Avalon 745 Owner's Manual

• Mobile-Home Approved • Alcove Approved • Hearth-Stove Approved • Masonry Fireplace Insert • Zero-Clearance (Metal) Fireplace Insert SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.  Copyright 2007, T.I. $10.00 93508133 4050124 Listed Tested to: U.L. 1482

Pendleton you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Avalon Pendleton is one of the finest appliances the world over. This manual will explain the installation, operation, and maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance. Important Information No other Avalon Pendleton appliance has the same serial number as yours. The serial number is stamped onto the label on the back of the appliance. This serial number will be needed in case you require service of any type. Model: Avalon Pendleton Serial Number: Purchase Date: Purchased From: Mail your Warranty Card Today, and Save Your Bill of Sale. To receive full warranty coverage, you will need to show evidence of the date you purchased your appliance. Do not mail your Bill of Sale to us. We suggest 1/24/05that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.

3 Travis Industries 93508133 4020509 General Information Introduction & Important Information ......................2 Safety Precautions .............................................4 Features & Specifications ....................................6 Stove Installation Planning The Installation .....................................7 Floor Protection Requirements..............................8 Stove Placement Requirements ............................9 Clearances .......................................................9 Chimney Requirements.......................................10 Chimney Termination Requirements ......................11 Outside Air Requirements....................................11 Alcove Installation Requirements...........................12 Mobile Home Requirements .................................13 INSTALLATION DIAGRAMS Standard Ceiling with a Factory Built Chimney.....14 Cathedral Ceiling with a Factory Built Chimney....14 Exterior Factory Built Chimney .........................15 Hearth Stove Positive Connection.....................15 Hearth Stove Direct Connection .......................16 Interior Masonry Chimney ...............................16 Insert Installation Planning The Installation .....................................17 Insert Size Requirements.....................................18 Insert Placement Requirements ............................18 Hearth Requirements..........................................18 Masonry Fireplace Requirements ..........................19 Zero Clearance (Metal) Fireplace Requirements.......19 Drafting Performance..........................................19 Leveling Bolt Installation......................................19 Block-Off Plate Installation ...................................20 INSTALLATION DIAGRAMS Insert with Positive Connection.........................21 Insert with Direct Connection (Masonry Fireplace)21 Insert with Direct Connection (ZC Fireplace) .......22 Insert with Face Seal Connection......................22 Operating Your Appliance Safety Notice ....................................................23 Before Your First Fire..........................................23 Opening the Door...............................................23 Starting a Fire ...................................................24 Adjusting the Burn Rate.......................................25 Ash Removal ....................................................25 Optional Blower Operation ...................................26 Re-Loading the Stove .........................................26 Overnight Burn ..................................................26 Normal Operating Sounds....................................26 Hints for Burning................................................27 Selecting Wood .................................................27 Dry Wood is Key ...........................................27 Testing Wood Moisture...................................27 Why Dry Wood is Key.....................................27 Wood Cutting and Storage ..............................27 Troubleshooting.................................................28 Maintaining Your Appliance Daily Maintenance..............................................29 Remove Ash ................................................29 Clean The Glass ...........................................29 Monthly Maintenance..........................................30 Door and Glass Inspection ..............................30 Check For Creosote Buildup............................30 Yearly Maintenance............................................31 Touch Up Paint.............................................31 Blower Cleaning............................................31 Firebrick and Baffle Inspection .........................31 Door Parts........................................................32 Replacing the Glass.......................................32 Replacing the Door Gasket..............................32 Replacing the Door Handle..............................32 Firebox Parts ....................................................33 Floor & Side Firebrick Removal & Replacement...33 Baffle Removal and Replacement.....................34 Air Tube Removal and Replacement .................34 Warranty Warranty ..........................................................35 Listing Information Listing Information..............................................36 Optional Equipment Stove Legs .......................................................37 Pedestal...........................................................37 Rear Blower Installation.......................................39 Outside Air Boot Installation .................................40 Surround Panels................................................41 Front Blower .....................................................43 Index Index...............................................................44

closed and latched during operation. • Never block free airflow through the air vents on this appliance. Gas • Gasoline or other flammable liquids must never be used to start the fire or "Freshen Up" the fire. Do not store or use gasoline or other flammable liquids in the vicinity of this appliance. • This appliance is designed and approved for the burning of cord wood only. Do not attempt to burn any other type of fuel other than cord wood in this appliance, it will void all warranties and safety listings. ASHES • Ashes must be disposed in a metal container with a tight lid and placed on a non-combustible surface well away from the home or structure. • Do not touch the appliance while it is hot and educate all children of the danger of a high-temperature appliance. Young children should be supervised when they are in the same room as the appliance. 36" • Keep furniture, drapes, curtains, wood, paper, and other combustibles a minimum of 36" away from the front of the appliance. • This appliance must be properly installed to prevent the possibility of a house fire. The instructions must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Ok • Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this appliance as well. • Inspect the chimney connector and chimney at least twice monthly and clean if necessary. Creosote may build up and cause a house fire. • Do not connect this appliance to any chimney serving another appliance. Type HT Clay Liner • This appliance must be connected to a listed high temperature (UL 103 HT) residential type chimney or an approved masonry chimney with a standard clay tile, or stainless steel liner.

home, this appliance must be bolted to the floor, have outside air, and not be installed in the bedroom (Per H.U.D. requirements). Check with local building officials. • Do not place clothing or other flammable items on or near this appliance. • Never try to repair or replace any part of this appliance unless instructions are given in this manual. All other work must be done by a trained technician. • Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance. • Do not make any changes to the appliance to increase combustion air. A A A A • Allow the appliance to cool before carrying out any maintenance or cleaning. • Overfiring the appliance may cause a house fire. If a unit or chimney connector glows, you are overfiring. • Maintain the door and glass seal and keep them in good condition. • Avoid placing wood against the glass when loading. Do not slam the door or strike the glass. • Do not use a grate or other device to elevate the fire off of the firebox floor. Burn the fire directly on the bricks. This Manual • Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage(s).

Travis Industries 93508133 4020509 Installation Options: • Freestanding • Freestanding in an Alcove • Freestanding in a Mobile Home • Masonry Fireplace Insert • Factory-Built (Z.C.) Fireplace Insert Features: • EPA Phase II Approved • 1.3 Cubic Foot Firebox Volume • Single Operating Control • Accepts Logs Up to 17" Long • Steel Plate Construction (1/4" & 3/16") • Heavy Duty Refractory Firebrick • Optional High-Tech Blower Heating Specifications: Approximate Maximum Heating Capacity (in square feet)* 600 to 1,200 Maximum BTU's per Hour (Cord Wood Calculation) 64,200 Overall Efficiency (Oregon Method) 68 % Maximum Burn Time Up to 8 Hours * Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also affected by the quality and moisture level of the fuel. Dimensions: Insert Dimensions: Depth into Fireplace** ........11-5/8" Onto Hearth**** ....................4-3/4" 23-3/4" **** Note: Measure side, corner, and back clearances from the stove top. 3-9/16" 20"* 16-3/8" Height: Steel Legs (discontinued)..26-1/2" Sculptured or Cast Legs....27-7/8" Pedestal.............................31-3/8" The flue collar protrudes 3/4" above the stove top 2-1/4" 17-5/8" (from base) Flue Location for Pendleton-45 19" * For inserts, add 3/4" for the flue collar. ** ZC (metal) fireplaces require 12-5/8". *** ZC (metal) fireplaces require 25-3/4". **** Does not include hearth protection. Emissions: 3.0 Grams Per Hour (EPA Phase II Approved) – Tests conducted by E.E.S.P.C.

7 Travis Industries 93508133 4020509 SAFETY NOTICE: Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Planning The Installation We suggest that you have an authorized Travis Industries dealer install your stove. If you install the stove yourself, your authorized dealer should review your plans for installation. Check with local building officials for any permits required for installation of this stove and notify your insurance company before proceeding with installation. Preparation for Installation • Check for damage to the exterior of the stove (dents should be reported, scratches can be fixed by applying touch up paint). • Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place). The stove can be lightened by removing the firebricks and baffle. (pg 33) - replace before operation. Stove Installation Considerations The table below details the six most common types of installations and the considerations for each type. Alternative methods of installation are available if they comply with local building codes. Installation Type Considerations Standard Ceiling with a Factory Built Chimney (Page 14) • Requires ceiling and roof penetration • Provides best draft Cathedral Ceiling with a Factory Built Chimney (Page 14) • Cathedral style chimney support required • Provides best draft Exterior Factory Built Chimney (Page 15) • Uses two elbows to route chimney outside • Exterior chimney is hidden from the room • Elbows reduce draft • Optional exterior chase reduces cold air blockage Hearth Stove Positive Connection (Page 15) • Utilizes existing masonry or zero clearance (metal) chimney • Provides good draft due to full reline • Easier to clean than direct or horizontal hearth stove Hearth Stove Direct Connection (Page 16) • Utilizes existing masonry or zero clearance (metal) chimney • Requires construction of a "block-off plate" • Draft reduced due to elbows & chimney cross section Interior Masonry Chimney (Page 16) • Utilizes existing masonry chimney (not approved for zero clearance (metal) fireplaces)

Travis Industries 93508133 4020509 Floor Protection Requirements • Stove must be placed on the Travis Industries legs or Pedestal. • Must be non-combustible and at least .018" thick (26 gauge) AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA Minimum 35-3/4" Minimum 38-3/8" Min. 16” Min. 6” Min. 6” Floor protection must be non-combustible and at least .018" thick (26 gauge).

9 Travis Industries 93508133 4020509 Stove Placement Requirements Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, or other means approved by local building or fire officials. • Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the front of the stove • If the stove is placed in a location where the ceiling height is less than 7', it must follow the requirements in the section "Alcove Installation Requirements" • Must maintain the clearances to combustibles listed below (drywall, furniture, etc.): Clearances Straight Installations a b d e Corner Installations c f NOTE: Measure clearances to the stove top. Pendleton-45° Pendleton-90° Minimum Clearance (See the illustration above) Singlewall Connector Reduced Clearance* Singlewall Connector Reduced Clearance* A Sidewall to stove 10" 11" 10" 11" B Backwall to stove 19 1/2" 13" 16 1/2" 8 1/2" C Cornerwall to stove 9 1/2" 7 1/2" 9 1/2" 7 1/2" D Connector to sidewall 19" 19 1/2" 19" 19 1/2" E Connector to backwall 17 1/2"** 9"** 17 1/4" 8 3/4" F Connector to cornerwall 16"** 11"** 17 1/2" 15" * Reduced clearance installations require one of the chimneys and connectors listed below: • DURAVENT model DVL with DURATEC chimney • DURAVENT model DVL with DURA-PLUS chimney • AMERI-TEC model DCC with model HS chimney • SECURITY model DL with SECURITY model ASHT or S2100 chimney • METAL-FAB model DW with TG chimney • GSW Double Wall Chimney Connector with Super Chimney Twenty-One • SELKIRK METALBESTOS model DS connector with model SSII chimney • I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with HP connector • Standard Masonry Chimney with any one of the above listed connectors ** These are minimum clearances, not installation dimensions. Connector position will vary depending upon brand. First establish the stove clearances, install the 45° connector to the stove, then determine the position of the connector. NOTE : Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual. Offsets must be used to maintain the stove to wall clearance. NOTE : Reduced clearance connectors may not connect to the flue collar – order an appliance adapter for the connector being used.

Travis Industries 93508133 4020509 Chimney Requirements • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. • Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel (6" diameter). Chimney must be used from the first floor or wall penetration to the chimney cap. • Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code approved masonry chimney with a flue liner. • Chimney connector and chimney must be fastened to the stove and each adjoining section. • Follow the chimney manufacturer's clearances and requirements. • Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing through a ceiling or thimble when passing through a combustible wall. • No more than 180 o of elbows (two 90 o elbows, or two 45 o & one 90 o elbow, etc.). NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft is adversely affected. Additional chimney height may be required to boost draft. A A A A AA AA AA AA AA AA Chimney Cap (See the section "Chimney Termination Requirements" for more details) A A AA AA AA AA AA AA AA Factory Built Chimney Sections Minimum Air Space to Combustibles (See Chimney Manufacturer's Instructions - usually 2") Floor Penetration Equipment (Attic Radiation Shield with Chimney Support) Reduceced Clearance Chimney Connector Sections Roof Penetration Equipment (Roof Radiation Shield, Flashing, Storm Collar) } } AAAAA Floor Protection A A A A Stove Clearance (as outlined in this manual) A A A A AA AA A A AA AA AA } Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual. Mobile home installations must use the the reduced clearance connector clearances listed in this manual under “Additional Requirements for Mobile Home Installations”. Minimum System 15' Maximum System 33' Drafting Performance This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external forces leading to less than optimal performance. • Standard residential installations may use single-wall connector (Mobile-Homes may not ) • Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual. Offsets must be used to maintain the stove to wall clearance. Mobile homes must use the clearances listed in this manual under "Additional Requirements for Mobile Home Installations".

11 Travis Industries 93508133 4020509 Chimney Termination Requirements • Must have an approved cap (to prevent water from entering) • Must not be located where it will become plugged by snow or other material • Must terminate at least 3' above the roof and at least 2' above any portion of the roof within 10' Slanted Roofs Flat Roofs AA A A A Chimney must extend 3' above the roof AAAAAAAAAAAAAAA Chimney must extend 2' above any portion of the roof within 10' of the chimney AA AA A AA AA Chimney must extend 3' above the roof Chimney must extend 2' above any portion of the roof within 10' of the chimney Outside Air Requirements • Required for mobile homes & in certain localities (check with building officials) • Must not be drawn from an enclosed space (garage, unventilated crawl space) • Requires the optional outside air boot (for legs) or pedestal. Optional Air Duct (must not be longer than 15' and at least 16 square inches in cross section) A hole must be cut through the floor protection and floor and the rodent screen nailed in place here (see the optional equipment instructions for exact sizes) Outside Air Boot Outside air entrance must be placed so it does not become blocked by snow. When using outside air, find a location where the chimney and outside air hole do not interfere with structural members of the home. Pedestal (with insulation) directs air to the stove. Air may be drawn from a ventilated crawl space or use an air duct.

Travis Industries 93508133 4020509 Alcove Installation Requirements Whenever the stove is placed in a location where the ceiling height is less than 7' tall, it is considered an alcove installation. Because of the reduced height, the special installation requirements listed below must be met. • Chimney connector and chimney must be one of the following types: • DURAVENT model DVL with DURATEC chimney • DURAVENT model DVL with DURA-PLUS chimney • AMERI-TEC model DCC with model HS chimney • SECURITY model DL with SECURITY model ASHT or S2100 chimney • METAL-FAB model DW with TG chimney • GSW Double Wall Chimney Connector with Super Chimney Twenty-One • SELKIRK METALBESTOS model DS connector with model SSII chimney • I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with HP connector • Standard Masonry Chimney with any one of the above listed connectors Pendleton-45° Pendleton-90° Minimum Clearance (See the illustration below) Combustible Alcove Non-Combustible Alcove Combustible Alcove Non-Combustible Alcove A Sidewall to stove 11" 6" 11" 6" B Backwall to stove 13" 5" 8 1/2" 2" D Connector to sidewall 19 1/2" 14 1/2 19 1/2" 14 1/2" E Connector to backwall 9"* 2 1/2"* 8 3/4" 2 1/4" G Maximum depth of alcove 48" 48" 48" 48" H Minimum width of alcove 45 3/4" 35 3/4" 45 3/4" 35 3/4" J Minimum height of alcove 84" 6" above stove top 84" 6" above stove top • Alcoves are classified as combustible or non-combustible. Non-combustible alcoves must have walls and a ceiling that are 3 1/2" thick of a non-combustible material (brick, stone, or concrete). This non-combustible material must be spaced and ventilated at least 1" off of all combustible materials (walls, ceiling, etc.) to allow air to move around the non-combustible walls and ceiling. All other alcoves are considered combustible. The clearances below must be met: Non-combustible alcove construction (on walls and ceiling) - see the explanation above. AA AA AA AA 3 1/2" thick non- combustible material Combustible materials 1" Min. Ventilated air space Non-combustible reinforcer a b d e h j g

13 Travis Industries 93508133 4020509 Mobile Home Requirements • Outside air must be installed - see "Outside Air Requirements" on page 11 • Chimney connector and chimney must be one of the following types: • DURAVENT model DVL with DURATEC chimney • DURAVENT model DVL with DURA-PLUS chimney • AMERI-TEC model DCC with model HS chimney • SECURITY model DL with SECURITY model ASHT or S2100 chimney • METAL-FAB model DW with TG chimney • GSW Double Wall Chimney Connector with Super Chimney Twenty-One • SELKIRK METALBESTOS model DS connector with model SSII chimney • I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with HP connector • Standard Masonry Chimney with any one of the above listed connectors NOTE: Reduced clearance connectors may not connect to the flue collar – order an appliance adapter for the connector being used. • Stove placement must maintain the following clearances to combustibles (drywall, furniture, etc.) Minimum Clearance (See the illustration below) 745 Reduced Clearance Connector 790 Reduced Clearance Connector A Sidewall to stove 11" 11" B Backwall to stove 13" 8 1/2" C Cornerwall to stove 7 1/2" 7 1/2" D Connector to sidewall 19 1/2" 19 1/2" E Connector to backwall 9"* 8 3/4" F Connector to cornerwall 11"* 15" * These are minimum clearances, not installation dimensions. Connector position will vary depending upon brand. First establish the stove clearances, install the 45° connector to the stove, then determine the position of the connector. Straight Installations a b d e Corner Installations c f NOTE: Measure clearances to the stove top. • If using offsets, use the connector clearance listed to the right, not the connector manufacturer's clearance. • The appliance must be secured to the floor (consult your building official). Secure the outside air boot to the floor and stove to insure the stove does not dislocate. • Mobile home installations require a spark arrester at the chimney termination. • The appliance must be grounded to the chassis of the mobile home (consult your building official). WARNING: DO NOT INSTALL IN SLEEPING ROOM. CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED. Minimum Stove Clearance (as outlined above) AAAAAA AAAAAA 12-1/4” Min. Minimum Connector Clearance (as outlined above)

Travis Industries 93508133 4020509 Standard Ceiling with a Factory Built Chimney Chimney Cap (See the section "Chimney Termination Requirements" for more details) A A AA AA A A AA AA AA AA AA AA AAAAA Chimney Sections Minimum Air Space to Combustibles (See Chimney Manufacturer's Instructions - usually 2") Chimney Connector Sections Follow the chimney manufacturer's instructions and clearances for roof penetrations. A storm collar and flashing are required (some require a radiation shield). } } Minimum 15' Maximum 33' Stove Clearances (See the section "Stove Placement Requirements" for more details) Floor Protection (See the section "Floor Protection Requirements" for more details) Follow the chimney manufacturer's instructions and clearances for floor penetrations. A ceiling support is required, an attic insulation shield is required where insulation is present. Insulation Cathedral Ceiling with a Factory Built Chimney Chimney Cap (See the section "Chimney Termination Requirements" for more details) A A AA AA A A AAAAA AAAAA Chimney Sections Minimum Air Space to Combustibles (See Chimney Manufacturer's Instructions - usually 2") Follow the chimney manufacturer's instructions and clearances for roof penetrations. A storm collar, flashing, and cathedral-style chimney support are required (some require a radiation shield). } Minimum 15' Maximum 33' Stove Clearances (See the section "Stove Placement Requirements" for more details) Floor Protection (See the section "Floor Protection Requirements" for more details) Chimney Connector Sections

15 Travis Industries 93508133 4020509 Exterior Factory Built Chimney NOTE: Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures. An insulated chase will reduce these accumulations (the proper clearances to the chimney must be maintained). AA AA AA AA AA AA AA Chimney Cap (See the section "Chimney Termination Requirements" for more details) AA AAAAA Chimney Sections Minimum Air Space to Combustibles (See Chimney Manufacturer's Instructions - usually 2") Chimney Connector Sections A A AA AA A Follow the chimney manufacturer's instructions and clearances for roof penetrations. A storm collar and flashing are required (some require a radiation shield). } AA AA AA AA AA AA AA AA AA AA AA AA AA AA Stove Clearances (See the section "Stove Placement Requirements" for more details) } Follow the chimney manufacturer's instructions and clearances for wall penetrations. A wall radiation shield (thimble) is required. Optional insulated chase Wall Bands and Supports Insulated Tee (with cleanout ) Minimum 15' Maximum 33' Min. 18" clearance to ceiling Floor Protection (See "Floor Protection Requirements" for details) Hearth Stove Positive Connection NOTE: Most factory-built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Make sure to follow the manufacturer's instructions for installation and support. AAAA AAAA AAAA AAAA AAAA AAAA AAAA A A A A A A A Remove damper or wire it open Airtight Insulated Clean-Out Min. 18" Combustible Mantle NOTE: The entire fireplace and chimney must be clean, undamaged, and meet all local building codes (UBC, etc.). Damage must be repaired prior to installation. The chimney must be 15' to 33' tall. Floor Protection (See the section "Floor Protection Requirements" for more details) See the section "Stove Placement Requirements" for minimum clearances required. AA The liner must be stainless steel connector or flexible vent. Follow the liner manufacturer's instructions for installation and support. Cap and flashing prevents water from entering

Travis Industries 93508133 4020509 Hearth Stove Direct Connection NOTE: Direct connections require installation of an airtight, non- combustible block-off plate or damper adapter. AAA AAA AAA AAA AAA AAA AAA A A A A A Block-off plate or damper adapter Remove damper or wire it open Airtight Insulated Clean-Out Stainless steel chimney connector must Extend 1' past the block-off plate or to the flue liner NOTE: The chimney must have a clay tile liner. If it does not, the installation must use a positive connection (full reline). The entire fireplace and chimney must be clean, undamaged, and meet all local building codes (UBC, etc.). Damage must be repaired prior to installation. The chimney must be 15' to 33' tall. Clay Liner Floor Protection (See the section "Floor Protection Requirements" for more details) Combustible Mantle Min. 18" See the section "Stove Placement Requirements" for minimum clearances required. Max. 8” Interior or Exterior Masonry Chimney NOTE: This type of installation requires a UBC approved masonry connector or a factory built (U.L. Listed) wall thimble. Make sure the clean-out seals in place. Clay Liner See the section "Stove Placement Requirements" for minimum clearances required. Min. 18" clearance to ceiling This type of installation requires a UBC approved masonry connector or a factory built (U.L. Listed) wall thimble. Chimney connector sections NOTE: The chimney must have a clay tile liner. If it does not, the installation must use a positive connection (full reline). The entire fireplace and chimney must be clean, undamaged, and meet all local building codes (UBC, etc.). Damage must be repaired prior to installation. The chimney must be 15' to 33' tall. See the section "Floor Protection Requirements"

17 Travis Industries 93508133 4020509 SAFETY NOTICE: Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Planning The Installation We suggest that you have an authorized Travis Industries dealer install your stove. If you install the stove yourself, your authorized dealer should review your plans for installation. Check with local building officials for any permits required for installation of this stove and notify your insurance company before proceeding with installation. Preparation for Installation • Check for damage to the exterior of the inserts (dents should be reported, scratches can be fixed by applying touch up paint). • Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place). The stove can be lightened by removing the firebricks and baffle. (pg 26) - replace before operation. Insert Installation Considerations • This insert is approved for installation into an existing masonry or zero clearance (metal) fireplace. Depending upon your installation concerns, several options are yours to provide the most desirable installation. The sections that follow detail the requirements that must be met for a safe installation. To further help installation, the most common types of installations are explained in table below. Prior to installing your insert make a detailed plan with dimensions to double-check them against all of the requirements listed. Installation Type Considerations Insert with Positive Flue (Full Reline) (Page 21) • Utilizes existing masonry or zero clearance fireplace • Provides best draft • Easiest to clean Insert with Direct Connect Flue (Page 21 and 22) • Utilizes existing masonry or zero clearance fireplace • Provides good draft • Requires fireplace block-off plate - see page 18 Insert with Face Seal Connection (Page 22) • Utilizes existing masonry fireplaces with cross section of 28" to 144" (not approved for zero clearance fireplaces) • Provides okay draft • Easiest to install • Requires the optional surround panels and insulation (see "Surround Panels" on page 42). Surround Panels • The insert must be installed with surround panels (see page 42).

Travis Industries 93508133 4020509 Insert Size Requirements (see Illustration below) Minimum Fireplace Size Masonry Fireplace Z.C. (Metal) Fireplace a b c d e f g h i j Height (front) Height (rear) Width (front) Width (rear) Depth Hearth Depth* Hearth Width Facing Width Facing Height Mantel Height 21 1/2" 21 1/2" 23 3/4" 23 3/4" 11 3/8" 20 3/4" 39 3/4" 41 3/4" 39" 41" 21 1/2" 21 1/2" 25 3/4" 25 3/4" 12 3/8" 20 3/4" 39 3/4" 47 3/4" 31" 43" a c e f b d h i j g Non-Combustible Hearth Combustible Mantel Non-Combustible Facing * This is the distance the insert protrudes from the fireplace opening plus the required 16" of hearth extension. Insert Placement Requirements • The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the front of the insert • Insert and hearth must be installed on a level, secure floor • The minimum clearances, facing, and hearth requirements in the illustration below must be met (follow the clearances for the type of fireplace being used - either masonry or zero-clearance). AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA Side Wall Combustible Mantel Combustible Top Facing Non-Combustible Hearth Facing Masonry Fireplace Minimum Clearances k l m n o p q x Sidewall to Insert Side Facing Top Facing w. Mantel Shield Mantel to Insert w. Mantel Shield Hearth (Front)* Hearth (Side) Front of Insert Extension onto Hearth 10" 9" 20" 14 1/2" 22" 16 1/2" 16" 8" 36" 4 3/4" * Does not include the distance the insert extends onto the hearth (dimension "x"). q l k p x o n m ZC (Metal) Fireplace 30" 12" 12" n/a 24" n/a 16" 8" 36" 4 3/4" Hearth Requirements • Must extend 16" in front of the insert and 8" on both sides • Must be non-combustible 1/4" thick insulating board with a thermal conductivity of K = 0.72

19 Travis Industries 93508133 4020509 Masonry Fireplace Requirements • Chimney must have a clay tile liner or a stainless steel liner (positive connection) • Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired prior to installation of the insert • Chimney height: 15' minimum; 33' maximum. • Entire fireplace, including chimney, must meet local building requirements Zero-Clearance (Metal) Fireplace Requirements: • Must utilize a positive (full reline) or direct connection (block-off plate) • Must be manufactured by one of the following manufacturers: • Marco • Majestic • Heatilator • Preway • Tempco • Superior • Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired prior to installation of the insert • Entire fireplace, including chimney, must meet local building requirements • Chimney height: 15' minimum; 33' maximum. Minimum cross section: 28.65 square inches • The damper ("A") and grate ("B") must be removed (see the illustration to the right) • The smoke shelf ("C"), internal baffles ("D"), screen ("E"), and metal or glass doors ("F") may be removed (if applicable) • The masonry lining ("G"), insulation ("H"), and any structured rigid frame members (metal sides, floor, door frame, face of the fireplace, etc. – "I") may not be removed or altered C B F I D E A G H Drafting Performance This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external forces leading to less than optimal performance. Leveling Bolt Installation Two leveling bolts are included to level the insert if the fireplace has a stepped-up hearth. To install, raise the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert. Adjust the bolts until they extend the same height as the hearth steps up. After the insert is installed, fine-tune the leveling bolts to level the insert (see the illustration). AAA AAA AAA AAA AAA AAA This distance is the hearth step-up. The leveling bolts should stick out this far from the base of the insert. Fireplace Hearth The leveling bolts go into the holes at the rear corners of the insert.

Travis Industries 93508133 4020509 Block-Off Plate Installation Whenever this appliance is installed with a direct connection a block-off plate, or other non- combustible seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney, insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The directions below detail the steps for construction and installation of a block-off plate. 1. Determine a location for the block-off plate at the top of the firebox below the damper area (make it high enough to allow installation of the connection pipe). The location should be level and in an area where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of the firebox at the height where the block-off plate will be installed (see the illustration below). Then measure the depth of the location where the block-off plate will be installed ("C"). NOTE: Most masonry fireplaces have square fireboxes while certain zero-clearance (metal) fireplaces often have domed firebox tops. This makes zero-clearance block-off plates more difficult to install. To simplify the procedure, insulation may be used to seal the rounded edges. 2. Make a cardboard template of the measurements, but add a 2" flange to each side. This flange will be used to mount the block-off plate to the inside of the firebox. Bend the flanges downwards on the template and place it inside the fireplace. If the template fits correctly in its planned location, go to the next step. If it does not, make a new template with the appropriate corrections until it fits correctly. 3. With the template in place, mark the location that is centered in the fireplace and 9 1/4" back from the fireplace opening. This location approximates the center of the flue when the insert is in place (a slight offset may occur based upon insert and block-off plate placement). Remove the template and cut a 6 1/4" diameter hole centered on this mark. 4. Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in each flange for mounting the plate. 5. Mount the block-off plate using masonry screws. NOTE: Use sheet metal screws on zero-clearance (metal) fireplaces (screws need only be long enough to penetrate the first layer of metal). 6. Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent) and furnace cement (allow the cement to dry for at least 24 hours before burning). 7. After placing the appliance and installing the pipe through the block-off plate, use high- temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and block-off plate. Firebox AAA AAA AAA AAA AAA AAA AAA AA AA AA AA AA AA A C B The center of the flue is 9 1/4" back from the fireplace opening. Damper Measurement "A" Measurement "B" 2" Flanges (for attaching the block-off plate) Measurement "C" The center of the flue is 9 1/4" back from the fireplace opening (6 1/4" in diameter). Block-Off Plate Template

21 Travis Industries 93508133 4020509 Insert with Positive Connection NOTE: Most factory-built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Make sure to follow the manufacturer's instructions for installation and support. The liner must be stainless steel connector or flexible vent. Follow the liner manufacturer's insturctions for installation and support. AAA AAA AAA AAA AAA AAA AAA AAA AA AA AA AA AA AA AA AA Remove damper or wire it open Airtight Insulated Clean-Out Combustible Mantle NOTE: This installation may be used with a masonry or zero clearance fireplace. The requirements in the section "Masonry Fireplace Requirements" or "Zero Clearance Fireplaace Requirements" must be fulfilled prior to installation. Flue Liner See the section "Insert Placement Requirements" for minimum clearances and hearth required. AA Cap (prevents water from entering) Install a non-combustible cover plate to prevent water from entering the chimney Surround Panels Insert with Direct Connection (Masonry Fireplace) NOTE: Direct connections require installation of an airtight block-off plate or damper adapter (see "Block-off Plate Installation" on page 20). AAA AAA AAA AAA AAA AAA AAA A A A A A A A A Block-off plate or damper adapter Remove damper or wire it open Airtight Insulated Clean-Out Stainless steel chimney connector must Extend 1' past the block-off plate or to the flue liner Combustible Mantle Flue Liner See the section "Insert Placement Requirements" for minimum clearances and hearth required. Surround Panels NOTE: This installation may be used with a masonry or zero clearance fireplace. This illustration depicts a masonry insert, all requirements in the section "Masonry Fireplace Requirements" must be fulfilled prior to installation.

Travis Industries 93508133 4020509 Insert with Direct Connection (Z.C. Fireplace) NOTE: Direct connections require installation of an airtight block-off plate or damper adapter (see "Block-off Plate Installation" on page 20). A A A A Block-off plate or damper adapter Stainless steel chimney connector must Extend 1' past the block-off plate. Combustible Mantle See the section "Insert Placement Requirements" for minimum clearances and hearth required. Surround Panels NOTE: This installation may be used with a masonry or zero clearance fireplace. This illustration depicts a zero clearance insert, all requirements in the section "Zero Clearance Fireplace Requirements" must be fulfilled prior to installation. Z.C. (Metal) firebox Optional Telescoping Legs No modification to the firebox of the z.c. fireplace is allowed. Damper must be removed Insert with Face Seal Connection NOTE: Face seal connections require installation of the surround panels and insulation (see the "Surround Panel Installation" on page 42). AAA AAA AAA AAA AAA AAA AAA A A A A A A A A Remove damper or wire it open Airtight Insulated Clean-Out Combustible Mantle NOTE: This installation may be used with a masonry fireplace only. The requirements in the section "Masonry Fireplace Requirements" must be fulfilled prior to installation. Flue Liner See the section "Insert Placement Requirements" for minimum clearances and hearth required. Surround Panels with insulation (see "Surround Panels" installation instructions in the back of the manual) A A NOTE: It is recommended your chimney have a minimum 28 and a maximum of 144 square inch cross- sectional area to use a face seal connection, otherwise your chimney maynot have sufficient draw for the fireplace insert to operate correctly.

23 Travis Industries 93508133 4020509 Safety Notice: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Read and follow all of the warnings on pages 4 and 5 of this manual. Before Your First Fire Verify the Installation Before starting the stove, verify that the stove is properly installed and all of the requirements in this manual have been followed. Keep all flammable materials 36" away from the front of the stove (drapes, furniture, clothing, etc.). Curing the Paint This heater uses a heat-activated paint that will emit some fumes while starting the first fire. Open doors and windows to the room to vent these fumes. This typically lasts two to four hours. You may also notice oil burning off of the interior of the heater. This rust-stopping agent will soon dissipate. Door Gasket - The door gasket might adhere to the paint on the front of the heater. Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire. AA AA AA AA A A A A 2 to 4 hours Over-Firing the Stove This stove was designed to operate at a high temperature. But due to differences in vent configuration, fuel, and draft, this appliance can be operated at an excessive temperature. If the stove top or other area starts to glow red, you are over-firing the stove. Shut the air control down to low and allow the stove to cool before proceeding. Opening the Door Turn the handle clockwise to un-latch. Swing the door open. The door becomes hot during use. Use a glove to open the door if the handle is hot. To prevent smoke from entering the room, open the door a small amount and let air enter the firebox. This stabilizes the air flow before opening the door completely.

Travis Industries 93508133 4020509 Starting a Fire Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee- pee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire starting. • Make sure the air control is pushed in. If additional air is needed, open the doors 1/4" during the first five minutes of start-up. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use. If using a firestarter, use only products specifically designed for stoves - follow the manufacturer's instructions carefully. If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the grate and light it. This should start the chimney drafting (this eliminates "cold air blockage"). Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning rapidly, place a few larger pieces of wood onto the fire.

25 Travis Industries 93508133 4020509 Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove. See the illustration below for details. Low Burn (air control closed) High Burn (air control open) Use the air control to change the burn rate. Approximate Air Control Settings: Overnight Burn .............. Fully down to 1/64" open (up) Medium Burn.................. 1/64" to 1/32" open Medium High Burn........ 1/32" to 1/16" open High Burn........................ 1/16" to fully open (up) The air control becomes hot during operation - use gloves or a tool to prevent burns. The air control may take several minutes to influence the burn rate. When making adjustments, you may wish to let the stove burn for 10 minutes to gauge performance. Ash Removal ASHES Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

Travis Industries 93508133 4020509 Optional Blower Operation The blower will turn on once the stove is up to temperature. This is typically 15 to 30 minutes after starting the fire. Follow the directions below to alter the blower speed. OFF Turn the dial all the way counter- clockwise until it clicks off. BLOWER CONTROL AA AA A AA A A A A A LO OFF HI HIGH The high position is all the way counter- clockwise, without clicking off. BLOWER CONTROL AA AA A AA A A A A A LO OFF HI LOW Turn the dial all the way clockwise. BLOWER CONTROLAA AA A AA A A A A A LO OFF HI The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower down). Route the power cord in a location where it will not come in contact with the appliance or become hot. Re-Loading the Stove Follow the directions below to minimize smoke spillage while re-loading the stove. 1 Push the air control all the way in (high burn). 2 Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully. 3 Load wood onto the fire. Overnight Burn This stove is large enough to accommodate burn times up to eight hours. Follow the steps below to achieve an overnight burn. 1 Move the air control to high burn and let the stove become hot (burn for approximately 15 minutes). 2 Load as much wood as possible. Use large pieces if possible. 3 Let the stove burn on high for 15 minutes to keep the stove hot, then turn the air control to low. 4 In the morning the stove should still be hot, with embers in the coal bed. Stir the coals and load small pieces of wood to re-ignite the fire, if desired. Differences if chimney height and draft may lower overall burn times. Normal Operating Sounds Creaks and Clicks: The 3/16" and 1/4" steel may creak or click when the stove heats up and cools down - this is normal. Blower Sounds: The blower will make a slight "humm" as it pushes air through the stove. Hint: Make sure the leveling bolts on legs are extended - preventing the hearth from amplifying any vibrations.

27 Travis Industries 93508133 4020509 Hints for Burning • Get the appliance hot before adjusting to low burn • Use smaller pieces of wood during start-up and high burns to increase temperature • Use larger pieces of wood for overnight or sustained burns • Stack the wood tightly together to establish a longer burn • Leave a bed of ashes (1/2" deep) to allow for longer burns • Be considerate of neighbors & the environment: burn dry wood only • Burn small, intense fires instead of large, slow burning fires when possible • Learn your appliance's operating characteristics to obtain optimum performance Selecting Wood Dry Wood is Key Dry wood burns hot, emits less smoke and creates less creosote. Testing Wood Moisture Split wood stored in a dry area will be fully dry within a year. This insures dry wood. If purchasing wood for immediate use, test the wood with a moisture meter. Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear "knock" and not a "thud". Wet Wood Leads To Leads To Dry Wood Leads To Leads To Less Heat More Heat More Smoke and Creostoe Less Smoke and Creostoe Why Dry Wood is Key Wet wood, when burned, must release water stored within the wood. This cools the fire, creates creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry wood is crucial to good performance. Wood Cutting and Storage Cut wood to length and chop into quarters. Store the wood off the ground in a covered area. Allow for airflow around the wood to dry the wood. Air Flow Air Flow Air Flow

Travis Industries 93508133 4020509 Troubleshooting Problem Possible Cause Smoke Enters Room During Start-Up • Cold Air Blockage - burn a piece of newspaper to establish a draft. • Close the doors - if the flame is not getting enough air, first make sure the air control is open (all the way in). If additional air is needed, a small crack in the door is all that is needed. Kindling Does Not Start - Fire Smolders • Cold Air Blockage - burn a piece of newspaper to establish a draft. • Not enough starter paper - use additional newspaper if necessary. • Not enough air - first make sure the air control is open (all the way in). If additional air is needed, a small crack in the door is all that is needed. Smoke Enters Room While Re-Loading • Let the air stabilize before fully opening the door. Push the air control in before opening the door. Then open the door approximately 1 inch. Let air go into the firebox for a few seconds. Once the smoke appears to be flowing up the chimney consistently, open the door. • Insufficient Draft - Chimney height and outside conditions can negatively affect draft. In these cases a small amount of smoke may enter the home. Adding more pipe or a draft-inducing cap may help. Stove Does Not Burn Hot Enough • Wood is Wet - see the section "Selecting Wood" on page 27 for details on wood. • Insufficient Draft - Chimney height and outside conditions can negatively affect draft. In these cases the fire may burn slowly. Adding more pipe or a draft- inducing cap may help. • Air Control is Not Wide Open - Make sure the air control is all the way in. Slide the control back and forth to insure the control is not stuck. Blower Does Not Run • Stove is Not Up to Temperature - This is normal. The blower will come on when the stove is hot - usually 15 to 30 minutes. • Electricity is Cut to the Blower - Check the household breaker or fuse to make sure it is operable. Stove Does Not Burn Long Enough • This appliance burns for up to 8 hours. Depending upon wood, draft, and other factors, the burn time may be shorter. Make sure the doors are sealing and not allowing air into the firebox - See the section "Door and Glass Inspection" on page 30 for details. • Check the ash bed for coals. Often, coals are still glowing under a slight bed of flyash. By raking these into a pile you can re-start your stove quickly.

29 Travis Industries 93508133 4020509 Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance, void your warranty, and create a fire hazard. Daily Maintenance (while stove is in use) Remove Ash (if necessary) Ash removal is not required once it builds up. 1/2" to 1" of ash may be desirable because it slows the burn rate. Generally, remove ash once it has built up over 1". Follow the directions below to remove ash. 1 Let the stove cool completely (at least two hours after the last coal has extinguished). 2 Place a cloth or cardboard protector over the hearth to catch ash and protect against scratching. 3 Open the doors and scoop the ash into a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible materials, pending final disposal. ASHES Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards, or stored in garages, are recipes for disaster. Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash (make sure ash is entirely extinguished). There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact your dealer for details. Clean the Glass (if necessary) This appliance has an airwash to keep the glass clean. However, burning un-seasoned wood or burning on lower burn rates leads to dirtier glass (especially on the sides). Clean the glass by following the directions below. For Stubborn Creosote: Dip newspaper or a paper towel in cool ashes and wipe it on the glass. The ash acts as a light abrasive. Allow the stove to fully cool. Apply glass cleaner or soapy water to the inside of the glass. Wipe with newspaper or a paper towel. AAA AAA AA AA AA AA The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire.

Travis Industries 93508133 4020604 Monthly Maintenance (while appliance is in use) Make sure the appliance has fully cooled prior to conducting service. Door and Glass Inspection The door must form an air-tight seal to the firebox for the stove to work correctly. Inspect the door gasket to make sure it forms an air-tight seal to the firebox. The door can be lifted off the hinges if extensive repairs are conducted. AA AA AA AA Severely frayed or thread-bare gasket should be replaced. Use wood stove gasket cement to re-adhere loose gasket. If the glass is damaged, replace it - see “Replacement Parts” for details. High-Temperature anti-sieze may be used on the door hinges to eliminate squeaks. The door latch should pull the door against the face of the stove (but not so tight as to not allow full handle rotation). If the latch requires adjustment, follow the directions below. Door Cam Door Handle Washers Door Frame Use a 9/16" socket wrench to remove this nut. Side View of Door Handle Door Cam Adjustment: To tighten, remove a washer from the inside of the door frame. To loosen, place an additional washers on the inside of the door frame or loosen the nut 1/2 turn. Exploded View Creosote - Formation and Need for Removal When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow- burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire. The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated, it should be removed to reduce the risk of a chimney fire. If you are not certain of creosote inspection, contact your dealer or local chimney sweep for a full inspection. Excess creosote buildup may cause a chimney fire, that may result in property damage, injury, or death.

31 Travis Industries 93508133 4020509 Yearly Maintenance Make sure the appliance has fully cooled prior to conducting service. Touch Up Paint Included with the owner's pack of this appliance is a can of Stove-Brite® paint. To touch up nicks or dulled paint, apply the paint while the appliance is cool. Sand rusted or damaged areas before preparation (use 120 grit sandpaper). Clean and dry the area to prepare the surface. Wait at least one hour before starting the appliance. The touched up area will appear darker than the surrounding paint until it cures from heat. Curing will give off some fumes while curing – open windows to ventilate. Touch-Up Paint Cleaning the Air Duct and Blower (if applicable) Use a vacuum to clean the air ducts (channels). This prevents dust from burning and creating odors. The optional blower should be vacuumed every year to remove any buildup of dust, lint, etc. Use a vacuum cleaner to remove any buildup on the screens of the blower. BOTTOM OF STOVE Firebrick and Baffle Inspection Use the illustration on page 33 as a reference for checking the following items. Make sure the appliance is cool before proceeding. Baffle Firebricks - check the bricks along the ceiling of the firebox to make sure they are intact and have no gaps between them. Slide the bricks to eliminate any gaps. Baffle Supports - make sure the front and back baffle supports in are place and not degraded. Slight scaling or rusting of the metal is normal. Secondary Air Tubes - Check the two air tubes and collars to make sure they are intact and not severely deteriorated. Slight scaling or rusting of the metal is normal. Make sure the push pins hold the air tubes in place. Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox.

Travis Industries 93508133 4020509 Door Parts 5/16" Nutdriver AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA Glass Clip Screw Door Gasket - Adhere with gasket cement. Door Frame Glass Glass Clip Make sure there is a gap around the edge of the glass AA AA AA A A AAA A A Glass Gasket Glass Clip Gasket 9/16" Wrench 6 3 4 1 2 11 10 12 AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AA AA AA AA AA AA 8 9 AA AA Cross Section 7 5 ID # Description Qty Part # ID # Description Qty Part # 1 Door Shell - Brass Door Shell - Black 1 99300506 99300507 2 Glass Gasket - 3/8" 1 99900403 3 Glass 1 99400301 4 Glass Clip with Gasket 4 91001250 5 Glass Clip Screws (10) 4 91001249 6 Door Gasket Cement 1 99900409 7 Door Gasket - 7/8" x 120" 1 91001300 8-12 Door Handle Asbly. 1 99900415 9 Door Handle, Wood 1 99300600 11 Door Cam, Brass 1 99900416 Replacing the Glass The glass must not contact the door retainer or door shell directly. The glass gasket insulates the glass to prevent cracking. Do not over-tighten the door retainer. The glass gasket attaches to the perimeter of the glass. Remove the screws and door retainer to access the glass. When installing, do not over-tighten the screws. Replacing the Door Gasket The door gasket inserts into the outer groove of the door retainer. Stove gasket cement holds it in place. Before installing, remove any residual cement. Lay the gasket in place (start at the lower left corner) and cut off any excess gasket (do not stretch the gasket. The cement fully cures with heat from the stove. You may need to open and close the door repeatedly to get the gasket to seat fully. Replacing the Door Handle The door handle consists of several components. See the illustration above for a component list. For details on adjusting the door see page 30.

33 Travis Industries 93508133 4060417 Firebox Parts 1 5 AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAA AAAAA 2 3 4 6 6 6 6 7 8 8 6 6 6 6 The baffle support rests on these bars (welded to side of firebox). The baffle firebrick rest on top of the firebrick lining the back of the firebox. ID # Description Qty Part # ID # Description Qty Part # 1 Baffle Support 1 98900305 2 Air Tube with Sleeve 1 98900206 3 Air Tube Pins (6) 2 98900353 4 Blanket Weight 1 98900319 5 Kaowool Baffle Blanket 1 98900318 6 Brick - 9" x 4.5" (box of 9) 14 99900102 7 Brick - 9" x 2.25" 1 251-00001 8 Brick - 9" x 3.875" 2 251-00002 Floor and Side Firebrick Removal & Replacement Do not pry firebrick - they chip and crack easily. Remove the floor firebricks first. The side firebrick are removed later because they are pinned in place by the floor firebrick. Clean the firebox prior to replacing the firebrick.

Travis Industries 93508133 4020509 Air Tube Removal & Replacement a b Remove the left pin on the air tube collar (it may be a roll pin or push pin). Air Tube Collar Air Tube Push Pin Slide the air tube to the left, swing it down and remove from the firebox. Roll Pin Baffle Removal & Replacement Baffle Support AAAAA AAAAA Kaowool Baffle Blanket These “L” bar tabs are welded to the side of the firebox. Blanket Weight AAAAA AAAAA AAAAA AAAAA AAAAA a b c 1. Remove the blanket weight. 2. Remove the side baffle firebrick by lifting from below and rotating out (try not to damage the kaowool blanket). 3. Slide the blanket out to the side. 4. Slide the center firebrick to the side and remove. 5. Remove the baffle support by feeding it through the space between secondary air tube and the door. REPLACEMENT INSTRUCTIONS: Follow the instructions in reverse order. Make sure the front baffle support is properly aligned Baffle Firebrick Firebrick (lining back of firebox)

Travis Industries 93508133 4050124 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to store. Years 1 & 2 - COVERAGE: PARTS & LABOR Firebox Assembly: Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber Door Assembly: Solid Brass or Cast Door, Latch Assembly, Glass Retainers Air Control Assembly Slider Plate, Pressure Plate Ceramic Glass Glass (breakage from thermal shock) Firebrick Breakage from thermal shock Accessories Legs, Pedestal, Panels, Blower Re-Installation Allowance In cases where heater must be removed from home for repairs, a partial cost of re-installation is covered (pre- authorization required) One-Way Freight Allowance One-way freight allowance on pre-authorized repair done at factory is covered. Exclusions: Paint, Gasketing Years 3 Through 5 - COVERAGE: PARTS & LABOR Firebox Assembly: Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber Air Control Assembly Slider Plate, Pressure Plate Door Assembly: Solid Brass or Cast Door, Latch Assembly, Glass Retainers One-Way Freight Allowance One-way freight allowance on pre-authorized repair done at factory is covered. Exclusions: Paint, Gasketing, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance Years 6 & 7 - COVERAGE: PARTS ONLY Firebox Assembly: Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber Door Assembly: Solid Brass or Cast Door, Latch Assembly, Glass Retainers Air Control Assembly Slider Plate, Pressure Plate Exclusions: Paint, Gasketing, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance, One-Way Freight Allowance, Labor CONDITIONS & EXCLUSIONS 1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty. 2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer. 3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. Over-firing (operation where the steel may glow red) of this appliance can cause serious damage and will nullify this warranty. 4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation. 5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc. 6. This Warranty is void if: a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The unit is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting installation. 7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God. 8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked firebrick, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which the unit is configured (use cord wood only). 9. Damage to brass surfaces caused by fingerprints, scratches, melted items, or other external sources left on the brass surfaces from the use of abrasive cleaners is not covered in this warranty. 10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply. 11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval. 12. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of this 7 year warranty. 13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this warranty. 14. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no liability for such warranties or representations. 15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components. 16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect. 17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein. IF WARRANTY SERVICE IS NEEDED: 1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number. 2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership. 4. Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Raise the stove 8" (use lumber). Attach each leg following the instructions below. Attach each leg to the stove by inserting a bolt and washer through the hole or slot in the leg and into the threaded hole on the stove. 9/16" Socket Wrench These rubber-tipped bolts are for leveling the stove. Make sure they contact the floor. Do not adjust with weight on the legs, the rubber tips may tear. Pedestal (Part # 99200106) IIf using outside air with the pedestal, follow the directions on the following page under "Outside Air Installation" prior to installing the pedestal. 1 Place the pedestal into position on the floor protection. Lift the pedestal up and insert the two dowels included with this kit onto the forward and rear edge of the pedestal base. 2 Lift the stove onto the pedestal base. Line up the press-nuts on the bottom of the stove with the two attachment brackets on the pedestal. Insert the two bolts, with washers, through the brackets on the pedestal and into the stove. Tighten the bolts with a 9/16" wrench. ! Mobile Home installations require the pedestal to be attached to the floor (use the lag bolts). The dowels insert onto the front and back edge of the pedestal base. Two pedestal bolts attach the pedestal to the bottom of the stove (NOTE: two different bolt sizes are included - use the correct pair for your application). Pedestal 9/16" Wrench The lag bolts and washers may be inserted through these holes to anchor the pedestal to the floor. Stove These brackets are provided for early model stoves.

This pedestal has an internal air duct that may be used to direct air to the combustion chamber. Follow the directions below prior to installing the stove or attaching the pedestal. ! Outside air is required for mobile home installations and in certain localities. + Read the section "Outside Air Requirements" in the owner's manual prior to installing outside air. 1 Before placing the stove on pedestal, determine the location of the hole that is cut through the floor protection and floor. The illustration to the right details the location where this hole may be cut in relation to the faceplate of the stove. Cut a hole at least 16 square inches in area that does not interfere with structural members of the home. 17" 16" 26" 18-3/4" Outside air may be drawn from this area underneath the pedestal (min. 16 square inches) Pedestal Base (without dowels) Top View The faceplate of the Pendleton (745/790) and Rainier (945/990) is 1-1/8" in front of the forward edge of the pedestal base. FRONT 2 Place the included screen (or other screen) over the hole to act as a rodent barrier. It may be attached above or below the floor. Secure the screen with the included staples. OUTSIDE AIR EQUIPMENT Staples are used to attach the screen to the floor. Screen is used to prevent rodents from entering. Insulation is used to seal the side edges of the pedestal . Cover plate is used to block off room air . 3 Prop the front of the stove up 12" and pry out the outside air knockout with a large screwdriver. Outside Air Knock-Out Drop Chute Knock-Out (990 only) Rear Blower Knock-Outs Ashpan Pedestal/Air Boot Outside Air Knock-Out (990 only) DO NOT REMOVE FRONT OF STOVE 5 The cover plate seals the area around the air control rod. Remove the two screws and bridge from the cover plate. Slide the cover plate underneath the air control rod and re-attach the bridge.

attaches it underneath the air control. Remove the two screws that hold the bridge to the cover plate. Then replace the bridge when the cover plate is in place. Air Control Rod Bridge Phillips Screwdriver

The rear blower improves heat transfer by pushing heated air through the convection channel. Operating instructions are described in the section "Blower Operation" on page 26. 1 The stove should be in place with the legs installed prior to installing the rear blower. 2 Follow the directions below to install the thermodisk. Air Control Rod These wires pass through the left side convection channel. Bend metal up or down here to create a snug fit Thermodisk Assembly Insert the thermodisk assembly 4" to 5" inside the convection channel. 3 Install the wire clip following the directions below. Slide the wire clip over the edge of the strip of metal between the two knock-outs. Feed the two snap disk wires into the eye of the wire clip. Remove all slack from the wire, making sure not to dislodge the snap disk. Pinch the eye of the wire clip to secure the wires. Wire Clip Snap Disk Wires WARNING: To prevent electrical shock, the wires must be secured so they do not contact the firebox above the convection channel. Use a screwdriver to pry out the knock-out. 4 Attach the blower following the directions below. NOTE: Prior to attaching the blower, tuck all excess wire into the area inside the blower. The blower attaches to the stove with the three included screws. Use a 3/8” socket driver or wrench. Plug the power cord into a 110 V. outlet after installing the blower. Attach the quick-connects leading from the snap disk to the quick-connects from the blower (orientation does not matter). 3/8" Nutdriver a b c AA AA

The outside air boot routes outside air to the stove for combustion. Refer to the section "Outside Air Requirements" on page 26 for installation concerns. The directions below detail installation. 1 Install the cover plate following the directions below (use the cover plate that is 6-1/2" wide). The cover plate has a clip which attaches it underneath the air control. Remove the two screws on the cover plate to remove the piece that fits over the air control rod. Then replace the piece when the cover plate is in place. Air Control Rod 2 Refer to the illustration on the following page to determine the location and size of the hole penetrating the floor and. Cut the hole prior to locating the stove. 3 Attach gasket to the bottom edge of the lower air boot section (near the screen). Attach gasket on top of the flanges on the upper air boot section. Slide the two sections together with both seams facing the rear (do not attach the two sections at this time). 4 Follow the directions below for attaching the upper section of the air boot (with gasket) to the stove. 5 Slide the lower section down until it contacts the hearth. Attach the two sections together following the directions below AA AA AA AA Bottom of Stove 8-7/8” 5-1/8” Attach the air boot with the two screws included with the kit. 1/4" Nutdriver Attach gasket to the bottom edge of the air boot. AAAA Attach the included gasket to all four top edges of the air boot. Use the included screws to attach the two telescoping portions of air boot together. The included drill bit should be used to drill the hole. Make sure the air boot is expanded to the correct size before drilling. 5/16" Nutdriver 9/64” Drill Bit AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAA AAAAA Floor (and hearth) The hole in the floor (and hearth) must be a minimum 16 square inches. It should be 1/2” smaller than the footprint of the air boot in each dimension to allow for the gasket to seal. Use a screwdriver to pry out the knock-out.

Size Size on Insert (w trim) PART # 8" 39 7/8" width by 28" height 99300259 10" 43 7/8" width by 30" height 99300260 12" 47 7/8" width by 32" height 99300261 INSTALLATION INSTRUCTIONS 1. With the insert 12” from the fireplace, install the side surround panels (see the directions to the right). 2. Adjust the position of the side panels so they are: 1) aligned with the top of the insert; 2) both the same distance back from the front of the insert; 3) perpendicular to the floor (use the top panel, if necessary, to judge alignment). Tighten the screws that hold the side panels in place. 3. Install the top panel and trim following the directions to the right. Insulation Installation ( required for face seal installations only ) 1. With the insert drawn 6" from the fireplace, glue the insulation strip included with the surround panel kit to the back of the panels using RTV silicon or stove gasket cement. The insulation should be installed so it overlaps the fireplace opening to form a seal between the panels and the fireplace face. Let the silicon or cement dry. 2. Push the insert into the fireplace, allowing the insulation to form a seal between the panels and the fireplace. Use a screwdriver to tuck any exposed insulation behind the panels. Avalon Pendleton-45 and Rainier-45: Remove the brass trim along the top of the stove. Button Plugs (pry out with a screwdriver) Side Panel 5/16" Nutdriver Attach the side panels with the included screws (hint: pre-thread the holes prior to installing the panels). "L" Bracket Right Side Trim Top Trim Optional Trim Installation: Insert one leg of each "L" bracket into the top and side trim piece. Align the trim to form a precise corner, then tighten the two set screws with a small standard screwdriver. Slide the trim over the panels. Place the spring clips behind the panels at the locations shown. This keeps the trim tight against the panel. Micro (1/16”) Standard Screwdriver A Install the top panel so the tabs insert into the joggle clips on the top panel Top Panel A AA AA AA AA AA Spring Clips Top Trim Optional Knock-Out An optional knock-out is provided on both sides if the power cord is routed behind the surround panel. AA AA AA 5/16" Nutdriver

TO SWITCH THE POWER CORD TO THE LEFT SIDE: Follow the directions below to switch the power cord. Make sure the power cord, wires, or molex assembly do not protrude into the opening of the blower. Remove the strain relief by squeezing it from the top and bottom with a pair of slip-joint pliers. Disconnect the molex plug inside the blower assembly. Remove the power cord by pulling it out of the hole exposed by removing the strain relief. Remove the button plug from the left side and insert it into the hole on the right side. Left Side of Blower Assembly The wires tuck in here, directly behind the blower cage. INSTALLATION INSTRUCTIONS 1. The Rainier (945/990) and Olympic (1190), require removal of the button plug below the blower knob and installation of the air control rod extention (see illustration below). 2. Install the snap disk (see the illustration below. The round disc must be facing upwards and come in contact with the bottom of the firebox for the blower to operate correctly. Button Plug for Air Control Rod (For the Rainier (945/990) and Olympic (1190) The air control extender allows the air control rod to pass through the blower assembly on the Rainier (945/990) and Olympic (1190). Wood Air Control Handle Wedge the snap disk in back of the stiffener on the left side Ashlip of Appliance Bend these legs on the snap disk if it does not fit tightly 3. Make sure the wires leading to the snap disk are routed above the left side blower outlet (to prevent damage to the wires during installation). Install the blower following the directions below. ake sure the wires run over he top of the blower housing nd are not damaged when the lower is installed. This clip slips over the edge of the appliance unibody and locks the blower in place. his clip aligns the blower nside the convection channel. Insert the baseplate of the appliance into this gap. Front of Appliance Baseplate of Appliance (Below Ashlip)

Air Tube Removal & Replacement ....................34 Alcove.........................................................12 Ash Disposal ................................................25 Baffle Parts ..................................................33 Baffle Removal and Replacement.....................33 Blower Cleaning............................................31 Blower Does Not Run (Troubleshooting) ............28 Blower Installation (rear) .................................40 Blower Installation (front) ................................43 Blower Operation (optional) .............................26 Burn Rate ....................................................25 Cathedral Ceiling...........................................14 Ceiling Penetration ........................................10 Chimney Cleaning .........................................31 Chimney Inspection (Creosote) ........................31 Chimney Requirements ..................................10 Chimney Termination Requirements..................11 Cleaning the Ash...........................................29 Cleaning the Glass ........................................29 Clearances (stove) ........................................9 Clearances (insert) ........................................18 Close Clearance Connectors ...........................9 Connector Requirements ................................10 Creosote Check ............................................ Daily Maintenance.........................................29 Dimensions..................................................6 Door and Glass Inspection ..............................30 Door Assembly .............................................32 Door Gasket Replacement ..............................32 Door Handle Replacement ..............................30 Door Opening...............................................23 Door Parts ...................................................32 Draft Performance .........................................10 Elbows (Chimney) .........................................10 Emissions....................................................6 EPA Approval...............................................6 Exterior Chimney...........................................15 Features......................................................6 Fire Starting .................................................24 Firebox Assembly..........................................33 Firebox Parts................................................33 Firebrick and Baffle Inspection .........................33 Firebrick Removal & Replacement ....................33 Floor Protection Requirements (stove)...............8 Floor Protection Requirements (insert)...............18 Glass Cleaning .............................................29 Glass Replacement .......................................32 Hearth (Floor Protection - Stove) ......................8 Hearth (Floor Protection - Insert).......................18 Hearth Stove ................................................15 Heating Specifications....................................6 Hints for Burns..............................................27 Installation Options ........................................6 Installation (stove) .........................................7 Installation (insert) .........................................17 Leg Installation .............................................37 Listing Label.................................................36 Maintenance ................................................29 Masonry Fireplace.........................................19 Mobile Home Requirements ............................13 Monthly Maintenance .....................................30 Noise (Normal Operating Sounds) ....................26 Non-Combustible Alcove.................................12 Opening the Door..........................................23 Operation ....................................................23 Outside Air Boot Installation.............................41 Outside Air...................................................11 Over-Firing the Stove .....................................23 Overnight Burn .............................................26 Paint (Touch-Up Paint) ...................................31 Paint Curing .................................................23 Rear Blower Installation..................................40 Re-Loading the Stove.....................................26 Safety Label.................................................36 Safety Precautions ........................................4 Smell (from paint curing).................................23 Smoke Enters Room (Troubleshooting)..............28 Sounds (Normal Operating Sounds)..................26 Starting a Fire...............................................24 Stove Does Not Burn Long Enough...................26 Stove is Not Hot Enough (Troubleshooting) ........28 Table of Contents..........................................3 Touch-Up Paint.............................................31 Troubleshooting (Operation) ............................28 Warranty Card ..............................................2 Warranty......................................................35 Wood..........................................................27 Yearly Maintenance .......................................31