SkyWave IDP-782 Hardware Manual

Specifications

Brand: SkyWave
Category: Touch terminals
Model: IDP-782 (Hardware Manual)
File Type: PDF
File Size: —
Pages: 87

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T213, Version 02

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IDP-782 - Hardware Guide

Legal Notice This documentation is owned by SkyWave Mobile Communications Inc. (SkyWave) and protected by applicable copyright laws and international treaty provisions. Other copyrighted names used are the property of their respective owners. Therefore, you must treat this documentation like any other copyrighted material. You may not make the documentation, or copies thereof, available in any manner or form, or use, copy or transfer any part, to anyone outside your company. If you received this documentation by electronic transmission or download, by installation or use of the documentation, you acknowledge that you have read and understand this license agreement and agree to be bound by its terms and conditions. This documentation is provided on an as-is basis without any warranty of any kind. You assume the entire risk as to the results or performance of the software. Under no circumstance shall SkyWave be held liable for any direct, indirect, consequential, or incidental damages arising from the use or inability to use the software or documentation. All trademarks or registered trademarks are the property of their respective owners. INMARSAT, the Inmarsat logo and IsatData Pro are trademarks of Inmarsat used under license by SkyWave. Inmarsat is not responsible for the operation and regulatory compliance of the products and services referred to in this document that connect to the Inmarsat system. SkyWave reserves the right to make changes to products and or specifications without notice. From https://support.skywave.com login, and follow the link to the downloads section. The complete Software and Documentation License Agreement is distributed as a part of the IDP Toolkit. Contact Information SkyWave Mobile Communications Inc. Online: l Website www.SkyWave.com Online Documentation: l Log in at https://support.skywave.com and follow the link to the downloads section Customer Support by Email: l [email protected] Customer Support by Telephone: l +1.613.836.2222 Documentation Feedback: The Customer Documentation Department creates the SkyWave technical manuals. Use the address below to tell us what you think about our technical documentation and if you have suggestions for improvement. In your feedback please reference a specific document number or title. We read all feedback carefully, but please note that we cannot respond to the comments you submit. If you require technical assistance, please contact SkyWave Customer Support. l [email protected] T213, Version 02 2 © SkyWave Proprietary

IDP-782 - Hardware Guide

TABLE OF CONTENTS Legal Notice 2 Contact Information 2 TABLE OF CONTENTS 3 List of Figures 7 List of Tables 10 Preface 11 What's New? 11 Purpose 11 Audience 11 Errata Sheet 11 Notation 11 Reference 11 Safety Disclaimer 12 Safety Precautions 12 Installation Warning 12 Installer Responsibility 13 Limited Liability 13 Warranty 14 User Serviceable Parts 14 Battery Safety Warnings 14 1 Product Overview 15 1.1 Overview of the Messaging System 16 1.2 Terminal 17 1.3 Terminal Components 17 1.3.1 Transceiver Unit 18 1.3.2 Cellular Antenna 20 1.3.3 IDP Satellite Antenna 20 2 Compliance 22 3 Specifications 24 3.1 Temperature 24 3.1.1 Backup Battery Temperature 24 T213, Version 02 3 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.2 Electrical 24 3.2.1 Input Range 24 3.2.2 Power Consumption 24 3.2.2.1 Accelerometer Power Consumption 26 3.2.3 Load Dump Protection 26 3.2.4 Inrush Currents 26 3.2.5 Cellular Antenna 26 3.2.6 SIM Holders 27 3.3 Connectors 27 3.3.1 IDP-782 Connector Pin Assignment 27 3.4 Input/output Interface Specifications 28 3.4.1 Digital Input 29 3.4.2 Digital Output 30 3.4.2.1 Push-pull 31 3.4.2.2 Open Drain 31 3.4.3 Analog Input 31 3.4.4 Open Drain Outputs 32 3.4.5 Pass-Through Mode 33 3.5 Serial Interfaces 34 3.5.1 CAN 34 3.5.2 RS-485 35 3.5.3 RS-232 36 3.5.4 iButton Reader 36 3.5.5 USB 37 3.6 RF Specifications 37 3.6.1 Standard Antenna 37 3.6.2 Low Elevation Antenna 37 3.7 GPS/GLONASS 37 3.8 Audio 38 3.8.1 GPRS Audio 38 T213, Version 02 4 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.8.2 HSPA Audio 39 3.8.3 Headset Microphone 39 3.8.4 Headset Speaker 40 3.9 Backup Battery 40 3.10 Memory 41 3.11 Environmental 41 3.12 Sensors 42 3.12.1 Temperature Sensor 42 3.12.2 Accelerometer 42 3.13 IDP-782 GPRS - Cellular Module 43 3.14 IDP-782 HSPA - Cellular Module 43 3.15 Mechanical 44 3.15.1 Transceiver 44 3.15.2 Cellular Antenna 45 3.15.3 Satellite Antenna 45 3.15.3.1 Standard Antenna 46 3.15.3.2 Low Elevation Antenna 46 4 Installation 48 4.1 Getting Started 48 4.2 Prepare for the Installation 48 4.2.1 Shipping Box Contents 48 4.2.2 Additional Materials 48 4.2.3 Required Tools 49 4.2.4 Mobile Identification 49 4.2.5 Install the SIM Card 49 4.2.5.1 LED Location and Operation 51 4.2.5.2 LED User Control 53 4.2.6 Activate the Terminal 54 4.3 Determine a Suitable Mounting Location 55 4.3.1 Standard Antenna Mounting Guidelines 56 4.3.2 Cellular Antenna Mounting Guidelines 57 T213, Version 02 5 © SkyWave Proprietary

IDP-782 - Hardware Guide

4.3.3 Determine Terminal Orientation for Accelerometer Use 57 4.4 Mount the Antennas 58 4.4.1 Screw Mount 58 4.4.2 Adhesive Mount 59 4.4.2.1 Silicone Side Connector Mount 59 4.4.2.2 Silicone Bottom Connector Mount 60 4.4.3 Cellular Antenna 63 4.5 Route the Main Cable 64 4.5.1 Protect the Cables and Cable Connectors 64 4.6 Connect to Power 65 4.6.1 CAN bus Connection 66 4.7 Connect the Cables and Mount the Terminal 66 4.7.1 Terminals without a Terminal Shroud 66 4.7.2 Terminals with a Terminal Shroud 69 4.7.3 Disconnect the FAKRA Connector 74 4.8 Register the Terminal 74 4.9 Application Programming Interface 74 4.10 Cleaning Instructions 75 5 Troubleshooting the Terminal 76 5.1 Terminal Does Not Register or Report 76 APPENDIX A Order Part Numbers 77 APPENDIX B Activation Information 78 APPENDIX C Satellite Antenna Dimensions 79 APPENDIX D Terminal Shroud 80 APPENDIX E Remove the FAKRA Housing for Cable Installation (optional) 81 APPENDIX F Mating Cable Assembly Instructions 82 Mating Connector and Terminal Pins Part Numbers 82 Electrical Pin Assignments 82 Cable Selection 83 Acronyms/Glossary 85 Revision History 87 T213, Version 02 6 © SkyWave Proprietary

IDP-782 - Hardware Guide

List of Figures Figure 1: IDP-782 15 Figure 2: System Architecture 17 Figure 3: Connector Positioning 19 Figure 4: Dual SIM Access Door 19 Figure 5: LEDs 20 Figure 6: Cellular Antenna 20 Figure 7: Standard Satellite Antenna 21 Figure 8: Low Elevation Satellite Antenna 21 Figure 9: Transceiver View of Connector 28 Figure 10: Digital Input 29 Figure 11: Digital Output 30 Figure 12: Analog Input 32 Figure 13: Open Drain Outputs 33 Figure 14: Pass-Through Mode Signals 34 Figure 15: Satellite Antenna (standard and low elevation) - Bottom View (mm) 45 Figure 16: Standard Antenna Height Dimensions (mm) 46 Figure 17: Low Elevation Antenna Height Dimensions (mm) 47 Figure 18: Mobile ID Location 49 Figure 19: Remove SIM Card Door 50 Figure 20: Remove an Existing SIM Card 50 Figure 21: Sample SIM Card Orientation 51 Figure 22: SIM Card Installed 51 Figure 23: SIM Card Holders 51 Figure 24: LED Location 52 Figure 25: Power On Sequence 52 Figure 26: Terminal Booting Sequence 52 Figure 27: Manage Terminals 54 Figure 28: Sample Activation Report 55 Figure 29: Antenna Cable Bend Radius 57 T213, Version 02 7 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 30: Accelerometer and Terminal Orientation 58 Figure 31: Apply Silicone to Antenna 60 Figure 32: Weight on the Antenna 60 Figure 33: Drill Mounting Hole 61 Figure 34: Attach Cable to Terminal 61 Figure 35: Apply Silicone to Hole in Asset 62 Figure 36: Apply Silicone to Terminal 62 Figure 37: Weight on the Antenna 63 Figure 38: Sample Cellular Mounting Locations – automobile example 63 Figure 39: Sample Cable Placement in a Vehicle Cab 64 Figure 40: Cable Management 65 Figure 41: Connect the Satellite Antenna 67 Figure 42: Connect the Cellular Antenna 67 Figure 43: Connect the I/O Power Cable 68 Figure 44: Mounting Flange 68 Figure 45: Cut Tip of RF Cable Portion 69 Figure 46: Disassemble the FAKRA Connector 69 Figure 47: RF Cable through the Terminal Shroud Opening 70 Figure 48: I/O Cable through the Terminal Shroud Opening 70 Figure 49: Connect the Connectors to the Terminal 71 Figure 50: Terminal in Shroud 71 Figure 51: Apply Silicone 72 Figure 52: Reset Button 72 Figure 53: Cable Ties and Silicone 73 Figure 54: Mounting Slot Indicators 73 Figure 55: Apply Silicone to Hardware 73 Figure 56: Disconnecting the FAKRA Connector from the Transceiver Unit 74 Figure 57: Terminal Shroud 80 Figure 58: Locking Clip and Plastic Housing 81 Figure 59: Cable without Housing 81 T213, Version 02 8 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 60: Locking Clip (removed) and Plastic Housing 81 Figure 61: Transceiver Electrical Mating Connector Pins (front view) 82 Figure 62: Mating Connector Electrical Cable (front view) 82 Figure 63: Mating Cable 84 T213, Version 02 9 © SkyWave Proprietary

IDP-782 - Hardware Guide

List of Tables Table 1: Terminal with Backup Battery Temperature Specifications 24 Table 2: Terminal Input Currents 25 Table 3: Additional Terminal Input Currents 26 Table 4: Electrical Pin Assignment 28 Table 5: Hardware GPS and Dual GPS/GLONASS Specifications 38 Table 6: Internal Backup Battery 40 Table 7: Modem State LED Flashing Patterns 53 Table 8: Order Part Numbers 77 Table 9: Connector and Crimp Contact Part Numbers 82 Table 10: Crimping and Extraction Tools 84 T213, Version 02 10 © SkyWave Proprietary

IDP-782 - Hardware Guide

Preface What's New? Changes since the last release of this document are noted below. l Added details about the IDP-782 variant with backup battery throughout the document Purpose This document is as an overview of the installation procedures and hardware characteristics and specifications for the IDP-782 satellite-cellular terminal. Audience This document is for technical readers. It provides information to ensure successful installation and operation of IDP-782 satellite-cellular terminal. Errata Sheet Refer to the SkyWave Customer Support website for updates or for an Errata Sheet that might be available after the release of this document. Always check the website for the most current documentation. Notation Hardware components and hardware labels in this document might not be exactly as shown and are subject to change without notice. This safety symbol warns of possible hazards to personnel, equipment, or both. It includes hazards that will or can cause personal injury, property damage, or death if the hazard is not avoided. Note: A note indicates information with no potential hazard. A note indicates points of interest or provides supplementary information about a feature or task. Numbered lists indicate a series of steps required to complete a task or function. Bulleted lists highlight information where order or sequence is not crucial. Reference The content of the following documents might be useful in conjunction with this guide. These documents are available from the downloads section at support.skywave.com guide or from the IDP Toolkit, which is also available from the website. T213, Version 02 11 © SkyWave Proprietary

IDP-782 - Hardware Guide

[N201] IsatData Pro Gateway Web Service User Guide [N206] MTWS Cellular Protocol [T202] IDP Terminal API Reference [T203] IDP Modem Developer Guide [T204] IDP Terminal User Guide The following software tools are available from the IDP Toolkit or from support.skywave.com. l Console Safety Disclaimer SkyWave makes no warranties, representations or guarantees that the products and network services are suitable for any use in any hazardous environments requiring fail safe performance (including without limitation marine safety and distress systems, operation of nuclear facilities, aircraft navigation or communications systems, weapons systems, air traffic control and life support services) or any other application in which the failure of the products or network services could result in death or personal injury. Solution Providers assume all liability associated with selling any products and network services for any such applications, and Solution Provider will defend, indemnify, and hold SkyWave harmless against any claims against SkyWave for loss, damage, liability, or expense (including lawyers’ fees) arising out of or related to the sale by Solution Providers or any Solution Provider Reseller, or the user by any end user, of any product or network service. Please read all cautions and warnings throughout this document. Safety Precautions The terminal must comply with all safety precautions relating to the operation, usage, service and repair of the terminal. SkyWave assumes no liability for the customer’s failure to comply with any of these precautions. Caution warnings appear throughout this document. Installation Warning SkyWave recommends that this product be installed by the authorized distributor from whom it has been purchased. By carrying out the installation of the product, the installer assumes exclusive responsibility for, and agrees to indemnify SkyWave from, any injury or damage of any kind arising from the installation. T213, Version 02 12 © SkyWave Proprietary

IDP-782 - Hardware Guide

Installer Responsibility The installer is responsible for all injuries or damages arising out of or relating to any wrongful or negligent act or omission of the installer (and/or any subcontractors) in connection with the installation of any SkyWave product, except any such injuries or damages arising solely from a defective SkyWave product. In addition to the liability imposed upon the installer on the account of personal or property injury or damage, bodily injury, including death, suffered as a result of the installer’s wrongful or negligent installation of any SkyWave product, the installer assumes the obligation to defend, indemnify and hold SkyWave harmless, including its directors, officers, employees, agents and assigns, and to indemnify SkyWave, including its directors, officers, employees, agents and assigns, from and against every damage, expense, liability or payment arising out of or relating to such wrongful or negligent act or omission, including legal and court fees. The installer also agrees to defend, indemnify and hold SkyWave harmless, including its directors, officers, employees, agents and assigns, from and against any wrongful or negligent act or omission committed by any subcontractor or other person employed by or under the supervision of the installer for any purpose in connection with the installation of SkyWave products, and to indemnify SkyWave, including its directors, officers, employees, agents and assigns, from every damage, expense, liability or payment arising out of or relating to such wrongful or negligent act or omission, including legal and court fees. Every right, defence, and/or indemnity of whatsoever nature applicable to SkyWave shall also be available and shall extend to benefit and to protect the SkyWave’s directors, officers, employees, agents and assigns and for such purposes SkyWave is or shall be deemed to be acting as agent or trustee on behalf of and for the benefit of such companies and persons. Limited Liability SkyWave’s liability is limited to the cost of repair or replacement of any of SkyWave’s products during the warranty period. To the maximum extent permitted by applicable law, SkyWave's total liability for damages of any kind, whether based on breach of contract, tort (including negligence), product liability, incidental, special, consequential, indirect or similar damages with product application and usages will be limited to an amount equal to the product's original price paid by the Purchaser to SkyWave and this limitation of liability is reasonable given the price of SkyWave's products. In no event will SkyWave be liable to the Purchaser, any resellers of the Purchaser or any end user for any lost profits or savings, lost business, loss of data, any telecommunications breakdown, unavailability, downtime, interruption or delay, any suspension of service by any third party service provider including Inmarsat or any incidental, special, indirect, or consequential damages, whether based on breach of contract, tort (including negligence), product liability, incidental, special, consequential, indirect or similar damages and whether or not SkyWave has been advised of the possibility of such occurrence or damage. The parties agree that the foregoing represents a fair allocation of risk hereunder. T213, Version 02 13 © SkyWave Proprietary

IDP-782 - Hardware Guide

Warranty SkyWave provides a manufacturer’s warranty to the original purchaser (Solution Provider) that its products and services will perform in accordance with SkyWave’s specifications and will be free from defects in material and workmanship for a limited period of time. This warranty is limited to the repair and/or replacement of any defective components experienced under normal specified operating use and storage conditions, at SkyWave’s discretion. Please check your Solution Provider agreement for warranty details and conditions. It does not cover any damages caused or associated with the product’s misuse. The end- user’s only remedy or recourse is against the Solution Provider, and any experience with defective products should be communicated to your Solution Provider. Shipping of defective product, back to the Solution Provider will be in accordance with the Solution Provider’s instructions and should be accompanied with a fault report. SkyWave is not responsible for corrosion damage caused by improperly assembled or installed cables. Warranty is void if unit is opened. A fault report is required for each unit returned under warranty. Please contact SkyWave’s Customer Support for additional information. User Serviceable Parts The IDP-782 contains two SIM card holders and may also have SIM cards installed (not supplied by SkyWave). Battery Safety Warnings Do not short circuit or expose the battery to temperatures above the maximum rated temperature. T213, Version 02 14 © SkyWave Proprietary

IDP-782 - Hardware Guide

1 Product Overview The IDP-782 (Figure 1) is a high-performance satellite-cellular communication terminal consisting of: l A transceiver unit l An IsatData Pro satellite modem for communicating with the satellite l An integral GPS/GLONASS subsystem l I/O interface for wired sensors and devices l Two RS-232 ports l RS-485 port l CAN bus port l iButton interface l Mini-B USB Slot l Two SIM card slots l Cellular module (GPRS or HSPA) l (optional variant) Backup battery l Satellite antenna l Cellular antenna Figure 1: IDP-782 T213, Version 02 15 © SkyWave Proprietary

IDP-782 - Hardware Guide

The terminal’s built-in programmability allows it to work as a standalone data-messaging terminal, with built-in I/O data collection and processing capabilities. Feature-rich software tools make programming easy and shorten the design and testing time. 1.1 Overview of the Messaging System SkyWave's IsatData Pro satellite messaging system is designed to support the management of mobile or fixed assets located around the world. An asset fitted with one of SkyWave's satellite based mobile terminals can have their status and locations monitored, and send large messages. The network provides the following key features and benefits: l Polling of terminal status and location l Scheduled reporting of terminal status and location l Transmission of text messages to and from a serial port on the terminal l Two-way communication for messaging to and from the asset for near real-time control l Up to 6,400 bytes from-mobile messages l Up to 10,000 bytes to-mobile messages l Default acknowledged messages l Global service Service is provided to end users by Solution Providers (SPs) who use the SkyWave IsatData Pro network to offer particular applications and/or services to their clients. The SPs link their application services to the satellite terminals by connecting to the IsatData Pro gateway. This acts as the communications hub of the system, routing traffic to and from the terminals and the various service providers. The IDP-782 terminal can be configured to route cellular messages through the same SkyWave IsatData Pro Gateway that supplies satellite messages. This is shown as Option 1 in the System Diagram. Option 2 represents a terminal configured to route cellular messages directly to a customer or Solution Provider proprietary cell server. In this case the connection to SkyWave’s IsatData Pro Gateway supplies only satellite messages. Refer to [T202, N201, and N206] for more information about configuring the terminal’s cellular messaging transport. T213, Version 02 16 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 2: System Architecture The satellite-cellular terminals are based on the IDP-680/IDP-690 Lua software and are supported by the same suite of IDP tools, enabling SPs a programmable platform they can tailor to their specific applications. 1.2 Terminal Note: Hardware components may not be exactly as shown in this document. A terminal consists of a transceiver unit plus antennas. Part numbers are specified in Table 8. Terminals with a standard antenna operate on the IsatData Pro network at an elevation angle of 20° to 90° and -15° to 90° for terminals with low elevation antennas. The terminals are self-contained, compact, and provide low power consumption. The terminal's built-in programmability allows it to work as a stand-alone terminal with built-in I/O data collection and processing capabilities. Terminals are suitable for the AVL market. Feature-rich software tools make application design easy, and shorten the design and testing time. SkyWave also provides consulting services to SPs to help program the terminals and get customer applications running quickly. 1.3 Terminal Components Do not rely solely on the terminal for emergency (SOS) calls. The terminal has the following key features and benefits: T213, Version 02 17 © SkyWave Proprietary

IDP-782 - Hardware Guide

l Designed to be used as a standalone or incorporated into an SP solution l Built-in GPS or dual GPS/GLONASS receiver to calculate position, speed, and heading l Quick and easy installation reduces labor time and costs l Ships with installed firmware l Flexible custom application design (Lua Services Framework) l Wide operational temperature range l Satellite plus cellular modem integration l Discrete I/O ports to interface with a wide range of after-market accessories l Rugged construction l Dual SIM l Optional Li-lon rechargeable backup battery l Optional terminal shroud 1.3.1 Transceiver Unit Each transceiver is a self-contained unit, including satellite transceiver (modem), quad-band cellular modem, GPS or dual GPS/GLONASS module, programmable microcontroller, and multiple discrete and analog I/Os (input/output) capable of monitoring and controlling external sensors and devices. Ideal for mobile applications, it is also suitable for fixed installations. A variant of the IDP-782 is available with a rechargeable backup battery. Refer to APPENDIX A for details. The transceiver unit is not waterproof. Use it in an indoor environment, for example, inside a vehicle, away from environmental exposure (that is, any form of moisture such as rain, snow, or pooled water). An optional terminal shroud accessory is available to cover the terminal and protect it from water ingress. Refer to APPENDIX D for further details. Arranging the transceiver unit’s connectors (Figure 3) at one end of the unit simplifies installation. Sturdy flanges on the side make mounting quick and easy. T213, Version 02 18 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 3: Connector Positioning An anti-tamper SIM door on the back side of the unit (Figure 4) provides easy access to the two SIM card holders. A mini-B USB connector located next to the SIM door provides a serial port for programming and debugging. Figure 4: Dual SIM Access Door T213, Version 02 19 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 5: LEDs 1.3.2 Cellular Antenna Terminals use a quad-band adhesive glass mount antenna, designed for installation on the interior of a vehicle windshield. It connects to the transceiver unit with a 2.5 m cable terminated with a violet colored FAKRA connector. Figure 6: Cellular Antenna 1.3.3 IDP Satellite Antenna The IDP satellite antenna is waterproof (IP67 rated) and designed to operate in extreme environments. It has four mounting flanges for installation. The satellite antenna connects to the transceiver using a 5 m cable terminated with a curry yellow colored FAKRA RF connector. T213, Version 02 20 © SkyWave Proprietary

IDP-782 - Hardware Guide

The IDP-782 is available with either the standard satellite antenna (Figure 7) or the low elevation satellite antenna (Figure 8). Figure 7: Standard Satellite Antenna Figure 8: Low Elevation Satellite Antenna T213, Version 02 21 © SkyWave Proprietary

IDP-782 - Hardware Guide

2 Compliance Unless noted otherwise, the information below refers to terminals without backup battery. Inmarsat Type Approval Industry Canada l ICES-003 l RSS-170, Issue 2, Spectrum Management and Telecommunications Policy, Radio Standard (IDP- 180/IDP190) l RSS-102,radiation safety per Safety Code 6 (compliance shown by computation) FCC l CFR 15 Title 47 l CFR 25 Title 47 (IDP-180/IDP-190) CE 1622 - R&TTE Directive 1999/5/EC l EN 301 426 - Spectrum (IDP-180/IDP-190) l EN 301 489-1, EN 301 489-7, EN 301 489-20, and EN 301 489-24 l EN 60950 - Safety l EN 62311 - Radiation Safety (compliance shown by computation) l Compliance for terminals with backup battery is pending Ingress Protection l Cellular antenna: IP65 l Satellite antenna: IP67 l Transceiver unit: IP40 l Transceiver unit with optional terminal shroud: IP65 (as per installation instructions) l Transceiver with backup battery: IP40 RoHS l Restriction of Hazardous Substances (RoHS) 1 Anatel l ETS 300 254, clauses 4.2.1, 4.2.2 and 4.2.4 1European Union's (EU) Directive 2002/95/EEC "Restriction of Hazardous Substances" (RoHS) in Electronic and Electrical Equipment. T213, Version 02 22 © SkyWave Proprietary

IDP-782 - Hardware Guide

UN l UN 38.3 Transportation Compliance PTCRB l Compliant for terminals without backup battery l Compliance for terminals with backup battery is pending T213, Version 02 23 © SkyWave Proprietary

IDP-782 - Hardware Guide

3 Specifications 3.1 Temperature Parameter Value -40° to +85°C Operating Temperature                                       excluding batteries -40° to +85°C Storage Temperature                                       excluding batteries -40° to +85°C Reverse Polarity Protection -40 V maximum 3.1.1 Backup Battery Temperature Table 1 defines the backup battery's temperature specifications. Table 1: Terminal with Backup Battery Temperature Specifications Backup Battery Charge Temperature Range 0°C to +45°C Discharge Temperature Range -10°C to +60°C Storage Range                                                                           ≤1 month                                                                           ≤3 months                                                                           ≤1 year                                           Idealfor long-term storage -20°C to +45°C -20°C to +35°C 0°C to +30°C 10°C to +25°C 3.2 Electrical 3.2.1 Input Range Parameter Value Power Supply Voltage 9 to 32 V DC 3.2.2 Power Consumption Typical values at ambient temperature with a terminal input voltage of 12 VDC. Table 2 shows current without the data cable connected. T213, Version 02 24 © SkyWave Proprietary

IDP-782 - Hardware Guide

Table 2: Terminal Input Currents Mode of Operation Condition Satellite Tx Satellite Rx GPS Cellular Current Satellite Rx (C/No=42dBHz) Burst current for Rx freq. 1540045000 1000 2 OFF ON OFF OFF 64.1 mA GPS Rx (C/No=42dBHz) Cold fix current during u-blox on command OFF OFF ON OFF 32.4 mA Hot fix current during u-blox on command OFF OFF ON OFF 30.1 mA IDP-782 GPRS - Rx (Idle) 850 MHz band; RSSI=10-12 OFF OFF OFF ON 36.5 mA IDP-782 HSPA - 2G Rx (Idle) 850 MHz band; RSSI=10-12 OFF OFF OFF ON 34.5 mA IDP-782 HSPA - 3G Rx (Idle) 850 MHz band; RSSI=10-12 OFF OFF OFF ON 34.1 mA Satellite Tx mode Burst current ON OFF OFF OFF 1078.7 mA IDP-782 GPRS - Tx max 850 MHz band; burst current peak OFF OFF OFF ON 392.3 mA 50 MHz band; average current OFF OFF OFF ON 112.9 mA IDP-782 HSPA - 2G Tx max 850 MHz band; GPRS; burst current peak OFF OFF OFF ON 557.7 mA 850 MHz band; GPRS; average current OFF OFF OFF ON 153.5 mA IDP-782 HSPA - 3G Tx max HSPA+ 850 MHz band OFF OFF OFF ON 231.0 mA Standby IDP modem powered on, cellular modem powered off OFF OFF OFF OFF 13.2 mA Sleep IDP modem sleep mode=0, power LED on OFF OFF OFF OFF 1.979 mA Sleep (no LED) IDP modem sleep mode=0, power LED off OFF OFF OFF OFF 0.110 mA ±15% Standby (backup battery) IDP modem powered on, cellular modem powered off, LED on OFF OFF OFF OFF 12.9 mA Sleep (backup battery) IDP modem sleep mode=0, LED off OFF OFF OFF OFF 138 µA T213, Version 02 25 © SkyWave Proprietary

IDP-782 - Hardware Guide

Table 3: Additional Terminal Input Currents Mode of Operation Port Condition Current1 Sleep mode Main serial port (cable connected) 0.070 mA AUX serial port (trace enabled and cable connected) 0.033 mA USB main port - 37.9 mA Standby mode Main serial port (cable connected) 1.993 mA AUX serial port (trace enabled and cable connected) 1.986 mA USB main port - 25.8 mA 3.2.2.1 Accelerometer Power Consumption The power consumption of the accelerometer varies depending on the settings. Refer to the Accelerometer section in [T202] for more details. 3.2.3 Load Dump Protection Active load dump protection is provided on the power pins. The cut-off is >35 V and automatic reset of the load dump occurs when the input voltage is <35 V. 3.2.4 Inrush Currents Typical inrush currents: 12 volts Quantity Value Peak in-rush current 2.92 A In-rush pulse duration 3 µS 3.2.5 Cellular Antenna Parameter Value Network Coverage UMTS/HSPA/GPRS Bands 800/850/900/1700/1800/1900/2100 MHz Frequency 800/850/900/1700/1800/1900/2100 MHz Impedance Nominal 50 ohm VSWR 2.5:1 Gain 0 dB (3 dBi max.) Maximum EIRP 8 dBW 1These values need to be added to either sleep or standby mode values in Table 2 if the main (console), AUX, or USB port is connected. T213, Version 02 26 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.2.6 SIM Holders The terminal offers two SIM card holders. The specifications for both SIM holders are the same. If using only one SIM card, use the main SIM card holder slot on the left when facing the holders. Parameter Value SIM Voltage 1.8 V or 3 V standard SIM cards Card Detection Switch connected to cellular module 3.3 Connectors Transceiver 30 position mating connector JAE Electronics Inc. IL-AG5-30S-D3C1 Satellite Antenna IMS Connector Systems 3400.SMBA.2K10.089 K-curry yellow Cellular Antenna IMS Connector Systems 3400.SMBA.2D10.029 D-bordeaux-violet For detailed instructions on the connector contact crimp, assembly and extraction, refer to the manufacturer’s website1. APPENDIX F provides mating cable assembly instructions and mating connector, crimp, and tool part numbers. 3.3.1 IDP-782 Connector Pin Assignment Table 4 maps to the layout shown in Figure 9. 1http://www.te.com/commerce/DocumentDelivery/DDEController , document ID/document number: 411-5761, document title: 040II SERIES MULTI-LOCK CONNECTOR MK-II 72POS. T213, Version 02 27 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 9: Transceiver View of Connector Table 4: Electrical Pin Assignment AUX_ RS232 _Rx AUX_ RS232 _Tx N/C Output 06 Output 05 N/C N/C MIC_B N/C SPK_B CAN_L RS485 _B RS485 _A SPK_ A 14 13 12 11 10 9 8 7 6 5 4 3 2 1 GND VIN I/O 04 I/O 03 I/O 02 I/O 01 Main_ RS232_ Tx Main_ RS232 _Rx MIC_A CAN_H 1_WIRE _ COM 1_WIRE _DATA N/C N/C N/C N/C 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 3.4 Input/output Interface Specifications The terminal supports four configurable I/Os (I/O 01 to I/O 04): l Digital input with weak (1 MΩ) pull-down l Digital input with 30-50 K pull-down l Digital input with 30-50 K pull-up l Analog input l Digital output – push-pull l Digital output – open drain switch-to-ground l Disabled I/O 01 can be used for ignition. Refer to 3.4.1 T213, Version 02 28 © SkyWave Proprietary

IDP-782 - Hardware Guide

I/O 04 provides dedicated overcurrent/short circuit protection circuitry when operated in the open drain, switch-to-ground mode. The other I/Os do not have this circuitry therefore I/O 04 is recommended for applications requiring overcurrent/short circuit protection. Simplified block diagrams of the I/O when configured as digital inputs, digital outputs, and analog inputs are shown in the figures below (Figure 10, Figure 11, and Figure 12). The terminal also supports two dedicated outputs (Output05 and Output06). More information on these outputs can be found in section 3.4.4. 3.4.1 Digital Input Figure 10 shows a schematic of the I/O when configured as a digital input. Figure 10: Digital Input Input Type S1 S2 S3 With weak pull-down Open Open - With pull-down Open Closed - With pull-up Closed Open - Ignition - - Closed The input specifications are provided in the table below. T213, Version 02 29 © SkyWave Proprietary

IDP-782 - Hardware Guide

Parameter Min. Typical Max. Units Input low range -10 - 1.05 V Input high range 1.95 - 150 V Input current with weak pull-down (weak 1 MΩpull-down still in place); Vin = 3.0 V - 4.5 3 - µA Input source current with pull-up (Vin = 0.0 V) - 75 - µA Input sink current with pull-down (Vin = 3 to 150 V) - 81 - µA Input bandwidth 1 - kHz 3.4.2 Digital Output Figure 11 shows a schematic of the I/O when configured as a digital output. Figure 11: Digital Output Push-pull S1 = Open Open drain S1 = Closed (Low Impedance) S1 = Open (High Impedance) T213, Version 02 30 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.4.2.1 Push-pull In the push-pull configuration the output is driven directly from the microprocessor. Parameter Min. Typical Max. Units Output high voltage - open circuit 2.65 2.85 3.0 3.0 3.15 3.15 V Output high voltage (sourcing 25 µA) 2.50 2.80 - - V Output low voltage (sinking 25 µA) - - 0.05 V Output bandwidth 100 - - Hz 3.4.2.2 Open Drain Parameter Min. Typical Max. Units Sink current (do not exceed) - - 250 mA Output voltage (sinking 250 mA) I/O 01 to I/O 03 I/O 04 - - 1.15 1.40 1.35 1.60 V V Absolute limits (high impedance) -10 - 150 V Output bandwidth 100 - - Hz 3.4.3 Analog Input Figure 12 shows a schematic of the I/O when configured as an analog input. T213, Version 02 31 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 12: Analog Input Parameter Min. Typical Max. Units Input impedance - 1 - MΩ Minimum measurement voltage - 0 - V Maximum measurement voltage 2.75 3.0 - V Normal input range - - 3 V Resolution (12 bits) - 0.7 - mV Proportional measurement error - - 3 % INL error - - 2 LSB Absolute limits -10 - 150 V 3.4.4 Open Drain Outputs The terminal provides two open drain outputs (output05 and output06) that can be used to turn on various devices such as relays, lights or audible alarms. These outputs are capable of sinking current only. Both outputs are controlled from the ARM processor. The outputs are not protected against over current conditions and you must ensure that the maximum current capability of the internal switch is not exceeded. Both outputs include ESD protection. You must also ensure that the voltage applied to the output pin does not exceed the maximum value as shown in the table below. T213, Version 02 32 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 13: Open Drain Outputs Parameter Typical Max. Units Sink Current - 250 mA Applied Voltage - 20 V Voltage output (sink current = 250 mA) 0.34 1.6 V 3.4.5 Pass-Through Mode A terminal can be configured for pass-through mode when there is no application firmware present. A block diagram of pass-through mode is shown in Figure 14. In pass-through mode, the terminal connects the modem's serial interface to the terminal's RS-232 port. T213, Version 02 33 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 14: Pass-Through Mode Signals The terminal's I/O lines are configured as per Figure 14 when in pass-through mode. The modem's serial data and the EVENT_NOTIFICATION pins are connected to the terminal's external connector. 3.5 Serial Interfaces Terminals have the following interfaces: l 1 x CAN bus l 1 x RS-485/J1708 l 2 x RS-232 l 1 x iButton Reader (1-Wire) l 1 x USB 3.5.1 CAN The driver provides CAN Bus link layer interfaces for sending and receiving frames. l Open/Close CAN device. l Configure/change CAN frame format, baud rate, acceptance filters. T213, Version 02 34 © SkyWave Proprietary

IDP-782 - Hardware Guide

l Interrupting service for receive, transmit. l Receive and transmit message queue management. The terminal incorporates a controller area network interface with signaling rates up to 1 Mbps. Note: You must provide a termination resistor externally to the terminal. Parameter Min. Typical Max. Units Input Common Mode Voltage -7 - 12 V Differential Input Threshold -6 - 6 V Peak to Peak Output Common Mode Voltage - 1 - V Differential Output Voltage (dominant) 1.2 - 3 V Differential Output Voltage (recessive) No Load -0.5 - 0.05 V CANH or CANL -36 - 36 V ESD Protection Human Body Model1 - ±15 - kV Contact Discharge Model - ±8 - kV 3.5.2 RS-485 The terminal provides a half-duplex RS-485 /J1708 interface as an accessory bus and for SCADA interfacing with signaling rates up to 250 kbps. Note: You must provide a termination resistor externally to the terminal when required. The electrical characteristics of the interface are: Parameter Min. Typical Max. Units Input Common Mode Voltage -8 - 13 V Differential Input Threshold -200 -125 -50 mV Output Common Mode Voltage - 1.5 3 V Differential Drive Output, 54 Ωload 1.5 - - V ESD Protection Human Body Model - ±15 - kV Contact Discharge Model - ±8 - kV 1All electrical interfaces operate normally after being subjected to 8 kV ESD contact discharge per IEC 60945 and IEC 61000-4-2 human body model, level 3. T213, Version 02 35 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.5.3 RS-232 The RS-232 interface defaults to the following settings: 9600 bit/s, 1 start, 8 data, 1 stop bit, and no parity. The baud rate is configurable up to 115,200 bps. The electrical characteristics of the interface are: Parameter Min. Typical Max. Units Rx Input Low Threshold for DTE Connected - - -2.7 V Rx Input High Threshold for DTE Connected 2.7 - - V Rx Threshold for DTE Disconnected -0.3 - 0.3 V Serial Rx Input Low Threshold 0.6 - - V Serial Rx Input High Threshold - - 2.4 V Rx Input Voltage Range -25 - 25 V Serial Tx Low Output (3 kΩload) - - -3.7 V Serial Tx High Output (3 kΩload) 3.7 - - V ESD Protection Human Body Model - ±15 - kV Contact Discharge Model - ±8 - kV 3.5.4 iButton Reader The iButton 1-Wire interface allows connection to downstream 1-Wire devices connected on a bus, or to a single button reader. Relative to any attached iButton device the terminal behaves as the master. The iButton driver supports 3 or 5 V devices on the bus. At standard speed, the iButton supports up to 39 devices over a 60 meter CAT5 cable. In overdrive, the usable expected distance is reduced to ≤15 meters with a maximum node count of 9. The electrical characteristics of the interface are: Parameter Min. Typical Max. Units Input High Voltage 1.8 - - V Input Low Voltage - - 0.6 V Output Low Voltage - - 0.2 V Load Current @ 3 V - 4 - mA ESD Protection Human Body Model - ±27 - kV T213, Version 02 36 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.5.5 USB The terminal incorporates a USB to 4 port UART bridge chip. Both RS-232 serial ports can be switched through the bridge to the USB port. The USB port is accessible via a Mini-B connector on the rear of the terminal. The USB port is full-speed V2.0 (12 Mbps) compliant. By default both primary and auxiliary serial ports are automatically switched to the USB port on connection of a USB host. The application card processor however can redirect the serial ports independently to whichever destination it is programmed. The electrical characteristics of the interface are: Parameter Min. Typical Max. Units Input High Voltage 2.0 - 5.5 V Input Low Voltage -0.3 - 0.8 V Output High Voltage 2.8 - 3.6 V Output Low Voltage 0 - 0.3 V ESD Protection Human Body Model - ±5 - kV 3.6 RF Specifications 3.6.1 Standard Antenna Parameter Value Maximum EIRP 7 dBW Elevation Angle 20° to 90° degrees Maximum transmit antenna gain 4.5 dBic 3.6.2 Low Elevation Antenna Parameter Value Maximum EIRP 5 dBW Elevation Angle -15° to 90° degrees Maximum transmit antenna gain 2.5 dBic 3.7 GPS/GLONASS The manufacturer's specifications are given in the table below. Refer to APPENDIX A for hardware part numbers. T213, Version 02 37 © SkyWave Proprietary

IDP-782 - Hardware Guide

Table 5: Hardware GPS and Dual GPS/GLONASS Specifications Parameter GPS GLONASS Time to First Fix1 Cold Start 29s 30s Warm Start 28s 25s Hot Start 1s 1s Sensitivity Tracking -162 dBm -158 dBm Hot Start -156 dBm -156 dBm Cold Start -148 dBm -140 dBm Accuracy Horizontal Position (CEP) 2 2.5/2.0 m 4.0 m Velocity 0.1 m/s 0.1 m/s Heading 0.5 degrees 0.5 degrees 3.8 Audio The GPRS cellular module provides one analog differential audio interface and a digital audio interface.These interfaces are only for emergency purposes. The analog audio input can be connected to the output of an external analog audio device or an external electret microphone. The HSPA cellular module supports a digital audio interface. The digital audio interface produces the applicable analog signals for the external microphone and speaker. 3.8.1 GPRS Audio Parameter Min. Typical Max. Units Microphone Microphone bias voltage - 2.2 - V Microphone supply current - - 4 mA Load resistance 1 - - kΩ Differential input voltage - - 0.8 Vpp Differential input resistance - 50 - kΩ Common mode DC voltage - 0.5 - V Signal to noise 75 - - dB Bandwidth 300 - 3900 Hz 1All satellites at -130 dBm 2CEP, 50%, 24 hours static, -130 dBm T213, Version 02 38 © SkyWave Proprietary

IDP-782 - Hardware Guide

Parameter Min. Typical Max. Units Speaker Differential output voltage 4.0 4.1 4.2 V Common mode output voltage - 1.25 - V Output current limit - - 200 mA Output load resistance 14 16 32 Ω Signal to noise (16 Ωload, input signal = 0 dBFS) 70 80 - dB Signal to noise (32 Ωload, input signal = 0 dBFS) 60 70 - dB 3.8.2 HSPA Audio Parameter Condition Min. Typical Max. Units Microphone Microphone bias voltage - 1.5 1.55 1.6 V Differential input voltage - 0.7 0.8 0.9 Vpp Differential input resistance - 30 50 - kΩ Common mode DC voltage - - 0.5 - V Signal to noise - 75 - - dB Bandwidth - 300 - 3900 Hz Speaker Output power 16 Ωload 30 50 - mW 32 Ωload - 33 3 mW Total harmonic distortion + noise 16 Ωload, 25 mW, F=1 kHz - 0.08 - % 32 Ωload, 25 mW, F=1 kHz - 0.05 - % Dynamic range 0 dB volume setting - 90 - dB Power supply rejection ratio Vdd = 1.8 V 60 84 - dB Output offset voltage - - - +3.5 mV Capacitive drive capability 32 Ωload - 500 - pF 3.8.3 Headset Microphone Parameter Min. Typical Max. Units Omni-directional Electret Condenser Microphone Output Impedance - 2.2 - kΩ Operating Voltage 1.5 - - V Operating Current - - 4 mA Operating Frequency 100 - 20000 kHz T213, Version 02 39 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.8.4 Headset Speaker Parameter Min. Typical Max. Units Speaker Impedance (1 kHz) 14 16 32 Ω Power Handling Capacity - 50 - mW Operating Frequency 20 - 20000 kHz 3.9 Backup Battery Terminals with backup batteries are shipped in shelf mode with the backup battery disabled. External power must be applied to exit shelf mode and begin charging the battery to its maximum capacity. The terminal continues to operate on external power until the supply voltage drops below the configurable minimum voltage threshold, at which point it switches over to the backup battery. The terminal operates on the backup battery, and then perform a graceful shutdown when the battery reaches its minimum discharge voltage. The battery begins recharging when external power is reapplied and the external temperature is within the acceptable range. When external power is applied to the terminal, power is simultaneously applied to the backup battery. To bring the terminal out of shelf mode, external power needs to be connected to the terminal. Power supplied to the battery (VIN) is protected by a fuse and load dump within the terminal. Typically a terminal can be reset by disconnecting and then reconnecting external power. With the backup battery, cycling external power does not cause a reset because the terminal switches to the backup battery. There is a small hole on the bottom of the terminal to access the reset button. Insert a paper clip through the hole to interrupt power and cause the terminal to reset. Table 6: Internal Backup Battery Backup Battery Battery Chemistry Lithium Ion Polymer Back-up Period 2.5 hours minimum Rated Capacity 800 mAh Charge (capacity) Retention 90%(after 28 days at 25°C) Nominal Pack Voltage 11.1 V Minimum Discharge Voltage 9 V Protection Module Cut-Off Voltage 8.8 V Charging Voltage / Current 12.65 V / 425 mA Nominal Output Current 160 mA Peak Output Current 3000 mA (pulse current 3.0 C5A) Refer to section 3.1.1 for backup battery temperature ranges. T213, Version 02 40 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.10 Memory Parameter Value SRAM 8 Mb Flash 16 Mb 3.11 Environmental Parameter Description Vibration The terminal meets all its specifications during exposure to random vehicular vibration levels per SAE J1455, section 4.9.4.2 figures 6, 7, and 8, and MIL-STD-810G, section 514.6, figure 514.6C-1. Mechanical Shock The terminal meets all its specifications after exposure to positive and negative saw tooth shock pulses with peaks of 20 G and durations of 11 ms as specified in MIL-STD-810G, section 516.6, Procedure I, section 2.3.2c. Thermal Shock The terminal meets all of its specifications after a thermal shock test as detailed in SAE J1455, section 4.1.3.2 Drop Test The terminal meets all its specifications after a handling drop test as specified in SAE J1455, section 4.11.3.1. ESD All electrical interfaces operate normally after being subjected to 8 kV ESD contact discharge per IEC 60945 and IEC 61000-4-2 human body model, level 3. Altitude The terminal meets all specifications after a nonoperating 12.2 km altitude test as detailed in SAE J1455, section 4.9.3, except with an ambient temperature of -40°C. Humidity The terminal meets all its specifications during exposure to 90% relative humidity at +85°C, per the test methodology of SAE J1455, section 4.2.3 (8 hour humidity cycle per figure 4a) Ingress Protection IP40 – The terminal (with and without backup battery) meets all of its specifications after a probe test as detailed in IEC 60529, section 13.1. Ingress Protection with optional terminal shroud IP65 – The terminal meets all of its specifications after a dust ingress test as detailed in IEC 60529, section 13.4. The terminal meets all of its specifications after a water spray test as detailed in IEC 60529, section 14.2.5 Drop Test The terminal meets all its specifications after a handling drop test as specified in SAE J1455, section 4.11.3.1. T213, Version 02 41 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.12 Sensors 3.12.1 Temperature Sensor Parameter Value Range -40 to +85°C Accuracy ±2°C (-25 to +85°C) ±3°C (below -25°C) 3.12.2 Accelerometer The terminal has a 3D accelerometer to detect motion in any axis. In low power applications frequent GPS fixes can dominate the power budget. To reduce the power budget effects of GPS fixes, the accelerometer can be used to detect if motion has occurred. The accelerometer thresholds to detect advanced features such as driver behavior monitoring vary depending on the environment. In order to avoid false detects, extensive testing is required to ensure that adequate acceleration magnitude thresholds and time durations are used. Parameter Condition Min. Typical Max. Units Resolution 2 g - 3.91 - mg Acceleration Range software selectable - ±2 - g - ±4 - g - ±8 - g - ±16 - g Bandwidth Filtering Selectable via digital interface 8 - 1000 Hz Sensitivity 2 g - 256 - LSB/g 4 g - 128 - LSB/g 8 g - 64 - LSB/g 16 g - 32 - LSB/g Sensitivity Temperature Drift 3V supply - +-0.02 - %/K Zero-g Offset Ta = 25°C - +-80 - mg Zero-g Offset Temperature Drift 3V supply - +-1 - mg/K Wake up time From low power or suspend modes - 0.8 - mS Start Up Time Power on reset - 2 - mS T213, Version 02 42 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.13 IDP-782 GPRS - Cellular Module Type u-blox SARA-G3 series (SARA-G350) GPRS Module GSM 850/900/1800/1900 MHz Output Power Class 4: 33 dBm for EGSM850/900 Class 1: 30 dBm for GSM 1800/1900 Input Power Peak current of 1.5 A typical. Module Supply Peak Current: peak of current consumption through the VCC pads during a GSM 1-slot transmit burst, with a matched antenna Data Transfer GPRS l Multislot Class 10 l Full PBCCH support l Coding Scheme 1 – 4 CSD l GSM maximum 9.6 kb/s Antenna Detect Output DC current pulse: 20 µA typical Output DC current pulse period 3.7 to 8.1 ms, 5.4 typical 3.14 IDP-782 HSPA - Cellular Module Type u-blox LISA-U2 series (LISA-U200) HSPA Module GSM/GPRS/EDGE Quad-band support: l GSM 850, E-SGM 900, DCS 1800, and PCS 1900 MHz HSPA Six-band support: l Band I (2100 MHz), Band II (1900 MHz), Band IV (1700 MHz), Band V (850 MHz), Band VI (800 MHz), Band VIII (900 MHz) T213, Version 02 43 © SkyWave Proprietary

IDP-782 - Hardware Guide

Output Power GPRS Class 4: 33 dBm for GSM/E-GSM bands Class 1: 30 dBm for DCS/PCS bands Edge Class E2 (27 dBm) for GSM/E-GSM bands Class E2 (26 dBm) for DCS/PCS bands HSPA Class 3 (24 dBm) for WCDMA/HSDPA/HSUPA mode Input Power Peak currents of 1.8 A typical, 2 A maximum. Module supply peak current consumption: peak of current consumption through the VCC pins during a GSM 1-slot Tx burst at maximum Tx power, with a matched antenna Data Transfer GPRS l GPRS multislot class 334, coding scheme CS1-CS4, up to 107 kb/s DL, 85.6 kb/s UL l GPRS multislot class 125, coding scheme CS1-CS4, up to 85.6 kb/s DL/UL l EDGE multislot class 334, coding scheme MCS1-MCS9, up to 296 kb/s DL, 236.8 kb/s UL l EDGE multislot class 125, coding scheme MCS1-MCS9, up to 236.8 kb/s DL/UL HSPA l HSUPA category 6, up to 5.76 Mb/s UL l HSDPA category 8 up to 7.2 Mb/s DL l WCDMA PS data up to 384 kb/s DL/UL 3.15 Mechanical 3.15.1 Transceiver Parameter Value Dimensions 114.5 x 136 x 41 mm (LxWxH) Mass 250 g Enclosure Material Lexan Plastic Backup Battery Mass 80 g T213, Version 02 44 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.15.2 Cellular Antenna Parameter Value Mass 80 g including cable Dimensions 116.0 x 21.5 x 4.3 mm (LxWxH) Cable length 2.5 m Mounting Adhesive backing 3.15.3 Satellite Antenna Figure 15: Satellite Antenna (standard and low elevation) - Bottom View (mm) T213, Version 02 45 © SkyWave Proprietary

IDP-782 - Hardware Guide

3.15.3.1 Standard Antenna Parameter Value Mass Side entry with 5 m cable: 360 g Enclosure Material Lexan EXL 9330 Color Code 8T9D076 (white) Sealing Gasket Material Santoprene® Figure 16: Standard Antenna Height Dimensions (mm) 3.15.3.2 Low Elevation Antenna Parameter Value Mass Side entry with 5 m cable: 365 g Enclosure Material Lexan EXL 9330 Color Code 8T9D076 (white) Sealing Gasket Material Santoprene® T213, Version 02 46 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 17: Low Elevation Antenna Height Dimensions (mm) T213, Version 02 47 © SkyWave Proprietary

IDP-782 - Hardware Guide

4 Installation The following section contains recommended installation guidelines for the Solution Provider (SP). These recommendations should be incorporated into installation guidelines for end users. The installer is responsible for following all safety guidelines during product installation. Refer to the Preface section for details. The terminal uses very low power during transmission and therefore presents no radiation hazard during normal use, installation, testing, and troubleshooting. 4.1 Getting Started Getting the terminals ready for operation requires doing the following: 1. Prepare for the installation (Section 4.2) 2. Determine a suitable mounting location (Section 4.3) 3. Mount the antennas (Section 4.4) 4. Route the main cable (Section 4.5) 5. Connect to power (Section 4.6) 6. Connect the cables (Section 4.7) 7. Register the terminal (Section 4.8) 4.2 Prepare for the Installation Check that you have the items and tools listed below before installing the terminal. 4.2.1 Shipping Box Contents Unpack the contents of the shipping box(es) and use the list below as a guide to check that you received the items you ordered. l IDP-782 transceiver unit l Cellular antenna with FAKRA connector l Power and I/O connector with crimp contacts l Satellite (standard or low elevation) antenna with FAKRA connector l Installation Guide l SIM door screw (optional) l Terminal shroud (optional) 4.2.2 Additional Materials You might require some of the following materials to install a terminal. These materials do not ship with the terminal: T213, Version 02 48 © SkyWave Proprietary

IDP-782 - Hardware Guide

l SIM card (Refer to section 4.2.5 for SIM card procurement and installation) l Cable ties (Qty. 4) mounting option for the transceiver l Cable ties (Qty. 2) if using a terminal shroud l Silicone adhesive if using a terminal shroud If fastening the transceiver unit and the antenna to a mounting surface, you require: l Qty. 4 - M4 stainless steel fasteners (for the terminal) l Qty. 4 - M4 stainless steel fasteners (for the antenna) 4.2.3 Required Tools You may require the following tools to install a terminal: l Drill and drill bit l #1 and #2 Philips screwdriver 4.2.4 Mobile Identification Each terminal has a unique mobile ID used by SkyWave to register it on the IsatData Pro network. This is a 15-digit alphanumeric identifier in the format NNNNNNNNSKYXXXX. The mobile ID is located on the bottom of the terminal and on the shipping box. Figure 18: Mobile ID Location 1. Record the mobile ID in APPENDIX B for future reference. Note: SkyWave might activate terminals on the network prior to or after shipping based on the Purchaser (SP) agreement. 2. Provide the IMEI 15 digit number, located near the mobile ID, to your cellular Service Provider if using the cellular capabilities. 4.2.5 Install the SIM Card The terminal does not ship with SIM cards and provides the option of installing a second, optional, SIM card. To use the cellular capabilities of this terminal you must purchase and install a SIM card. Purchase a T213, Version 02 49 © SkyWave Proprietary

IDP-782 - Hardware Guide

SIM card, activated for use with a cellular network, from a Service Provider serving the area the terminal operates in. The SIM card must support operation on 1.8 V or 3 V. The terminal does not support 5 V SIM cards. You might want to record the SIM card’s ICCID number in APPENDIX B. Never insert or remove the SIM card if there is power to the terminal. Terminals with a backup battery might still be powered on if the power connector is disconnected from the terminal. In this case, it is recommended that the terminal be powered off locally using the shutdown command [T204] at the shell prompt, or by sending an over-the-air powerOff message (SIN 17, MIN 1) [T202]. The terminal automatically wakes up when the power connector is reconnected. 1. Disconnect the power connector from the power source. 2. Remove the SIM card door (Figure 19). You might need to remove the screw 1 (used for optional tamper resistance) if it is attached. Figure 19: Remove SIM Card Door 3. Push and release any existing SIM card (Figure 20) to remove it from the SIM holder. The terminal has dual SIM card holds, with the slot on the left (when looking into the SIM door) being the main/primary slot. Figure 20: Remove an Existing SIM Card 4. Insert the SIM card, circuit down and the notch facing away from you and to the left (Figure 21). 1Phillips screw: M3x6 mm thread forming screw. T213, Version 02 50 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 21: Sample SIM Card Orientation 5. Push gently until the card is all the way in (Figure 22). Use the main SIM card holder slot (Figure 23) if using only a single SIM card. Figure 22: SIM Card Installed Figure 23: SIM Card Holders 6. Repeat steps 3 and 5 if a second SIM card is required. 7. Replace the SIM card door. 8. Reconnect any cables you removed earlier and connect to external power. 9. Contact your cellular data solution provider to ensure your SIM cards are operational. 4.2.5.1 LED Location and Operation The terminal has three visible LEDs (Figure 24) to indicate status. T213, Version 02 51 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 24: LED Location l Terminal Power - Red Indicates that the terminal has external power. This LED is on continuously (solid red) when power is applied. l Satellite Status - Yellow Indicate satellite communications status as follows: Figure 25 and Figure 26 show the power on LED flashing sequence. Figure 25: Power On Sequence Second 0 1 2 3 4 Meaning Power on: 1s/5s Figure 26: Terminal Booting Sequence Second 5 Second 6... Sec 7...16 Meaning Terminal Booting 12 Flashes @200ms/1s When the terminal firmware is up and running along with the Lua Services Framework, the LSF or a user application can be set to control the LED. The ledControl property [T202] of the system service is used for this purpose. T213, Version 02 52 © SkyWave Proprietary

IDP-782 - Hardware Guide

When the LED is under the control of the LSF, the flashing patterns shown in Table 7 are used to indicate the current state of the modem. Table 7: Modem State LED Flashing Patterns Modem State Flashing Pattern Class-Subclass1 Power on As per above - Waiting for GPS fix 3 flashes every 30 seconds Class 3, Subclass 1, Field 19, Flags = Need GPS Fix Registration in progress 2 flashes every 30 seconds Occurs when Need GPS Fix flag is cleared (Class 3, Subclass 1, Field 19) Connection online 1 flash every 30 seconds Occurs when registered flag is set and at least 1 minute of metrics are available (Class 3, Subclass 17) and the percentage of successful receives is > 75% Connection offline 4 flashes every 30 seconds Occurs when the percentage of successful receives (Class 3, Subclass 17) falls below 25% and/or Satellite Control State (Class 3, Subclass 1, and Field 22) is set to 3. l Cellular Status - Green Flashing sequences controlled by the cellular modem to indicate cellular communications status as follows: l Continuously off - no network coverage or not registered l GPRS cyclic output - on for 100 ms, off for 2 s (Registered with the home network) l GPRS cyclic Output - on for 100 ms, off for 100 ms, on for 100 ms, off for 2 s (Registered with the visitor network - roaming) l HSPA cyclic output - on for 50 ms, off for 50 ms, on for 50 ms, off for 2 s (Registered with the home network) l HSPA cyclic Output - on for 50 ms, off for 50 ms, on for 50 ms, off for 100 ms (Registered with the visitor network - roaming) l Continuously on - voice or data call enabled 4.2.5.2 LED User Control After power on and ignition, you have the ability to control the LED by configuring the LED Control property to 1. The firmware supports a function call (ledControl) that defines this operation. You can specify on time (msec), period (msec), and number of repetitions (0 - 65535 where 0 signifies repeat forever). This function allows a user service to flash the LED over a short period of time. The user service is responsible for repeating this short pattern over a longer period. As an example, using the connection 1Refer to [T203] for details. T213, Version 02 53 © SkyWave Proprietary

IDP-782 - Hardware Guide

offline case from the previous section, the LED control API allows a user service to flash the LED four times; the service is responsible for setting a timer allowing it to restart this pattern every 30 seconds [T202]. 4.2.6 Activate the Terminal To send or receive any message you must activate the terminal on the IsatData Pro network. 1. Log in to https://support.skywave.com, type your user name (registered email) and password, and then click GO. Contact SkyWave Customer Support at [email protected] if you do not have access to this website. 2. Click the Manage Mobiles icon. The Manage Terminals page appears. 3. Click the button next to IsatData Pro Terminal Activations, and click NEXT. Figure 27: Manage Terminals 4. Select your Gateway Account from the drop-down list. 5. Type the terminal's mobile ID in the appropriate field, and click ADD. If you have multiple mobile IDs, you can use the UPLOAD FILE option. 6. Verify that at least one contact email address is shown in the Notification section on the data entry page. Keep a copy (APPENDIX B) of the terminal's mobile ID along with the server access ID and password you receive in the activation report email (Figure 28) from SkyWave Customer Support. You need these to communicate remotely with the terminal. 7. Click SUBMIT. T213, Version 02 54 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 28: Sample Activation Report 4.3 Determine a Suitable Mounting Location Before installing the terminal, consider the important guidelines provided below. Most users install the terminals in a vehicle. It is very important for installers to install the terminals in a safe and secure way to avoid danger or damage to persons or property. Do not mount or operate near flammable gases or fumes. l Mount indoors, inside a vehicle, or in an area protected from environmental elements. l Fasten the terminal securely so that it is not loose and does not move easily. l Mount the terminal on a surface that does not get hotter than the maximum operating temperature. If the surface might get hotter, mount the terminal with a thermal barrier between it and the mounting surface. l Do not mount the terminal close to other electrical equipment due to possible radiated and/or conducted electromagnetic interference. l Do not mount the terminal where water might build-up or collect. The terminal is not waterproof. Choose a location where water moves away from the terminal. T213, Version 02 55 © SkyWave Proprietary

IDP-782 - Hardware Guide

l Check that the terminal's cable reaches the power source before you drill any mounting holes. l Do not mount the terminal close to radar or other communications antennas. Use the following guidelines: > 1 m from VHF/UHF antenna > 3 m from loop antenna > 4 m from MF/HF antenna > 5 m from other satellite antennas Not within a radar beam l Mount the terminal on a flat surface that is either parallel or perpendicular to the ground, for proper operation of the internal accelerometer. Record the position of the top surface (SkyWave logo) and connector face relative to the ground and the front or side of the vehicle as if you were sitting in the driver's seat. This information is used later to setup the accelerometer service. Example 1: If the transceiver is mounted horizontally under the vehicle dash such that the white SkyWave logo is facing down and the cables are exiting towards the driver, then record “Top facing down and connectors facing back”. Example 2: If the transceiver is mounted vertically on the side wall of a vehicle with the cables exiting in an upward direction, then record “top facing right side and connectors facing up”. Refer to [T202] for more details. When you have selected the mounting location, mount the terminal. 4.3.1 Standard Antenna Mounting Guidelines Mount the antenna at least 20 cm away from humans. Cable management and connector strain relief must be incorporated in the installation. Secure the cable no more than 15 cm from the antenna enclosure and at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the connector. Damage to the connector interface or cable may otherwise result and lead to hardware failure. l Do not drill any holes before checking that you have room for the bend radius of the antenna cable. For reliable operation, do not go below a bend radius of 1.5 cm. Measure the bend radius of the cable as shown in Figure 29. T213, Version 02 56 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 29: Antenna Cable Bend Radius l Mount on a surface that is free from dirt, grime, water and grease to avoid damaging the mounting surface or the vehicle’s paint. l Mount so that the cable end faces the rear of the vehicle. l For fixed installations ensure that the satellite antenna is pointing towards the equator, facing south if in the Northern Hemisphere and facing north if in the Southern Hemisphere, and its line-of-sight to the sky (satellite) is clear of obstructions. l For a mobile installation, mount the antenna at the highest point on the vehicle or vessel where it has a clear view of the sky (satellite) in all directions. 4.3.2 Cellular Antenna Mounting Guidelines l Mount indoors, for example, on the inside of a vehicle window, near the transceiver unit. l Mount on a flat surface for maximum adhesion. l Mount at least 20 mm from metal objects. l Mount the antenna at least 1 m away from the satellite antenna. 4.3.3 Determine Terminal Orientation for Accelerometer Use Remember to mount the terminal on a flat surface, which is either parallel or perpendicular to the ground, for proper operation of the internal accelerometer. Mount the terminal in one of the configurations shown below. Refer to [T202] for further details. T213, Version 02 57 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 30: Accelerometer and Terminal Orientation 4.4 Mount the Antennas Two mounting options are available for the satellite antenna: screw mount or silicone mount. 4.4.1 Screw Mount If mounting an antenna the following tools and materials are required: l Drill l M4 hardware l Outdoor waterproof adhesive sealant (silicone) To mount the antenna, follow the steps below. 1. Find a location for the antenna following the guidelines provided in section 4.3.1. 2. Use the mounting template (APPENDIX C) or the antenna as a template, to mark the location of the mounting holes. T213, Version 02 58 © SkyWave Proprietary

IDP-782 - Hardware Guide

Cable management and connector strain relief must be incorporated in the installation. Secure the cable no more than 15 cm from the antenna enclosure and at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the terminal connector. Damage to the terminal connector interface or cable may result in hardware failure 3. Drill the holes using a drill. 4. Apply waterproof sealing compound, such as RTV silicone, around the drill holes so water does not leak into the asset. Do not block the air vent features (2 places) shown in Figure 31. 5. Secure the antenna in place with self-tapping screws or machine screws and nuts depending on access to the mounting surface. 4.4.2 Adhesive Mount The antenna can be mounted using adhesive or a high strength outdoor grade silicone when mounting holes are not an option in the mounting surface. Refer to the adhesive manufacturer's recommendations for application temperature, application conditions, compatible bonding materials, and minimum curing times when working with an adhesive. Failure to follow the manufacturer's guidelines could result in the antenna separating from the mounting surface. 4.4.2.1 Silicone Side Connector Mount The following tools and materials are required if mounting a side cabled antenna with silicone. l Outdoor rated silicone adhesive sealant (GE RTV 108) l Isopropyl alcohol or an equivalent To mount the antenna: 1. Find a location for the antenna following the guidelines provided in section 4.3.1. 2. Clean the asset surface with isopropyl alcohol or an equivalent product that does not leave a residue. 3. Apply a generous bead of silicone around the entire perimeter of the antenna enclosure. The two vertical slots shown in Figure 31 are vent features and must not be filled with silicone. T213, Version 02 59 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 31: Apply Silicone to Antenna 4. Place some weight on the antenna while the silicone cures. Figure 32: Weight on the Antenna Cable management and connector strain relief must be incorporated in the installation. Secure the cable no more than 15 cm from the antenna enclosure and at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the terminal connector. Damage to the terminal connector interface or cable might result in hardware failure. 4.4.2.2 Silicone Bottom Connector Mount The following tools and materials are required if mounting a bottom connector antenna with silicone. l Outdoor rated silicone adhesive sealant (GE RTV 108) l 5/16” or 8 mm wrench l Drill l 12 to 19 mm drill bit for a straight SMA cable connector l 29 mm minimum drill bit (hole saw) for right angle SMA cable connector l Isopropyl alcohol or an equivalent To mount the antenna: T213, Version 02 60 © SkyWave Proprietary

IDP-782 - Hardware Guide

1. Find a location for the antenna following the guidelines provided in Section 4.3.1. 2. Drill a 12 to 19 mm hole in the asset surface (Figure 33) when using a straight SMA cable connector. For a right angle SMA cable connector, refer to step 7. Figure 33: Drill Mounting Hole 3. Clean the asset surface with isopropyl alcohol or an equivalent product that does not leave a residue. 4. Insert the cable through the hole, from inside the asset, and thread the cable connector onto the antenna. Torque the connector finger tight plus a 45 degree rotation using an 8 mm wrench. Figure 34: Attach Cable to Terminal 5. Apply silicone around the hole in the asset and to the bottom surface of the antenna. T213, Version 02 61 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 35: Apply Silicone to Hole in Asset 6. Lower the antenna onto the mounting surface. The straight SMA cable connector can be lowered straight down onto the mounting surface. The right angle SMA cable connector, not shown, must be pivoted down onto the mounting surface to fit the right angle cable and connector through a larger clearance hole. Additional care is required with this installation to ensure the right angle cable and connector does not smear the silicone around the clearance hole when attempting to pivot the antenna into position. 7. Apply a generous bead of silicone around the entire perimeter of the antenna enclosure. The two vertical slots shown in Figure 36 are vent features and must not be filled with silicone. Note: If the large clearance hole required for the right angle SMA cable connector is considered too large, there is the option to use a smaller clearance hole in the mounting surface and install the cable from inside the asset after the antenna has been adhered with silicone. In this case, first confirm there is enough room from inside the asset to thread the SMA cable connector by hand and clearance for the wrench to apply the final torque. Also note that the silicone used to mount the antenna must be fully cured before the cable can be installed from the inside otherwise the seal and mounting are compromised. Figure 36: Apply Silicone to Terminal T213, Version 02 62 © SkyWave Proprietary

IDP-782 - Hardware Guide

8. Place some weight on the antenna while the silicone cures. Figure 37: Weight on the Antenna Cable management and connector strain relief must be incorporated in the installation. Secure the cable no more than 15 cm from the antenna enclosure and at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the terminal connector. Damage to the terminal connector interface or cable might result in hardware failure. 4.4.3 Cellular Antenna 1. Clean the antenna mounting surface with isopropyl alcohol to remove any dirt or grime. Make sure the surface is dry before applying the antenna’s adhesive strip. 2. Remove the adhesive strip from the cellular antenna. 3. Mount the cellular antenna on the inside of the window. Figure 38 shows mounting examples on an automobile. Figure 38: Sample Cellular Mounting Locations – automobile example 4. Secure the cellular antenna cable in place. T213, Version 02 63 © SkyWave Proprietary

IDP-782 - Hardware Guide

4.5 Route the Main Cable Consider the following guidelines before routing the cable assembly. Ensure the power cable is not pinched, kinked or worn down by any objects or moving parts such as the door hinges. It is very important to secure the cable at many points along its path. Prior to working on any cabling, ensure that the terminal is powered off and unable to start while work is in progress. l Do not route the cable near the engine if routing through the engine compartment. This location subjects the cable to extreme heat. l Keep the cable away from hot surfaces such as exhaust pipes because this may damage the cable. l Do not run the cable over sharp or jagged edges. l Place the cable in recesses and channels, whenever possible, to prevent potential damage or wear by foot traffic. Note: Remember to leave enough cable slack near the terminal for strain relief so as not to introduce any additional force on the connector. SkyWave recommends securing the cables during installation. Figure 39: Sample Cable Placement in a Vehicle Cab 4.5.1 Protect the Cables and Cable Connectors Cable management and connector strain relief must be incorporated in the installation. SkyWave highly recommends securing the cable at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the connector. Damage to the connector interface or cable may otherwise result and lead to hardware failure. To protect the terminal's connector interface, follow the guidelines below: l Apply tape around the cable ends to help in routing the cable. l Secure the cable such that it does not pull on the connector or strain the terminal connector. T213, Version 02 64 © SkyWave Proprietary

IDP-782 - Hardware Guide

l Tie the cable down so that the weight of a vibrating cable does not stress or strain the connection. l Tie the cable down using cable ties and tie holders (Figure 40) at 300 to 600 mm intervals along the cable route to prevent chafing, wear, or strain. l Secure the cable tie holder with a self-tapping screw (Figure 40) for best holder retention. Figure 40: Cable Management 4.6 Connect to Power Apply power only after making ground connection. Before applying power to the terminal, make sure that your power supply’s rated voltage follows the recommended values specified in Section 2 Compliance. The installer is responsible for complying with local electrical codes. Note: SkyWave recommends that if possible you wait until the terminal is unblocked (has a full view of the sky) before powering on the terminal. 1. Locate the main power input and the ground (GND) wires using the connector pin out table (Table 4). You can connect the terminal ground to ground in the fuse panel or to chassis ground. To do this, secure the ground wire on the cable assembly to a piece of metal electrically connected to the vehicle chassis using a sheet metal screw. 2. Ensure that the main power input and ground wires reach the vehicle fuse panel. T213, Version 02 65 © SkyWave Proprietary

IDP-782 - Hardware Guide

If the wires are not long enough, splice similar gauge wires to the main power input and ground wires so that they reach the fuse panel. Cover any splices with adhesive lined heat shrink. 3. Correctly mate connectors before applying power. 4. Connect the ground wire to the grounding point selected in an earlier step. Check that the polarity is correct and the voltage source is as specified in Section 3. 5. Connect the main power input wire to the unswitched vehicle power source within the fuse panel. 6. Loop and secure any excess cabling. If your application requires extended cable lengths, it is necessary to calculate the cable voltage drop to determine if the terminal is receiving at least 9 V (with 1.7 A draw). Large cable voltage drops might adversely affect terminal operation. 4.6.1 CAN bus Connection It is recommended that you do not connect directly to the CAN bus wires on the installation vehicle. Cutting or damaging those wires might void the warranty on the vehicle. To connect the terminal CAN bus serial interface to the CAN bus of the vehicle, SkyWave recommends an induction sensor, which allows the terminals' CAN bus interface to read information from the CAN bus without damaging the vehicle wires. An example of this type of sensor is the CANGOclick. Refer to http://www.cango.ro/index.php/en/product/10/cangoclick.html for more information on the CANGOclick. 4.7 Connect the Cables and Mount the Terminal Note: The Solution Provider is responsible for providing mounting instructions if the mounting is to be done using tools or configurations that are different from the ones described in this document. Note: The Installer is responsible for complying with local electrical codes. Cable management and connector strain relief must be incorporated in the installation. SkyWave highly recommends securing the cable at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the connector. Damage to the connector interface or cable might result and lead to hardware failure. 4.7.1 Terminals without a Terminal Shroud 1. Connect the satellite antenna (Figure 41) to the curry yellow FAKRA connector on the terminal by pushing until you hear a click. T213, Version 02 66 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 41: Connect the Satellite Antenna 2. Connect the cellular antenna (Figure 42) to the violet colored FAKRA connector on the terminal by pushing until you hear a click. Figure 42: Connect the Cellular Antenna 3. Connect the power and I/O cable to the terminal by pushing until you hear a click. T213, Version 02 67 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 43: Connect the I/O Power Cable 4. Mount the terminal using cable ties, or washers and screws. You can use cable ties as long as the terminal remains flat and is either parallel or perpendicular to the ground, for proper operation of the internal accelerometer. Otherwise, fasten the terminal to a rigid surface using washers and screws. Use the slotted holes to mark and drill pilot holes based on the type of screws. Figure 44: Mounting Flange T213, Version 02 68 © SkyWave Proprietary

IDP-782 - Hardware Guide

4.7.2 Terminals with a Terminal Shroud In order for the transceiver to be IP65 compliant, the terminal shroud must be assembled as per the following instructions. If you are not using a terminal shroud, continue to section 4.8 1. Cut off the tip of the RF cable portion of the terminal shroud. Figure 45: Cut Tip of RF Cable Portion 2. Route the cellular antenna cable through the RF cable opening in the terminal shroud. 3. Disassemble the FAKRA connector and clip from the satellite antenna Figure 46. Figure 46: Disassemble the FAKRA Connector 4. Route the satellite antenna cable through the RF cable opening in the terminal shroud (Figure 47) and then reattach the curry yellow FAKRA connector and clip. T213, Version 02 69 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 47: RF Cable through the Terminal Shroud Opening 5. Cut the smallest hole possible to pass the green I/O connector through the I/O cable portion of the terminal shroud. Note: If the other end of the cable is smaller than the green I/O connector, SkyWave recommends passing the smaller end through the hole from inside to outside to limit the size of the hole required. The smaller the hole, the easier it is to seal the opening. 6. Route the green I/O connector through the I/O cable portion of the terminal shroud. Figure 48: I/O Cable through the Terminal Shroud Opening 7. Connect each of the connectors to the terminal by pushing until you hear a click. T213, Version 02 70 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 49: Connect the Connectors to the Terminal 8. Insert the terminal in the terminal shroud as shown in Figure 50. Ensure the shroud sits properly over the terminal. Figure 50: Terminal in Shroud 9. Apply outdoor grade silicone, for maximum protection, around the perimeter of the terminal shroud opening, over the small reset hole, and around any mounting hardware (Figure 51). Cleaning surfaces with isopropyl alcohol ensures proper adhesion of the silicone. If using the terminal reset button, remember to reseal the hole with silicone after use. T213, Version 02 71 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 51: Apply Silicone Figure 52: Reset Button 10. Inject outdoor grade silicone inside the cable openings of the terminal shroud and massage the terminal shroud to remove any bubbles. 11. Attach a cable tie around each opening and tighten around the cables (Figure 53). 12. Apply additional outdoor grade silicone around each of the cable entry points (Figure 53). T213, Version 02 72 © SkyWave Proprietary

IDP-782 - Hardware Guide

Figure 53: Cable Ties and Silicone 13. If mounting the terminal with mounting hardware, pierce holes in the terminal shroud using the mounting slot indicators on the shroud (Figure 54). Figure 54: Mounting Slot Indicators 14. If mounting the terminal with cable ties, or washers and screws, insert the mounting hardware through the pierced holes and then mount the terminal. You can use cable ties as long as the terminal remains flat and is either parallel or perpendicular to the ground, for proper operation of the internal accelerometer. Otherwise, fasten the terminal to a rigid surface using washers and screws. Apply additional outdoor grade silicone on top of the mounting hardware (Figure 55). Figure 55: Apply Silicone to Hardware T213, Version 02 73 © SkyWave Proprietary

IDP-782 - Hardware Guide

15. Allow the silicone to dry for 24 hours. 4.7.3 Disconnect the FAKRA Connector If you need to disconnect the FAKRA connector follow the steps below. 1. Hold the FAKRA connector between your thumb and finger as shown in Figure 56. 2. Press down firmly, with your thumb, on the raised section of the FAKRA thumb release (Figure 56) and pull the FAKRA connector away from the transceiver unit while firmly holding down the thumb release (Figure 56). You might need to hold the transceiver unit while removing the connector. Figure 56: Disconnecting the FAKRA Connector from the Transceiver Unit 4.8 Register the Terminal Note: The terminals must complete registration to operate. When you apply power, the terminal goes into satellite search mode to acquire the SkyWave IsatData Pro network. This activity may take a few minutes to complete. If you experience difficulties, refer to Section 5 for troubleshooting suggestions. When the terminal synchronizes itself with the network, it sends a registration message to the SkyWave IsatData Pro network. Note: The terminal does not register until it has a clear line-of-sight to the satellite. The SkyWave IsatData Pro network records the registration message and forwards the registration message to your application. The SkyWave IsatData Pro network sends an acknowledgment message over the satellite to the terminal. The terminal is now available to send and receive messages. 4.9 Application Programming Interface Refer to [T202] for programming information for the terminal. T213, Version 02 74 © SkyWave Proprietary

IDP-782 - Hardware Guide

4.10 Cleaning Instructions The transceiver and cellular antenna are for indoor use, and under normal circumstance should not require any cleaning. However, if cleaning is required, wipe with a damp cloth using a mild detergent. Do not immerse in water, and ensure that water does not enter through the connector openings. The satellite and cellular antennas can be steam cleaned, or pressure washed with mild soap or detergent. T213, Version 02 75 © SkyWave Proprietary

IDP-782 - Hardware Guide

5 Troubleshooting the Terminal The following section contains troubleshooting information for the Solution Provider (SP) to provide to end users. 5.1 Terminal Does Not Register or Report On application of external power the terminal should register with the satellite and send a report. Note: The terminal must be visible to the satellite to register with the network and registration normally takes a few minutes. If the terminal fails to register or report: l Ensure that the antenna has a clear line-of-sight to the satellite. The terminal must operate outdoors and be unobstructed by buildings, forest canopy, and rock cuts. l Check that no objects or debris are on the antenna and blocking transmission. l Verify with your SP that the terminal is assigned to your account and registered (that it is sending and receiving) and that the SkyWave IsatData Pro network is operating properly. l Check the condition of the power cable. The IDP-782 features a red power LED to indicate power is available. Replace the terminal if the above checks fail to uncover the problem. T213, Version 02 76 © SkyWave Proprietary

IDP-782 - Hardware Guide

APPENDIX A Order Part Numbers Terminals and antennas come with various options and cable lengths. Contact your Account Executive for additional details. Table 8: Order Part Numbers Transceiver (requires satellite antenna for operation) IDP-782 GPRS transceiver with cellular antenna SM201329-GNU IDP-782 HSPA /GPRS transceiver with cellular antenna SM201329-HNU IDP-782 GPRS transceiver with backup battery and cellular antenna SM201329-GBU IDP-782 HSPA/GPRS transceiver with backup battery and cellular antenna SM201329-HBU Satellite Antenna Standard satellite side entry antenna (5 m cable, FAKRA) ST901065-AFA Low elevation satellite side entry antenna (5 m cable, FAKRA) ST901066-AFA Standard satellite bottom connector antenna (no cable) ST901061-NSB Low elevation satellite bottom connector antenna (no cable) ST901063-NSB 5 m antenna cable for bottom connector antenna (above) ST301044-AFC 5 m right angle antenna cable for bottom connector antenna (above) ST301044-ARC Accessories Terminal development cable ST100320-001 Refer to the SkyWave Catalog for additional accessories or contact your SkyWave Account Manager. T213, Version 02 77 © SkyWave Proprietary

IDP-782 - Hardware Guide

APPENDIX B Activation Information Server User Name: ________________________________________________________ Password: _______________________________________________________________ Terminal / Description Mobile ID (NNNNNNNNSKYXXXX) IMEI Number/ ICCID Number Location T213, Version 02 78 © SkyWave Proprietary

IDP-782 - Hardware Guide

APPENDIX C Satellite Antenna Dimensions Before drilling check the template against actual hardware for dimensional accuracy. If it is not correct, DO NOT USE THIS TEMPLATE. Use the physical antenna hardware as a template. Cable management and connector strain relief must be incorporated in the installation. Secure the cable no more than 15 cm from the antenna enclosure and at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the connector. Damage to the connector interface or cable may otherwise result and lead to hardware failure. T213, Version 02 79 © SkyWave Proprietary

IDP-782 - Hardware Guide

APPENDIX D Terminal Shroud The optional terminal shroud protects the cable connectors that connect to the transceiver unit. The terminal shroud has two (2) pass through features for the following cables: l RF cables l Power and I/O cables Figure 57: Terminal Shroud T213, Version 02 80 © SkyWave Proprietary

IDP-782 - Hardware Guide

APPENDIX E Remove the FAKRA Housing for Cable Installation (optional) To remove the FAKRA housing, so it can fit through a small hole, follow the steps below. 1. Remove the locking clip (Figure 58) from the plastic housing using a small pair of electronics pliers. Do not lose the locking clip. You require it later. Figure 58: Locking Clip and Plastic Housing 2. Pull off the plastic housing (Figure 58) from the cable’s main body. The exposed ferrule has a maximum diameter slightly wider than the cable. 3. Push the cable through the hole (Figure 59). Figure 59: Cable without Housing 4. Slide the plastic housing back onto the ferrule as far as it can go (Figure 60). Figure 60: Locking Clip (removed) and Plastic Housing 5. Press the locking clip, until you hear a snap, back into the main body (Figure 60). T213, Version 02 81 © SkyWave Proprietary

IDP-782 - Hardware Guide

APPENDIX F Mating Cable Assembly Instructions The following section provides the information required to assemble a terminal power/interface cable. Protect the connector pins during assembly and installation. Mating Connector and Terminal Pins Part Numbers The mating connector and crimp contact part numbers are shown in Table 9. Table 9: Connector and Crimp Contact Part Numbers Description Manufacturer Part Number Mating Connector JAE IL-AG5-30S-D3C1 Crimp Contact JAE IL-AG5-C1-5000 Electrical Pin Assignments Figure 61 shows the terminal power and I/O connector and Figure 62 shows the mating connector that plugs into the transceiver unit. Section shows the pin assignment for the connector. Voltage levels applied to I/O pins should not exceed the power supply voltage at any time. Figure 61: Transceiver Electrical Mating Connector Pins (front view) Figure 62: Mating Connector Electrical Cable (front view) T213, Version 02 82 © SkyWave Proprietary

IDP-782 - Hardware Guide

Cable Selection Cable length should be as short as possible and built to the following guidelines: l For reliable operation, use twisted pair and shielded cables for data connections to the terminal. l 18-22 AWG is recommended for proper crimping into the mating connector. l Transmitting can consume up to 2 A peak current, therefore use a 2.5 A Slow Blow fuse, regardless of the voltage. l Minimum recommended wire gauge is 22 AWG for cable lengths up to 25 meters and 20 AWG for cable lengths up to 40 m. l If the power cable length exceeds 4.57 m (15 ft), the input voltage range should be derated by 1 volt for every 46 cm (1.5 ft) increase in length. Make sure the derated input voltage meets the terminal minimum input specification of 9 V. l Ensure that the cable operating temperature matches the terminals operational environment. l If exposed to sunlight, ensure the cable jacket is UV stabilized. l Cable should have operating voltages exceeding 100 V. l Provide a separate return ground reference connection for cable lengths longer than 2 m if using analog inputs. With 2 m cable lengths and a single ground return connection, analog voltage readings errors introduced by ground reference difference in the return cable should be less than 0.2 V. l Without a separate ground reference, the voltage drop induced across the ground reference affects the accuracy of the analog reading. Changes to the current consumption that occur with changes to the terminal's mode (cellular transmit, satellite transmit) change the analog input reading. RF Immunity If the terminal is intended for operation in a strong RF environment, it is recommended that cables used for power, data interfaces and I/O be shielded and grounded. Data interface cables (RS-232, RS-485, and CAN) must use twisted pairs wiring. It is important to do field testing with RF environments before finalizing the cable design. Tools l Wire Cutter l Wire Stripper l Crimping Tool l Fine-tip Soldering Iron l Solder For production cable assembly, SkyWave recommends the crimping and extraction tools listed in Table 10. T213, Version 02 83 © SkyWave Proprietary

IDP-782 - Hardware Guide

Table 10: Crimping and Extraction Tools Description Manufacturer Part Number Hand Crimp Tool JAE CT150-1-AG5 Extraction Tool JAE ET-AG5 Cable Assembly Steps 1. Select a cable made of a material suitable for the operational environment, the correct number of cores and cut to the required length. 2. Cut and remove the outer jacket of the cable, 3 cm from the transceiver mating end (Figure 63). Note: Be careful not to cut the insulation on the individual wires. 3. Use a wire stripper to remove 3 mm of insulation from the wires. Do not tin the exposed wires. 4. Use the appropriate crimping tool to crimp a terminal pin onto each of the stripped wires on the transceiver end of the cable. 5. Insert each terminal pin into its correct position in the transceiver mating connector. Push firmly to make sure that it has gone all the way into the connector. 6. Lock the terminals in place by closing the locking tabs on either side of the connector body. Figure 63: Mating Cable 7. Apply heat shrink to cover most of the unshielded wires between the connector and the cable sheath. Cable management and connector strain relief must be incorporated in the installation. SkyWave highly recommends securing the cable at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the terminal connector. Damage to the terminal connector interface or cable might result leading to hardware failure. T213, Version 02 84 © SkyWave Proprietary

IDP-782 - Hardware Guide

Acronyms/Glossary CAN Controller Area Networks COFETEL Comisión Federal de Telecomunicaciones (Federal Telecommunications Commission of Mexico) DC direct current EGSM Enhanced GSM ESD Electrostatic Discharge ESP encapsulating security payload FCC Federal Communications Commission GND ground GPRS General Packet Radio Service GPS Global Positioning System GSM Global Standard for Mobile Communications I/O input/output IP Ingress protection IAM I/O Access module IEC International Electrotechnical Commission kgf·cm kilogram-force centimeter LED light-emitting diode LMES Land Mobile satellite Earth Stations LNA Low Noise Amplifier MCU Microprocessor Control Unit MDT mobile display terminal MMES Maritime Mobile satellite Earth Stations NMEA National Maritime Electronics Association PBCCH Packet Broadcast Control Channel RF radio frequency RoHS Restriction of Hazardous Substances T213, Version 02 85 © SkyWave Proprietary

IDP-782 - Hardware Guide

R&TTE Radio and Telecommunications Terminal Equipment Rx receive SES Satellite Earth Stations and Systems SIM Subscriber Identification module SP Solution Provider SRAM Static Read and Write Memory Tx transmit USB Universal Serial Bus Vbatt Power supply voltage T213, Version 02 86 © SkyWave Proprietary

IDP-782 - Hardware Guide

Revision History Version Date Details 1.02 May 2015 Limited Customer Release 01 Jan 2015 Official Customer Release .12 Jan 2015 Limited Customer Release .10 Nov 2014 Limited Customer Release T213, Version 02 87 © SkyWave Proprietary

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