Keiser Infinity Series Installation Instructions Manual

been performed. • Observe all governing codes and ordinances. • Proper installation is the responsibility of the installer. • Note to Installer: Be sure to leave Installation Instructions and Operation Manual with the customer. • Note to Customer: Keep Installation Instructions and Operation Manual for future reference. • Skill level: Professional installation is required by qualified personnel as dictated by authority having jurisdiction. Product failure due to improper installation is not covered under warranty. BEFORE YOU BEGIN READ CAREFULLY. KEEP THESE INSTRUCTIONS. KEISER CORPORATION 2470 S. Cherry Ave. Fresno, CA 93706 CUSTOMER SUPPORT If you have any questions regarding the installation or operation of the Triple Trainer after reading this manual, contact Keiser Customer Support: 1 559 256 8000 [email protected] keiser.com/support Keiser, the Keiser logo, and other trademarks associated with Keiser products referred to in this publication are trademarks of Keiser Corporation. © Copyright 2018, Keiser Corporation. All rights reserved. Distribution and copying of this document, use and communication of its contents is not permitted without written authorization from Keiser Corporation. The content of this document is furnished for informational use only, may be subject to change without notice, and should not be construed as a commitment by Keiser Corporation. Every effort has been made to ensure that the information in this manual is accurate. Keiser Corporation is not responsible for printing or clerical errors. 305522_A TRIPLE TRAINER BOLT-DOWN BASE INFINITY SERIES MODELS 3020XA, XP, XS with Bolt-down Base 3031X FLOOR MOUNT PLATE

04 — EQUIPMENT SPECIFICATIONS 04_TRAINING SPACE 05 — SECURING THE TRIPLE TRAINER 05_INSTALLATION OPTIONS 05_MOUNTING REQUIREMENTS 06 — INSTALLATION 06_GETTING STARTED 07_UNPACKING 07_PARTS LIST 08_STEP-BY-STEP INSTALLATION GUIDE 10_AIR SYSTEM SETUP & FINAL INSTALLATION 11 — BEFORE YOU USE THE TRIPLE TRAINER

2. Heed all warnings. 3. Follow all instructions. 4. Professional installation is required by qualified personnel as dictated by authority having jurisdiction. 5. Observe all governing codes and ordinances. 6. Safety Glasses required during installation. 7. Heavy Equipment: The Floor Mount Triple Trainer weighs 345 lbs (156 kg). Help is required when handling the Triple Trainer to prevent potential muscle strain and/or back injury. 8. Crush Hazard: Keep feet clear when handling the Floor Mount Plate and/or the Triple Trainer. 9. Installation must be directly onto LEVEL, SOLID CONCRETE FLOOR, minimum 5 inches (127 mm) thick. If the floor is covered (wood, carpet, rubber, etc.), cut out the Floor Mount Plate pattern to mount directly onto concrete. 10. The Floor-mounted Triple Trainer must be installed with the Triple Trainer Floor Mount Plate. 11. Keiser Corporation has supplied the hardware specified for anchoring into solid concrete floor only. 12. Tighten all bolts and carefully examine your installation prior to use of the Triple Trainer to ensure that it is securely fastened in place. 13. Never connect Keiser pneumatic equipment to an air source that is capable of exceeding 120 psi (pounds per square inch) / 8.27 bar. Over pressurizing Keiser pneumatic equipment may cause tubing to burst, breakage of equipment, abnormal operation, or serious injury. Use only clean, dry, regulated compressed air at the rated pressure range of 100– 120 psi / 6.89–8.27 bar. 14. Replace damaged, worn, or broken parts immediately using IMPORTANT SAFETY INFORMATION only Keiser supplied components. Keep the Triple Trainer out of use until repaired. 15. Only use accessories specified by Keiser Corporation. 16. Failure to perform final check for proper operation prior to normal use of the Triple Trainer will void the warranty and could result in serious injury. 17. Keiser Corporation is not responsible for damage or serious injury caused by incorrect installation, assembly, or use. 18. Use of the Triple Trainer for any purpose not explicitly specified by the manufacturer in the Operation Manual will void the warranty and could result in serious injury. 19. It is the responsibility of the facility owner and/or owner of the Triple Trainer to instruct users on the safe and proper operation of the equipment. CONVENTIONS USED This Installation Instruction contains the following marks: WARNING: Indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. CRUSH HAZARD: Indicates a hazardous situation that, if not avoided, could result in death or serious injury. HEAVY OBJECT: Indicates help is required during lifting to avoid muscle strain and/or back injury. TWO-PERSON PROCEDURE: Indicates help is required to safely and successfully complete installation. IMPORTANT: Indicates information considered critical, but not hazard-related. 1 559 256 8000 [email protected] keiser.com/support CUSTOMER SUPPORT If you do not understand these instructions or have doubts about the safety of the installation, assembly, or use of this product, contact Keiser Customer Support: This equipment contains electrical or electronic components that must be recycled properly to comply with Directive 2002/96/EC of the European Union regarding the disposal of waste electrical and electronic equipment (WEEE). Contact your local dealer for procedures for recycling this equipment.

Height, arms up: 89 inches (2,261 mm) Height, arms down: 59 inches (1,499 mm) Length: 57 inches (1,448 mm) Width: 32 inches (813 mm) Arm Span: 95 inches (2,413 mm) Weight: 345 lbs (156 kg) Resistance Range: • Bilateral 0 - 100 lbs (0 - 45 kg) • Unilateral 0 - 50 lbs (0 - 23 kg) Cable Length: • Unilateral 144 inches (3,658 mm) • Bilateral 72 inches (1,829 mm) Figure 2. Maximum Cable Length Extension Illustration Training Space Bilateral Cable Length 72 inches (1,829 mm) Unilateral Cable Length 144 inches (3,658 mm) Unilateral Cable Length 144 inches (3,658 mm) Bilateral Cable Length 72 inches (1,829 mm) Cable Accessory Cable Refer to Figure 1 for the minimum Training Space required. Plan Training Space accordingly to allow for full-range operation. Actual Cable Length may vary, based on Accessory type, user height, and the position setting of the exercise Arm. To safely and effectively use your Training Space, remember to: 1. Clear your Training Space: Ensure there is enough space for safe access and operation of the equipment. 2. Mark your Cable Max Limit: Secure your Cable Accessory to the Cable. Walk your Cable Accessory out until the stop is reached. This is your Cable Max Limit. Place a marker on the floor (i.e. tape, keys, or a water bottle) to indicate your Cable Max Limit (see Figure 2). Cable Max Limit Marker WARNING: AVOID SERIOUS INJURY OR PROPERTY DAMAGE. Do not attempt to extend the Cable beyond the Cable Max Limit. Failure to follow this warning will cause the Cable to hit a hard stop, creating a sudden dynamic load that may result in serious injury or equipment and property damage.

• Keiser Professional Installation Service. A trained technician from Keiser’s installation network will perform the installation. • Choose Your Own Professional Installation Service. Keiser Installation Instructions provide detailed instructions on how to install the equipment into solid concrete, along with information on the proper tools and hardware required. IMPORTANT: A site survey for equipment installation is required. It is the responsibility of the customer to ensure that a site survey is performed. To obtain a Site Survey Form, contact Keiser Customer Support by telephone at 1 559 256 8000, online 24/7 at keiser.com/support, or by email at [email protected]. MOUNTING REQUIREMENTS INSTALLATION OPTIONS • Professional installation is required by qualified personnel as dictated by authority having jurisdiction. • It is recommended that a high-quality floor/wall scanner be used to detect and avoid drilling into rebar, pipes, live wires, etc., that may be present within the concrete flooring. • All screws and/or anchor bolts installed into the concrete floor must reach minimum embedment as specified by the manufacturer to ensure design values are kept. • Always follow manufacturer’s safety and installation instructions. • Tighten all bolts and carefully examine your installation prior to use of the Triple Trainer to ensure that it is securely fastened in place. WARNING: AVOID SERIOUS INJURY AND/OR PROPERTY DAMAGE. To mount the Triple Trainer into concrete floor, refer to Figure 3 and ensure the following requirements are met: 1. Installation must be directly onto LEVEL, SOLID CONCRETE FLOOR, minimum 5 inches (127 mm) thick. IMPORTANT: If the floor is covered (wood, carpet, rubber, etc.), cut out the Floor Mount Plate pattern to mount directly onto concrete. 2. The Floor Mounted Triple Trainer must be installed with the Triple Trainer Mount Plate. • Ensure that the Triple Trainer Mount Plate makes full contact with the mounting surface (no gaps). 3. All screws and/or anchor bolts installed into the concrete floor must reach minimum embedment as specified by the manufacturer to ensure design values are kept. • Be sure a wire tube brush, along with a vacuum, is used to clean/clear debris from drilled holes to ensure that the required hole depth is met. Figure 3. Floor Requirements Level, solid concrete floor Min. 5 inches (127 mm) thick GOOD

Level, solid concrete floor Min. 5 inches (127 mm) thick Carpet Cut Out Pattern Do you have all the required tools and materials? 1 2 3 Safety Glasses High-Quality Floor/Wall Scanner (recommended) Tape Measure 3/8x5 in. Masonry Bit Hammer Drill Shop Vacuum Hand Drilling Hammer 3/8 in. Socket and Ratchet #3 Phillips Screwdriver 3/16 in. (5 mm) Allen Wrench Adjustable Wrench 9/16 in. Socket and Ratchet Torque Wrench 9/16 in. Socket Wire Tube Brush GOOD GETTING STARTED INSTALLATION IMPORTANT: If the floor is covered (wood, carpet, rubber, etc.), cut out the pattern of Floor Mount Plate to mount directly onto concrete. Ready to begin?: • Professional installation is required by qualified personnel as dictated by authority having jurisdiction. • Read through these instructions carefully before assembling, servicing, or using the equipment. Heed all warnings and safety information presented in this Installation Instruction. • If you do not understand these instructions or have doubts about the safety of the installation, assembly, or use of this product, contact Keiser Customer Support (see front cover for contact information). NOTE: Product failure due to improper installation is not covered under warranty.

using a 3/8 in. Socket and Ratchet. HEAVY EQUIPMENT: The Floor Mount Triple Trainer weighs 345 lbs (156 kg). Help is required when handling the Triple Trainer to prevent potential muscle strain and/or back injury. CRUSH HAZARD: Keep feet clear when sliding the Triple Trainer off the pallet. IMPORTANT: Ensure that the mount area has been planned according to the training space required (refer to the “Training Space” section, page 4). Qty Description Keiser Part Number Qty Description Keiser Part Number 3 Functional Trainer 3020XX 1 9 eChip 990812 2 1 Floor Mount Plate 301894 1 3 Wedge Anchor (3/8 x 3-3/4) 305430 3 1 Operation Manual 305522 3 1 Acrylic Adhesive 305429 2 1 Loctite® 242 Threadlocker 105550 4 1 Airline Manifold Assembly - 5 1 Plug 8375 6 1 Tube Insert, 1/8 in. (3.175 mm) 8053 7 1 3/8Cx1/4M Connector 8075 8 1 3/8Cx1/8M Connector 8078 9 3 Male Quick-disconnect (QD) 110897 10 1 Tube, 69 in. (1,753 mm) with QD - 11 12 3/8 SS Washer 9355 12 12 HHCS 3/8-16x3/4 ZP Screw 9200 13 6 CRPHMS 1/4-20x3/8 ZP Screw 9267 14 3 Triple Trainer Bracket 301805 15 1 1 2 3 4 8 7 6 5 9 10 11 12 13 15 14 2 3 PARTS LIST UNPACKING The Floor Mount Plate Kit is contained in a packet with the Functional Trainers. Check for any damage or missing parts. If parts are damaged or missing, contact your local dealer, distributor, or Keiser Customer Support (see front cover for contact information). Note to Installer: Please provide the customer with the Operation Manual. TRIPLE TRAINER FLOOR MOUNT PLATE KIT (PART NUMBER 3031X ) Grip at Elbow Joint Slide Triple Trainer to planned mount area NOTE: Functional Trainers may be bolted to the pallet individually Figure 4. Unpacking the Triple Trainer Figure 5. Triple Trainer Parts Figure 6. Floor Mount Plate Kit Items

or Floor Mount Plate at the desired area, locate the three, non-threaded holes of the Floor Mount Plate. These holes will serve as the drill guide. • Use a Hammer Drill with 3/8 inch diameter Masonry Bit, drill 4 1/4 inch (108 mm) deep into the concrete. • NOTE: Drill depth will be 1/2 inch (13 mm) deeper than the anchor to ensure proper depth. Prepare drill holes for adhesive: • Clean drill holes with a Wire Tube Brush. • Vacuum remaining dust/debris. It is recommended that hole alignment be tested to prevent costly rework. Ensure that all three Floor Mount Plate holes align with the drill holes; Wedge Anchors should be able to sit vertical within the drill holes. Acrylic adhesive application: IMPORTANT: Step 4 must be performed immediately after the Adhesive is applied. The Acrylic Adhesive is high-strength and fast-curing with very short working time. Carefully read and follow the manufacturer’s instructions before application. • Insert the Nozzle to the bottom of the hole and fill to 1/2 the depth of the hole. STEP-BY-STEP INSTALLATION GUIDE 3/8 in. 4 1/4 in. (108 mm) Floor Mount Plate Clean Drill Holes with Wire Tube Brush Adhesive Application Vacuum Dust/Debris 3 2 CAUTION: WEAR SAFETY GLASSES Final installation: A. For pre-assembled Triple Trainer units, proceed to “AIR SYSTEM SETUP & FINAL INSTALLATION” page 10, step 9. B. For Triple Trainer units that require assembly, continue to step 6 on the next page. Install Floor Mount Plate to floor: IMPORTANT: Set nut flush with the end of the Wedge Anchor to protect threads. • Align Floor Mount Plate holes with the drill holes • Drive the Wedge Anchor until the washer is flush with the Floor Mount Plate surface using a Hammer. • Expand the Edge Anchor by tightening the nut 3 - 5 turns past hand-tight using a 9/16 inch Socket and Ratchet. 4 5 Continue to “AIR SYSTEM SETUP & FINAL INSTALLATION” page 10, step 9 Continue to page 9, step 6 B A Hammer Drill Nut flush with end of Wedge Anchor

• With your helper, carefully place one of the Functional Trainer units onto the Floor Mount Plate, align mount holes as shown. • Start Screw with Washer into a threaded hole (qty 4). • Fasten Screws using a 9/16 inch Socket and Ratchet. • Torque Screws to 25–30 ft-lbs (33.90–40.68 Nm) using a Torque Wrench and 9/16 inch Socket. • Repeat steps above for the remaining two units. 3/8- 16x3/4 in. Screw with Washer Lift here x4 (rear) CRUSH HAZARD KEEP FEET CLEAR 7 Remove x2 1/4-20x1/4 in. Phillips Screws Bracket installation preparation: • Remove the top two 1/4-20x1/4 inch Phillips Screws along the sides of the Functional Trainer units using a #3 Phillips Screwdriver. NOTE: The two 1/4-20x1/4 inch Phillips Screws may be dis- carded. Longer 1/4-20x3/8 inch Phillips Screws will replace them in the following step. Bracket installation: A. Position the Bracket, hooks pointing down, and align mount holes as shown. B. Attach the Bracket with two 1/4-20x3/8 inch Phillips Screws using a #3 Phillips Screwdriver until tight. • Repeat Steps 7 and 8 for the remaining two Brackets. Install x2 1/4-20x3/8 in. Phillips Screws B A 8 STEP-BY-STEP INSTALLATION GUIDE

Compressor Refer to the diagram above for air system setup and follow the instructions below: 1. Apply Loctite® 242 to the threads of the Plug and the Connector (Connector options: 3/8Cx1/4M or 3/8Cx1/8M) before installing into the Air Manifold. Tool required: Adjustable Wrench, 3/16 in. (5 mm) Allen Wrench. NOTE: The Plug and Connector/Tube Insert may be reversed in position for air supply that is routed from the floor. WARNING: Never connect Keiser pneumatic equipment to an air source that is capable of exceeding 120 psi / 8.27 bar. Over pressurizing Keiser pneumatic equipment may cause tubing to burst, breakage of equipment, abnormal operation, or serious injury. Use only clean, dry, regulated compressed air at the rated pressure range of 100–120 psi / 6.89–8.27 bar. 2. Connect the Quick Disconnect from the Air Manifold outlet into the Compressor (Compressor not included, sold separately). Ensure that the Quick Disconnect clicks into position. 3. Plug the Compressor into a power source to power the Compressor ON. Allow the Compressor to build up to a minimum of 100 psi / 6.89 bar. Press the “+” and then the “-” Thumb Buttons a few times on each Functional Trainer to ensure air cycles through and that the Power Display powers ON. Keiser Air Compressor manuals are available for viewing and download at http://manuals.keiser.com under the “Compressor/ Air System” link. Apply Loctite® 242 to threads Connect to the Compressor Plug Air Manifold Connector Tube Insert Tube with QD Quick Disconnect Outlet Quick Disconnect Thumb Buttons Power Display Powered ON

2. Ensure that the Triple Trainer is connected to the Compressor/Air Supply and that the Compressor/Air Supply is powered ON. 3. Read the Operation Manual, enclosed with the product and available at http://manuals.keiser.com. 4. Keep Installation Instructions for future reference. BEFORE YOU USE THE TRIPLE TRAINER

Fresno, CA 93706 CUSTOMER SUPPORT If you have any questions regarding the installation or operation of the Triple Trainer after reading this manual, contact Keiser Customer Support: 305522_A 1 559 256 8000 [email protected] keiser.com/support INSTALLATION INSTRUCTIONS TRIPLE TRAINER