ABB TZIDC-110 Short Manual

for PA Profile V3.0 Short manual Document No. 41/18-77 EN Issue date 07.02 Revision 01 Manufacturer: ABB Automation Products GmbH Schillerstrasse 72 32425 Minden GERMANY Tel: +49 571 830-1494 Fax: +49 571 830-1860 Mail: [email protected] Note: This document is a short manual providing the essential information needed for mounting and commissioning the TZID-C110 positioner. For details on other subjects like configuration, operation and ordering details please refer to Data sheet 10/18-0.23 EN or the Operating manual (CD version) 42/18-74 EN. © Copyright 2002 by ABB Automation Products GmbH Subject to changes without notice. This technical documentation is protected by copyright. Translating, photocopying and dissem- inating it in any form whatsoever - even editings or excerpts thereof - especially as reprint, pho- tomechanical or electronic reproduction or storage on data processing systems or networks is not allowed without the permission of the copyright owner and non-compliance will lead to both civil and criminal prosecution.

41/18-77 EN Table of contents i Table of contents 1 Safety and precautions .............................................................................................. 1 1.1 General ......................................................................................................................1 1.2 Explanation of warning signs and notes................................................................2 1.3 Notes on electrical and pneumatic safety .............................................................2 1.4 Proper use.................................................................................................................2 1.5 Qualified personnel ..................................................................................................3 2 Manufacturer’s information...................................................................................... 3 2.1 Delivery......................................................................................................................3 2.2 CE compliance information .....................................................................................3 3 Installing and commissioning ................................................................................. 4 3.1 Mechanical mounting...............................................................................................4 3.1.1 General........................................................................................................... 4 3.1.2 Operating conditions at the installation site ................................................... 5 3.1.3 Mounting to linear actuators ........................................................................... 5 3.1.4 Mounting the positioner to rotary actuators .................................................. 10 3.2 Pneumatic connection. ..........................................................................................13 3.2.1 Safety instructions ........................................................................................ 13 3.2.2 Making the pneumatic connection ................................................................ 14 3.2.3 Mounting the splash guard cap..................................................................... 15 3.3 Electrical connection..............................................................................................16 3.3.1 Safety instructions ........................................................................................ 16 3.3.2 Overview....................................................................................................... 17 3.3.3 Making the connections................................................................................ 18

ii Table of contents 41/18-77 EN 3.4 Commissioning.......................................................................................................19 3.4.1 Commissioning procedure............................................................................ 19 3.4.2 Setting the bus address................................................................................ 20 3.4.3 Overview of the operating modes and how to select (from operating level). 21 3.4.4 Parameter setting example:.......................................................................... 22 4 Technical data ............................................................................................................. 24 4.1 Basic model.............................................................................................................24 4.2 Options ....................................................................................................................28 5 Certificates.................................................................................................................... 29 Appendix A: Configuration overview ........................................................................A

41/18-77 EN Safety and precautions 1 1 Safety and precautions 1.1 General Proper and safe operation of the TZID-C110 positioner requires: • proper transportation and storage • installation and commissioning by qualified personnel • correct operation according to the instructions in this manual • proper use (see chapter 1.4 on page 2) • careful maintenance Only qualified personnel are allowed to work on the device (see chapter 1.5 on page 3). Observe • the present operating instructions • the relevant safety regulations and standards for the installation and operation of electrical systems • the standards, regulations and directives governing explosion protection, when using intrinsically safe devices The regulations, standards and directives referred to in these operating instructions are applicable in Germany. When using the TZID-C110 positioner outside the German Fed- eral jurisdiction, the relevant regulations, standards and directives applicable in the coun- try where the device is used must be observed. The TZID-C110 positioner has been designed and tested in accordance with DIN VDE 0411 Part 1. Safety Requirements for Electronic Measuring Apparatuses (based on IEC Publication 348) and has been supplied in a safe condition. The present operating instructions contain warnings and cautions marked with a symbol (see chapter 1.2). The instructions given in these sections must be observed to retain the device in a safe condition and to ensure safe operation. Otherwise, persons can be endangered or the device itself or other devices or equipment may be damaged or fail. Important instructions for your safety! Read and observe! Caution

2 Safety and precautions 41/18-77 EN 1.2 Explanation of warning signs and notes Important information has been marked and emphasized with the following symbols in these operating instructions: 1.3 Notes on electrical and pneumatic safety 1.4 Proper use The TZID-C110 positioner is an electro-pneumatic valve positioner for use with pneu- matic linear and rotary actuators. The device may only be used for the applications listed in these operating instructions and in the relevant data sheet (if available). This symbol is printed next to warnings indicating a direct endangerment of a person’s health or life. Also, major property damage may occur. Warning If the safety notes marked with this symbol are not observed, minor personal injuries and property damage may result. Caution This symbol is printed next to notes containing important informationen pertai- ning to your TZID-C110 or its operation. • Only qualified persons may mount, electrically and pneumatically connect, and commission the TZID-C110 positioner. • Ensure the electrical safety of all feeding devices. • When connecting the electrical wiring, observe the specifications according to chapter 4 "Technical data". • For the electrical installation of ex-protected devices, observe all national regulations, DIN/VDE directives, especially VDE 0165, the directives for explosion protection, and the specifications in the EC type examination cer- tificates (see chapter “Certificates” on page 29 of this manual). • Do not use the internal communication interfaces LKS or X5 on the printed circuit board if the positioner is installed in the hazardous area. • Observe the safety instructions of the pneumatic actuators when mounting and commissioning the devices. There is danger of injuries due to the high displacement forces of the actuators. Warning all-guides com

nance of the TZID-C110 positioner or similar instruments and who have the required qualification are authorized to work on the device. These persons are: • Project specialists who are familiar with the security concepts of process automation. • Commissioning and service personnel, i.e. persons who have been trained ade- quately to mount, commission, repair, and maintain the TZID-C110 positioner or sim- ilar automation instruments or who are – according to safety standards and guidelines – permitted to commission, ground, and label electrical circuitry, devices, and systems. • Operating personnel who is familiar with handling automation equipment and with the contents of these operating instructions and the instructions in the operating manual 42/18-74 EN. 2 Manufacturer’s information 2.1 Delivery When receiving the delivery please immediately check items and scope for damages and completeness. The scope of delivery is stated in the shipping documents. If ordered, the accessories (e.g. mounting material, pressure gauge block, filter regulator) are added to the delivery as individual items. Check items and scope of the delivery by means of the catalog numbers to see if types and quantities are in accordance with your order. If the positioner is delivered already mounted to the actuator, the positioner, accessories, and actuator are considered as a common delivery item. A list of catalog numbers and details of the different versions and accessories can be found in data sheet 10/18-0.23 EN. 2.2 CE compliance information We declare that we are the manufacturer of the TZID-C110 positioner and that the prod- uct conforms with the regulations listed below and meets the following requirements of EC regulation 89/336/CEE as of May 1989: Basic technical standards/product standards RFI suppression EN 55022 as of May 1995 EN 50081-1 as of March 1993 EMI/RFI shielding EN 50082-1 as of March 1993 The TZID-C110 positioner meets the EC regulation for CE conformity.

4 Installing and commissioning 41/18-77 EN 3 Installing and commissioning 3.1 Mechanical mounting 3.1.1 General The arrow (1) on the feedback shaft (and thus the lever) must travel within the area marked with the small arrows (2). When mounting, ensure that the transfer of the stroke or rotation angle for the posi- tion feedback is correct. The maxi- mum rotation angle is 60° for mounting to linear actuators and 120° for mounting to rotary actua- tors. The mini- mum range for both applications is 25°. Fig. 1 Operating range 1 2 TZID-C +60° -60° +30° -30° 100% 0% 100% 0% Sensor range for rotary actuators Stroke range Valve range Sensor range for linear actuators Fig. 2 Positioner ranges

41/18-77 EN Installing and commissioning 5 3.1.2 Operating conditions at the installation site Ambient temperature: -40 ... +85 °C (-40 ... +185 °F) Relative humidity < 75% (95% for a short time), non-condensing Observe the specifications for protection class IP65 / NEMA 4X Explosion protection: Observe the specifications in the certificate, see section “Certificates” on page 29. Mounting position: any orientation allowed, provided that the splash guard cap is in place, see section “Mounting the splash guard cap” on page 15. 3.1.3 Mounting to linear actuators A special attachment kit is available for mounting the positioner to a linear actuator according to DIN/IEC 534 (lateral mounting to NAMUR) comprising the following parts: Tools required: Wrench 10 mm/13 mm Allen key 4 mm • Lever (1.0) w. follower pin, for 10...35 mm or 25...90 mm actuator stroke • Follower guide (2.0) with two screws (2.1) and clamp plates (2.2) • Angle bracket (3.0) with two screws (3.1), two spring washers (3.2), and two plain washers (3.3) • Screw (3.4) and plain washer (3.5) for mounting to cast iron yoke • Two U-bolts (3.7), each with two nuts (3.8), two spring washers (3.9), and two plain washers (3.10) for mounting to columnar yoke Before installing check to ensure that the specifications in terms of safety and control applicable to the TZID-C110 will not be exceeded. Warning 3.4 3.5 3.7 3.10 3.8 3.1 3.2 3.3 3.0 2.1 2.2 2.0 1.0 3.9

6 Installing and commissioning 41/18-77 EN 1. Mount the follower guide to the actuator 2. Assemble the lever (if not yet pre-assembled) • Fasten the follower guide (1) and the clamp plates (2) with screws (3) to the spindle of the actuator; hand-tighten the screws. • Slip the spring (2) onto the bolt with the follower pin (1). • Slip the plastic washer (3) onto the bolt and compress the spring with it. • Insert the bolt with com- pressed spring into the oblong hole in the lever (4) and fasten it in the desired position using the plain washer (5) and nut (6) at the lever; the scale on the lever indicates the link point for the stroke range. • Slip the plain washer (8) onto the screw (7), insert the screw into the lever and counter with the nut (9). 3 2 1 1 2 3 4 5 6 9 8 7

41/18-77 EN Installing and commissioning 7 3. Mount the lever and the mounting plate to the TZID-C110 positioner • Attach the lever (1) to the feedback shaft (2) at the rear of TZID-C110 (can only be mounted in one position due to the flat on the side of the feedback shaft). • Check whether the lever travels within the operating range (between the arrows) by observing the arrow marks (3). • Hand-tighten the counter nut (4) at the lever. • Hold the preassembled TZID-C110 with the angle bracket (5) still loose in such a way against the actuator that the follower pin on the lever introduces into the follower guide, in order to determine the bore holes of the TZID-C110 to be used for the angle bracket. • Fasten the angle bracket (5) with screws (6), spring washers (7), and plain washers (8) to the corresponding bore holes in the TZID-C110 case; if possible, tighten the screws evenly to ensure linearity during operation. Align the angle bracket in the oblong hole to achieve a symmetrical operating range (between the arrow marks (3)). 1 2 3 4 5 6 8 7 all-guides com

8 Installing and commissioning 41/18-77 EN 4.a Mount the positioner to a cast iron yoke or 4.b Mount the positioner to a columnar yoke • Fasten the angle bracket (1) with screw (2), plain washer (3) to the cast iron yoke (4). • Hold the angle bracket (1) in the appropriate position against the columnar yoke (2). • Insert the U-bolts (3) from the inner side of the columnar yoke through the thru holes in the angle bracket. • Slip on the plain washers (4), spring washers (5), and nuts (6). Hand- tighten nuts evenly. 2 4 1 3 TZID-C110 TZID-C110 6 1 2 3 5 4 Adjust the height of the TZID-C110 positioner at the cast iron yoke or the colum- nar yoke until the lever is horizontal (at visual check) at half stroke (+0° sensor position in mode 1.3). Check for proper mounting (see chapter “Commissioning” on page 19 for details).

41/18-77 EN Installing and commissioning 9 5. Adjust the stroke The scale on the lever indicates the link point for the various stroke ranges. By shifting the bolt with follower pin in the oblong bore hole of the lever you can change the stroke range. If the link point is shifted to the inside, the stroke range is increased; shifting to the outside decreases the range. The fine adjustment of the link point is done automatically later during Autoadjust. Decrease stroke range Increase stroke range After mounting, check whether the positioner operates within the lever range. Apply air to the actuator and determine whether the lever travels within the range marked by the arrows. Check for proper mounting (see chapter “Commissioning” on page 19 for details).

10 Installing and commissioning 41/18-77 EN 3.1.4 Mounting the positioner to rotary actuators For mounting to a rotary actuator according to VDI/VDE 3845 the following mounting kit is available: Tools required: Wrench 10 mm/13 mm Allen key 3 mm • Namur feedback shaft adapter (1.0) • Four screws, M6 (1.1), four spring washers (1.2), and four plain washers (1.3) for fastening the mounting bracket (2.0) to the positioner • Mounting bracket (2.0) • Four screws, M5 (2.1), four spring washers (2.2), and four plain washers (2.3) for fastening the mounting bracket to the actua- tor 1.3 1.0 1.1 2.0 2.1 2.2 2.3 1.2

41/18-77 EN Installing and commissioning 11 1. Mount the adapter to the positioner 2. Attach the mounting bracket (1) to the positioner • Determine the mounting position (in parallel to the actuator or shifted by 90°). • Determine the direction of rotation of the actuator (clockwise or counterclockwise). • Move rotary actuator to its home position. • On the basis of the mounting position, the home position, as well as the direction of rotation it must be determined in which position the feedback shaft (1) of the posi- tioner must be pre-adjusted and in which position the adapter (2) must be placed, to enable the positioner to travel within the proper range (the arrow on the rear of the device must travel within the admissible range, see Fig. 1 on page 4). • Pre-adjust the feedback shaft. • Place the adapter on the feedback shaft in the appropriate position and fix it by set- screws (3); ensure that one of the set- screws is engaged on the side of the feedback shaft with the flat. 1 2 3 1 M6 Screws

12 Installing and commissioning 41/18-77 EN 3. Attach the TZID-C110 positioner to the actuator For mounting to control valves 23/24, 23/25 and 23/26 see the instructions in document 42/18-74 EN delivered to you on a CD-ROM. M5 Screws After mounting, check whether the positioner operates within the permissible range. Apply air to the actuator and determine whether the actuator travels within the range marked by the arrows. Check for proper mounting (see chapter “Com- missioning” on page 19 for details). all-guides com

41/18-77 EN Installing and commissioning 13 3.2 Pneumatic connection. 3.2.1 Safety instructions When mounting and commissioning observe the safety regulations of the pneumatic actuators and the accident prevention rules of the Em- ployers Liability Insurance Association. There is danger of injuries caused by the high torque forces produced by the actuators! Take suitable measures to ensure that even in case of malfunctions the positioner’s max. admissible operating pressure of 6 bar (90 psi) is not exceeded. Otherwise, the positioner and/or the actuator can be damaged. Do not exceed the maximum operating pressure of the actuator. The positioner must be supplied with instrument air that is free of oil, wa- ter and dust according to DIN/ISO 8573-1, Class 3 Purity max. particle size: 5 µm max. particle density: 5 mg/m3 Oil contents max. concentration: 1 mg/m3 Pressure dew point Maximum value: 10 K below operating temperature Before connecting the air pipes, remove dust, splinters and other parti- cles by blowing them out. Warning Caution

14 Installing and commissioning 41/18-77 EN 3.2.2 Making the pneumatic connection All pneumatic piping connections are located at the right-hand side of the device (see Fig. 3). The threaded bores G 1/4 or 1/4-18 NPT, respectively, are provided. The corresponding screwed pipe connections have to be supplied by the customer. We recommend pipes with the dimension 6x1 mm for the pneumatic piping. The amount of supply pressure has to be matched to the working pressure necessary for the actuation. The values 1.4 and 6 bar are the limit values of the positioner. The connections have to be arranged, according to their marks, in the following way: Mark Connection piping - Air supply, pressure 1.4...6 bar (20...90 psi) OUT1 Output pressure, to actuator OUT2 Output pressure, to actuator (for double-acting actuators) Filter OUT 1 OUT 2 NPT ¼ M12x1 G ¼ Pneumatic outputs Air supply Filter screw plug Fig. 3 Pneumatic connections

41/18-77 EN Installing and commissioning 15 3.2.3 Mounting the splash guard cap Screw the splash guard cap delivered with your positioner into the appro- priate hole in the bottom plate of the case, as seen in the illustration below. Use a wrench to fasten the cap. Do not use a screw driver! Make sure that the splash guard cap is always present during operation. Otherwise, protection class IP65 cannot be ensured. Caution Fig. 4 Mounting the splash guard cap

16 Installing and commissioning 41/18-77 EN 3.3 Electrical connection 3.3.1 Safety instructions During the electrical installation observe the common VDE safety regula- tions and the accident prevention rules of the Employers Liability Insur- ance Association. Observe the common standards/safety regulations for the set-up and the operation of electrical installations. Observe the additional standards, regulations and guidelines for the set-up and the operation of explosion-proof installations, if explosion-proof devices are used. Warning Exclusively connect the PROFIBUS PA line to the bus terminals +(11) and -(12). When connecting a power source for test purposes without establish- ing a bus communication (e.g. when executing the Autoadjust function), a supply voltage between 9.0 V and a maximum of 32 V may be applied. When connecting a device make sure that the electrical limits specified in chapter 4 "Technical data" are observed. Do not run bus/signal lines close to power lines. Power lines produce inter- ference in their near vicinity which may affect the electrical capabilities of the bus/signal lines. Caution

41/18-77 EN Installing and commissioning 17 3.3.2 Overview For the cable entry into the case two threaded holes PG 13.5, 1/2 - 14 NPT or M20 x 1.5 are available on the left side of the case (see Fig. 5). The front hole is equipped with a cable gland, in the back a dummy plug is mounted. The screw terminals inside the case are assigned as follows (see Fig. 6): 1 Not used 2 Service switch for shut- down module 3 Terminals for the plug-in module for the shutdown function 4 Kit for digital position feedback, either proximity switches or 24 V microswitch (first connector), terminals designed for wire sizes up to 1.5mm2 5 Kit for digital position feedback, either proxim- ity switches or 24 V microswitch (second connector), ter- minals designed for wire sizes up to 1.5mm2 6 Bus terminals, designed for wire sizes up to 2.5mm2 7 Grounding screw Cable gland Dummy plug Fig. 5 Cable entry +41 -42 Limit 2 Limit 1 +85-86 +51 -52 + (11) - (12) 1 2 4 6 7 5 3 On Off2 Off1 Fig. 6 Screw terminals all-guides com

18 Installing and commissioning 41/18-77 EN 3.3.3 Making the connections Connecting the bus lines, the shutdown module and the proximity switches or microswitches: • Remove 7-10 mm (1/4 - 3/8") of the cable insulation • Insert the wire ends from the left into the appropriate screw terminal and hand-tighten the screws (access from above) Connecting the plug-in module: • Remove 7-10 mm (1/4 - 3/8") of the cable insulation • Insert the wire ends from the top into the corresponding screw terminal and hand-tighten the screws (access from the side) Fig. 7 Terminal assignment (11) (12) + - +85 -86 Basic model Bus terminals +41 -42 Limit 2 Limit 1 +51 -52 Limit 1 Limit 2 Kit for digital position feedback Pepperl & Fuchs proximity switches Kit for digital position feedback 24 V Microswitch 41 42 43 Limit 2 51 52 53 Limit 1 Grounding screw Plug-in module for shutdown function 24 V NC contact NO contact Input NC contact NO contact Input

41/18-77 EN Installing and commissioning 19 3.4 Commissioning 3.4.1 Commissioning procedure 1. Turn on the air supply to the positioner. 2. Connect the bus to the bus terminals, with arbitrary polarity. After the device has started up, the display indicates the position in % and REMOTE. 3. Check for proper mounting: - Press and hold MODE and ENTER simultaneously. - Wait until the countdown has run down from 3 to 0. - Release MODE and ENTER. The operating level (mode 1.x) is reached and indicated. - Press and hold MODE. - Additionally briefly press or until mode 1.3 (manual adjustment within the sensor range) is displayed. - Release MODE. - Press or to move the actuator to its mechanical limit stops in both directions, and note the values. The angle of rotation is indicated in degrees. 4. Return to the remote level. - Press and hold MODE and ENTER. - Wait until the countdown has run down from 3 to 0. - Release MODE and ENTER. - The display indicates the position in % and REMOTE. See Appendix A for an overview of the operation and the parameter settings. 5. Run fast Autoadjust. - Make sure that the remote level is activated. a) For linear actuators: - Press and hold MODE. - Wait until the countdown has run down from 5 to 0. - Release MODE. - Press and hold MODE again until the countdown has run down from 3 to 0. - Release MODE. Autoadjust is started automatically, and the progress is displayed as in P1.1. Recommended range is between -28° and +28° for linear actuators between -57° and +57° for rotary actuators Minimum angle: 25° (in case of deviations from these values see chapter 3.1)

20 Installing and commissioning 41/18-77 EN b) For rotary actuators - Press and hold ENTER. - is displayed. - Wait until the display has changed to - Release ENTER. - Press and hold ENTER again until the countdown has run down from 3 to 0. - Release ENTER. Autoadjust is started automatically, and the progress is displayed as in P1.1. When Autoadjust has completed successfully, the determined parameters are saved automatically, and the remote level is activated again. If any errors should occur during Autoadjust, the respective error code is displayed as in P1.1. In this case press ENTER to acknowledge. The operating level, mode 1.3 (MAN-SENS) will be activated automatically, then. 3.4.2 Setting the bus address • When the positioner is on the remote level, first change over to the operating level by pressing and holding MODE and ENTER simultaneously until the countdown has run down from 3 to 0. Release MODE and ENTER. The positioner changes over to the operating level. • Switch the positioner over to the configuration level: Press and hold and simulta- neously and then additionally briefly press and release ENTER once. Keep and pressed until the countdown from 3 to 0 is finished (approx. 3 seconds) and only then release them. Otherwise, the change-over to the configuration level will fail. is displayed • Press and hold MODE. Additionally press or until is displayed • Release MODE. is displayed (factory setting) conf mA % C ° conf mA % C ° conf mA % C ° conf mA % C ° conf mA % C °

41/18-77 EN Installing and commissioning 21 • Press the or button to increment or decrement the bus address. • Press and hold ENTER until the countdown has run down from 3 to 0. Then release ENTER. The new bus address is saved. • Press and hold MODE. Additionally press or until is displayed. Set the parameter to NV_SAVE by using or . • Press and hold ENTER until the countdown has run down from 3 to 0 to switch the positioner back to the operating level. • To return from the operating level to the remote level, press and hold MODE and ENTER simultaneously until the countdown has run down from 3.0. Release MODE and ENTER. The positioner returns to the remote level. 3.4.3 Overview of the operating modes and how to select (from operating level) Mode 1.1: Control • Press and hold MODE. • Additionally briefly press as often as required. • is displayed. • Release MODE • is displayed, control is running. Mode 1.2: Manual adjustment within the stroke range • Press and hold MODE. • Additionally briefly press as often as required. • is displayed. • Release MODE. • is displayed. • Press or to adjust the position within the stroke range. conf mA % C ° conf mA % C ° conf mA % C ° conf mA % C ° conf mA % C °

22 Installing and commissioning 41/18-77 EN Mode 1.3: Manual adjustment within the sensor range • Press and hold MODE. • Additionally briefly press as often as required. • is displayed. • Release MODE. • is displayed. • Press or to adjust the position within the sensor range. 3.4.4 Parameter setting example: "Changing zero position from clockwise to counter-clockwise" Starting situation: the TZID-C is operating remote-controlled. 1. Cange over from the remote level to the operating level - Press and hold MODE and ENTER simultaneously. - Wait until the countdown has run down from 3 to 0. - Release MODE and ENTER. Mode 1.1 is reached and indicated. 2. Change over to the configuration level: - Simultaneously press and hold and . - In addition, briefly press ENTER. - Wait until countdown from 3 to 0 has run down. - Release and . - is displayed. 3. Change over to parameter group 3._: - Simultaneously press and hold MODE and ENTER. - In addition 2x briefly press . - is displayed. conf mA % C ° conf mA % C ° conf mA % C ° conf mA % C ° all-guides com

41/18-77 EN Installing and commissioning 23 - Release MODE and ENTER. - is displayed. 4. Select parameter 3.2 "Zero position”: - Press and hold MODE. - In addition, 2 x briefly press . - is displayed. - Release MODE. 5. Change parameter setting: - Briefly press to select "CTCLOCKW". 6. Change over to parameter 3.3 "EXIT" and save the new setting: - Press and hold MODE. - In addition, 1 x briefly press . - is displayed. - Release MODE. - Briefly press to select "NV_SAVE. - Press and hold ENTER until the displayed countdown from 3 to 0 has run down. The positioner saves the new settings and automatically returns to the operating level. 7. Return to the remote level. - Press and hold MODE and ENTER. - Wait until the countdown has run down from 3 to 0 . - Release MODE and ENTER. The display indicates the position in % and REMOTE. See Appendix A for an overview of the operation and the parameter settings. conf mA % C ° conf mA % C ° conf mA % C °

Electro Pneumatic Actuator V3.0 Block types 1 AO Function Block, 1 Transducer Block,1 Physical Block Physical layer Compliant to the standard IEC 61158-2 Communication speed 31.25 Kbit/second Operating voltage Bus-powered: 9.0 - 32.0 volts Max. withstand voltage 35 V Current consumption 10.5 mA Fault current 15 mA (10.5 mA + 4.5 mA) Name Physical device tag TZID-C110 PNO ID number 0x0639 Device ID 0X3200028xyz Device address Between 0 and 126, default node address 126 Output Range 0...6 bar (0...90 psi) Air capacity at supply pressure of 1.4 bar (20 psi) 5.0 kg/h = 3.9 Nm3/h = 2.3 scfm at supply pressure of 6 bar (90 psi) 13 kg/h = 10 Nm3/h = 6.0 scfm (Booster, for increasing air capacity, on request)

case of an electrical power failure Shut-off function If the setpoint goes below the set value, the positioner immediately moves the actuator to the closing position. Range: 0...20% of positioning signal. Travel Angle of rotation Used range 25...120 ° (rotary actuators optionally 270°) 25...60 ° (linear actuators) Stroke time Range 0...200 seconds, individually configurable for each direction Dead band time limit Range 0...200 seconds (monitoring parameter for control until the deviation is within the tol- erance band) Stroke limiting Min. and max. limits, freely configurable within 0...100% of total travel (> 20 %) Air supply Instrument air free of oil, water and dust to DIN/ISO 8573-1 pollution and oil contents according to Class 3 (Purity: max. particle size 5 µm, max. particle density 5mg/m3; Oil contents: max. concentration 1 mg/m3; Dew point at least 10 °C below operating temperature) Supply pressure 1.4...6 bar (20...90 psi) Caution: Do not exceed the max. operating pressure of the actuator! Air consumption < 0.03 kg/h (0.08 scfm) (independent of supply pressure) Transmission data and influences Direction (output signal or pressure in the actuator) Increasing: Increasing signal 0...100 % Increas. pressure OUT1 to the actuator Decreasing: Increasing signal 0...100 % Decreas. pressure OUT1 to the actuator Characteristic curve (travel = f signal) linear, equal percentage 1:25 or 1:50 or 25:1 or 50:1 and freely configurable with 20 reference points Characteristic deviation < 0.5% Tolerance band (sensitivity threshold) 0.3...10%, adjustable

16,000 steps Sample rate 20 ms Influence of ambient temperature < 0.5% for every 10 °C change in temperature Influence of vibration ≤ +/-1% up to 10g and 80 Hz Seismic requirements Meets requirements of DIN/IEC 68-3-3 Class III for strong and strongest earthquakes Influence of mounting position No effect Meets the following requirements EMC directive 89/336/CEE as of May 1989 EC directive for the CE conformity marking Environmental capabilities Ambient temperature - 40 to + 85 °C (- 40 to + 185 °F) for operation, storage and transport Relative humidity < 75% (95% for a short time), non-condensing Case Material/surface Aluminum, protection IP 65 (NEMA 4x) Bottom part of case varnished black, RAL 9005, matt, Cover white aluminum RAL 9006 Electrical connections Screw terminals, internal for bus connection 2.5 mm2 for options 1.5 mm2 Cable entry 2 threads Pg. 13.5, 1/2-14 NPT or M20x1.5 possible cable diameter 6...12 mm 1 with cable gland and 1 with dummy plug Pneumatic connections Threads G 1/4 or 1/4-18 NPT Weight: 1.7 kg Mounting position: any orientation allowed Dimensions: see dimensional drawings in data sheet 10/18-0.23 EN or manual (CD version) 42/18-74 EN

Type: Intrins. safe equipment Device class: II 2G (EEx ia IIC) Temperature class: T4, T5, T6 Permissible ambient temperature: T4:-40 °C ≤ Tamb ≤ 85 °C T5:-40 °C ≤ Tamb ≤ 50 °C T6:-40 °C ≤ Tamb ≤ 40 °C Signal current circuit for Profibus PA, only for connection to a certified intrinsically safe circuit (e.g. FISCO power unit oder barrier) with the following max. values: FISCO ia/ib for group IIB/IIC FISCO ia/ib for group IIB/IIC Barrier or power supply unit ia/ib for group IIB/IIC Vi = 17.5 V Vi = 17.5 V Vi = 24 V Ii = 360 mA Ii = 360 mA Ii = 250 mA Pi = 5.32 W Pi = 2.52 W Pi = 1.2 W rectangular trapezoidal linear all-guides com

In case of a 24 V DC power failure, the positioner can let the valve move to the safe position by depressurizing the actuator independently of the processor. To achieve this, the I/P mod- ule power supply is separated by an optocoupler. Both the communication and feedback are still active, since the positioner is powered via the bus line. The shutdown input is electrically isolated from the control signal. Due to the shutdown function no additional solenoid valves are required. It has a safety cer- tificate from TÜV Rheinland in accordance with AK4. The plug-in module also has an Ex cer- tificate for use in intrinsically safe current circuits. Kit for mechanical position indicator Indicator disk Cover with transparent dome Symbol stickers Extension for the feedback shaft Kit for digital position feedback with proximity switches * 2 proximity switches for min. and max. position (position adjustable within range of 0...100%) Current circuit to DIN 19234 Supply voltage 5...11 V DC Control current < 1 mA= switching state logical "0" Control current > 3 mA= switching state logical "1" (works independently of the software and the electronics of the positioner) Direction of action (logical state): Kit for digital position feedback with 24 V microswitches* Two 24 V DC/AC microswitches for independent position signalling. Switching points adjustable between 0 and 100 % Not approved for use in hazardous areas ! * The “digital position feedback“ option is directly actuated by the rotating shaft of the TZID-C110 positioner and can only be used together with the mechanical position indicator described above. Slot-type initiator Position < min. > min. < max. > max. SJ2-SN (NC) 0 1 1 0 SJ2-S1N (NO) 1 0 0 1

Par. Display Function Parameter setting Unit Factory setting P1._ STANDARD P1.0 ACTUATOR Actuator type LINEAR, ROTARY - LINEAR P1.1 AUTO_ADJ Autoadjustment Action - - P1.2 TOL_BAND Tolerance band X...Y.00 % 0.30 P1.3 DEADBAND Deadband 0.10...5.00 % 0.10 P1.4 TEST Test Action - - P1.5 ADDRESS Bus address 1...126 - 126 P1.6 EXIT Return to operat. level Action - - P2._ SETPOINT P2.0 not used - P2.1 not used - P2.2 CHARACT Characteristic curve LINEAR, EP 1:25, 1:50,25:1, 50:1, USERDEF, - LINEAR P2.3 ACTION Valve action DIRECT, REVERSE - DIRECT P2.4 SHUT-OFF Shut-off value OFF, 0.1...45.0 % OFF P2.5 RAMP UP Setpoint ramp, up OFF, 0.1...999.9 sec OFF P2.6 RAMP DN Setpoint ramp, down OFF, 0.1...999.9 sec OFF P2.7 EXIT Return to operat. level Action - - P3._ ACTUATOR P3.0 MIN_RGE Min. of stroke range 0.0...100.0 % 0.0 P3.1 MAX_RGE Max. of stroke range 0.0...100.0 % 100.0 P3.2 ZERO_POS Zero position CLOCKWISE, CTCLOCKWISE - CTCLOCKWISE P3.3 EXIT Return to operat. level Action - - P4._ and P.5_ not used not used P6._ MAN_ADJ P6.0 MIN_VR Min. valve range 0.0...100.0 % 0.0 P6.1 MAX_VR Max. valve range 0.0...100.0 % 100.0 P6.2 ACTUATOR Actuator type LINEAR, ROTARY - LINEAR P6.3 SPRNG_Y2 Spring action (Y2) CLOCKWISE, CTCLOCKWISE - CTCLOCKWISE P6.4 ADJ_MODE Autoadjust mode FULL, STROKE, CTRL_PAR, ZERO_POS, LOCKED - FULL P6.5 EXIT Return to operat. level Action - -

1.0...100.0 - 5.0 P7.1 KP DN KP value, down 1.0...100.0 - 5.0 P7.2 TV UP TV value, up 0...1000 msec 200 P7.3 TV DN TV value, down 0...1000 msec 200 P7.4 GOPLS UP Go pulse, up 0...200 msec 0 P7.5 GOPLS DN Go pulse, down 0...200 msec 0 P7.6 Y-OFS UP Y offset, up Y-Min...100.0 % 24.0 P7.7 Y-OFF DN Y offset, down Y-Min...100.0 % 24.0 P7.8 not used not used not used - - P7.9 TOL_BAND Tolerance band X...10.20 % 0.30 P7.10 TEST Test Action - - P7.11 EXIT Return to operat. level Action - - P8._ , P9._ P.10_ not used not used P11._ FS / IP P11.0 FAIL_POS Safe position ACTIVE, INACTIVE - INACTIVE P11.1 FACT_SET Factory setting Action - - P11.2 IP_TYP I/P module type NO_F_POS, F_SAFE_1, F_SAFE_2, F_FREEZE1, F_FREEEZE_2 - NO_F_POS P11.3 EXIT Return to operat. level Action - - Par. Display Function Parameter setting Unit Factory setting all-guides com

(3 ... 0) I.2 MANUAL I.I CTRL_FIX Remote Level MODE + ENTER (3...0) (Local Operation) I.3 MAN_SENS Configuration Level conf conf conf conf conf conf MODE + ENTER , conf PI. STANDARD P2. SETPOINT P3. ACTUATOR P6. MAN_ADJ P7. CTRL_PAR PII. FS / IP PI.0 PI.I PI.2 PI.3 PI.4 P1.5 P1.6 P2.0 n.u. P2.I n.u. P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 P3.0 P3.I P3.2 P3.3 MODE P6.0 P6.I P6.2 P6.3 P6.4 P6.5 P7.0 P7.I P7.2 P7.3 P7.4 P7.5 P7.6 P7.7 P7.8 n. u. P7.9 P7.10 P7.I I P I I.0 P I I.I P I I.2 P I I.3 Parameter overview

Schillerstraße 72 32425 Minden GERMANY Tel: +49 571 830-1494 Fax: +49 571 830-1860 Subject to technical changes. This technical documentation is protected by copyright. Translating, photocopying and disseminating it in any form whatsoever - even editings or excerpts thereof - especially as reprint, photomechanical or electronic reproduction or storage on data processing systems or networks is not allowed without the permission of the copyright owner and non-compliance will lead to both civil and criminal prosecution. Subject to technical changes Printed in the Fed. Rep. of Germany 41/18-77 EN Rev. 01 Issue 07.02