Thermon Terminator WMK Series Installation Procedures
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Wall Mount Conversion Kit
To be used in conjunction with Terminator termination kits
Kit Contents . . .
Receiving, Storing and Handling . . .
1. Inspect materials for damage incurred during shipping.
2. Report damages to the carrier for settlement.
3. Identify parts against the packing list to ensure the proper
type and quantity has been received.
Item
Quantity
Description
1
1
Wall Mount Support Base w/O-Ring
2
1
Wall Mount Bracket
3
3
#10 x 1” Screws
4
6
#10 Flat Washers
5
3
#10 Nuts
6
3
M5 x 8 mm Screws
7
3
M5 Lock Washers
Tools Required . . .
1
2
1
3
4
6
5
7
Installation Precautions . . .
The following installation procedures are suggested guidelines
for the installation of a Thermon heat tracing system. Refer to
project specifications, if applicable.
The installation must comply with Thermon requirements
and be installed in accordance with the regulations as per the
norm EN IEC 60079-14 and IEC 60079-30-2 for hazardous
areas (where applicable), and any other applicable national
and local electric codes.
Applications . . .
1. Thermon heating cables are used for freeze protection or
temperature maintenance of piping, tanks and instrumen-
tation.
2. Heat tracing cables may be installed in ordinary (nonclassi-
fied) and hazardous (classified) locations depending on the
specific cable options and approvals.
Site Practice . . .
1. Provide protective clothing, and other protective equip-
ment needed to isolate employees from potential arc flash
and shock hazards identified in the analysis.
2. Provide training to employees for understanding the
purpose/function of the electrical heat tracing and the
electrical power supply/control equipment, and how to
recognize and avoid the hazards associated with operation
and maintenance.
3. Apply safe work practices including the following:
•�Identify�the�circuit�or�equipment�to�be�de-energized�and�
all possible sources of electrical energy supplies to the
specfic circuit or equipment.
•�Disconnect�both�legs�of�the�power�supply�cable�at�the�
circuit breakers, disconnect switches, and any other ap-
plicable points.
•�Apply�lockout/tagout�devices�according�to�established�
procedures.
•�Visually�verify�that�the�circuit�disconnect�devices�are�
open prior to connecting power cable to heat tracers.
•�Test�for�absence�of�voltage�with�an�approved�voltmeter�
(where the voltmeter is tested on a known circuit voltage
prior to and immediately following application).
•�For�protection�against�accidental�energizing�of�sup-
ply conductors, apply temporary jumpers rated for the
available fault duty between each supply conductor and
ground.
Due�to�the�risk�of�electrical�shock,�arcing�and�fire�caused�
by product damage or improper usage installation or
maintenance, a ground-fault protection device is required
for all heat tracing circuits. Bond the metal sheath of the
heat tracing cable to a suitable earth terminal.
Terminator
TM ZP-WMK
INSTALLATION PROCEDURES
Certifications/Approvals . . .
1725�����������II�2�GD�Ex�eb�IIC�T4-T6,�Ex�tb�IIIC�T135°C-T85°C�FM�10ATEX0058X
IP66�-60°C�≤ Ta ≤�+55°C
Ordinary & Hazardous Locations
IECEx�FMG�10.0022X�Ex�eb�IIC�T4-T6,�Ex�tb�IIIC�T135°C-T85°C�
1a. Mounting Method 1: Secure wall mount
bracket to mounting surface using pipe band
provided with kits.
2
These steps replace Steps 1-6 in the
installation instructions provided with
Terminator kits.
1b. Mounting Method 2: Secure wall mount
bracket to mounting surface using #10 x 1”
screws, #10 flat washers, and #10 nuts.
2. Take apart expeditor assembly and discard
support base. Make sure not to discard
grommet.
3. Put together expeditor assembly using wall
mount support base. Place grommet in
support base. Snap threaded grommet
compressor into support base. Screw support
cap onto support base.
4. Mount expediter to bracket using M5 x 8 mm
screws and M5 lock washers.
5. Locate bus connection (HPT and FP only)
as shown. Cut end of cable at angle to aid in
piercing grommet. Leave additional cable for
expansion as needed.
6. Insert cable into expeditor. Make sure bus
connection (HPT and FP only) remains
outside of expediter.
7.
Cut off end of cable.
Terminator
TM ZP-WMK
INSTALLATION PROCEDURES
Specifications and information subject to change without notice. PN50829U-1110
THERMON . . . The Heat Tracing Specialists
®
www.thermon.com
Corporate Headquarters
100�Thermon�Dr.��• PO Box 609
San�Marcos,�TX�78667-0609��• USA
Phone: +1 512-396-5801
European Headquarters
Boezemweg 25 • PO Box 205
2640 AE Pijnacker • The Netherlands
Phone: +31 (0) 15-36 15 370
For the Thermon office nearest you
visit us at . . .
www.thermon.com