Kamstrup flowIQ 3100 Tecnical Description
Text of the manual
TECHNICAL DESCRIPTION flowIQ® 3100
2 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
flowIQ® 3100 TECHNICAL DESCRIPTION
3
Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
Contents
1
General description ................................................................................................................. 5
1.1
Front Plate ............................................................................................................................................... 6
1.2
Sealing .................................................................................................................................................... 6
2
Technical data ........................................................................................................................ 7
2.1
Approved meter data ............................................................................................................................... 7
2.2
Electrical data .......................................................................................................................................... 8
2.3
Mechanical data ....................................................................................................................................... 8
2.4
Material .................................................................................................................................................. 8
2.5
Accuracy .................................................................................................................................................. 9
2.6
Temperature measurement ...................................................................................................................... 9
3
Type overview ...................................................................................................................... 10
3.1
Accessories ............................................................................................................................................ 11
4
Configuration........................................................................................................................ 12
5
Dimensioned sketches ........................................................................................................... 13
5.1
Dimensions ............................................................................................................................................ 14
5.2
Meter size, connection, weight and dimensions ........................................................................................ 15
6
Pressure loss ........................................................................................................................ 16
7
Installation ........................................................................................................................... 17
7.1
Installation requirements ........................................................................................................................ 17
7.2
Installation angle .................................................................................................................................... 18
7.3
Straight inlet .......................................................................................................................................... 18
7.4
Operating pressure ................................................................................................................................. 18
8
Reading and data .................................................................................................................. 19
8.1
Reading ................................................................................................................................................. 19
8.2
Volume measurement ............................................................................................................................ 19
8.3
Data function: Target volume .................................................................................................................. 19
8.4
Data function: Maximum flow and minimum flow ..................................................................................... 20
8.5
Data function: Measuring temperature .................................................................................................... 20
8.6
Optional register in data logger ............................................................................................................... 21
8.7
Display functions .................................................................................................................................... 22
8.8
Wireless M-Bus ...................................................................................................................................... 28
8.9
Optical eye ............................................................................................................................................ 30
9
Data loggers ......................................................................................................................... 31
9.1
Memory ................................................................................................................................................ 31
9.2
Monthly and daily loggers ....................................................................................................................... 32
9.3
Hour counter ......................................................................................................................................... 32
TECHNICAL DESCRIPTION flowIQ® 3100
4 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
9.4
Info register........................................................................................................................................... 33
9.5
Meter modes (settings) .......................................................................................................................... 35
9.6
Normal mode ........................................................................................................................................ 35
9.7
Verification mode .................................................................................................................................. 35
9.8
Legal changes outside seal ...................................................................................................................... 35
10
Measuring principle ............................................................................................................ 37
10.1 Ultrasound with piezo ceramics............................................................................................................... 37
10.2 Principles .............................................................................................................................................. 37
10.3 Transit time method .............................................................................................................................. 37
10.4 Calculation of flow volume ...................................................................................................................... 39
10.5 Signal paths ........................................................................................................................................... 40
10.6 Flow limits ............................................................................................................................................. 40
11
Pulse Adapter for flowIQ® 3100 / MULTICAL® 21 .................................................................... 41
11.1 Function................................................................................................................................................ 41
11.2 Application – environment ...................................................................................................................... 42
11.3 Lifetime ................................................................................................................................................ 42
11.4 Connection of Pulse Adapter ................................................................................................................... 42
11.5 Pull-up .................................................................................................................................................. 43
12
Pulse Interface for flowIQ® 3100 / MULTICAL® 21 ................................................................... 45
12.1 Connection Pulse Interface ..................................................................................................................... 46
12.2 Connection with pulse receiver without supply. ........................................................................................ 46
12.3 Connection of pulse receiver with supply. ................................................................................................ 47
13
Data communication ........................................................................................................... 47
13.1 Transmission ......................................................................................................................................... 47
13.2 RADIO OFF ............................................................................................................................................ 47
13.3 Data content ......................................................................................................................................... 48
13.1 Encryption ............................................................................................................................................. 48
14
Communication (KMP) ........................................................................................................ 48
14.1 Optical eye activation ............................................................................................................................. 48
15
METERTOOL for flowIQ® 3100/MULTICAL® 21/flowIQ®21XX .................................................... 48
16
Approvals .......................................................................................................................... 49
16.1 Type approvals ...................................................................................................................................... 49
16.2 Measuring Instrument Directive (MID) ..................................................................................................... 49
17
Troubleshooting ................................................................................................................. 50
18
Disposal ............................................................................................................................ 50
18.1 Instructions for disposal ......................................................................................................................... 51
19
Documents ........................................................................................................................ 52
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
1 General description
flowIQ® 3100 covers a series of integrated, hermetically sealed water meters, intended for consumption
and distribution measurement of cold domestic water – a static cold water meter based on the ultrasonic
principle. The cold water meter has been developed on the basis of Kamstrup's experience since 1991 with
the development and production of static ultrasonic meters.
flowIQ® 3100 has been subjected to a very comprehensive OIML R49 type test in order to ensure a long-
term stable, accurate and reliable meter. One of the water meter’s many advantages is the fact that it has
no wearing parts, which entails longevity.
flowIQ® 3100 is constructed as a vacuum chamber of moulded composite material, mounted on a
measuring tube made of brass or stainless steel. Thus, the electronics are fully protected against
penetration of water, from both measuring tube and surroundings. The meter can without problems be
placed in minor pumping stations, and is also suitable for mounting in distribution wells and meter wells,
which are frequently filled with water.
flowIQ® 3100 is also intended for measurements in blocks of flats and commercial premises. The meter fits
perfectly into a network of MULTICAL® 21 household meters.
The water meter can and must only be opened by Kamstrup A/S. If the meter has been opened and the
sealing has thus been broken, the meter is no longer valid for billing purposes. Furthermore, the factory
guarantee no longer applies.
flowIQ® 3100 measures the water consumption electronically, as a volume, using the ultrasound signal.
Through two ultrasonic transducers, an audio signal is sent with and against the flow direction. A
transducer serves both as a 'speaker' when transmitting, and as a 'microphone' when a signal is received.
The ultrasonic signal traveling with the flow will be the first to reach the opposite transducer, while the
signal running against the flow will be received a little later. The time difference, between the two signals,
can be converted into flow velocity, and thereby also into a volume. The measuring principle is called
'bidirectional ultrasound technique based on the transit time method', which is a proven, long-term stable
and accurate measuring principle.
The accumulated water consumption is displayed by flowIQ® 3100 in cubic metres (m3) with five digits and
up to three decimals, i.e. the resolution has been extended to 1 liter only. The display has been specially
designed to operate in a wide temperature range, with high contrast, regardless of lighting - and therefore
easy to read - and still have long lifetime.
In addition to volume reading, a graphic indication of current flow and a number of information codes are
displayed.
All registers are saved daily in the meter data logger (EEPROM) and are kept for 460 days. Furthermore,
monthly data for the latest 36 months are saved.
The water meter is powered by an internal lithium battery with up to 16 years' lifetime.
flowIQ® 3100 comes with integral data communication for Wireless M-Bus – European standard for remote
reading of meters EN 13757-4. You can choose between the following settings:
868 MHz, Mode C1 or Mode T1 - OMS for the European market.
The meter is fitted with an optical eye which makes it possible to read saved consumption data and
info codes, stored in the meter’s data logger. Using an optical reading head, with USB connection, the
optical eye, in addition, allows to configure the meter.
TECHNICAL DESCRIPTION flowIQ® 3100
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1.1 Front Plate
Meter information in permanent laser engraved text.
1.2
Sealing
The meter is sealed diagonally as shown
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
2 Technical data
2.1 Approved meter data
Approval
DK-0200-MI001-017
EU-directives
MID (Measuring Instrument Directive 2004/22/EC, MI-001)
LVD (Low Voltage Directive 2006/95/EC)
EMC (Electromagnetic Compatibility Directive 2004/108/EC)
Standard
OIML R49-1(2006), OIML R49-2(2006)
WELMEC guide 8.11 (Issue 1, 2006)
Mechanical environment class M1
Electromagnetic class
E1 and E2
Ambient class
according to OIML R49
B and C (indoors and outdoors)
Accuracy class
2
Temperature of medium
In flow sensor
0.1°C…30°C (T30) or 0.1°C…50°C (T50)
Water Meter types
Combinations of connection, size, overall length and nominal flow (Q3)
- see table below
Nom.
flow
Q3
Min.
flow
Q1
Max.
flow
Q4
Dynamic
range
Q3/Q1
Min.
cut
off
Max.
cut off
*)
Pressure
loss
∆p @ Q3
Connec-
tion on
meter
Length
Non-
return
valve
Stra
iner
Temp.
measure
ment
on water
Type number
[m3/h]
[l/h]
[m3/h]
[l/h]
[m3/h]
[bar]
[mm]
031-46-C0A-8XX
1.6
16
2.0
100
2.0
4.6
0.14
G¾B (R½)
110
No
Yes
Yes
031-46-C0B-8XX
2.5
25
3.1
100
2.0
4.6
0.34
G¾B (R½)
110
No
Yes
Yes
031-46-C0C-8XX
2.5
25
3.1
100
2.0
4.6
0.34
G1B (R¾)
190
Yes
Yes
Yes
031-46-C0G-8XX
4.0
40
5.0
100
3.2
9
0.095
G5/4B
(R1)
260
Yes
Yes
No
031-46-C0H-8XX
6.3
63
7.9
100
5.1
18
0.21
G5/4B
(R1)
260
Yes
Yes
No
031-46-C0J-8XX
10
100
12.5
100
8
36
0.13
G2B
(R1½)
300
Yes
Yes
No
031-46-C0L-8XX
16
160
20
100
13
36
0.19
DN50
270
No
No
No
031-46-C0M8XX
25
250
31.25
100
20
72
0.06
DN65
300
No
No
No
*) At flows above ’Max. cutoff’ measurement continues corresponding to a constant flow at this value.
According to OIML R49 maximum pressure loss at Q3 must not exceed 0.063 MPa (0.63 bar).
TECHNICAL DESCRIPTION flowIQ® 3100
8 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
At Q4 this results in a pressure loss of max. 0.1 MPa (1 bar).
2.2 Electrical data
Battery
3.65 VDC, one C-cell lithium
Battery lifetime
16 years at tBAT < 30°C
EMC data
Fulfil MID class E1 and E2
2.3 Mechanical data
Accuracy class
2
Ambient class
Fulfils OIML R49 class B and C (indoors and outdoors)
Mechanical environment
MID class M1
Ambient temperature
2…55°C
Protection class
IP68
Weight
see table in section 5.1 - Dimensions
Pressure stage
Threaded meter: PN16
Flange meter:
PN25
Temperature of medium
0.1…30°C (T30) eller 0.1…50°C (T50)
Storage temperature
-25…60°C (drained flow sensor)
2.4 Material
Wetted parts
Meter tube, with thread,
DZR brass – CW511L (resistant to dezincification )
Meter tube, with flange
Stainless steel 1.4408
O-ring / gasket
EPDM
Measuring tube
Polyphenylene sulphide PPS – 40 % fibreglass
Reflectors
Stainless steel, W.no. AISI 316, 1.4306, 1.4401
Meter
Meter housing
Polyphenylene sulphide – 40 % fibreglass
Cover
Glass
Top ring (sealing)
Polycarbonate (dyed – blue)
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
2.5 Accuracy
MPE according to OIML R49 MPE (maximum permissible error range) – see figure below.
Meter approved 0.1…30°C ± 5 % in range Q1 ≤ Q < Q2, ± 2 % in range Q2 ≤ Q ≤ Q4
30…50°C
± 5 % in range Q1 ≤ Q < Q2, ± 3 % in range Q2 ≤ Q ≤ Q4
Q1: Minimum flow
(Q3/Dynamic range)
Q2: Transition flow (1.6 x Q1)
Q3: Permanent flow
Q4: Overload flow
(1.25xQ3)
OIML R49 requirements to water meters
2.6 Temperature measurement
flowIQ® 3100 measures ambient and water*) temperature - also see section 8.5.1
The following accuracies apply to temperature data:
Water temperature:
0 - 20 ° C ± 1 ° C
20 - 30 ° C ± 2.5 ° C
> 30 ° C – No valid measurement
Ambient temperature: -5 - 55 ° C ± 1 ° C
*) Applies only the small sensor sizes - 1.6 and 2.5m3/h
TECHNICAL DESCRIPTION flowIQ® 3100
10 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
3 Type overview
Type 031-
��
�
0
�
�
��
Communication
Wireless M-Bus, 868 MHz, mode C1 – ver. 2
46
Wireless M-Bus, 868 MHz, mode T1 – OMS – ver. 2
47
Supply
16 years’ battery life, C-cell
C
Meter size
Q3 [m³/h]
Connection
Length [mm]
Dynamic range
1.6
G¾B (R½)
110
100
A
2.5
G¾B (R½)
110
100
B
2.5
G1B (R¾)
190
100
C
4.0
G5/4B (R1)
260
100
G
6.3
G5/4B (R1)
260
100
H
10
G2B(R1½)
300
100
J
16
DN50
270
100
L
25
DN65
300
100
M
Meter type
Cold water meter, T30 or T50 (MID)
8
Country Code
XX
The type number of the meter cannot be changed after factory programming.
The country code can also be used for:
• Language and approval on type label
• Temperature class of flow sensor (T30 or T50)
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
3.1 Accessories
3.1.1
Pulse adapter
6699-021
Pulse adapter for wired pulse output (1 pulse/10 l)
3.1.2
Couplings incl. fibre gaskets (AFM 34)
6561-326
G¾B - R½, DZR brass (2 pcs.)
6561-327 G1B - R¾, DZR brass (2 pcs.)
6561-328
G1¼B – R1 incl. gasket, DZR brass for DN25 (1 pcs.)
6561-329
G2B - R1½ incl. gasket, DZR brass for DN40 (1 pcs.)
6561-343
G1¼B R1 w/ built-in contollable check valve for DN 25
6561-344
G2B - R1½, DZR brass
3.1.3
Non-return valve (EN 13959)
65-56-481 Non-return valve DN20 for G1B, incl. filter and 2 pcs. PE-gaskets
65-56-482 Non-return valve DN25 for G1¼B, incl. 1 pc. PE-gasket
65-56-483 Non-return valve DN40 for G2B, incl. 1 pc. PE-gasket
( PE = Polyethylene)
3.1.4
AFM 34 fibre gaskets
31-30-251 for G¾B (R½) threaded flow meter, (2 pcs.)
31-30-252 for G1B (R¾) threaded flow meter, (2 pcs.)
31-30-253 for G1¼B (R1) threaded flow meter, (2 pcs.)
31-30-254 for G2B (R1½) threaded flow meter, (2 pcs.)
31-30-131 for DN50 flow meter w/flange, (2 pcs.)
22-10-141 for DN65 flow meter w/flange
22-10-140 for DN80 flow meter w/flange
3.1.5
Strainer (filter) for inlet
65-56-513 Filter DN15 for G¾B, incl. 1 pc. PE-gasket
65-56-514 Filter DN20 for G1B, incl. 1 pc. PE-gasket
65-56-509 Filter DN25 for G1¼B, incl. 1 pc. PE-gasket
65-56-510 Filter DN40 for G2B, incl. 1 pc. PE-gasket
TECHNICAL DESCRIPTION flowIQ® 3100
12 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
4 Configuration
Configuration
KK
LLL
MMM
N
P
R
S
T
□□
□□□
□□□
□
□
□
□
□
Target date
01
Average time of max. values
2 minutes (1…120 min.)
002
Customer label 2005-MMM
MMM
Leakage message limit
OFF
0
Flow continuously > 0.5% of Q3
1
Flow continuously > 1.0% of Q3
2
Flow continuously > 2.0% of Q3
3
Flow continuously > 0.25% of Q3
4
Flow continuously > 0.1% of Q3
5
Pipe burst limit
OFF
0
Flow > 5 % of Q3 for 30 minutes
1
Flow > 10 % of Q3 for 30 minutes
2
Flow > 20 % of Q3 for 30 minutes
3
Optional register in data logger
* Reccommended for ’Drive-by’ ** Reccommended for ’Fixed network’
Meter reading target date (monthly)
1
Max. flow during last month
2
Monthly target volume/Min.temp.water, daily/Time weighted average temp. meter, daily **
3
Monthly max. flow/Average temp.water,daily/Time weighted aver. temp. meter,daily **
4
Monthly target volume / Min. water temp. monthly / Min. temp. meter,latest month *
5
Monthly target volume/Min. water temp., monthly/Max. temp. meter, latest month *
7
Daily max. flow / Min.temp.water, daily / Time weighted average temp. meter, daily **
9
Measuring the water temperature is only valid for meter sizes 1.6 and 2.5m3/h
Display resolution
00001 m³
0
00000.1 m³
1
00000.01 m³
2
00000.001 m³
3
Encryption level
No encryption
0
Utility encryption (only available for selected markets)
2
Encryption with separately forwarded key
3
Unless otherwise stated in the order,
Kamstrup supplies the following:
01
002 000
1
3
5
3
3
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
5 Dimensioned sketches
Type:
A
Q3 1.6 m³/h – G¾B (R½) x 110 mm
B
Q3 2.5 m³/h – G¾B (R½) x 110 mm
C
Q3 2.5 m³/h – G1B (R¾) x 190 mm
G
Q3 4 m³/h – G5/4B x 260 mm
H
Q3 6.3 m³/h – G5/4B x 260 mm
J
Q3 10 m³/h – G2B x 300 mm
L
Q3 16 m³/h – DN50 x 270 mm
M
Q3 25 m³/h – DN65 x 300 mm
TECHNICAL DESCRIPTION flowIQ® 3100
14 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
5.1 Dimensions
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
5.2 Meter size, connection, weight and dimensions
Thread ISO 228-1
See dimensions in the table below:
Q3
[m³/h]
Threads
on meter
L
[mm]
H
[mm]
B
[mm]
Approx.
weight
[Kg]
Meter type
1.6
G¾B (R½)
110
97
91.6
1.05
A
2.5
G¾B (R½)
110
97
91.6
1.05
B
2.5
G1B (R¾)
190
97
91.6
1.8
C
4.0
G5/4B
260
89.5
91.6
2.5
G
6.3
G5/4B
260
89.5
91.6
2.5
H
10.0
G2B
300
104.5
91.6
4.7
J
16.0
DN50
270
165
165
8.5
L
25.0
DN65
300
185
185
12.0
M
TECHNICAL DESCRIPTION flowIQ® 3100
16 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
6 Pressure loss
According to OIML R49 maximum pressure loss must not exceed 0.63 bar (0.063 MPa) in range Q1 to Q3.
The pressure loss in a meter increases with the square of the flow and can be stated as:
p
kv
Q
∆
×
=
where:
Q = volume flow rate [m3/h]
kv = volume flow rate at 1 bar (0.1 MPa) pressure loss
Δp = pressure loss [bar]
Pressure loss table
Graph
Q3[m3/h]
Nom. diameter [mm]
Kv
Q at 0.63 bar
[m3/h]
B
1.6 & 2.5
DN15 & DN20
4.3
3.4
C
4.0 & 6.3
DN25
13
10
D
10
DN40
28
22
E
16
DN50
37
29
F
25
DN65
102
81
Pressure loss diagram
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
7 Installation
7.1 Installation requirements
Prior to installation of the water meter the system should be flushed while a fitting piece replaces the meter.
Install the meter - it must be mounted with matching couplings if needed. Always use new gaskets in original
quality.
Place the meter as required. The meter can be mounted at any angle, however, it should be installed
correctly in relation to the flow direction, indicated by an arrow on the side of the meter housing.
Furthermore, the meter ought to be orientated so that the display is easy to read. (see section 7.2 and 7.3)
When mounting the water meter, you must ensure that the length of the meter thread will not prevent
sufficient tightening of the sealing surface, and make sure that PN10 or PN16 connections are used.
Kamstrup A/S recommends drinking water approved fibre gaskets for cold water installations. If a non-
return valve is installed, it will usually be necessary to use 4 mm PE gaskets instead, to prevent the collar of
the coupling from damaging the valve.
Kamstrup A/S supply such gaskets.
See separate accessories list: 5810-1270_GB
7.1.1
Installation conditions
As mentioned above the use of new gaskets in original quality is of crucial importance.
7.1.2
Permissible operating conditions
Ambient temperature:
2…55°C – indoors or outdoors. Installation in direct sunlight ought to be avoided.
The sealing surface of the
threaded connection
must be clean and level
ALWAYS use new gaskets
TECHNICAL DESCRIPTION flowIQ® 3100
18 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
Humidity:
Indoor and outdoor condensing, and water filled wells.
Temperature of media:
0.1…50°C
System pressure (thread meters):
0.3 …16 bar (depending on couplings/gaskets)
System pressure (flange meters):
0.3 …25 bar
7.1.3
EMC conditions
flowIQ® 3100 has been designed for installation in housing and meter wells as well in commercial and
industrial buildings. The meter is CE-marked according to MID on the basis of OIML R49 type test class E1
and E2, as well as the Low Voltage Directive.
7.1.4
Service
When the meter has been mounted in the system, neither welding nor freezing is allowed. Dismount the
meter from the system before starting such work.
In order to facilitate replacement of the meter, closing valves should be mounted on both sides of the
meter. Under normal operating conditions no pipe strainer is required in front of the meter.
7.2
Installation angle
The meter can be mounted at all angles and in all positions. Thus, the meter can be mounted in a usual
horizontal installation. It can be mounted vertically in an ascending pipe, it can be mounted at any angle
and it can be mounted with its display pointing downwards, e.g. under a ceiling.
Mounting the meter in a downpipe, you must be aware that the display will in that case be ‘upside down’.
7.3
Straight inlet
The meter requires neither straight inlet nor straight outlet to meet the Measuring Instruments Directive
(MID) 2004/22/EC and OIML R49. A straight inlet section will only be necessary in case of heavy flow
disturbances before the meter.
7.4
Operating pressure
A
Recommended
water meter
position
B
Recommended
water meter
position
C
Recommended for
well installation.
Air build-up may
occur
D
The meter
functions optimally,
but the display is
‘upside down’
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
In order to avoid formation of air bubbles or vapor dents in the meter (cavitation) – and to ensure correct
measurement under all circumstances – the operating pressure in the pipe installation must observe the test
conditions of OIML R49, which means that the static pressure downstream, immediately before the meter,
must always be minimum 0.03 MPa (0.3 bar).
8 Reading and data
8.1 Reading
flowIQ® 3100 can be read in three different ways:
•
Visual reading of the legal display
•
Receiving the Wireless M-bus signal, which is emitted at intervals of 16 or 96 seconds, depending on
the meter configuration
•
Reading via the optical eye, e.g. by means of Kamstrup wireless optical reading head, or optical
reading head with USB connector.
8.2 Volume measurement
The meter calculates water flow currently according to a fixed measuring cycle.
When the meter is in normal mode a measurement is carried out every four seconds, and after a total of
32 seconds the meter count is updated in the display.
Every 24 hours the meter count is saved in the daily register. The register includes data for the latest 460
days.
The daily register can be read via the optical eye.
The Wireless M-Bus signal always includes current meter count.
8.3 Data function: Target volume
flowIQ® 3100 saves the meter count on the first day of the month in the target volume register. Data is
stored in the monthly register. The register includes data for the latest 36 months.
The Wireless M-Bus signal includes target volume of current month if selected during customer specific
configuration. The customer can select whether the Wireless M-Bus signal is to include target volume of
current month or max. flow of latest month (see paragraph 8.4), plus a number of combinations of water*)
and ambient temperature. (see 'Optional register in data logger’).
Reading the target volume is suitable for use by the waterworks settlement with the consumer.
The complete register of target volumes for the latest 36 months can be read by means of the optical eye.
*) Measuring the water temperature is only valid for meter sizes 1.6 and 2.5m3/h
TECHNICAL DESCRIPTION flowIQ® 3100
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8.4 Data function: Maximum flow and minimum flow
flowIQ® 3100 registers maximum and minimum flow on a daily as well as monthly basis. Maximum and
minimum flow are calculated as the largest and the smallest value respectively of a number of current flow
measurements. The average period used for all calculations can be selected in the interval 1...120 minutes
in leaps of one minute. The choice must be made when submitting the order.
If no choice is made, the average period will by default be 2 minutes.
The Wireless M-Bus signal includes max. flow of latest full month if selected during the customer specific
configuration. (see paragraph 8.6 'Optional register in data logger’)
Values of maximum and minimum flow are saved in both daily and monthly registers. Daily registers of the
latest 460 days and monthly registers of the latest 36 months are always readable via the optical eye.
The development of maximum flow can indicate an error in the water installation. If e.g., max. flow falls
over a longer period, this can be a sign of a blocking in the installation or a leakage in the supply pipe
before the meter.
8.5 Data function: Measuring temperature
8.5.1
Temperature monitoring
The water meter measures water*) and ambient temparatures, respectively. The measurements can be
used to monitor the installation and to give an indication of the quality of water. Both temperatures are
stored in the meter's daily and monthly records*).
For each day, temperature values, minimum, maximum and average are stored in the 24 hours’ register.
The register contains the last 460 days.
Each of the first day of the month, temperature values, minimum, maximum and average, for the latest
month , are stored in monthly register.
The register contains the last 36 months. Temperature values, are referred in °C and can be read using the
optical eye. These are sent via the wireless Wireless M-Bus radio signal. The temperature values can be
combined, as described in section 'Optional register in data logger'. See more about temperature reading
accuracy in section 2.6.
*) Applies only for meter sizes 1.6 and 2.5 m3/h
8.5.2
Ambient temperature
Monitoring ambient temperature in the installation can be used for warnings of freezing or unintended
high temperatures. The measurements of the meter temperature are made inside the meter housing,
which corresponds to the ambient temperature where the meter is installed. The temperature is measured
every minute.
The maximum and minimum values are based on a two-minute averaging value. The average temperature
is a time-weighted mean value.
8.5.3
Water temperature
Monitoring the water*) temperature can help to indicate quality of the water when it reaches the
consumer. Every 32 seconds an indirect measurement of water temperature is made, using the ultrasound
signal. The maximum and minimum values are calculated every 2 minutes, based on a volume weighted
mean value since the last minimum/maximum temperature calculation.
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Measurement of water*) temperature requires that the meter is filled with water. If there is no water in the
meter a code will be saved, saying that the meter is not water filled.
During periods of very low water consumption, the water temperature approaches the ambient tempera-
ture.During periods without water flow the weighted average cannot be calculated and then a code 128
is stored, indicating that there is no consumption.
*) Measuring the water temperature is only valid for meter sizes 1.6 and 2.5m3/h
8.6 Optional register in data logger
Some of the data sent via the Wireless M-Bus radio is optional. It is possible to select one of the data
packages with content illustrated in the figure below.
The choices are determined by means of the selected R-value when ordering a water meter – shown to the
right in the figure.
(See description of Wireless M-Bus signal section 8.8)
*) Only valid for meter sizes 1.6 and 2.5m3/h
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8.7 Display functions
flowIQ® 3100 is fitted with an easily readable LC-display including 8 digits, measuring units, information
field with info codes as well as flow indicator (arrows).
The display layout is shown in the figure below.
In the following examples white/uncoloured segments (see below) indicate inactive segments, whereas
black segments indicate active segments.
8.7.1
Volume
Volume can be displayed in two different units – m3 or L.
Depending on ‘mode’ the legal volume is displayed in the unit [m3] (normal mode) - or the part of the legal
volume, which is below 100 m3, in the unit [L] (verification mode). This setting is only used during
verification.
The difference in size, between the three small 7-segments furthest to the right and the five large 7-
segments furthest to the left, indicates a decimal point; this means that the value that can be shown in the
display, and thereby the measured quantity, can be maximum 99,999.999.
The table below shows an overview of modes and readings:
Normal mode
Verification mode
Data register
V1
V1HighRes
Unit
m3
L
Number of digits
5
5
Decimals after point
0-1-2 or 3
3
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Below you see an example of volume reading in normal mode showing V1 = 03,745.214 m3
Below you see an example of volume reading in verification mode showing V1HighRes = 45,214.698 L
8.7.2
Resolution
The resolution of the display can be varied by changing the number of visible decimals after the point. This
change has no influence on the measurement itself. The five digits before the point are always on. The
number of decimals after the point can be selected by the customer at 0, 1, 2 or 3 decimals when
submitting the order. If no selection is made, the default value of three decimals after the point will be
used. If the resolution is set at 0, 1 or 2 decimals, the last digit/digits will be removed without round-off.
8.7.3
Dots (flashing squares)
The two dots (framed in the above sketch) indicate that the meter is active. They are alternately ON at a
frequency determined by the meter's mode (see paragraph 8.5.1). In normal mode they flash once a
second. In verification mode they flash twice a second.
Below you see the shift between the two dots:
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8.7.4
Info codes
The info codes consist of 7 separate text signs (framed in the above sketch), which indicate a special
condition in the meter. The signs flash when active, if not they are OFF.
The individual info codes are described below:
Info code - ERROR
This info code is not used.
Info code - LEAK
This info code is activated if the water in flowIQ® 3100 is never stagnant. Possible untight connections,
running cisterns, untight safety valves in hot water tanks, or other untightnesses will have the result that
the meter registers water flow 24 hours a day.
If the water meter has not registered minimium 1 continuous hour without water flow within the latest 24
hours, this is a sign of a leakage in the water installation. The alarm automatically disappears after an hour
without flow in the meter.
The sensivity of the leak surveillance can be selected by the customer when submitting the order. The
following options are available:
Leak surveillance
N=
Constant minimum flow alarm is activated at:
0
OFF
1
Continuous flow > 0.5 % of Q3
2
Continuous flow > 1.0 % of Q3
3
Continuous flow > 2.0 % of Q3
4
Continuous flow > 0.25 % of Q3
5
Continuous flow > 0.1 % of Q3
The utility must be aware that there can be water consumption all the 24 hours in households with many
residents. This means that there will not be an hour without flow, and flowIQ® 3100 will set an alarm for
this 24-hour period. Users and water utilities must, therefore, be critical of the leakage alarm.
The leakage alarm is saved with a date stamp in both daily register for 460 days and in monthly register for
36 months. Furthermore, it is saved in the info code register of the latest 50 info code events. Together
with the info code event a time indicator with 7 time intervals, which indicates how long the info code has
existed, is registered.
The Wireless M-Bus signal includes the LEAK code. If the LEAK code is active or has been active within the
latest 30 days, a time indicator with 7 time intervals will indicate how long the info code has been active.
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Info code - BURST
This info code is activated if the flow exceeds a given value for a continuous period of 30 minutes.
This can be a sign of a burst in the pipe installation which requires prompt action.
The size of the 30-minute flow (which prompts the info code BURST) can be determined by the customer
when submitting the order. The following options are available:
Bursting surveillance
P=
Constantly high flow alarm is activated at:
0
OFF
1
Flow > 5 % of Q3 in 30 minutes
2
Flow > 10 % of Q3 in 30 minutes
3
Flow > 20 % of Q3 in 30 minutes
The info code BURST disappears when the flow falls below the above-mentioned limit. It can take up to 64
seconds after the flow has fallen below the above-mentioned limit until the info code disappears.
Utilities must be aware that water consumption which activates the pipe BURST alarm of flowIQ® 3100 may
occur in systems with many connected households. Users and water utilities must, therefore, be critical of
the burst alarm.
BURST is saved with a date stamp in both the daily register for 460 days and the monthly register for 36
months. Furthermore, it is saved in the info code register of the latest 50 info code events. Together with
the info code event a time indicator with 7 time intervals, which indicates how long the info code has been
active, is registered.
The Wireless M-Bus signal comprises the BURST code. If the BURST code is active, or has been active within
the latest 30 days, a time indicator, with 7 time intervals, will indicate how long the info code has been
active.
Info code - TAMPER
This info code becomes active if flowIQ® 3100 has been exposed to unauthorised access, i.e. an attempt to
cheat. This means that the meter is no longer valid for billing purposes. The info code TAMPER cannot be
removed.
If the info code TAMPER is active, no other info codes can be read via the Wireless M-Bus signal.
Info Code – DRY
This info code indicates that there is air in the meter. The ultrasonic measuring principle implies that the
meter must be water-filled. If there is air in the meter, nothing is measured.
The info code DRY is activated in the display when 8 successive measurements have shown that there is air
in the meter, i.e. after minimum 32 seconds and maximum 64 seconds.
The code disappears after one measurement without air, i.e. after 4 seconds.
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If the info code DRY is active, it will immediately appear in the display and from readings via the optical eye.
In order to avoid false alarms due to short-term air build-up in the meter, the info code DRY is not added to
the relevant registers until it has been continuously active for 30 minutes.
DRY is saved with a date stamp in both the daily register for 460 days and the monthly register for 36
months. Furthermore, it is saved in the info code register of the latest 50 info code events. Together with
the info code event, a time indicator with 7 time intervals (which indicates how long the info code has been
active) is registered.
Correspondingly the info code DRY is not added to the Wireless M-Bus signal until it has been continuously
active for 30 minutes. Furthermore, if the info code DRY has been active within the latest 30 days, a time
indicator with 7 time intervals indicates in the Wireless M-Bus signal how long the info code has been
active.
Infokode – REVERSE
This info code indicates that the water in the meter flows in the wrong direction.
Info code REVERSE is activated when the water runs backwards in the meter at a flow which numerically
exceeds Q1 for 5 consecutive minutes.
The code disappears from the display when the water is stagnant, or again runs in the correct direction in
the meter. It can take up to 64 until the info code disappears.
The alarm REVERSE is saved with a date stamp in both the daily register for 460 days and in the monthly
register for 36 months. Furthermore, it is saved in the info code register of the latest 50 info code events.
Together with the info code event a time indicator with 7 time intervals, which indicates how long the info
code has been active, is registered.
The Wireless M-Bus signal includes the code REVERSE. If the code REVERSE is active or has been active
within the latest 30 days, a time indicator with 7 time intervals will indicate how long the info code has
been active.
Reverse flow is counted and logged in a separate internal register in the meter and can only be read on a
monthly basis. If a meter has been incorrectly installed (with reverse flow direction) for a longer period, the
reverse volume could be read in the monthly logger. This log is, similar to the legal log, an absolute log –
which means that the total reverse consumption for the past month are shown in the log at the end of the
month. So even if the fault is corrected, the total reverse consumption can not be seen until the end of the
month.
The total reverse volume is measured and recorded whether the info code is being activated or not.
It should be emphasized that the register for backwards volume is NOT covered by the type approval, and
therefore not approved for billing purposes.
The register can only be read via the optical eye with LogView.
The legal volume register, V1, and thus the meter's target data is not affected by the reverse flow.
Info code – RADIO OFF (transport mode)
This info code is active in the display when the water meter leaves Kamstrup A/S, and indicates,
that the meter is still in ‘transport mode’ and that the built-in Wireless M-Bus radio transmitter has not yet
been activated.
In transport mode the meter displays info codes, if any, but they are not logged into the corresponding
registers, and they are not added to the corresponding hour counters.
The Wireless M-Bus radio transmitter is activated when water starts flowing and the meter has registered
approx. 0.5 liters of water flow. The radio transmitter remains active.
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The info code RADIO OFF is one info code signal, which either flashes when active, or is inactive to indicate
that the Wireless M-Bus radio transmitter is either ‘off’ or ‘on’.
The info code is not included in the Wireless M-Bus signal.
8.7.5
Adjustment mark
The symbol ‘A’ and the corresponding figure indicate the number of flow adjustments and legal changes
after factory verification. For further description see paragraph 9.8
It is possible to reset the legal registers and change the factory programmed flow curve to a limited extent.
The flow adjustment makes it possible to adjust the existing curve at three points. The total adjustment
compared to the factory adjustment cannot exceed +/- 10 %.
As long as no adjustments have been made, both the ‘A’ and the digit are inactive, and Kamstrup A/S does
not add further adjustment marking to the meter with. After the first adjustment, the ‘A’ is activated and
the digit shows the number of adjustments (1 to 9). Below you see the sequence from adjustments 1 to 9.
TECHNICAL DESCRIPTION flowIQ® 3100
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8.7.6
Flow arrows
The flow arrows in the left side of the display indicate whether water flows through the meter (in the right
direction). If there is no flow (or backwards flow), all arrows are OFF. If there is flow through the meter, the
following sequence runs with a timing of 0.5 seconds per reading.
8.8 Wireless M-Bus
The meter has a built-in radio transmitter for Wireless M-Bus Mode C1 or T1 OMS.
Consequently it is one way transmission. The meter does not include a radio receiver and cannot be
contacted via radio.
8.8.1
Transmission
Data packets are sent at intervals of approx. 16 or 96 seconds via the built-in antenna.
Every eights packet is a ‘full string’, whereas the 7 intervening packets are ‘compact strings’.
The time between transmissions depends on whether the meter is configured to 'Drive-by' or 'Fixed
network' – this selection is determined when ordering the meter, or it can be configured later by means of
METERTOOL.
Please note: The contents of the data packet is updated every time a ‘full string’ is sent and the first time a
compact string is sent after a full string.
A ‘full string’ includes extra information on how the meter data are to be interpreted. Once a single ‘full
string’ has been received, the remaining meter population of identically configured meters can be read by
a ‘compact string’.
When sending data packet each 16.sekund is the data packet short and compressed to achieve a long
battery life.
By 96 second intervals, a long and intelligent radio package with built-in 'repair coding' is sent. At the same
time the power of the signal is higher and therefore optimized for use in fixed networks. With the
increased interval between the transmissions, the same high battery life is guaranteed.
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The table below summarizes and describes the data comprised by the Wireless M-Bus data packet:
Data
Explanation
Serial number
The meter’s serial number. The serial number will never be encrypted.
Meter specific data
Identification as cold water meter
Kamstrup's specific Wireless M-Bus producer-ID
Information on length and format of data packet
Information on encryption of data packet
Meter count
The current meter count from the meter's legal register
Target volume
Meter reading of the 1st of the month if the 'R' value 1, 3, 5 or 7 is selected
See ‘Optional register in data logger’
Max. flow
Maximum flow, which has been measured in the last completed month, respectively 24
hours, provided the 'R' value 2, 4 or 9 has been selected.
*)Water
temperature
Minimum or average water temperature for the last completed month or day depending
on the choice of the 'R'
Meter temperature
Minimum, maximum or average ambient/meter temperature, latest month or 24 hours
– depending on choise of ’R’- value
Info codes
Info codes which are active at present
Historical info
codes
Info codes which have been active within the latest 30 days including information on
how long they have been active – on a scale of 1-7
For more information - See section 8.6 'Optional register in data logger'
*) Measuring the water temperature is only valid for meter sizes 1.6 and 2.5m3/h
If encryption has been selected when submitting the order, all variable data will be encrypted with 128 bit
AES counter mode encryption. Kamstrup A/S recommends encryption.
If the meter is configured for Wireless M-Bus mode T1 OMS, data transmission will only take place every 15
minutes – four times per hour.
Kamstrup does not offer reading devices for Wireles M-Bus mode T1 OMS.
TECHNICAL DESCRIPTION flowIQ® 3100
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8.9 Optical eye
The meter is fitted with an optical eye that gives access to the meter's external interface, with which all the
meter's data registers can be read. For instance data can be read using Kamstrup's optical reading head.
The reading head includes a permanent magnet which switches on the optical eye. The interface
communicates at 1200 baud.
In order to limit current consumption the default setting of the optical eye is OFF.
By means of a magnet sensor the optical eye will automatically switch ON, if an optical reading unit with
magnet is placed on the meter. The start-up time of the optical eye (from the magnet is attached to the
meter until the optical eye switches on) depends on the meter's mode as shown in the table below.
Normal mode
4 sec.
Verification mode
0.5 sec.
For Kamstrup’s optical reading head a holder is available, which fits flowIQ® 3100 and is clicked onto the
meter.
Below is a picture of optical reading head and holder.
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9 Data loggers
9.1 Memory
flowIQ® 3100 has a permanent memory (EEPROM), in which the values of various data loggers are saved.
Loggers are read through the optical eye.
The meter includes the following registers:
Data logging interval
Data logging depth
Logged value
Monthly logger
36 months
Counter register
Daily logger
460 days
Counter register
Info logger
50 events
Info code, meter count and date
Please note that flowIQ® 3100 logs monthly values for 36 months. No yearly target values are logged.
The loggers are static ones. Thus, the register types cannot be changed. The same applies to the logging
intervals. When the last record has been written into the EEPROM the oldest one will be overwritten.
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9.2 Monthly and daily loggers
The table below shows which registers are logged on the first day of the month, and which are logged
every day. The daily logger is an absolute log, i.e. current meter count is logged every day.
Register type
Description
Monthly logger
36 months
Daily logger
460 days
Date (YY.MM.DD)
Logging time, year, month and day
•
•
Volume V1
Current meter count (legal)
•
•
Operating hour
counter
Accumulated number of operating hours
•
•
Info
Info code
•
•
Vol Reverse
Volume during reverse flow
•
-
Date for max. flow
Date stamp of max. flow during period
•
-
Max. flow V1
Value for max. flow during period
•
•
Date for min. flow V1 Date stamp of of min. flow during period
•
-
Min. flow V1
Value of min. flow during period
•
•
Min water temp. *)
The lowest measured water
temperature during period
•
•
Average water temp.*) Volume weighted average water
temperature during period
•
•
Max. water temp. *)
The highest measured water
temperature during period
•
•
Min. ambient temp.
The lowest measured water
temperature during period
•
•
Average ambient
temp.
Time weighted average ambient
temperature during period
•
•
Max. ambient temp.
The highest measured ambient
temperature during period
•
•
*) Applies only for meter sizes 1.6 og 2.5 m3/h
9.3 Hour counter
Each info code, DRY, REVERSE, LEAK and BURST, has a corresponding hour counter. The hour counters are
incremented by one every hour, counted on the meter's clock, the corresponding info code is active.
Counting starts immediately the first time the info code is active within the hour in question. Even though
the info code occurs more than once within an hour, the counter is only incremented once. If the info code
remains active for several hours, the counter is incremented by one for each hour. The increment is
independent of how small a part of the hour the info code is active.
Please note: The info code ‘DRY’ is set in two steps, the increment of the hour counter follows the second
step. See paragraph 8.7.4.
The hour counters cannot be accessed directly but are represented in the info register in coarse resolution.
See paragraph 9.4
No hours are counted as long as the meter is in transport mode.
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9.4 Info register
Every time the information code changes, date and info code are logged. Thus, it is possible to data read
the latest 50 changes of the information code as well as the date the change was made. Reading is only
possible via the optical eye. The table below represents an overview of the register.
Register type
Description
50 shifts
Date (YY.MM.DD)
Logging time, year, month and day
•
Volume
Meter count
–
Info
Information code on above date
•
The info codes and info code hour counters are brought together in one register for presentation in
loggers, the Wireless M-Bus information packet and read-outs via the optical eye. The information has
been compacted in order to reduce the quantity of data in the Wireless M-Bus packet and partly also in the
loggers.
The register size is 2 bytes, apportioned with 4 bits for info codes and 12 bits for the info code hour
counters. The distribution is shown below, the numbering shows the bit position.
MSB
LSB
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
Info code hour counters
Info codes
The first 4 bits for info codes represent DRY, REVERSE, LEAK and BURST as shown below. The info code is
active when the bit value is 1.
In the Wireless M-Bus packet, in the info logger and in read-outs of the current info register via the optical
eye, the current status of the info codes is shown (also see different update of DRY, paragraph 8.7.4). The
daily and monthly loggers show all info codes which have been active since the latest logging.
3
2
1
0
BURST
LEAK
REVERSE
DRY
The hour counters of the four info codes are represented by the last 12 bits, apportioned with 3 bits each
as shown below.
15 14 13 12 11 10 9
8
7
6
5
4
BURST
LEAK
REVERSE
DRY
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Every time an info code has been active it is logged together with an indication of how long the info code
has been active.
The time indication informs with coarse resolution, how many hours the corresponding info code has been
active within the latest 30 +1 days, i.e. the latest 30 days + current day.
Below, please find interval limits and corresponding intervals.
Interval
Hours
0
0 hours
1
1-8 hours
2
9-24 hours = 1 day and night
3
25-72 hours = 2-3 days and nights
4
73-168 hours = 4-7 days and nights
5
169-336 hours= 8-14 days and nights
6
337-504 hours = 15-21 days and nights
7
≥ 505 hours = 22-31 days and nights
Example: By means of LogView or by exporting a reading from Wireless M-Bus Meter Reader to Excel the
decimal value 14396 has been read. The value is converted to binary digits, and leading zeroes are added
to reach a total of 16 characters. This makes:
001 110 000 011 1100
Entering these digits into the above table makes:
As mentioned above the first four fields with the figures 0-3 indicate whether the info codes are active, and
it thus appears that LEAK and BURST are currently active.
The binary values of the remaining fields must now be converted into decimal values, which indicate how
long the corresponding info code has been active within the latest 31 days according to the above table. It
appears that BURST has been active for 1-8 hours and LEAK has been active for between 15 and 21 days.
Furthermore, DRY has been active for 2-3 days within the latest 31 days.
15 14 13 12 11 10
9
8
7
6
5
4
3
2
1
0
001
110
000
011
1
1
0
0
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9.5 Meter modes (settings)
The meter has 2 modes:
Meter mode:
Normal
Verification
Measuring cycle
(measurement/calculation)
4 s/32 s
0.5 s/4 s
Display value
[m3]
[L]
Display dots, frequency
1 Hz
2 Hz
Mode, time out
No
Yes
Verification mode is only used by authorised laboratories during verification.
9.6 Normal mode
Normal mode is meant for normal operation.
In normal mode the m3 symbol (volume unit) is displayed. Furthermore, the two square ‘dots’ at the
bottom right of the display shift every second.
The flow is measured every four seconds and new values (flow, volume, etc.) are calculated every 32
seconds.
9.7 Verification mode
Verification mode is meant for verification of the meter.
In the display verification mode is indicated by the ‘L’ symbol (volume unit). In addition, the 2 dots at the
bottom right of the display are changing 2 times per second.
The flow is measured twice a second and new values (flow, volume, etc.) are calculated every four seconds.
When the meter switches to ‘verification mode’, the wireless M-Bus radio transmitter will be turned off. At
the same time a time-out starts. When the time-out period has expired the meter switches back to normal
mode. The time-out period is 9 hours.
9.8 Legal changes outside seal
This paragraph describes the legal changes, which can be carried out without disassembling the meter and
thereby breaking the legal seal.
All legal changes are fully traceable in an adjust log, which cannot be deleted. The number of legal changes
appears from the display (see paragraph 8.7.5). Maximum 9 changes are possible.
The adjust log can only be deleted if the meter is disassembled and the legal seal is broken.
It appears from the meter’s software version whether a specific meter can be reset outside the legal seal.
See support of legal changes below:
SW revision
Re-adjustment
Reset
A1
B1 – F1
•
G1 – …
•
•
• = Supported
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9.8.1
Flow adjustment
The meter is initially verified from the factory. A new factory adjustment requires disassembling of the
meter and can only be carried out by Kamstrup A/S When the meter has been locked it is only possible to
make a percentage correction of the flow curve at three individual points. This is called readjustment.
9.8.2
Re-adjustment
A readjustment can be made without disassembling the meter and thereby breaking the legal seal. The
following restrictions apply:
- Maximum 9 readjustments are possible.
- Maximum adjustment compared to the factory adjustment is +/-10%.
- Each readjustment is logged in the meter.
During a readjustment the flow curve is corrected at three fixed points and the curve will be readjusted to
these new points.
IMPORTANT: The laboratory, which makes the readjustment, must attach an adjustment label with the
valid adjustment number to the meter. Naturally, this number must be identical with the number (AX) in
the meter’s display.
9.8.3
Reset
The meter can be reset via the optical eye. This is used in connection with re-verification by authorized
laboratories. All loggers and registers including the legal volume register are reset. Only the adjust log and
the clock are not reset. At the same time the meter is set to transport mode and the radio is switched off.
The following restrictions apply to reset:
- The meter can maximum be reset 9 times.
- Each reset is logged in the meter.
IMPORTANT: The laboratory, which resets the meter, must attach an adjustment label with the valid
adjustment number to the meter. Naturally, this number must be identical with the number (AX) in the
meter’s display.
flowIQ® 3100 TECHNICAL DESCRIPTION
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10 Measuring principle
10.1 Ultrasound with piezo ceramics
Flow sensor manufacturers have been working on alternative techniques to replace the mechanical
principle. Research and development at Kamstrup has proven that ultrasonic measuring is the most viable
solution. Based on microprocessor technology and piezo ceramics, ultrasonic measuring is not only
accurate but also reliable.
10.2 Principles
The thickness of a piezo ceramic element changes when exposed to an electric field (voltage). When the
element is mechanically influenced, a corresponding electric charge is generated. Therefore, the piezo
ceramic element can function as both sender and receiver.
Within ultrasonic flow measuring there are two main principles: the transit time method and the Doppler
method.
The Doppler method is based on the frequency change which occurs when sound is reflected by a moving
particle. This is very similar to the effect you experience when a car drives by. The sound (the frequency)
decreases when the car passes by.
10.3 Transit time method
The transit time method used in flowIQ® 3100 utilizes the fact that it takes an ultrasonic signal sent in the
opposite direction of the flow longer to travel from sender to receiver than a signal sent in the same
direction as the flow.
The transit time difference in a flow sensor is very small (nanoseconds). Therefore, the time difference is
measured as a phase difference between the two 1 MHz sound signals in order to obtain the necessary
accuracy.
SIGNAL
PHASE DIFFERENCE
T
Against flow
With flow
t
TECHNICAL DESCRIPTION flowIQ® 3100
38 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
In principle, flow is determined by measuring the flow velocity and multiplying it by the area of the
measuring pipe:
A
F
Q
×
=
where:
Q is the flow
F is the flow velocity
A is the area of the measuring pipe
The area and the length which the signal travels in the sensor are well-known factors. The length which the
signal travels can be expressed by
V
T
L
×
=
, which can also be written as:
V
L
T =
where:
L is the measuring distance
V is the sound propagation velocity
T is the time
−
×
=
∆
2
1
1
1
V
V
L
T
In connection with ultrasonic flow sensors the velocities
1
V and
2
V can be stated as:
F
C
V
−
1 =
and
F
C
V
+
2 =
respectively
where: C is velocity of sound in water.
Using the above formula you get:
F
C
F
C
L
T
+
−
−
×
=
∆
1
1
which can also be written as:
2
2
2
)
(
)
(
)
(
)
(
F
C
F
L
T
F
C
F
C
F
C
F
C
L
T
−
×
=
∆
⇓
+
×
−
−
−
+
×
=
∆
As
C〉〉F
,
2
F can be omitted and the formula reduced as follows:
2
2
×
×
= ∆
L
C
T
F
To minimize the influence from variations of the velocity of sound in water, the latter is measured via
absolute time measurements between the two transducers. These measurements are subsequently in the
built-in ASIC converted into the current velocity of sound, which is used in connection with flow
calculations.
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
10.4 Calculation of flow volume
The measurement of the actual velocity of sound in water is also used to determine the temperature of the
water, as there is a correlation between these two values, at temperatures below approx. 30 °C
The flow is calculated, as mentioned above, by multiplying the flow rate and the cross-sectional area:
A
F
Q
×
=
This measurement and calculation is performed every four seconds in the meter; the calculation itself only
takes a few milliseconds. The measurement is therefore a 'snapshot' of the current flow.
This will, like any type of digital sampling, integrate the measurements over time, leading to the calculation
of the final volume.
Time [seconds)
Flow [l/sec.)
TECHNICAL DESCRIPTION flowIQ® 3100
40 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
10.5 Signal paths
10.5.1 Measuring sequences
During flow measuring the meter passes through a number of sequences, which are repeated at fixed
intervals. Deviations only occur when the meter is in test mode.
10.6 Flow limits
In the meter’s working range from ‘min cutoff’ to saturation flow ‘max cutoff’, the flow through the meter
will be registered with an accuracy, which observes OIML R49 at any time. If the flow exceeds saturation
flow (‘max. cut-off’) see. table page 7, flowIQ® 3100 registers a constant flow at max. cutoff.
If the value of the flow is lower than ‘min. cutoff’, flowIQ® 3100 does not register any flow.
In the meter’s working range from min. cut-off to max. cut-off there is a linear connection between the
quantity of water which has passed through the meter and the measured water flow.
In practice the highest possible water flow through the meter will be limited by the pressure in the system
or cavitation due to too low downstream pressure.
According to OIML R49 the upper flow limit Q4 is the highest flow, at which the flow meter may operate for
short periods of time without exceeding maximum permissible error. flowIQ® 3100 has no functional
limitations during the period, when the meter operates above Q4. Please note, however, that high flow
velocities > Q4 involve the risk of cavitation, especially at low static pressures below 0.03 MPa (0.3 bar).
Q3: 4…16 m³/h
Triangle
The sound path covers the
measuring tube in a triangle.
Ultrasound signals are sent
from the transducers through
the measuring tube via
reflectors.
flowIQ® 3100 TECHNICAL DESCRIPTION
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11 Pulse Adapter for flowIQ® 3100 / MULTICAL® 21
The Pulse Adapter is a stand-alone unit designed to be mounted on the flowIQ® 3100 water meter.
The unit must be mounted indoors in utility rooms or similar.
The Pulse Adapter receives optical pulses from flowIQ® 3100 and transmits them to external data
acquisition or control systems through a wired pulse output.
Pulse Adapter type 66-99-021
- here shown mounted on the meter
11.1 Function
Pulse output:
•
‘Open Collector’ (2-wire connection)
•
Pulse duration 100 ms
•
Resolution 0.1pulses/liter (1 pulse/10 liters)
o Cable type: length approx. 1.5 meter, sleeves on cable ends.
o Permitted cable length in total, maximum 30 meters.
The Pulse Adapter can be used for flowIQ® 3100 SW revision H1 and forward.
TECHNICAL DESCRIPTION flowIQ® 3100
42 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
11.2 Application – environment
•
Ambient temperature: 2 °C…55 °C
•
Storage temperature: -25 °C…60 °C
•
Protection class: IP65
11.3 Lifetime
•
16 years, with a single AA battery
•
Battery change is possible
11.4 Connection of Pulse Adapter
From the factory the meter is configured not to transmit optical pulses – otherwise, battery life will be
shortened. Therefore, having mounted the Pulse Adapter, the installer must set up the meter to transmit
optical pulses.
The procedure is as follows:
1. Unfasten the screw of the adapter ring to allow mounting of the unit on the meter
2. Dismount the two screws at the top and remove the cover
3. Push the button on the PCB, which is placed under the cover (see figure below)
Knap
LED
As soon as the button is activated, serial optical communication between Pulse Adapter and meter starts.
2
3
2
LED
Button
1
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
If the set up is successful, ‘PULSE ON’ is displayed for five seconds (as shown below) and the LED on the
unit remains ON for three seconds – shown in the figure below.
It takes only a very short time from setup is started until it is completed.
Display, after set-up
Having set up the meter, remount the cover on the Pulse Adapter and fasten the three screws.
11.5 Pull-up
The acquisition unit must have built-in’pull-up’ – shown in figure below – to ensure correct voltage level of
the pulse. The pulse output is two-wired and must be connected as follows:
Opsamlingsenhed
+
-
2
Pull-up
Sketch for connection of Pulse Adapter
Simplified diagram for Pulse Adapter output
TB1 pin 1 "+"
+
TB1 pin 2 "-"
+
R1
10ohm
Acquisition unit
TECHNICAL DESCRIPTION flowIQ® 3100
44 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
11.5.1 Description
Pulse output:
Type
Open Drain
Maximum input voltage
30V
Maximum current sink
27mA
On voltage
Vout < 0.3V @ 0.1mA current
Vout < 2V @ 27mA current
OFF condition
R > 6Mohm
The connection marked "-" must be connected to the receiver's GND level.
The connection marked "+" should be connected to a pull-up resistor of an appropriate size,
so that the maximum limits, shown in the table above, are met.
flowIQ® 3100 TECHNICAL DESCRIPTION
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12 Pulse Interface for flowIQ® 3100 / MULTICAL® 21
Pulse Interface, type 66-99-143, is used during calibration and verification in test stands with pulse
interface. The optical reading head is retained on flowIQ® 3100 by means of a transparent plastic holder
(Optical support, type 6561-331). Data from flowIQ® 3100 is read by the optical reading head, and in the
pulse interface unit converted into high-resolution volume pulses which can be registered by a pulse
receiver. When the optical reading head is removed, it takes 9 hours, before the meter returns to normal
mode.
Pulse Interface, type 66-99-143 , with Optical Support type 6561-331 on flowIQ® 3100
Supply:
3.5-30 VDC < 15 mA
Standby:
< 0.2 mA
Pulse width: = 3.9ms
Frequency: Max frequency of 128 Hz
Meter size
Q3 [m3/h]:
Volume
[pulses/liter]
1.6 & 2.5
100
4.0
50
6.3
25
10
12.5
16
12.5
25
6
TECHNICAL DESCRIPTION flowIQ® 3100
46 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
12.1 Connection Pulse Interface
The pulse interface has two outputs - volume and Energy. flowIQ® 3100 only uses the volume output.
Each pulse output consists of 3 terminals: GND, Volume Pulse and Pull-up Volume. When the pulse output
is active, Pulse is drawn to GND, i.e. the output is ’active low‘. A 10kΩ resistance is placed from Pull-Up to
Pulse.
The supply for terminals 1 and 2 and the supply connected to the Pull-Up need not be the same or at the
same level. The connection of the 8-pole plug J1 is indicated in figures below/next page
12.2 Connection with pulse receiver without supply.
Here, external supply for Pull-up is required
{
N/A
Power supply
VDC -
+
-
Pulse receiver
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
12.3 Connection of pulse receiver with supply.
Here, the supply from the receiver can be used.
13 Data communication
The meter has built-in radio for Wireless M-Bus Mode C1 or T1 OMS (one-way data transmission from
meter, no data receipt in meter).
13.1 Transmission
Data packets are sent at intervals of approx. 16 or 96 seconds. Every eights packet is a full data string,
whereas the 7 intervening packets are compact data strings.
Please note: The contents of the data packet is updated every time a full data string is sent and the first
time a compact string is sent after a full string.
13.2 RADIO OFF
Radio transmission has been interrupted if ‘RADIO OFF’ is displayed.
RADIO OFF is activated at the end of the production process at Kamstrup. The meter removes RADIO OFF
automatically when the volume register has counted water consumption for approx. 5 seconds.
RADIO OFF is intended for situations where radio transmission is inappropriate – e.g. in laboratories, in
warehouses and during air transport, where many meters will typically be concentrated in one place.
It is not possible to stop the radio transmission of a meter in normal operation permanently, but the meter
can be turned OFF by means of the optical eye e.g. in advance of air transport. However, the radio will
automatically turn ON again, as soon as a water flow is registered.
RADIO OFF secures that the meter does not send radio communication until the meter is put into
operation for the first time.
{
N/A
Strømforsyning
VDC -
+
-
+
Pulsmodtager
TECHNICAL DESCRIPTION flowIQ® 3100
48 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
13.3 Data content
The data content of the data transmission partly depends on the configuration.
See document 5512-1034 – Tecnical Description for Wireless M-Bus.
13.1 Encryption
flowIQ® 3100 can be ordered without or with encryption of data transmission. If encryption of data is
selected, it consists of 128 bit AES counter mode encryption. Kamstrup A/S recommends encryption.
*) Meters produced for Russia will always be WITHOUT encryption.
14 Communication (KMP)
The meter has an optical communication interface on the front. The interface communicates at 1200 baud
and can be used if an optical reading head is connected to METERTOOL and LogView.
14.1 Optical eye activation
In order to limit current consumption the optical eye is usually switched off. The meter's optical
communication is automatically switched on 4 sec. after having placed the magnetic optical reading head
on the meter.
15 METERTOOL for flowIQ® 3100/MULTICAL® 21/flowIQ®21XX
METERTOOL is a PC program, giving access to change the customer selected parameters of a water meter
configuration and read its data memory without dismounting the meter from the installation.
Get further information and technical details on METERTOOL/LogView in document:
5512-1653 – ’Technical Description for METERTOOL’
flowIQ® 3100 TECHNICAL DESCRIPTION
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16 Approvals
16.1 Type approvals
The meter has been MID approved on the basis of OIML R49-1:2006 and R49-2:2006 with FORCE
Certification as notified body. Please contact Kamstrup A/S for further details on type approvals and
verification.
16.2 Measuring Instrument Directive (MID)
flowIQ® 3100 is available with CE-marking according to MID (2004/22/EC). The certificates have the
following numbers:
B-module: DK-0200-MI001-017
D-module: DK-0200-MIQA-001
TECHNICAL DESCRIPTION flowIQ® 3100
50 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
17 Troubleshooting
The meter has been constructed with a view to quick and simple installation as well as long and reliable
operation at the consumer.
The meter housing is hermetically closed and any repair requires that the sealing is broken. Therefore,
repairs including battery replacement must be carried out by Kamstrup A/S.
Should you, however, experience an operating problem with the meter, the table below can be used for
troubleshooting.
Before sending us the meter to be repaired or checked, please use the error detection table below to help
you clarify the possible cause of the problem.
18 Disposal
Kamstrup A/S holds an environmental certification according to ISO 14001, and as part of our environment
policy we use materials which can be recovered environmentally correct to the greatest possible extent.
• Disposal by Kamstrup A/S
Kamstrup accept worn-out meters for environmentally correct disposal according to previous agreement.
The disposal is free of charge to the customer, except for the cost of transportation to Kamstrup A/S.
• The customer sends for disposal
The meters must not be disassembled prior to dispatch. The complete meter is handed in for approved
national/local disposal. Enclose a copy of this page in order to inform the recipient of the contents.
• Disposal by the customer himself
The meters should be disassembled as described below and the separate parts handed in for approved
destruction. The batteries must not be exposed to mechanical impact and the lead-in wires must not be
short-circuited during transport.
Also see table next page.
Symptom
Possible reason
Proposal for correction
No display function
(empty display)
Battery to be replaced
Send the meter to Kamstrup A/S
Info code DRY flashes in the
display
The meter is not water-filled
Air the installation. The info code
disappears when the meter is
water-filled
Info code RADIO OFF flashes in
the display
The meter is still in transport
mode with the built-in radio
transmitter turned off
The radio switches on and the info
code disappears when the first ½
liter of water has run through the
meter
Info code REVERSE flashes in the
display
The meter is mounted with
water flow in the wrong
direction
Mount the meter in accordance
with the flow arrow on the side of
the meter case
flowIQ® 3100 TECHNICAL DESCRIPTION
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Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
Kamstrup A/S
Att.: Quality and environmental dept.
Fax: +45 89 93 10 01
[email protected]
18.1 Instructions for disposal
Item
Material
Recommended disposal
Lithium cells
Lithium andThionylcloride >UN 3090<
C-cell: 2.0 g lithium
Approved deposit of lithium
cells
Printed circuits
(remove LC-display)
Coppered epoxy laminate, components
soldered on
PCB scrap for metal recovery
LC-display
Glass and liquid crystals
Approved processing of LC-
displays
Threaded measuring tube
DZR brass
Metal recovery
Meassuring tube with flanges
Stainless steel 1.4408
Metal recovery
Measuring pipe
PPS Forton MT9141L4 40 % GF
Plastic recovery
Reflector plate, mirrors
Stainless steel AISI 316, 1.4306, 1.4401
Metal recovery
Sight glass
Soda lime glass
Glass recovery
Top cover (type label)
ABS
Plastic recovery
Other plastic parts, casted
PC + 10% glass
Plastic recovery
Moisture-absorbent
98% Bentonite
2% Quarz
Ordinary disposal
Packing
Environmental cardboard
Cardboard recycling
Packing (inside)
Polystyrene
EPS-recovery
Please send any questions you may have regarding environmental matters to:
TECHNICAL DESCRIPTION flowIQ® 3100
52 Kamstrup A/S • Technical Description • 5512-1242_B1_GB • 05.2015
19 Documents
Current documents related to flowIQ® 3100
Document
Danish
English
German
Russian
Technical Description
5512-1241
5512-1242
5512-1243
5512-1244
Data Sheet
5810-1168
5810-1169
5810-1170
5810-1171
Installation Guide
5512-1181
5512-1182
5512-1184
5512-1276
Technical description
Wireless M-Bus
5512-1034
Technical Description for
METERTOOL/LogView
5512-1653
Think forward
Kamstrup A/S
Industrivej 28, Stilling
DK-8660 Skanderborg
TEL: +45 89 93 10 00
FAX: +45 89 93 10 01
[email protected]
www.kamstrup.dk