SkyWave SG-7100 Hardware Manual

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T300, Version 01 ii © SkyWave Proprietary Legal Notice This documentation is owned by SkyWave Mobile Communications Inc. (SkyWave) and protected by applicable copyright laws and international treaty provisions. Other copyrighted names used are the property of their respective owners. Therefore, you must treat this documentation like any other copyrighted material. You may not make the documentation, or copies thereof, available in any manner or form, or use, copy or transfer any part, to anyone outside your company. If you received this documentation by electronic transmission or download, by installation or use of the documentation, you acknowledge that you have read and understand this license agreement and agree to be bound by its terms and conditions. This documentation is provided on an as-is basis without any warranty of any kind. You assume the entire risk as to the results or performance of the software. Under no circumstance shall SkyWave be held liable for any direct, indirect, consequential, or incidental damages arising from the use or inability to use the software or documentation. All trademarks or registered trademarks are the property of their respective owners. INMARSAT, the Inmarsat logo and IsatData Pro are trademarks of Inmarsat used under license by SkyWave. Inmarsat is not responsible for the operation and regulatory compliance of the products and services referred to in this document that connect to the Inmarsat system. Wi-Fi is a registered trademark of Wi-Fi Alliance. 1-Wire is a registered trademark of Maxim Integrated™ Products Inc. Micro-Fit 3.0 is a Molex trademark. gpsOneXTRA Assistance is a trademark of Qualcomm Incorporated. Loctite and Threadlocker Blue 242 are registered trademarks of Henkel. Option NV materials are reproduced with permission of the copyright owner. SkyWave reserves the right to make changes to products and or specifications without notice. Contact Information SkyWave Mobile Communications Inc. Online:  Website www.SkyWave.com Online Documentation:  Login at support.skywave.com and follow the link to the downloads section Customer Support by Email:  [email protected] Customer Support by Telephone:  +1.613.836.2222 Documentation Feedback: The Customer Documentation Department creates the SkyWave technical manuals. Use the address below to tell us what you think about our technical documentation and if you have suggestions for improvement. In your feedback please reference a specific document number or title. We read all feedback carefully, but please note that we cannot respond to the comments you submit. If you require technical assistance, please contact SkyWave Customer Support.  [email protected]

© SkyWave Proprietary iii T300, Version 01 TABLE OF CONTENTS Legal Notice .................................................................................................................................... ii Contact Information ...................................................................................................................... ii List of Figures ............................................................................................................................... vi List of Tables ................................................................................................................................ vii Preface ........................................................................................................................................... ix Purpose ........................................................................................................................................ ix Audience ...................................................................................................................................... ix Errata Sheet .................................................................................................................................. ix Notation ....................................................................................................................................... ix Reference ..................................................................................................................................... ix Safety Disclaimer .......................................................................................................................... x Safety Precautions......................................................................................................................... x Installation Warning ..................................................................................................................... x Installer Responsibility ................................................................................................................. x Limited Liability .......................................................................................................................... xi Warranty ...................................................................................................................................... xi 1 Product Overview ............................................................................................................... 1 1.1 Key Features and Benefits .................................................................................................. 1 1.2 SG-7100 Components ........................................................................................................ 2 1.2.1 Base Unit ....................................................................................................................... 2 1.2.1.1 Front Panel ........................................................................................................................... 3 1.2.1.2 Back Panel ............................................................................................................................ 3 1.2.2 Expansion Cards............................................................................................................ 4 1.2.2.1 WLAN/Wi-Fi Expansion Card ............................................................................................. 4 1.2.2.2 Simplex Serial Expansion Card ............................................................................................ 4 1.2.2.3 Industrial Expansion Card .................................................................................................... 5 1.2.2.4 Telematics Expansion Card .................................................................................................. 5 1.2.3 Antennas ........................................................................................................................ 5 1.2.3.1 Cellular Antenna .................................................................................................................. 5 1.2.3.2 Cellular plus GPS Antenna................................................................................................... 6 1.2.3.3 WLAN (Wi-Fi) Antenna Fixed ............................................................................................ 6 1.2.3.4 WLAN (Wi-Fi) Antenna Hinged ......................................................................................... 6 1.2.4 Software Bundles .......................................................................................................... 7 2 Specifications ....................................................................................................................... 8 2.1 Temperature........................................................................................................................ 8 2.2 Electrical ............................................................................................................................. 8 2.2.1 Power Supply ................................................................................................................ 8 2.2.1.1 Load Dump Protection ......................................................................................................... 8 2.2.1.2 Base Unit Internal Power Supply ......................................................................................... 8 2.2.2 SIM Card Holders ......................................................................................................... 9 2.2.3 Power Consumption ...................................................................................................... 9 2.2.3.1 Accelerometer Power Consumption ..................................................................................... 9 2.3 Processor and Operating System ...................................................................................... 10 2.4 Memory ............................................................................................................................ 10 2.5 Environmental .................................................................................................................. 10

T300, Version 01 iv © SkyWave Proprietary 2.6 Physical Details ................................................................................................................ 11 2.7 Ethernet Interface ............................................................................................................. 12 2.8 Status Indicators ............................................................................................................... 12 2.9 WWAN (Cellular) Interface ............................................................................................. 14 2.10 GPS ................................................................................................................................... 14 2.11 Satellite (optional) ............................................................................................................ 14 2.12 Antennas ........................................................................................................................... 15 2.12.1 Cellular Antenna ......................................................................................................... 15 2.12.2 Cellular plus GPS Antenna ......................................................................................... 15 2.12.3 WLAN (Wi-Fi) Antenna ............................................................................................. 16 2.13 Expansion Cards - Serial Interfaces ................................................................................. 17 2.13.1 WLAN/Wi-Fi Expansion Card.................................................................................... 17 2.13.2 Simplex Serial Expansion Card................................................................................... 18 2.13.3 Industrial Serial Card .................................................................................................. 19 2.13.4 Telematics Card .......................................................................................................... 21 2.13.4.1 RS-232 ................................................................................................................................22 2.13.4.2 Input/Output ........................................................................................................................23 2.13.4.3 Default Jumpers Configuration ...........................................................................................25 2.13.4.4 RS-485 Jumper Configuration .............................................................................................26 2.13.4.5 Connectors...........................................................................................................................26 2.14 Accelerometer Sensors ..................................................................................................... 26 2.14.1.1 Accelerometer Operating Modes .........................................................................................27 2.14.1.2 Sampling Rates ....................................................................................................................28 3 Installation ......................................................................................................................... 29 3.1 Getting Started .................................................................................................................. 29 3.2 Prepare for the Installation ............................................................................................... 29 3.2.1 Tools Required ............................................................................................................ 29 3.2.2 Shipping Box Contents ............................................................................................... 29 3.2.3 Mobile ID .................................................................................................................... 30 3.3 Install the SIM Card (optional) ........................................................................................ 30 3.3.1 Insert a Single SIM Card ............................................................................................. 31 3.3.2 Insert Multiple SIM Cards .......................................................................................... 32 3.4 Install Expansion Cards (optional) ................................................................................... 33 3.5 Attach the Antennas ......................................................................................................... 33 3.6 Determine a Suitable Mounting Location ........................................................................ 34 3.7 Mount the SG-7100 .......................................................................................................... 35 3.7.1 Required Materials ...................................................................................................... 35 3.7.2 Determine Terminal Orientation for Accelerometer Use ............................................ 35 3.7.3 Mount the Unit ............................................................................................................ 35 3.8 Connect an IDP Terminal (optional) ................................................................................ 36 3.9 Connect to Power ............................................................................................................. 36 3.10 Route the Main Cable ....................................................................................................... 36 3.11 Protect the Cables and Power Connector ......................................................................... 37 3.12 Configure and Register the SG-7100 ............................................................................... 37 4 Compliance ........................................................................................................................ 38 APPENDIX A Orderable Part Numbers ............................................................................... 39 APPENDIX B IDP Power and Serial Cable Pin-out ............................................................. 40 Revision History .......................................................................................................................... 41

© SkyWave Proprietary v T300, Version 01 Acronyms/Glossary ..................................................................................................................... 42 Index… ......................................................................................................................................... 43

T300, Version 01 vi © SkyWave Proprietary List of Figures Figure 1 SG-7100 ........................................................................................................................ 1 Figure 2 SG-7100 Base Unit ....................................................................................................... 2 Figure 3 SG-7100 Front Panel ..................................................................................................... 3 Figure 4 SG-7100 Back Panel ..................................................................................................... 4 Figure 5 WLAN/Wi-Fi Expansion Card...................................................................................... 4 Figure 6 Simplex Serial Expansion Card..................................................................................... 4 Figure 7 Industrial Expansion Card ............................................................................................. 5 Figure 8 Telematics Expansion Card ........................................................................................... 5 Figure 9 Cellular Antenna ........................................................................................................... 5 Figure 10 Cellular/GPS Antenna ................................................................................................. 6 Figure 11 WLAN (Wi-Fi) Antenna - Fixed ................................................................................. 6 Figure 12 WLAN (Wi-Fi) Antenna - Hinged .............................................................................. 6 Figure 13 SG-7100 Side View Dimensions (mm) ..................................................................... 11 Figure 14 SG-7100 Top View Dimensions (mm) ...................................................................... 11 Figure 15 Ethernet Pin-out ......................................................................................................... 12 Figure 16 LEDs .......................................................................................................................... 12 Figure 17 Sample SSID Label ................................................................................................... 17 Figure 18 Simplex Serial Expansion Card ................................................................................. 18 Figure 19 Simplex Serial Expansion Card RS-232 Serial Connector (female) ......................... 18 Figure 20 SG-7100 Connected with a DTE Device ................................................................... 19 Figure 21 SG-7100 Connected with a DCE Device .................................................................. 19 Figure 22 Industrial Expansion Card ......................................................................................... 19 Figure 23 Industrial Serial Card RS-232 Serial Connector Pin-out (female) ............................ 20 Figure 24 Telematics Card ......................................................................................................... 21 Figure 25 RS-232 Connector (male) .......................................................................................... 22 Figure 26 Telematics Pin Outs ................................................................................................... 23 Figure 27 Jumpers ...................................................................................................................... 25 Figure 28 Sample Mobile ID ..................................................................................................... 30 Figure 29 Remove Panel ............................................................................................................ 31 Figure 30 Remove the SIM Card ............................................................................................... 31 Figure 31 Insert SIM Card ......................................................................................................... 32 Figure 32 Telematics Card SIM Card Holder Location ............................................................. 32 Figure 33 Attach Antennas ........................................................................................................ 34 Figure 34 Accelerometer and Terminal Orientation .................................................................. 35 Figure 35 Power Connector ....................................................................................................... 36 Figure 36 Cable Management .................................................................................................... 37 Figure 37 IDP Power and Serial Cable ...................................................................................... 40

© SkyWave Proprietary vii T300, Version 01 List of Tables Table 1 Temperature Ratings ..................................................................................................... 8 Table 2 Power Connector Pin-out (facing view of cable connector) ......................................... 8 Table 3 Accelerometer Power Consumption Factors ................................................................. 9 Table 4 Supported Sleep Phase Durations. .............................................................................. 10 Table 5 SG-7100 Mass and Materials ...................................................................................... 12 Table 6 LED Descriptions ........................................................................................................ 13 Table 7 Ethernet LEDs ............................................................................................................. 14 Table 8 Pin-out of Serial Connector ......................................................................................... 18 Table 9 Pin-out of Serial Connector ......................................................................................... 20 Table 10 RS-485 Pin-outs .......................................................................................................... 20 Table 11 Pin-out of RS-232 Serial Connector (male) ................................................................ 22 Table 12 Default (RS-232) I/O Connector Pin-outs ................................................................... 23 Table 13 RS-485 I/O Connector Pin-outs .................................................................................. 23 Table 14 Digital Inputs (Input1 to Input5) ................................................................................. 24 Table 15 Optional Analog Inputs (Input1 to Input5) ................................................................. 24 Table 16 Analog Inputs (Input6 and Input7) .............................................................................. 24 Table 17 Digital Outputs (Output8, Output9, Output13 and Output14) .................................... 25 Table 18 Default/Factory Jumper Settings* ............................................................................... 25 Table 19 RS-485 Jumper Settings* ............................................................................................ 26 Table 20 Accelerometer Power Modes ...................................................................................... 27 Table 21 Sample Rates ............................................................................................................... 28 Table 22 Orderable Part Numbers .............................................................................................. 39 Table 23 Wiring Chart................................................................................................................ 40

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© SkyWave Proprietary ix T300, Version 01 Preface Purpose This document provides an overview of the installation procedures as well as hardware characteristics and specifications for the SG-7100. Audience This document is for Solution Providers, system Integrators and Field Engineers. It provides information to ensure successful installation and operation of the SG-7100. Errata Sheet Refer to the SkyWave Customer Support website for a possible Errata Sheet available after the release of this document. Always check the site for the most current documentation releases. Notation Hardware components and hardware labels in this document may not be exactly as shown and are subject to change without notice. CAUTION This safety symbol warns users of possible hazards to personnel, to equipment, or to both. It includes hazards that will or can cause severe personal injury, death, or substantial property damage if the hazard is not avoided; and hazards that will or can cause minor personal injury or property damage if the hazard is not avoided. Note: A note indicates information with no potential hazard, but the user should make special note. A note is also used to indicate points of interest or to provide supplementary information about a feature or task. Numbered lists indicate a series of steps required to complete a task or function. Bulleted lists highlight information where order or sequence is not crucial. Reference The content of the following documents may be useful in conjunction with this guide. These documents are available from the IDP Toolkit or support.skywave.com. [T200] IDP-680 Hardware Guide [T212] IDP-280 Hardware Guide [T301] SG-7100 API Reference [T302] SG-7100 User Guide

T300, Version 01 x © SkyWave Proprietary Safety Disclaimer SkyWave makes no warranties, representations or guarantees that the products and network services are suitable for any use in any hazardous environments requiring fail safe performance (including without limitation marine safety and distress systems, operation of nuclear facilities, aircraft navigation or communications systems, weapons systems, air traffic control and life support services) or any other application in which the failure of the products or network services could result in death or personal injury. Solution Providers assume all liability associated with selling any products and network services for any such applications, and Solution Provider will defend, indemnify, and hold SkyWave harmless against any claims against SkyWave for loss, damage, liability, or expense (including lawyers' fees) arising out of or related to the sale by Solution Providers or any Solution Provider Reseller, or the user by any end user, of any product or network service. Please read all cautions and warnings throughout this document. Safety Precautions The terminal must comply with all safety precautions relating to the operation, usage, service and repair of the terminal. SkyWave assumes no liability for the customer's failure to comply with any of these precautions. Caution warnings appear throughout this document. Installation Warning SkyWave recommends that this product be installed by the authorized distributor from whom it has been purchased. By carrying out the installation of the product, the installer assumes exclusive responsibility for, and agrees to indemnify SkyWave from, any injury or damage of any kind arising from the installation. Installer Responsibility The installer is responsible for all injuries or damages arising out of or relating to any wrongful or negligent act or omission of the installer (and/or any subcontractors) in connection with the installation of any SkyWave product, except any such injuries or damages arising solely from a defective SkyWave product. In addition to the liability imposed upon the installer on the account of personal or property injury or damage, bodily injury, including death, suffered as a result of the installer's wrongful or negligent installation of any SkyWave product, the installer assumes the obligation to defend, indemnify and hold SkyWave harmless, including its directors, officers, employees, agents and assigns, and to indemnify SkyWave, including its directors, officers, employees, agents and assigns, from and against every damage, expense, liability or payment arising out of or relating to such wrongful or negligent act or omission, including legal and court fees. The installer also agrees to defend, indemnify and hold SkyWave harmless, including its directors, officers, employees, agents and assigns, from and against any wrongful or negligent act or omission committed by any subcontractor or other person employed by or under the supervision of the installer for any purpose in connection with the installation of SkyWave products, and to indemnify SkyWave, including its directors, officers, employees, agents and assigns, from every damage,

© SkyWave Proprietary xi T300, Version 01 expense, liability or payment arising out of or relating to such wrongful or negligent act or omission, including legal and court fees. Every right, defence, and/or indemnity of whatsoever nature applicable to SkyWave shall also be available and shall extend to benefit and to protect the SkyWave's directors, officers, employees, agents and assigns and for such purposes SkyWave is or shall be deemed to be acting as agent or trustee on behalf of and for the benefit of such companies and persons. Limited Liability SkyWave's liability is limited to the cost of repair or replacement of any of SkyWave's products during the warranty period. To the maximum extent permitted by applicable law, SkyWave's total liability for damages of any kind, whether based on breach of contract, tort (including negligence), product liability, incidental, special, consequential, indirect or similar damages with product application and usages will be limited to an amount equal to the product's original price paid by the Purchaser to SkyWave and this limitation of liability is reasonable given the price of SkyWave's products. In no event will SkyWave be liable to the Purchaser, any resellers of the Purchaser or any end user for any lost profits or savings, lost business, loss of data, any telecommunications breakdown, unavailability, downtime, interruption or delay, any suspension of service by any third party service provider including Inmarsat or any incidental, special, indirect, or consequential damages, whether based on breach of contract, tort (including negligence), product liability, incidental, special, consequential, indirect or similar damages and whether or not SkyWave has been advised of the possibility of such occurrence or damage. The parties agree that the foregoing represents a fair allocation of risk hereunder. Warranty SkyWave provides a manufacturer's warranty to the original purchaser (Solution Provider) that its products and services will perform in accordance with SkyWave's specifications and will be free from defects in material and workmanship for a limited period of time. This warranty is limited to the repair and/or replacement of any defective components experienced under normal specified operating use and storage conditions, at SkyWave's discretion. Please check your Solution Provider agreement for warranty details and conditions. It does not cover any damages caused or associated with the product's misuse. The end-user's only remedy or recourse is against the Solution Provider, and any experience with defective products should be communicated to your Solution Provider. Shipping of defective product, back to the Solution Provider will be in accordance with the Solution Provider's instructions and should be accompanied with a fault report. SkyWave is not responsible for corrosion damage caused by improperly assembled or installed cables. A fault report is required for each unit returned under warranty. Please contact SkyWave's Customer Support for additional information.

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© SkyWave Proprietary 1 T300, Version 01 1 Product Overview The SG-7100 (Figure 1) is a Linux-based cellular communications platform with optional Wi-Fi® and satellite, providing uninterrupted connectivity for integration into fleet management and industrial fixed asset monitoring applications. Figure 1 SG-7100 The fully programmable SG-7100 allows you to create your own applications through the use of Lua and open Linux development environments, and supports multiple LAN and WAN interfaces along with providing an onboard web server. The modular hardware architecture and optional expansion cards offer the flexibility to meet evolving asset management challenges by allowing connection to a wide range of field peripherals and instruments using serial, Ethernet, 1-Wire®, digital and analog ports. 1.1 Key Features and Benefits The SG-7100 is a high-performance cellular communications device intended for either mobile or fixed applications and includes the following feature set:  Linux-based remote gateway with 3G cellular and Ethernet  Cellular  GSM – Quad-band GPRS/EDGE, Penta-band HSPA/HSPA+  CDMA – 1xRTT, EV-DO  Programmability – Lua Services Framework, SkyWave M2M agents, Web server for smart devices, and native Linux applications.  Optional IsatData Pro satellite communications  Expansion card architecture  WLAN/Wi-Fi Expansion Card  Simplex Serial Expansion Card  RS-232

T300, Version 01 2 © SkyWave Proprietary  Industrial Serial Card  RS-485  RS-232  Telematics Card  Accelerometer  CAN bus/J1939  Input/outputs  RS-232/RS-485 or 2 x RS-232  USB (OTG and Host)  1-Wire  Dual SIM slots 1.2 SG-7100 Components Each SG-7100 consists of the following components, excluding interconnecting cabling:  Base Unit  Expansion Cards (optional)  Antennas (optional)  Software Bundles 1.2.1 Base Unit The base unit (Figure 2) includes an internal main board with WWAN module, Ethernet interface and GPS. It also supports two hardware expansion slots for additional radio or wired interfaces. The base unit is available in two versions: Americas and EMEA with the difference being in the installed cellular firmware and certifications. Figure 2 SG-7100 Base Unit

© SkyWave Proprietary 3 T300, Version 01 Also provided are LAN-to-WWAN and GPS interfaces and advanced error detection and repair watchdogs. When a component or software process loses connectivity, the device automatically resets or repowers itself. You can also schedule the device to reset at specific intervals ([T302]). The SG-7100 can be monitored and provisioned remotely, which reduces the technician time on site, and enables firmware updates and new software features to be deployed quickly and efficiently. 1.2.1.1 Front Panel The front panel (Figure 3) provides access to the following: 1. WWAN (cellular) diversity/GPS antenna connector (SMA-female) (Section 2.12.2) 2. LEDs (Section 2.8) including WLAN, GPS, System, and WWAN LEDs showing system status and signal strength 3. Ethernet port (Section 2.7) 4. WWAN Main (cellular) antenna connector (Section 2.12.1) Figure 3 SG-7100 Front Panel 1.2.1.2 Back Panel The back panel (Figure 4) provides access to the following: 1. Power connector (Section 2.1) 2. Reset button Use a small screwdriver or pen to press and hold the reset button for less than 5 seconds to reset the SG-7100 to the last working setting (normal reset). Press and hold for 5 seconds or more to reset the SG-7100 to factory settings. The unit can also be reset using the web interface [T302]. 3. WLAN (Wi-Fi) main connector (Section 2.12.3) Available on the optional WLAN/Wi-Fi expansion card. 1 2 3 4

T300, Version 01 4 © SkyWave Proprietary Figure 4 SG-7100 Back Panel 1.2.2 Expansion Cards Several expansion cards are available to expand the capabilities of the SG-7100. A total of two optional expansion cards can be installed. Expansion cards are built specifically for the front and back panels and they are not interchangeable. 1.2.2.1 WLAN/Wi-Fi Expansion Card The WLAN/Wi-Fi expansion card (ST100303-001), accessible from the back panel, provides service or connection as a wireless LAN. This card includes an antenna connector which accepts a reverse polarity SMA male antenna (Figure 5). Figure 5 WLAN/Wi-Fi Expansion Card 1.2.2.2 Simplex Serial Expansion Card This card (Figure 6) provides an RS-232 port and is accessible from the front panel. This card is identical to the industrial expansion card (Figure 7) except that it does not have an RS-485 port. Figure 6 Simplex Serial Expansion Card 1 2 3

© SkyWave Proprietary 5 T300, Version 01 1.2.2.3 Industrial Expansion Card This card (Figure 7) is accessible from the front panel and provides RS-232 and RS-485 capabilities. Figure 7 Industrial Expansion Card 1.2.2.4 Telematics Expansion Card The Telematics (Figure 8) expansion card (OEM100044) is accessible from the front panel. Figure 8 Telematics Expansion Card 1.2.3 Antennas Three antenna types are available separately for use with the SG-7100: cellular, cellular plus GPS and WLAN (Wi-Fi). The WLAN (Wi-Fi) antenna is available in two models, a fixed 2.4 GHz only version and a hinged 2.4 GHz and 5.8 GHz version. 1.2.3.1 Cellular Antenna The Cellular antenna (ST100304-001) (Figure 9) is a Penta-band 3G cellular antenna. It supports all of the cellular bands used by the SG-7100. This antenna is connected to the SG-7100 antenna connector labeled, "WWAN Main" on the base unit. Figure 9 Cellular Antenna

T300, Version 01 6 © SkyWave Proprietary 1.2.3.2 Cellular plus GPS Antenna The Cellular/GPS antenna (ST100304-002) (Figure 10) offers similar functionality to the main cellular antenna; in addition it supports GPS signals. The cellular plus GPS antenna is mainly used for GPS, but it also provides cellular diversity, which improves the reliability of cellular reception. This antenna is connected to the SG-7100 antenna connector labeled, "WWAN Div/GPS" on the base unit. Figure 10 Cellular/GPS Antenna 1.2.3.3 WLAN (Wi-Fi) Antenna Fixed The WLAN/Wi-Fi fixed antenna (ST100304-004) (Figure 11) supports the 2.4 GHz band used by the SG-7100's optional WLAN expansion card. This antenna is fixed at 90° and connects to the antenna connector on the expansion card, which is labeled, "WLAN Main". Note: This antenna supports an operating temperate range of -20°C to +65°C, which is less than the SG-7100 operating temperature range of -30°C to +70°C. If you need the full temperature range you should use the WLAN (Wi-Fi) Antenna Hinged. Figure 11 WLAN (Wi-Fi) Antenna - Fixed 1.2.3.4 WLAN (Wi-Fi) Antenna Hinged The WLAN/Wi-Fi hinged antenna (ST100304-003) (Figure 12) supports the 2.4 GHz and 5.8 GHz bands used by the SG-7100's optional WLAN expansion card. This antenna connects to the antenna connector on the expansion card, which is labeled, "WLAN Main". Figure 12 WLAN (Wi-Fi) Antenna - Hinged

© SkyWave Proprietary 7 T300, Version 01 1.2.4 Software Bundles To extend the functionality provided by the firmware, you can install software bundles that adapt the SG-7100 to your specific needs. Software bundles can be created for custom applications and middleware, and to control third-party expansion cards. For additional information refer to [T302] or contact SkyWave Customer Support.

T300, Version 01 8 © SkyWave Proprietary 2 Specifications 2.1 Temperature Table 1 Temperature Ratings Parameter Value Operating Temperature (excludes antennas) -30° to +70°C Storage Temperature (excludes antennas) -40° to +85°C 2.2 Electrical 2.2.1 Power Supply Parameter Value Power Supply Voltage 9 to 33 VDC, optional SAE J1455 load dump protection Internal Fuse Limits input current to 1.2 A Connector Molex Micro-Fit (MX-43025-0400) Table 2 Power Connector Pin-out (facing view of cable connector) Pin Function 1 Input Voltage 2 GND 3 n/c 4 n/c 2.2.1.1 Load Dump Protection Optional load dump protection on the power connector is available and strongly recommended for all installations in heavy-duty vehicles or any installation where load dump might occur. SkyWave provides a cable (ST100334-001) with load dump protection to the specifications as per SAE J1455 to 24V. 2.2.1.2 Base Unit Internal Power Supply  Reverse-polarity protection to -32 V  Over-voltage protection up to 60 V  Current limited at 1.2 A

© SkyWave Proprietary 9 T300, Version 01 2.2.2 SIM Card Holders The SG-7100 base unit provides a single SIM card slot. The optional Telematics expansion card offers two additional SIM card slots. The specifications for both are the same. If only using one SIM card, use the main base unit SIM card holder. If using multiple SIM cards, both cards should be installed in the Telematics card. Parameter Value SIM Card Voltage 1.8 V or 3 V standard SIM cards 2.2.3 Power Consumption Typical power consumption @ 12 V DC with no expansion cards installed. Parameter Value Connected to the cellular network (GPRS, no Ethernet) 121 mA Peak Transmitting (GPRS) 772 mA Power consumption is affected by a large number of factors, including expansion cards. 2.2.3.1 Accelerometer Power Consumption The power usage of the accelerometer on the Telematics card depends on the factors in Table 3. Table 3 Accelerometer Power Consumption Factors Parameter Description Sleep Duration This controls the duration of the power-off interval used by the accelerometer hardware to save power. If non-zero, the accelerometer hardware performs the normal sample processing required for event detection followed by a sleep period in which the device is suspended to conserve power [T301]. Sample Rate The sample rate setting controls the sample rate of the accelerometer hardware. Using a high sample rate reduces aliasing and missed events at the expense of power consumption and CPU processing time [T301]. Event Detectors The creation/configuration of event detectors can have a large impact on the power-consumption of the terminal. Setting up detectors that do not require any software based post processing result in the lowest power consumption. Setting up multiple thresholds with multiple durations which requires post processing keeps the accelerometer and CPU running longer. The use of SHOCK detectors while in filtered gravity compensation mode forces active power mode and the continuous processing of accelerometer samples. Active Sample Buffer Handles The creation/configuration of event detectors can have a large impact on the power consumption of the terminal. Setting up detectors that do not require any software based post processing will result in the lowest power

T300, Version 01 10 © SkyWave Proprietary Parameter Description consumption. Setting up multiple thresholds with multiple durations which require post processing keep the accelerometer and CPU running longer. Table 4 shows the supported sleep phase durations and their impact on current draw at 12 VDC. For a mapping to the accelerometer sleepDuration property, refer to [T301]. Table 4 Supported Sleep Phase Durations. Sleep Phase Duration (ms) Average Current Consumption (uA) None 129 0.5 100.5 1 78.8 2 55.0 4 34.5 6 25.2 10 16.4 25 7.4 50 4.0 100 2.3 500 0.9 1000 0.7 2.3 Processor and Operating System Parameter Value Operating System OpenWrt Processor Freescale i.MX28, 450 MHz Application Interfaces TCP/IP, UDP/IP, HTTP, DHCP, IP Router PPP, HTTP Web server, Telnet/SSH server, NAT, NMEA, GPS, and IP forwarding Security VPN (SSL v2, TLS v1), SSH server, SCP, SFTP 2.4 Memory Parameter Value Flash Memory 128 MB RAM 64 MB 2.5 Environmental Parameter Description Humidity 5% - 95%, non-condensing (base unit)

© SkyWave Proprietary 11 T300, Version 01 2.6 Physical Details All dimensions are shown in millimeters (mm). Refer to section 2.9 for antenna dimensions. Figure 13 SG-7100 Side View Dimensions (mm) Figure 14 SG-7100 Top View Dimensions (mm)

T300, Version 01 12 © SkyWave Proprietary Table 5 SG-7100 Mass and Materials Parameter Value Mass (excludes expansion cards and cabling) ~290 g Enclosure Material Aluminum housing with DIN rail and wall mounting options 2.7 Ethernet Interface The Ethernet port is a standard feature on the base unit. The port offers the following features:  10/100 Mbps  RJ-45  100 BASE-TX  Auto-MDIX Figure 15 Ethernet Pin-out Note: The auto-MDIX feature is always activated on the SG-7100. This feature automatically detects the required cable connection type (straight or crossed), and configures the connection appropriately, removing the need for crossover cables. In order for auto-MDIX to work correctly, auto-negotiation (auto speed and auto duplex) must be enabled on both sides of the link. 2.8 Status Indicators The SG-7100 has a number of LEDs (Figure 16) to indicate status and signal strength as shown in Table 6. Figure 16 LEDs

© SkyWave Proprietary 13 T300, Version 01 Table 6 LED Descriptions LED Description WLAN State Indicates the connection status of the WLAN interface. Off: Not installed Orange: WLAN board = OK, client not connected and AP not enabled Orange blinking: AP disabled and client connected/data traffic Red: Board error/(Any that causes AP or client not to work) Green: AP enabled Green flashing: AP enabled and client connected/data traffic WLAN Client Signal Strength Indicates the signal strength of the WLAN CLIENT interface when connected to a WLAN access point. Off: The WLAN CLIENT is off or not connected Orange: The WLAN Client is receiving a moderate signal strength Red: The WLAN Client is receiving bad signal strength Green: The WLAN client is receiving good signal strength GPS/AUX State Indicates the GPS operation. Off: Off Orange: On, no fix Red: Error Green: On, has fix GPS/AUX Signal Strength Indicates the signal strength of the GPS. Off: No signal Orange: Moderate GPS signal Red: Bad GPS signal Green: Good GPS signal System State Indicates successful power-on and device readiness. Off: No power Orange: Booting Red: Error Green: On WWAN State Indicates WWAN or 3G interface availability and use. Off: No power or not connected Orange: On, not connected Red: WWAN error Green: On, connected Green flashing: Data traffic WWAN Signal Strength Indicates WWAN or 3G interface signal strength Off: No power or not connected Red: Bad signal strength (< -104dbm) Orange: Moderate signal strength (≥ -104dbm and < -94dbm) Green: Good signal strength (≥ -94dbm)

T300, Version 01 14 © SkyWave Proprietary Table 7 Ethernet LEDs LED Meaning Yellow Active when operating speed is 100 Mbps Inactive when operating speed is 10 Mbps or when not connected Green Active when valid links is detected Blinks when activity is detected Inactive when not connected 2.9 WWAN (Cellular) Interface  GSM, GPRS, and Edge bands: 850/900/1800/1900  WCDMA bands: I, II, IV, V, VI, VII  CDMA bands: BC0,1 2.10 GPS The SG-7100 has an integrated GPS receiver. If connected to an optional IDP terminal, the GPS from the IDP terminal can also provide GPS information as well as GLONASS connectivity.  Standalone GPS, Assisted GPS, gpsOneXTRA Assistance™  Wideband GPS Processing (20 MHz) for improved measurement accuracy  (optional) Dual GPS and GLONASS with optional IDP satellite communications 2.11 Satellite (optional) Refer to [T200] or [T212] for details.

© SkyWave Proprietary 15 T300, Version 01 2.12 Antennas 2.12.1 Cellular Antenna Parameter Value HSPA Penta-Band 800/850/1800/1900/2100 MHz diversity capability. Fallback to HSDPA/UMTS/EDGE/GPRS EV-DO Rev A Dual- Band 800/1900 MHz diversity capability. Fallback to CDMA 1x Rev 0 and CDMA 1xRTT Communication System GSM- 850 GSM- 900 GSM-1800 GSM-1900 UMTS (bands 1-4, 9,10, 25) Frequency 824~896 880~960 1710~1880 1850~1990 1710~2170 Antenna Gain 1.0 dBi -1.0 dBi 2.8 dBi 2.8 dBi 2.0 dBi Efficiency 39% 31% 78% 75% 75% Impedance 50 Ω Input Power 10 W Radiation Pattern Omni-directional Polarization Linear Mechanical Properties Connector SMA Male (Brass) Temperature Range -40°C to +85°C Storage Temperature -40°C to +105°C Size 72 ± 1.5 mm (length), 10 ± 0.3 mm (diameter) Humidity Non-condensing, 65°C, 95% RH 2.12.2 Cellular plus GPS Antenna Parameter Value Network Coverage GSM 850/900/1800/1900 MHz Frequency GPS 1575.42 MHz ± 1 MHz Impedance 50 Ω Input Power 50 W Peak Gain 0.5 dBi straight, 1.5 dBi bent Efficiency 35% straight, 55% bent Radiation Pattern Omni Polarization Linear Mechanical Properties Connector Hinged SMA (male), can be used straight or hinged 90° Temperature Range -40° to +85°C Size 168 x 18 x 13 mm Humidity Non-condensing 65°C, 95% RH

T300, Version 01 16 © SkyWave Proprietary 2.12.3 WLAN (Wi-Fi) Antenna Hinged Parameter Value Frequency 2.4 ~ 2.5 GHz 5.15 ~ 5.85 GHz Peak Gain 2.37 dBi 2.93 dBi Average Gain -1.21 dBi -1.32 dBi Efficiency 75% 73% Impedance 50 Ω Polarization Linear Vertical Radiation Omni-directional Power Handling 1 W Return Loss -10 dB maximum Mechanical Properties Connector RP-SMA Male Straight connector Antenna Cover TPE Antenna Base PC and PBT Temperature Range -40°C to +85°C Storage Temperature -40°C to +85°C Length 156 mm Cable RG-178 Coaxial Cable Fixed Parameter Value Frequency 2.4 - 2.5 GHz Impedance 50 Ω nominal VSWR < 2.0:1 Gain 2 dBi Connector SMA male straight connector Polarization Vertical Radiation Omni-directional Wave Half Wave Dipole Mechanical Properties Connector SMA, brass with black chrome plating Material Polyurethane and Polycarbonate Temperature Range -20°C to +65°C Storage Temperature -30°C to +75°C Size 36 x 9.2 x 92.7 mm

© SkyWave Proprietary 17 T300, Version 01 2.13 Expansion Cards - Serial Interfaces 2.13.1 WLAN/Wi-Fi Expansion Card CAUTION Ensure the WLAN (Wi-Fi) antenna is at least 20 cm away from humans. Note: In order to reduce the potential for harmful interference to co-channel mobile satellite systems, the operation in the 5150-5250MHz band (channels 36 to 48) is restricted to indoor usage only. Outdoor usage in these channels is allowed in the United States. Note: The WLAN/Wi-Fi card has its own SSID/WPA2 password sticker which ships with the card. Ensure you attach the sticker to the underside of the SG-7100 base unit. The WLAN/Wi-Fi expansion card includes the following features:  802.11a 5.8GHz WLAN plus 802.11b/g/n 2.4 GHz WLAN  WPA-PSK, WPA2-PSK, mixed WPA/WPA2-PSK encryption  SMA male connector  Dual SSID  Failover to WLAN client for WAN connectivity  Simultaneous access point and client mode for providing service or connection as a wireless LAN  Up to 10 simultaneous users Each WLAN expansion card has a unique SSID that identifies it to a WLAN client device. Any client device attempting to connect to that SSID will be asked for a Wi-Fi password. The SSID and password are provided on a sticker that comes with each WLAN expansion card. You should apply this sticker to the underside of the base unit or to the face of the WLAN expansion card. Figure 17 Sample SSID Label

T300, Version 01 18 © SkyWave Proprietary 2.13.2 Simplex Serial Expansion Card The Simplex Serial expansion card is a DCE device with a DB9 connector. It has a single RS-232 serial port with a maximum speed of 921.6 Kb. Figure 18 Simplex Serial Expansion Card Figure 19 Simplex Serial Expansion Card RS-232 Serial Connector (female) Table 8 Pin-out of Serial Connector Pin Signal Signal Name 1 DCD Data Carrier Detect 2 TXD Transmit Data 3 RXD Receive Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 CTS Clear to Send 8 RTS Request to Send 9 RI Ring Indicator Pin 5 Pin 9 Pin 1 Pin 6

© SkyWave Proprietary 19 T300, Version 01 Use a regular straight cable when connecting this port to a laptop or any other DTE device. Figure 20 SG-7100 Connected with a DTE Device Use a crossover cable (= null modem cable) when connecting the port to another DCE device. Figure 21 SG-7100 Connected with a DCE Device 2.13.3 Industrial Serial Card The Industrial Serial expansion card (Figure 22) provides:  RS-232 port  RS-485 port (2-wire or 4-wire) Figure 22 Industrial Expansion Card SG-7100 Laptop (DCE) (DTE) SG-7100 DCE (DCE)

T300, Version 01 20 © SkyWave Proprietary Interface Parameters RS-232 921.6 Kb maximum speed DB9 connector RS-485 921.6 Kb maximum speed Full duplex or half duplex 5-pin Phoenix connector (MC 1.5/5ST-3.81) Termination switch - to terminate the RS-485 network with a 120 Ohm resistor Wire selection allows you to use a 2 or 4-wire network Figure 23 Industrial Serial Card RS-232 Serial Connector Pin-out (female) Table 9 Pin-out of Serial Connector Pin Signal Signal Name 1 DCD Data Carrier Detect 2 TXD Transmit Data 3 RXD Receive Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 CTS Clear to Send 8 RTS Request to Send 9 RI Ring Indicator Table 10 RS-485 Pin-outs Pin 5 Pin 9 Pin 1 Pin 6

© SkyWave Proprietary 21 T300, Version 01 2.13.4 Telematics Card Figure 24 Telematics Card The Telematics expansion card offers the following features:  USB1: USB on-the-go (OTG) interface on micro-AB type connector that supports both host and device configurations  USB2: USB host interface on Type-A connector  RS-232 5-wire interface on DB9 connector, DTE interface (UART0)  18-pin connector with the following default input/output configuration:  4 digital/analog inputs, 0-3.3 volt range in analog mode  2 analog inputs, 0-10 volt range  3 digital outputs  3-wire RS-232 AUX serial port (UART4), this can also be used as a 2-wire RS-485  CAN bus interface  1-wire bi-directional interface  Two SIM card slots  Accelerometer: 3-axis, 12-bit resolution  Jumpers for optional I/O or RS-485 configuration

T300, Version 01 22 © SkyWave Proprietary 2.13.4.1 RS-232 The RS-232 connector is a male DB9 DTE connector. Figure 25 RS-232 Connector (male) Table 11 Pin-out of RS-232 Serial Connector (male) Pin Signal Signal Name 1 DCD Data Carrier Detect 2 RXD Receive Data 3 TXD Transmit Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Ring Indicator Pin 5 Pin 9 Pin 1 Pin 6

© SkyWave Proprietary 23 T300, Version 01 2.13.4.2 Input/Output The external I/Os are available on an 18-pin Molex Micro-Fit 3.0™ connector, labelled as "GPIO" on the front panel. Please refer to the cgio service (SIN 61) in [T301] for details on programming the input/outputs. The SG-7100 does not support temperature and power analog inputs. Figure 26 Telematics Pin Outs The default configuration includes an RS-232 port and hardware configuration is controlled by jumper settings (Section 2.13.4.3). Table 12 provides the default (RS-232) pin numbering of the I/O connector. Pin 15 should be Tx (ouput9) and pin 3 should be Rx (input4). Table 12 Default (RS-232) I/O Connector Pin-outs 18 17 16 15 14 13 12 11 10 Output14 Output13 CANL Tx (Output9) GND Input7 Input5 Input3 Input1 9 8 7 6 5 4 3 2 1 GND 1-Wire CANH Output8 GND Input6 Rx (Input4) Input2 GND Table 13 provides the optional RS-485 pin numbering for the I/O connector and hardware configuration is controlled by jumper settings (Section 2.13.4.4). Pin 15 is Tx/Rx+ (output9) while pin 6 is Tx/Rx- (output8). Table 13 RS-485 I/O Connector Pin-outs 18 17 16 15 14 13 12 11 10 Output14 Output13 CANL Tx/Rx+ (Output9) GND Input7 Input5 Input3 Input1 9 8 7 6 5 4 3 2 1 GND 1-Wire CANH Tx/Rx- (Output8) GND Input6 Input4 Input2 GND Pin 1 Pin 10

T300, Version 01 24 © SkyWave Proprietary Digital Inputs Table 14 Digital Inputs (Input1 to Input5) Condition Min. Max. Unit Input Voltage Maximum operational -32 +32 V Absolute maximum -32 150 V Low Input Voltage - 0 1.05 V High Input Voltage - 1.88 32 V Input Leakage Current 0.0-3.3 V - ± 0.1 mA > 3.3 V - 0.4 mA < 0 V - -7.5 mA Digital Inputs (as optional analog inputs) Digital input1 to input5 can be reconfigured as optional analog inputs (Table 15). This is done through a software configuration change (refer to SIN 61 in [T301] for details). Table 15 Optional Analog Inputs (Input1 to Input5) Parameter Value Input Impedance > 8 MΩ Measurement Voltage Range 0 to 3 V Resolution 0.7 mV (12 bits) Accuracy 1.5% of full-scale + 2 LSB Voltage Limits -32 to 150 V Input Sample Rate 1 Hz Input Bandwidth 1 kHz Analog Inputs Table 16 Analog Inputs (Input6 and Input7) Parameter Value Input Impedance 134 kΩ Measurement Voltage Range 0 to 10 V Resolution 2.4 mV (12 bits) Accuracy 3% of full-scale + 2 LSB Voltage Limits -32 to 150 V Input Sample Rate 1 Hz Input Bandwidth 1 kHz

© SkyWave Proprietary 25 T300, Version 01 Digital Outputs Table 17 Digital Outputs (Output8, Output9, Output13 and Output14) Mode Parameter Condition Min. Max. Unit Push-pull Low level output voltage Open circuit 0.0 - V Current sink < 8 mA - 0.2 V High level output voltage Open circuit - 3.3 V Current sources < 8 mA 1.9 - V Open Collector Output sink current* - - 250 mA Open collector external pull-up voltage Open circuit 0.0 30 V Low output voltage at maximum sink current @250 mA - 0.5 V The digital outputs can be configured in push-pull mode or as open collectors. In push-pull mode a digital output can source up to 20 mA in the high state. But the sum of the output currents of all pins is limited to 80 mA maximum. CAUTION * Customers must ensure that the current for the Telematics card does not exceed 250 mA. 2.13.4.3 Default Jumpers Configuration Jumpers (Figure 27) on the Telematics card determine the configuration of the external I/O connector. Figure 27 Jumpers f Table 18 Default/Factory Jumper Settings* 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 CANL CANH Output9 Tx (Output9) Output8 RTS (Output8) Input4 Rx (Input4) Input3 CTS (Input3) Input1 PWR OUT J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 * Unshaded columns indicate no jumpers present (see Figure 27). * Positions shown within brackets indicate an alternate signal configuration. 24/23 2/1

T300, Version 01 26 © SkyWave Proprietary The SG-7100 default configuration is:  3 outputs (output8, output13, and output14)  4 digital inputs (input1, input2, input3 and input5)  2 analog inputs (input6 and input7)  1-Wire (requires output12)  3-wire RS-232 (requires input4 and output9 - Table 18)  CAN bus (requires output10 and output11) In total there are seven inputs:  Input6 and input7 are fixed as analog inputs (0-10 V) and cannot be reconfigured as digital inputs  Input1 to input5 are digital inputs which can also be configured in the software as analog inputs (0-3 V) 2.13.4.4 RS-485 Jumper Configuration The second UART on the Telematics card (UART4) can optionally be configured as a 2- wire RS-485 port. Below are the required jumper settings to enable the RS-485 port. The only difference between the default jumpers setting (Table 18) and the RS-485 jumpers setting (Table 19) is that jumper J5 (default) moves to J6 (RS-485). Table 19 RS-485 Jumper Settings* 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 CANL CANH Output9 Tx (Output9) Output8 RTS (Output8) Input4 Rx (Input4) Input3 CTS (Input3) Input1 PWR OUT J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 * Unshaded columns indicate no jumper present. * Positions shown within brackets indicate an alternate signal configuration. 2.13.4.5 Connectors Parameter Details Molex Micro-Fit 3.0™ Receptacle Housing: 43025-1800 Crimp Terminals: 43030-0001 Crimp Tools: Please visit the Molex website 2.14 Accelerometer Sensors The terminal has a 3D accelerometer to detect motion in any axis. The accelerometer is important for low power terminals when it is critical to save power when stationary, while quickly detecting when motion has started. In powered terminals where low power is not critical, GPS can be polled to detect motion. In low power applications frequent GPS fixes can dominate the power budget. To reduce the power budget effects of GPS fixes, an accelerometer can be used to trigger a GPS fix to detect if motion has occurred.

© SkyWave Proprietary 27 T300, Version 01 The accelerometer thresholds to detect motion vary depending on the environment. In order to avoid false motion detects, extensive testing is required to ensure that adequate acceleration magnitude thresholds and time durations are used. Parameter Condition Min Typ Max Units Resolution 2 g - 3.91 - mg Acceleration Range software selectable - ±2 - g - ±4 - g - ±8 - g - ±16 - g Bandwidth Filtering Selectable via digital interface 8 - 1000 Hz Sensitivity 2 g - 256 - LSB/g 4 g - 128 - LSB/g 8 g - 64 - LSB/g 16 g - 32 - LSB/g Sensitivity Temperature Drift 3V supply - ±0.02 - %/K Zero-g Offset Ta = 25°C - ±80 - mg Zero-g Offset Temperature Drift 3V supply - ±1 - mg/K Wake up time From low power or suspend modes - 0.8 - mS Start Up Time Power-on reset - 2 - mS 2.14.1.1 Accelerometer Operating Modes The accelerometer hardware can be in one of three possible modes. The accelerometer switches between these modes without any explicit control by the user. Table 20 Accelerometer Power Modes Operating Mode Description Suspended Mode Suspended mode is the default mode when the accelerometer hardware has nothing to do and no data acquisition is taking place. All event detection is disabled and it consumes the least amount of current. Suspended mode is automatically entered when no event detectors are enabled and no sample capturing is taking place. Low Power Mode In low power mode, the accelerometer is periodically switching between a sleep phase and a wake-up phase to conserve power. The sleep phase is controlled by the sleepDuration property (PIN 3) To enable low power mode, the sleep duration must be set to a non- zero value. The accelerometer API uses low-power mode unless sample capture is enabled. NOTE: Low power mode adds up to sleepDuration milli-seconds to event detection timing and sample acquisition. Active Mode In active mode (normal mode), the accelerometer hardware is fully powered up and performing continuous data acquisition at the

T300, Version 01 28 © SkyWave Proprietary Operating Mode Description configured sample rate. Active mode is entered when sample capturing is active or detectors are enabled and the sleepDuration (PIN 3) is zero. The accelerometer supports the following gravity compensation modes:  None In this mode (the default) there is no compensation with respect to gravity performed by the API. The Z-axis of this orientation always contains the gravity component. When hardware offset compensation is performed, the gravity component of the Z-axis is preserved. There is no effect on tilt calculations since gravity is present in the samples  Fixed Axis In this mode, the gravity component of the standard Z-axis is zeroed if hardware offset compensation is performed. Tilt computations automatically add back the gravity vector of the Z-axis before computing the tilt solution. 2.14.1.2 Sampling Rates The tables below specify the sample rates supported by the accelerometer hardware. Refer to [T301] for sampleRate property mapping. Note: Caution must be taken when using sampling rates above 125 Hz. Table 21 Sample Rates Sample Rate (Hz) Bandwidth (Hz) Update Interval (ms) 15.625 7.8125 64 31.25 15.625 32 62.5 31.25 16 125 62.5 8 250 125 4 500 250 2

© SkyWave Proprietary 29 T300, Version 01 3 Installation The following section contains SkyWave's recommended installation guidelines for the Solution Provider (SP). These recommendations should be incorporated into installation guidelines for end users. Note: Please read all the instructions in this section before proceeding with the commissioning and installation of the SG-7100. CAUTION The installer is responsible for following all safety guidelines during product installation. Refer to Preface section for details. 3.1 Getting Started Getting the SG-7100 ready for operation requires doing the following: 1. Prepare for the installation (Section 3.2) 2. Install the SIM (optional) (Section 3.3) 3. Install expansion cards (optional) (Section 3.4) 4. Attach the antennas (Section 3.5) 5. Determine a suitable mounting location (Section 3.6) 6. Configure and Register the SG-7100 (Section 3.12) 7. Mount the SG-7100 (Section 3.7) 8. Connect an IDP terminal (optional) (Section 3.8) 9. Connect to power (Section 3.9) 10. Route the main cable (Section 3.10) 11. Protect the cables and power connector (Section 3.11) 3.2 Prepare for the Installation Check that you have the items and tools listed below before installing the unit. Remember to follow standard ESD guidelines when handling expansion cards. 3.2.1 Tools Required To install your SG-7100 unit, you require  A Torx T6 screwdriver (APPENDIX A)  A torque screwdriver capable of torqueing to .225 N.m. 3.2.2 Shipping Box Contents The following items ship in the box:  SG-7100 base unit  Duplicate ID label

T300, Version 01 30 © SkyWave Proprietary The following optional items may also be required:  Expansion cards  Antennas  Ethernet Cable  Extension Cable  Power supply between 9 and 33 VDC  Activated SIM card with a data service plan from a wireless service provider 3.2.3 Mobile ID Each SG-7100 has a unique mobile ID to register it on the IsatData Pro network. The mobile ID is located on the SkyWave label on the bottom of the SG-7100 below the barcode. This is a 15-digit alphanumeric identifier in the format NNNNNNNNSKYXXXX. The mobile ID is also listed on the outside of the shipping box. Figure 28 Sample Mobile ID Record the mobile ID for future reference. 3.3 Install the SIM Card (optional) The SG-7100 requires an installed SIM card to access cellular connectivity. The base unit includes a single SIM card slot (single card - Section 3.3.1), while the optional Telematics card provides two additional slots (multiple cards - Section 5). The SIM card should be purchased from a service provider serving the area where the unit operates and must be activated for use with a cellular network. Note: If using a single SIM card use the main slot on the base unit. If using two SIM cards use both the slots on the Telematics card, do not insert one of the cards into the main base unit. CAUTION Never insert or remove the SIM card if there is power to the SG-7100. This could result in physical damage to the SIM card. Note: Ensure you are using a SIM card associated with an active data plan. SM201340-001 01004000SKY12AB

© SkyWave Proprietary 31 T300, Version 01 3.3.1 Insert a Single SIM Card Ensure you have an activated SIM card with a cellular data plan from your solution provider before continuing. 1. Disconnect any power to the unit. 2. Use a T6 Torx screwdriver to remove the four screws from the panel containing the power connector and reset button (Figure 29). Remove the panel once you have removed the screws. Figure 29 Remove Panel 3. Push and release any existing SIM card (Figure 30) to remove it from the SIM card holder. Figure 30 Remove the SIM Card 4. Insert your activated SIM card into the slot, circuit-side down and the notch facing away from you and to the left. Listen for the click to make sure it is securely in place. Note: The SIM card is cut at an angle so it can only fit into the tray in one direction. Use the T6 screwdriver to unscrew these four screws Push and release the existing card to remove it

T300, Version 01 32 © SkyWave Proprietary Figure 31 Insert SIM Card 5. Replace the panel on the SG-7100 and use the T6 screwdriver to tighten the four screws. 3.3.2 Insert Multiple SIM Cards Remember to follow standard ESD guidelines when handling expansion cards. A Telematics card must be installed if using more than one SIM card. Note: If using multiple SIM cards, they must both be installed in the Telematics card, do not install any in the base unit. Figure 32 Telematics Card SIM Card Holder Location If the Telematics card is installed, disconnect any power to the SG-7100 and use a T6 Torx screwdriver to remove the three screws from the front of the Telematics card and then remove the card before continuing with the steps below. If you have difficulty pulling the card out, it helps to screw a cable into the DB9 connector to provide leverage. 1. Insert the first SIM card into Holder 1 (Figure 32) ensuring the notch faces towards you and to the left. Note: The orientation of the SIM card is different for the SIM card holder on the Telematics card than it is for the SIM card holder on the base unit. 2. Insert a second card into Holder 2 using the same card orientation as you did for the first card. 3. Continue with the next section to install the Telematics expansion card. Holder 1 Holder 2 Notch

© SkyWave Proprietary 33 T300, Version 01 3.4 Install Expansion Cards (optional) CAUTION Follow all standard ESD guidelines when handling expansion cards. Note: Expansion cards must be configured once they are installed in the base unit and before the unit is mounted. SkyWave offers various expansion cards (Section 1.2.2) for use with the SG-7100. Expansion cards are designed to fit into one of the two expansion slots accessed from the unit's front or back panels. In general, cards with antenna interference – such as the WLAN card – are installed in the back slot to avoid interfaces with the 3G antennas on the front of the base unit. Expansion cards are designed with board-edge connectors for easy installation and replacement in the field. To install an expansion card: 1. Disconnect power to the unit. 2. Use a T6 Torx screwdriver to remove the three screws from the bottom plate on the back (WLAN/Wi-Fi card only) or front panel, and remove the plate. If installing a WLAN/Wi-Fi card, ensure that you attach the SSID/WPA2 password sticker to the underside of the SG-7100 base unit. 3. Hold the expansion card so that the text for the connectors is oriented correctly (readable). 4. Slide the card into the slot, using the side channels or grooves on the unit to guide the card into place. Ensure the screw holes line up. 5. Push gently until the card is flush with the housing. 6. Insert the screws and use the T6 screwdriver to tighten them. Torque to .225 N.m (2 inch-lbs). 7. Repeat the procedure for any additional cards. Removing expansion cards requires a different procedure depending on the type of card. Contact SkyWave Customer Support for assistance. 3.5 Attach the Antennas There are three different types of antennas available for use with the SG-7100. 1. Attach the antennas as shown in Figure 33. You may not require all the antennas for your application. Finger-tighten only. If there is a risk of antennas loosening due to vibration, you can use a very small amount of Loctite® Threadlocker Blue 242® on the connector threads.

T300, Version 01 34 © SkyWave Proprietary Figure 33 Attach Antennas 3.6 Determine a Suitable Mounting Location Before installing the SG-7100, consider the important guidelines provided below. CAUTION Ensure the WLAN (Wi-Fi) antenna is at least 20 cm away from humans. CAUTION Most users install the SG-7100 on a vehicle. It is very important for installers to install the units in a safe and secure way to avoid danger or damage to persons or property.  Fasten the unit securely so that it is not loose and does not move easily.  Mount the unit on a rigid, stable surface.  Mount the unit on a surface that does not get hotter than the maximum operating temperature. If the surface may get hotter, mount the unit with a thermal barrier between it and the mounting surface.  Do not mount the unit close to other electrical equipment due to possible radiated and/or conducted electromagnetic interference.  Do not mount the unit where water may build-up or collect. It is not waterproof. Choose a location where water moves away from the unit.  Check that the unit's cable reaches the power source before you drill any mounting holes.  Consider the location of the cables and antennas when mounting the unit.  Ensure the LEDs will be visible once mounted. Once you have picked the mounting location, mount the unit (refer to Section 3.8).

© SkyWave Proprietary 35 T300, Version 01 3.7 Mount the SG-7100 3.7.1 Required Materials You require the following materials to install an SG-7100. These do not ship with the unit.  6 x #8 pan head screws (length is determined by mounting surface)  Power Cable Note: For installation in heavy duty vehicles, the optional load dump protection power cable (ST100334-001) is required. 3.7.2 Determine Terminal Orientation for Accelerometer Use If using the optional Telematics card accelerometer on the terminal, mount the terminal in one of the configurations shown below. Refer to [T301] for further details. Figure 34 Accelerometer and Terminal Orientation 3.7.3 Mount the Unit 1. Consider the mounting guidelines before drilling any holes and ensure the LEDs are visible once mounted. The unit is not waterproof. Use it in an indoor environment,

T300, Version 01 36 © SkyWave Proprietary such as inside a vehicle, away from any form of moisture such as rain, snow, or pooled water. 2. Use the SG-7100 flanges as a template to mark the six holes with a pencil on the mounting surface. 3. Drill the 6 x 4.3 mm holes. Do not drill into the SG-7100 housing. 4. Use 6 pan head (#8 machine screw) screws to attach the SG-7100 to the mounting surface and torque each to 1.35 N-m (12 inch-lbs). 3.8 Connect an IDP Terminal (optional) Connect an IDP-680 terminal in pass-through mode following the installation instructions in [T200]. 3.9 Connect to Power CAUTION The installer is responsible for complying with local electrical codes. 1. Connect power to the power connector on the back of the unit. Figure 35 Power Connector 3.10 Route the Main Cable Consider the following guidelines before routing the cable assembly. CAUTION Prior to working on any cabling, ensure that the unit is powered off and will not start while work is in progress.  Ensure the power cable will not be pinched, kinked or worn down by any objects or moving parts.  Do not run the cable over sharp or jagged edges.  Place the cable in recesses and channels, whenever possible, to prevent potential damage or wear by foot traffic.

© SkyWave Proprietary 37 T300, Version 01 Note: Remember to leave enough cable slack near the unit for strain relief so as not to introduce any additional force on the connector. SkyWave recommends securing the cables during installation.  Route the cable starting from the unit to the power source. Note: SkyWave recommends that you tape cable ends to prevent dirt from collecting on the contacts. 3.11 Protect the Cables and Power Connector CAUTION Cable management and connector strain relief should be incorporated in the installation. SkyWave highly recommends securing the cable at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the power connector. To protect the unit's power connector, follow the guidelines below:  Secure the cable such that it does not pull on the connector or strain the power connector.  Tie the cable down so that the weight of a vibrating cable does not stress or strain the power connection. Use cable ties and tie holders (Figure 36) at 300 to 600 mm intervals along the cable route to prevent chafing, wear, or strain.  Secure the cable tie holder with a self-tapping screw (Figure 36) for best holder retention. Figure 36 Cable Management 3.12 Configure and Register the SG-7100 Refer to [T302] to configure the base unit prior to installation. Adhesive cable tie holder. Apply a self- tapping screw here for added strength.

T300, Version 01 38 © SkyWave Proprietary 4 Compliance The SG-7100 has the following certifications: Industry Canada  RSS-170, Issue 2, Spectrum Management and Telecommunications Policy, Radio Standard FCC Part 15  CFR Title 47: Telecommunication, Part 15 FCC Part 25  CFR Title 47  OET 65 - Radiation Safety CAUTION Mount the terminal at least 20 cm away from humans. R&TTE Directive 1999/5/EC (CE Mark) Safety (art3.1.a) EN 60950-1:2006 + A11:2009 EN 62311:2008 EMC (art3.1.b) EN 301 489-1 V1.9.2 (2008-04) EN 301 489-20 V1.2.1 (2002-11) Spectrum (art 3.2) EN 301 426 V1.2.1 (2001-10) Ingress Protection Base unit: Not waterproof WLAN (Wi-Fi) antenna (hinged): IP-65 PTCRB Certified RoHS Compliant (per datasheet)

© SkyWave Proprietary 39 T300, Version 01 APPENDIX A Orderable Part Numbers Table 22 Orderable Part Numbers Units Part Number SG-7100 base unit (AMERICAS) includes SM201340-001 SG-7100 base unit (EMEA) includes SM201340-002 Antennas Part Number Cellular antenna ST100304-001 Cellular/GPS antenna ST100304-002 WLAN/Wi-Fi antenna (hinged) ST100304-003 WLAN/Wi-Fi antenna (fixed at 90°) ST100304-004 Expansion Cards Part Number WLAN/Wi-Fi expansion card ST100303-001 Industrial Serial expansion card ST100303-002 Telematics expansion card ST100347-001 Simplex Serial expansion card ST100303-004 Cables and Accessories Part Number Ethernet cable ST100284-001 Power cable (4-pin over-mold blunt cut, 2.5 m) ST100332-001 AC power cable (4-pin over-mold) ST100331-001 IDP to SG-7100 cable ST100333-001 Extension cable for IDP connection ST301017-001 Power cable with load dump protection (4-pin, over- mold, blunt cut, 2.5 m) ST100334-001 DB9 null modem adapter female to female ST100335-001 DB9 null modem adapter male to male ST100335-002 Torx #6 Screwdriver ST100285-001 Contact your Account Executive for additional products and ordering codes.

T300, Version 01 40 © SkyWave Proprietary APPENDIX B IDP Power and Serial Cable Pin-out The IDP power and serial cable (ST100333-001) has the pin-outs shown in Table 23. Figure 37 IDP Power and Serial Cable Table 23 Wiring Chart Connector Face Flying Leads DB9 (female) Flying Leads Pin 1 – RS-485_A - - Pin 2 – RS-485_B - - Pin 3 – GND (Black Wire) Ground Pin 5 – Ground Pin 4 – VIN (Red Wire) VIN - Pin 5 – I/O 02 - - Pin 6 – I/O 03 - - Pin 7 – I/O 01 - - Pin 8 – I/O 04 - - Pin 9 – RS-232 Tx - Pin 2 – Terminal Tx Pin 10 – RS-232 Rx - Pin 3 – Terminal Rx

© SkyWave Proprietary 41 T300, Version 01 Revision History Version Date Details 01 Nov 2014 Initial customer release Representante no Brasil: ORBCOMM do Brasil Telecomunicações Ltda. Rua João XXIII, 153, AP. 02, Rincão dos Ilhéus Estância Velha, RS – 93600.00 - Brasil Tel.: +55 51 9515 3417 E-mail: [email protected] CNPJ: 11.620.342/0001-20 Certificação Anatel

T300, Version 01 42 © SkyWave Proprietary Acronyms/Glossary DC direct current DCE data circuit-terminating equipment DTE data terminal equipment ESD Electrostatic Discharge FCC Federal Communications Commission GSM Global System for Mobile Communications GND ground GPIO general purpose input/output GPRS general packet radio service GPS Global Positioning System HSPA High Speed Packet Access I/O input/output IEC International Electrotechnical Commission kgf·cm kilogram-force centimeter LED light-emitting diode RF radio frequency RoHS Restriction of Hazardous Substances R&TTE Radio and Telecommunications Terminal Equipment Rx receive SIM subscriber identity module SP Solution Provider Tx Transmit WLAN Wireless Local Area Network (Wi-Fi) WWAN Wireless Wide Area Network (cellular)

© SkyWave Proprietary 43 T300, Version 01 Index… accelerometer sampling rates ........................................ 28 sleep phase duration .............................. 10 antenna cellular ............................................... 3, 15 cellular/GPS ....................................... 3, 15 models ..................................................... 5 size ................................................... 15, 16 temperature ............................................ 16 temperature range .................................. 15 WLAN/Wi-Fi .............................. 3, 16, 38 base unit ....................................................... 2 Customer Support ....................................... ii Ethernet pin-out ............................................. 12, 14 expansion slots ............................................ 2 FCC ........................................................... 38 fuse .............................................................. 8 GPIO default pin-outs ...................................... 23 RS-485 pin-outs ..................................... 23 guidelines mounting ................................................ 34 how to reset the unit ............................................ 3 Industry Canada ......................................... 38 ingress protection ...................................... 38 input/output default pin-outs ...................................... 23 RS-232 pin-outs ..................................... 23 RS-485 pin-outs ..................................... 23 interfaces ................................................... 10 jumper settings defulat ................................................... 25 RS-232 .................................................. 25 RS-485 .................................................. 26 LED .......................................................... 12 location ................................................... 3 mass .......................................................... 12 operating system ....................................... 10 part numbers ............................................. 39 power cable with flying leads pin-out ................................................... 40 power connector ....................................... 36 pin-out ..................................................... 8 processor ................................................... 10 reset ............................................................. 3 reset button ................................................. 3 rs-232 pin-out ................................................... 22 RS-485 pin-outs ................................................. 23 safety ........................................................... x security...................................................... 10 SG-7100 dimensions ............................................ 11 SIM cards slots ......................................................... 9 voltage .................................................... 9 SSID ..............................................17, 30, 33 location ................................................. 30 strain relief ................................................ 37 warranty ..................................................... xi