WAGNER W 890 FLEXIO Original Operating Instructions
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W 890 Flexio
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W 890 Flexio
Translation of the original operating instructions
MANY THANKS FOR PLACING YOUR TRUST IN US
We would like to congratulate you on purchasing this brand product from Wagner;
we are sure that you will enjoy working with it greatly.
Please read the Operating Manual carefully and observe the safety information
before starting the device. Store the Operating Manual in a safe place close to the
product in case it needs to be used by someone else.
We would be happy to be of assistance if you have any questions, suggestions or requests.
Please contact us via the phone number included on the back page or via our homepage,
www.wagner-group.com/service.
Contents
1. Explanation of symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2. General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3. Safety Instructions for Spray Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4. Description/ Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5. Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6. Coating Materials Suitable for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7. Coating Materials Not Suitable for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.Preparation of the workplace (for interior wall paint) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9. Preparation of the Coating Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10. Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
17. Setting the Amount of Air (Fig. 7, item 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
12. Adjusting the Material Volume (Standard spray attachment) . . . . . . . . . . . . . . . . . . . 30
13. Adjusting the Material Volume(Wall Extra I-Spray spray attachment) . . . . . . . . . . . 30
14. Selecting the Spray Setting (Standard spray attachment) . . . . . . . . . . . . . . . . . . . . . . 30
12. Selecting the Spray Setting (Wall Extra I-Spray spray attachment) . . . . . . . . . . . . . . 30
16. Spray Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
17. Interruption of Work till 4 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
18. Taking Out of Operation and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
19. Cleaning the Standard spray attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
20. Cleaning the Wall Extra I-Spray spray attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
21. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
22. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
23. Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
24. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
25. Environmental protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
W 890 Flexio
1. Explanation of symbols used
This symbol indicates a potential danger for you or for the device.
Under this symbol you can find important information on how to
avoid injuries and damage to the device.
Danger of electrical shock
i
Indicates tips for use and other particularly useful information.
Do not sit or stand on the device. Danger of tilting/breaking!
Devices and accessories marked with this symbol are suitable for
processing low-viscosity materials such as paints, glazes and wall
paints specifically designed for this purpose.
If a material bears this logo, it is particularly well suited for use with
the relevant device.
Devices and accessories marked with this symbol are suitable for
processing high-viscosity materials such as e.g. interior wall paints
(dispersions and latex paints).
If a material bears this logo, it is particularly well suited for use with
the relevant device.
2. General Safety Instructions
Caution!
Read all the instructions. Non-observance of the instructions below can cause
electric shock, fire and or serious personal injuries. The term "power tool" used
below covers both mains-operated power tools (with mains lead) and
accumulator-operated power tools (without mains lead).
1. Safety at the workplace
a) Keep your workplace clean and well lit. Disorder or unlit workplaces may result in
accidents.
26. Important Note regarding Product Liability! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
27. Correction of Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
28. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
W 890 Flexio
b) Never use the tool in hazardous areas that contain flammable liquids, gases
or dusts. Power tools generate sparks that can ignite the dust or vapors.
c) Keep children and other persons away when using the power tool. You can
lose control of the tool if you are distracted.
2. Electrical Safety
a) The tool plug must fit into the socket. The plug may not be modified in any form.
Do not use adaptor plugs together with protective-earthed tools. Unmodified
plugs and suitable sockets reduce the risk of an electric shock.
b) Avoid physical contact with earthed surfaces such as pipes, heating elements,
stoves and refrigerators. The risk through electric shock increases if your body is
earthed.
c) Keep the equipment away from rain and moisture. The risk of an electric shock
increases if water penetrates electrical equipment.
d) Do not misuse the mains lead by carrying the tool by the lead, hanging it from
the lead or by pulling on the lead to remove the plug. Keep the lead away from
heat, oil, sharp edges or moving tool parts. Damaged or twisted leads increase the
risk of an electric shock.
e) If you work outdoors with a power tool, only use extension cables suitable for
outdoor use. The use of an extension lead that is suitable for outdoors reduces the risk
of an electric shock.
f) If you cannot avoid using the tool in a damp environment, use a residual current
operated circuit-breaker. Using a residual current operated circuit-breaker avoids the
risk of electric shock.
3. Safety of Persons
a) Be attentive. Pay attention to what you are doing and work sensibly with a
power tool. Do not use the tool if you are tired or under the influence of drugs,
alcohol or medication. Just a moment of inattentiveness while using the tool can lead
to serious injuries.
b) Wear personal safety equipment and always wear safety goggles Wearing
personal protective equipment, such as dust mask, non-slip safety shoes, safety helm
or ear protection, depending on the type of power tools, reduces the risk of injury.
c) Avoid accidental starting-up. Make sure that the electric tool is switched off
before you connect it to the power supply, pick it up or carry it. Accidents can
occur if you carry the power tool while your finger is on the switch or if you connect the
power tool to the power supply which it is on.
W 890 Flexio
d) Remove setting tools or wrenches before switching on the power tool. A tool
or wrench that is in a rotating tool part can lead to injuries.
e) Avoid an unnatural posture. Ensure that you are standing securely and have your
balance at all times. This ensures that you can control the tool better in unexpected
situations.
f) Wear suitable clothing. Do not wear wide clothing or jewellery. Keep your hair,
clothes and gloves away from moving parts. Loose clothing, jewellery or long hair
can be caught in moving parts.
g) Do not lull yourself into a false sense of security and do not think yourself above
the safety rules for electric tools, even if you are familiar with the electric tool
following extensive practical experience. Careless use can lead to serious injuries
in fractions of a second.
4. Usage and treatment of the electric tool
a) Do not overload the tool. Use the power tool designed for the work that you
are doing. You work better and safer in the specified performance range if you use the
suitable power tool.
b) Do not use power tools whose switch is defective. A power tool that cannot be
switched on or off is dangerous and has to be repaired.
c) Remove the plug from the socket before carrying out tool settings, changing
accessories or putting the tool away. This precautionary measure prevents
unintentional starting of the tool.
d) Store unused power tools so that they are inaccessible to children. Do not let
persons use the tool who are not familiar with it or who have not read these
instructions. Power tools are dangerous when they are used by inexperienced persons.
e) Take proper care of your tools. Check whether the moving parts function
trouble-free and do not jam, whether parts are broken or damaged so that
the tool function is impaired. Have damaged parts repaired before using the
tool. Many accidents have their origin in power tools that have been maintained badly.
f) Use the power tool, accessories, insert tools, etc. in accordance with these
instructions and in a fashion specified for this special tool type. Take the working
conditions and the activity to be carried out into consideration. The use of power
tools for purposes other than the intended ones can lead to dangerous situations.
g) Keep the handles and grip surfaces dry, clean and free of oil and grease. Slippery
handles and grip surfaces hamper safe operation and control of the electric tool in
unforeseen situations.
W 890 Flexio
5. Service
a) Have your tool repaired only by qualified specialist personnel and only with
original spare parts. This ensures that the tool safety is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer or it’s
service agent or a similarly qualified person in order to avoid a safety hazard.
3. Safety Instructions for Spray Guns
ATTENTION! EXPLOSION HAZARD!
Do not store flammable materials in the base device!
Only store materials in the basic device in containers that close airtight!
Remove any material that may have leaked into the basic device
immediately and allow the device to dry completely before using it! Do not
store materials contained solvents in the basic device during operation!
• CAUTION! Wear breathing equipment: Paint mist and solvent vapors are
damaging to health. Always wear breathing equipment and only work in
well ventilated rooms or using supplementary ventilating equipment. It is
advisable to wear working clothing, safety glasses, ear protection and gloves.
CAUTION: Danger of injury! Never point the spray stream towards
human beings or animals.
Sockets and plugs must be masked. Risk of an electric shock as a
consequence of sprayed material entering the socket!
Attention! Never operate the device if the nozzle seal is either
damaged or missing. If the nozzle seal is either missing or damaged
liquids can enter the device and increase the risk of an electric shock.
Check the nozzle seal before each use and tighten the union nut.
• Do not use the spray guns to spray flammable substances.
• The spray guns are not to be cleaned with flammable solvents.
• Caution against dangers that can arise from the sprayed substance and observe the
text and information on the containers or the specifications given by the substance
manufacturer.
• Do not spray any liquid of unknown hazard potential.
• The device may not be used in workplaces covered by the explosion-protection
regulations.
• To avoid the hazard of explosion when spraying, provide for effective natural or artificial
ventilation.
• There must be no sources of ignition such as, for example, open fires, smoke of lit
cigarettes, cigars and tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the
vicinity during spraying.
W 890 Flexio
• Ensure that no solvent vapors are sucked in by the unit. Do not spray onto the unit!
• The spray gun is not a toy; children must therefore not be allowed to handle it or play
with it.
• Before working on the spray gun remove the power plug from the socket.
• Cover areas that are not to be sprayed. When working keep in mind that wind, for example,
may transport paint mist over great distances and cause damage.
• The units may only be used with a functional valve. If paints rises in the ventilating hose
(Fig. 1, item 19) do not operate the unit further! Dismantle and clean the ventilating
hose, valve and diaphragm and replace the diaphragm if necessary.
• Do not lay the spray gun.
With original WAGNER accessories and spare parts, you have the guarantee that all
safety regulations are fulfilled.
4. Description/ Scope of delivery
Description/ Scope of delivery (Figs. 1+2)
1) Air cap
2) Nozzle
3) Union nut
4) Standard spray attachment
5) Trigger
6) Material volume regulation
7) Gun handle
8) Air volume control
9) ON/OFF switch
10) Air hose
11) Carry handle
12) Cover
13) Bottom section
14) Main switch
15) Closure
16) Container
17) Gun holder
18) Valve
19) Ventilating hose
20) Wall Extra I-Spray spray attachment
21) Air hose connection
22) Fastener for radiator/detail spray
attachment (accessory)
23) Deposition tray for hardware
24) Cover of air filter compartment
25) Air filter
26) Cable grommet
27) Power cable
28) Air hose retainer
29) Deposition tray for spray attachments
30) Stirring rod
31) Feed hopper
32) Practice poster
33) Replacement nozzle seal (Standard
spray attachment)*
34) Lubricating grease (without
illustration)*
* This is inside the container: remove it before starting operations!
W 890 Flexio
5. Field of application
Many different coating substances can be processed with the W 890.
A different spray attachment must be used, depending on the coating substance:
Coating Materials
Spray attachment
Low-viscosity coating substances:
Water- and solvent-based paints, finishes,
primers, 2-component paints, clear
finishes, automotive finishes, staining
sealers and wood sealer-preservatives.
All coating materials with the red Perfect
Spray logo
Standard
Interior wall paint (dispersions and latex
paint)
All coating materials with the green
Perfect Spray logo
Wall Extra I-Spray
6. Coating Materials Suitable for Use
Interior wall paint (dispersions and latex paint)
Water- and solvent-based paints, finishes, primers, 2-component paints, clear finishes,
automotive finishes, staining sealers and wood sealer-preservatives.
7. Coating Materials Not Suitable for Use
Materials that contain highly abrasive components, facade paint, caustic solutions and
acidic coating substances. Flammable materials.
8.Preparation of the workplace (for interior wall paint)
Sockets and plugs must be masked. Risk of an electric shock as a
consequence of sprayed material entering the socket!
Mask all the areas and objects that are not to be spray painted, or
remove them from the work area. No liability is assumed for damage
due to overspray. Silicate paint corrodes glass and ceramic surfaces
upon contact! All such surfaces must therefore be completely covered.
W 890 Flexio
i
Pay attention to the quality of the adhesive tape used.
Do not use excessively strong adhesive tape on wallpaper and painted
surfaces, in order to avoid damaging these surfaces when removing the
tape. Remove adhesive tape slowly and evenly; do not use jerky movements.
Do not leave adhesive tape on surfaces any longer than necessary, in order
to minimise the possibility of residues when removing.
Also observe the adhesive tape manufacturer's instructions.
9. Preparation of the Coating Material
• Mix the material well in the original container. When using interior wall paint, an
agitator is recommended.
i
W 890 has been developed for use with all conventional paints in their undiluted
form. If the surface is smooth and the paint you are using is very thick and
gel-like, dilute it by 10%. Dilution can be necessary if the atomisation is
coarse or if the flow rate is too low even at the maximum setting.
Detailed information about the various materials and the maximum permitted
dilution can be found on the manufacturers' technical data sheets (e.g. available
on the Internet).
i
Spray material that is at least at room temperature provides a better spray
result.
10. Start-up
Before connecting to the mains supply, be sure that the supply voltage is identical with
the value given on the rating plate.
ATTENTION: Do not sit or stand on the device. Danger of tilting/breaking!
1. Always lower the carry handle in the cover before opening the cover. Press the locking
device on both sides to this purpose.
2. Open the closure (Fig. 1, item 15) and fold open the cover of the device. Open the
air hose retainer (Fig. 2, item 28). Remove the air hose and connect it to the air hose
connection (Fig. 3). Close the air hose retainer again.
3. Unroll the power cable and slide the cable grommet into the provided recess
(Fig. 4).
ATTENTION: Do not close the cover if the cable grommet is not positioned
correctly. The power cable could otherwise be damaged!
W 890 Flexio
4. Remove the spray attachment from the deposition tray. Unscrew the container from
the spray attachment.
5. Align the ascending tube. (Fig. 5)
If the ascending tube is positioned correctly, the container contents can be sprayed
without almost any residue. When working on lying objects: Turn the ascending
tube forwards. (Fig. 5A)
Spraying work when working on overhead objects: Turn the ascending tube
rearwards. (Fig. 5B)
i
For easier coating of ceilings and lying objects, we recommend the 60 cm
Universal Extra Extension. (Order no. 2361756)
6. Place the container on a paper base and fill in the prepared coating material.
Screw the container firmly onto the spray attachment.
7. Connect the front part of the gun and the gun handle to each other. (Fig. 6)
8. Close the device cover and pull the carry handle upwards. This makes the gun holder
accessible.
9. Put the spray gun onto the gun holder at the device.
10. Place the device only on a plane and clean surface. Otherwise, the gun may suck in
dust, etc.
11. Switch on the main switch at the device (Fig. 1, item 14).
12. Remove the spray gun from the gun holder and point it at the object to be coated.
13. Press the On/Off switch at the gun handle (Fig. 7, item 2).
i
The enclosed practice poster is ideal for familiarising yourself with
operation of the spray gun. After trying out the first spray coatings, it
makes sense to test it further on cardboard or a similar surface in order
to find out the right flow rate of paint and air for the best spray pattern.
Detailed information about these settings can be found in chapter
11- 15.
17. Setting the Amount of Air (Fig. 7, item 1)
Depending on the viscosity of the material to be sprayed and the finish of the object
to be coated, it may be advisable to vary the amount of air. Very low viscosity materials,
such as watery glazes do not have to be atomised with the maximum amount of air. In
this case it is advisable to reduce the amount of air and thus minimize the spray vapour.
This also applies for the use of the Detail and Corner&Reach spray attachment (accessory).
- turn to the left
� lower amount of air
+ turn to the right
� higher amount of air
W 890 Flexio
12. Adjusting the Material Volume
(Standard spray attachment)
Set the material volume by turning the regulator on the trigger guard of the spray gun.
(Fig. 7, 3)
lower material volume
�
turn anti-clockwise (-)
higher material volume
turn clockwise (+)
13. Adjusting the Material Volume
(Wall Extra I-Spray spray attachment)
The volume of material can be set by turning the material volume control (Fig. 8, 1) in
steps from 1 (minimum) to 12 (maximum).
14. Selecting the Spray Setting
(Standard spray attachment)
WARNING!
Danger of injury! Never pull the trigger guard while adjusting
the air cap.
With the union nut (fig. 9, 1) slightly unscrewed, turn the air cap (2) to the desired
spraysetting position (arrow). Then tighten the union nut.
Fig. 10 A = vertical flat jet
for horizontal surfaces
Fig. 10 B = horizontal flat jet
for vertical surfaces
Fig. 10 C = circular jet
for corners, edges and hard-to-reach surfaces
12. Selecting the Spray Setting
(Wall Extra I-Spray spray attachment)
WARNING! Danger of injury! Never pull the trigger guard while adjusting
the air cap.
2 different spray jet shapes can be set by turning the air cap (fig. 11, 1)
Tighten the union nut (Fig. 11, 2) fully so that no paint is able to penetrate
the device. Check regularly whether the union nut has worked loose during
operation.
W 890 Flexio
Fig. 12 A = vertical flat jet
for horizontal surfaces
Fig. 12 B = horizontal flat jet
for vertical surfaces
Use the red adjustment lever to also switch between a wide
(
) and a narrow (
) spray jet.
16. Spray Technique
i
The spray result depends heavily on the smoothness and cleanliness of the
surface to be sprayed. Therefore the surface should be carefully prepared and
kept free of dust.
• Cover all surfaces not to be sprayed.
• Cover screw threads or similar parts of the target object.
i
Important: Start at the edge of the area to be sprayed. Start the spray
movement first of all, and then press the trigger. Avoid interruptions
within the area to be sprayed.
• The spray movement should come from the arm, not just from the wrist. This ensures that
a uniform distance is maintained between the spray gun and the spray surface during
the spray operation. Select a distance of 5 - 15 cm, depending on the desired spray jet
width. When you are using interior wall paint, the distance should be about 20-30 cm
(approx. one stirring rod in length).
Fig. 13 A/ 13 B:
CORRECT Even distance to the object.
Fig. 13 B:
INCORRECT An uneven distance will result in uneven paint
application.
• Move the spray gun evenly cross-wise or up-and-down, depending on the spray
pattern setting.
• An even movement of the spray gun results in an even surface quality.
• When coating material builds up on the nozzle and air cap, clean both parts with a
solvent or water.
i
"Cross spray" when using paint with a poor covering capacity or if the
surface is highly absorbent (Fig. 14).
i
Interior wall paint in strong colour shades should be applied at least twice
(allow first paint coat to dry first). This will ensure good coverage.
W 890 Flexio
17. Interruption of Work till 4 Hours
• Turn the machine off.
• During longer breaks, vent the container by briefly opening and then closing it again.
• Clean nozzle openings after an interruption in operation.
• When processing 2-component varnishes, clean the device immediately.
18. Taking Out of Operation and Cleaning
Proper cleaning is the prerequisite for problem-free operation of the paint application
device. No warranty claims are accepted in case of improper or no cleaning.
1) Turn the machine off.
2) Divide the spray gun. Press the hook (Fig. 6 "click") slightly downwards.
Turn the gun front part and gun rear part against each other.
ATTENTION: Never hold the gun handle under water or immerse it into liquids.
Clean the housing only with a moistened cloth.
3) Unscrew the container. Empty any remaining coating material back into the material
tin.
4) Preclean the container and feed tube with a brush. Clean the ventilating bore (Fig.15,
A).
5) Pour solvent or water into the container. Screw the container back on.
Do not use flammable materials for cleaning purposes.
6) Assemble the gun again (Fig. 6).
7) Turn on the machine and spray the solvent or water into a container or a cloth.
8) Repeat the above procedure until the solvent or water emerging from the nozzle is
clear.
9) Turn off the machine and divide the spray gun. Press the hook (Fig. 6 "click") slightly
downwards. Turn the gun front part and gun rear part against each other and take
them apart.
19. Cleaning the Standard spray attachment
1) Screw of the container and empty it. Pull out the suction tub with container seal.
CAUTION!
Never clean seals, diaphragm and nozzle or air holes of the spray gun with metal
objects.
The ventilation hose and diaphragm are only solvent-resistant to a limited
extent. Do not immerse in solvent, only wipe.
2) The unit may only be operated with an integer diaphragm (Fig. 16, C). If any
paint has penetrated to the ventilation hose, check and clean the membrane (see the
Maintenance chapter).
3) Unscrew the union nut and remove the air cap and nozzle. (Fig. 17)
W 890 Flexio
Clean the air cap, nozzle seal and nozzle with a brush and solvent or water.
4) Clean the outside of the spray gun and container with a cloth soaked in solvent or
water.
5) Assemble the parts again (see “Assembly”).
Assembly
Attention! Never operate the device if the nozzle seal is either damaged or
missing. If the nozzle seal is either missing or damaged liquids can enter
the device and increase the risk of an electric shock.
1) Push the nozzle seal (fig. 18, 1) over the needle (3); the groove (slot) should point
towards you.
2) Put the nozzle (fig. 18, 2) onto the gun body and find the correct position by turning it.
3) Put the air cap onto the nozzle and tighten it using the union nut.
4) Place the container seal from below on the suction tube and slide it over the collar,
while turning the container seal slightly.
5) Insert the suction tube with container seal in the gun body.
In order to mount the gun more easily apply lubricating grease (enclosed) liberally to
the O-ring at the spray attachment (Fig. 24, 5) and to the O-ring of the plug connection
of the air hose (Fig. 26, 2).
20. Cleaning the Wall Extra I-Spray
spray attachment
1) Screw of the container and empty it. Pull out the suction tub with container seal.
CAUTION!
Never clean seals, diaphragm and nozzle or air holes of the spray gun with metal
objects.
The ventilation hose and diaphragm are only solvent-resistant to a limited
extent. Do not immerse in solvent, only wipe.
2) The unit may only be operated with an integer diaphragm (Fig. 16, C). If any
paint has penetrated to the ventilation hose, check and clean the membrane (see the
Maintenance chapter).
3) Move the air cap (Fig. 19, 1) to the vertical position for easier removal and lift it off.
4) Unscrew the union nut (fig. 19, 2). Clean the air cap (1) and nozzle (3) with a brush and
solvent or water.
Attention! Never remove the red nozzle seal from the nozzle. If the nozzle
seal is either missing or damaged liquids can enter the device and increase
the risk of an electric shock.
5) Clean the outside of the spray gun and container with a cloth soaked in solvent or
water.
6) Assemble the parts again (see “Assembly”).
W 890 Flexio
Assembly
Attention! Never operate the device if the nozzle seal is either damaged or
missing. If the nozzle seal is either missing or damaged liquids can enter
the device and increase the risk of an electric shock.
1) Check the nozzle seal (fig. 20, 4) in the nozzle.
2) Screw the union nut (Fig. 21, 2) onto the gun and tighten it.
Tighten the union nut (Fig. 21, 2) fully so that no paint is able to penetrate
the device.
3) Engage the air cap (Fig. 22, 1) with the union nut. Check if the air cap has properly
locked into place on both sides. (Fig. 22, 2)
4) Place the container seal from below on the suction tube and slide it over the collar,
while turning the container seal slightly.
5) Insert the suction tube with container seal in the gun body.
In order to mount the gun more easily apply lubricating grease (enclosed) liberally to
the O-ring at the spray attachment (Fig. 25, 3) and to the O-ring of the plug connection
of the air hose (Fig. 26, 2).
21. Maintenance
Air filter
WARNING! Never operate the machine without the air filter; dirt could
be sucked in and interfere with the function of the machine.
Do not store any objects in the air filter compartment.
Disconnect plug before changing parts.
Change the air filter if it is soiled. Unplug the power plug. Open the cover of the air
filter compartment (Fig. 23). Insert a new air filter into the compartment. Close the
cover of the air filter compartment.
Ventilating hose / Valve
1) Pull the ventilating hose (Fig. 16, A) at the top from the gun body. Screw off the valve
cover (B). Remove the diaphragm (C). Carefully clean all parts or replace in the
event of damage.
2) Place the diaphragm (Fig. 16, C) with the pin facing upwards on the bottom section
of the valve. Also see the marking on the gun body.
3) Place on the valve cover (Fig. 16, B) and screw it closed.
4) Place the ventilating hose (Fig. 16, A) on the valve cover and on the nipple at the gun
body.
22. Storage
Remove the hose and when storing it in the cover put in the gun handle first.
W 890 Flexio
23. Spare Parts
Spare Parts List Standard spray attachment (Fig. 24)
Pos. Designation
Order No.
Standard spray attachment complete with 600 ml container
2365 054
1
Union nut
2362 873
2
Air cap
2362 877
3
Nozzle
2362 878
4
Nozzle seal
0417 706
5
O-ring of spray attachment
2362 875
6
Ventilating hose, valve cover, diaphragm
2304 027
7
Suction tube (no marking or R)*
Suction tube (marking AR or AU)*
2362 876
2367 410
8
Container seal (no marking or R)*
Container seal (marking AR or AU)*
2323 039
2370 527
9
Container with cover 600 ml
0414 906
* Before placing the order, please check the bottom of the inside
of your spray attachment to see if there is a marking there. Do
this by unscrewing the container and removing the container
seal.
B253AR
Spare Parts List Wall Extra I-Spray spray attachment (Fig. 25)
Pos. Designation
Order No.
Wall Extra I-Spray spray attachment complete with 1300 ml
container
2361 746
1
Air cap
2382 753
2
Union nut and nozzle
2382 751
3
O-ring of spray attachment
2362 875
4
Ventilating hose, valve cover, diaphragm
2382 754
5
Suction tube
2389 021
6
Container seal
2389 023
7
Container with cover 1300 ml (only for Wall Extra I-Spray spray
attachment)
2305 155
W 890 Flexio
Spare Parts List W 890 Flexio (Fig. 26)
Pos. Designation
Order No.
1
Gun handle with air hose
2365 056
2
O-ring of air hose
2362 882
3
Air hose retainer
2362 883
4
Cover of air filter compartment
2362 884
5
Air filter
0420 702
6
Closure
2365 063
7
Stirring rod
2304 419
8
Feed hopper (3 pcs.)
2304 028
Lubricating grease
2315 539
24. Accessories
The CLICK&PAINT SYSTEM with additional spray attachments and accessories
offers the right tool for each work.
Further information about the WAGNER range of products for renovating is available
under www.wagner-group.com
25. Environmental protection
The device and all accessories and packaging have to be recycled in an
environmentally friendly manner. Do not dispose of the appliance with
household waste. Support environmental protection by taking the appliance
to a local collection point or obtain information from a specialist retailer.
Leftover paint and solvents may not be emptied into drains, the sewage system
or disposed of as household rubbish. It has to be disposed of separately as
special waste. Please pay special attention to the instructions on the product
packaging.
26. Important Note regarding Product Liability!
According to an EU directive, the manufacturer is only liable without limitation for faults
in the product if all parts come from the manufacturer or have been approved by the
manufacturer and have been mounted to the device and are operated properly. If third-
party accessories or spare parts are used, the manufacturer is exonerated wholly or partly
from his/her liability if use of the third-party accessories or spare parts have caused a
defect in the product.
W 890 Flexio
27. Correction of Malfunctions
Malfunction
Cause
Remedy
No coating
material emerges
from the nozzle
• Nozzle clogged
• Material quantity too small
• No pressure build-up in container
• Container empty
• Feed tube loose
• Feed tube clogged
• Ventilating bore (Fig.16, A) clogged
➞ Clean
➞ Increase the quantity of
material
➞ Tighten container
➞ Refill
➞ Insert
➞ Clean
➞ Clean
Coating material
drips from the
nozzle
• Coating material assembly at air
cap, nozzle or needle
• Nozzle loose
• Nozzle seal worn
• Nozzle worn
➞ Clean
➞ Union nut tighten
➞ Change
➞ Change
Atomisation too
coarse
• Material volume too large
• Nozzle contaminated
• Air cap assembled incorrectly
• Viscosity of coating material too
high
• Too little pressure build-up in
container
• Air filter heavily soiled
• Amount of air too low
➞ Reduce the material
volume
➞ Clean
➞ Snap air cap properly
into place (fig. 22, 2)
➞ Dilute
➞ Tighten container
➞ Change
➞ Turn the air volume
control to the right (+)
Spray jet pulsates • Coating material in container
running out
• Nozzle seal worn
• Air filter heavily soiled
➞ Refill
➞ Replace
➞ Change
Coating material
causes "paint
tears"
• Too much coating material applied.
➞ Reduce the material
volume
Too much fog of
coating material
(Overspray)
• Distance to the object too large
• Too much coating material applied
• Amount of air too high
➞ Reduce distance
➞ Reduce the material
volume
➞ Turn the air volume
control to the left (-)
Paint in the
ventilating hose
• Diaphragm soiled
• Diaphragm defective
➞ Clean the diaphragm
➞ Replace the diaphragm
W 890 Flexio
Malfunction
Cause
Remedy
Poor covering
capacity on the
wall
• Spray material is too cold
• Highly absorbent surface or paint
with poor covering capacity
• Distance too large
➞ The material you are
spraying should be at
room temperature
➞ Cross spray (Fig. 14)
➞ Closer to the object
28. Technical Data
Technical Data
Max. viscosity:
Interior wall paint
Varnish paints, glazes, etc.
4000 mPas
170 DIN-s
Max. flow rate:
Interior wall paint
Varnish paints, glazes, etc.
400 ml/min
200 ml/min
Power source
230 V ~ , 50 Hz
Power consumption
630 W
Atomizing output:
200 W
Double insulation
Sound pressure level*
72 dB (A); Uncertainty K = 4 dB
Sound pressure output*
85 dB (A); Uncertainty K = 4 dB
Oscillation level**
< 2.5 m/s²; Uncertainty K = 1.5 m/s²
Air hose length
3.5 m
Weight
approx. 6.6 kg
* Measured in accordance with EN 60745-1
Information about the oscillation level
The specified oscillation level has been measured according to a standard test
procedure and can be used to compare against electric tools.
The oscillation level is also for determining an initial assessment of the vibrational
strain.
Attention! The vibration emission value can differ from the specified value when the
electric tool is actually in use, depending on how the electric tool is being used. It is
necessary to specify safety measures to protect the operating personnel. These measures
are based on an estimated shutdown during the actual conditions of use (all parts of the
operating cycle are taken into consideration here, for example periods when the electric
tool is switched off, and, when it is switched on but running without any load).
W 890 Flexio
Warning
If the supply cord of this appliance is damaged, it
must only be replaced by a repair shop appointed by
the manufacturer, because special purpose tools are
required.
Warning: Do not connect the blue or brown wire to
the earth terminal of the plug! The wires in this mains
lead are coloured in accordance with the following
code:
blue = neutral brown = live
As the colours of the wires in the mains lead of this
appliance may not correspond with the coloured
markings identifiying the terminals in your plug,
proceed as follows:
Should the moulded plug have to be replaced, never re-use the defective plug or attempt to plug
it into a different 13 A socket. This could result in an electric shock.
Should it be necessary to exchange the fuse in the plug only use fuses approved by ASTA in accordance with
BS 1362. 5 Amp fuses may be used.
To ensure that the fuse and fuse carrier are correctly mounted please observe the provided
markings or colour coding in the plug.
After changing the fuse, always make sure that the fuse carrier is correctly inserted. Without the
fuse carrier, it is not permissible to use the plug.
The correct fuses and fuse carriers are available from your local electrical supplies stockist.
3+1 years guarantee
The guarantee runs for three years, counting from the date of sale (sales slip). The
guarantee is extended by a further 12 months if the device is registered online within
4 weeks of the purchase at www.wagner-group.com/3plus1. Registration is only
possible if the buyer is in agreement with the data being stored that is entered during
registration. The guarantee covers and is restricted to free-of-charge rectification
of faults which are demonstrably attributable to the use of faulty materials in
manufacture, or assembly errors; or free-of-charge replacement of the defective parts.
The guarantee does not cover incorrect use or commissioning or fitting or repair work
which is not stated in our operating instructions. Wearing parts are also excluded from
the guarantee. The guarantee excludes commercial use. We expressly reserve the right
to fulfil the guarantee. The guarantee expires if the tool is opened up by persons other
than WAGNER service personnel. Transport damage, maintenance work and loss and
damage due to faulty maintenance work are not covered by the guarantee. Under
any guarantee claim, there must be proof of purchase of the tool through submission
of the original receipt. Wherever legally possible, we exclude all liability for injury,
damage or consequential loss, especially if the tool has been used for a purpose other
than that stated in the operating instructions, commissioned or repaired other than
in accordance with our operating instructions or if repairs are performed by someone
who is unqualified. We reserve the right to perform any repairs in excess of those
stated in our operating instructions. In case of guarantee or repair, please refer to your
point of sale.
W 890 Flexio
EU Konformitätserklärung
Wir erklären in alleiniger Verantwortung, dass dieses Produkt den folgenden einschlä-
gigen Bestimmungen entspricht:
2006/42/EG, 2014/30/EU, 2011/65/EU, 2012/19/EU
Angewandte harmonisierte Normen:
EN 60745-1, EN 50580, EN 62233, EN 55014-1, EN 55014-2, EN 61000-3-2,
EN 61000-3-3, EN 61000-4-2, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-11
Die EU Konformitätserklärung liegt dem Produkt bei.
Sie kann bei Bedarf mit der Bestellnummer 2362408 nachbestellt werden.
EU Declaration of conformity
We declare under sole responsibility that this product conforms to the following
relevant stipulations:
2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU
Applied harmonised norms:
EN 60745-1, EN 50580, EN 62233, EN 55014-1, EN 55014-2, EN 61000-3-2,
EN 61000-3-3, EN 61000-4-2, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-11
The EU declaration of conformity is enclosed with the product.
If required, it can be re-ordered using order number 2362408.
Déclaration de conformité UE
Nous déclarons sous notre responsabilité que ce produit est en conformité avec les
réglementations suivantes:
2006/42/CE, 2014/30/UE, 2011/65/UE, 2012/19/UE
Conforme aux normes et documents normalisés:
EN 60745-1, EN 50580, EN 62233, EN 55014-1, EN 55014-2, EN 61000-3-2,
EN 61000-3-3, EN 61000-4-2, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-11
La déclaration de conformité UE est jointe à ce produit.
Elle peut être commandée au besoin sous le numéro de commande 2362408.
EU-conformiteitsverklaring
Wij verklaren dat dit product voldoet aan de volgende normen:
2006/42/EG, 2014/30/EU, 2011/65/EU, 2012/19/EU
En normatieve dokumenten:
EN 60745-1, EN 50580, EN 62233, EN 55014-1, EN 55014-2, EN 61000-3-2,
EN 61000-3-3, EN 61000-4-2, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-11
De EU-conformiteitsverklaring wordt met het product meegeleverd.
Indien nodig kan de verklaring met bestelnummer 2362408 worden nabesteld.
NL
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GB
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Irrtümer und Änderungen vorbehalten.
Not responsible for errors and changes.
Sous réserves d’erreurs et de modifications.
Fouten en wijzigingen voorbehouden.
J. WAGNER GMBH
Otto-Lilienthal-Str. 18
88677 Markdorf
T +49 0180 - 55 92 46 37
F +49 075 44 -5 05 11 69
WAGNER SPRAYTECH (UK) LTD
Opus Park
Moorfield Road
Guildford Surrey GU1 1SZ
T +44 (0) 1483 - 454666
F + 44 (0) 1483 - 454548
WAGNER FRANCE S.A.R.L.
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91978 Les Ulis Cedex
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MAKIMPORT
HERRAMIENTAS, S.L.
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ORKLA HOUSE CARE DANMARK A/S
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Danmark
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WAGNER SPRAYTECH
AUSTRALIA PTY. LTD.,
14 -16 Kevlar Close
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ORKLA HOUSE CARE NORGE AS
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Part. No. 2361906 B
08/2017_RS
© Copyright by J.Wagner GmbH
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