CYBEX Eagle Incline Pull Owner's Manual

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Brand: CYBEX
Category: Fitness Equipment
Model: Eagle Incline Pull (Owner's Manual)
File Type: PDF
File Size: —
Pages: 30

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Cybex® Eagle Incline Pull

Owner’s Manual Strength Systems Part Number 11020-999-4 B www.cybexintl.com

Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.

Eagle® and its mark are registered trademarks of Cybex International, Inc DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes. © Copyright 2012, Cybex International, Inc. All rights reserved. Printed in the United States of America. 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 www.cybexintl.com • 11020-999-4 B August 2012 Table of Contents Safety Safety Guidelines and Practices . . . . . . . . . . . . . . . 3 Anchoring Equipment . . . . . . . . . . . . . . . . . . . . . . . 3 Facility Safety Precautions . . . . . . . . . . . . . . . . . . . 3 User Safety Precautions . . . . . . . . . . . . . . . . . . . . . 4 Warnings and Cautions. . . . . . . . . . . . . . . . . . . . . . 5 Label Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Assembly Machine Specifications . . . . . . . . . . . . . . . . . . . . . . 7 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . 7 Exercise Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Maintenance Daily Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . 18 Weekly Procedures . . . . . . . . . . . . . . . . . . . . . . . . 20 Yearly Procedures. . . . . . . . . . . . . . . . . . . . . . . . . 23 Cable Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 24 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Customer Service Product Registration . . . . . . . . . . . . . . . . . . . . . . . 26 Contacting Service . . . . . . . . . . . . . . . . . . . . . . . . 26 Ordering Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Return Material Authorization (RMA). . . . . . . . . . . 27 Damaged Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Cybex Owner’s Manual

3 Safety Safety Guidelines and Practices Read the Owner’s Manual carefully before assembling, servicing, or using the equipment. Owner must comply with all safety guidelines in this manual. It is also the owner’s responsibility to instruct users on the safe and proper operation of the equipment and to properly display any and all warning labels and instructional placards. All users should read these labels and placards before using equipment. WARNING Death or serious injury could occur if the following safety precautions and instructions are not followed. Anchoring Equipment •� Owner should not allow equipment to be used until it is properly anchored as described below. •� To maximize stability and eliminate rocking, tipping, or falling over, equipment must be anchored to a solid, level surface, utilizing all anchoring holes provided. •� Fasteners must have a minimum of 500 lbs. tensile capacity. Cybex recommends .3/8” grade 2 bolts or better. A minimum pull force of 220 lbs/100 kgs is required for each anchor position. •� If leg frames do not contact surface, DO NOT pull down with anchors. Shim any leg or frame not in contact with surface using flat washers. •� Due to the wide variation of flooring on which machines may be anchored or installed, consult with a qualified and licensed contractor to ensure proper anchoring and installation. Facility Safety Precautions Do not allow anyone, including trainers, to use equipment in a manner other than that shown on the warning labels and instructional placards located on every machine. Do not install equipment on an uneven surface. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defined and required by local building and architectural codes.

Cybex Owner’s Manual

4 Verify there is enough room for safe access and operation of the equipment. All equipment should be used in a supervised, access-controlled area. Do not allow equipment to be used by children 12 and under. Supervise disabled and children 13 and older. The owner should ensure that regular inspection and maintenance checks as detailed in this manual are performed. Keep a log of all maintenance and repair activities. Each day before use, the owner should inspect the equipment. If there are any loose or worn components such as belts, cables, grips, pulleys, or any missing, damaged labels, or placards, the owner should fix any deficiencies before they allow the equipment to be used. Use only Cybex components to maintain and repair the equipment. Display the Facility Safety Sign so it is visible and prominent. User Safety Precautions Owners must instruct users to DO the following: •� Follow all warning labels and instructional placards when using equipment. •� Insert weight pin completely before using selectorized equipment. •� Consult a physician prior to commencing an exercise program. If at any time during exercise you feel faint, dizzy or experience pain, stop and consult your physician. •� Use a spotter for Free Weight equipment. Owners must instruct users to NOT DO the following: •� DO NOT pin weights on selectorized equipment in an elevated position or use the machine if found in this position. •� DO NOT increase weight resistance on equipment by any means other than those provided by Cybex. •� DO NOT wear loose or dangling clothing or jewelry while using equipment. Stay clear of moving parts. •� DO NOT lean or pull on machine •� DO NOT use machine for support during stretching. •� DO NOT attach resistance straps, ropes or other means to equipment, except those provided by the manufacturer for intended use on the equipment. •� DO NOT exceed the maximum specified user weight. •� DO NOT use if equipment appears damaged or inoperable upon inspection. •� DO NOT use if guards are missing or damaged. •� DO NOT remove any labeling from equipment.

Cybex Owner’s Manual

Warnings and Cautions Warning decals indicate a potentially hazardous situation that could result in death or serious injury if the precautions are not observed. Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury. The diagram following the decals show where each decal is located. GLE INT, DECAL, CAUTION ENGLIS 4000Y316-4 JKW 8/28/06 BB 125 1:1 OWAT MFG. APPR. TECH. PUBS. APPR. DATE DATE DWG. NO. SCALE SIZE CHECKED BY DWG. BY TITLE: FINISH: MATERIAL: B SHEET 1 OF 1 EXCEPT AS NOTED GENERAL TOLERANCES: 2 DECIMALS ± .03 3 DECIMALS ± .015 ANGLES ± 1° FEATURES SHOWN PERPENDICULAR OR PARALLEL SHALL BE SO WITHIN ± 1° REMOVE ALL BURRS BREAK SHARP EDGES .005/.010 R SURFACE FINISH INDICATED PER ANSI B46.1-1985 GENERAL MACHINING DIMENSIONS IN INCHES DATE DATE THIS NOTE REFERS TO ALL PLASTIC PARTS AND ASSEMBLIES CONTAINING PLASTICS. RAW MATERIAL AND COMPONENTS ON SUB-ASSEMBLIES AND ASSEMBLIES MUST COMPLY WITH EUROPEAN DIRECTIVE RoHS 2002/95/EC. REMOVE CARBURIZATION AND SCALE FROM LASER AND PLASMA CUT EDGES Personal injury may occur. CAUTION 4000Y316-4 A Keep away from moving parts to avoid injury. DECAL, CAU JKW 8/31/06 125 1:1 DATE DWG. NO SCALE SIZE CHECKED BY DWG. BY TITLE: FINISH: MATERIAL: B SHEET OF EXCEPT AS NOTED GENERAL TOLERANCES: 2 DECIMALS ± .03 3 DECIMALS ± .015 ANGLES ± 1° FEATURES SHOWN PERPENDICULAR OR PARALLEL SHALL BE SO WITHIN ± 1° REMOVE ALL BURRS BREAK SHARP EDGES .005/.010 R SURFACE FINISH INDICATED PER ANSI B46.1-1985 GENERAL MACHINING DIMENSIONS IN INCHES DATE REMOVE CARBURIZATION AND SCALE FROM LASER AND PLASMA CUT EDGES ALL MATERIAL MUST COMPLY TO EUROPEAN UNION DIRECTIVE 2002/95/EC RoHS (RESTRICTION OF HAZARDOUS SUBSTANCES) CATIONS . R .19 4 PLACES PART NUMBER WITH REV. DESIGNATOR 7 PT. ARIAL BOLD. WHITE BACKGROUND WITH BLACK 11 PT ARIAL BOLD TEXT. SAFETY YELLOW PMS 108 BACKGROUND. BLACK TRIANGLE W/ YELLOW EXCLAMATION POINT, BLACK LETTERS 18 PT. ARIAL BOLD TEXT. INSET .06 WHITE CAUTION R .19 4 PLACES PART NUMBER 8 PT ARIAL BOLD WHITE BACKGROUND WITH BLACK 9.5 PT ARIAL BOLD TEXT SAFETY YELLOW MUNSELL 5Y8/12 BACKGROUND. BLACK TRIANGLE W/ YELLOW EXCLAMATION POINT, BLACK LETTERS 21 PT ARIAL BOLD FONT INSET .06 WHITE CAUTION FINISH: MATERIAL: GEN TOL 2 D 3 DE ANG FEA PER PAR DIM IN I NOTE: See Engineering Drawing 4506-381-X for specifications. ALL MATERIAL MUST COMPLY TO EUROPEAN UNION DIRECTIVE 2002/95/EC RoHS (RESTRICTION OF HAZARDOUS SUBSTANCES) WARNING SERIOUS INJURY COULD OCCUR IF THESE PRECAUTIONS ARE NOT OBSERVED 2. Read and understand warning labels and user manual prior to exercising. Obtain instruction prior to use. 1. Obtain a medical exam prior to beginning an exercise program. 3. Keep body and clothing free from and clear of all moving parts. 2.25 12 PT ARIAL FONT R .25 4 PLACES SAFETY ORANGE PMS 152 BLACK TRIANGLE W/ ORANGE EXCLAMATION POINT, BLACK LETTERS 23 PT ARIAL BOLD FONT 8.25 PT ARIAL FONT

Cybex Owner’s Manual

Assembly Machine Specifications Total Weight and Size: Eagle 11020 Incline Pull Weight Machine Dimensions at Rest Machine Dimensions at Use 644 lbs 47” W x 66” L x 62” H 58” W x 66” L x 62” H 292.11 kg 119.38 cm W x 167.64 cm L x 157.48 H 147.32 cm W x 167.64 cm L x 157.48 H The dimensions stated in the installation instructions are the recommended minimum dimensions as set forth by the manufacturer. The actual area for access and passage shall be the responsibility of the facility and should take into account any required local codes or regulations. Tools Required •�7/32” Allen Wrench •�3/4” Allen wrench •�9/16” Wrench •�External snap ring pliers •�Phillips screwdriver •�Medium weight automotive engine oil •�Torque Wrench Assembly Procedure Two people will be required for this procedure. Read and understand all instructions thoroughly before assembling this unit. Check all items carefully. If there is damage, see the Customer Service section of this manual for proper procedure to return, replace, or reorder parts. It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate clearance around each machine to allow for safe use and passage. Verify parts list shown below Qty Part Number Description Diagram 4 11090-392 Foot pad

Cybex Owner’s Manual

Qty Part Number Description Diagram 1 12000-560 Decal, Weight Plate (30-290) 125 OWATONNA MFG. APPR. TECH. PUBS. APPR. DATE DATE REV. DWG. NO. SCALE SIZE CHECKED BY DWG. BY TITLE: FINISH: MATERIAL: SHEET OF EXCEPT AS NOTED GENERAL TOLERANCES: 2 DECIMALS ± .03 3 DECIMALS ± .015 ANGLES ± 1° FEATURES SHOWN PERPENDICULAR OR PARALLEL SHALL BE SO WITHIN ± 1° REMOVE ALL BURRS BREAK SHARP EDGES .005/.010 R SURFACE FINISH INDICATED PER ANSI B46.1-1985 GENERAL MACHINING DIMENSIONS IN INCHES DATE DATE THIS NOTE REFERS TO ALL PLASTIC PARTS AND ASSEMBLIES CONTAINING PLASTICS. RAW MATERIAL AND COMPONENTS ON SUB-ASSEMBLIES AND ASSEMBLIES MUST COMPLY WITH EUROPEAN DIRECTIVE RoHS 2002/95/EC. REMOVE CARBURIZATION AND SCALE FROM LASER AND PLASMA CUT EDGES 12000-560 1:1 9/14/05 REL DECAL, WT PLATE (30 - 290) B 2 2 9/16/05 BB NOTES: 1. RIGHT HAND SIDE - 40 POINT HELVETICA BOLD. HORIZONTAL SCALE 80%. TRACKING -50. 2. LEFT HAND SIDE - 48 POI NT FUTURA CONDENSED BOLD. 14 4000C101 Weight Stack Plate Move to desired location 1. Determine if you can move your machine through the required doorway(s). 2. If the machine fits through the doorway(s), move machine to desired location. Follow procedures for installation of rubber feet. 3. Attach rubber feet to each foot of the frame. 4. If weight stacks need to be installed follow procedure for installing weight stacks. 5. If the machine does not fit through the doorway(s) follow doorway procedures below. Doorway Instructions 1. Remove each (standard) cone-shaped shipping support using a 3/4” socket or wrench. 2. Attach rubber feet to each foot of the frame. 3. Make a note of the current belt routings and connections. This will assist you in reinstalling them properly. 4. Cut shipping tie securing top weight. 5. Rotate cam and disconnect weight stack belt from cam (by loosening the two set screws on the belt clamp with a 7/32” Allen wrench.) Set Screws Cam 6. Locate the pulley bracket that is located near the cam. Cam Bolt Nylon Locknut Washer

Cybex Owner’s Manual

7. Remove bolt, washer and hex nut securing the pulley to the pulley bracket. 8. Remove pulley from pulley bracket. 9. Remove one of the two BHSCS (Button Head Socket Cap Screws) securing the pivot shaft. BHSCS Pivot Shaft Washer Pulley Shaft Pulley/Cable 10. Remove the pivot shaft and pulley shaft. CAUTION: Be extremely careful when removing shaft so you do not ruin the threads on the shaft. 11. Remove the five BHSCS securing the two halves of the frame. BHSCS (qty 2) Nylon Locknut (2) Nylon Locknut (3) BHSCS (qty 3) 12. Move each half through the doorway to the desired location. 13. Attach each half together using the five BHSCS. BHSCS (qty 2) Nylon Locknut (2) Nylon Locknut (3) BHSCS (qty 3)

Cybex Owner’s Manual

14. Attach pulley shaft using the pivot shaft and BHSCS. BHSCS Pivot Shaft Washer Pulley Shaft Pulley/Cable 15. Reconnect pulley/cable to pulley bracket. 16. Verify both cables are routed properly. 17. Connect the weight stack belt to the belt clamp of cam. Set Screws Cam Install rubber feet 1. Remove each (standard) cone-shaped shipping support using a 3/4” socket or wrench. 2. Cut shipping tie securing top weight. 3. Place rubber feet (supplied with machine) on each foot of the frame. 4. Lift top weight and turn the Increment Weight Adjusting Knob to select 15 lbs (three increment weights each side.) 5. Remove the three Phillips head screws securing the top (back) shroud and carefully remove the shroud. Phillips Head Screw (3)

Cybex Owner’s Manual

6. Loosen but do not remove bottom two screws. Screw (loosen - do not remove) 7. Remove the top two screws securing the back shroud. Screw 8. Slide rear shroud assembly upward and remove. Install the weight stack 1. Note how the increment weights are installed. 2. With an assistant holding the increment weights, move the adjusting knob to 0 lbs. and remove all six increment weights (three each side.) 3. Using an external snap ring pliers, remove the upper snap ring from one of the guide rods and carefully lower the guide rod. Upper snap ring Lower snap ring Frame Guide rod Wave washer 4. Remove lower snap ring and wave washer from the guide rod. Repeat for the opposite guide rod. 5. Lean guide rods outward, away from machine in order to provide the most room for installing weight plates. 6. Slide top weight up and out of machine and carefully set it aside. 7. Wipe guide rods clean over entire length. Lubricate with light coating of medium weight automotive engine oil.

Cybex Owner’s Manual

8. Install each weight plate one at a time. When installing weight plates, position plates so wide edges of bushing face upward and narrow edges of bushing face downward. NARROW bushing edge WRONG WIDE bushing edge faces upward CORRECT NOTE: The narrow bushing edge must face downward. 9. Slide top weight onto guide rods. 10. Place lower snap ring and wave washer onto guide rod (about 3” from the top end of guide rod.) 11. Raise guide rod up through mounting hole and install the upper snap ring. 12. Lower guide rod and secure lower snap ring. Repeat for the opposite guide rod. Belt Routing 1. Verify belt is routed through top of pulley bracket and then route end of belt down to the top weight. 2. Lift top weight and verify that the position of the belt clamp (on the top weight) is aligned properly with the top pulley bracket (on the machine.) Top Pulley Belt Insert and Set Screws (not shown) are on this side. Increment Weight Adjusting Knob

Cybex Owner’s Manual

3. Slide belt through slot in belt clamp. 4. Verify belt and insert are installed properly. Correct belt routing Wrong belt routing Stem Belt Insert Stem Belt Insert 5. Pull belt tight and secure belt to clamp with the two set screws. Torque set screws 300-350 in-lbs. Belt clamp Belt Belt clamp insert Set screws 6. Place weight stack pin in each plate to verify proper installation. 7. Without selecting any resistance, lift top weight up and down (simulating normal operation.) 8. Verify that the belt is moving smoothly and is routed straight from the top pulley bracket to the weight belt clamp. 9. Reinstall the six increment weights that were removed. WRONG CORRECT Increment Weights 10. Turn the Increment Weight Adjusting Knob to select 15 lbs.

Cybex Owner’s Manual

Install back shrouds 1. Place shroud back into position on the two bottom screws. Screw 2. Install the top two screws securing the back shroud. Screw 3. Install the three Phillips head screws securing the top (back) shroud. Phillips Head Screw (3) Install weight plate decals You have the option to use pounds, kilograms or both. 1. Slowly and carefully peel off back side of decal, making sure that the decals remain attached to the front sticker. Front Back

Cybex Owner’s Manual

2. Align holes in decal with appropriate holes in weight stack. Do not allow the adhesive to touch weight stack at this time. 3. Insert a guide pin through each hole of the template. A guide pin can be anything that fits through the weight stack hole, such as a weight stack selector pin. 4. Align decal and rub it onto weight plates. 5. Remove front side, leaving decals adhering to weight plates. 180 81.0 144.0 135.0 126.0 117.0 108.0 200 99.0 90.0 300 280 260 240 220 320 340 153.0 180.0 360 171.0 162.0 400 380 20 9.0 72.0 63.0 54.0 45.0 36.0 40 18.0 140 120 100 80 60 160 Pounds Weight Stack Guide Rod Kilograms IMPORTANT: It is important that you perform regular inspection and maintenance activities on your equipment. See the CYBEX Eagle Owner’s Manual for inspection and maintenance activities. If you do not have a CYBEX Eagle Owner’s Manual or if you have any questions or concerns, call CYBEX Customer Relations at 888-462-9239. Securely�anchor�machine�to�the�floor Cybex strongly recommends to maximize stability, equipment must be secured to a solid level surface. CAUTION: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor. WARNING: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8’’ grade 2 bolts or better). WARNING: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not in contact with surface using flat washers. Verify proper operation

Cybex Owner’s Manual

Exercise Intended Use The intended commercial use of this machine is to aid exercise and improve general physical fitness. Instructions Read and understand all instructions and warnings prior to using this machine in the Safety section of the Owner’s Manual. All adjustment points on the machine have yellow handles or knobs. Set Up 1. Adjust seat for desired reach angle with finger tips reaching handles. 2. Adjust chest pad for desired support. 3. Grasp handles. Basic Movement 1. Pull handles down until elbows are by your sides and your hands are approximately level with shoulders. Advanced Movement 1. While pushing the handles outward, pull down until your elbows are even with your back. Using 1. Adjust seat so handles are at mid-chest. 2. Adjust handle position so when grasped, upper arm is even with back 3. Push handles forward until arms are fully straightened.

Cybex Owner’s Manual

CAUTION: Serious injury can result if precautions are not followed. Use equipment only as described in placards located on each machine. Failure to use in the manner depicted can result in injury. PULLDOWN Motions Developed Shoulder Adduction, Elbow Flexion, Elbow Extension Muscles Used Latissimus Dorsi, Teres Major, Rhomboid, Posterior Deltoid, Lower nad Middle Trapezius, Biceps, Anterior Deltoid, Biceps (basic movement) Triceps (advanced movement) START FINISH

Cybex Owner’s Manual

Maintenance All preventive maintenance activities must be performed on a regular basis. Performing routine preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex Strength Systems equipment. Cybex is not responsible for performing regular inspection and maintenance actions for your machines. Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting/recording. Cybex representatives are available to answer any questions that you may have. All inspections and repairs must be performed by trained service personnel only. Cybex will void warranty if non-Cybex replacement parts are used. NOTE: All insp and repairs mu performed by service person Cybex will void warranty if non-Cybex replacement parts are used. Use only Cybex replacement parts when servicing. Failure to do so could result in personal injury. CAUTION Daily Procedures When using strong cleaning agents such as rubbing alcohol or bleach, it is advisable to first test in an inconspicuous area. Other cleaning agents may contain harsh or unknown solvents and are subject to formula changes by the product manufacturer without notice. Should you desire to use other cleaning agents, carefully try them in an inconspicuous area to determine potential damage to the material. Never use harsh solvents or cleaners which are intended for industrial applications. To clean stained or soiled areas, a soft white cloth is recommended. Avoid use of paper towels. Cleaning products may be harmful/irritating to your skin, eyes, etc. Use protective gloves and eye protection. Do Not inhale or swallow any cleaning product. Protect surrounding area/clothing from exposure. Use in well ventilated area. Follow all product manufacturer’s warnings. CYBEX and its vendors cannot be held responsible for damage or injuries resulting from the use or misuse of cleaning products.

Cybex Owner’s Manual

Clean Upholstery If Then Light Soiling 1. Prepare a solution of 10% household liquid soap and warm water. 2. Apply with a soft damp cloth. 3. If necessary, apply a solution of liquid cleanser with a soft bristle brush. 4. Dampen a clean soft cloth in water and wipe residue away. More�Difficult�Stains 1. Prepare a solution of 10% household bleach (sodium hypochlorite) and 90% water. Dampen a soft white cloth in the solution. 2. Rub gently on the stained area. 3. Dampen a clean soft cloth in water and rinse area. 4. If stains are still present, a full strength household bleach may be used. Allow bleach to puddle on the affected area or apply with a bleached-soaked cloth for approximately 30 minutes. Dampen a clean soft cloth in water, and rinse area to remove any remaining bleach concentration. More�Difficult�Stains�(Alternative�Method) 1. Dampen a soft white cloth with rubbing alcohol. 2. Gently rub stained area. 3. Dampen a clean soft cloth in water and rinse area. Restoring Luster 1. Apply a light coat of furniture wax for 30 seconds. 2. Lightly rub area using a clean white cloth. Clean Frames Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these could scratch or damage the equipment. Clean Chrome Clean chrome tubes, first using chrome polish and then using a car wax seal. Neutral cleaners with a pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these could scratch or damage the equipment.

Cybex Owner’s Manual

Guidelines for cleaning front panel: Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing. Follow up each application with warm water rinse. •� DO NOT use abrasives or high alkaline cleaners. •� DO NOT leave cleaners on for long periods, wash immediately. •� DO NOT apply cleaners in direct sunlight or at elevated temperatures. •� DO NOT use scrapers, squeegees, or razors. •� DO NOT clean with gasoline. Compatible Cleaners and Detergents: •� Formula 409 •� Top Job •� Joy •� Palmolive •� Windex with Ammonia D To Minimize Fine or Hairline Scratches: Mild automotive polish applied and removed with a soft clean cloth will help fill scratches. Suggested Polishes: •� Johnson Paste Wax •� Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.) •� Novus Plastics Polish #1, #2 (By Novus Inc.) Weekly Procedures Inspect All Nuts and Bolts

Cybex Owner’s Manual

Tighten all loose nuts and bolts as required. WARNING: Serious injury or death may result if the following precautions are not followed. Replace all worn cables and belts. Worn cables and belts can fail if not replaced. Inspect cables and belts Inspect all cables and belts for wear or damage and proper tension. When inspecting cables and belts, run fingers on the cable or belt, paying particular attention to bends in cables and attachment points. The following conditions may indicate a worn cable: Cables Condition of Cable Diagram A tear or crack in the cable sheath that exposes the cable A kink in the cable A curled sheath Necking - A stretched cable sheath

Cybex Owner’s Manual

Belts Condition of Belt 3D View 3D or Side View Peeling of the belt’s skin. Wave in belt Belt is necked down (narrow section) Replace belt if any section is over 1/32” (.03) narrower than the rest of belt Examine edge of belt (both sides). Replace belt if any section is narrower than the rest. Cracks or splits One or more strands of kevlar is hanging out, or if there is a significant amount of frayed kevlar.

Cybex Owner’s Manual

CAUTION: Personal injury or property damage may occur if the following precautions are not followed. Do not use if less than 1/8” of material remains to the edge. Replace all worn handles immediately. Failure to replace worn handles can result in injury or property damage. Inspect bars and handles for wear, paying particular attention to tab area connection points. Attachment Hole Replace bar if less than 1/8” of material remains to the edge. Inspection Action Inspect bars and handles for wear, paying particular attention to tab area connection points. Replace all worn handles immediately. Inspect snap links for proper latching (indicates wear). Replace all loose or worn grips immediately. Inspect all labeling for readability, including instructional placards, warning and caution decals. Replace all worn labeling immediately. Inspect all weight stacks for proper alignment and operation. Correct all improper alignment and operation issues immediately. Inspect guide rods for lubrication. Wipe Weight Stack Guide Rods clean over entire length. Lubricate with a light coat of medium weight automotive engine oil. Yearly Procedures Replace all cables and belts annually

Cybex Owner’s Manual

Cable Adjustment Tools Required 9/16” Wrench (2) Four types of cable tension adjustment are used on Cybex Strength Systems: Cable Adjustment Description Diagram Jam Nut Adjustment This type of adjustment uses a jam nut and a tension adjustment nut at the cable cam end as the primary adjustment. The other end of the cable usually contains a roll pin adjustment. Tension Adjustment Nut Jam Nut Rod End Adjustment This type of adjustment uses a socket head cap screw (SHCS) securing a cable rod end bearing to the machine. Primary adjustment is by turning the rod end bearing. The other end of the cable usually contains a roll pin cable adjustment. Cable End Jam Nut Cable Rod End Bearing SHCS Nylon Locknut Roll Pin Adjustment This type of adjustment uses a roll pin and series of holes in the weight stack top weight connector. Top Weight Connector Roll Pin Cam End Adjustment This type of adjustment uses an adjustment bolt on the pulley bracket. Loosen nut and rotate cam bolt to adjust cable. Nut Cam Bolt Adjustment

Cybex Owner’s Manual

Belt Adjustment Tools Required •�7/32” Wrench •�Torque wrench (lbs-in) Belt Adjustment Action Loose Belt 1. Using a 7/32” Allen wrench loose set screws. 2. Pull belt tight. 3. Secure belt in place with set screws. 4. Torque set screws to 300-350 lb-in. 5. Verify that the belt is moving smoothly and is routed straight from the top pulley bracket to the to weight belt clamp

Cybex Owner’s Manual

Customer Service Product Registration To register product do the following: 1. Visit www.cybexintl.com. 2. Locate Product Registration in the Support section. 3. Fill out form completely. 4. Click the Submit button to register product. Contacting Service Hours of phone service are Monday through Friday from 8:30 a.m. to 6:00 p.m. Eastern Standard Time. For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239. For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300 or fax 508-533-5183. email address [email protected] Find information on the web at www.cybexintl.com. Ordering Parts To order parts online go to www.cybexintl.com. To speak with a customer service representative, call 888-462-9239 (for customers living within the USA) or 508-533-4300 (for customers outside the USA). The following information located on the serial number decal will assist our Cybex representatives in serving you. •� Unit Serial Number, Product Name and Model Number •� Part Description and Part Number if you have it. All parts can be found on the web at www.cybexintl.com •� Shipping Address •� Contact Name •� Include a description of the problem. In addition to your shipping address and contact name, your account number is helpful but not required. You may also fax orders to 508-533-5183.

Cybex Owner’s Manual

Return Material Authorization (RMA) The Return Material Authorization (RMA) system is used when returning material for placement, repair or credit. The system assures that returned materials are properly handled and analyzed. Follow the following procedures carefully. Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without proper RMA and an Automated Return Service (ARS) label. Please contact Cybex Customer Service for the return of any item that is defective. Provide the technician with a detailed description of the problem you are having or the defect in the item you wish to return. Provide the model and serial number of your Cybex equipment. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for evaluation and repair or replacement. The technician will assign you a RMA number and will send you an ARS label. The ARS label and the RMA numbers must be clearly displayed on the outside of the package that contains the item(s) to be returned. Include the description of the problem, the serial number of the equipment and the name and address of the owner in the package along with the part(s). Merchandise returned without an RMA number on the outside of the package or shipments sent COD will not be accepted by the Cybex receiving department. Damaged Parts Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier (UPS, Federal Express, trucking companies, etc.) Apparent Damage Upon receipt of your shipment, check all items carefully. Any damage seen with a visual check must be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result in the carriers refusal to honor your damage claim. The carrier will provide you with the required forms for filing such claims. Concealed Damage Damage not seen with a visual check upon receipt of a shipment but notices later must be reported to the carrier as soon as possible. Upon discovery of the damage, a written or phone request to the carrier asking them to perform an inspection of the materials must be made within ten days of the delivery date. Keep all shipping containers and packing materials as they will be needed in the inspection process. The carrier will provide you with an inspection report and the necessary forms for filing a concealed damage claim. Concealed damage claim is the carrier’s responsibility.

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