Playworld Rhythm Wall Manual 

7,02M x 4,82M 28,52 SqM. 19,51M 0M 11

ZZCH0356 2 2 3.50in x 88in STEEL POST w/CAP Audible Activities ZZCH4587 1 3 DRUM PANEL (GROUND LEVEL) ZZCH4589 1 4 BELL PANEL (GROUND LEVEL) ZZCH4607 1 5 CHIME PANEL (GROUND LEVEL) ZZCH4611 1 6 HORN PANEL GROUND LEVEL Roofs & Arches ZZCH9816 1 7 CAMBER 1/2 SQUARE ROOF ZZCH9817 1 8 CAMBER 1/2 SQUARE ROOF ADD ON Additional Tool & Maintenance Kits ZZCHGUID 1 9 CHALLENGER GUIDELINES ZZUN9910 1 10 SURFACING WARNING LABEL KIT ZZUN9930 1 11 PIPE SYSTEMS MAINTENANCE KIT W/ AEROSOL ZZUN9990 1 12 TOOL AND ADDITIONAL PARTS KIT W/AEROSOL Part No. Description Design Number: 350-1431A - Bill Of Material Rhythm Wall Ref. No. Quantity Friday, November 07, 2014 Page of 1 1 www.PlayworldSystems.com

104.43 133 0 1.50 0.38 0 Certified 2 ZZCH0356 2 3.50in x 88in STEEL POST w/CAP 59.42 79 0 2.00 0.26 0 Certified 3 ZZCH4587 1 DRUM PANEL (GROUND LEVEL) 44.64 407 2 1.00 0.00 1 Certified 4 ZZCH4589 1 BELL PANEL (GROUND LEVEL) 46.91 381 2 1.00 0.00 1 Certified 5 ZZCH4607 1 CHIME PANEL (GROUND LEVEL) 54.97 444 2 1.50 0.00 1 Certified 6 ZZCH4611 1 HORN PANEL GROUND LEVEL 43.14 482 2 1.00 0.00 1 Certified 7 ZZCH9816 1 CAMBER 1/2 SQUARE ROOF 33.47 297 0 1.00 0.00 0 Certified 8 ZZCH9817 1 CAMBER 1/2 SQUARE ROOF ADD ON 31.61 272 0 1.00 0.00 0 N/A 9 ZZCHGUID 1 CHALLENGER GUIDELINES 0.00 1 0 0.25 0.00 0 Certified 10 ZZUN9910 1 SURFACING WARNING LABEL KIT 0.05 1 0 0.25 0.00 0 N/A 11 ZZUN9930 PIPE SYSTEMS MAINTENANCE KIT W/ AEROSOL 1 13.07 90 0 0.00 0.00 0 N/A 12 ZZUN9990 TOOL AND ADDITIONAL PARTS KIT W/AEROSOL 1 3.46 75 0 0.00 0.00 0 Description Concrete (Yds3) Total Weight (lbs) Users Design Number: 350-1431A - Compliance and Technical Data Rhythm Wall Pre- Consumer Recycled Content (lbs) CO2e Footprint (kgs) Install Hours Ref. No. Reference Document: ASTM F1487 Unit ASTM Status Active Play Events Post- Part No. Qty. 98 105 2,661 8 10.50 0.63 435.17 4 Totals: 3 Metric Tons 47 Kg 44 Kg 195.83 Kg 0.48 m3 Friday, November 07, 2014 Page of 1 2 www.PlayworldSystems.com

Rhythm Wall Pre- Consumer Recycled Content (lbs) CO2e Footprint (kgs) Install Hours Ref. No. Reference Document: ASTM F1487 Unit ASTM Status Active Play Events Post- Part No. Qty. The lay-out for this custom playscape, design number 350-1431A, has been configured to meet the requirements of the ASTM F1487 standard. In addition, each of the above components listed as "Certified" have been tested and are IPEMA certified. Components listed as "Not Applicable" do not fall within the scope of the ASTM F1487 standard and have not been tested. IPEMA certification can be verified on the IPEMA website, www.ipema.org. In the interest of playground safety, IPEMA provides a Third Party Certification Service which validates compliance. The CO2e (carbon footprint given in Kilograms and Metric Tons) listed above is a measure of the environmental impact this play structure represents from harvesting raw materials to the time it leaves our shipping dock. Playworld Systems nurtures a total corporate culture that is focused on eliminating carbon producing processes and products, reducing our use of precious raw materials, reusing materials whenever possible and recycling materials at every opportunity. Playworld Systems elected to adopt the Publicly Available Specification; PAS 2050 as published by the British Standards Institute and sponsored by Defra and the Carbon Trust. The PAS 2050 has gained international acceptance as a specification that measures the greenhouse gas emissions in services and goods throughout their entire life cycle. The lay-out was also designed to meet the 2010 Standards published 15-Sep-2010, by the Department of Justice when installed over a properly maintained surfacing material that is in compliance with ASTM F1951 "Accessibility of Surface Systems Under and Around Playground Equipment" as well as ASTM F1292, "Impact Attenuation of Surfacing Materials Within the Use Zone of Playground Equipment", appropriate for the fall height of the structure. Installation times are based on one experienced installer. A crew of three experienced individuals can perform the installation within the given time, each member working 1/3 of the given hours. [Eg. Installation Time = 30 hours. For a crew of three, each member will work 10 hours on the installation for a total of 30 hours on the project.] A measurement, in pounds, that qualifies the amount of material that was captured as waste and diverted from landfill during an initial manufacturing process and is being redirected to a separate manufacturing process to become a different product. E.g. 100% of our Aluminum Tubing is made from captured waste material during the manufacturing process of extruded Aluminum products such as rods, flat bars and H-channels. A measurement, in pounds, that qualifies the amount of material that was once another product that has completed its lifecycle and has been diverted from a landfill as a solid waste through recycling and is now being used in a Playworld Systems' product. E.g. **20% to 40% of the steel in our steel tubing and sheet steel have been diverted from landfills. Automobiles are scrapped and recyclable steel is purchased by the steel mill that produces our raw product. ** The amount of Post-Consumer recycled steel fluctuates daily based on the availability of the recycled steel. ASTM F1487 2010 ADA Standards for Accessible Design Installation Times Carbon Footprint Pre-Consumer Recycle Content Post-Consumer Recycle Content Friday, November 07, 2014 Page of 2 2 www.PlayworldSystems.com

ECN 343, *PA 832, **PA 0997 Page 1 of 4 Installation Instructions Installation Instructions Challengers® Models CH0019, CH0029, CH0039, CH0049, CH0059, CH0069, CH0077, CH0137, CH0139, CH0257, CH0259 Steel Support Post w/o Cap 100 in. (2540 mm) to 224 in. (5690 mm) Installation Preparation Recommended Crew: ........................... Two (2) adults Installation Time: ................................... 1 man-hour Concrete Required: ............................... 0.13 cubic yard (0,10 cubic meters) Assembly View (representative model)

ECN 343, *PA 832, **PA 0997 Page 2 of 4 Model Post Height Post Height above Surfacing ZZCH0137 100" (2540 mm) 64" (1626 mm) ZZCH0139 112" (2845 mm) 76" (1930 mm) ZZCH0019 124" (3150 mm) 88" (2235 mm) ZZCH0029 136" (3454 mm) 100" (2540 mm) ZZCH0039 148" (3759 mm) 112" (2845 mm) ZZCH0049 160" (4064 mm) 124" (3150 mm) ZZCH0059 172" (4369 mm) 136" (3454 mm) ZZCH0069 184" (4674 mm) 148" (3759 mm) ZZCH0077 200" (5080 mm) 164" (4166 mm) ZZCH0257 212" (5385 mm) 176" (4470 mm) ZZCH0259 224" (5690 mm) 188" (4775 mm) Footing Diagram 18" (457 mm) Diameter Top View Elevation View Varies See table for post heights 3.5" (89 mm) Diameter Protective Surfacing Level 36"

ECN 343, *PA 832, **PA 0997 Page 3 of 4 Installation Instructions __Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. __Step 1: Before attempting to assemble your equipment, please review all installation information carefully. Should you experience any diffi culty during the installation process, please call us at the phone number shown on the last page of these instructions. __Step 2: Separate and identify all components and hardware. __Step 3: Excavate footings as shown in the Footing Details. __Step 4: Set the support post into excavated footings in accordance with placement called out on the footing diagram. The post should be placed on a perforated shipping tube cap or on another porous fl at surface to prevent any buildup of moisture in the base of the post. Block the support post at the specifi ed depth. Note: Heights of the decks and play components are measured from the top of protective surfacing. Final Details. __Step 5: Plumb and level the support post. Block and brace for concrete. Pour concrete after all equipment has been assembled. Allow 72 hours for concrete to completely cure.

ECN 343, *PA 832, **PA 0997 Page 4 of 4 Bill of Materials CH0137 - STEEL SUPPORT POST w/o CAP 100 in. (2540 mm) PART NO. DESCRIPTION QTY. BAF5036 POST - 3-1/2" O.D. x 100" STEEL w/o Cap & w/ LBL AT 36" 1 CH0139 - STEEL SUPPORT POST w/o CAP 112 in. (2845 mm) PART NO. DESCRIPTION QTY. BAF5038 POST - 3-1/2" O.D. x 112" STEEL w/o Cap & w/ LBL AT 36" 1 CH0019 - STEEL SUPPORT POST w/o CAP 124 in. (3150 mm) PART NO. DESCRIPTION QTY. BAF5040 POST - 3-1/2" O.D. x 124" STEEL w/o Cap & w/ LBL AT 36" 1 CH0029 - STEEL SUPPORT POST w/o CAP 136 in. (3454 mm) PART NO. DESCRIPTION QTY. BAF5042 POST - 3-1/2" O.D. x 136" STEEL w/o Cap & w/ LBL AT 36" 1 CH0039 - STEEL SUPPORT POST w/o CAP 148 in. (3759 mm) PART NO. DESCRIPTION QTY. BAF5044 POST - 3-1/2" O.D. x 148" STEEL w/o Cap & w/ LBL AT 36" 1 CH0049 - STEEL SUPPORT POST w/o CAP 160 in. (4064 mm) PART NO. DESCRIPTION QTY. BAF5046 POST - 3-1/2" O.D. x 160" STEEL w/o Cap & w/ LBL AT 36" 1 CH0059 - STEEL SUPPORT POST w/o CAP 172 in. (4369 mm) PART NO. DESCRIPTION QTY. BAF5048 POST - 3-1/2" O.D. x 172" STEEL w/o Cap & w/ LBL AT 36" 1 CH0069 - STEEL SUPPORT POST w/o CAP 184 in. (4674 mm) PART NO. DESCRIPTION QTY. BAF5050 POST - 3-1/2" O.D. x 184" STEEL w/o Cap & w/ LBL AT 36" 1 CH0077 - STEEL SUPPORT POST w/o CAP 200 in. (5080 mm) PART NO. DESCRIPTION QTY. BAF5052 POST - 3-1/2" O.D. x 200" STEEL w/o Cap & w/ LBL AT 36" 1 CH0257 - STEEL SUPPORT POST w/o CAP 212 in. (5385 mm) PART NO. DESCRIPTION QTY. BAF0420 POST - 3-1/2" O.D. x 212" STEEL w/o Cap & w/ LBL AT 36" 1 CH0259 - STEEL SUPPORT POST w/o CAP 224 in. (5690 mm) PART NO. DESCRIPTION QTY. BAF0422 POST - 3-1/2" O.D. x 224" STEEL w/o Cap & w/ LBL AT 36" 1 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S.

Installation Instructions Installation Instructions Challengers® Model CH0356 Steel Post w/ Cap 3.5 in. x 88 in. Installation Preparation Recommended Crew: ........................... Two (2) adults Installation Time: ................................... 1 installation-hour Weight: .................................................. 29.7 lbs. (13,5 kg) Concrete Required: ............................... 0.13 cubic yard (0,10 cubic meters) Use Zone: .............................................. Refer to Master Drawing ICON KEY Fully Tighten Hardware Add 1 Drop of Thread Locking Adhesive Do Not Fully Tighten Hardware Pour Concrete Drill Dig Footing Holes Hammer Critical Fall Height Assembly View

Top View Elevation Views Footing Diagram Surface Level 53.8" (1360 mm) 18" (457 mm) Diameter

Installation Instructions __Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. __Step 1: Before attempting to assemble your equipment, please review all installation information carefully. Should you experience any diffi culty during the installation process, please call us at the phone number shown on the last page of these instructions. __Step 2: Separate and identify all components and hardware. __Step 3: Excavate footings as shown in the Support Post Footing Details in the Challenger Guidelines. __Step 4: Set the support post into excavated footings in accordance with placement called out on the footing diagram. The post should be placed on a perforated shipping tube cap or on another porous fl at surface to prevent any buildup of moisture in the base of the post. Block the support post at the specifi ed depth. Note: Heights of the decks and play components are measured from the top of protective surfacing. Final Details. __Step 5: Plumb and level the support post. Block and brace for concrete. Pour concrete after all equipment has been assembled. Allow 72 hours for concrete to completely cure.

Bill of Materials CH0356 - STEEL POST W/ CAP (3.5 O.D. in x 88 in) PART NO. DESCRIPTION QTY. CAP5067 POST - 3.50" OD x 88.00" STEEL w/CAP 1 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S.

Installation Instructions Installation Instructions Challengers® Model CH4587 Drum Panel (Ground Level) Installation Preparation Recommended Crew: ........................... One (1) adult Installation Time: ................................... 1 hour Use Zone: .............................................. Refer to Master Drawing User Group Age (years): ....................... ASTM/CSA: 2-12, EN: 2-14 ICON KEY Fully Tighten Hardware Add 1 Drop of Thread Locking Adhesive Do Not Fully TIghten Hardware Pour Concrete Drill Dig Footing Holes Hammer Critical Fall Height Assembly View

Top View Elevation Views Footing Diagram KEY Position Unit of Measurement Top # Inches Bottom # [Millimeters] Important Notes: • When panel is positioned under a deck, the TOP edge of the panel must be less than 3.5" (90 mm) from the bottom edge of the deck or more than 9" (230 mm) to prevent any entrapment issues. • If the panel is mounted above a deck, the LOWER edge of the panel must be less than 3.5" (90 mm) from the surface of the deck or more than 9 (230 mm) to prevent any entrapment issues.

Installation Instructions Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 5. Detail A Step 3 Attach the drums to the drum panel. Drum Panel BFC0595 (1 Total) 12" Diameter Drum BPL0062 (1 Total) 15.5" Diameter Drum BPL0032 (1 Total) 3/8" x 1-1/4" Button Head Bolt BAE0666 (10 Total) 3/8" Flat Washer BAE0595 (10 Total) Four connections for the small drum Six connections for the large drum Detail B Step 4 Attach the panel connectors to the drum panel. Panel Connector AAU0635 (4 Total) 3/8" Button Head Nut BAE0663 (4 Total) 3/8" x 1" Button Head Bolt BAE0664 (4 Total) 3/8" Flat Washer BAE0595 (4 Total)

Detail C Step 5 Attach the offset centerline clamps to the panel connectors. Offset Centerline Clamp AAU0625 (4 Total) 3/8" Flat Washer BAE0595 (4 Total) 3/8" x 1" Button Head Bolt BAE0664 (4 Total) Detail D Step 6 Attach the drum panel to the support posts. Drive Rivet BAE0020 (4 Total) 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662 (4 Total) Detail E Step 8 Secure the clamps to the support posts.

Installation Instructions Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. Step 1: Before attempting to assemble your equipment, please review all installation information carefully. Should you experience any diffi culty during the installation process, please call us at the phone number shown on the last page of these instructions. Step 2: Separate and identify all components and hardware. Step 3: Attach the drums to the drum panel. See Detail A. Position the drums through the appropriate sized hole in the panel, apply a drop of thread locking adhesive to the bolt threads, and attach as shown. Fully tighten all fasteners according to tightening torque specifi cations (See Final Details). Step 4: Attach the panel connectors to the drum panel. See Detail B. Position the panel connectors over the side holes on the front side of the panel and attach as shown. Step 5: Attach the offset centerline clamps to the panel connectors. See Detail C. Position the fl at side of the clamp against the panel connector, apply a drop of thread locking adhesive to the bolt threads, and attach as shown. Step 6: Attach the drum panel to the support posts. See Detail D. Position the panel between the support posts, close the clamps around the post, apply a drop of thread locking adhesive to the bolt threads, and attach as shown. Reference the Important Notes on the Elevation View. Final Details. Step 7: Plumb and level the component. Tighten all fasteners. Fully tighten all fasteners according to tightening torque specifi cations. Torque Specifi cations: Bolts and nuts - Snug tighten and then tighten an additional one half turn. Set Screws - Snug tighten and tighten an additional full turn. Step 8: Install drive rivets. See Detail E. After the equipment assembly is complete, install a drive rivet in each clamp to permanently secure it to the support post. Using a 1/4" drill bit, drill through the clamp and support post. Insert the drive rivet into drilled hole until the head of the rivet is against the surface of the clamp. Using a hammer, drive the pin of the rivet until it is fl ush with the surface of the rivet head. Note: This step should be executed after structure has been assembled and properly footed.

Bill of Materials CH4587 - DRUM PANEL (GROUND LEVEL) PART NO. DESCRIPTION QTY. AAU0625 CLAMP - 3-1/2" OFFSET CENTERLINE DIE CAST 4 AAU0635 CONNECT - 3/4" PANEL 4 BAD0085 THREAD LOCKING ADHESIVE 1 BAE0020 RIVET - 1/4" x 11/16" DRIVE 4 BAE0595 WASHER - 3/8" SAE FLAT 18 BAE0662 BOLT - 3/8"-16 x 1-1/4" TMPR. RESISTANT w/TORX DRV. 4 BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD 4 BAE0664 BOLT - 3/8"-16 x 1" BUTTON HEAD - SS 8 BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 10 BFC0595 SHEET - .75" x 31.50" x 44.00" DRUM PANEL (GRND LVL) 1 BPL0032 MISC - 15.50" x 14.71" DRUM 1 BPL0062 MISC - 12.00" x 14.18" DRUM 1 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S.

Installation Instructions Installation Instructions Challengers® Model CH4589 Bell Panel (Ground Level) Installation Preparation Recommended Crew: ........................... Two (2) adults Installation Time: ................................... 1 man-hour Use Zone: .............................................. Refer to Master Drawing User Group Age (years): ....................... ASTM/CSA: 2-12, EN: 2-14 ICON KEY Fully Tighten Hardware Add 1 Drop of Thread Locking Adhesive Do Not Fully Tighten Hardware Pour Concrete Drill Dig Footing Holes Hammer Critical Fall Height Assembly View

Top View Elevation Views Footing Diagram KEY Position Unit of Measurement Top # Inches Bottom # [Millimeters] If the panel is placed under a deck there must be less than 3.5 in (89 mm) between the deck and the lower edge on the top of the panel, or more than 9 in. (229 mm) between the deck and the higher edge on the top of the panel.

Installation Instructions Detail B Step 5 Detail A Step 4 Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 6. 3/8" Lock Nut BAE0620 (4 Total) 3/8" Flat Washer BAE0595 (8 Total) 3/8" x 1-1/4" Button Head Bolt BAE0666 (4 Total) Adaptor AAU0097 (4 Total) Bell AAU0092, AAU0093, AAU0094, AAU0095 (1 Total) of Each 3/8" Button Head Nut BAE0663 (8 Total) 3/8" Flat Washer BAE0595 (8 Total) 3/8" x 1" Button Head Bolt BAE0664 (8 Total) Bell Panel BFC0493 (1 Total) Bell Detail C Step 6 1/4" x 1" Button Head Bolt BAE01522 (4 Total) 1/4" Button Head Nut BAE0162 (4 Total) Music Note BFC3350 (4 Total) Note: Attach the music notes on the opposite side of the panel from where the bell adaptors are mounted.

Detail E Step 8 Centerline Clamp AAU0625 (4 Total) 3/8" x 1" Button Head Bolt BAE0664 (4 Total) 3/8" Flat Washer BAE0595 (4 Total) 3/4" Panel Connector AAU0635 (4 Total) 3/8" x 1" Button Head Bolt BAE0664 (4 Total) 3/8" Button Head Nut BAE0663 (4 Total) 3/8" Flat Washer BAE0595 (4 Total) Detail D Step 7 Detail F Step 9 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662 (4 Total)

Installation Instructions Detail G Step 11 Centerline Clamp Drive Rivet BAE0020 (4 Total)

Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. Step 1: Before attempting to assemble your equipment, please review all installation information carefully. Should you experience any diffi culty during the installation process, please call us at the phone number shown on the last page of these instructions. Step 2: Separate and identify all components and hardware. Step 3: Determine location of the panel by referring to the master plan view / structure layout drawing. Attach the adaptors to the bells Step 4: See Detail A. Attach as shown for all (4) four bells. Fully tighten the connections according to tightening torque specifi cations. Torque Specifi cations: Bolts and nuts - Snug tighten and then tighten an additional one half turn. Attach the bells to the panel. Step 5: See Detail B. Ensure the adaptor is fl ush against the panel and aligned. Attach as shown. Repeat procedure for the remaining bells. Match the bells with the appropriate sized cutout. Fully tighten the connections. Note: The bells should all be attached to the same side of the panel. Attach the music notes (bell strikers) to the bell panel. Step 6: See Detail C. Position the music notes on the opposite side of the panel from where the bell adaptors are mounted and attach as shown. Attach panel connectors to the panel. Step 7: See Detail D. Position each panel connector so that the short leg aligns with the hole in the panel. The short leg of both connectors should point in the same direction. The connectors must all attach to the side of the panel that faces away from the deck. Attach as shown. Leave the connections loose for alignment adjustment. Attach the clamps to the connectors. Step 8: See Detail E. Place the fl at side of each clamp against the panel side of the connector. Apply a of thread locking adhesive to the bolt threads and attach as shown. Leave the connections loose for alignment adjustment. Attach the panel to the support posts. Step 9: See Detail F. Apply a of thread locking adhesive to the bolt threads and attach as shown. Leave the connections loose for alignment adjustments. Note: In the event of a clamp confl ict with an adjacent component, the panel connector can be fl ipped upside down and reconnected to the panel. Remove the connector from both the panel and clamp before fl ipping and then reattach as in Steps 7 and 8. If possible, both clamps should be mounted at the same height. Final Details. Step 10: Plumb and level the component. Tighten all fasteners. Fully tighten all fasteners according to tightening torque specifi cations. Torque Specifi cations: Bolts and nuts - Snug tighten and then tighten an additional one half turn. Step 11: Install drive rivets. See Detail G. After the equipment assembly is complete, install a drive rivet in each clamp to permanently secure it to the support post. Using a 1/4" drill bit, drill through the clamp and support post. Insert the drive rivet into drilled hole until the head of the rivet is against the surface of the clamp. Using a hammer, drive the pin of the rivet until it is fl ush with the surface of the rivet head. Note: This step should be executed after structure has been assembled and properly footed.

Installation Instructions Bill of Materials CH4589 - BELL PANEL (GROUND LEVEL) PART NO. DESCRIPTION QTY. AAU0092 MISC - 10.00" DIA. x 5.38" BELL 1 AAU0093 MISC - 9.00" DIA. x 4.88" BELL 1 AAU0094 MISC - 8.00" DIA. x 4.38" BELL 1 AAU0095 MISC - 7.00" DIA. x 3.88" BELL 1 AAU0097 MISC - 2.50" DIA. x 2.52" ADAPTER 4 AAU0625 CLAMP - 3-1/2" OFFSET CENTERLINE DIE CAST 4 AAU0635 CONNECT - 3/4" PANEL 4 BAD0085 THREAD LOCKING ADHESIVE 1 BAE0020 RIVET - 1/4" x 11/16" DRIVE 4 BAE01522 BOLT - 1/4"-20 x 1" BUTTON HEAD - SS 4 BAE0162 NUT - 1/4"-20 x 9/16" BUTTON HEAD 4 BAE0595 WASHER - 3/8" SAE FLAT 24 BAE0620 NUT - 3/8"-16 LOCK w/ NYLON CAP 4 BAE0662 BOLT - 3/8"-16 x 1-1/4" TAMPER RESISTANT 4 BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD 12 BAE0664 BOLT - 3/8"-16 x 1" BUTTON HEAD - SS 16 BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 4 BFC0493 SHEET - .75" x 31.50" x 44.00" BELL PNL (GRND. LEVEL) 1 BFC3350 SHEET- MUSIC NOTE 4 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S.

Installation Instructions Installation Instructions Challengers® Model CH4607 Chime Panel (Ground Level) Installation Preparation Recommended Crew: ........................... Two (2) adults Installation Time: ................................... 1.5 man-hours Use Zone: .............................................. Refer to Master Drawing User Group Age (years): ....................... ASTM/CSA: 2-12, EN: 2-14 Assembly View ICON KEY Fully Tighten Hardware Add 1 Drop of Thread Locking Adhesive Do Not Fully TIghten Hardware Pour Concrete Drill Dig Footing Holes Hammer Critical Fall Height

Top View Elevation Views Footing Diagram Important Notes: • When panel is positioned under a deck, the TOP edge of the panel must be less than 3.5 in. (90 mm) from the bottom edge of the deck or more than 9 in. (230 mm) to prevent entrapment. • If the panel is mounted above a deck, the LOWER edge of the panel must be less than 3.5 in. (90 mm) from the surface of the deck or more than 9 in. (230 mm) to prevent entrapment. KEY Position Unit of Measurement Top # Inches Bottom # [Millimeters]

Installation Instructions Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 6. 1/4" x 1/2" Button Head Bolt BAE01521 (2 Total) Chime Handle AAU0098 (2 Total) .850" O.D. Washer BAE0165 (2 Total) Chime Striker AAU0099 (2 Total) Chime Upper Cap AAU0102 (2 Total) Square portion of the handle must be seated in the square portion of the striker. Detail A Step 3 Attach a chime striker to the chime upper caps. 1/4" x 2-1/2" Round Head Bolt BAE0045 (8 Total) 1/4" Flat Washer BAE0158 (8 Total) Chime Lower Cap AAU0103 (2 Total) Chimes attach to the panel from the shortest to the longest going from left to right. Attach to the side of the panel that's routed out for the chime caps. Chime Part Number Chime Length AFM2176 18" (457 mm) AFM2177 20" (508 mm) AFM2178 22" (559 mm) AFM2179 24" (610 mm) .56" O.D. Nylon Washer BAE0202 (8 Total) Insert smaller side into the hole in the chime. Chime (4 Total) (See Table) Chime Spacer AMC0525 (8 Total) Insert the larger end into the hole in the panel. Chime Support BFC3411 (8 Total) 1/4" Button Head Nut BAE0161 (8 Total) Chime Panel BFC3414 (1 Total) Detail B Step 4 Attach the chimes and the chime caps (upper and lower) to the chime panel.

Detail C Step 5 Secure the chime caps (upper and lower) to the chime panel. 1/4" x 2-1/2" Round Head Bolt BAE0045 (4 Total) 1/4" Flat Washer BAE0158 (4 Total) 1/4" Button Head Nut BAE0161 (4 Total) Detail D Step 6 Attach the panel connectors to the chime panel. 3/8" x 1" Button Head Bolt BAE0664 (4 Total) 3/8" Flat Washer BAE0595 (4 Total) Panel Connector AAU0635 (4 Total) 3/8" Button Head Nut BAE0663 (4 Total) Detail E Step 7 Attach the clamps to the panel connectors. Centerline Clamp AAU0625 (4 Total) 3/8" x 1" Button Head Bolt BAE0664 (4 Total) 3/8" Flat Washer BAE0595 (4 Total)

Installation Instructions Detail F Step 8 Attach the panel to the support posts. 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662 (4 Total) Support Post Detail G Step 10 Secure the clamps to the support posts. Drive Rivet BAE0020 (4 Total)

Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. Step 1: Before attempting to assemble your equipment, please review all installation information carefully. Should you experience any diffi culty during the installation process, please call us at the telephone number shown on the last page of these instructions. Step 2: Separate and identify all components and hardware. Step 3: Attach a chime striker to the chime upper caps. See Detail A. Insert the stem of the handle through the front of the cap and seat squarely into the striker, apply a drop of thread locking adhesive to the bolt threads, and attach as shown. Fully tighten the connections according to tightening torque specifi cations (See Final Details). Step 4: Attach the chimes and the chime caps (upper and lower) to the chime panel. See Detail B. Chimes attach to the panel from the shortest to the longest going from left to right. Attach to the side of the panel that's routed out for the chime caps. Place the chime spacers and chime supports in their appropriate cutouts in the panel, place the chimes on top, align the holes and then place the chime covers over the top and bottom of the chimes, and attach as shown. Fully tighten the connections according to tightening torque specifi cations (See Final Details). Step 5: Secure the chime caps (upper and lower) to the chime panel. See Detail C. Secure the caps to the panel through the remaining open hole in the cap. Fully tighten the connections according to tightening torque specifi cations (See Final Details). Step 6: Attach the panel connectors to the chime panel. See Detail D. Position the short leg of the panel connector over the top outside hole in the panel on the opposite side from the chimes, and attach as shown. Step 7: Attach the clamps to the panel connectors. See Detail E. Position the clamp against the chime side of the panel connector, apply a drop of thread locking adhesive to the bolt threads, and attach as shown. Step 8: Attach the panel to the support posts. See Detail F. Position the panel between the support posts with the bottom of the chime side against the deck. Close the clamps around the posts, apply a drop of thread locking adhesive to the bolt threads, and attach as shown. Note: In the event of a clamp confl ict with an adjacent component, the connectors can be fl ipped and reconnected to the panel. Remove the connector from both the panel and clamp before fl ipping and then reattach as before. Final Details. Step 9: Plumb and level the component. Tighten all fasteners. Fully tighten all fasteners according to tightening torque specifi cations. Torque Specifi cations: Bolts and nuts - Snug tighten and then tighten an additional one half turn. Step 10: Install drive rivets. See Detail G. After the equipment assembly is complete, install a drive rivet in each clamp to permanently secure it to the support post. Using a 1/4" drill bit, drill through the clamp and support post. Insert the drive rivet into drilled hole until the head of the rivet is against the surface of the clamp. Using a hammer, drive the pin of the rivet until it is fl ush with the surface of the rivet head. Note: This step should be executed after structure has been assembled and properly footed.

Installation Instructions Bill of Materials CH4607 - CHIME PANEL (GROUND LEVEL) PART NO. DESCRIPTION QTY. AAU0098 HANDLE - 1.50" x 3.50" CHIME KNOB 2 AAU0099 MISC - 1.25" x 3.50" CHIME STRIKER 2 AAU0102 CAP - 7.50" x 10.30" CHIME UPPER w/BEARING 2 AAU0103 CAP - 7.50" x 10.30" CHIME LOWER 2 AAU0625 CLAMP - 3-1/2" OFFSET CENTERLINE DIE CAST 4 AAU0635 CONNECT - 3/4" PANEL 4 AFM2176 FAB METAL - 1.315" O.D. x 18.00" CHIME 1 AFM2177 FAB METAL - 1.315" O.D. x 20.00" CHIME 1 AFM2178 FAB METAL - 1.315" O.D. x 22.00" CHIME 1 AFM2179 FAB METAL - 1.315" O.D. x 24.00" CHIME 1 AMC0525 CHIME SPACER 8 BAD0085 THREAD LOCKING ADHESIVE 1 BAE0020 RIVET - 1/4" x 11/16" DRIVE 4 BAE0045 BOLT - 1/4"-20 x 2-1/2" BUTTON HEAD - SS 12 BAE01521 BOLT - 1/4"-20 x 1/2" BUTTON HEAD - SS 2 BAE0158 WASHER - 1/4" SAE FLAT 12 BAE0161 NUT - 1/4"-20 x 7/16" BUTTON HEAD 12 BAE0165 WASHER - .300" I.D. x .850" O.D. x .048" THICK 2 BAE0202 NYLON WASHER - .56" x .12" 8 BAE0595 WASHER - 3/8" SAE FLAT 8 BAE0662 BOLT - 3/8"-16 x 1-1/4" TAMP RESIST w/TORX DRIVE 4 BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD 4 BAE0664 BOLT - 3/8"-16 x 1" BUTTON HEAD - SS 8 BFC3411 SHEET - 2.50" x 1.30" x .50 8 BFC3414 SHEET - .75" x 31.50" x 44.00" CHIME PANEL (GRND LVL) 1 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S.

Model CH4611 PA 1058 INSTALLATION INSTRUCTIONS CHALLENGERS® MODEL CH4611 HORN PANEL (GROUND LEVEL) Assembly View Installation Preparation . . . Recommended Crew: Two (2) adults Installation Time: 1 man-hour User Group: Ages 2 - 12 years Torque Specifi cation: Bolts & Nuts: Snug tighten and tighten an additional one-half turn. Maintenance . . . • Playworld Systems® strongly recommends the use of protective surfacing within the use zone of each play structure in accordance with the applicable standard for your location, appropriate for the fall height of each structure. • Playworld Systems® strongly recommends close supervision of children as they play. The owners of playground equipment and the parents or guardians of children are responsible for this proper supervision. Do not use playground equipment when it is wet or snow covered. • As the owner of playground equipment, you are responsible for the maintenance of the equipment and surrounding play area. A comprehensive maintenance and inspection schedule must be developed and all equipment inspected frequently.

Model CH4611 PA 1058 INSTALLATION INSTRUCTIONS Elevation View 46" (1168 mm) 38.5" (978 mm) 8.2" (208 mm) 41.1" (1044 mm) 9.5" (241 mm) If the panel is placed under a deck there must be less than 3.5 in (89 mm) between the deck and the lower edge on the top of the panel, or more than 9 in. (229 mm) between the deck and the higher edge on the top of the panel. gap < 3.5" (89 mm) OR gap > 9" (229 mm)

Model CH4611 PA 1058 INSTALLATION INSTRUCTIONS INSTALLATION __Notes Before You Begin: • Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. • If during the installation process a bolt needs to be removed from a part or parts, it will be necessary to apply a drop of liquid thread lock / loctite to the bolt before reinstallation. Carefully read and understand these installation instructions before you begin. __Step 1: Before attempting to assemble your equipment, please review all installation information carefully. Should you experience any diffi culty during the installation process, please call us at the telephone number shown on the last page of these instructions. You will need a straight screwdriver or a 5/16" wrench for the horn assembly. __Step 2: Separate and identify all components and hardware by referencing the detail drawings and packing list. Determine where panel is to be placed by referring to the master layout drawing. Assemble the horns __Step 3: Assemble the horns. See Details A, B, and B1. Select (2) two of the following: horn whistles (2 different lengths), bellows, hose clamps, the horn plungers and horns. Place the hose clamp on the neck of the bellows. Insert the smaller end of each horn whistle into the bellows' neck, and partially tighten the screw on the clamp. Following the color chart below, place a plunger into the inside of each of the horns. Place the bellows assembly into the horn with the horn whistle seated into the indentation, with the end against the plastic. Tighten the hose clamp connection. The connections should be tight enough to hold the tube in place but not crack the plastic. (See B1) Assemble both horns. Color Combinations: Horn Plunger Whistle length Red Yellow short Blue Tangerine (orange) long Attach the horns to the panel. __Step 4: Attach the horns to the panel. See Detail C. Select both horn assemblies, the panel, (8) eight 3/8" x 1-1/4" button head bolts and (8) eight 3/8" fl at washers. Place each horn into the indentation in the panel and align holes. Apply a drop of loctite to the bolt threads, and insert each bolt though a fl at washer, the panel, and thread into the horn. There are four connections for each horn. Fully tighten the connections and test the horn by pressing the plunger. � 1 2 Bellows BPL0108 Horn Whistle AMC0165 AMC0166 Detail A Hose Clamp AMC0185 Horn BPL0106 Plunger BPL0107 Detail B Bellows Assembly 3/8" x 1-1/4" Button Head Bolt BAE0664 3/8" Flat Washer BAE0595 Panel BFC0911 Horn Assembly Detail C Horn Assembly Detail B1

Model CH4611 PA 1058 INSTALLATION INSTRUCTIONS Attach the clamps to the panel. __Step 5: Attach the clamps to the panel. See Detail D. Select (4) four of the following: offset centerline clamps, panel connectors, 3/8" button head nuts. Also select (8) eight 3/8" x 1" button head bolts and (8) eight 3/8" fl at washers. Align the short leg of the panel connector with each hole on the side of the panel without the horns. Insert each bolt through a fl at washer, the connector, the panel and thread into a button head nut. If possible, the short legs of the connectors should be facing the same direction, with the longer legs sticking straight out. (The upper connectors can point one way and the lower connectors can point the opposite way.) Place a clamp against the panel side of each connector. Apply a drop of loctite to the bolt threads and insert a bolt though a fl at washer, the connector and thread into the clamp. Attach the panel to the posts and deck. __Step 6: Attach the panel to the posts. See Detail D. Select the panel and (4) four 3/8" x 1-1/4" tamper resistant bolts. Place the panel in the desired location and close the clamps around the posts. Insert and thread a bolt into each clamp. Leave the connections loose for adjustment. Important Note: If the panel is to be placed under a deck, please refer to the spacing below the deck on the panel placement detail on page 2 of these instructions. Note: The connectors can be fl ipped to provide adjustment in the event of clamp interference with an adjacent component. Final Details. __Step 7: Plumb and level the panel. The bottom edge of the panel should not be more than 3.5" (89 mm) from the level of the protective surfacing. The panel connectors should be horizontal (not angled up or down). Tighten all fasteners. Fully tighten all fasteners according to tightening torque specifi cations. See page 1 of these instructions. __Step 8: Install the drive rivets. See Detail D. After the equipment assembly is complete, install a drive rivet in each clamp to permanently secure it to the support post. Using a 1/4" drill bit, drill through the clamp and support post. Insert the drive rivet into drilled hole until the head of the rivet is against the surface of the clamp. Using a hammer, pound the pin of the rivet until it is fl ush with the surface of the rivet head. Note: This step should be executed after the entire structure has been assembled and properly footed. Detail D 3/8" x 1" Button Head Bolt BAE0664 3/8" Button Head Nut BAE0663 3/8" Flat Washer BAE0595 Offset Clamp AAU0625 Panel Connector AAU0635 Panel Drive Rivet BAE0020 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662

Model CH4611 PA 1058 INSTALLATION INSTRUCTIONS CH - HORN PANEL (GROUND LEVEL) PART NO. DESCRIPTION QTY. AAU0625 CLAMP - 3-1/2 OFFSET CENTERLINE DIE CAST 4 AAU0635 CONNECT - 3/4" PANEL 4 AMC0165 MISC - 1.63" O.D. x 7.50" HORN WHISTLE 1 AMC0166 MISC - 1.63" O.D. x 9.50" HORN WHISTLE 1 AMC0185 #12 WORM DRIVE HOSE CLAMP 2 BAD0085 THREAD LOCKING ADHESIVE 1 BAE0020 RIVET - 1/4" x 11/16" DRIVE 4 BAE0595 WASHER - 3/8" SAE FLAT 16 BAE0662 BOLT - 3/8"-16 x 1-1/4" TAMPER RESISTANT w/TORX DRIVE 4 BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD 4 BAE0664 BOLT - 3/8"-16 x 1" BUTTON HEAD - SS 8 BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 8 BFC0911 SHEET - .75" x 31.50" x 44.00" HORN PANEL (GROUND LVL) 1 BPL0106 HORN - 19.13" x 12.31" x 4.94" 2 BPL0107 PLUNGER - 6.63" O.D. x 3.88" 2 BPL0108 BELLOW - 5.50" O.D. x 7.63" 2 BILL OF MATERIAL 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S.

Installation Instructions Installation Instructions Challengers® Model CH9816 Camber Half Square Roof Installation Preparation Recommended Crew: ........................... Two (2) adults Installation Time: ................................... 1 man-hour Use Zone: .............................................. Refer to Master Drawing User Group Age (years): ....................... ASTM/CSA: 2-12, EN: 2-14 ICON KEY Fully Tighten Hardware Add 1 Drop of Thread Locking Adhesive Do Not Fully Tighten Hardware Pour Concrete Drill Dig Footing Holes Hammer Critical Fall Height Assembly View

36" (914 mm) 1/4" (6 mm) 59-1/2" (1511 mm) 83" (2108 mm) 23-3/4" (603 mm) 34-1/2" (876 mm) 3/4"(19 mm) 7-3/4" (197 mm) 13-3/4" (349 mm) 31" (787 mm) Top View Footing Diagram Elevation View Top View Elevation Views Footing Diagram 7.75" (197 mm) 13.75" (349 mm) 31" (787 mm) 0.25" (6 mm) 0.75" (19 mm) 23.75" (603 mm) 59.5" (1511 mm) 83" (2108 mm) 36" (914 mm)

Installation Instructions Detail B Step 4 Detail C Step 6 Detail A Step 3 Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 4. 3/8" x 1-3/4" Button Head Bolt BAE0665 (4) Total 3/8" Flat Washer BAE0595 (8) Total 3/8" Lock Nut BAE0620 (4) Total 1" O.D. Flat Washer BAE0600 (6) Total 3/8" x 1-1/4" Button Head Bolt BAE0666 (6) Total Drive Rivet BAE0020 (4) Total Cover Casting AAU1218 (2) Total Mounting Bracket AAU1216 (Left) AAU1217 (Right) (1) Each Total Right Left Post Roof BPL0680 (1) Total Mounting Bracket Cover Casting Post

__Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. Step 1: Before attempting to assemble your equipment, please review all installation information carefully. Should you experience any diffi culty during the installation process, please call us at the phone number shown on the last page of these instructions. Step 2: Separate and identify all components and hardware. Assemble and attach mounting brackets to posts. Step 3: See Detail A. Attach as shown. Snug tighten the bolts. The bracket height may have to be adjusted to level the roof. Note: Right and left are determined as if you were standing on the deck to be covered. Attach the roof. Step 4: See Detail B. Place the roof on the brackets and align the holes. Attach as shown. Do not tighten the bolts completely. Final Details Step 5: Square and level the roof at the desired height. Tighten the bracket bolts. Fully tighten all fasteners in accordance with the tightening torque specifi cations. Torque Specifi cations: Bolts and nuts - Snug tighten and then tighten an additional one half turn. Step 6: Install drive rivets. See Detail C. A quantity of (4) four drive rivets are supplied for permanently securing brackets to the support posts. After the equipment assembly is complete, install a drive rivet in each clamp to permanently secure it to the support post. Using a 1/4" drill bit, drill through the clamp and support post. Insert the drive rivet into drilled hole until the head of the rivet is against the surface of the clamp. Using a hammer, drive the pin of the rivet until it is fl ush with the surface of the rivet head. Note: This step should be executed after structure has been assembled and properly footed.

Installation Instructions Bill of Materials CH9816 - CAMBER HALF SQUARE ROOF PART NO. DESCRIPTION QTY. AAU1216 BRACKET - 3-1/2" SQUARE (LEFT) 1 AAU1217 BRACKET - 3-1/2" SQUARE (RIGHT) 1 AAU1218 BRACKET - 3-1/2" COVER CASTING 2 BAE0020 RIVET - 1/4" x 11/16" DRIVE 4 BAE0595 WASHER - 3/8" SAE FLAT 8 BAE0600 WASHER - 1" O.D. FLAT 6 BAE0620 NUT - 3/8"-16 LOCK w/ NYLON CAP 4 BAE0665 BOLT - 3/8"-16 x 1-3/4" BUTTON HEAD - SS 4 BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 6 BPL0680 ROOF - SQUARE (CH) 1 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S.

Installation Instructions Installation Instructions Challengers® Model CH9817 Camber Half Square Roof Add On Installation Preparation Recommended Crew: ........................... Two (2) adults Installation Time: ................................... 1 man-hour Use Zone: .............................................. Refer to Master Drawing User Group Age (years): ....................... ASTM/CSA: 2-12, EN: 2-14 ICON KEY Fully Tighten Hardware Add 1 Drop of Thread Locking Adhesive Do Not Fully Tighten Hardware Pour Concrete Drill Dig Footing Holes Hammer Critical Fall Height Assembly View

36" (914 mm) 18" (457 mm) Diameter 36" (914 mm) 1.5" (38 mm) 59.45" (1510 mm) 83.1" (2111 mm) 70.5" (1791 mm) 23.7" (602 mm) 34.5" (876 mm) 34.5" (876 mm) 1.5" (38 mm) .65" (16 mm) 7.81" (198 mm) 13.65" (347 mm) 30.9" (785 mm) Top View Footing Diagram Elevation View Top View Elevation Views Footing Diagram 83" (2108 mm) 36" (914 mm) 36" (914 mm)

Installation Instructions Detail A Step 6 Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 5. Right Left 3/8" x 1-3/4" Button Head Bolt BAE0665 (2) Total 3/8" Flat Washer BAE0595 (4) Total 3/8" Lock Nut BAE0620 (2) Total Cover Casting AAU1218 (1) Total Mounting Bracket AAU1216 (Left) or AAU1217 (Right) (1) Total Post 3/8" x 2" Button Head Bolt BAE06673 (3) Total 3/8" Flat Washer BAE0595 (6) Total 3/8" Lock Nut BAE0620 (3) Total Mounting Bracket AAU1217 (Right) (1) Total Mounting Bracket AAU1216 (Left) (1) Total Note: Depending on which side the roof is added to, the left or right mounting bracket will be used. Detail B Step 7

Detail C Step 8 1" O.D. Flat Washer BAE0600 (6) Total 3/8" x 1-1/4" Button Head Bolt BAE0666 (6) Total Roof BPL0680 (1) Total Detail D Step 10 Drive Rivet BAE0020 (3) Total Post Existing Roof Cover Casting

Installation Instructions __Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. Step 1: Before attempting to assemble your equipment, please review all installation information carefully. Should you experience any diffi culty during the installation process, please call us at the phone number shown on the last page of these instructions. Step 2: Separate and identify all components and hardware. Step 3: Determine where the add-on roof is to be placed. If this add-on roof is to be connected to a existing camber roof follow the instructions below. If this add- on roof was purchased with a stand alone camber roof, skip to Step 5. Assemble multiple adjacent camber roofs at the same time. Prepare the existing camber roof to accept an adjacent add-on roof. Step 4: Prepare the existing camber roof to accept an adjacent add-on roof. Drill out the drive rivet from the cover casting on the side that the new roof section will be placed. Step 5: Remove the hardware from the side that the add-on roof will be placed and set it aside to be used in Step 7. Connect the adjacent mounting brackets. Step 6: See Detail A. Select the appropriate roof bracket (either left or right depending on which side the roof is being placed). Drill a 7/16" hole through the upper portion of the brackets. Attach as shown. Snug tighten only to allow for roof height adjustment. Attach remaining the bracket to the support post. Step 7: See Detail B. Select the remaining mounting bracket and the hardware previously set aside in Step 5. Position the bracket at the inside top of the remaining support post. Attach as shown. Snug tighten bolts. The bracket height may have to be adjusted to level the roof. Attach the roof. Step 8: See Detail C. Place the roof on the brackets and align the holes. Apply a drop of loctite to the bolt threads and attach as shown. Do not tighten the bolts completely. Final Details Step 9: Square and level the roof at the desired height. Tighten the bracket bolts. Fully tighten all fasteners in accordance with the tightening torque specifi cations. Torque Specifi cations: Bolts and nuts - Snug tighten and then tighten an additional one half turn. Step 10: Install drive rivets. See Detail D. After the equipment assembly is complete, install a drive rivet in each clamp to permanently secure it to the support post. Using a 1/4" drill bit, drill through the clamp and support post. Insert the drive rivet into drilled hole until the head of the rivet is against the surface of the clamp. Using a hammer, drive the pin of the rivet until it is fl ush with the surface of the rivet head. Note: This step should be executed after structure has been assembled and properly footed.

Bill of Materials CH9817 - CAMBER HALF SQUARE ROOF ADD-ON PART NO. DESCRIPTION QTY. AAU1216 BRACKET - 3-1/2" SQUARE (LEFT) 1 AAU1217 BRACKET - 3-1/2" SQUARE (RIGHT) 1 BAE0020 RIVET - 1/4" x 11/16" DRIVE 3 BAE0595 WASHER - 3/8" SAE FLAT 6 BAE0600 WASHER - 1" O.D. FLAT 6 BAE0620 NUT - 3/8"-16 LOCK w/ NYLON CAP 3 BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 6 BAE06673 BOLT - 3/8"-16 x 2" BUTTON HEAD - SS 3 BPL0680 ROOF - SQUARE (CH) 1 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S.

Installation Guidelines Challengers® Guidelines Important ! Please Read Completely Before Beginning Installation. According to a report published by the U. S. Consumer Product Safety Commission (C.P.S.C.) 72% of all playground injuries result from accidental falls. With this in mind, this equipment is designed to fill the need for safe yet challenging play. In conjunction with design efforts to reduce the possibilities of injuries, this equipment must be installed "Step by Step" per our installation instructions. As a new owner you are responsible for the correct installation, safe use, and maintenance of your equipment. INSTALLATION GUIDELINES • Identify all parts and thoroughly read the assembly instructions before beginning construction. • Site layout is a critical part of the overall installation. Footings must be measured and marked accurately according to the footing diagram. A level and clear installation site is ideal. • Good drainage around the structure and its supports is important. Inquire with local contractors for appropriate recommendations. • After laying out all footings and before digging holes, be sure to inquire about underground utilities that may exist. • Refer to your playground equipment drawing and footing diagram to assure the equipment purchased will fit into your selected site area. The use and no- encroachment zones around the play equipment shall be areas empty of obstacles and designated for unrestricted circulation. • The dimensions of Use Zones vary based upon the applicable standard for your location. The master layout drawing will show the minimum use zone necessary for the equipment in your area. • When building the structure, the recommended order of assembly is: 1) posts, 2) decks, 3) bridging components that will set and square distances between decks, 4) barriers and full roofs that will add to the stability and rigidity of the structure, 5) climbers and ground based components, and 6) partial roofs and non structural components. • Insure that hard surface warning/Playworld Systems identification labels are properly affixed to the play equipment. Labels are to be plainly visible according to current playground equipment guidelines. See page 12. For the areas complying with ASTM and CSA standards age appropriate labels must also be applied. See page 11. • Do not leave the job site unattended without making sure that all fastening hardware on all components are tightened according to tightening torque specifications listed on every installation guide. We also recommend roping off construction area and covering all holes that do not contain a piece of equipment with plywood or other suitable material. PROTECTIVE SURFACING • IMPORTANT! Because accidental falls around your playground equipment can occur, Playworld Systems recommends that the area under and around the structure be covered with a resilient material such as sand, bark mulch, or wood chips. If loose fill surfacing materials are used, Playworld Systems recommends a depth of 12 in. (305 mm). An approved rubber safety matting can also be used. Many protective surfacing materials can become compacted due to weather and use, which reduces their shock absorbency. It is strongly recommended that the surfacing be checked weekly and material added or replaced as necessary. Hard surfaces, such as asphalt, concrete and packed earth are not acceptable for use under playground equipment. • The entire area, under and around the playground equipment, must be covered with protective surfacing material. The impact attenuation of the protective surfacing under and around playground equipment should be rated to have a critical height value of at least the height of the highest accessible part of the equipment. The critical height for surfacing is to be rated in accordance with the A.S.T.M. standard, designated F-1292, A Standard Specification for Impact Attenuation of Surface Systems Under and Around Playground Equipment. Contact the manufacturer of unitary surfacing materials (rubber matting) for the critical height rating for their products.

USE ZONE INFORMATION: Refer to the applicable standard for your location. The master structure drawing will show use zones and critical fall heights for the equipment. ASTM • The overall use zone measurements for composite play structures should extend a minimum of 72 inches from its perimeter; dimensions and configuration of the use zone are dependent upon the types of included play equipment. • If the stationary play equipment contains a slide (or slides), the use zones of the slide (or slides) may not be overlapped by the use zones of adjacent play equipment. • The use zone in front of the slide exit shall be a minimum of 72 inches and shall not exceed 96 inches. The use zone shall be measured from the end of the slide and equal the vertical measurement as measured from the highest point of the sliding surface to the protective surfacing at the slide exit. Example: If the highest point of the sliding surface is 73.5 inches, the use zone in front of the slide exit should measure 73.5 inches. CSA • The overall use zone measurements for composite play structures should extend a minimum of 1800 mm from its perimeter; dimensions and configuration of the use zone are dependent upon the types of included play equipment. • If the stationary play equipment contains a slide (or slides), the use zones of the slide (or slides) may not be overlapped by the use zones of adjacent play equipment. • A no-encroachment zone is also required for the exit of slides over 48" (1220 mm) in height. In addition to the use zone measurement at the runout of the slide, the no-encroachment zone will extend an additional 1800 mm and may not be overlapped by the use or no-encroachment zones of adjacent play equipment. • The use zone in front of the slide exit shall be a minimum of 1800 mm and shall not exceed 2400 mm. The use zone shall be measured from the end of the slide and equal the vertical measurement as measured from the highest point of the sliding surface to the protective surfacing at the slide exit. Example: If the highest point of the sliding surface is 1870 mm, the use zone in front of the slide exit should measure 1870 mm. EN • For areas complying with the European Standard (EN-1176 / EN-1177), the use zone at the end of the slide runout will be at least 2000 mm for Type 1 slides. There is also a free space of 1000 mm on either side of the slide bedway. • The use zone (impact zone) is a minimum of 1500 mm and will increase as the critical fall height exceeds 1500 mm. A formula to calculate the impact zone for higher fall heights is: 2/3y + 500 mm, where y equals the highest critical fall height for the component. FOOTINGS • For In-ground Footing Installations (See Pages 4-6), excavate the holes as shown in the footing detail. If a level and clear site cannot be obtained, adjust the depth of footing to maintain a level footing base. If soil conditions are loose or unstable, a larger diameter footing may be required. Inquire with local contractors for appropriate recommendations. Be sure the concrete that might have splashed onto the unit is washed off before it dries. Allow concrete to harden 72 hours before allowing your structure to be used. Assemble the entire structure before pouring concrete unless specifically instructed to do so in the installation instructions. • For Surface Mount Footing Installations, see page 7.

Installation Guidelines REQUIRED TOOLS Playworld Systems® supplies a service kit that contains commonly used hex key wrenches required to assemble your equipment. You may also need: shovel, digging iron, post hole digger, steel rake, wheelbarrow, garden hoe, water hose, tape measure, level, alignment tool, 3/8" ratchet with 9/16" socket, and 9/16" combination wrench. Recommended Tools for Installation: Shovel / Spade Hammers (Various Sizes) Assorted Files Post Hole Digger Tape Measure Vise Grip / Locking Pliers Digging Iron Safety Glasses Pencils Steel Rake Line Level Electrical Extension Cord Wheelbarrow 2 ft. & 4 ft. Level Nylon Construction Line Garden Hose Utility Knife Screwdrivers Water Hose Nozzle Electric Drill Scrap Wood For Shims 3/8" Ratchet Set - 5/16", 7/16", 1/2", 9/16" & 3/4" Combination Wrenches - 7/16", 1/2", 9/16" & 3/4" Drill Bits - 1/8", 3/16", 1/4", 5/16", 3/8", 7/16" & 1/2" Tools That Make the Job Faster: Power Auger (12"/18" Dia. Auger) Nylon Ratchet Strap 3/8"-16 Tap & Die Set Rechargeable Drill 6 ft. Step Ladder Alignment Tool / Punch Hex Key Wrenches - 3/16", 7/32", 1/4" & 5/16" 3/8" Drive Allen Wrenches - 3/16", 7/32", 1/4" & 5/16" MAINTENANCE • Inadequate maintenance of equipment has resulted in injuries on the playground. Because the safety of playground equipment and its stability depends on good inspection and maintenance, a comprehensive maintenance program must be developed for each playground and strictly followed. All equipment must be inspected frequently for any potential hazards. Special attention must to be given to moving parts and other components that can be expected to wear. Inspections must to be carried out in a systematic manner by trained personnel. Any damaged or worn parts, or any other hazards identified during inspections must be repaired or replaced immediately. Complete documentation of all maintenance inspections and repairs must be retained. SUPERVISION GUIDELINES • Playworld Systems® strongly recommends close supervision of the children as they play as well as intensive classroom and home instruction about safe behavior on playground equipment. • Playground supervisors should be aware that not all playground equipment is appropriate for all children who may use the playground. Signs should be posted near the equipment indicating the recommended age of the users. Supervisors should direct children to equipment appropriate for their age. • It is important that playground supervisors recognize that preschool-age children require more attentive supervision on playgrounds than older children. • Do not permit the use of wet playground equipment. Wet equipment will inhibit necessary traction and gripping capabilities. Slips or falls could occur. • Do not permit too many children on the same piece of equipment at the same time. It is suggested that children take turns. • Constantly observe play patterns to discover possible hazardous play and suggest changes in equipment use or play patterns.

IN GROUND FOOTING DIAGRAMS: ASTM / CSA IN GROUND FOOTING DIAGRAMS: EN (EUROPE ONLY) 2" (51 mm) 18" (457 mm) Diameter Varies 42" (1067 mm) Varies 36" (914 mm) Support Post Footing Detail (ASTM/CSA) Ground Level Concrete Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker Support Post 2b Stone End Cap from Post Shipping Tube (Drill holes in cap to allow for water drainage) 2" (51 mm) 12" (305 mm) Diameter Varies 30" (762 mm) Varies 24" (610 mm) Component Footing Detail (ASTM/CSA) Ground Level Concrete Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker Component 2b Stone End Cap from Post Shipping Tube (Drill holes in cap to allow for water drainage) 400 mm >200 mm 610 mm 760 mm Footing Detail Component Post (EN) Ground Level Concrete Protective Surfacing Component 2b Stone Factory Applied Surfacing Label Soil 300 mm Diameter 400 mm 915 mm 1065 mm Footing Detail Support Post (EN) Ground Level Concrete Protective Surfacing Support Post 2b Stone Factory Applied Surfacing Label Soil 460 mm Diameter >200 mm

Installation Guidelines IN GROUND FOOTING DIAGRAMS: GROUND ZERO POSTS 2" (51 mm) 18" (457 mm) Diameter Varies 54" (1372 mm) Varies 48" (1219 mm) GroundZerO® Support Post Footing Detail ASTM/CSA Ground Level Concrete Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker End Cap from Post Shipping Tube (Drill holes in cap to allow for water drainage) Support Post 2b Stone 2" (51 mm) 12" (305 mm) Diameter Varies 30" (762 mm) Varies 24" (610 mm) Component Footing Detail (ASTM/CSA) Block Option Ground Level Concrete Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker Component Block Porous Material 2" (51 mm) 18" (457 mm) Diameter Varies 42" (1067 mm) Varies 36" (914 mm) Ground Level Concrete Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker Support Post Block Porous Material Support Post Footing Detail (ASTM/CSA) Block Option IN GROUND FOOTING DIAGRAMS-BLOCK OPTION 400 mm 1220 mm 1375 mm Footing Detail GroundZerO® Support Post (EN) Ground Level Concrete Protective Surfacing GroundZerO® Support Post 2b Stone Factory Applied Surfacing Label Soil 460 mm Diameter >200 mm

FOOTING NOTES • Support post footing depth equals 42 in. (1067 mm) less the depth of the protective surfacing material. The post is designed to have 24" (610 mm) in concrete. Example: If 12 in. (305 mm) of wood mulch is used for surfacing, the footing depth would be 30 in. (762 mm). GroundZerO® posts are footed 12 in. (305 mm) deeper than the regular support posts, and will be marked as such on the master footing diagram. • Component footing depth equals 30 in. (762 mm) less the depth of the protective surfacing material. The post is designed to have 12" (305 mm) in concrete. Example: If 12 in. (305 mm) of wood mulch is used for surfacing, the footing depth would be 18 in. (457 mm). • Most support posts and component support legs will have either a factory- applied sticker with line, or factory-applied mark designating protective surfacing level on a clear and level installation site. • If play structure is installed on uneven terrain, maintain support post mark at protective surfacing level at lowest grade. Adjust other footings accordingly. Support posts and all attaching decks and play components must be plumb and level. • Do not encase bottom of support post in concrete. Place post directly on packed stone. • The footings shown on Playworld Systems’ documentation are recommendations based on historical performance in average soil conditions. Footing dimensions may be modified by the owner based on actual soil conditions. For example: - If local soil is loose or unstable, a larger footing may be required. - If local soil is considered stable, such as bedrock, clay or hard packed earth, a smaller footing may be used. Before changing footing dimensions, we strongly recommend that the footings be reviewed and approved by a registered engineer. • Base of footing must be below frost line. • Assemble the entire structure before pouring concrete unless specifically instructed to do so in the individual component installation instructions. 2" (51 mm) 18" (457 mm) Diameter Varies 54" (1372 mm) Varies 48" (1219 mm) GroundZerO® Support Post Footing Detail ASTM/CSA Block Option Ground Level Concrete Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker Support Post Block Porous Material IN GROUND FOOTING DIAGRAMS-BLOCK OPTION

Installation Guidelines Surface Mount Footing Detail Concrete Base Anchor Bolts Supplied By Customer Protective Surfacing Level Surface Mount Post DEFINITIONS • Concrete Pier: A pier type surface mount installation is defined as a footing hole that has been excavated and poured with concrete. Concrete should be flush to the top surface of excavated hole. Equipment would then be secured to this concrete footing that has been properly cured. • Concrete Slab: Existing concrete slab type installation is defined as equipment being secured to an existing concrete pad or slab. As an example, this pad could be in the form of an existing concrete parking lot. FOOTING NOTES: PIER TYPE SURFACE MOUNT • Most support posts and component support legs will have either a factory- applied sticker with line, or factory-applied mark designating protective surfacing level on a clear and level installation site. • If play structure is installed on uneven terrain, maintain support post mark at protective surfacing level at lowest grade. Adjust other footings accordingly. Support posts and all attaching decks and play components must be plumb and level. • Footing size may vary due to local soil and weather conditions. • Base of footing must be below frost line. FOOTING NOTES: EXISTING CONCRETE SLAB TYPE SURFACE MOUNT • Most support posts and component support legs will have either a factory- applied sticker with line, or factory-applied mark designating protective surfacing level on a clear and level installation site. • Support posts and all attaching decks and play components must be plumb and level. IMPORTANT NOTE: Surface mount hardware is not supplied. The customer is responsible for the concrete base and providing surface mount hardware as specified by a registered structural engineer for each specific project application. SURFACE MOUNT FOOTING DIAGRAMS: SUPPORT POSTS AND COMPONENTS

HARDWARE GUIDE The following are full scale drawings of the hardware commonly used in structure assembly. During installation, use these drawings as a quick reference. 3/8" Hex Head Bolt 1/2" Hex Head Bolt 1" 25 mm 3/8" Carriage Bolt 3/4" 19 mm 1-1/4" 32 mm 2-3/4" 70 mm 3-3/4" 95 mm 3/8" Button Head Bolt 3/8" Thin Series Lock Nut BAE0610 3/8" Lock Nut BAE0620 3/8" Button Head Nut 3/8" Barrel Nut 1-1/4" 32 mm 1-5/8" 41 mm 3/8" Set Screw 1" 25 mm 1/2" 13 mm 1" 25 mm 3/4" 19 mm 1-1/4" 32 mm 3-1/4" 83 mm 3-1/2" 89 mm 1/2" 13 mm 1-1/2" 38 mm 1-3/4" 44 mm 2" 51 mm 2-1/4" 57 mm 5" 127 mm 6" 152 mm 4" 102 mm 4-1/2" 114 mm 5-1/2" 140 mm 1-1/2" 38 mm 2-1/2" 64 mm 2" 51 mm 2-3/4" 70 mm 5-1/2" 140 mm 6" 152 mm 5" 127 mm 1" 25 mm 1-1/4" 32 mm 1-1/2" 38 mm 1-3/4" 44 mm 2" 51 mm 2-1/2" 64 mm 2-3/4" 70 mm 3-1/4" 83 mm 4" 102 mm 4-1/2" 114 mm 5" 127 mm 5-1/2" 140 mm Tightening Torque Specifications: Bolts & Nuts: Snug tighten and tighten an additional one-half turn. Set Screws: Snug tighten and tighten an additional full turn.

Installation Guidelines HARDWARE GUIDE 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662 1-1/2" I.D. x 3-1/4" O.D. Flat Washer BAE0937 Drive Rivet BAE0020 1" O.D. Flat Washer BAE0600 3/8" Flat Washer BAE0595 1/2" Flat Washer BAE0690 1/2" Lock Nut BAE0720 1/4" Flat Washer BAE0158 Bolt Cap & Washer BPL0300 1/4" Button Head Bolt 1" 25 mm 1-1/4" 32 mm 1-1/2" 38 mm 1-3/4" 44 mm 2" 51 mm 2-1/2" 64 mm 5/16" Button Head Bolt 1" 25 mm 1-1/4" 32 mm 1-1/2" 38 mm 1-3/4" 44 mm 2" 51 mm 1/4" Button Head Nut 7/16" 11 mm 9/16" 14 mm

CHALLENGERS® CLAMP ASSEMBLIES We have provided the following typical assembly drawings of the Challengers® clamps for your reference. Centerline Clamp Assemblies Drive Rivet BAE0020 Component 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662 Centerline Clamp AAU0556 3/8" x 1" Button Head Bolt BAE0664 3/8" Flat Washer BAE0595 Pipe Clamp Assembly Drive Rivet BAE0020 3/8" x 1/2" Set Screw BAE0630 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662 Pipe Clamp AAU0220 Component Band Clamp Assembly 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662 Drive Rivet BAE0020 3/8" Flat Washer BAE0595 Wide Band Clamp AAU0022 Component Housing Drive Rivet BAE0020 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662 Offset Centerline Clamp AAU0625 Panel Connector AAU0635 3/8" x 1" Button Head Bolt BAE0664 3/8" Flat Washer BAE0595

Installation Guidelines AGE APPROPRIATE LABELS (COMPLIANCE WITH ASTM / CSA) Each composite play structure and each independent (non “play functionally linked”) unit must have a label applied. __Step 1: Choose a conspicuous location that will be visible to adults. All three labels are included. Only apply the label that is appropriate for your equipment. __Step 2: Follow instructions for the type of structure or unit. The age range on the label should match the age range listed on the master composite structure top view drawing, or on the independent item’s installation instructions. Composite structures: Apply label approximately 4 ft. to 5 ft. (1220 to 1525 mm) above the resilient surfacing material on a support post. Surface must be clean and dry before applying the label. Independent items: Apply label in the line of sight above the resilient surfacing material on a support post or vertical surface. Surface must be clean and dry before applying the label. For smaller components (i.e. spring riders), place label on the back or side of the unit - not on the spring. Important Note: Do not place label on rotationally-molded plastic parts, Eco- Armour coated parts, or locations where children may step and wear off label. __Step 3: Remove backing sheet from label and apply label in position. Using the backing sheet, rub the label to smooth into place removing any wrinkles. ASTM Labels CSA Labels 18 months to 5 years old 18 months to 12 years old 2 to 5 years old 5 to 12 years old 2 to 12 years old

FINAL INSPECTION • Playworld Systems® insists on the installation of protective surfacing within the use zone of each play structure in accordance with the applicable standard or specifications appropriate for the fall height of each structure. • Playworld Systems® strongly recommends close supervision of children as they play. The owners of playground equipment and the parents or guardians of children are responsible for this proper supervision. • As the owner of playground equipment, you are responsible for the maintenance of the equipment and surrounding play area. A comprehensive maintenance and inspection schedule must be developed and all equipment inspected frequently. Refer to the inspection and maintenance schedule in the back of this booklet. • Perform a thorough final check on the installed equipment to insure all equipment is installed as specified by manufacturer’s installation instructions. • Review all Installation Instructions for specified dimensions. Make sure dimensions called for in instructions agree with actual installation. • Double check height dimensions. Height measurements are taken from the top of the protective surfacing material. • Insure all fasteners are tightened according to tightening torque specifications listed on your installation instructions. • Insure all exposed pipe ends have properly installed end caps. Insure that drive rivets are secure. • Clean dried concrete off of components and any other affected surface. • Touch-up any scratches or installation damage to powder coated finish with color- matched spray paint. • Allow adequate time for proper curing, both for concrete and urethane cement if rubber safety surfacing tiles have been installed. • Insure that protective surfacing is properly installed according to C.P.S.C. (or other appropriate body) recommendations. Footings must not be exposed. • Insure that hard surface warning/Playworld Systems® identification labels are properly affixed to the play equipment. Labels are to be plainly visible according to current playground equipment guidelines. For locations complying with ASTM F1487 or CSA Z-614, Age Appropriate labels must also be applied in a visible location. • Dispose of all packaging material properly. These materials which include large plastic bags and sheets can be a suffocation hazard. Dispose of these materials out of reach or contact of small children. Surfacing Warning Label

Installation Guidelines Clamps • Inspect clamps to insure they are properly secured to the support posts. • Use the supplied torx-style tamper-resistant bit to insure bolt connection is tight. • Use the supplied 3/16" hex key wrench to insure the set screw connection is tight. • Inspect drive rivets to insure they are intact and secure. • Visually inspect clamps for cracks or breakage. If any damage is detected, barricade equipment to prevent use until repair is completed. Contact your sales representative immediately for a replacement part. Fasteners • Inspect for loose fasteners. Tightening torque specifications are: Bolts and Nuts: Snug tighten and tighten an additional one-half turn. Set Screws: Snug tighten and tighten an additional full turn. • If during the maintenance process a bolt needs to be removed from a part or parts, it will be necessary to apply a drop of liquid thread lock / loctite to the bolt before reinstallation. • Inspect for missing, worn or broken fasteners. If any missing, worn or broken fasteners are found, refer to the installation instructions for proper replacement fastener. If any damage is detected, barricade equipment to prevent use until repair is completed. Contact your sales representative immediately for a replacement part. Castings • Inspect the aluminum castings to insure they are properly secured to the component. • Visually inspect the castings for cracks or breakage. If any damage is detected, barricade the equipment to prevent use until repair is completed. Contact your sales representative immediately for a replacement part. Welds • Inspect all welded joints. If any broken welds are detected, barricade equipment to prevent use until repair is completed. Contact your sales representative immediately for a replacement part. Equipment Maintenance Challengers ® Composite Structure Slide • Inspect entire sliding surface for obstructions, sharp points, cracks or jagged edges. If any damage to sliding surface is detected and is determined to be unsafe, barricade component to prevent use until repair is completed. Minor burrs or sharp edges may be removed by using a sharp utility knife or block plane to remove sharp burr. • Inspect the exit region of slide for standing water. If standing water is detected, lower the exit region to provide a downward slope. Note: This will require the footing of the end support leg to be adjusted deeper. Plastic Parts • Inspect all plastic surfaces for sharp points, cracks or jagged edges. If any damage is detected and is determined to be unsafe, barricade equipment to prevent use until repair is completed. Minor burrs or sharp edges may be removed by using a sharp utility knife or block plane to remove sharp burr. Finish • Inspect metal parts for finish damage. To repair painted surfaces, sand damaged area with sandpaper and wipe clean. Mask area and paint with primer and allow to dry. Paint primed area with color- matching paint and allow to dry. Recoat area with color- matching paint if required. Drying time is approximately 8 hours between coats. To repair the coating, contact the Playworld Systems’ Customer Service Department for a coating repair touch- up kit. Footings • Inspect component to be solid in footing and secure. If any damage is detected, barricade equipment to prevent use until repair is completed. Surfacing • Refer to the specific surfacing maintenance detail sheet for additional information. Replacement Parts • Refer to your installation instructions to obtain replacement part number. • Contact your sales representative or call Playworld Systems’ Customer Service for replacement part. (representative structure) 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S.

Inspection Form • Be sure that you are using a copy of this Inspection Form and not your original. • Use the Inspection Codes listed below and record condition of equipment at time of examination on the Inspection Checklist. • Document any item from the Inspection Checklist that will require maintenance along with any corrective action on the Maintenance Schedule. • Be sure to include appropriate dates and signatures on each section to properly document maintenance procedure. Preventive Maintenance . . . for Safety's Sake! Repairer: Name (Please Print) __________________________________ Signature:________________________________________ Date:___ /___ /___ MAINTENANCE SCHEDULE Item in Question Description of Problem Corrective Action Date Inspector: Name (Please Print) __________________________________ Signature:_________________________________________ Date:___ /___ /___ Inspection Codes P = Pass F = Fail NA = Not Applicable INSPECTION CHECKLIST Frequency Inspection Code Date Date Repairs Completed Inspect plastic parts for damage. Medium Inspect clamps for tightness and damage. High Inspect metal parts for structural and finish damage. Medium Inspect for loose, missing, worn, or broken fasteners. High Inspect footing to insure support is secure and footing is not damaged. Low Inspect surfacing to insure proper depth and distribution. High Inspect sliding surface for obstructions and damage. High

Installation Instructions Installation Instructions Universal Model UN9910 Surface Warning Label Installation Preparation Recommended Crew: ........................... One (1) adult Installation Time: ................................... 15 to 20 min ICON KEY Fully Tighten Hardware Add 1 Drop of Thread Locking Adhesive Do Not Fully Tighten Hardware Pour Concrete Drill Dig Footing Holes Hammer Critical Fall Height Assembly View

__Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. __Step 1: Before attempting to assemble your equipment, please review all installation information carefully. Should you experience any diffi culty during the installation process, please call us at the phone number shown on the last page of these instructions. __Step 2: Separate and identify all components and hardware by referencing the detail drawings and packing list. __Step 3: Choose a conspicuous location on all four sides of the composite structure that will be visible to adults. __Step 4: Apply warning label 48" (1219 mm) to 60" (1524 mm) above the resilient surfacing material on a support post. Surface must be clean and dry before applying the label. Note: Do not place label on rotationally-molded plastic parts, vinyl coated parts, or locations where children may step and wear off label. __Step 5: Remove backing sheet from label and apply label in position. Using the backing sheet, rub the label to smooth into place removing any wrinkles. Bill of Materials UN9910- SURFACING WARNING LABEL PART NO. DESCRIPTION QTY. BAB0032 Surfacing Warning Label 4 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S.

Installation Instructions Installation Instructions Universal Model UN9930 Pipe Systems Maintenance Kit With Aerosol PART NO. DESCRIPTION QTY. BAB0032 LABEL - TAMPER RESISTANT SURFACE WARNING 1 BAD0001 PLAYWORLD SILK SCREENED BLANK 1 BAD6000 4.5 oz AEROSOL TOUCH-UP PAINT 2 BAD6010 AEROSOL RUST-RESISTANT PRIMER PAINT 1 BAD6016 GRAFFITI REMOVER TOWELS 1 AUNH9600 HARDWARE FOR MAINT/TOOLS & SERVICE KIT 1 BAD0085 THREAD LOCKING ADHESIVE 2 BAE0020 RIVET - 1/4" x 11/16" DRIVE 10 BAE0158 WASHER - 1/4" SAE FLAT 4 BAE0159 NUT - 1/4"-20 HEX LOCK w/o NYLON CAP 4 BAE0161 NUT - 1/4"-20 x 7/16" BUTTON HEAD 2 BAE0595 WASHER - 3/8" SAE FLAT 10 BAE0600 WASHER - 1" O.D. FLAT 10 BAE0620 NUT - 3/8"-16 LOCK w/NYLON CAP 10 BAE0630 SCREW - 3/8"-16 x 1/2" SOCKET SET SS 2 BAE0632 NUT - 3/8"-16 x 1.25 BARREL w/PATCH 3 BAE0659 BOLT - 3/8"-16 x 3/4" BUTTON HEAD - SS 2 BAE0661 BOLT - 3/8"-16 x 1/2" BUTTON HEAD - SS 2 BAE0662 BOLT - 3/8"-16 x 1-1/4" TAMP RESIST w/TORX DRIVE 5 BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD 2 BAE0664 BOLT - 3/8"-16 x 1" BUTTON HEAD - SS 8 BAE0665 BOLT - 3/8"-16 x 1-3/4" BUTTON HEAD - SS 2 BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 4 BAE0668 BOLT - 3/8"-16 x 2-1/2" BUTTON HEAD - SS 1 BAE0900 WRENCH - 5/32" SHORT HEX KEY 2 BAE0902 TOOL - 7/32" SHORT HEX KEY WRENCH 1 BAE0915 BIT - 3/8" TAMPER RESISTANT 1 BAE0922 TOOL - TT 45 L WRENCH 2 BAE01521 BOLT - 1/4"-20 x 1/2" BUTTON HEAD - SS 2 BAE01522 BOLT - 1/4"-20 x 1" BUTTON HEAD - SS 4 BAE01524 BOLT - 1/4"-20 x 3/4" BUTTON HEAD - SS 2 BAE01525 BOLT - 1/4"-20 x 1-1/4" BUTTON HEAD - SS 4 BAE06645 BOLT - 3/8"-16 x 1-1/2" BUTTON HEAD - SS 4 BAE06673 BOLT - 3/8"-16 x 2" BUTTON HEAD - SS 2 BAE06675 BOLT - 3/8"-16 x 2-1/4" BUTTON HEAD - SS 1 BAE06682 BOLT - 3/8"-16 x 3-1/4" BUTTON HEAD - SS 1 BAE06683 BOLT - 3/8"-16 x 3-1/2" BUTTON HEAD - SS 1 Bill of Materials