stations 5.9 Configuring the monitoring of industrial PCs and network objects Maintenance Station 44 Function Manual, 03/2016, A5E36187641-AA

– The SNMP service must be configured. You can find more information about this in the manual Process Control System PCS 7; PCS 7 PC Configuration. A network connection must be available to the components with SNMP functionality to be included in the diagnostics. ● Diagnostics Monitor – Diagnostics Monitor is a diagnostics tool that provides the diagnostic data required from SIEMENS industrial PCs. – Diagnostics Monitor is called in the header of the faceplate in process control. – Diagnostics Monitor must be installed and configured. You can find more information about this in the manual Process Control System PCS 7; PCS 7 PC Configuration. – Additional settings Start the Web server Start the Management Explorer. Select Options > Web server. Authorize Diagnostics Monitor Web server in the Windows firewall Open the firewall. Create a new exception/rule for the "MiniWebService.exe" program. This file is accessed via the Windows Start menu, submenu ...\Siemens\Automation \DiagnosticManagement\WebServer_DM\Bin. 5.9.2 Device profiles and community Introduction If an SNMP-compatible component is configured in the OPC server, a device profile and a community must be assigned to this SNMP-compatible component. Overview The following table shows the assignment of the community to the device profile. Components Device profile Community SCALANCE series X200 Profile_SCALANCE_X200_Vxy.txt public SCALANCE series X200 RNA Profile_SCALANCE_X200RNA_Vxy.txt SCALANCE series X300 SCALANCE series X400 Profil_SCALANCE_X300X400_Vxy.txt SCALANCE series XM400 Profil_SCALANCE_XM400_Vxy.txt Configuring the maintenance stations 5.9 Configuring the monitoring of industrial PCs and network objects Maintenance Station Function Manual, 03/2016, A5E36187641-AA 45

Profil_SCALANCE_X500_Vxy.txt public SCALANCE series W700 Profil_SCALANCE_W700_Vxy.txt ESM/OSM Profil_OSM_Vxy.txt Siemens IPC (Industrial PC) Profil_IPC_Vxy.txt SOL Other devices, for example third-party PCs, premium servers for SIMATIC PCS 7, network adapters, switches MIB-II_V10.txt Determine the community configured in the device. All devices that were integrated by means of import, but are not to be dis‐ played No SNMP - Note "No SNMP" as device profile has the following effects on the diagnostic screens: ● No asset object is created for the network component. ● The asset object of a PC station is created for an industrial PC. 5.9.3 How to assign components with SNMP functionality to the OPC server Naming rules Aspects to be taken into account when naming components with SNMP functionality: ● Do not use spaces or special characters in module names. ● For IPCs, assign module names that correspond to the computer name of the IPC in the SIMATIC Manager. ● For all other modules, assign module names that are different from the existing computer names of PC stations in the project. ● If you use two separate Ethernet networks in your configuration, make sure that both the names and the IP addresses of the modules are unique across the network. Requirements ● The HW configuration for the PC objects and network objects is completed. ● The OPC server has been inserted. You will find more information on this subject in the following sections: – Configuring the PC station for MS single station system (Page 35) – How to configure a PC station for an MS server (Page 37) – Configuring the PC station for SIMATIC PDM MS (Page 40) Configuring the maintenance stations 5.9 Configuring the monitoring of industrial PCs and network objects Maintenance Station 46 Function Manual, 03/2016, A5E36187641-AA

Properties.... The "Properties – OPC server" dialog box opens. 2. Open the "SNMP" tab. 3. Enter at least 1000 ms in the "Cycle time" input box. You can obtain additional information with the "Help" button. 4. Click "Edit plant configuration". The "Edit plant configuration" dialog box opens. 5. Click "Import". All objects configured in your project with an IP address are imported. Note When you import a CP 1623 / CP 1613, the IP address of the HW Config is imported. If necessary, replace this TCP/IP address with an NDIS IP address. 6. Double-click the node. The "Edit node" dialog box opens. 7. Enter the following data for the imported devices. – Name: Enter a name. – IP address: If necessary, change the IP address. – Device profile and community: You can find additional information about this in the section "Device profiles and community (Page 45)". Note Note that these community name entries are case sensitive. The community name in the "Edit Node" and "Add Node" dialog boxes must match the community name stored in the respective device. – Timeout: Enter a value of 9000 ms or higher, depending on the number of components to be monitored. You can obtain additional information with the "Help" button. – SNMP optimization Activate the check box. – Comment: You can enter a comment in this field. This comment is visualized in the faceplate of the process control system. 8. Click "OK". The "Edit nodes" dialog box closes and you return to the "Edit plant configuration" dialog box. Configuring the maintenance stations 5.9 Configuring the monitoring of industrial PCs and network objects Maintenance Station Function Manual, 03/2016, A5E36187641-AA 47

functionality. The "Add node" dialog box opens. 10.Enter all required data. Proceed as described in item 7. 11.Click "OK". The "Add node" dialog box closes and you return to the "Edit plant configuration" dialog box. 12.Insert additional nodes as required. 13.Click "OK". The configuration is complete. 14.Compile and download the hardware configuration. Additional information on this is available in the Process Control System PCS 7; Engineering System manual. 5.9.4 How to insert the OPC server into the redundant partner Requirement The OPC server is configured in the MS server. You can find additional information on this topic in the section "How to assign components with SNMP functionality to the OPC server (Page 46)". Procedure 1. In SIMATIC Manager, open the component view. 2. Select the SIMATIC PC station of the MS server. 3. In the detailed view, open HW Config by double-clicking the "Configuration" object. The hardware configuration of the SIMATIC PC station opens. 4. Select the OPC server. 5. Select Edit > Copy from the menu. 6. Select the SIMATIC PC station of the redundant partner. 7. In the detailed view, open HW Config by double-clicking the "Configuration" object. The hardware configuration of the SIMATIC PC station opens. 8. Select the position for the OPC server. 9. Select the Edit > Paste command. 10.Select the Station > Save and Compile command. Configuring the maintenance stations 5.9 Configuring the monitoring of industrial PCs and network objects Maintenance Station 48 Function Manual, 03/2016, A5E36187641-AA

Introduction Data tags, alarm tags and alarm texts for all components with SNMP functionality are generated in the WinCC project with tag export. Requirements ● The diagnostic structure has been created. ● The maintenance station has been compiled. Procedure 1. Select the OPC server in HW Config, and then select Edit > Object Properties... . The "Properties – OPC server" dialog box opens. 2. Open the "SNMP" tab. 3. In the "Tag export" group, select the check box – "Export complete plant configuration" upon initial tag export – "Export changes only" upon all subsequent tag exports 4. Click "Export Tags for WinCC". 5. Click "OK". The dialog box closes. 5.10 Creation of the diagnostics structure 5.10.1 Information on diagnostics structure and plant hierarchy Diagnostics structure in the plant hierarchy The diagnostics structure is a folder structure in the plant hierarchy and is automatically created by the system. The number of hierarchy levels is limited to 8. The diagnostics hierarchy folder is the top hierarchy folder; it maps the area-forming level for the OS (area selection button in overview of process control). Depending on the set level OS area in the plant hierarchy, a maximum of three folders is created with the name "Diagnostics". The hierarchy folders with the names AS objects, field devices, network objects, and PC stations are created on the same hierarchy level below the diagnostics hierarchy folder that maps the OS area. The version of the maintenance station and the existing objects determine which hierarchy folders are created. The names of the automatically generated hierarchy folders cannot be changed. Configuring the maintenance stations 5.10 Creation of the diagnostics structure Maintenance Station Function Manual, 03/2016, A5E36187641-AA 49

The following settings are made for the maintenance station in the "Plant hierarchy - Settings" dialog box: ● Number of hierarchy levels (1) ● Area-forming level for the OS (1) ● Creation of the diagnostics structure ● Version of the Maintenance Station ● Setting for deriving names in the PH ● Selection of the maintenance station (1) Note: Applies to all multiprojects/projects Information on configuration of settings in the plant hierarchy is available in the following section. Additional information You can find additional information on this topic in the section "Relationship between the diagnostic structure and version (Page 52)". 5.10.2 How to make the settings in the plant hierarchy Requirements for MS single-station system and MS multiple-station system ● The multiproject/project has been created. ● The hardware configuration is completed. ● The network configuration is completed. ● The basic parameter assignment for all components is available offline. Requirements for SIMATIC PDM MS ● The project was not created as multiproject. ● The hardware configuration is completed ● The plant configuration is completed. ● The configuration of PC stations and network components (optional) is completed. ● The naming of components regarding LID and TAG is completed. ● All components in the process device network view are configured. ● The used IE/PB Links PN IO are configured. Configuring the maintenance stations 5.10 Creation of the diagnostics structure Maintenance Station 50 Function Manual, 03/2016, A5E36187641-AA

2. Select the object in the tree view: – If you are using a multiproject, select the object "[name of the project] MP". – If you are using a single project, select the object "[name of the project]". 3. Select the menu command Options > Plant Hierarchy > Settings... . 4. If you have selected a multiproject, the "Plant Hierarchy - Settings" dialog box opens. Select the project whose settings you wish to use as a template for the plant hierarchy. – Click "OK". The "Customize Plant Hierarchy" dialog box opens. – Proceed to step 6. 5. If you have selected an individual project or a project within a multiproject, the "Plant Hierarchy - Settings" dialog box opens. 6. Define the settings for the relevant levels. Remember that the settings of the plant hierarchy within the multiproject/project are to be uniform. 7. Activate the "Derive picture hierarchy from the plant hierarchy" check box. If you do not wish to derive the diagnostic screens from the plant hierarchy for your plant areas, deactivate the "Picture Tree" check box in the dialog for compiling the OS. Configure the plant hierarchy for the diagnostic screens in the WinCC project in the Picture Tree editor. 8. Enable the "Derive diagnostic screens from the plant hierarchy" check box. 9. Specify the version. Enable the appropriate option button: – "Maintenance Station Standard (license required)" option button – "Maintenance Station Basic (overview screens only)" option button – "Maintenance Station PDM (no AS diagnostics)" option button 10.When creating/updating the diagnostic screens, specify whether the names of the created hierarchy folders should be derived from the name or the commentary for the hardware components. Enable the appropriate option button: – "Derive PH names from the names of the hardware components" option button – "Derive PH names from the comments of the hardware components" option button Since there are no restrictions on the characters that can be used for the comment texts, you can use any type of name. 11.Click "OK". The "Define Maintenance Station" dialog box opens and all OSs available in the multiproject/ project are shown. 12.Select the OS you want to define as Maintenance Station. 13.Click "OK". Configuring the maintenance stations 5.10 Creation of the diagnostics structure Maintenance Station Function Manual, 03/2016, A5E36187641-AA 51

multiproject. ● The standard diagnostic structure with the hierarchy folders "AS Objects", "Field Devices", "Network Objects", and "PC Stations" is automatically created in the project with the MS server. The structure for the user diagnostics must be created manually. ● In the other projects of the multiproject, only the "AS Objects" and "Field Devices" hierarchy folders are created automatically within the diagnostics structure. Note that the diagnostics structure depends on the selected type. If the second or third level is activated for the OS area, a structure of two or three "Diagnostics" folders is created in the plant hierarchy. 5.10.3 Relationship between the diagnostic structure and version Introduction The diagnostic structure is created differently depending on the version of the maintenance station. Diagnostic structure MS Basic version The table shows an example of the diagnostic structure. Areas and levels 1 2 3 4 5 6 7 8 Diagnos‐ tics AS/system - Network objects PC sta‐ tions Configuring the maintenance stations 5.10 Creation of the diagnostics structure Maintenance Station 52 Function Manual, 03/2016, A5E36187641-AA

The table shows an example of the diagnostic structure. Areas and levels 1 2 3 4 5 6 7 8 Diagnostics AS/system AS objects AS detail view - DP master system DP nodes - PROFINET IO system PN nodes - Field devices AS objects without their own group display DP master system DP nodes Modules HART field devices - PA field devi‐ ces - PROFINET IO system PN nodes Modules HART field devices - PA field devi‐ ces - DP nodes Network ob‐ jects - PC stations User objects Depending on the configuration in the plant hierarchy Diagnostic structure – SIMATIC MS PDM version The table shows an example of the diagnostic structure. Areas and levels 1 2 3 4 5 6 7 8 Diagnos‐ tics Field devi‐ ces Depending on the configuration in SIMATIC PDM Network ob‐ jects - PC stations Configuring the maintenance stations 5.10 Creation of the diagnostics structure Maintenance Station Function Manual, 03/2016, A5E36187641-AA 53

5.11.1 "Maintenance functions" tab 5.11.1.1 Configuring maintenance links Introduction In process control, links to freely configurable web pages can be called in the overview screen and the header area of the faceplates; these web pages are used to support the diagnostic measures. 10 link objects are automatically created by the system. Automatically created link objects are: Maintenance link1 to Maintenance link10. The properties are managed in one language. A link object has the properties "Name:" and "URL:". The name of the target address is entered in the "Name:" entry field. The target address is entered in the "URL:" entry field. You can change the properties of link objects. You can restore the diagnostic settings for all lists in the tab using the "Set Default Settings" button. Note This function is available if you configured the Maintenance Station in the MS Standard version. Rule ● Maintenance links are always valid for the entire multiproject/project. ● The number of link objects is limited to 10. Display of the link objects, if this is configured: – In the overview screen, link object 1 to 10 – In the header of the faceplate link, object 1 to 3 ● The automatically generated link objects can be renamed. ● The name of the link object contains a maximum of 24 characters. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station 54 Function Manual, 03/2016, A5E36187641-AA

● The name and the web address to the web page are configured in the object properties of the link object. Note Ensure that the target address is accessible during process control. Requirement The Maintenance Station has been created. Procedure 1. Open the plant view in the SIMATIC Manager. 2. Select the object in the tree view: – If you are using a multiproject, select the object "[name of the project] MP". – If you are using a single project, select the object "[name of the project]". 3. Select the menu command Options > Plant Hierarchy > Advanced Diagnostics Settings... . The "Advanced Diagnostics Settings" dialog box opens. 4. Select the "Functions for maintenance" tab 5. In the "Maintenance links" area, select the maintenance link whose existing properties you want to change. 6. Click "Properties...". The "Properties maintenance link" dialog box opens. 7. Enter the desired name for the link object in the "Name:" entry field. 8. Enter the target address in the "URL:" entry field. 9. Click "OK". The "Properties maintenance link" dialog box closes. 10.Click "OK". The "Advanced Diagnostics Settings" dialog box closes. Result After OS compilation and subsequent download, the modified text is displayed in the process control. Additional information You can find additional information on the overview screen in the section "Calling web pages via maintenance links (Page 97). You can find additional information on the faceplate in the section "Screen window title and header (Page 132). Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station Function Manual, 03/2016, A5E36187641-AA 55

Introduction Maintenance targets can be selected for storage of individual export files in the process control. The selection is made in the "Maintenance" view of the faceplate. A target object is created automatically by the system. Automatically created target object: The name is Default target. The path is project directory ...\wincproj\. A target object has the properties "Name:" and "Path:". The name of the target path is entered in the "Name:" entry field. The target path for the individual export file is entered in the "Path:" entry field. You can add, change and/or delete target objects. You can restore the diagnostic settings for all lists in the tab using the "Set Default Settings" button. Note This function is available if you configured the Maintenance Station in the MS Standard version. Target directory The target directory can be configured as a local or network directory. Target directory Example of a target directory Storage location Local target direc‐ tory D:\folder On the MS server which is the master at the time export is initiated, in the configured path Network target di‐ rectory \\computer name\shared drive\fold‐ er On the specified computer in the configured path Note We recommend that you configure the target directory as a network target directory for a plant configuration with an MS server and a standby MS server. This will ensure that the export file is always stored in the same "location", regardless of which MS server is the master at the time the export is initiated. Rules ● Maintenance targets are always valid for the entire multiproject/project. ● The name of the target object has a length of not more than 24 characters. ● The name of the target object is managed in one language. ● The maximum length of the target directory is 256 characters. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station 56 Function Manual, 03/2016, A5E36187641-AA

Procedure The following section describes how to configure, change and delete a target object. To open the "Advanced Diagnostics Settings" dialog, follow the steps below. 1. Open the plant view in the SIMATIC Manager. 2. Select the object in the tree view: – If you are using a multiproject, select the object "[name of the project] MP". – If you are using a single project, select the object "[name of the project]". 3. Select the menu command Options > Plant Hierarchy > Advanced Diagnostics Settings... . The "Advanced Diagnostics Settings" dialog box opens. 4. Select the "Functions for maintenance" tab Configuring the maintenance target 1. Click "Add..." in the "Maintenance targets" area. The "Add maintenance target" dialog box opens. 2. Enter the name for the target object in the "Name" entry field. 3. Click "Browse". 4. Select the required target directory. The target directory is entered in the "Path:" entry field. 5. Click "OK". The "Add maintenance targets" dialog box closes. 6. Click "OK". The "Advanced Diagnostics Settings" dialog box closes. Changing maintenance target properties 1. In the "Maintenance targets" area, select the target object whose properties you want to change. 2. Click "Properties...". The "Properties maintenance target" dialog box opens. 3. Make the desired changes. 4. Click "OK". The "Properties maintenance target" dialog box closes. 5. Click "OK". The "Advanced Diagnostics Settings" dialog box closes. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station Function Manual, 03/2016, A5E36187641-AA 57

1. In the "Maintenance targets" area, select the maintenance target you want to delete. 2. Click "Delete". The target object is deleted. 3. Click "OK". The "Advanced Diagnostics Settings" dialog box closes. Result After OS compilation and subsequent download, the modified text is displayed in the process control. Additional information You can find additional information on selecting maintenance targets in the section ""Maintenance" view (Page 146)". 5.11.1.3 Configuring maintenance actions Introduction An action to be performed can be assigned to a requested maintenance action in the process control. The assignment is made in the "Maintenance" view of the faceplate. Seven action objects are created automatically by the system. Automatically created action objects are: ● Disassembly ● Device swap ● Calibration ● Zero adjustment ● Cleaning ● Service ● Other Texts for the automatically created maintenance actions are available in multiple languages. You can find information on this in the Process Control System PCS 7; Operator Station configuration manual, section "Setting languages". An action object has the properties "Name:" and "Name for user:". The name of the maintenance action is entered in the "Name:" entry field. The name that a maintenance engineer can select from the drop-down list is entered in the "Name for user:" entry field. You can add, change and/or delete action objects. The number of action objects is not limited. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station 58 Function Manual, 03/2016, A5E36187641-AA

button. Note This function is available if you configured the Maintenance Station in the MS Standard version. Rules ● Maintenance actions are always valid for the entire multiproject/project. ● The name of an action object contains a maximum of 24 characters. ● The name of the action object is managed in one language. ● The text in the "Name for user:" field is managed in multiple languages. You can find information on this in the section "Configuring multilingual texts (Page 63)". Requirements The Maintenance Station has been created. Procedure The following section describes how to configure, change and delete an action object. To open the "Advanced Diagnostics Settings" dialog, follow the steps below. 1. Open the plant view in the SIMATIC Manager. 2. Select the object in the tree view: – If you are using a multiproject, select the object "[name of the project] MP". – If you are using a single project, select the object "[name of the project]". 3. Select the menu command Options > Plant Hierarchy > Advanced Diagnostics Settings... . The "Advanced Diagnostics Settings" dialog box opens. 4. Select the "Functions for maintenance" tab Add maintenance action 1. Click "Add..." in the "Maintenance actions" group. The "Add maintenance action" dialog box opens. 2. Enter the name for the action object in the "Name:" entry field. 3. Click inside the "Name for user:" entry field. The text is applied in the "Name for user:" entry field. 4. If you want to change the text in the "Name for user:" entry field, enter the desired text. 5. Click "OK". The "Add maintenance actions" dialog box closes. 6. Click "OK". The "Advanced Diagnostics Settings" dialog box closes. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station Function Manual, 03/2016, A5E36187641-AA 59

1. In the "Maintenance actions" group, select the action object whose properties you want to change. 2. Click "Properties...". The "Properties maintenance action" dialog box opens. The previous entries are displayed in the input dialog. 3. If you want to change the text in the "Name:" entry field, enter the desired text. Proceed to step 5. 4. If you want to change the text in the "Name for user:" entry field, enter the desired text. Click "OK". The "Advanced Diagnostics Settings" dialog box opens. – If the change does not affect the other languages, click "No". – If the change affects the other languages, click "Yes". The "Advanced Diagnostics Settings" dialog box closes. 5. Click "OK". The "Maintenance action properties" dialog box closes. 6. Click "OK". The "Advanced Diagnostics Settings" dialog box closes. Deleting a maintenance action 1. In the "Maintenance actions" group, select the action object you want to delete. 2. Click "Delete". The action object is deleted. 3. Click "OK". The "Advanced Diagnostics Settings" dialog box closes. Result After OS compilation and subsequent download, the modified text is displayed in the process control. Additional information You can find additional information on multilingual configuration of maintenance actions in the section "Configuring multilingual texts (Page 63)". You can find additional information on languages in the Process Control System PCS 7; Operator Station configuration manual, section "Setting languages". You can find additional information on assigning a maintenance action in the section ""Maintenance" view (Page 146)". Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station 60 Function Manual, 03/2016, A5E36187641-AA

Introduction In PCS 7 V8.2 and higher, user-specific maintenance information texts can be configured in the process control for displaying detailed diagnostic information in the faceplate. Sixteen information objects are created automatically by the system. Automatically created information objects are: ● External service request, no additional information ● Service interval reached ● Different operating state ● Different performance parameters ● Auxiliary energy problem ● Auxiliary material problem ● Mechanical problem ● Electrical problem ● Pneumatic problem ● Calibration request ● Measuring circuit check ● Process-related event ● Cleaning request ● Emptying request ● Wear reserve undershot ● Degree of pollution high Texts for the automatically created maintenance information are available in multiple languages. You can find information on this in the Process Control System PCS 7; Operator Station configuration manual, section "Setting languages" An information object has the properties "Name:" and "Name for user:". The name of the maintenance information is entered in the "Name:" entry field. The name that is displayed in the faceplate is entered in the "Name for user:" entry field. You can change the properties of information objects. You can restore the diagnostic settings for all lists in the tab using the "Set Default Settings" button. Note This function is available if you configured the Maintenance Station in the MS Standard version. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station Function Manual, 03/2016, A5E36187641-AA 61

● The number of maintenance information objects is limited to 16. ● The name of the information object is managed in one language and cannot be changed. ● Maintenance information created by the system can be adapted on a user-specific basis. ● The text in the "Name for user:" field is managed in multiple languages. You can find information on this in the section "Configuring multilingual texts (Page 63)". ● The following applies to a project created in PCS 7 versions before V8.2. The maintenance information in the faceplate pre-assigned by the system is only displayed if the "Advanced Diagnostics Settings" dialog has been opened and confirmed with "OK". Requirements The Maintenance Station has been created. Procedure 1. Open the plant view in the SIMATIC Manager. 2. Select the object in the tree view: – If you are using a multiproject, select the object "[name of the project] MP". – If you are using a single project, select the object "[name of the project]". 3. Select the menu command Options > Plant Hierarchy > Advanced Diagnostics Settings... . The "Advanced Diagnostics Settings" dialog box opens. 4. Select the "Functions for maintenance" tab 5. In the "Maintenance information" group, select the information object whose properties you want to change. 6. Click "Properties...". The "Properties maintenance information" dialog box opens. The previous entries are displayed in the input dialog. 7. Enter the desired text. 8. Click "OK". The "Advanced Diagnostics Settings" dialog box opens. – If the change does not affect the other languages, click "No". – If the change affects the other languages, click "Yes". The "Advanced Diagnostics Settings" dialog box closes. 9. Click "OK". The "Properties maintenance information" dialog box closes. 10.Click "OK". The "Advanced Diagnostics Settings" dialog box closes. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station 62 Function Manual, 03/2016, A5E36187641-AA

control. Additional information You can find additional information on multilingual configuration of maintenance information in the section "Configuring multilingual texts (Page 63)". You can find additional information on languages in the Process Control System PCS 7; Operator Station configuration manual, section "Setting languages". You can find additional information on configuring in the section "Configuring the display of maintenance information (Page 68)". You can find additional information on displaying maintenance information in the section ""External diagnostics" view (Page 175)". 5.11.1.5 Configuring multilingual texts Introduction Default texts for maintenance actions and maintenance information are available for the languages installed in the project. Languages that might typically be installed in the project are: ● German (Germany) ● English (United States) ● French (France) ● Italian (Italy) ● Spanish (Spain, International Sort) ● Chinese (Simplified, PRC) ● Japanese (Japan) You can display the languages installed in the project. Select the menu command Options > Language for Display Devices... in SIMATIC Manager. Requirement The Maintenance Station has been created. The desired languages have been installed in each project. Procedure 1. Select the menu command Options > Language for display devices. 2. Select the desired language as the default language. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station Function Manual, 03/2016, A5E36187641-AA 63

4. Select the menu command Options > Plant Hierarchy > Advanced Diagnostics Settings.... 5. Select the appropriate text. 6. Click "Properties". 7. Enter the desired text in the "Name for user:" field. 8. Click "OK". 9. To change the text in the selected language only, click "No". 10.Click "OK". 11.Repeat steps 5 to 10 for all texts you want to change in the selected language. 12.Click "OK". 13.Repeat steps 1 to 12 for all texts and languages you want to change. Result After OS compilation and subsequent download, the modified text is displayed in the process control. Additional information You can find additional information on languages in the Process Control System PCS 7; Operator Station configuration manual, section "Setting languages". 5.11.2 "Other settings" tab 5.11.2.1 Automatic positioning of block icons in the areas Introduction You specify the scope for creating/updating diagnostics screens in the "Automatic positioning of the block icons in the areas" area of the "Other settings" dialog. Automatic positioning can be selected for one of the following diagnostic areas. ● AS/system ● Field devices ● User objects ● Network objects ● PC stations The selection applies to the selected diagnostic area including all subordinate levels. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station 64 Function Manual, 03/2016, A5E36187641-AA

● Check box cleared This is the default setting. When you create/update a screen, all PCS 7 block icons are arranged automatically, starting in the top left corner. Screens in which a rack structure (for example, ET 200 central rack) is displayed are exceptions to this. In this case, the block icons for objects are arranged in the order of their slots. After you update/create the diagnostics screens, move the block icons to meet your requirements. Block icons that have been moved remain in their position after the screen is updated. New block icons are added in the top left corner of the screen. Note that adding new block icons may cause icons to overlap. Block icons to be deleted are removed from the screen. Their position in the screen remains unoccupied. ● Check box selected The block icons for the selected diagnostic area are repositioned automatically. All block icons are repositioned. Note This function is available if you configured the Maintenance Station in the MS Standard version. Requirement The Maintenance Station has been created. Procedure 1. Open the plant view in the SIMATIC Manager. 2. Select the object in the tree view: – If you are using a multiproject, select the object "[name of the project] MP". – If you are using a single project, select the object "[name of the project]". 3. Select the menu command Options > Plant Hierarchy > Advanced Diagnostics Settings.... The "Advanced Diagnostics Settings" dialog box opens. 4. Select the "Other settings" tab. 5. Select the desired diagnostic area. 6. Click "OK". These settings are saved retentively. Result When the "Create/update diagnostic screens" function is executed, the block icons for the selected diagnostic area are repositioned automatically. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station Function Manual, 03/2016, A5E36187641-AA 65

control. Additional information You can find additional information in the section "Creating/updating the diagnostic screens (Page 80)" 5.11.2.2 Storage location for the files of the (filtered) total export Introduction In the "Storage location for the files of the (filtered) total export" area of the "Other settings" dialog, you specify the user-specific storage location for the files of the (filtered) total export. The user-specific target directory can be configured as an absolute or relative path. Path Example of a storage path Storage location Absolute path D:\folder On the MS server(s) in the con‐ figured path Relative path \\computer name\shared drive \folder On the specified computer in the configured path In a redundant system, the total export file is saved on the MS server and on the redundant partner when using an absolute path. Requirement The Maintenance Station has been created. Procedure 1. Open the plant view in the SIMATIC Manager. 2. Select the object in the tree view: – If you are using a multiproject, select the object "[name of the project] MP". – If you are using a single project, select the object "[name of the project]". 3. Select the menu command Options > Plant Hierarchy > Advanced Diagnostics Settings.... The "Advanced Diagnostics Settings" dialog box opens. 4. Select the "Other settings" tab. 5. Specify the storage location for the files of the (filtered) total export. 6. Click "OK". These settings are saved retentively. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station 66 Function Manual, 03/2016, A5E36187641-AA

and saved in the "@ExportPath" tag. Files of the (filtered) total export are additionally stored at the specified storage location. 5.11.2.3 Navigation information in the screen Introduction In the "Navigation information in the screen" area of the "Other settings" dialog, you specify whether and at which location the path will be displayed within the plant hierarchy in the diagnostic screen in the process control. The path can be displayed at the following positions in the diagnostic screen: ● Top left ● Top center ● Top right ● Bottom left ● Bottom center ● Bottom right The overview screen of the diagnostic screens is not affected by these settings. Note This function is available if you configured the Maintenance Station in the MS Standard version. Requirement The Maintenance Station has been created. Procedure 1. Open the plant view in the SIMATIC Manager. 2. Select the object in the tree view: – If you are using a multiproject, select the object "[name of the project] MP". – If you are using a single project, select the object "[name of the project]". 3. Select the menu command Options > Plant Hierarchy > Advanced Diagnostics Settings.... The "Advanced Diagnostics Settings" dialog box opens. 4. Select the "Other settings" tab. 5. Select the "Display" check box. 6. Select the position for the display of the path in the diagnostics screen. Configuring the maintenance stations 5.11 Advanced diagnostics settings Maintenance Station Function Manual, 03/2016, A5E36187641-AA 67

box. 8. Click "OK". These settings are saved retentively. Result When the "Create/update diagnostic screens" function is run, the associated path will be displayed in the diagnostic screens at the selected position. After OS compilation and subsequent download, the changes are applied in the process control. Note If block icons and path information overlap in the diagnostic screens, use the "Re-position block icons" option. 5.12 Configuring the display of maintenance information Introduction This section describes the configuration steps for displaying the maintenance information in the process control. Requirement ● The maintenance information has been created. You can find information on this in the section "Configuring maintenance information (Page 61)". ● Channel blocks of the Advanced Process Library are applied (in PCS 7 V8.2 or higher). Procedure 1. Activate "Feature.Bit10" on the channel block. 2. Interconnect the "MS_Ext" input on the channel block with the signals of the external maintenance state of the user program. You can use the "MSTOu" converter block for this. 3. Interconnect the "Text_Ref" input on the channel block with the signals you use for displaying the external diagnostic information. You can use the "BO_W" converter block for this. The individual bits of the "Text_Ref" input activate the state display in the faceplate in the "External diagnostics" view in process mode. Configuring the maintenance stations 5.12 Configuring the display of maintenance information Maintenance Station 68 Function Manual, 03/2016, A5E36187641-AA

Note that only the external maintenance statuses "Maintenance demanded" (corresponds to significance 6) and "Maintenance required" (corresponds to significance 5) are taken into account in the diagnostics block. These maintenance statuses trigger the messages "Maintenance demanded (external)" and "Maintenance required (external)" in the process control. Note Multiple channel blocks for HART modules When HART modules and secondary variables are used, you use multiple channel blocks for the same channel of the module. The above-mentioned procedure must be performed for each channel block. Result After AS and OS compilation and subsequent download, the maintenance information is displayed in the process control. Additional information You can find additional information on displaying maintenance information in the section ""External diagnostics" view (Page 175)". 5.13 Configuring the user diagnostics 5.13.1 Overview Introduction Passive or indirect components without self-diagnostics (for example, pumps, motors, control loops) can be monitored with the help of the user diagnostics. A "user" area is created within the diagnostic structure for this purpose. You can perform the following tasks in the "user" area: ● Creating individual diagnostic structures ● Creating project-specific diagnostics rules ● Configuring condition monitoring functions Configuring the maintenance stations 5.13 Configuring the user diagnostics Maintenance Station Function Manual, 03/2016, A5E36187641-AA 69

User diagnostic structure In the plant hierarchy, you can create one other hierarchy folder under the "Diagnostics" hierarchy folder and additional hierarchy subfolders under this hierarchy folder to build a user diagnostic structure based on technological aspects. In the user diagnostic structure, you can insert one self-created diagnostic screen and CFC charts for each hierarchy folder. You can incorporate buttons into the diagnostic screens for switching between the user-created and automatically created diagnostic screens. The diagnostics functions are performed with different blocks, for example AssetM, which are integrated in the CFC charts. Diagnostic function with the AssetM block The "AssetM" block has the function of a substitute object and is used for monitoring components without self-diagnostics. You can use the "AssetM" block to monitor three analog values. Each analog value can be monitored for limits. The maintenance status is defined on the basis this limit, demanded or alarm defined (implementation of traffic light function in accordance with NE 107 of NAMUR). The following functions are also available to you here: ● 7 inputs for reporting a corresponding maintenance status ● 16 inputs for displaying detailed diagnostics information ● 1 input for the maintenance status ● 1 input for the signal status Cascading the signal status of process values By using the "MuxST" multiplex block, you can interconnect the signal status of different process values weighted to the "AssetM" block. The signal status with the highest priority is shown in the faceplate in process mode. The signal status must correspond to the PA profile 3.x. Cascading the maintenance status By using the "MuxMST" multiplex block, you can interconnect the maintenance status of different "AssetM" blocks to a higher level "AssetM" block. The maintenance status with the highest priority is shown in the faceplate in process mode. Configuring the maintenance stations 5.13 Configuring the user diagnostics Maintenance Station 70 Function Manual, 03/2016, A5E36187641-AA

Introduction You create the user diagnostic structure in the project with the AS and the project with the maintenance station. If the AS and the maintenance station are in different projects of a multiproject, configure the CFC charts in the project with the AS for the user diagnostic area and, in the project with the maintenance station, configure the OS pictures for the user diagnostic area. The user diagnostic area must be created in both projects. Requirement The diagnostic structure has been created. Procedure 1. Open the plant view in the SIMATIC Manager. 2. In the plant hierarchy, select a project for which you wish to create a user diagnostic structure. 3. In the tree view, select the diagnostic hierarchy folder directly below which the "AS objects" hierarchy folder is located. 4. Select the menu command Insert > Technological Objects > Hierarchy Folder. Note There may only be one hierarchy folder created for the user diagnostic structure under the "Diagnostics" hierarchy folder. 5. Mark the hierarchy folder in the detail view and select the menu command Edit > Rename. 6. Enter a unique name that is as short as possible and confirm with the Enter key. The name is applied. You can create additional hierarchy subfolders below this hierarchy folder. Note Note that a maximum of 128 characters are allowed for the length of tag names. You can find additional information about this in the manual Process Control System PCS 7; Operator Station. 7. If you have not created the user diagnostic structure in the project of the MS server, you must update the plant hierarchy. You can find additional information about this in the section "How to update the user diagnostic structure (Page 74)". Configuring the maintenance stations 5.13 Configuring the user diagnostics Maintenance Station Function Manual, 03/2016, A5E36187641-AA 71

Introduction The "AssetM" block is used to monitor user-specific sections of the plant. This block is integrated into a CFC chart. Multiple blocks can be integrated into a CFC chart. Requirement The user diagnostic structure has been created. Procedure 1. In the tree view, select the hierarchy folder in which you are creating a CFC chart. 2. Select the menu command Insert > Technological Objects > CFC. A new CFC chart is created. 3. Select the CFC chart in the detail view. 4. Select the menu command Edit > Rename. Enter a unique name that is as short as possible and confirm with the Enter key. The name is applied. Note Note that a maximum of 128 characters are available for tag names. For more information on this, refer to the Process Control System PCS 7; Operator Station manual. 5. Mark the CFC in the detail view and select the menu command Edit > Open Object. 6. Select the "AssetM" block from the PCS 7 Advanced Process Library and drag it into the CFC. 7. Interconnect the signals, which are to be displayed via the PCS 7 maintenance station, using the "AssetM" block. You will find additional information on the "AssetM" block in the Online Help for the block. 8. Execute steps 1 to 7 if you want to create additional CFCs. Additional information Additional information on this is available in the Process Control System PCS 7; Engineering System manual. Configuring the maintenance stations 5.13 Configuring the user diagnostics Maintenance Station 72 Function Manual, 03/2016, A5E36187641-AA

Overview After the AssetM block has been placed in the CFC, interconnect the parameters that are to be used. In order to display information in the faceplate from SIMATIC PDM for the monitored component during process control, a SIMATIC PDM object must be created for each AssetM block in the process device plant view. This SIMATIC PDM object saves the rating plate (identification data) and the diagnostic texts. The "AssetMon" device is assigned to the SIMATIC PDM object. The PLT ID is a connection parameter between a SIMATIC PDM object (parameter data EDD) and the faceplates in the Maintenance Station. The PLT-ID is linked to the SIMATIC PDM object. Procedure The PDM object is created in SIMATIC Manager as follows: 1. Select View > Process Device Plant View in SIMATIC Manager. 2. Select a project in SIMATIC PDM in which you want to insert the SIMATIC PDM object. 3. Select File > New object. 4. Select the inserted object with the right mouse button. 5. Select Device selection (Reassign)... in the shortcut menu. 6. In the tree structure, select Devices > DATA_OBJECTS > CFC > Siemens AG > AssetMon. 7. Click OK. 8. Select the object with the right mouse button. 9. Select Open object in the shortcut menu. 10.Enter all required data in the parameter assignment mask. 11.Select File > Save and close the parameter assignment mask. 12.Enter the generated PLT ID for the associated "PLT ID" block parameter. Note The PLT ID cannot be changed or deleted. Additional information You can find additional information on the AssetM block in the manual Process Control System PCS 7; Advanced Process Library. Configuring the maintenance stations 5.13 Configuring the user diagnostics Maintenance Station Function Manual, 03/2016, A5E36187641-AA 73

Introduction The following steps are only required if you have created a user diagnostic structure in a location other than the MS server project. You have to update the plant hierarchy in the multiproject. Procedure 1. In the "plant hierarchy", select the project for which you have created a user diagnostic structure. 2. In the shortcut menu, select the menu command Plant Hierarchy > Update in Multiproject. The "Plant Hierarchy - Update in Multiproject" dialog box opens. 3. Click "OK". The "Plant Hierarchy - Update in Multiproject (target projects)" dialog box opens. 4. Enable the check box for the MS server's current project. 5. Click "OK". 6. Perform steps 1 to 6 for all the projects in a multiproject for which you have created a user diagnostic structure. Result The user diagnostic hierarchy of the other projects is added to the plant hierarchy in the project of the MS server. 5.13.6 How to Create User Diagnostic Screens Introduction You create the user diagnostic screens in the hierarchy folders of the user-specific diagnostic structure in the project. In an MS single station system, this is the MS project. In an MS multiple station system, it is the MS server project. You can create one user diagnostic screen per hierarchy folder. Requirements ● The user diagnostic structure has been created. ● The CFCs for the user diagnostic structure have been created. ● A multiproject update is performed for multiprojects. Configuring the maintenance stations 5.13 Configuring the user diagnostics Maintenance Station 74 Function Manual, 03/2016, A5E36187641-AA

2. In the tree view, select the hierarchy folder for which you want to create the user diagnostic screen. 3. Select the menu command Insert > Technological Objects > Picture. 4. Enter a unique name that is as short as possible and confirm with the Enter key. The name is applied. 5. Click "OK". 6. Select the picture in the detail view and select the menu command Edit > Object properties... . 7. Select the "Block icons" tab. 8. Select the "Derive icons from the plant hierarchy" check box. 9. Repeat steps 2 through 9 for all hierarchy folders into which you wish to insert user diagnostic screens. 5.13.7 How to create the group display hierarchy for the user diagnostics Introduction You will need to refer to the information in this section if you have added a user-specific diagnostic structure to the diagnostic structure. Requirement The WinCC project is opened: ● In an MS single station system, this is the WinCC project of the MS. ● In an MS multiple station system, it is the WinCC project of the MS server. Procedure 1. In the WinCC Explorer tree view select the "Project Editor". 2. Open the shortcut menu and select the menu command Open. The "OS Project Editor" dialog box opens. 3. Select the "Message Representation" tab. 4. Enable the "Create/Update Group Displays" check box in the "Group display hierarchy" group. 5. Click "OK". The group displays for the hierarchy calculation are automatically inserted into the screens when the hierarchy is saved, the OS is compiled or the OS is downloaded. Configuring the maintenance stations 5.13 Configuring the user diagnostics Maintenance Station Function Manual, 03/2016, A5E36187641-AA 75

Overview If you have configured devices with SIMATIC PDM, the following requirements must be met on the engineering station for visualization in the process control. ● Installation The SIMATIC Process Device Manager (SIMATIC PDM) add-on package (requires a license) is installed. ● In the Windows Control Panel – The Microsoft Internet Information Server (IIS) with ASP.NET support is installed. – The rule in the firewall is enabled. – The SIMATIC PDM users are added to the Logon_Administrator Windows group. ● In the Windows Start menu – The SIMATIC PDM Web server is configured. ● In SIMATIC Manager: – A PDM application is inserted in the PC station of the engineering station. – In the SIMATIC PDM "Settings..." The path to the maintenance project is entered on the "Maintenance Station" tab. For multi-user engineering with several engineering stations, the path must be entered for each engineering station. – In the SIMATIC PDM "Role management..." All Windows users who use SIMATIC PDM Web are assigned the "Service user" role. Additional information You can find information about this in the following documents: ● Online Help for SIMATIC PDM ● Manual Process Control System PCS 7; Help for SIMATIC PDM 5.15 Overview of complete export Overview Note You use this function in process control if you are using the MS Standard or SIMATIC PDM MS version of the maintenance station. Identification data from all diagnostics-capable components (such as field devices, PCs, AS components, network components) can be exported. Configuring the maintenance stations 5.15 Overview of complete export Maintenance Station 76 Function Manual, 03/2016, A5E36187641-AA

exported to the export file "@XML_Export.sml". The complete export file is stored in the default target directory on the MS in the "AssetExport" folder of the OS project directory. The complete export file is stored on both partners in a redundant system. The complete export file can also be stored in a configured target directory (e.g., for reuse of the data in external systems). You can find information on this in the section "Storage location for the files of the (filtered) total export (Page 66)". In the process control, the system allows you to display the data of the last complete export in filtered form and to export this data. Additional information You can find additional information about displaying and exporting the data in process control in the section "Functions in the overview screen (Page 97)". 5.16 Overview of individual export Overview Note You use this function if you are using the MS Standard or SIMATIC PDM MS version of the maintenance station. Data of a diagnostics-capable component (such as field devices, PCs, AS components, network components) can be exported. During an individual export, the data of a diagnostics-capable component is written to an export file. The file name is automatically generated by the system. The individual export file is stored in the default target directory on the MS in the "AssetExport \Out" folder in the OS project directory. The individual export file is stored in the standard target directory on the connected OS server (current preferred server) in a redundant system. The individual export file can also be stored in a configured target directory (e.g. for reuse of the data in external systems). You can find information on this in the section "Configuring maintenance targets for individual export (Page 56)". Configuring the maintenance stations 5.16 Overview of individual export Maintenance Station Function Manual, 03/2016, A5E36187641-AA 77

The name of the export file is structured as follows: "__YYYY_MM_DD_HH_MM_SS_SSS.XML" Structure of the file name Description Configured name of the component (see rating plate) Unique, system-assigned identification number of the component YYYY_MM_DD_HH_MM_SS_SSS Date and time of the export xml File type Additional information You can find additional information about displaying and exporting the data in the process control in the section ""Maintenance" view (Page 146)". 5.17 Engineering for maintenance 5.17.1 Engineering for release request Introduction You must make interconnections on the blocks in the CFC chart for the release request. We recommend that the configuration steps be taken into consideration when the typicals are created. Requirement ● The CFC typicals have been created. ● The PCS 7 Advanced Process Library V8.2 or higher is used. Procedure 1. Open the CFC typical. 2. Interconnect the output parameter MS_Req of the channel block with a free input parameter ExtMsg of the technological block. 3. Change the message class of the utilized external message on the technological block to the message class not requiring acknowledgment "Request for operator input - General". 4. Adapt the event text as desired. You can connect the release request signals of multiple channel blocks to the technological block with an OR operation. Configuring the maintenance stations 5.17 Engineering for maintenance Maintenance Station 78 Function Manual, 03/2016, A5E36187641-AA

After AS and OS compilation and subsequent download, the changes are applied in the process control. Compile and download the OS in which the technological block will be displayed. Additional information You can find additional information on maintenance in the section "Overview of maintenance (Page 189)" and in the manual Process Control System PCS 7; Advanced Process Library. 5.17.2 Engineering for maintenance release Introduction You must make interconnections on the blocks in the CFC chart for the maintenance release. We recommend that the configuration steps be taken into consideration when the typicals are created. Requirement ● The CFC typicals have been created. ● The PCS 7 Advanced Process Library is used. Procedure 1. Open the CFC typical. 2. Interconnect the output parameter MS_Release of the technological block with the input parameter MS_Release of the channel block. You can interconnect the maintenance release of a technological block to multiple channel blocks. 3. Interconnect the output parameter OosAct of the channel block with the input parameter OosLi of the technological block. You can connect the "In Service" information (OosAct) of multiple channel blocks to the technological block with an OR operation. 4. Use the feature bit "Reaction to the out of service mode" to define the desired behavior of the technological block. Result The maintenance release "Sequence for maintenance (Page 191)" can be used. After AS and OS compilation and subsequent download, the changes are applied in the process control. Configuring the maintenance stations 5.17 Engineering for maintenance Maintenance Station Function Manual, 03/2016, A5E36187641-AA 79

Additional information You can find additional information on maintenance in the section "Overview of maintenance (Page 189)" and in the manual Process Control System PCS 7; Advanced Process Library. 5.18 Creating/updating the diagnostic screens Introduction The diagnostic screens in the diagnostics area with their block icons are created or updated with this function. The "@@maintenancetypicals.pdl" file contains all the templates for block icons which are used to display the diagnostic information. If you execute the "Create/update diagnostic screens", PCS 7 automatically uses block icons from this file. This file is installed as standard during the installation of PCS 7. You can customize block icons to your specific requirements. Note If you want to customize the standard block icons included in the @@maintenancetypicals.pdl file, do not change this file. All changes in this file are overwritten by an update. Always create a new file. The name of the file starts with the fixed name component "@maintenancetypicals". You can specify the rest of the file name yourself. Insert the required block icons there and customize them. The process is exactly the same as for adapting the standard block icons. You can find additional information about this in the section "Example: Creating object templates" in the WinCC Information System online help. You can find additional information on positioning block icons in the section "Automatic positioning of block icons in the areas (Page 64)". Requirements The configuration must have the following status: ● The settings relating to the diagnostic structure have been made. You can find information on this in the section "How to make the settings in the plant hierarchy (Page 50)". ● The "Language for display devices" is set as the default language in the SIMATIC Manager. Texts displayed during process control are generated in this language. ● When you use SIMATIC PDM, the maintenance project is configured in the settings for the SIMATIC PDM project. Configuring the maintenance stations 5.18 Creating/updating the diagnostic screens Maintenance Station 80 Function Manual, 03/2016, A5E36187641-AA

2. Select the required hierarchy folder in the tree view. – If you want to create diagnostics screens for the multiproject/project, select the multiproject/project. – If you wish to create diagnostic screens for certain hierarchy folders, select the required hierarchy folder in the maintenance station. 3. Select the Options > Plant Hierarchy > Create/Update Diagnostics Screens menu command. 4. If you have already compiled the AS charts, no other dialog box is opened, and the diagnostic screens are created/updated directly. Proceed to step 6. 5. If you haven't compiled the AS charts yet, the "Create module drivers" dialog box is opened one after another for every CPU for which this function has not been executed yet. Click "OK" in all dialog boxes to create the required diagnostic blocks. Note If you click "Cancel" in this dialog box, no module drivers are created for this CPU, and the diagnostic screens are not updated! 6. The "Create/update diagnostic screens" dialog box opens after the completion of the generation process. Click "Yes". The function log is displayed in the "WordPad" editor. If error messages appear, rectify the errors and run the function again. 7. Close the "WordPad" editor. Result The diagnostic screens are created or updated. After OS compilation and subsequent download, the diagnostic screens are displayed in the process control. Displaying a log of the diagnostic screens In the SIMATIC Manager select Options > Plant Hierarchy > Diagnostics Screen Log. The diagnostic screen log contains information about the creation of the diagnostic screens. Configuring the maintenance stations 5.18 Creating/updating the diagnostic screens Maintenance Station Function Manual, 03/2016, A5E36187641-AA 81

5.19.1 Compilation and downloading of the Maintenance Station Compiling and downloading an MS single station system or multiple station system ● Compile The diagnostic screens you generated or updated must be compiled and downloaded to the maintenance station. Before you compile the maintenance station, the diagnostic screens have to be created at least once or updated after configuration changes. "Area-oriented" must be set as OS compilation mode. In an MS single station system, compile the MS. In an MS multiple station system, compile the MS server. Note Clear the "Picture Tree" check box in the dialog for OS compilation if you do not want to derive the hierarchy from the plant areas. The hierarchy for the diagnostic area is created even if the check box is cleared. ● Downloading Perform the download after the compilation. If you are using an MS multiple station system, load the MS server. If you are using a redundant MS multiple station system, download the MS server and the redundant partner. You must not download an MS single station system. 5.19.2 Compiling and downloading SIMATIC PDM MS Requirements ● Configuration in the process device network view has been completed. ● The parameter view for all field devices has been opened once. ● The "Create/update diagnostics screens" function has been executed. ● The project is open in SIMATIC Manager. Configuring the maintenance stations 5.19 Compiling and downloading Maintenance Station 82 Function Manual, 03/2016, A5E36187641-AA

1. Select the "Charts" hierarchy folder in the component view of SIMATIC Manager. 2. Select the Edit > Compile menu command. 3. Select the following check boxes: – Entire program – Generate module drivers Download WinLC RTX 1. Select the PC station in the component view of the SIMATIC Manager. 2. Select the menu command PLC > Download. Compiling OS 1. Select the OS hierarchy folder in the component view of SIMATIC Manager. 2. Select the Edit > Compile menu command. 3. Select the following check boxes: – Entire OS – With memory reset Download OS The OS for SIMATIC PDM MS does not have to be downloaded. 5.20 Server data and downloading of a client Server data Before an MS or OS/MS client is downloaded, it must be assigned the relevant OS server. This loads the server data to the MS or MS/OS client project. Client Server data (server package) MS server OS servers whose automation systems are being monitored OS server whose OS area is dis‐ played MS client on an engi‐ neering station X X - MS client on a sepa‐ rate PC station OS/MS client X X X Configuring the maintenance stations 5.20 Server data and downloading of a client Maintenance Station Function Manual, 03/2016, A5E36187641-AA 83

MS client in the engineering station does not have to be downloaded. Additional information Additional information is available in the manual Process Control System PCS 7; Operator Station in the sections "Downloading the server data" and "How to compile and download several operator stations". 5.21 Changes in the project Change in the version You change the version in the SIMATIC Manager in the plant hierarchy settings. You can find additional information about this in the section "How to make the settings in the plant hierarchy (Page 50)" If you change the version of the maintenance station, you must observe the following: ● MS Standard to MS Basic – The diagnostic structure below the AS objects, the diagnostic structure of the field devices and the user diagnostic structure including the contained pictures are deleted. ● MS Basic to MS Standard – The diagnostic structure of the AS objects is regenerated. – The diagnostic structure of the field devices is created. ● MS Standard to SIMATIC PDM MS – The diagnostic structure of the AS objects including the contained pictures is deleted. – The diagnostic structure of the field devices is regenerated. ● SIMATIC PDM MS to MS Standard – The diagnostic structure of the field devices including the contained screens is regenerated. – The diagnostic structure of the AS objects is generated. ● MS Basic to SIMATIC PDM MS – The diagnostic structure of the AS objects including the contained pictures is deleted. – The diagnostic structure of the field devices is created. ● SIMATIC PDM MS to MS Basic – The diagnostic structure of the field devices and the user diagnostic structure including the accompanying screens are deleted. – The diagnostic structure of the AS objects is generated. Configuring the maintenance stations 5.21 Changes in the project Maintenance Station 84 Function Manual, 03/2016, A5E36187641-AA

● Creating/updating the diagnostic screens (Page 80) ● Compilation and downloading of the Maintenance Station (Page 82) ● Server data and downloading of a client (Page 83) Changes in HW Config Changes in the hardware configuration of the engineering system affect the displays in the diagnostic screens. After changes, perform the following tasks: ● Creating/updating the diagnostic screens (Page 80) ● Compilation and downloading of the Maintenance Station (Page 82) Add OS server Perform the following tasks if an OS server is added after creation of the diagnostic structure in the multiproject/project: ● Assign OS server server data to the MS server You can find more information on this topic in the Process Control System PCS 7; Operator Station manual in the section "How to load server data". ● Load MS server You can find additional information about this in the section "Compilation and downloading of the Maintenance Station (Page 82)". Subsequently defining OS server as MS server If an OS server is defined at a later point in time as MS server in a plant in operation, you need to perform not only the configuration tasks described for the MS server but also a download for the OS client, which assumes the role of the OS/MS client. For additional information on downloading, refer to the section "Server data and downloading of a client (Page 83)". Configuring the maintenance stations 5.21 Changes in the project Maintenance Station Function Manual, 03/2016, A5E36187641-AA 85

● Change the standard message server for the "Alarms" component If the assigned standard message server for the "Alarms" component is changed in a plant configuration in a multiple-station system with an OS client, the MS server then has to be compiled and downloaded. You can find additional information about this in the manual Process Control System PCS 7; Operator Station in the section "How to assign the standard server". ● Change the screen resolution If the screen resolution is changed in the "Available Layouts:" group on the "Layout" tab of the OS project editor, the next time "Create/Update Diagnostic Screens" is called, the available overview screen is renamed and a new overview screen that corresponds to the new screen resolution is created. A respective message is included in the log of the function "Create/Update Diagnostics Screens". This also provides the new name of the former overview screen. If you have manually changed the overview screen, you can manually carry out the changes in the current overview picture by copying from the former overview screen. All other existing diagnostic screens retain their screen resolution. If the images are created in a new screen resolution, you must manually delete the screens. User-specific changes will be lost. Changing the storage location of a subproject If you change the storage location of a subproject with the "Save As" function, you must stop the SIMATIC PDM Asset Service before performing the "Save As" operation. When the "Save As" operation is finished, you must restart SIMATIC PDM Asset Service. 5.22 Deleting the diagnostics area Introduction During deletion of the diagnostic structure, the following is deleted: ● Diagnostics hierarchy folder with all subfolders ● Target objects ● Action objects ● Link objects Requirement ● The diagnostic structure and/or user diagnostic structure has been created. Note If you have manually changed diagnostic screens, make sure that you make a backup copy before deleting, because all changes will be lost after deleting and recreating the diagnostic structure. Configuring the maintenance stations 5.22 Deleting the diagnostics area Maintenance Station 86 Function Manual, 03/2016, A5E36187641-AA

2. Select the object in the tree view: – If you are using a multiproject, select the object "[name of the project] MP". – If you are using a single project, select the object "[name of the project]". 3. Select the menu command Options > Plant Hierarchy > Settings... . The "Plant Hierarchy - Settings" dialog box opens. 4. Proceed as follows if you have selected a multiproject: – Click "OK". The "Plant Hierarchy - Settings" dialog box opens. – Proceed to step 6. 5. If you have selected an individual project or a project within a multiproject, the "Plant Hierarchy - Settings" dialog box opens. 6. Disable the "Derive diagnostic screens from the plant hierarchy" check box. 7. Click "OK". Note The complete diagnostic structure and all the diagnostic screens are deleted, including the user diagnostic structure. The charts with the diagnostic blocks and the charts of the user diagnostics are not deleted during this process; they remain in the chart folders for the S7 programs. 8. Compile the OS. 9. In an OS multiple station system, download the OS server. Configuring the maintenance stations 5.22 Deleting the diagnostics area Maintenance Station Function Manual, 03/2016, A5E36187641-AA 87

5.22 Deleting the diagnostics area Maintenance Station 88 Function Manual, 03/2016, A5E36187641-AA

6 6.1 Starting the process control MS Standard and MS Basic The start of the process control of a maintenance station is the same as the start of the process control of an Operator Station. When an MS multiple station system and SIMATIC PDM are used, the engineering station must be switched on and the SIMATIC PDM Asset Service started for the SIMATIC PDM device data to be provided. SIMATIC PDM MS Before activating process control, check the setting for the WinCC project type in WinCC Explorer. A single station project must be set as the project type. Activate process control in WinCC Explorer using the "Activate" icon. OS simulation You can only use the OS simulation function in the MS Standard or MS Basic version. OS simulation for a PCS7 maintenance station in MS Standard and MS Basic is possible only to a limited extent (for example, no identification or diagnostics data). Maintenance Station Function Manual, 03/2016, A5E36187641-AA 89

User interface in the process control The user interface is structured in the same way as the Operator System interface. It is divided into 3 areas: ● Overview area (Page 91) The overview area is displayed permanently. Its group displays for the various plant areas and the message line provide an overview of the entire plant. Display and operator control in the overview area is the same as display and operator control in an OS. If deviations exist, the document points this out. ● Working area (Page 94) In the working area, the overview screen, the area overview screens and the diagnostic screens of the individual components are displayed for the diagnostics area. ● Button area (Page 94) The button area is displayed permanently. It comprises several button sets between which the maintenance engineer (operator of the "Diagnostics" area) can switch. The keys in the button sets are operated in the same way as the keys in an OS. If deviations exist, the document points this out. The following figure shows an example of the user interface: Operator control and monitoring 6.2 Layout of the user interface Maintenance Station 90 Function Manual, 03/2016, A5E36187641-AA

7, OS Process Control. 6.2.1 Overview area Display in the overview area The following figure shows an example of the overview area: This section describes only the icons that are specific to the maintenance station. "Highest priority messages" icon list If at least one message with Priority 16 is active (incoming or incoming acknowledged state), the icon is displayed. This priority is predefined by the system for emergency operation of an AS. To display the "Highest priority messages" list, click the icon. Icon Function Permission "Highest priority messag‐ es" list is called Enable for the diagnostics area In addition to the display of the icon, an AS process control message without area information is generated. The message comes in as soon as at least one highest priority message in the "Diagnostics" area has come in. As soon as all highest priority messages in the "Diagnostics" area have gone out, the message without area information is assigned the status "outgoing". For more information on configuration of the message priority see the manual Process Control System PCS 7; Operator Station. Sum status of the plant The plant operator obtains an overview of the statuses of the individual areas from the "Diagnostics" area. The icons are displayed on each operator station regardless of whether the "Diagnostic" area is assigned to this operator station. The following cases are exceptions to this: ● OS single-station projects ● All operator stations of a project if the maintenance station is an OS single-station project. Operator control and monitoring 6.2 Layout of the user interface Maintenance Station Function Manual, 03/2016, A5E36187641-AA 91

describes the possible statuses that each icon can have. Display Area State PC stations ● Gray: There is no problem in the area. ● Yellow: There is at least one maintenance demand in the area. ● Red: There is at least one maintenance alarm in the area. ● Yellow/red: There is at least one maintenance demand and one maintenance alarm in the area. ● Blue: There is no connection to the MS server. Network objects AS/system Note If no maintenance group display is created for an area in the overview screen of the "Diagnostics" area, the corresponding icon is also not created. Messages without area information regarding maintenance state The system generates AS process control messages without area information regarding the maintenance state of components. These messages are displayed on every OS station: ● In the single message line of the overview area ● In the message lists It does not matter whether the "Diagnostics" area is shown on the operator station or not. If at least one component has the state "maintenance alarm/demand" in one of the diagnostics areas (PC stations, network objects, AS/system), a message without area information of the same message type is also generated for this area. When no more components have the state "maintenance alarm/demand", the message without area information is assigned the status "outgoing". Operator control and monitoring 6.2 Layout of the user interface Maintenance Station 92 Function Manual, 03/2016, A5E36187641-AA

Message type Priority Message text Fault 0 ● Maintenance alarm in the PC stations area of MS ● Maintenance alarm in the network components area of MS ● Maintenance alarm in the AS system area of MS Error 0 ● Maintenance demanded in the PC stations area of MS ● Maintenance demanded in the network components area of MS ● Maintenance demanded in the AS system area of MS Area key for the diagnostics area The following figure shows an example of the area key for the diagnostics area: The area key is used to open the overview screen for the diagnostics area. Navigation through the picture hierarchy is similar to navigation through the picture hierarchy of the OS areas. Group display for the diagnostics area In addition to the area key, the current message state is displayed on the third button of the group display of the entire diagnostics area. The lower-level area overview screen is called via the group display. The following table shows default system settings for the possible states: Display Message type/state Priority Message state Message is locked (1) 1 - AS process control fault 2 ● "S" display ● Flashing Incoming message ● Static Message acknowledged AS process control error 3 "F" display ● Flashing Incoming message ● Static Message acknowledged Operator control and monitoring 6.2 Layout of the user interface Maintenance Station Function Manual, 03/2016, A5E36187641-AA 93

5 - The number in the priority column indicates the priority of the display. The lowest number has the highest priority. Note that unacknowledged messages have a higher priority than acknowledged messages. (1) At least one message is locked. Messages can only be locked for components from the AS/system, user objects, and field devices areas. 6.2.2 Button area Representation of the button area The figure below shows an example of a button set from the button area. This section describes only the icons that are specific to the maintenance station. Locking/unlocking messages If a screen is open within an AS in the AS/System and Field devices area, messages can be locked or unlocked for the components shown in this screen and their subordinate components. If a screen is open below the overview screen in the User objects area, messages can be locked or unlocked for the components shown in this screen and their subordinate components. This function is not available in the PC stations and Network objects areas. You can find additional information about locking/unlocking messages in the section: "How to lock and unlock messages (Page 137)". 6.2.3 Working area Display in the working area The diagnostic screens are displayed hierarchically in the working area. You usually get from the overview to the detail via the hierarchy. You can also change the screen via the hierarchy buttons in the button set. Operator control and monitoring 6.2 Layout of the user interface Maintenance Station 94 Function Manual, 03/2016, A5E36187641-AA

screen via the maintenance group displays of an area. The components are displayed as block icons in the area overview screen. The working area also displays faceplates, operator control windows, message lists and dialog windows. Navigation information can be displayed in the diagnostic screens. You can find information on configuring in the section "Navigation information in the screen (Page 67)". Additional information You can find additional information in the following sections: ● Overview screen (Page 95) ● Area overview screens (Page 117) ● Block icon (Page 119) ● Faceplate (Page 131) 6.3 Overview screen Introduction The maintenance engineer gets an overview of the plant status of the entire plant in the overview screen. A maintenance group display is displayed in each area if there is at least one screen for this area. The areas are shown in color as shown below: ● PC stations (on a yellow background) ● Network objects (on a green background) ● AS/system (cyan background) ● Field devices (cyan background) ● User objects (on a light blue background) The following figure shows an example of the overview screen for the diagnostics area: Operator control and monitoring 6.3 Overview screen Maintenance Station Function Manual, 03/2016, A5E36187641-AA 95

You call the overview screen as follows: ● Area button ● Group display in the overview ● Picture Tree Navigator ● Navigation buttons in the button set Maintenance group display in the overview screen The maintenance group display gives maintenance engineers an overview of the plant status of the individual area. You can change to the area screen from the maintenance group display. The following table shows the possible states: Display Message class/status Message status Message is locked (1) - AS process control fault/ maintenance alarm "S" display ● Flashing Incoming message ● Static Message acknowledged Operator control and monitoring 6.3 Overview screen Maintenance Station 96 Function Manual, 03/2016, A5E36187641-AA

maintenance demanded "F" display ● Flashing Incoming message ● Static Message acknowledged Preventive maintenance/ maintenance required "M" display ● Flashing Incoming message ● Static Message acknowledged No message is pending - (1) At least one message is locked. Messages can only be locked for components of the areas AS/system, user objects and field devices. 6.4 Functions in the overview screen 6.4.1 Overview Functions in the overview screen The following functions can be executed in the overview screen: ● Calling web pages via maintenance links ● Complete export ● Filter function ● Message correction for components with SNMP functionality ● Parameter data export of EDD-based devices You can find additional information about this in the following sections. 6.4.2 Calling web pages via maintenance links Introduction Up to 10 Web pages that are used to provide support for diagnostics measures can be called. The icons are displayed when the calls are configured. The first 3 icons are also displayed in the header of the faceplate. Operator control and monitoring 6.4 Functions in the overview screen Maintenance Station Function Manual, 03/2016, A5E36187641-AA 97

● The maintenance target (web address) has been configured. ● The maintenance target can be accessed via the network. Icon in the user interface Icon Function Permissions to Display of the Web page Tooltip text: Name of the maintenance link "Higher process controlling" for diagnostics area Procedure 1. Click on the icon. Result The web page is displayed in a screen window. Additional information You can find information on configuring in the section "Configuring maintenance links (Page 54)". 6.4.3 Complete export Introduction The complete export is used to export data of all the objects with diagnostics functionality (for example, field devices, PCs, and network components). This file forms the basis for the filtered complete export. Icon in the user interface Icon Function Authorizations Trigger complete export "Process controlling" for the diagnostics area Operator control and monitoring 6.4 Functions in the overview screen Maintenance Station 98 Function Manual, 03/2016, A5E36187641-AA

Result The complete export is executed. The information is saved to the file "@XML_Export.sml". Additional information You can find information on configuring in the section "Overview of complete export (Page 76)". 6.4.4 Filtering the data of the complete export Introduction The system allows you to display the data of the last complete export filtered and to export this data. The filter function is available if it your plant is not operated via a PCS 7 Web client. A complete export is performed automatically when this function is used. Various filter criteria are available for filtering data. Icon in the user interface Icon Function Permissions Filter device status ● Call filter view ● Filtering data "Process controlling" for the diagnostics area Procedure 1. Click on the icon. Result The filter view is called. The following figure shows an example of a filter view: Operator control and monitoring 6.4 Functions in the overview screen Maintenance Station Function Manual, 03/2016, A5E36187641-AA 99

complete export". 6.4.5 How to filter and export the data of the complete export Requirements The overview screen is open. Operator control and monitoring 6.4 Functions in the overview screen Maintenance Station 100 Function Manual, 03/2016, A5E36187641-AA