WIKA CS 3 S Operating Instructions Manual

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 1 of 18 Operating instructions Temperature regulator CS 3 S

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 2 of 18 Register Operating instructions 1. GENERAL ....................................................................................................................... Page.... 3 Unpacking.........................................................................................................................Page.... 3 Storing ..............................................................................................................................Page.... 3 Storing conditions .............................................................................................................Page.... 3 Directly Use ......................................................................................................................Page.... 3 Discription of the product..................................................................................................Page.... 3 Guide of Conformitation....................................................................................................Page.... 3 2. GENERAL PLAN ........................................................................................................... Page.... 4 3. DISCRIPTION, FUNCTIONS AND TECHNICAL DATA ................................................ Page.... 4 4. FURTHER FUNCTIONS ................................................................................................. Page.... 5 5. SAFETY PROCEEDINGS IN NORMAL USE................................................................. Page.... 5 6. HAZARDS BY ELECTRICAL ENERGY......................................................................... Page.... 5 7. MOUNTING NOTES........................................................................................................ Page.... 5 Mounting regulations Safety regulations.............................................................................................................Page ... 6 8. SWITCHBOARD CUT OUT ............................................................................................ Page.... 6 9. CONNECTIONS .............................................................................................................. Page.... 6 10. CONNECTING SCHEMA................................................................................................ Page.... 7 11. GUARANTEED VALUES AND LIABILITY .................................................................... Page.... 7 12. NOTES ............................................................................................................................ Page.... 8 OPERATORS MANUAL 13. DISPLAY AND OPERATORS CONTROL ..................................................................... Page.. 10 Front view CS2S...............................................................................................................Page.. 10 14. MESSAGE BY SWITCH-ON OF THE REGULATOR..................................................... Page.. 11 Regulator Switch on/off ....................................................................................................Page.. 11 Changing of Set point.......................................................................................................Page.. 11 15. 1. PARAMETER FACE ( FLOW SHEET ) ..................................................................... Page.. 12 16. ALARM TYPE ................................................................................................................. Page.. 14 17. 2. PARAMETER FACE ( FLOW SHEET )...................................................................... Page.. 15 18. STARTING ...................................................................................................................... Page.. 16 19. ERROR ALARM ON THE PV-READING ...................................................................... Page.. 17 20. CLEANING...................................................................................................................... Page.. 17

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 3 of 18 1. GENERAL UNPACKING 1. Indicate visual damages directly to the transporter. 2. Type and notes on the package must agree with the delievery note. 3. Unpack the regulator with the sealed synthetic bag. Open the bag first, when the regulator gets mounted. 4. the type on the unit, the packing and on the delievery note must correspond. 5. Control if there is a fastening bow with the unit. Please inform us by any irregularity. STORING Electric radiation, elektrostatical discharge or strong magnetic fields can damage the mounted microprozessor or other electrical parts. STORING CONDITIONS Protect for • possible mechanical damages. • humidity • Heat and directly insolation. Store temperature • -20°C to +50°C ( - 20 °F until 120 °F). Store humidity • 0 - 85% relative humidity ( Avoid condensation! ). DIRECTLY USE Please follow all instructions in this manual. Fabrication date The unit identifier is written on the type plate. ( Side of the covering). The fabrication number is written at the electrical connections. DISCRIPTION OF THE PRODUCT TEMPERATURE-REGULATOR WITH DIGITAL DISPLAY The regulator CS2S contains a control loop with PID-Algorythms for Temperature regulation. With this regulator and an adequate temperature sensor it is possible to control a heating or cooling system. The inputs (Sensore) and Alarm types can be adjusted by an intern switch. The adequate Regulator output is fix and must be point out by order. As supply you will find an attachment set for easier mounting of the regulator Additional tool: Ring sealing for IP54 (coming from the switchboard panel) Guide of Conformitation: Europe: The CS 3 S is CE checked (EN-61010, EN-50082-1, EN-50082-2, EN-55011, EN-55022) EMC

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 4 of 18 2. GENERAL PLAN This Discription concerns to the 48 x 48 x 110 mm-Regulator Type CS2S on microprocessor Base. Temperature-Regulator with Digital display Types: GCS-3A*-R/M** Regulator output: Relais contact, potential free GCS-3A*-S/M** Regulator: Contact free voltage, Driver for SSR-Relais GCS-3A*-A/M** Regulator: continuous * A: The Alarm type is adjustable via internal switches by the user. ** M: The Sensor – input is adjustable via internal switches. Input Thermo elements: E, K, J Specific resistance 100 Ω or less. Sensor break is getting signalized. The Regulator is switching off the regulator output. Pt.100 (IEC-751), 3-ConductorMaximum specific resistance of 10 Ω per conductor. Sensor break Circuit: and short circuit are getting signalized, The regulator is switching off the regulator output in both cases. Display accuracy: ± 0.3 % of Scale range ± 1 Digit Temperature compensation: ± 1 °C at 25 °C ± 10 °C (± 1 °F at 75 °F ± 50 °F ) Supply voltage: 100 - 240 VAC, 50/60 Hz or 24V AC/DC Dimensions: 48 x 48 x 110 mm ( B x H x T ) Mounting: Front tableau assembly, minimum space to other units - 30 mm Covering: non-combustible Polycarbonate / Colour: black or grey Operation: Front foil 3. DISCRIPTION, FUNCTIONS AND TECHNICAL DATA Actual value ( PV ) 7 Segment red LED, 4-digit 4 x 8 mm Theoretical value ( SV ) 7 Segment green LED, 4-digit 4 x 8 mm Actual value accuracy Within ± 0,3 % of the scale ± 1 Digit (compensation accuracy ± 1 °C to 25 °C ± 10 °C) (± 1 °F at 75 °F ± 50 °F ) Sample time 250 ms PID Characteristic curve Proportional band (P) 0 - 999 °C / 0 - 99,9 °C 0 – 210 °F Integral time (I) 0 - 999 sec Differential time (D) 0 - 300 sec Cycle 1 - 120 sec Factory adjustment Solid State Relais 3 sec Relais 30 sec PD Regulation charakteristik Proportional band (P) 0 - 999 °C / 0 - 99,9 °C 0 – 210 °F Differential time (D) 1 - 300 sec ON / OFF Regulation characteristic Hysterese 0,1 bis 99,9 °C 0 – 210 °F Output Relais (-R/M) 250 VAC, 3 A resistance load 250 VAC, 1 A inductive load Solid State (-S/M) 12 VDC, 40mA short círcuit safe current (-A/M) 4-20mA insolated Load resistor max. 550 Ohm

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 5 of 18 Heating - defect alarm The current which is getting used by the consumer is getting measured by the current transformer. The measurement starts only when the unit is switched on. The Alarm is getting released when the input Current limit remains. Range: 20A (Option W12) or 50A (Option W15) Adjustment: 0,0 - 20,0 A for range 0-20A 0,0 - 50,0 A for range 0-50A 0,0 switches off the functions Accuracy: ± 5% Behaviour: ON / OFF Output: Relais 250VAC 3A resistance load 250VAC 1A resistance load Threaded fastening bow Option BL Front tableau thickness 1 - 15 mm 4. FURTHER FUNCTIONS Regulator output switch off and Display Off. All exits are getting switched off. The actual value display shows OFF. Locking functions Lock 1 Blocking all Parameters (theoretical value, Alarm 1, Alarm 2 and heating defect alarm). Lock 2 Blocking all Parameters without actual value. 5. SAFETY PROCEEDINGS IN NORMAL USE • Before starting the regulator: • Check all Safety installation for there function; • Be sure that nobody is in danger. • Check regulator at least once at a shift for visual damages and the safety installations for there functionallity. 6. HAZARDS BY ELECTRICAL ENERGY • Allow only qualified personnel to work on the electrical supply. • Check the electrical equipment regulary! Fix loose connections and change burnt parts directly. • Keep the switchboard door always closed. Allow only qualified personnel to work at the switchboard. 7. MOUNTING NOTES Mounting regulations Avoid following subjection of environmental conditions: • Soot, Dust and corrosive Gases; • Air moisture higher than 85% and deeper than 30% relative humidity; • Condensation; • Evironmental temperature higher than 50°C ( 120 °F )and deeper than 0°C ( 0°F); • Vibrations or heavy beats; • EMC-load, Installation close to power supplier and high voltage electrical equipment; splashing with liquids

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 6 of 18 Safety regulations Do not use the regulator in space travel, aviation, atom reactor, medicine and explosive environment Due to the used Temperature sensor the regulator can regulate temperatures between -199°C (-199 °F) and + 1820°C ( + 3300 °F ). For any risks of producing such temperatures is only the user liable. When a damage can occur by a mistake of the regulation a safety switch off must be carry out. Regulation range For adjusting the theoretical value in the provided range, the borders for the minimum and maximum theoretical value must be separated. Instructions, Manipulation at the unit The user is responsible to understand the operation instructions and to avoid any kind of manipulation which influenced the safety of the unit.. 8. SWITCHBOARD CUT OUT The switchboard cut out for the CS2S is 45 x 45 mm. The ideal sheet thickness is between 1 - 3 mm. The minimum distance to other units is 30 mm. 9. Connections The connection wires with 1mm2 should equipped with according 4 mm Cable lugs. The cable lugs should fasten from left under the according connecting terminals. Please see the installation terms. Mount the touch protecting cap! 4 3 2 1 10 9 8 7 6 5

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 7 of 18 10. CONNECTING SCHEMA Power supply: Please see Sticker at the unit. 24 VAC/DC or 100-240 VAC If the Voltage of a 24V-unit is 230 VAC heavy defects appears. Sensor connections Thermo elements direct. Thermoelement with compensation line und Thermobinders! Pt.100 3-conductor circuit. At a 2-conductor PT 100 a bridge must be wired at the unit. The connection resistor should not exceed the value of 10 Ω for each conductor. Otherwise a higher Temperature gets measured. 11. GUARANTEED VALUES AND LIABILITY Basically our Terms of payment and delievery are significant. The manufacturer is by no means liable for any failures at persons or subjects, if they result of following respond: • No intended purpose of the regulator; • Inappropriate mounting, initiation, operation and maintenance of the regulator; • Initiation of the regulator by defect safety installations or inappropriate mounted and not functionable safety and protection installations; • Not observing the instructions given in the handbook refering transport, mounting, initiation, operation, maintenance and storing the regulator; • Alterations effected without any authorization; • Catastrophic cases caused by outside effects and superior force. 2 3 100 - 240 V AC 5 Regulator output 3 2 1 or 24 V AC / DC Alarm 1 4 Alarm 2 or Heating defect 4 PT 100 Thermo element 5 1 Compensation conductor Thermo element Thermoelement Pt. 100 3 - conductor Pt. 100 3 - conductor

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 8 of 18 12. NOTES • Basically for the safe handling and trouble free use of this regulator is the knowledge of safety instructions. • This operation manual, specially the safety instructions, must observed by all persons working with this regulator. Also all laws and rules for accident prevention at the working place must be observed. Hazards by handling of the regulator The regulator type CS2S correspond to the actual stand of the art and the official safety specification. But the possibility of hazards for persons and the machine is still existing. Use the regulator only: • for its intended purpose • in perfect conditions all hazards which are influencing the safety of the unit must be erased. Safety rules • Organisatoric proceedings. • All existing safety installations must be controlled permanently. Safety installations • Before starting the regulator all safety installations must be mounted in accordance with regulations and operative. • Remove safety installations only, when the regulator is: • Out of gear; • Safe against reinitiation. Safety arrangements • The operation instructions must be placed permanently at the working place. • Additional to the operating instructions all general valid and local laws and reglementations for accident prevention and environment protection must be observed. Training of personnel • The regulator is only to be operated by well skilled and instructed personnel. • The responsibility of the personnel for the mounting, initiation, operation, maintenance and repair- work must be strictly appoint.

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 9 of 18 Operators manual CS 3 S OPERATORS MANUAL 13. DISPLAY AND OPERATORS CONTROL Page 10 Front view CS2S Page 10 14. Message by switch-on of the regulator Page 11 Regulator switch on/off Page 11 Changing of set point Page 11 15. 1. PARAMETER FACE ( FLOW SHEET ) Page 12 16. ALARM TYPE Page 14 17. 2. PARAMETER FACE ( FLOW SHEET ) Page 15 18. STARTING Page 16 19. ERROR ALARM ON THE PV-READING Page 17 20. CLEANING Page 17

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 10 of 18 13. DISPLAY AND OPERATORS CONTROL Front view of CS 3 S 1. Actual value (PV) 2. Theoretical value (SV) 3. UP key 4. DOWN key 5. MODE- key 6. ON/OFF key LED-DISPLAY 7. Option Heating interrupt alarm 8. Option Alarm 2 9. Alarm 1 10. Regulation output 11. Display for Auto tuning 1 11 10 9 8 7 6 5 4 3 2

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 11 of 18 14. MESSAGE BY SWITCH-ON OF THE REGULATOR When the power supply of the regulator is getting switched on, the unit carries out a self-test. If the regulator is recognising an internal error, the display is blinking. In this case send the unit back to the manufacturer. Pt 100 IEC-751 with point °F Thermoelement Type E °F Thermoelement Type K °F Thermoelement Type J °F J F t F JPF E F Japan ( JIS ) Pt 100 without point °F JPC TJapan ( JIS ) Pt 100 with point °C Pt 100 IEC-751 without point °C Thermoelement Type J °C Thermoelement Type E °C Thermoelement Type K °C Japan ( JIS ) Pt 100 °C Pt 100 IEC-751 with point °C P C P C E C JPC J C t C P F The Sensor display shows, which probe type is getting installed. This is very important to control, because the connection of a wrong thermoelement causes defects. By operation the theoretical value ( lower display ) and the actual value ( upper Display ) are indicated. The regulator starts to work directly. Regulator switch ON / OFF By operation the regulator can be switched on or off by the key ON/OFF. This key must be pushed for 5 seconds. A 2 AT AT PV SV AT AT Out A 1 PV AT AT A 2 A 1 Out AT AT SV AT AT Out A 1 A 2 PV Mains ON WIKA AT AT SV Mode Out / Off Mode CS2S CS2S Mode Out / Off Mode CS2S CS2S CS2S CS2S WIKA Operation Sensor display WIKA Mode Out / Off Mode HB HB HB SV PV AT AT A 2 A 1 Out AT SV AT A 1 AT AT AT AT PV AT AT A 2 PV Out SV AT AT Out A 1 A 2 1s Out / Off Mode Out / Off Mode CS2S WIKA CS2S Operation WIKA WIKA CS2S Out / Off Mode Regulator switch ON Regulator switch OFF Out / Off 1s CS2S CS2S Mode Out / Off Mode HB HB HB

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 12 of 18 Changing the 1st and 2nd theoretical value A1 A2 OUT HB MODE OUT A2 A1 HB SV WIKA A2 GCS PV OUT A1 HB MODE OUT OFF A1 PV SV HB A2 MODE OUT OFF GCS OUT PV SV PV SV A1 OUT HB GCS WIKA MODE A2 Operation GCS WIKA WIKA GCS MODE PV SV A2 SV OUT A1 HB MODE WIKA GCS OUT OFF PV MODE OUT OFF OUT OFF MODE OUT OFF Confirmation and change of 2nd theoretical value Change of 1st theoretical value WIKA Confirmation of theoretical values and continue of operation Change of 1st theoretical value MODE 1. Push the MODE key. 2. The first theoretical value can be adjusted by the UP/DOWN key. 3. Acknowledge with the MODE key. The new theoretical value appears on the display. The display flips over to the set up of the second theoretical value. 4. The second theoretical value can be adjusted by the UP/DOWN key. 5. Confirmation with the MODE key.

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 13 of 18 MODE OUT A1 HB A2 OUT OFF SV WIKA A2 HB A1 PV OUT PV SV WIKA OUT OFF MODE SV WIKA PV OUT A1 HB A2 MODE OUT OFF Operation MODE 15. Sublevel By pushing the buttons The display flips into the sublevel Self optimation (AT=Autotuning) The self optimation can be released in the start- and stop phase. Please see, that the regulator switches two times. First up to 0%, then to 100% power. Between this time the optimal parameters P, I and D are getting calculated. Proportional band range 0 – 999 K / 0 - 99,9 °C The Proportional band works proportional to the actual- and theoretical value at the regulation output. (Factory Adjustment (Factory adjusting FA = 10°C ) Integral time range 0 - 999 Seconds The integral time appoints the time of the output to change the power from 0 to 100% and reverse. (FA = 200 sec.) ATTENTION: I : D at least 4 : 1! Differential time range 0 - 300 Seconds The differential time appoints, in which time distance to the actual- and theoretical value a reaction should happens. (FA = 50 sec.) ATTENTION: I : D at least 4 : 1! CYCLE TIME The cycle time appoints, in which time distance the regulation output should be switched. ( FA = 1 sec ) Relais= 30 Seconds SSR = 1 - 3 Seconds CYCLE TIME The cycle time appoints, in which time distance the regulation output should be switched. ( FA = 1 sec ) Relais= 30 Seconds SSR = 1 - 3 Seconds HB CS2S Out / Off Mode Mode AT AT AT AT A 1 Out A 2 PV CS2S SV WIKA Mode Out / Off CS2S HB Mode AT Out A 1 A 2 AT AT AT WIKA PV SV Mode Out / Off CS2S HB Mode AT Out A 1 A 2 AT AT AT WIKA PV SV Mode Out / Off CS2S HB Mode AT Out A 1 A 2 AT AT AT WIKA PV SV Mode HB CS2S Out / Off Mode AT AT AT A 2 A 1 Out AT WIKA SV PV Out AT Mode Out / Off Mode AT AT AT A 2 A 1 WIKA SV PV HB CS2S MODE Rücksprung

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 14 of 18 Now the regulator parameters are adjusted. If the results will not met the requirements we suggest to start first the autotuning. The system should be levelled out new. If the result are deficient again, we suggest following: 1. Double Proportional band Reduce 2 x Integral- and Differential time. Please see Formula, that I:D should be at least 4:1. By faster Systems you can adjust following ratio: 5:1; 6:1; 7:1 By starting the regulator the upper LED Display shows the adjusted Sensor. After approx. 2 sec. the actual value and the theoretical value are shown. The unit is now ready for regulation. The control is divided into three levels. 1. Level ( main level ): - Adjust theoretical value like Flow chart. - Switch ON/OFF the regulation. Set-up theoretical value: 1. Push MODE key. 2. Adjust the new theoretical value with the UP and DOWN key. Acknowledge with MODE key. Switch ON/OFF the regulation. Push OUT/OFF key for approx. 1 sec. The upper display shows OFF or once more the actual and the theoretical value. During regulation the LED shows the actual state with OUT, A1, A2, AT. When the LED is blinking the output is activated. Is the AT LED blinking the regulator is in optimation process and should not be disturbed. ( searching in PID Modus for the optimal PID Parameters ). When the regulator found the Parameters, the blinking of the AT LED stops. Description: OUT Regulator output A1 Alarm 1 A2 Alarm 2 AT Auto tuning ( Self optimation ) PV Process value ( Actual value ) SV Set value ( theoretical value) CS Model Shinko Manufacturer

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 15 of 18 m ax min 16. ALARM TYPE In this second face you can put in the appropriate parameters. Allow only qualified personnel to operate in this face. Access to the Parameter-face: You can switch over the parameter face with the UP- and MODE-key. The Self optimation is reached at the first set point. You can activate the self optimation with the UP- and DOWN key. The next parameter is reached by switching over the MODE-key. At the end of the parameter face the basic mode is reached with the MODE-key. Regulation parameter Proportional band 0 to 999°C, by Pt.100 with decimal dot 0 to 99,9°C. • Integral time 0 to 999 sec. • Differential time 0 to 300 sec. • Proportional cycle 1 to 120 sec. Factory set: • Proportional band (P) 10°C. • Integral time (I) 200 sec. • Differential time (D) 50 sec. • Proportional cycle 30s at relais output, 3s by output with semiconductor relais. Important: To receive a meaningful regulation, the I : D ratio must be at least 4 : 1! Adjust the proportional cycle in dependance to the output type and the gradient of the controlled system. Relais output = 15 - 40 sec. semiconductor relais = 1 - 5 sec. mA Output = without Proportional cycle! Attention: The cycle time at the relais output should not be adjusted under 15 seconds, because a shorter time increases the wear at the contacts. The gradient is getting calculated of the temperature rise per time. The inverse time shows the optimal proportional cycle time. Alarm date: Alarm 1, Alarm 2 ( Option ) The value can be adjusted in the range of the choosen alarm type and probe. 17. STARTING After mounting the CS3S professionally with all safety and mounting directions and after understanding the operation instructions the starting should execute like this: 1. Check on the PV-display the correctness of the sensor after switching OFF and ON the mains. If the display is not fitting with the connected sensor, the sensor must be adjusted with the right parameters of the probe ( page 15 ). 2. The maximum and minimum theoretical value set up for the user can be adjusted in the second face(Parameter face limit dates). The user can only adjust the theoretical value in this given range.

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 16 of 18 MODE OUT OFF WIKA MODE OUT A1 HB A2 PV SV WIKA PV A2 OUT OFF SV H B A1 OUT MODE PV SV A2 H B A1 OUT OUT OFF MODE SV WIKA OUT A1 H B A2 WIKA Operation MODE PV OUT OFF MODE 18. 2. PARAMETER LEVEL 3 Seconds pushing Block level: Lc1 = All Parameter are blocked against misadjusting. Lc2 = Only the theoretical value can be adjust. LC3 = All parameters can be adjusted but not stored after switching of. --- = All parameters are free adjustable. Maximum theoretical value: The Operator can adjust the theoretical value to the minimum value. ( Factory adjusting FA = 250 ) Minimum theoretical value: The Operator can adjust the theoretical value to the minimum value. ( FA = 0 ) Correction of aktuel value ± 199°C, ± 199,9°C: If the aktuel value is not equal to the reference measuring instrument, it can be corrected with this value. (FA = 0°C ) 19. 2. PARAMETEREBENE 3 Second pushing Selection of sensor t C Thermoelement Type K °C J C Thermoelement Type J °C E C Thermoelement Type E °C P C Pt. 100 IEC-751 without point °C JPC Japan ( JIS ) Pt. 100 °C P C Pt. 100 IEC-751 without point °C JP C Japan ( JIS ) with point°C t F Thermoelement Type K °F J F Thermoelement Type J °F E F Thermoelement Type E °F P F Pt. 100 IEC-751with point °F JPF Japan ( JIS ) Pt. 100 without point °F PV-Filter Time set up: (0,0s) By large actual value variation the signal is getting attenuated (FA = 0,0 sec ) Maximum output: Normally 100 % output is wanted. The output could be reduced by faster systems. (FA = 100 %) MODE OUT OFF MODE PV MODE WIKA GCS MODE A2 SV OUT A1 HB A2 HB OUT A1 SV PV SV A2 OUT OFF WIKA GCS MODE HB MODE WIKA GCS PV MODE OUT OFF OUT A1 OUT OFF MODE WIKA GCS A1 SV PV A2 HB OUT Regelbetrieb MODE PV MODE GCS MODE A2 SV OU T A1 HB OUT OFF MODE WIKA A2 HB OU T A1 SV PV OUT OFF WIKA GCS MODE SV HB A2 OU T A1 MODE MODE WIKA GCS PV MODE OUT OFF Return Return

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 17 of 18 Minimum output: Normally 0 % output is wanted. Attention: Adjust this value to larger then zero only when necessary. Heater and cooler are regulating with this minimum power. (FA = 0 %) Alarm type selection: Please see the former page (FA = ÜLD) Temperature alarm 1 (A1) Select energized / Not energized Not energized: Energized: Alarm hysteresis: Cares for a Hysterese between pick up and release of the Alarm relais. (FA = 1,0°C) Temperature alarm 1 (A1) set up delay time: (0S) Heating / Cooling: With this parameter you can switch over the regulator between heating and cooling. Set up Offset value Auto tuning (°C) At this adjusted temperature, which is getting subtracted from the theoretical value, the regulator starts with an auto tuning End of input O UT A1 OUT OFF PV HB A2 WIKA GCS MODE SV PV MODE WIKA GCS MODE A2 SV OUT A1 HB OUT OFF MODE A2 OUT A1 SV PV HB OUT OFF WIKA GCS MODE SV HB A2 OUT A1 MODE MODE WIKA GCS PV MODE OUT OFF OUT OFF MODE WIKA GCS MODE A2 HB OUT A1 SV PV HB PV SV A1 OUT WIKA A2 MODE OUT OFF HB A1 OUT SV A2 MODE GCS MODE PV A1 OUT OUT OFF MODE PV GCS WIKA MODE A2 HB SV MODE GCS WIKA OUT OFF

Otto-Hahn-Str. 19a, 52525 Heinsberg Tel.: +49 2452 / 9172-0; Fax.: +49 2452 / 9172-20 www.sm-klebetechnik.de Page 18 of 18 3. Cycle and parameter In the second face the parameters are factory set like this: P Proportional band = 10 °C I Integral time = 200 s D Differential time = 50 s The proportional cycle ( c ) must be controlled. This adjusting should depends to the regulation output. By Solid State Exit c = 1-3 sec By Relais Exit c = 15 - 30 sec by mA - Exit the parameter is not adjustable. 4. Optimal regulator results: The standard parameters for the starting regulation are factory set. When the system is getting switched ON, the regulator starts with the adjusted basic regulation values. If a direct regulation result is wanted, the self optimation in parameter face 2 are getting activated. The regulator is analizing the regulation system and calculating the optimum parameter. This optimation is also carried out during the process, when Lock 1 and Lock 2 are not adjusted. 20. ERROR ALARM ON THE PV-READING Broken probe: • When a damage is detected at the thermostat or PT 100, or the adjusted maximum sensor value exceed 5%, the PV-display shows four blinking lines on the upper side ( ---- ) The regulator switches off the regulation output during this error. • When the input remain under the minimum sensor value for 1%, the PV-display shows four blinking lines on the lower side ( ---- ). Self diagnosis: During the start phase the regulator controls itself. In this Phase the adjusted Sensor and the maximum value are shown! 21. CLEANING Clean the regulator front only with a wet rag. Do not use any kind of solvents in no way!!!