SICK VM400 Operating Instructions Manual

Title Installation Operation Maintenance VM400 Single Point Air Velocity Monitor

Document Information Product Product name: VM400 Versions: VM400S-AL VM400E-AL Document ID Title: Operating Instructions VM400 Order No.: 8013565 Version: 2-0 Release: 2016-02 Manufacturer SICK Engineering GmbH Bergener Ring 27 · D-01458 Ottendorf-Okrilla · Germany Phone: +49 35 20552410 Fax: +49 35 20552450 E-mail: [email protected] Trademarks IBM is a trademark of the International Business Machine Corporation. Windows is a trademark of the Microsoft Corporation . Other product names used in this document may also be trade- marks and are only used for identification purposes. Guarantee Information Specified product characteristics and technical data do not serve as guarantee declarations. © SICK Engineering GmbH. All rights reserved.

3 Warning Symbols Warning Levels / Signal Words DANGER Risk or hazardous situation which will result in severe personal injury or death. WARNING Risk or hazardous situation which could result in severe personal injury or death. CAUTION Hazard or unsafe practice which could result in personal injury or property damage. NOTICE Hazard which could result in property damage. Information Symbols Hazard (general) Hazard by voltage Hazard for the environment/nature/organic life Important technical information for this product Important information on electric or electronic func- tions Nice to know Supplementary information Link to information at another place

1 For your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.1 Operating safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2.1 Purpose of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2.2 Application limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.3 Responsibility of user. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.3.1 Intended users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.1 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.1.1 Features of the VM400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.2 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.2.1 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.3 Signals and interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.1 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2 Preparation of the measurement point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2.1 Short safety hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2.2 Work/activities carried out by the customer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2.3 Possible arrangement on the measuring location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.3 Installation of the VM400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.3.1 Installation steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.3.2 Interface protocol “Message” (VM400E only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4 Commissioning / Switch on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4.1 Necessary know-how for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.2 Commissioning of device VM400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.2.1 Switching on the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.2.2 Checking of the device operation state (visual inspection) . . . . . . . . . . . . . . . . . . . . 28 4.2.3 Checking of possible malfunction indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.2.4 Checking of measuring values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.3 Commissioning of device VM400E using SOPAS ET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.3.1 Installing the SOPAS ET Operation and Configuration Software . . . . . . . . . . . . . . 29 4.3.2 Information for using the program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.3.3 Navigation in SOPAS ET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 4.3.4 Possible parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 5 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 5.1 Preparations for the decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Contents

5 5.2 Shut off the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 5.2.1 Arrangements for permanent decomissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 5.2.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 5.3 Environmentally compatible disposal/recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 6 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 6.1 Necessary know-how for maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 6.2 Preventive Maintenance schedule for the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 6.3 Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 6.4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 7 Clearing malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 7.1 Possible malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 7.2 Error messages/ warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 8.1 Conformities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 8.1.1 Electrical protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 8.2 Technical data of VM400S-AL and VM400E-AL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 8.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7 For your Safety VM400 1 For your Safety Operating safety Intended use Responsibility of user

8 VM400 · Operating Instructions · 8013565/YT09/V2-0/2016-02 · © SICK Engineering GmbH 1.1 Operating safety Read and always observe the safety and warning information in this Operating Instructions. 1.2 Intended use 1.2.1 Purpose of the device Devices of the VM400 series only serve for single point air velocity measurements in the atmosphere in road tunnels, rail tunnels, mines or similar traffic infrastructure. 1.2.2 Application limitation ▸ The system is operated in accordance with the technical data and specifications regard- ing assembly, connection, ambient and operating conditions.  p. 49, »Specifications« (Refer also to the documentation supplied and the order documents.) ▸ All of the measures required to maintain the device, e.g. maintenance and inspection, transport and storage, are provided. !▸ Do not change or remove any components at and within the device if this is not described or specified in official information of the manufacturer. Otherwise: – the device could become a danger – the device is out of every guarantee of the manufacturer. 1.3 Responsibility of user 1.3.1 Intended users ▸ The VM400 may only be installed, started and maintained by skilled technicians who, based on their technical training and knowledge as well as knowledge of the relevant regulations, can assess the tasks given and recognize the hazards involved. Correct use ▸ Only use the VM400 as described in this Operating Instructions. The manufacturer is not responsible for any other use. ▸ Carry out the specified maintenance work. ▸ Do not remove, add, or change any components in the device unless such changes are officially allowed and specified by the manufacturer. Otherwise – the device may become dangerous – the manufacturer’s guarantee becomes invalid WARNING: Danger through defective device The VM400 is likely to be unsafe when it: ● Shows visible damage on the outside. ● Has been penetrated by moisture. ● Has been stored or operated under irregular conditions. When safe operation is no longer possible: ▸ Put the VM400 out of operation, separate all connectors from the power supply and secure against unauthorized start-up/commissioning. WARNING: Risks through electric voltages ▸ Do not interrupt protective conductor connections.

9 For your Safety Special local conditions ▸ In addition to this Operating Instructions, observe all local laws, technical rules, and company-internal instructions valid at the site where the device is installed. Safety precautions examples: ▸ Attach warning signs to the device. ▸ Position warning signs in the operating area. ▸ Inform persons who can be in the area on safety-relevant aspects. Keep the documents ▸ Keep this Operating Instructions and all associated documents available for reference. ▸ Pass the documents on to a new owner.

10 VM400 · Operating Instructions · 8013565/YT09/V2-0/2016-02 · © SICK Engineering GmbH

11 Product Description VM400 2 Product Description Product identification Device description Signals and interfaces

2.1 Product identification The type label is located on the upper housing (cover) front, see figure 1, p. 12. 2.1.1 Features of the VM400 The VM400 Air Velocity Monitor is a single point measuring device. That means it mea- sures continuously the air velocity in the atmosphere in road tunnels, rail tunnels, mines or similar traffic infrastructure. With its compact design the VM400 comprises the following product features: ● Precise measuring results – also at very low velocities ● Non-sensitive against contamination ● Long maintenance intervals based on the non-contact measuring system ● No mechanically moving parts ● Simple system integration 2.2 Device description Figure 1 Device housing Product name: VM400 Product version: VM400S-AL with analog and digital outputs VM400E-AL with analog and digital output and Ethernet interface Housing: Wall mounting housing Serial no. (S/N): from 09068561 Firmware-Version: from 1.0.03 Manufacturer: SICK Engineering GmbH Bergener Ring 27 · 01458 Ottendorf-Okrilla · Germany Measuring area Ultrasonic trans- ducer Mounting bracket Cable gland for power supply and I/O signals Plug stopper (optional cable gland for ethernet cable; VM400E version) Type label Positive flow direction indication on the device

13 Product Description 2.2.1 Measuring principle The measuring principle is based on the transit time difference of an ultrasound beam in two opposite directions. The ultrasonic transducers are designed in a certain angle to the air flow direction as shown in figure 2. Both transducers transmit and receive ultrasound pulses alternately. Depending on the angle of the ultrasound directions and the air flow velocity, the transit time of the respective sound direction varies the higher the flow velocity is. The air velocity now is determined from the difference between both transit times, independent of the sound velocity. Figure 2 Measuring principle of the VM400 This well approved measuring principle provides the following advantages: ● Non-contact principle ● Very robust against contamination ● Precise measuring results at very low air velocities 2.3 Signals and interfaces According to the device versions the following interfaces are available: ● VM400S with – 1 analog output for the measuring value output – 2 digital outputs for output of actual device states – 1 RS232 serial interface (for service work only) ● VM400E with – 1 analog output for the measuring value output – 2 digital outputs for output of actual device states – 1 RS232 service interface (for service work only) – Ethernet interface for LAN communication Air flow Transducers Ultrasound

15 Installation VM400 3 Installation Scope of delivery Preparation of the measurement point Installation of the VM400

3.1 Scope of delivery ● VM400 Air Velocity Monitor with attached mounting brackets for hole diameters of Ø 5 mm ● Optional mounting brackets with 4 heavy duty screw anchors and screws (M8 x 55) if larger hole diameters (Ø 9 mm) are necessary. Checking the scope of delivery ▸ Check the scope of delivery according to the order confirmation/delivery note. 3.2 Preparation of the measurement point 3.2.1 Short safety hints 3.2.2 Work/activities carried out by the customer ▸ Determine the installation location ▸ Observe the space requirements for the VM400. ( p. 17, §3). Provide for additional space for maintenance work (cleaning of the cover plate). ▸ Observe the maximum cable lengths ( p. 17, §3 or as planned). ▸ Provide the +24 V DC power supply for the VM400. ▸ Lay the signal lines. Unless otherwise agreed with SICK or an authorized representative, all of the installation work must be carried out by the customer. This includes: ● Preparing and laying all cables for the power supply and signal cables. ● Connecting the power supply and signal cables to the device ● Installing the switches and power fuses ● If necessary attaching the optional mounting brackets for the VM400 device ● Connecting of all cables and signals, etc. ● Mounting of the VM400 device NOTICE: Responsibility of User ▸ Refer to the  »Responsibility of user« (p. 8) WARNING: When carrying out installation activities ▸ When carrying out the installation work, observe the relevant safety regula- tions and safety instructions at all times.  »For your Safety« (p. 7). ▸ If possible, carry out any installation work while the tunnel or the relevant mounting location is closed or save. ▸ Take suitable protective measures against possible hazards. ▸ The cabling for the power supply of the VM400 must be installed and secu- red according to the relevant regulations. ● The basis for the determination of the measurement point is the preceding project planning, the information in the final inspection record and the reg- ulations of the local authorities. ● The equipment operator is responsible for the determination of the mea- surement point (e.g. the determination of a representative sampling point). ● The equipment operator is responsible for the preparation of the measure- ment point (e.g. load carrying capacity, cabling/wiring for the device).

17 Installation 3.2.3 Possible arrangement on the measuring location Figure 3 Example of a mounting arrangement for two VM400 devices ● The device must be mounted horizontally. It is preferred to install it on a vertical aligned part of the tunnel wall (see figure 3) or a plain area. ● The correct height depends strongly on the aerodynamic peculiarity of each individual tunnel. A higher installation point (approx. 2 m) is recommended to minimize impacts to the measurement of turbulent flow caused by passing cars. ▸ DO NOT MOUNT the VM400 device close to any obstacle in the tunnel (e.g. traffic signs, lights, traffic lights) or fans. A minimum distance of at least 20 times the maxi- mum diameter of the obstacle is recommended. ▸ An arrow on the front side of the device indicates the positive flow direction. See figure 1, p. 12 ▸ Preferred installation: cable inlet at bottom of device. ▸ Depending on the flow direction inside the tunnel, a negative measuring value is given out in one of the two sides of the tunnel. These negative measuring values are cor- rected as follows: ▸ By setting the parameter AO on ±0-20 m/s the measuring value is always positive. To correct flow direction, – additional limit value relay is used. – insert manually corrective negative algebraic signs in evaluation programm – install device upside down with cable leads at top 2 m VM400 VM400 VM400 Signals Signals NOTICE: Special safety hints ● Plan adequate cable cross-sections for the signal connections and power supply. Recommendation: 8 x 0.5 ... 0.75 mm2. ● The cable ends for connecting the VM400 device must have adequate reserve length. ● VM400S: power supply, I/O cable: up to 1,000 m ● VM400E: power supply, I/O cable: up to 500 m ● Ethernet cable: up to 100 m

3.3 Installation of the VM400 3.3.1 Installation steps The following procedure summarizes all necessary steps. 1 Step: Drilling of the mounting holes on the tunnel wall or appropriate mounting area: Regular mounting brackets ▸ Drill 4 holes with 5 mm hole diameter according the drilling plan as shown in figure 4. Figure 4 Drilling plan Optional mounting brackets for larger hole diameters (Ø9 mm) ▸ Drill 4 holes with 9 mm hole diameter according the drilling plan for the optional mounting brackets as shown infigure 5. Figure 5 Drilling plan for the optional mounting brackets 180 mm 67 mm Mounting holes Ø 5 168 mm 120 mm 4 screws for mounting of the optional brackets Ø 9 Mounting holes

19 Installation 2 Step: Attaching the optional mounting brackets onto the device housing: ▸ Remove the upper housing of the device and set it aside (upside down). See right picture of figure 6. Figure 6 Disassembly of the device housing ▸ Place the optional mounting brackets onto the lower housing and fasten them using the 4 hexagon screws Step 2 decribes the steps for attaching the optional mounting brackets. If you ordered the device with the regular brackets they are already attached. Follow with step 3. Cover plate Upper housing Lower housing Hexagon screw (inner hexagon head)

Figure 7 Attaching of the mounting brackets 3 Step: Connecting the relevant signal and power supply cable: ▸ Insert the cable for the I/O signals and power supply through the cable gland Figure 8 Inserting the signal cable (VM400S) ▸ Remove the pluggable terminal strip from the electronics board. ▸ Connect the wire ends to the terminals for I/O signals and power supply on the terminal strip. Optional mounting brackets Hexagon screw CAUTION: Fuse protection (supplied by customer) and fire protection according to EN61010-1 Necessary fuse protection required before connecting the I/O signals and power supply: ● Power supply: max. 8 A ● Relay outputs: max. 150 W for both relays ▸ Use appropriate fuse protection depending of the relevant wire cross-sec- tion of the I/O signal and power supply cable. Cable gland Terminal for I/O and power supply Signal and power sup- ply cable Electronics board Earthing

21 Installation ▸ Connect the pluggable terminal strip to the board on the upper housing again. See figure 10, p. 22. ▸ Connect an appropriate earth conductor to the earth screw. See figure 10, p. 22. Figure 9 Inserting the signal cables with Ethernet connection (VM400E version) ▸ Options for the Ethernet connection (VM400E only) – Ethernet terminal strip – Ethernet RJ45 connector (therefore please remove the Ethernet RJ45 connector cable) Cable gland Terminal for I/O and power supply Signal and power supply cable Electronics board Ethernet RJ45 connec- tion cable Ethernet terminal strip Cable inlet (Ethernet) Ethernet RJ45 connector Earthing NOTICE: Sufficient cable length inside the device ▸ Take care for sufficient cable length inside the device housing. Addi- tional cable length is needed to open the upper device housing with „closed“ cable glands.

Figure 10 Connections on the electronics board at the back side of the upper housing (VM400S) 4 Step: Setting the 2 jumper for configuration of the analog output: Factory settings: -20 ... +20 m/s; 4 ... 20 mA Table 1 Terminal Function 1 COM Common for relay 1 and 2 2 DIR Output relay 1: negative air velocity 3 ERR Output relay 2: data valid 4 AO+ Analog output + 5 AO- Analog output - 6 GND Ground 7 +24 V +24 V power supply 8 SHIELD Screen Terminal connections of I/O signals and power supply Jumper for setting the ana- log output RS232 (service) Fuse protection: Power supply: max. 8 A Relays: max. 150 W Shield connector Available range Jumper setting Measuring range: -10 ... +10 m/s Range 1 Range 2 Measuring range: -20 ... +20 m/s Range 1 Factory setting Range 2 Measuring range: 0 ... ±20 m/s Range 1 Range 2 Reserved for settings via SOPAS soft- ware Range 1 Range 2

23 Installation Figure 11 Connections on the electronics board at the back side of the upper housing (VM400E) 5 Step: For VM400E only: Selecting pins of the Ethernet terminal strip: If an Ethernet switch is used for connecting the host/PLC and the end device, the connec- tion must be crossed-over. I.e.: The transmitter and receiver wires must be exchanged. In case the RJ45 connector shall be used for connecting the device to the host / PLC, the internal Ethernet cable must first be removed. Then the RJ45 connector of the cable must be installed using suitable crimping tools. Terminal connections of I/O signals and power supply Jumper for setting the ana- log output Fuse protection: Power supply: max. 8 A Relays: max. 150 W RS232 (service) Ethernet terminal strip Shield connector Ethernet RJ45 connection cable Ethernet RJ45 connector Table 2 Color codes of Ethernet terminal strip Pin Signal Connector (EIA-TIA 568 A) Color code 1 Rx- 6 orange 2 Rx+ 3 orange/white 3 Tx- 2 green 4 Tx+ 1 green/white 5 Screen Screen -

3.3.2 Interface protocol “Message” (VM400E only) As an additional feature of the V400E, this interface protocol “Message” enables the send- ing of ASCII telegrams with measuring and device data. The “Message” is sent automati- cally every 10 seconds. It can be turned off. See instructions in chapter 4.4.2 The protocol “Message” contains following data: Figure 12 Example of a message telegram VM400|SICK12 Device and location of installation (if entered) 1106587 Time stamp of the telegram [ms] 0x10022 Device status +0.00 Flow velocity [m/s] 344.58 Speed of sound [m/s] 33.8 Device temperature [°C] 22.0 Air temperature [°C] 25.4 SNR A/B [dB] 25.2 SNR B/A [dB] 59.3 AGC A/B [dB] 61.0 AGC B/A [dB] 0.0 Error rate A/B [%] 0.0 Error rate B/A [%] End of telegram ● For a precise allocation of “Message” telegram and measuring point it is important to parameterize the device location! ● “Message” telegrams can be received and logged with any terminal pro- gram. (e.g. HyperTerminal)

25 Installation The following table shows the decoding of the device status. . Table 3 Codes and description of device status Bit Description 0x00001 Malfunction 0x00002 Maintenance active 0x00004 Maintenance request 0x00008 Negative flow velocity 0x00010 Limit exceeded 0x00020 Operation 0x00040 -reserved- 0x00080 -reserved- 0x00100 Initialization 0x00200 Signal search 0x00400 -reserved- 0x00800 Parameter error 0x01000 Limit range 0x02000 Heavy noise 0x04000 No signal 0x08000 -reserved- 0x10000 -reserved- 0x20000 Data valid 0x40000 -reserved- 0x80000 -reserved-

27 Commissioning / Switch on VM400 4 Commissioning / Switch on Necessary know-how for commissioning Shut off the device Checking of the device operation state (visual inspection)

28 VM400 · Operating Instructions · 8013565/YT09/V2-0/2016-02 · © SICK Engineering GmbH 4.1 Necessary know-how for commissioning 4.2 Commissioning of device VM400 4.2.1 Switching on the power supply ▸ Switch on the power supply for the VM400 on the relevant control cabinet (customer side). 4.2.2 Checking of the device operation state (visual inspection) Identifying of a secure operation state ● No obstacles in the air flow area ● No visible damages on the device (has to be checked at delivery) 4.2.3 Checking of possible malfunction indication ▸ Check the signal (customer side) of relay 2 (terminals 3/1) if a malfunction message is indicated. 4.2.4 Checking of measuring values ▸ Check the signal (customer side) of the analog output if a plausible value is indicated. ▸ Check relay 1 (terminals 4/5) for correct indication of the flow direction. NOTICE: ▸ Refer to the  »Responsibility of user« (p. 8) WARNING: When carrying out installation activities ▸ When carrying out the commissioning work, observe the relevant safety regulations and safety instructions at all times.  »For your Safety« (p. 7). ▸ If possible, carry out any commissioning work while the tunnel or the rele- vant mounting location is closed or save. CAUTION: Danger by insecure operation state If the device is or could be in an insecure operation state: ▸ Decommission the device, that means shut off the power supply, discon- nect the power supply and signal cable. ▸ Secure it against unallowed or accidentally commissioning.

29 Commissioning / Switch on 4.3 Commissioning of device VM400E using SOPAS ET 4.3.1 Installing the SOPAS ET Operation and Configuration Software Prerequisites ● Laptop/PC with: – Processor: Pentium III (or comparable type) – RS232 interface – Working memory (RAM): At least 256 MB – Operating system: MS Windows 98SE/ME/2000/XP/Vista (not Windows 95/98/NT) ● The SOPAS ET software must be installed on the laptop/PC. ● The power supply must be switched on. Installing the SOPAS ET Software Insert the delivered CD in the PC drive, select the language, select "Software" and follow the instructions Connecting the device ▸ Connect the RS232 cable to the VM400 and laptop/PC or use an Ethernet cable. Default network parameter: IP-address: 192.168.0.10, network: 255.255.255.0. Port: 2111 ▸ Start the software from the "SICK/SOPAS" start menu. ▸ The start dialog appears on the screen (can be deactivated for further software use). Fig. 13 Start dialog Select „Create a new project“ and confirm with "OK"-button. For installing, you need administrator rights. Start the file "setup.exe" when the start screen does not appear. Project choice Deactivation of the start dialog

30 VM400 · Operating Instructions · 8013565/YT09/V2-0/2016-02 · © SICK Engineering GmbH Fig. 14 Start menu Change of language settings ▸ If required, select the desired language in the "Tools / Options / Language" menu, con- firm with "OK", and restart the program. ▸ Network Scan Assistant: Click the "Network Configuration" button in the start menu ( p. 30, Fig. 14) and select "Standard Protocol". Select one available interface in the "Select COM Ports" group, click the "Advanced..." but- ton and configure according to figure 15 (settings only required during the first connection to the measuring system) and confirm with „OK“ Fig. 15 Interface selection and configuration ▸ Click the "Network Scan" button in the "Network Scan Assistant" directory and the fol- lowing window appears.

31 Commissioning / Switch on Fig. 16 Search for connected VM400E ▸ Confirm search with "OK". 4.3.2 Information for using the program Device selection VM400 Select the required devices from in the "Network Scan Assistant / Detected devices" register and move it to the "Project Tree" window (drag-and-drop per mouse or click the "Add" button). Fig. 17 Selecting required devices

32 VM400 · Operating Instructions · 8013565/YT09/V2-0/2016-02 · © SICK Engineering GmbH 4.3.3 Navigation in SOPAS ET Available menus This section describes the navigation and possible parameter settings of VM400E using SOPAS ET. Overview The menu “Overview” contains information about device identification, system status and measured values. Figure 18 SOPAS ET – Overview Device information Product related data for identification (serial number, firmware version,…) as well as mounting location (if entered by customer) are shown in subpage “Diagnosis / Device infor- mation”

33 Commissioning / Switch on Figure 19 SOPAS ET – Device Information Protocol It is possible to print and export a system check protocol. For the export to a PDF-file, file name and file location have to be specified. Figure 20 SOPAS ET – Protocols

34 VM400 · Operating Instructions · 8013565/YT09/V2-0/2016-02 · © SICK Engineering GmbH Figure 21 SOPAS ET – Example of a protocol Interface Status of digital and analog outputs as well as parameter settings of the network interface are available. Measurement ranges can be selected using jumper settings (Step 4 on page 20). Table 4 Settings for the Digital output Digital Output 0 Digital Output 1 On Device is functioning correctly On negative flow direction relative to arrow on device cover Off Malfunction Off positive flow direction relative to arrow on device cover

35 Commissioning / Switch on Figure 22 SOPAS – Interface Error messages and warnings The subpage “Diagnosis / Error Messages/Warnings” contains information about the sys- tem status and possible errors and warnings. The descriptions are shown in detail in chap- ter 7.

36 VM400 · Operating Instructions · 8013565/YT09/V2-0/2016-02 · © SICK Engineering GmbH Figure 23 SOPAS ET – Error Messages/.Warnings

37 Commissioning / Switch on 4.3.4 Possible parameterization Certain device functions are first accessible after a password has been entered. Access rights are assigned in two levels: The Level 1 password is contained in the Annex. Figure 24 SOPAS ET – Password User level Access to Password 0 Operator Displays measured values and system states – 1 Authorized Client In addition to User level „Operator“ configuration of Ethernet parameter of mounting position is possible „sickoptic“ Icon-log in to device

38 VM400 · Operating Instructions · 8013565/YT09/V2-0/2016-02 · © SICK Engineering GmbH Maintenance Mode Switch the VM400E to Maintenance Mode: go to the subpage „Maintenance / Mainte- nance Mode“, and click the „Set Maintenance“ button. The activated maintenance mode is indicated by a status indicator lamp in this subpage and on the status information. Figure 25 SOPAS Maintenance mode ▸ Enter the installation location ▸ In maintenance mode the mounting location can be entered in subpage “Diagnosis / Device Information”

39 Commissioning / Switch on Configuring the Ethernet interface and protocol „Message“ Default values for network parameters are shown in fig. 26 To change the address, go to subpage “Configuration / Interface Parameters”, enter the parameters and confirm by clicking “Write parameters”. Clicking “Write default values” will change to parameters as defined. This can take up to 5 seconds. In maintenance mode the “Message” protocol can be switched on/off on subpage “Config- uration / Interface Parameters”. If set on “SOPAS” no protocol “Message” will be sent. Figure 26 SOPAS ET – Interface Parameters After setting the parameter switch to operation mode: go to subpage “Maintenance / Main- tenance Mode”, and click the “Set Operation” button.

40 VM400 · Operating Instructions · 8013565/YT09/V2-0/2016-02 · © SICK Engineering GmbH

41 Decommissioning VM400 5 Decommissioning Preparations for the decommissioning Shut off the device Environmentally compatible disposal/recycling

5.1 Preparations for the decommissioning ▸ Inform the relevant personnel or authorities. ▸ Activate appropriate safety arrangements. 5.2 Shut off the device ▸ Switch off the power supply for the VM400 including power supply for relays. 5.2.1 Arrangements for permanent decomissioning ▸ Dismount upper part of device (including electronics board). ▸ Remove cable connections from the board (pluggable terminal strip). ▸ Remove cable from the cable gland of the upper device part. ▸ Mount upper device part again. ▸ Dismantle the device with the mounting brackets. 5.2.2 Storage ▸ Clean the exterior of the housing including the mounting brackets. A mild cleaning agent can be used. ▸ If necessary clean the ultrasonic transducers with slightly warm water and soft brush. ▸ Pack the VM400 for storage or transport (preferably in the original packing). ▸ Store the VM400 in a dry, clean room. 5.3 Environmentally compatible disposal/recycling ▸ The VM400 can be disposed off as industrial waste. For the installation steps refer also to  »Installation steps« on p. 18, §3.3.1 WARNING: Take care of the transducer surfaces !▸ Take care that the transducer surfaces are not damaged. !▸ Do not use any aggressive liquids or hard brushes. Observe the relevant local conditions for the disposal of industrial waste. The following subassemblies could contain substances that have to be disposed of separately: ● Electronics: Capacitors.

43 Maintenance VM400 6 Maintenance Necessary know-how for maintenance work Preventive Maintenance schedule for the operator Preventive maintenance

6.1 Necessary know-how for maintenance work 6.2 Preventive Maintenance schedule for the operator 6.3 Preventive maintenance The maintenance interval can be depending on the application conditions. 6.4 Spare parts NOTICE: ▸ Refer to the  »Responsibility of user« (p. 8) WARNING: When carrying out installation activities ▸ When carrying out the maintenance work, observe the relevant safety regu- lations and safety instructions at all times.  »For your Safety« (p. 7). ▸ If possible, carry out any maintenance work while the tunnel or the relevant mounting location is closed or save. Maintenance interval1) 1) M = month Maintenance activity Remarks >6 M ... 12 M ▸ Carry out a visible check on the complete device Strong pollutions, corrosion traces Item Order no. Upper housing part with electronics and transducers and gaskets for VMS400S 2046998 Upper housing part with electronics and transducers and gaskets for VMS400E 2048491 Stainless steel mounting brackets, incl. screw anchors 2049666

45 Clearing malfunction VM400 7 Clearing malfunction Possible malfunctions Error messages / warnings

7.1 Possible malfunctions Possible cause Remark Power supply is not connected properly ▸ Check and if necessary repair the power supply cable and the relevant connections. Main power supply is switched off or defective ▸ Check the main power supply (customer side) VM400. ▸ If necessary repair the main power supply Invalid measured value (relay 2) ▸ Check for visible contamination on the device or an obsta- cle within the air flow and remove it if possible. Implausible measured value ▸ Check for visible contamination on the device or an obsta- cle within the air flow and remove it if possible. ▸ Check the jumper settings for the analog output according to  p. 22, §4 and correct it if necessary. No communication between measuring system and SOPAS ET program ▸ Check the interface settings ▸ Exit the SOPAS ET program, restart and establish the con- nection again. ▸ Contact SICK Service department.

47 Clearing malfunction 7.2 Error messages/ warnings The actual device status can be looked at in SOPAS ET or Protocol „Message“ Table 5 Messages and their meanings Status Meaning Operation Device is in operation mode Malfunction Device is malfunctioning Maintenance request Check subpage „Error Messages/Warnings“ for detailed information. Maintenance The device is in maintenance mode. Parameter settings can be changed Initialization Device is in initialization mode Negative flow velocity The flow speed is negative. Parameter invalid Contact SICK service. Limit range The measured flow speed is outside the mea- suring range. Heavy noise The SNR value is too low. This can indicate either contamination or a defect. No signal No signal detected. This can indicate either contamination or a defect. Signal search No signal is detected. Signal is searched. System test active System test function has been activated. Mea- suring values are invalid.

49 Specifications VM400 8 Specifications Conformities Technical data of VM400S-AL and VM400E-AL Dimensions

8.1 Conformities The technical design of this instrument complies with the following EC direc- tives and EN standards: ● EU Directive NSP 2006/95/EC (until 19 April 2016), 2014/35/EU (from 20 April 2016) ● EU Directive EMC 2004/108/EC (until 19 April 2016), 2014/30/EU (from 20 April 2016) Applied EN standards: ● EN 61010-1, Safety requirements for electrical equipment for measurement, control and laboratory use ● EN 61326, Electrical equipment for measurement technology, control technology and laboratory use - EMC requirements. Device fulfils emission limit class A. 8.1.1 Electrical protection ● Insulation: Class of protection 1 according to EN 61010-1. ● Insultation coordination: Measuring category III (low voltage) according to EN61010-1. ● Contamination: The sensor unit operates safely in an environment up to contamination level 3 (outside) and level 2 (inside) according to EN 61010-1. ● Electrical energy: The wiring system to the voltage supply of the system must be installed and fused according to the relevant regulations.

51 Specifications 8.2 Technical data of VM400S-AL and VM400E-AL 1) VM400E version only, based on speed of sound 2) Configurable using jumper settings 3) Wire cross-section  0.5 mm2 Measuring parameters Measuring principle: Ultrasonic transit time measurement Measuring values: Air velocity, flow direction, temperature 1) Measuring ranges: –20 m/s ... +20 m/s 2) Accuracy: ● <5 m/s: ±0.1 m/s ●  5 m/s: ±2 % Ambient conditions Operating temperature: –30 ... +60 °C Storage temperature: –30 ... +60 °C Humidity: max. 95 % Signals and interfaces VM400S-AL VM400E-AL Analog output: 1 output: 4 ... 20 mA, max. load 750 ; electrically iso- lated Digital outputs: 2 relays: 48 V, 0.5 A; normally open contacts Interface: RS232 (service) ● RS232 (service) ● Ethernet Bus protocol ● Message (ASCII) ● SOPAS Device VM400S-AL VM400E-AL Mounting position: Horizontal to flow direction (according to arrow mark on the cover) Protection class IP 66/67 housing material: Aluminium Dimensions figure 27, p. 52 and figure 27, p. 52 Weigth: 1.4 kg Housing color: RAL 7032 Supply voltage: 24 V DC (±20 %), 1.7 W 24 V DC (±20 %), 3 W Cable cross-section: 0.25 ... 1.5 mm2 Cable length: Power and signals 1.000 m3) Power and signals 500 m3) Ethernet 100 m Optional components Stainless steel mounting brackets with heavy duty screw anchors and screws

8.3 Dimensions Figure 27 Dimensions VM400 with regular mounting brackets Figure 28 Dimensions VM400 with optional mounting brackets

53 Specifications

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