Circutor Getest Instruction Manual
Text of the manual
Page 2 of 24
ADVERTENCIAS / SÍMBOLOS
PELIGRO
Una conexión incorrecta del equipo puede producir la muerte, lesiones graves y riesgo de
incendio. Lea y entienda el manual antes de conectar el equipo. Observe todas las instrucciones
de instalación y operación durante el uso de este instrumento.
La instalación, operación y mantenimiento de este instrumento debe ser efectuado por personal
cualificado solamente. El Código Eléctrico Nacional define a una persona cualificada como "una
que esté familiarizada con la construcción y operación del equipo y con los riesgos involucrados".
ATENCIÓN
Consultar el manual de instrucciones antes de utilizar el equipo
En el presente manual, si las instrucciones precedidas por este símbolo no se respetan o realizan
correctamente, pueden ocasionar daños personales o dañar el equipo y /o las instalaciones.
CIRCUTOR, SA se reserva el derecho de modificar las características o el manual del producto, sin previo aviso.
WARNINGS / SYMBOLS
DANGER
Death, serious injury, or fire hazard could result from improper connection of this instrument. Read
and understand this manual before connecting this instrument. Follow all installation and operating
instructions while using this instrument.
Installation, operation, and maintenance of this instrument must be performed by qualified
personnel only. The National Electrical Code defines a qualified person as “one who has the skills
and knowledge related to the construction and operation of the electrical equipment and
installations, and who has received safety training on the hazards involved.”
WARNING
Consult the instruction manual before using the equipment.
In this manual, if the instructions preceded by this symbol are not met or done correctly, can cause
personal injury or equipment damage and / or facilities.
CIRCUTOR, SA reserves the right to modify the characteristics or the product manual without notice.
WARNHINWEISE / SYMBOLE
DANGER
Un branchement incorrect de l’appareil peut entraîner la mort ou des lésions graves et peut
provoquer un incendie. Avant de brancher votre appareil, lisez attentivement le manuel et assurez-
vous de bien avoir compris toutes les explications données. Respectez toutes les instructions
concernant le mode d’installation de l’appareil et son fonctionnement.
L’installation, le fonctionnement et la maintenance de cet appareil doivent être réalisés
uniquement par du personnel qualifié. Le code électrique national définit en tant que personne
qualifiée toute personne connaissant le montage et le fonctionnement de l’appareil ainsi que les
risques que ceux-ci comportent »
ATTENTION
Consulter le manuel d’instructions avant d’utiliser l’appareil
Si les instructions suivantes, précédées dans le manuel d’un symbole, ne sont pas respectées ou
sont réalisées incorrectement, elles pourront provoquer des dommages personnels ou abîmer
l’appareil et/ou les installations.
CIRCUTOR, SA se réserve le droit de modifier les caractéristiques ou le manuel du produit sans préavis.
Page 3 of 24
WARNHINWEISE / SYMBOLE
GEFAHR
Durch einen nicht sachgemäßen Anschluss der Anlage können Tod, schwere Verletzungen und
Brandrisiko hervorgerufen werden. Bevor Sie die Anlage anschließen, lesen Sie bitte das
Handbuch durch und machen Sie sich dessen Inhalt klar. Beachten Sie bei Einsatz dieses
Instrumentes sämtliche Installations- und Betriebshinweise.
Installation, Betrieb und Wartung dieses Instrumentes müssen ausschließlich von entsprechend
qualifiziertem Personal vorgenommen werden. Von dem nationalen Elektrocode wird eine
qualifizierte Person als jemand definiert, “der mit der Konstruktion und dem Betrieb einer Anlage
und der damit verbundenen Risiken vertraut ist“.
ACHTUNG
Vor Inbetriebnahme der Anlage ist das Handbuch zu lesen.
Werden die in dem vorliegenden Handbuch mit diesem Symbol versehenen Hinweise nicht
beachtet oder falsch verstanden, können Personenschäden und Schäden an der Anlage und/oder
den Installationen verursacht werden.
CIRCUTOR, SA behält sich das Recht vor, die Eigenschaften zu modifizieren oder das Produkthandbuch ohne vorherige Ankündigung.
ADVERTÊNCIAS / SÍMBOLOS
PERIGO
Uma ligação incorrecta do equipamento pode provocar a morte, lesões graves e risco de incêndio.
Leia e compreenda o manual antes de ligar o equipamento. Observe todas as instruções de
instalação e operação durante o uso deste aparelho.
A instalação, operação e manutenção deste aparelho devem ser levadas a cabo exclusivamente
por pessoal qualificado. O Código Eléctrico Nacional define uma pessoa qualificada como "uma
pessoa que se encontre familiarizada com a construção e operação do equipamento assim como
com os riscos inerentes”.
ATENÇÃO
Consultar o manual de instruções antes de utilizar o equipamento
No presente manual, se as instruções que precedem este símbolo não forem respeitadas ou
realizadas de forma correcta, podem ocorrer ferimentos pessoais ou danos no equipamento e/ou
nas instalações.
CIRCUTOR, SA reserva-se o direito de modificar as características ou o manual do produto sem aviso prévio.
AVVERTENZE / SIMBOLI
PERICOLO
Un collegamento errato del dispositivo può provocare morte, lesioni gravi nonché rischio di
incendio. Prima di collegare il dispositivo leggere attentamente il manuale. Osservare tutte le
istruzioni relative all’installazione e all’operatività durante l’uso di questo strumento.
L’installazione, operatività e manutenzione di questo strumento devono essere realizzate
solamente da personale qualificato. Il Codice Elettrico Nazionale definisce una persona qualificata
come “colui che ha familiarità con la costruzione e operatività del dispositivo e con i rischi che ne
possano derivare”.
ATTENZION
E
Consultare il manuale di istruzioni prima di utilizzare il dispositivo
Qualora le istruzioni riportate nel presente manuale precedute da questo simbolo non vengano
osservate o realizzate correttamente, possono provocare danni personali o danneggiare il
dispositivo e/o gli impianti.
CIRCUTOR, SA si riserva il diritto di modificare le caratteristiche o il manuale del prodotto senza preavviso
Page 4 of 24
.
CONTENTS
1.- Safety precautions __________________________________________________________ 5
2.- Product description _________________________________________________________ 5
2.1.- Description ____________________________________________________________________ 5
2.2.- What should it be used for? _______________________________________________________ 6
2.3.- Where should it be used? _________________________________________________________ 6
2.4.- unit safety _____________________________________________________________________ 6
3.- Verifications on receiving ____________________________________________________ 7
3.1.- Reception protocol ______________________________________________________________ 7
3.2.- Transport, loading and unloading, handling and storage ________________________________ 8
3.3.- Storage ________________________________________________________________________ 9
4.- Disclaimer ________________________________________________________________ 9
5.- UNIT FEATURES ____________________________________________________________ 9
5.1.- PERFORMANCE FEATURES ________________________________________________________ 9
5.2.- ELECTRICAL FEATURES __________________________________________________________ 10
6.- UNIT INSTALLATION _______________________________________________________ 12
6.1.- Installation ____________________________________________________________________ 12
6.2.- Unit Parts _____________________________________________________________________ 13
6.3.- START-UP _____________________________________________________________________ 15
7.- CONNECTION DIAGRAMS ___________________________________________________ 18
7.1.- Step voltage ___________________________________________________________________ 19
7.2.- CONTACT VOLTAGE _____________________________________________________________ 20
7.3.- EARTH RESISTANCE _____________________________________________________________ 21
8.- PC CONNECTION __________________________________________________________ 22
9.- WARNING AND ERROR MESSAGES ON THE PDA _________________________________ 22
10.-
Maintenance and technical service _________________________________________ 23
11.-
GUARANTEE ____________________________________________________________ 24
Page 5 of 24
1.-
SAFETY PRECAUTIONS
Follow the warnings described in this manual with the symbols shown below.
DANGER
Warns of a risk, which could result in personal injury or material damage.
ATTENTION
Indicates that special attention should be paid to a specific point.
If you must handle the unit for its installation, start-up or maintenance, the following should
be taken into consideration:
Incorrect handling or installation of the unit may result in injury to personnel as
well as damage to unit. In particular, handling with voltage applied may result in
electric shock, which may cause death or serious injury to personnel. Defective
installation or maintenance may also lead to the risk of fire.
Carefully read the manual prior to connecting the unit. Follow all the installation
and maintenance instructions for the unit throughout its working life. In particular,
follow the installation standards indicated in the Low Voltage Directive and
additional technical instructions.
The installation, operation and maintenance of LV units must only be carried out by
authorised installers. LV regulations (Art. 22) specifically define the requirements
that authorised installers must meet.
If in order to install the unit, you must work in areas that have high-voltage (HV)
units installed, then the personnel handling units in this area must be authorised to
work in HV installations. See National Electric Code 55/2004 dated 18-06-2004,
which regulates the requirements and the operation of high-voltage installation and
maintenance companies.
2.-
PRODUCT DESCRIPTION
2.1.- DESCRIPTION
Step and contact analyzer based on current injection during one network cycle. Provides up to 50
A to a maximum recommended earthing resistance of 10 ohms. Remote control via telephone and
Bluetooth communication. The unit's software is easily updated and customized.
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2.2.- WHAT SHOULD IT BE USED FOR?
The Getest unit is designed to measure step and contact voltages that may arise in a transformer
substation, substation, etc. It also gives you the option of calculating the approximate earthing
resistance to be tested. .
2.3.- WHERE SHOULD IT BE USED?
The unit is intended to operate in transformer substations, substations and high-voltage lines.
2.4.- UNIT SAFETY
This device can generate voltages that are harmful or even fatal to the human body.
It has built-in protections that reduce the risk of electric shock to a minimum, but
even so, you should take the necessary safety measures.
This instrument can generate deadly voltages. It is essential that the operator takes
safety measures. In the event of risk or device failure, do not hesitate to cancel the
firing sequence.
Ensure that there are no people in the current injection area of influence.
Also ensure that nobody is handling the cables before starting the firing sequence.
The device weighs 45 kg. This weight may be harmful to the user if it is handled by
unqualified people or if it is lifted incorrectly. The instrument has two ergonomic
handles and we recommend it be carried by two people. The device also includes
two electrodes. These weigh 25 kg each. This weight may be harmful if it is not
lifted
If the firing sequence is accidentally started (by pushing the "START" button on the PDA), it may
be cancelled at any time by:
- Pushing the "STOP" button
- Switching the safety switch to the "disabled" position
- Cutting off the Bluetooth link (for example, by removing the PDA's battery or leaving
the coverage area)
- Flipping the circuit breaker switch
The circuit breaker switch and the safety switch are independent devices and they act directly on
the network power supply (switch) or on the output current (security switch). In this way, even in
an unlikely software or hardware failure, these two devices prevent current injection.
If the sequence is not cancelled, the MPC device fires a first shot of 25 V. If the resistance found
is higher than 110 Ω, a message warns the user, asking if he would like to continue or not. Bearing
in mind that the resistance of the human body in normal conditions is 1 kΩ, this warning is a basic
protection measure.
If the sequence continues, the new MPC will only inject current for 20 ms. According to the IEC
60479-1 standard, the maximum applied voltage should not cause ventricular fibrillation, even
Page 7 of 24
when touching the conductive parts with the palm of your hand in humid conditions; but medial
assistance may be required.
3.-
VERIFICATIONS ON RECEIVING
Check the following points when you receive the instrument:
a)
The unit meets its order specifications.
b)
The unit has not suffered any damage during transport.
c)
Perform an external visual inspection of the unit prior to switching it on
d)
It comes equipped with the following accessories:
1 Getest unit
3 Rolls of cable (2 red + 1 yellow-green)
2 Weights of 25 kg each
2 Switches
1 Power supply cable.
1 Case containing:
• Power supply cable
• Calibration certificate
• Samsung Galaxy Young telephone with all its components (charger, box, etc.)
• Cocodrile clamp
• Cable to connect the weights
• Measuring pick
• 2 switches
• Instruction Manual
If any problem is noticed upon reception, immediately contact the transport
company and/or CIRCUTOR's after-sales services
3.1.- RECEPTION PROTOCOL
� Make sure that the unit has not been damaged during transport.
� Check that the unit received matches the order and that its electrical features are suitable
for the grid where it is to be connected.
� Check the shipping documentation. The dispatch note number must coincide with the
number marked on the outer part of the unit.
� Perform an external and internal visual inspection of the unit prior to switching it on.
� Check that all the unit's items on the packing list are present.
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�
If any problem is noticed upon reception, immediately contact the transport
company and/or CIRCUTOR's after-sales services.
3.2.- TRANSPORT, LOADING AND UNLOADING, HANDLING AND STORAGE
To move the unit a short distance, the unit's floor support profiles facilitate handling with a pallet
jack or forklift.
Transport with pallet jack
When unloading and moving the unit, use a forklift with forks long enough to support the entire
length of the base. Otherwise, the forks should be long enough to support at least ¾ of said depth.
The centre of gravity of some units may be found at a considerable height.
Therefore, when handling with a forklift, it is recommended that the unit be
securely fastened and that no abrupt operations are made. The unit should not
be lifted more than 20 cm off the ground.
The transport, loading and unloading and handling of the unit must be carried
out with proper precautions and using the proper manual or mechanical tools
to prevent damage to the unit.
If the unit is not to be immediately installed, it must be stored at a location
with a firm and level floor, and the storage conditions listed in the technical
features section must be observed. In this case, it is recommended that the unit
be stored with its original protective packaging
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The forks must be flat and supported firmly by the base. The cabinet must be raised by placing the
forks underneath the profile that supports the unit.
Unloading with a forklift
3.3.- STORAGE
The unit should be stored according to the following recommendations:
-
Avoid placing it on uneven surfaces.
-
Do not store it in outdoor areas, humid areas or areas exposed to splashing water.
-
Avoid hot spots (maximum temperature: 45 ºC)
-
Avoid saline and corrosive environments.
-
Avoid storing the unit in areas where a lot of dust is generated or where the risk of
chemical or other types of contamination is present.
-
Do not place any weight on top of the unit cabinets.
-
4.-
DISCLAIMER
CIRCUTOR, SA reserves the right to make modifications to the device or the unit specifications
set out in this instruction manual without prior notice. CIRCUTOR, SA advises the user to obtain
the device's latest version of the specifications and applications at http://www.circutor.es
CIRCUTOR, SA recommends the use of the original cables and accessories
supplied with the unit.
5.-
UNIT FEATURES
5.1.- PERFORMANCE FEATURES
- Step and contact analyzer based on current injection during one network cycle
- Provides up to 50 A to a load of 10 ohms (test earthing plus auxiliary earthing). At 5 A the
maximum loop resistance may be 110 ohms (test earthing plus auxiliary earthing).
- Maximum voltage of 600 Vac.
- Maximum power equivalent to 30 kV·A, with a weight of only 45 kg
- Remote control via Bluetooth connection. The software is easily updated and customized. It can
be controlled with any Microsoft Windows or Android device. We recommend the use of PDAs
- Data storage, easy transfer to a PC
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- The use of a Windows-based device to control the MPC lets you take advantage of the
power of Windows software, and avoid having to carry other tools, like notepads,
calculators, etc.
- Operates on 50 and 60 Hz networks
- Detects non-resistive earthing connections and self-adjusts in order to measure correctly
- Measures step and contact voltage and earth resistance
- True-RMS voltmeter accurate to 10 mV. Auto ranging up to 700 Vac.
- True-RMS ammeter accurate to 10 mA. Auto ranging up to 100 Vac.
- It has built-in safety protection that make it almost impossible to cause harm to people
- Output protected against short-circuit (25 Vac output limited to 35 A).
5.2.- ELECTRICAL FEATURES
Power circuit
F-N Voltage (L1-N)
230 Vac ±20%
Frequency
50…60 Hz
Current
15 Aac
You need a low-impedance power supply line to get maximum performance, given
that peaks of up to 130 A for 20 ms may appear when applying maximum power.
We recommend using cable with a cross-section of 2.5 mm 2 or greater to get low
resistance in the cabling.
We recommend protecting the line with: 50 A B-curve Circuit Breaker (ICP), or 30
A C-curve Circuit Breaker, or 16 A D-curve Circuit Breaker, per EN60898. This
avoids potential firing of the protections when taking measurements with the unit.
Measurement circuit
Maximum output voltage
600 Vac
Maximum current
50 A at 10 Ω
5 A at 110 Ω
Maximum power
30 KVA
Voltmeter
Type
True-RMS
Input impedance
1 KΩ
Resolution
700 Vac range – 0.5 Vac resolution
280 Vac range – 0.1 Vac resolution
105 Vac range – 0.1 Vac resolution
70 Vac range – 0.1 Vac resolution
30 Vac range – 0.1 Vac resolution
0.8 Vac range – 0.1 Vac resolution
Maximum voltage
700 Vac
Ranges
Auto (0.8, 30, 70, 105, 280 and 700)
Accuracy
1% reading + 2 digits
Page 11 of 24
Ammeter
Type
True-RMS
Input impedance
Less than 0.1 Ω
Resolution
100 Vac range – 0.1 Vac resolution
10 Vac range – 0.1 Vac resolution
Maximum current
100 Aac
Ranges
Auto (10, 100)
Accuracy
2% reading + 2 digits
Measuring resistance
Range
0- 120 Ω
Accuracy
2.5% reading + 2 digits
Communications
UART protocol, key protected, on Bluetooth v1.2
Class I
TX Power: +18 dBm
Sensitivity: -88 dBm
Regulatory approvals:
FCC Part 15 Subpart C Section 15.247
ETSI EN 300 328
ETSI EN 301 489-1
ETSI EN 301 489-17
EN61000-3-2, EN61000-3-3
EMC Compliance
The device complies with EU directives LVD 2006/95/EC and EMC 89/336/EEC.
Due to the nature of the device, an injection of several amps will cause some disturbances in the
power supply lines, but the EMC directive permits these disturbances in these cases, in which the
phenomenon is inherent to the nature of the device.
Furthermore, depending on the quality of the power supply lines, the power supply voltage may
drop to 20% for 20 ms, so we recommend disconnecting all units that are sensitive to these line
variations before taking measurements
Category
IEC61010 CAT III 600V
Connections
Power supply
IEC320 C20 16A
Current injection
4 mm safety jack CATIV 600V 32 A
Voltage measurement
4 mm safety jack CATIV 600V 32 A
Page 12 of 24
Despite these connectors being designed for nominal currents of up to 30 A, they can
withstand currents of up to 150 A for 20 ms without affecting their strength or
features.
Protections
Circuit breaker
20 A, D curve per EN60989
Internal fuse
F250 mA
Dimensions
Size
28.5 x 28.5 x 34 cm
Weight
45 kg. Electrodes not included
6.-
UNIT INSTALLATION
This manual contains information and warnings that the user must adhere to in order to guarantee
the safe operation of the reconnecting device, maintaining it in a good state with regards to safety.
The unit should not be switched on until it has been mounted in its final location in the electric
cabinet.
If the unit is used in a manner other than that specified by the manufacturer, its
protection elements may be compromised.
When it is likely that the unit has lost its safety protection (signs of visible damage), it should be
disconnected from the auxiliary power supply. In this case, contact a qualified technical service
representative.
6.1.- INSTALLATION
The Getest may be powered directly from the mains (230 Vac and 50-60 Hz) or from a single-
phase generator set. The required power of the generator set will depend on the value of the circuit
loop resistance. This means that the bigger the loop resistance (test earthing plus auxiliary
earthing), the more power the generator set must have in order to inject the current required by the
user.
The line protection circuit breaker device must be, at least, 50 A for B-curve circuit breakers, 30 A
for C-curves and 16 A for D-curves, according to the EN60898 standard. If using devices with
lower capacity, the MPC will not be able to deliver the maximum power.
The cross-section and length of the connection cable may limit the MPC's capacity. Despite the
MPC not needing high-capacity cabling or connectors due to its current injection system, we
recommend that the cross-section of the power supply cables be as large as possible, to reduce
voltage losses that affect the device's maximum capacity. As an example, indicated below is the
maximum earth resistance to which 5, 10, 25 and 50 A may be injected, depending on the power
supply cable used:
Page 13 of 24
When using a rolled extension cord to connect the unit to the mains, it is necessary to
unroll it completely to perform the test, as well as the current and voltage coils
supplied with the unit.
6.2.- UNIT PARTS
GETEST
Wiring
Max R 5A
Max R 10A
Max R 25A
Max R 50A
Power on
indicator
Safety switch
20 A D-curve circuit
breaker
Measurement
connection
Current injection
connection
Bluetooth
connection
indicator
Power supply
connector IEC C20
Page 15 of 24
6.3.- START-UP
1.- Connect the measuring cables (2) and the current injection cables (3), depending on the
measurement you are going to take.
2.- Connect the power supply cable (7) to the MPC and to the mains socket. The device is
designed to operate with 230 Vac. 50/60 Hz. Please ensure that the voltage is correct before
plugging in the device. The device is protected from overvoltage with a F250 mA fuse
Note: Connect the device to a line or generator capable of supplying the required power:
Required power ≥ (600 V x current to be injected)
3.- Flip the switch (6). The red LED will light up.
4.- Before connecting the telephone and unit via Bluetooth, we first have to link the Getest unit to
the telephone as follows:
Touch the following icon on the phone's main screen which will take you to settings
5.- Select the "Wireless connections" option. Activate Bluetooth and then click on the "Scan for
Devices" option. The telephone will detect the switched-on Getest unit with the name
ESD100v1.1.0. Click on that name and wait for the blue "Linked" message to appear.
Page 16 of 24
7. Once the unit is linked, return to the Circutor Getest program. Select the linked unit by opening
the following window and then clicking on the "Connect" icon.
8.- Turn the safety switch (5) to the "Enabled" position.
9.- Select the testing mode (resistance, step or contact). If you select "resistance" you must
indicate the test current. In "step" and "contact" mode, you must indicate the maximum fault
current (value provided by the supply company) and the test current.
The step and contact voltage currents are calculated using the following formulas according to the
erratic voltage values:
Page 17 of 24
If the erratic voltages are less than 10% of the voltage to be injected
If the erratic voltages are more than 10% of the voltage to be injected
Note: the erratic voltages are measured automatically, warning the user if they exceed 50 Vac
10.- Press "Fire" to begin the sequence. The sequence consists of:
a) Warning signal
b) Current output contactor connection
c) Erratic voltage measurement
d) Test at 25 Vac
e) Injection of, as a minimum, the required current
f) Increased voltage if the desired current is not reached
g) Injection of current with an 180º lag
h) Display of results
10.- Once the test is finished the results of the test will be displayed on the PDA's results screen.
11.- The results obtained may be saved and transferred to a computer with a USB cable.
º
0
0º
max.
I
xI
V
V
corriente
=
0º
0º
0º
max
max.
2
I
x I
V
I
xI
V
V
corriente
corriente − erráticas
=
Page 18 of 24
7.-
CONNECTION DIAGRAMS
Hardware earthing and auxiliary earthing connection
Connect one of the GETEST's injection terminals (IP) to the hardware earthing or the transformer
substation's or substation's protection earthing. Do not confuse the hardware earthing with that of
the service, although in some earthing systems they will be interconnected. Connect the other
GETEST injection terminal (IP) to the auxiliary earthing that we have previously created. As an
example, if you wish to inject 5 A you must have a sum of earthing connections that does not
exceed 110 Ω and for 50 A it must not exceed 10 Ω
Hardware earthing detail
You must find or build a good auxiliary earthing, as it will determine whether the unit
can inject the test current. Bearing in mind that the ohmic value of the hardware
earthing can not be reduced; try to reduce the auxiliary earthing resistance instead. If
you use spikes to make an auxiliary earthing, you can reduce the ohmic value if you
add more spikes in parallel, wet the ground itself, nail the spikes deeper into the
ground, etc.
There are several options for making an auxiliary earthing:
• Use a neutral earthing from the installation as long as it is not connected to the hardware
earthing.
• Nail several spikes into the ground with some distance between them.
• Use the earthing from other elements outside the transformer substation or substation
Page 19 of 24
Supports
Spike system Neutral earthing
7.1.- STEP VOLTAGE
Connect the roll of 2-wire cable (yellow-green) to the Getest's voltage terminals (yellow-green).
Run the other end to the weights, one cable for each weight. Arrange the weights one metre apart
from each other, simulating the passage of a person. The step and contact measurements are taken
Auxiliary earthing
Earthing to be
tested
Auxiliary earthing
Page 20 of 24
in places where dangerous voltages could appear if the installation suffers an earthing fault
(around the centre, within the centre, etc.).
The recommended distance between the hardware earthing and the auxiliary earthing
is 5 times the diagonal of the substation or transformer substation premises. The
separation distances shown in this manual's connection diagrams are minimum
distances that must be increased based on the dimensions of the transformer
substation or substation.
Once the connections are made, select step voltage mode in the PDA and enter the maximum fault
current (value provided by the supply company).
7.2.- CONTACT VOLTAGE
To perform the contact test, the weights must be connected to each other using a safety jack cable
and also connected to one of the unit's voltage terminals. Connect the other voltage measurement
terminal to anything metallic in the transformer substation or substation (truss, door, casing, etc.)
that may be exposed to dangerous voltages in the event of an earthing fault.
As shown in the following image, the weights are connected with a "banana" safety jack cable.
Auxiliary earthing
Earthing to be tested
Metal part
Page 21 of 24
Once the connections are made, select contact voltage mode in the PDA and enter the maximum
fault current (value provided by the supply company).
7.3.- EARTH RESISTANCE
Pouring water around the auxiliary earth (spike system) and increasing the number of
spikes are measures that can solve the problem (safety measures must be maintained
when using/transporting water in electrical installations).
In any of the working modes (step, contact or resistance), the auxiliary earth must be
good enough to allow a correct measurement. Bear in mind that a poor auxiliary
earth adds a series resistance to the circuit, which reduces the MPC device's
performance, decreasing the current injection capacity. If you try to take
measurements with a high auxiliary earth, an Error message will appear on the PDA
screen warning you of the situation.
Measurements must be taken with full respect for the diagrams and warnings in this
manual. If not, the values obtained from the PDA will be wrong.
You must not use the earth pick that comes with the unit as an auxiliary earthing
spike.
Earth pick
Page 22 of 24
8.-
PC CONNECTION
The use of a PDA to control the MPC allows you to store the data in the PDA's memory and
transfer them to a PC once the measurements have been taken to process them or create a report
"Windows Mobile" Version
1.- Install Microsoft ActiveSyncTM. The program can be downloaded for free at the Microsoft
TM web site. This program manages the connection between the PC and the PDA.
2.- Connect the PDA to the PC. This connection can be made using the USB cable or through a
Bluetooth connection.
3.- ActiveSyncTM automatically detects the PDA and gives the user the option of syncing several
elements (address book, e-mails, files, etc.). Pressing "Cancel" will let you exchange files only,
which is sufficient for our purposes.
4.- Open a file explorer and go to the "My PC" icon. A "Mobile device" will appear. This device is
your PDA; you can browse through it and copy any files you wish to your PC's hard drive.
5.- Once you have copied the file to the PC's hard drive, you can open it with any program you
wish to display it, edit it or analyse it.
"Android" version
1.- Connect your telephone to the computer with a USB cable.
2.- Enable the phone's connection to the computer.
2.- Enter in "My PC" and select the "Removable device" icon.
3.- Open the desired file.
9.-
WARNING AND ERROR MESSAGES ON THE PDA
If something happens during the process of measuring step, contact and resistance voltages, an
error message will appear on the PDA showing us the cause of the error.
The following table shows the possible errors that may appear on the PDA.
Message
Cause
Solution
Error: Reading cal data.
Loading default data
Error in the calibration data. The
MPC may be out of calibration
Contact the vendor to receive recalibration
instructions, if possible
Error: Language file not
Found!
Error in the language file
Reinstall the software on the PDA
ERROR: COM port error
Data transmission error
Close the application and reboot the PDA
and the MPC
Error: Timeout opening a
port
Fault in the Bluetooth port
Close the application and reboot the PDA
and the MPC
Error: Current value is
invalid
Value entered is invalid
Enter a correct value
Error: The file is invalid
File you wish to open does not have
the correct format
Select a MPC file in "csv" format
Error: Main contactor failure.
Safety switch in "Disabled"
Turn the switch to "Enabled" position
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It won't switch on. Check the
safety switch
position
Error: the required current
cannot be reached. Do you
wish to continue
extrapolating data?
The MPC unit can not reach the
required current due to an unknown
cause. If allowed, the PDA will
extrapolate the values at the desired
current using the highest current
that it can
Connect the MPC to a mains socket
connected to an installation with less
impedance or to a generator with more
power. You may also try to reduce the load
Danger: Main contactor
failure. It won't switch off
There is a risk of electric shock.
The main contactor has broken and
the safety protection is no longer
valid
Contact the vendor.
Erratic voltages higher than
50V. Continue?
There is a risk of electric shock.
The erratic voltages are too high. It
is possible that one phase of the
network is earthed
Contact the manager of the installation
being tested.
Danger: very high loop
resistance, possible
connection error. Check
connections and make sure
no one is touching the
injection circuit. Do you wish
to continue?
There is a risk of electric shock.
Resistance found is too high, maybe
due to bad connections
Check connections and make sure no one is
touching the connectors/electrodes/auxiliary
earth,
remove
rust
from
connectors/electrodes/auxiliary earth
Warning: the unit may not
have enough power to inject
the required current. The loop
resistance is too high for the
indicated current. Do you
wish to continue?
There is a risk of electric shock.
The loop resistance is too high for
the requested current
MPC will apply the maximum power, but
will not be able to reach the required value
Error: impossible to reach the
required current; there is a
drop in the device's power
supply
voltage.
The
installation to which it is
connected is unable to supply
the
required
current.
A
minimum of 20 KVA is
needed. Do you wish to
continue extrapolating data?
You are requesting the MPC to
supply
more
power
than
the
electrical network is able to supply.
Power is equal to the earth
resistance times the square of the
current to be injected. If allowed,
the PDA will extrapolate the values
using a lower current than desired
Connect the MPC to a mains socket
connected to an installation with less
impedance or to a generator with more
power
Warning: a short-circuit has
been found in the output. The
current has been limited to 35
A. Check the connections.
Measured resistance less than 0 W
Check the connections.
There may be a metallic plane in the earth
Warning, resistance found is
greater than 120 ohms. Check
the connections. Do you wish
to continue?
There is a risk of electric shock.
Resistance found is too high
Check the connections and make sure no
one is touching the
connectors/electrodes/auxiliary earth,
remove rust from
connectors/electrodes/auxiliary earth
10.- MAINTENANCE AND TECHNICAL SERVICE
In the case of any query in relation to unit operation or malfunction, please contact the
CIRCUTOR, SA Technical Support Service.
Technical Assistance Service
Vial Sant Jordi, s/n 08232 - Viladecavalls (Barcelona)
Tel.: 902 449 459 (Spain) / +34 937 452 900 (outside of Spain)
Page 24 of 24
email: [email protected]
CIRCUTOR, SA
Vial Sant Jordi, s/n – 08232 – Viladecavalls (Barcelona)
Tel: 93 745 29 00 / Fax: 93 745 29 14
email: [email protected] / www.circutor.es
11.- GUARANTEE
CIRCUTOR guarantees its products against any manufacturing defect for two years after delivery
of the units.
CIRCUTOR will repair or replace any defective factory product returned during the guarantee
period.
No returns will be accepted and no unit will be repaired or replaced if it is not
accompanied by a report indicating the defect detected or the reason for the return.
The guarantee will be void if the unit has been improperly used or the storage, installation and
maintenance instructions listed in this manual have not been followed. "Improper usage" is
defined as any operating or storage condition contrary to LV Regulations or that surpasses the
limits indicated in the technical and environmental features of this manual.
In particular, capacitor units are very sensitive to adverse environmental conditions, to
temperatures above the established limits and overloads produced by the absorption of harmonic
currents. Therefore, special care must be taken to not surpass these usage conditions.
CIRCUTOR accepts no liability for possible damage to unit or other parts of the installation,
therefore it will not cover any possible penalties resulting from possible failure, improper
installation or "improper usage" of the unit.
Consequently, this guarantee does not apply to failures occurring in the following cases:
1. Overvoltages and/or electrical disturbances in the supply.
2. Water, if the product does not have the appropriate IP classification.
3. Poor ventilation and/or excessive temperatures.
4. Improper installation and/or lack of maintenance;
5. Buyer repairs or modifications without the manufacturer's authorisation.