Cobra Fi2000 Instruction Manual

www.fi2000r.com 11/11 1 * Cobra® recommends you always wear a helmet while riding. Please never operate your motorcycle while under the influence of alcohol and/or drugs. Enjoy the new look of your motorcycle and please ride safely. Items Supplied > 1 – POWRPRO Fuel Injection Module 1 – Velcro Strip 1 – Ziptie 8” 1 – Ziptie 14” Application(s) > HARLEY DRESSER 2010-2013 Instruction Manual > Read all instructions carefully and completely before installing your new POWRPRO module. It is recommended that a qualified mechanic or technician install this product. 1. It is recommended to have the motorcycle positioned on the kickstand with the handlebars at a forty-five degree angle to the left to aid in accessing components for Powrpro module installation. Remove both left and right side saddlebags, being careful not to scratch chrome or paint. 2. Remove right side cover and seat to expose engine ECU and oxygen sensor connectors. 3. Loosen and remove the bolt securing the instrument bezel to the rear of the fuel tank. Remove the plastic shroud at rear of fuel tank, partially covering fuel tank bolts, see Figure 1. Remove the two bolts securing rear of fuel tank. At the front of the fuel tank remove the rubber covers which are installed on the fuel tank’s front bolts. Loosen the bolts only 1-2 turns, do not remove. 4. Be sure handlebars are at a forty-five degree angle to the left, to prevent instrument bezel from making contact with ignition lock. Locate a small piece of wood or plastic approx. 2 –3” tall and raise the rear of the fuel tank up and secure in place with the block, this will allow access to the fuel injector connectors. 5. Place the Powrpro case and harness on right side of the of the motorcycle between the large wire harness and ABS control block, under the right side panel area, See Figure 2. Route the main fuel injector harness and ground wire under the right frame rail. Place the fuel injector harness between the frame rail and existing wire loom sheath as it goes under the rear of the fuel tank. Route connectors up the main frame rail under the fuel tank to the fuel injectors between the cylinder heads. 6. Disconnect the stock front female injector connector and mate a pair of the Powrpro connectors to the front injector by installing the Powrpro female connector on to the front injector and stock front female connector to Powrpro male connector. See Figure 3. 7. Mate the other pair of connectors to the rear injector in the same manner as the front injector, See Figure 3. 8. Now locate the oxygen sensor connectors along the right rear frame rail where the right side cover was removed. Route the Powrpro oxygen sensor harnesses to this area. Be sure to route them between the large wire harness and ABS control block. Unplug the light tan set of stock connectors and mate the corresponding male and female Powrpro connectors to them. Repeat for black set of oxygen sensor connectors. Make sure all connectors seat firmly, see Figure 4. 9. Attach the ground wire from the Powrpro to the negative battery terminal. Velcro the Powrpro case to the side of the ABS control block, see Figure 2. 10. Secure the oxygen sensor connectors to the frame with the longer supplied ziptie, see Figure 4. Use the shorter supplied ziptie to secure the fuel injector harness to the existing wire loom. 11. Remove the block elevating the fuel tank and lower the tank back into place, be sure the injector harness does not get pinched between the tank and top frame rail. 692-1615AT Page 1 of 3 DOCUMENT NO. 0017 REV. A

www.fi2000r.com 11/11 2 Instruction Manual > 692-1615AT Page 2 of 3 12. Verify the wire connections; turn on the ignition and watch the C over V LED logo, confirm that the LED blinks several times then turns off. If you do not see any blinking, it may be necessary to wait for the alarm to reset (if applicable) and try again. Also confirm the side stand is up, bike is in neutral, clutch is in and handle bar engine switch is set to run (where applicable). Start the bike and the C over V logo should remain solid red, which confirm the unit is fully functioning. If it flashes while the bike is running, turn off the bike and recheck that all harness connections (injectors, ground wire, and O2 sensors when applicable) have been properly made. Re- verify by turning ignition on while watching for flashing LED, prior to starting. Start and confirm LED remains ON solid red. NOTE: Make sure ignition is turned off before attempting to change any Powrpro harness connections. 13. Once proper Powrpro operation has been verified, reinstall the bolts securing the fuel tank, along with the plastic sheath and instrument bezel bolt. Be sure to tighten the bolts on the front of the fuel tank and reinstall the rubber covers. Install the right side cover along with the left and right saddlebags and seat. DOCUMENT NO. 0018 REV. A FIGURE 1 BOLT SECURING THE INSTRUMENT BEZEL PLASTIC SHROUD REAR GAS TANK BOLTS FIGURE 2 POWRPRO MODULE PLACEMENT GROUND WIRE TO NEGATIVE BATTERY TERMINAL POWRPRO HARNESSES TO O2 CONNECTORS POWRPRO HARNESS TO FUEL INJECTORS ABS CONTROL BLOCK

www.fi2000r.com 11/11 3 Instruction Manual > 692-1615AT Page 3 of 3 DOCUMENT NO. 0018 REV. A FIGURE 4 STOCK MALE CONNECTOR CONNECTED TO FEMALE POWRPRO CONNECTOR REAR FEMALE H.D. O2 CONNECTOR WITH MALE POWRPRO CONNECTOR STOCK FEMALE O2 CONNECTOR WITH MALE POWRPRO CONNECTOR STOCK MALE O2 CONNECTOR WITH FEMALE POWRPRO CONNECTOR SECURE BOTH SETS OF O2 CONNECTORS TO FRAME RAIL WITH LARGE ZIPTIE NOTE: For California riders we offer Air Resources Board approved Fi2000R ARB units. (ARB E.O. No. D-633-1). All other Fi2000 models are not legal for street use in California. FIGURE 4 POWRPRO CONNECTOR TO INJECTOR H.D. CONNECTOR TO POWRPRO CONNECTOR FUEL INJECTORS DISCONNECT H.D. CONNECTOR FROM INJECTOR FRONT OF MOTORCYCLE FIGURE 3 (REAR INJECTOR CONNECTORS NOT SHOWN) (ACTUAL INJECTORS MAY VARY FROM PICTURE)