Autopack 45WLO20FP Technical Manual

Shrink Tunnel Model no.: 45TLW20VL Serial no.: 1554196 Serial no.: 1554197

Series No/ Machine No Sign. Technical Manual Packaging Systems 1 . Introduction 2 . Safety precautions 3 . Unpacking and Check 4 . Maintenance instructions 5 . Electrical Components 6 . Spare Parts 7 . Human Machine Interface(HMI) 8 . Diagrams & Drawing

To ensure maximum safety, always read the Safety precautions before doing any work on the machine or making any adjustments. ! DANGER!

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Design modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Document producer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Machine introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Shrink Tunnels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2-1 System Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 For Wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 For Tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2-2 Machine Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.3 Machine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Machine Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.4 Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

About this Manual The Autopack Manual consists of the following chapters: • Introduction • Safety Precautions • Installation • Maintenance & Check • Electrical Components • Spare parts • Human Machine Interface(HMI) • Diagrams & Drawings The purpose of the introduction is to provide the user of the manual with general information about the manual as well as the machine. The purpose of the safety precautions is to provide the user of the manual with information so it is safe to install, operate, and maintain the machine. The purpose of the installation instructions is to provide the service technicians with information on the on-site installation process. The purpose of the maintenance instructions is to provide service technicians and electricians with information on the equipment required for service and maintenance. The purpose of the electrical components is to provide service technicians and electricians with information on the electrical equipment required for service and maintenance. The purpose of the spare part lists is to provide the service technicians and contact personnel with information on how to find and order spare parts for service of the unit. The purpose of the Human machine interface is to provide the user of the manual with information on how to use HMI for machine settings and alarm monitoring. The purpose of the Diagrams & Drawings is to provide the user of the manual with diagrams and drawings for the System. Design modifications The directives in this document are in accordance with the design and construction of the unit at the time it was released by an Autopack machine production facility. Document producer This document has been produced by: Autopack Co., Ltd. 98/50 Moo 11 Phutthamonthon Sai 5 Rd., Raikhing, Samphran, Nakornpathom 73210 THAILAND

General Information Sleeve Wrappers AUTOPACK series of Sleeve Wrappers, covers a family of Fully Automatic machines designed for collating product into a desired formation, then wrapping in a sleeve of shrinkable film. The machines are of simple modular design which permits customizing to suit user requirements. A number of options is available which can be installed even after the machine has been put to use. • Oval bottle wrapping option (WLO) This machine has a specifically designed infeed and grouping section to enable fast and effecient handling of oval shaped products resulting in attractive and tight packs. Note! For best results AUTOPACK Sleeve Wrappers should be matched with AUTOPACK Shrink Tunnels to form high efficiency shrink Packaging Systems of unequalled versatility. Shrink Tunnels AUTOPACK Shrink Tunnels are available in three basic models: • Short length tunnel (TLX) designed for slower pharmaceutical and cosmetic packing lines or label shrinking. • Medium to high speed general purpose tunnels (TMX) suitable for most shrink packaging applications • Long series, heavy duty tunnels (THX), applicable at all speeds where thicker films and heavy packs are used. The machines are of simple modular design permitting customized user application requirements. AUTOPACK Shrink Tunnels have a number of operating features which are not normally found on similar type equipment. These are: – Quiet and efficient operation – Small external size compared to product handling capacity – Symmetrical, fixed air flow pattern – Drop down bottom for easy cleaning – Cooling station with a roller accumulation conveyor Because of its unique air flow, AUTOPACK tunnels can be used with a variety of films and machines such as L bar sealers, flow wrappers, but the airflow symmetry really excess with Sleeve Wrapped product, resulting in tight, unique form pack with small holes on either side. 1.2-1 System Used For Wrapper a) Control System - PLC control Inductive proximity sensors. Some models have simple relay control option. b) Welding Bar Motion - Pneumatic cylinder activation of welding bar and rear pack clamp. c) Product Pusher and Lifter if fitted - Pneumatically operated, and guided units with clip in product plates. This allows for quick change of product and pack size.

temperature control. Quickly removable, welding-cutting tip ease of maintenance. Welding bar height is adjustable with a quick-set clamp. e) Film Feed - Centre shaft, film roll support with gravity feed, controlled by multiloop film accumulators. AC motor driven twin roller cradle type support is optional. f) Film Loading - film rolls are mounted right at front of machine to facilitate ease of loading and minimize risk of operator injury. g) Transfer Surfaces - Collating table is lined with UHMW polyethylene to minimize friction and wear. Outfeed table and slide are stainless steel. h) Safety - Low pressure welding bar descent with electrical trip, two Stop Buttons. Electrically interlocked transparent doors around collation table area. For Tunnel a) Control System - simple Relay/contactor circuit with some electronic control b) Conveyor Drive - gear motor. fixed or variable speed depending on application c) Conveyor Belt - stainless steel mesh for general purpose tunnels. STH uses heavy duty chain with flat bars for product conveying. d) Air Circulation - two or Four centrifugal force impellers are used to provide symmetrical air pattern. e) Heating - finned type air heating elements controlled by PID Electronic Temperature control unit. f) Outfeed accumulation conveyor - free running roller type accumulation conveyor is provided. g) Safety - the machine is well guarded. Where possible standard stainless conveyor of small pitch is used. Two stop buttons are provided on either side of the tunnel for emergency use. 1.2-2 Machine Design AUTOPACK designers pay particular attention to specifying materials and finishes that are durable, does not affect the packaged product and remain serviceable for long time. Manufacturer This equipment was produced by: Autopack Co., Ltd. 98/50 Moo 11 Putthamonthon Sai 5 Rd., Samphran, Nakornpathom 73210 THAILAND

Machine Plate Each machine has its delivery information inscribed on the machine plate. When contacting Autopack please provide Model and Serial no indicated for the specific information. 1.4 Machine orientation Definition of direction The below illustrations show the machine from above. A indicates the Rear of the machine. B indicates the Front of the machine. C indicates the Left of the machine. D indicates the Right of the machine. E indicates the Infeed of the machine. F indicates the Discharge of the machine. 1 2 3 4 5 1 Machine Model 2 Supply voltage & frequency 3 Serial number 4 Maximum current rating A B C D E F A B F E C D

2-3 2 2.1 Information 5 2.1-1 General 5 2.1-2 Hazard information 5 2.2 Warning signs 6 2.2-1 Warning signs 6 2.2-2 Prohibition signs 7 2.2-3 Warning and prohibition signs on the machine 8 2.3 Requirements on personnel 9 2.3-1 General 9 3.3-2 Service technician 9 2.3-3 Electrician 9 2.3-4 Machine operator 10 2.3-5 Fork lift driver 10 2.4 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 2.5 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 2.6 Door and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 2.7 Electrical cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 2.8 Hot areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 2.9 Shrink tunnel belt conveyor . . . . . . . . . . . . . . . . . . . . . . . . .14 2.10 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 2.10-1 Chemical products . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2-5 2 2.1 Information 2.1-1 General Incorrect use of the equipment will put your life in danger! Autopack will take no responsibility for any fatal accidents, injuries to personnel or damage to the machine if the machine or associated equipment is installed, operated, and serviced without following the instructions in this Technical Manual. Risk of immediate danger to life! Never inch or run the machine if any safety components included in the safety system is non-operational. Non-operational safety components must be changed immediately. 2.1-2 Hazard information Hazard information in this document has the following significance: Immediate danger to life! Failure to observe this information will put your life in danger! Risk of serious personal injury! Failure to observe this information could result in serious personal injury! Caution! Risk of minor personal injury! Failure to observe this information may result in minor personal injury! Important! Risk of damage to equipment! Failure to observe this information could result in damage to equipment! Note! Is used to emphasize important information. A Note is not to be regarded as hazard information. ! DANGER! ! DANGER! ! DANGER! ! WARNING!

2 2.2 Warning signs 2.2-1 Warning signs Risk of electrical shock! Failure to observe will put your life in danger. Enclosures which do not clearly show that they contain electrical devices are marked with the warning sign below. Hot surface! Failure to observe could result in injuries caused by burning. Hot surfaces are marked with the warning sign below. The temperature may exceed 60°C. Pneumatic energy! Failure to observe could result in injuries caused by moving parts! The warning sign below indicates entrapped pneumatic energy in the area where the warning sign is placed. ! DANGER! � ! WARNING! ! WARNING!

2-7 2 2.2-2 Prohibition signs Keep dry! Failure to observe will put to your life in danger. Never flush water or any other liquid towards an area with the prohibition sign below. Do not touch! Failure to observe could result in loss of fingers or other body parts. The prohibition sign below indicates a risk of personal injury in the area where the prohibition sign is placed. ! DANGER! ! WARNING!

2 2.2-3 Warning and prohibition signs on the machine In the figure below shows the warning and prohibition signs location which are delivered with the machine.

2-9 2 2.3 Requirements on personnel Risk of immediate danger to life! Not following the Safety precautions will put your life in danger. All personnel must regard all electrical equipment as live. The work is to be carried out in such a way that there will be no risk of personnel injury. 2.3-1 General During maintenance or service work, the service technician and the electrician are responsible not only for the machine, but also for the personnel in the vicinity of the machine as well! It is also the responsibility of the service technician and the electrician to assure that the machine safety devices are fully operational before he/she finishes the maintenance or service work. 3.3-2 Service technician Only trained or instructed service technicians are allowed to work on the machine. Service technicians may be: • technicians employed by Autopack The Autopack technicians are Autopack employees who have proper knowledge and training for the service of the Autopack machines. • technicians employed by the customer Technicians employed by the customer must have the following skills: – capable of reading (English or native) technical information – understand technical drawings – basic knowledge of mechanics and electronics – basic knowledge of mathematics – capable of handling (special) tools 2.3-3 Electrician Electricians should: • be certified according to local regulations • have experience of similar types of installations • have proven skills in reading and working from drawings and cable lists • have knowledge of local safety regulations for power and automation Work with the electrical equipment in the machine must be performed by skilled persons only. The use of a key or tool to carry out work by skilled persons for which it may not be suitable to disconnect the equipment The supply disconnecting mains may be operated as needed while the door is open. Examples of such operations are: • resetting of protective devices • adjustment of device settings • fault finding and diagnostic testing ! DANGER!

2 2.3-4 Machine operator Only trained or instructed persons are allowed to operate the equipment. The machine operator is an individual that has enough training and/or knowledge to run the equipment in the correct way. 2.3-5 Fork lift driver Fork lift driver should be certified according to local regulations. The fork lift driver´s role during installation is: • to unload transport vehicle • to plan and transport the machine or machine parts within the plant in a safe and smooth way • to assist when assembling Autopack equipment 2.4 Emergency stop In case of danger to people or risk of damage to the machine, one of the four Emergency stop buttons must immediately be pushed. In order to stop the machine immediately in an emergency situation, you must know the exact location of the Emergency stop buttons. Emergency stop must only be used in case of danger to people or machine. To stop production in the normal way, see the Stop section in chapter operation instructions. Note! Emergency stops do not disconnect the electrical supply to the machine. Location Emergency stop buttons 1 E- Stop - Wrapper Electrical Cabinet 2 E- Stop - Cooling fan unit 1 1 2

2-11 2 2.5 Main switch Risk of electrical shock! Before any service work is carried out the Main switch must be turned OFF. Examples of such service works are: • disconnection of electrical cables • replacement of motors, etc. • service work in electrical cabinet, connection boxes, etc. • dismantling of parts in order to prohibit involuntary starts • service work in machine sections not visible from the control panel However, for settings of photocells, proximity switches, frequency converters, etc., power is needed. Stop the machine in the correct way. Open a safety switched door and then carry out the settings. Note! Check that the safety system is properly working. Check also that the machine is actually stopped due to the opening of the door. Risk of personal injury! Do not by-pass the safety system and carry out any settings while the machine is in Production mode. ! DANGER! ! WARNING! Location Main switch Main switch

2 2.6 Door and covers Moving parts and hot surfaces could cause serious injuries! Never inch or run the machine if any safety switch is non-operational or any cover is not fitted. The door leading to the risk area is provided with safety switch. This switch is part of the safety system and must under no circumstances be bridged or by-passed or otherwise made non-operational. ! WARNING! Note! Also make sure the following guards and covers are in place and properly secured: • safety cover over the pushers • safety cover infeed conveyor drive sprocket • cover for the valve manifold • under-table cover for midstop • safety tunnel over the infeed conveyor

2-13 2 2.7 Electrical cabinet Risk of electrical shock! The voltage is 400V inside the electrical cabinet. Risk of immediate danger to life through electrical shock. In case of accident, immediately call for medical attention. After the Main switch has been turned OFF, there still can remain high voltage in the electrical cabinet. Discharge time approximately five minutes. Work inside the electrical cabinet must be performed by skilled persons only. Risk of electrical shock! Always make sure that the electrical cabinet door is locked after performing any type of work in the electrical cabinet. ! DANGER! ! DANGER! 1 Electrical cabinet (Tunnel ) 2 Electrical cabinet (Wrpper ) 1 2

2 2.8 Hot areas Hot parts can cause severe burns. Welding bar and shrink unit can be extremely hot. Do not touch hot parts. 2.9 Shrink tunnel belt conveyor Risk of personal injury! Do not touch the belt while machine is running. Failure to observe may result in loss of fingers or other body parts. Always make sure that the conveyor belt have no bents or damage links; if such exist, immediate repair should be done. ! WARNING! ! WARNING!

2-15 2 2.10 General 2.10-1 Chemical products Risk of personal injury! Can be flammable or hazardous to health. Read the warnings on the container labels! When handling hydraulic oil, lubricants, and cleaning solutions, carefully follow the warnings on the container labels. Always use safety equipment according to the instructions on the container labels. Always use gloves and safety glasses when handling chemical products. For final handling of solutions, follow the instructions from the supplier. ! WARNING!

3.1-1 Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.1-2 Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.1-3 Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.1-4 Operation Enviroment . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3.1-5 Shrink Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3.1-6 Row material limitation . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3.1-7 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3.1-8 Shipment by Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 3.2-1 Reassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.2-2 Direction of motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.2-3 Machine communication with upstream and downstream 9 3.2-4 Quality Control Check . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Film Supply Brake and Shaft(Only optional) . . . . . . . . 10 Brake Shoe Arm(Only optional) . . . . . . . . . . . . . . . . . . 10 Film Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

of external damage to the packing medium. If such are present, note the area and do further inspection of panels and components with emphasis in the area noted before. Should any damage be noticed this will have to be properly documented and reported to the local representative of AUTOPACK. Note! Make sure to carefully remove the packing materials so as not to damage the paint work, electrical cables or pneumatic hoses. 3.1-2 Positioning Transport the units to required location using a hand operated pallet truck. Once positioned adjust its height and level to suit the operator, the infeed conveyor if present. It is not necessary to fix the machine to the floor as it will not move on its own, however it is advisable to mark its position on the floor or use two locating plates to stop the machine from being moved accidentally. 3.1-3 Services For the Sleeve Wrapper, connect compressed air supply via a 10mm I.D pressure hose or pipe to the inlet of Air Service Unit provided on the machine. The inlet to the ASU is 1/4 P female. It is also advisable to provide a 1/4 turn pressure relieving hand valve in line with the air supply just before the unit. This is useful during maintenance and in extreme cases for safety. Connect electrical cord into the AUTOPACK Shrink tunnel control console, or to a separately switched 1 phase supply. For Shrink Tunnel, choose correct size 5 core cable to suit the current rating of the machine. Then connect 3 phases + Neutral + Earth from electrical supply to the circuit braker located inside the control box. The tunnel control box can be rotated within minutes by 180 degrees to facilitate cable entry from opposite side. Note! The machines are fitted with an integral circuit breaker which can be used as ON-OFF Switch. However, in situations where Safety Rules require Clearly Visible Isolating Switches, these should be mounted on the nearby wall. Check rotation of the Main fans upon testing of electrical supply. In most cases the conveyor is powered by DC motor so its rotation can not be used for checking the phase sequence. If all fans rotate in opposite direction, reverse 2 wires in the supply. Important! If the machine is connected to other outlets it has to have neutral and earth connected. Failure to do this may result in an unsafe operation of the unit.

process the exact film width is given by our sales person and for the new product film width can be calculator at our Shrink Wrap Calculator web page, www.autopack.com and click on shrink wrap caculator button. 3.1-6 Row material limitation Autopak machine is designed for automatic grouping and wrapping in LDPE film only. 3.1-7 Commissioning Once all of above is completed the unit is ready to be commissioned by AUTOPACK representative engineers. The unit should not be operated prior to commissioning unless a written permission is given by AUTOPACK or its representative company. Such action may nullify some points of warranty agreement. Item Specifications Site location Indoors Ambient temper- ature +10 t +50 C Relative humidity 5 to 95% Atmosphere The inverter must not e exposed to dust, direct sunlight, corrosive gases, flammable gas, oil mist, apor or water drops. The atmosphere can contain only a low level of salt. (0.01 mg/cm2 or less per year) The inverter must not be subjected to sudden changes in temperature that will cause condensation to form. Altitude 1000 m max. Atmospheric pressure 86 to 106 kPa Vibration 3 mm (Max. amplitude) 2 to less than 9 Hz 9.8 m/s2 (9 to less than 20Hz) 2 m/s2 ( 20 to less than 55Hz) 1 m/s2 ( 55 to less than 200 Hz)

When machine is shipped by air the wrapping unit will have the conveyor mounted under the collation table. Due to the height limitation on aircraft door, the wrapping unit is normally shipped on its back, with steel shipping rails provided for that. Shrink tunnel control box and the main fan motors may be also removes to reduce the height and shipping volume. 3.2 Installation 3.2-1 Reassembly procedure a) Wrapping Unit – remove all packing materials and place the machine upright. – unbolt the shipping rails – unbolt the infeed conveyor, remove shipping brackets by undoing the hexagon head screws from the guide posts. – affix conveyor support leg on the correct set of holes. For single lane collation machines the holes closest to the front of the unit are the correct ones. Note! Do not tighten up bolts at this stage as they may have to be adjusted. – mount the conveyor on corresponding holes on the collation table and on top of the support leg. At this stage the conveyor should be adjusted so that its top surface is parallel to the top of the table and it is at 90 degrees to the side of the table. – Slide forward the fixed guide and clamp in line with retracting table guide such that the product transferred from the conveyor to the table will not move sideways. b) Control Box – Unpack the control box and remove the cover. Hold the control box above the front part of the tunnel and feed the wires into the bottom. Secure in place and connect the wires as per marking. c) Main Fan Motors – When refitting these make sure that the junction boxes are facing the side of the machine and cable entry holes point to the infeed side of the tunnel. – The motors are mounted on 4 spacers. Before final locking in position check that the shaft of the motor is in the centre of the hole in the ceiling of the tunnel. d) Main Fan Rotors – Fan rotors must be installed in the correct fan housing otherwise there will be a very little air flow generated.

blades. The curvature of the rotor blade from inside to outside shows the forward direction of rotation. Below shows direction of motors looking from the top of the tunnel. 3.2-2 Direction of motor Definition of Abbreviations: CW - Clockwise CCW - Counter Clockwise Check rotation of the Main fans upon testing of electrical supply. If all fans rotate in opposite direction, reverse 2 wires in the supply.

connected. Failure to do this may result in an unsafe operation of the unit. Take care that cabling and pneumatic pipes is suitably secured and will not touch moving parts. For example do not put cabling under conveyor sections where conveyor chain allowed to sag and extend to and compensate for wear. Check and remove if any packing material or debris are left on conveyors and moving parts. 3.2-3 Machine communication with upstream and downstream

machine. Connect the cables according to diagram below. – Down-stream is the machine or conveyor which receive product(packs) from machine. If down-stream is full / not ready to receive, machine will stop production. Connect the cables according to diagram below. 3.2-4 Quality Control Check Film Supply Brake and Shaft(Only optional) Check that the film shafts have small 0.5 - 1 mm side play once in the cradle. Check that the pulleys on the shafts are equidistant on both shafts. This distance should be approx. 52 mm to centre of the pulley grove. Brake Shoe Arm(Only optional) Should be free to slide sideways so it can freely align itself with the pulley during operation. The brake spread screw on new machines should be at initial position. When shaft inserted into cradle the brake shoe should move back at least 2mm thus ensuring that there is enough braking force and material to wear of the shoe before adjustment is necessary. Film Rollers Check that all rollers spin freely also check by moving slowly if there are any tight spots. Make sure that all roller support blocks if they are in coaxial with each roller.

4.1-1 Wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 General Rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Every 3 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Every 6 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Every 2 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Every 5 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4.1-2 Shrink Tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Months after installation . . . . . . . . . . . . . . . . . . . . . . . . . 6 Once a year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Once in 2 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Once in 5 years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4.2 Maintenance Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 4.2-1 Equipment replacements and checks . . . . . . . . . . . . . . . . 7 Temperature control (Omron brand) . . . . . . . . . . . . . . . . 7 Setting For E5CN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Setting keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4.2-2 Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4.2-3 Initial Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4.2-4 Advanced function setting level . . . . . . . . . . . . . . . . . . 10 4.2-5 Operation level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 4.2-6 Adjustment level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 4.2-7 Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4.3 Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 4.3-1 Inverter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.4 Air Service Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 4.4-1 Regulator lock (optional) . . . . . . . . . . . . . . . . . . . . . . . . 17 4.4-2 On Off valve (optional) . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.4-3 Air pressure switch (optional) . . . . . . . . . . . . . . . . . . . . 17 4.5 Air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.5-1 Setting of pressure switch . . . . . . . . . . . . . . . . . . . . . . . 18 4.6 Pusher Speed Adjustment(WLX) . . . . . . . . . . . . . . . . . . . . .18 4.7 Knife Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4.8 Welding Bar Heater Assembly Replacement . . . . . . . . . . .22 4.9 Film Supply Adjustments and Checks. . . . . . . . . . . . . . . . 23 4.10 Wire belt joining instruction (Standard Wire Belt Only) . .23 STEP 1 – Begin splicing in the center . . . . . . . . . . . . . . 23 STEP 2 – Weave strand to one side . . . . . . . . . . . . . . . . 24 STEP 3 Weave strand to the other side. . . . . . . . . . . . . . 25

STEP 5 Check entire belt circuit. . . . . . . . . . . . . . . . . . . 25 STEP 6 Adjust tension . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4.11 Maintenance checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Sleeve wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Shrink tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.1-1 Wrapper General Rule To avoid the production delay and losses follow up with the setting instructions to achieve the good throughput condition. Note! Autopack as a supplier holds all the valuable information & spare parts aiming to support our valuable customer needs.You are requested to contact us in case you need help. Weekly a) Drain water from the Air Service unit (ASU) water filter. b) Check welding bar for residues of polymer. clean with a piece of cloth while the bar is hot. Should the bar need more frequent cleaning inspect the teflon coating for damage. Replace if necessary. Monthly a) Check oil level in the ASU lubricator fill in with the recommended pneumatic oil. If the oil consumption rate is faster check the screw adjustment for reducing the dosing quantity. For slow operating machines (up to 5 packs per minute) the feed should be 1 drop/15 operations. Machines operating at a faster rate should receive 1 drop/40 operations. As a starting point for oil feed adjustment, turn the adjusting screw clockwise to the end, then back off 1.4 to 1/2 turn. b) Un-clip the Anvil Bar and check teflon shield as well as the silicon rubber strip for signs of wear or damage. In most cases there will be remains of polyethylene film if the teflon has worn of from the fibreglass substrate. c) Remove the pusher assembly cover and lubricate the pusher linear bearings with machine oil. d) Check all film rollers for free spinning in order to keep the tension and free movement on film pathways. Every 3 months a) Inspect the cutting edge of the knife for any damage and teflon coating. Replace if such is evident. Note! Maximum life expectancy is 6 to 12 months. b) Unclip the anvil bar and change the teflon shield. Inspect the silicon rubber strip if it has a deep (1mm) grove along the centre change the same. Note! Maximum life expectancy on the teflon shield is from 1-6 months and for silicon rubber from 2-6 months, this depends on the speed of operation and thickness of film.

a) Remove Weld/Cut Knife blade and replace it if its 6 months old. Every 2 years a) Replace rubber and sponge on the rear pack clamp. Every 5 years a) Replace all seals in the pneumatic cylinders or replace whole cylinders. 4.1-2 Shrink Tunnel Weekly a) Clean the residue of polymer from tunnel at the outfeed of the tunnel whilst the tunnel is running and hot. A piece of cloth or a brass brush should be used. When finished use a rag saturated in silicon oil and rub it on the belt as it moves around. b) Lubricate conveyor support runners with silicon oil or grease. c) Check inside of the shrink tunnel chamber and remove if some foreign particles or PE melt residues are found. d) Take out and clean the ventilation grill and sponge located on the side of control box. Months after installation a) Check the chain for slacking and remove a few links if required. b) Check tunnel’s belt condition. Lubricate top of belt’s slides with silicone oil, coule of drops per slide when belt is moving. Note! The bottom of the tunnel can be lowered down and easily removed for the purpose of major cleaning. Once a year a) Check the chain for slacking. Remove a few links and rejoin if the chain is found extended. b) Adjust the conveyer motor to down position to reduce the slack in the drive chain. Lubricate the chain with oil. c) Replace the curtains at the entry or the exit to the tunnel if damaged. d) Check the conveyor support bars. Specifically the middle ones. If necessary replace or swap inside pair with outside pair. Once in 2 years a) Check heater switching contactor(s) for contact burnout. Replace if necessary damaged or heavy blackening. Once in 5 years a) Replace conveyor belt if underside is showing excessive wear. b) Replace conveyor belt support runners.

4.2-1 Equipment replacements and checks Temperature control (Omron brand) Note! Temperature controller is used on both wrapper and shrink tunnel. Setting For E5CN Indicators Operation indicators: Used to show the status of output, alarm etc. Temperature unit: This shows the selectable unit value from controller. Display 1: Indicates the running Process Value for temperature. Display 2: Indicates the Set point Value for temperature. Setting keys Up key: Used to increase the set point value. Down key: Used to decrease the set point value. Mode key: Used like Enter button and goes to next value. Its also used in combination with level key. Level key: Used to change the setting level.

remove the protection for the controller to make the setting changes. 2) Press the level and mode keys together for at least 1 sec to return to operation level. 1) Press the level and mode keys together for at least 3 seconds. Dis- play indicators will flash for 1 sec and controller enters to Protect Level. 3) Press the level key for at least 3 seconds. The display will flash and controller will enter to Initial Setting Level. Change the values as given below.

c C C Set to 5. Set to C. Set to 150 for Wrpper & 230 for Tunnel. Set to 30. Set to PID. Set to StNd. Set to OFF. Set to OFF. Set to 4 Set to GR-R. Set to 8. Set to 0.2. Set to 0. Set the value to -169 and wait for 1 sec. Setting level will jump to Advanced Function Level automatically.

csel Set to NC. The other values in the advanced function setting level are set to default and should not be changed. 4) Press the Level Key for at least 3 sec to return to Operation Level. 5) Press Mode key for 1 sec to see the Operation Level value.

reach the Alarm limit value AL-1 and set as per the given below: For tunnel set to 240. For wrapper set to 160. 6) Press the level key for at least 1 sec to go to Adjustment Level and set the values as shown below. C Set to 4. Set to 18. Set to 6.

8) Press the level and mode keys together for at least 3 seconds. Display indicators will flash for 1 sec and controller enters to Protect Level. Set the value to 0 by pressing the "down" key. It will protect settings.

When an error has occured, the No. 1 display alternately indicates error codes together with the current display item. AT (auto-tuning) AT in adjustment level Designate " : AT execute" to execute AT and " : AT cancel" to cancel AT. Also when AT execution ends, the display automatically returns to " ". Example Run time for auto-tuning varies with the thermal capacity of the control system. No. 1 display Meaning Input error *2 Check the wiring of inputs, disconnections, shorts, and input type. After the correction of input error, turn the power OFF then back ON again. If the display remains the same, the controller must be repaired. If the display is restored to normal, then a probable cause can be external noise affecting the control system. Check for external noise. Turn the power OFF then back ON again. If the display remains the same, the controller must be repaired. If the display is restored to normal, then a probable cause can be external noise affecting the control system. Check for external noise. A/D converter error *2 Memory error Action Status at error Control output Alarm OFF Operates as above the upper limit. OFF OFF OFF OFF (S. Err) (E111) In the input value exceeds the display limit (-1999(-199.9) to 9999(999.9)), though it is within the control range, will be display under -1999(-199.9) and above 9999(999.9). Under these conditions, control output and alarm output will operate normally. Refer to "E5CN User's Manual" for details of control range. *2: Error shown only for "Process value / Set point". Not shown for other status. (E333)

Program Reset Key LCD Monitor Run Kye (4) Function Data Key Down Key Up Key Stop Key Basic key operation This section will give a description of the basic key operation, following the example of the function code data changing procedure shown in Figure 01 This example shows you how to change function code F01 data from the factory default "Enable the built-in potentiometer (F01 = 4)" to "Enable the and keys on the built-in keypad (F01 = 0)." (1) When the inverter is powered on, it automatically enters Running mode. In Running mode, press the key to enter Programming mode. The menu for function selection will be displayed. (2) With the menu displayed, use the and keys to select the desired function code group. (In this example, select 1.F_ _). (3) Press the key to display the function codes in the function code group selected in (2). (In this example, function code F 00 will appear.) Even if the function code list for a particular function code group is displayed, it is possible to transfer the display to a different function code group using the and keys. (4) Select the desired function code using the and keys and press the key. (In this example, select function code F 01.) The data of this function code will appear. (In this example, data "4" of F 01 will appear.) (5) Change the function code data using the and keys. (In this example, press the key four times to change data 4 to 0.) (6) Press the key to establish the function code data. The SAUE will appear and the data will be saved in the memory inside the inverter. The display will return to the function code list, then move to the next function code. (In this example, F 02.) Pressing the key before the key cancels the change made to the data. The data reverts to the previous value, the display returns to the function code list, and the original function code reappears. (7) Press the key to return to the menu from the function code list.

0.18 0.18 0.37 0.37 Current Rate, A 0.97 0.97 1.82 1.82 Knob 4.5 28.0 34ml 66.0 34ml 17.2 34ml Frequenc r y un nin g when Fwd c ommand on - C05 Multi-step Frequency 1 Settings, Hz (X1 On, X2 Off, X3 Off) 70ml 20.0 70ml 66.0 70ml 34.0 50 C06 0.0 0 0.0 0 0.0 X2 On , X3 O )ff ,ff g ,s H ( z X1 O ts ep Frequenc y 1 Se nitt -itlu M C07 0.0 0 0.0 0 0.0 g ,s H ( z X1 On , X2 On , X3 O )ff ts ep Frequenc y 1 Se nitt -itlu M C08 0.0 0 0.0 0 0.0 X3 On) ,ff X2 O ,ff g ,s H ( z X1 O ts ep Frequenc y 1 Se nitt -itlu M C09 Multi-step Frequency 1 Settings, Hz (X1 On, X2 Off, X3 On) Slow before stop 13.0 0 0 C10 Multi-step Frequency 1 Settings, Hz (X1 Off, X2 On, X3 On) C11 Multi-step Frequency 1 Settings, Hz (X1 On, X2 On, X3 On) E01 0 0 0 0 ommand as gis nmen t t o X1 , X2 & X3 c la Term ni E02 1 1 1 1 ommand as gis nmen t t o X1 , X2 & X3 c la Term ni E03 0 2 2 2 ommand as gis nmen t t o X1 , X2 & X3 c la Term ni E34 1.82 1.82 0.97 0.97 n , A oitc Low c u rr en t dete E52 2 2 2 2 y mode) alp eypad(Manu sid K F01 1 0 0 0 tlo age on ni pu t 12 w v olla Frequenc c y ommand , 1= F02 1 1 1 1 lo motor ommand FWD/REV c on rt c la Run/Stop , 1+ E tx ern F03 Max Frequency, Hz 60.0 100.0 60.0 60.0 F04 Base Frequency, Hz 50.0 50.0 50.0 50.0 F05 230.0 230.0 230.0 230.0 tlo age a t base rf equenc ,y V Rated v F07 0.2 0.2 0.6 0.8(70m )l Fo r 34m ,l F7=0.8 Acc ele ra oit n Time 1 , Sec F08 0.2 0.2 0.1 0.8(70m )l Fo r 34m ,l F8=0.3 Dec ele ra oit n it me 1 , Sec F11 2.00 2.00 1.07 1.07 n , A oitc Ove olr ad f o r moto r prote F14 4 4 4 4 re , Re ts a tr a s t ame rf equenc y a s before ulia Re ts a tr mode a tf e r powe f r F15 60.0 60.0 60.0 60.0 il y m ti e ( r Peak ,) Hz Frequenc F16 7.0 0.0 - - il y m ti e ( r Low ,) Hz Frequenc F20 DC Brake start frequency, Hz 25 F21 DC Brake level, % 100 F22 DC Braking Time, s 0.1 F26 Motor sound, KHz 7 7 7 7 F37 2 2 2 2 n/Auto t orque boo /ts Auto energ s y a niv g oitc ele oad s L P02 0.37 0.37 0.18 0.18 W k ,) ytic Moto r Parameters(Rated c apa P03 Rated current, A 0.97 0.97 1.82 1.82 P99 Motor selection 4 4 4 4 Inverter

The unit supplied with Autopack machine is consist of the filter unit with the manual drain option at the bottom side for removal of moisture, manually adjustable rotary knob diaphragm based regulator, and a lubricator unit made of metal housing with transparent lubricator bowl and easy oil top up unit. The setting values of pressure can be seen on the gauge and there is locking option for the knob after an adjustment has been made. There are some optional accessories which can be fitted with the service unit if requested. 4.4-1 Regulator lock (optional) The regulator lock is a cap which is made of Polyacetal material. It is attached to the rotary knob to prevent unauthorized persons adjusting the air pressure. It is fixed to the normal air service unit with Lock plate of galvanized steel mounted on the pressure regulating valve using the knurled nut. 4.4-2 On Off valve (optional) This is a 3/2 way manual shut off valve which is coming with a recognizable switching position. The unit is vented when the valve is switched off. 4.4-3 Air pressure switch (optional) This switch is operated with 24 V DC supply and can be adjusted to the create the alarm condition in case the air pressure is dropped or missing. 4.5 Air pressure switch Purpose: For stopping the System with the alarm due to loss of air pressure in the supply. Location: Pressure switch has been installed behind Junction box XB 810 under the pusher unit with other solenoid valve assembly. Setting: The alarm setting of air pressure switch is made at 3 bars. Pressure switch Adjustment of pressure switch

1) Set the air pressure regulator to operating pressure range (5-6 bars). 2) With screwdriver turn the setting screw of the pressure switch to complete left position. 3) Make the safety valve to "manual" by pressing the solenoid valve plunger point. 4) Press Step Up button. It will put the machine to "Yellow" alarm (yellow alarm light is flashing, message on HMI, if installed). 5) Turn the air pressure regulator to the alarm limit (3 bar). 6) Turn the setting screw on pressure switch till the yellow alarm is disappeared. 7) Manually switch off the safety valve and adjust the air pressure regulator to 6 bar. 4.6 Pusher Speed Adjustment(WLX) Turn screw anticlockwise direction to increase or turn clockwise direction to decrease the speed of pusher on the way forward (1) or back (2). This flow controll (3) is adjusting speed of the pusher cylinder in the very beginning of the stroke. Turn screw anticlockwise direction to increase (or clockwise - to decrease) the speed of pusher in the beginning of the push.

Proper operation of the film supply system is important for efficient operation of the wrapping unit. a) Rollers - should be checked periodically for free turning. b) Dancer bars with rollers - should be not bent, rollers must be parallel to stationary rollers. 4.10 Wire belt joining instruction (Standard Wire Belt Only) STEP 1 – BEGIN SPLICING IN THE CENTER • Move the two ends of the belt to be spliced to the discharge end of the conveyor unit. • Confirm that the edge loops are curving back away from the direction of belt travel (as shown in Diagram A). If not, check to be sure that the belt is not threaded backwards on the conveyor. • Lay the strand down between the two belt edges and check to see that the edge loops are going in the same direction as the belt’s edge loops. (The strand must also be “right side up” for it to lay flat. You will know immediately if you have installed the splice strand “wrong side up” and will have to start over.) • BEND the strand from each side enough to INSERT the ends into the two spaces next to the center space (Spaces B and D in Diagram A) • INSERT the strand ends into the center space of the opposite edge (Space 3 in Diagram B) • Pull the ends of the strand through until the center space “locks” in place (You should be pulling the strands toward you) • Use pliers or the Wire Belt Wire Straightening Tool to STRAIGHTEN the wire in the center space (Once the center is connected, you may remove the ties holding the belt edges together)

• BEND one end of the wire up and INSERT it around the Z-bend in the next space on the edge of the wire closest to you (Space 5 on Diagram C). Always try to avoid bending the wire at the Z-bend! • BEND the wire toward the center and INSERT around the Z-bend next to the center space (Space D on Diagram D) • Pull the strand wire through the mesh and STRAIGHTEN it with your pliers • Repeat these three moves until you reach the side edge of the belt • Using your pliers, connect the strand’s edge loop to the belt’s edge loop (on the far edge) • Connect the edge loop on the near edge of the belt to the strand’s edge loop • STRAIGHTEN the strand with your pliers

• Repeat the steps in #3, going in the opposite direction, weaving to the other side edge of the belt (Diagrams C through G) • If you are installing a new belt, you are finished splicing STEP 4 CHECK DRIVE SHAFT SPROCKET ALIGNMENT • There should be a 3/16” clearance between all sprockets (and/or blanks) and the Z-bends next to them • Check alignment of sprocket teeth with a straight edge (only necessary if the sprockets are not keyed to the Drive Shaft) STEP 5 CHECK ENTIRE BELT CIRCUIT • Z-bends should NOT come in contact with ANY conveyor component (including end rolls, wear strips, transfer support rails or nose bars, etc.) • Adjust as needed

• Use minimal tension, only enough so that drive sprockets properly engage the belt • Run conveyor and check to be sure it runs smoothly 4.11 Maintenance CHECKS. Checks are done during commissioning of the System and scheduled maintenance time. SLEEVE WRAPPER 1 - Main frame Check that all guard doors and safety switches working correctly Feet - adjusted,locknuts tight, check paintwork, remove tape etc from panels Panels - Check for scratches - touch up with paint if required 2 - Raw Material Film feed - if Gravity: Dancer bar and brake- adjustment, Pulleys, cones and shaft-condition of Brake shoe- wear,adjustment Shaft end-play adj't Film feed - if Motor driven: Cam for Sensor adjustment, Take cover off and check chain lubrication General-Check for all rollers (film support/feed) - must be free to spin (Very Important!) 3 - Infeed Conveyor Belt -tracking and tension,condition of Drive & idler roller - ,noisy bearing,worn rubber clad,lube Belt support - clean,(wear strips-for intralox belt only) For DC Motor-brushes, noisy gearbox, sprocket align't, slack in chain, lube Speed control - function, fuse Conveyor guides - correct pieces used, adjusted, no missing/lose screws Part No. Qty TL/TM/ TH Description WIRE BELT FOR 45W, MBEL24340- 0W 3/4/6m BELT WIRE 356 x 1m SS WIRE BELT FOR 60W MBEL252A0- 0W 3/4/6m BELT WIRE 508 x 1m SS

4.2 - Pusher shafts/bearings,lube front bracket holes,mounting bolts adjust relative speed & coushions positions for limit switches action of short stroke SW/trigger 4.3 - Table gate operation with cylinders in extreme positions adjust speed PS switch chk action and adjust/check if sticky 5.1 - Process systems Welding bar - Top: check that conduit is fixed properly and going up down well, not broken exchange module,check terminal heating check up/down speeds relative to production adjust top and open fully bottom coushion check WBTop and WBBottom Sensors, switch operation Safety / Clamp bar/screws/straightness/Springs/bushes check Condition/glueing of knife assy check connections of thermocouple and wires Anvil Check sponge and teflon, change if necessery Sponge Change every six months Teflon - 1-3 months (or as needed) 5.2 - Outfeed pack clamp check/fix sponge pad adjust speed 6 - Discharge Outfeed table guides Slide plate - adjusted, Check gap with tunnel belt not rubbing too much or gap too big and product jumping 8 - Pneumatic system ASU Check oil (if used) Check oil feed rate: 1 drop/30 operations. Check for oil near exhausts) Drain water,primary (main) & secondary pressure Valves- check for leaks, check coils are screwed on

Control box check fuse,replace relays every 2 years Check inside connections cable duct covers in place Safety lamp(s), all lamps are OK SHRINK TUNNEL 1 - Main Frame Check that all guard doors and safety switches working correctly Feet - adjusted,locknuts tight, check paintwork, remove tape etc from panels Panels - Check for scratches - touch up with paint if required 5.1 - Process systems Main Fan Motor - check direction(s) Impeller - check if direction of blades correspond to desired rotation 5.2 - Hot Chamber Inside - check for materials or other objects on the bottom of the tunnel, check product guides, runners and the belt for dislodgement Air flow - check if deflectors are in correct position with respect to fan rotation Curtains - Slit in corect position, repair if broken check for hot spots 5.3 - Outfeed Cooling Fan Check motor for noise Fan blades - rotation Grilles- not damaged 6 - Transport-Main Tunnel belt conveyor Belt - tracking ,bent links, lubrication Drive & idler roller- sprocket align't, noisy bearing Belt support - lubrication, wear, plastic Motor - noisy geabox, slack in chain,lube Bridging roller - lube, check if rotates, check Polycord belt Check speed control operation 7 - Discharge Outfeed conveyor Product stop - fitted Legs - correct adjustment outfeed sensor adjustment (if used)

ASU Check oil,water,primary & secondary pressure,lube rate (look Check oil feed rate. Check for oil near exhausts) Valves- check for leaks, check coils are screwed on 9 - Electrical system Control Panel Fuses-corect value Phase currents-correct value Temp control-correct Time cycling = more than 6 sec ,setting Check contactors for Browning on top (if used), check wire terminations for burning, etc. Junction boxes - check screws are tight, check Glands are tight, check name labels are there

5 - 3 5 5.1 Document Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 5.1-1 Numbering System for Components . . . . . . . . . . . . . . . . 6 5.1-2 Supply voltage / line connection order . . . . . . . . . . . . . . 8 5.2 Electrical system description . . . . . . . . . . . . . . . . . . . . . . . .9 5.2-1 Safety system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5.3 Electrical Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 5.3-1 Electrical Cabinet(Wrapper). . . . . . . . . . . . . . . . . . . . . . 12 5.3-2 Electrical Cabinet(Tunnel) . . . . . . . . . . . . . . . . . . . . . . . 14 5.4 Electrical Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 5.4-1 Wrapper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Top view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Side view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Front and Back view . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Photocells and Proximity switches . . . . . . . . . . . . . . . . 17 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Warning Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Heater Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5.4-2 Tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Top view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Side view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Front & Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Photocells and Proximity switches . . . . . . . . . . . . . . . . 19 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Heater Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5 - 5 5 5.1 Document Information The documents and drawings are identified by Machine type(1), drawing number(2), Diagram type(3) machine areanumber (4). The page number is the consecutive numbering of the pages that belong to the main number and is used as a reference in the diagrams. 1) Machine type 2) Drawing number 3) Diagram type 4) Machine area number Drawing Number 9 - Electrical diagram 8 - Pneumatic diagram Diagram Type S - Schematic diagram C - Connection diagram W - Wiring diagram Machine Area Number 0 - Control panel 1 - Frame system 2 - Supply of film 3 - Infeed unit 4 - Grouping unit 5 - Process unit 6 - Transport unit 7 - Discharg unit 8 - Pneumatic unit 9 - Electrical unit 1 2 3 4 Machine Type C - Cardboard M - Manipulator T - Tunnel W - Wrapper

5 Electrical Components 5 5.1-1 Numbering System for Components Components are identidfied by the a location designation (1), location area(2), function designation (3) , and a running number (4). Location Designation (1) The location designation shows the location of the component. • T indicates that the component is fitted on the tunnel machine. • W indicates that the component is fitted on the Wrapper machine. • C indicates that the component is fitted on the cardboard machine. Location Area (2) • 0 - Control panel • 1 - Frame system • 2 - Supply of film / Tray / Card • 3 - Infeed unit • 4 - Grouping unit • 5 - Process unit • 6 - Transport unit • 7 - Discharg unit • 8 - Pneumatic unit • 9 - Electrical unit 1 Location designation 2 Location area 3 Function designation 4 Running number

5 - 7 5 Function Designation (3) The function designation is indicated in accordance with international standards. See the table below. Running Number (4) This electrical components are given numbers in a consecutive, non-logical order. Designation Signification in Electrical Diagram A Assemblies, Sub-assemblies B Switch F Protective devices G Generators, Power supplies H Signalling devices K Relays, Contactors M Motors Q Switching devices for power circuites R Resistors S Switching devices for control circuits selectors T Programmable display U Modulators, Changers W Transmission paths X Terminals, Plugs, Sockets Y Electrically operated mechanical devices

5 Electrical Components 5 5.1-2 Supply voltage / line connection order The supply voltage in the electrical cabinet is named • L01 - L09: Power voltage • L10 and above: Control voltage Please note that the conductors used on this machine have coloured insulation which may be a single (Base) colour Single(Base) colour with a narrow spiral Trace of different colour. Due to lack of space, these colours are marked on the circuit and connection diagrams using a number colour code or a letter colour code. Colour codes may be follwoed by a dash and a number which indicates that this colour wire has been used in another circuit. Letter Code: BBTT - C meaning Base Colour (two letters) - Circuit number example WhBk-2 = White wire with Black trace - 2nd circuit (used second time) Wh - 2 = White wire used second time The letter colour code as below: Bk = Black, Bn = Brown, Rd = Red, Og = Orange, Ye = Yellow, Gn = Green, Bu = Blue, Vt = Violet, Gy = Grey, Wh = White, Pk = Pink

5 Electrical Components 5 5.3 Electrical Location 5.3-1 Electrical Cabinet(Wrapper) • W9-A510 Temperature Controller, Shrink Tunnel • W9-A550 Temperature Controller, Welding Bar • W9-A950 Safety Relay, Emergency Stop • W9-A951 Safety Relay, Doors • W9-A960 CPU built-in 8 Inputs/6 Outputs • W9-A961 Expansion 8 Inputs/8 Outputs • W9-A962 Expansion 8 Inputs/8 Outputs • W9-A963 Expansion 8 Inputs/8 Outputs • W9-F310 Infeed Conveyor • W9-F320 Table Conveyor (WLR WLO) • W9-F550 Element Welding Bar • W9-F960 PLC (S2/AM) • W9-F970 Single phase socket • W9-K099 Ready Signal To Upstream • W9-K210 Film Drive, Bottom Left (45/60/80WX, 62/82WX, CE) • W9-K220 Film Drive, Top Left (45/60/80WX, 62/82WX, CE) • W9-K211 Film Drive, Bottom Right (62/82WX, CE) • W9-K221 Film Drive, Top Right (62/82WX, CE) • W9-K550 Element Welding Bar S961 H962 S950 H963 S962 H960 S960 M950 Rail TS35 300mm. F320 U310 U320 F310 K550 Duct 40x60 F550 K220 Q210 A961 K210 580mm. A951 A550 A510 X970 F970 X960-X962 A960 A950 T950 A962 Duct 40x60 500mm. A963 Rail TS35 550mm. Rail TS35 300mm. 500mm. Duct 40x60 K099

5 - 13 5 • W9-M950 Cooling fan outlet • W9-Q210 Film Drive , Bottom (380VAC main supply, 220VAC main supply) • W9-Q220 Film Drive , Top (380VAC main supply, 62/82WX, 220VAC main supply, 62/82WX) • W0-T950 Human Machine Interface • W9-U310 Infeed Conveyor • W9-U320 Table Conveyor (WLR WLO) • W9-X950 Main Power Supply, Wrapper Unit • W9-X951 Control supply • W9-X952 Control supply • W9-X953 Control supply • W9-X954 Control supply • W9-X955 Control supply • W9-X956 Control supply (Splitter optional) • W9-X960 Control supply , L10 (FP) • W9-X961 Control supply , L11 (FP) • W9-X962 Control supply , L12 (FP) • W9-X970 Single phase socket • W9-S950 Emergency Stop Knob, • W9-S960 Step Up Button • W9-H960 Step Up Lamp • W9-961 Step Down Button • W9-S962 Reset / Lamp test Button • W9-H962 Reset / Lamp test Lamp • W9-H963 Run Lamp

5 Electrical Components 5 5.3-2 Electrical Cabinet(Tunnel) • T9-F510 Element Shrink Unit, Phase A380VAC main supply • 208VAC main supply • T9-F511 Element Shrink Unit, Phase B (380VAC main supply, 208VAC main supply) • T9-F512 Element Shrink Unit, Phase C (380VAC main supply, 208VAC main supply) • T9-F520 Element Shrink Unit, Phase A (380VAC main supply, THX, 208VAC main supply, THX) • T9-F521 Element Shrink Unit, Phase B (380VAC main supply, THX, 208VAC main supply, THX) • T9-F522 Element Shrink Unit, Phase C (380VAC main supply, THX, 208VAC main supply, THX) • T9-F530 Cooling Fan Shrink Unit • T9-F910 Control Voltage, Input supply 230V AC • T9-F911 Control Voltage, Output supply +24VDC • T9-F610 Speed Control for Tunnel Conveyor F530 Q510 U610 F610 F510 K510 K511 K512 X912 X910 ~ 520mm. LONG X911 RAIL TS35 ~ 520mm. LONG RAIL TS35 ~ 440mm. LONG DUCT 40X40 ~ 440mm. LONG Space 3mm. between component G910 F511 F512 F911 K910 F910 DUCT 40X40 M910 XXX X901 G911.OUT Optional G911.IN Optional Q910 H910 X530 X710 Power cable lead in M610 M510 M511 (60/80TMX) M520 (45TMX) Spare X930 X920

5 - 15 5 • T9-G910 Power supply +24VDC • T9-K510 Element Shrink Unit380VAC main supply (208VAC main supply) • T9-K520 Element Shrink Unit (380VAC main supply, THX, 208VAC main supply, THX) • T9-K910 Main Power Supply, Wrapper Unit • T9-K911 Phase Indicator (UPS) • T9-K511 Element Shrink Tunnel • T9-K512 Element Shrink Tunnel • T9-K521 Element Shrink Tunnel (THX) • T9-K522 Element Shrink Tunnel (THX, Side Cabinet) • T9-Q910 Main Switch • T9-H910 Main Switch On lamp • T9-Q510 Main Fan Shrink Tunnel, Left (380VAC main supply, 208VAC main supply) • T9-Q520 Main Fan Shrink Tunnel, Right (380VAC main supply, THX, 208VAC main supply, THX) • T9-R610 Adjust Speed Conveyor (Standard) • T9-S910 Emergency Stop Knob, Left (Standard) • T9-S911 Emergency Stop Knob, Right (Standard) • T9-M910 Cooling Air Outlet • T9-U610 Speed Control, Tunnel Conveyor (Danfoss) • T9-X910 Main terminal supply • T9-X911 Motor&Heater supply (Standard) • T9-X912 Control supply (Standard) • T9-X913 Main terminal supply (UPS)

5 - 17 5 Front and Back view Photocells and Proximity switches • W2-B220 Top Left Film Dancer • W2-B221 Top Right Film Dancer (62/82WX) • W2-B210 Bottom Left Film Dancer • W2-B211 Bottom Right Film Dancer (62/82WX) • W2-B222 Top Film Low • W2-B212 Bottom Film Low • W2-B230 Printed film 1-LHS (Optional) • W2-B231 Printed film 2-RHS (Optional) • W4-B310 Infeed queue (Optional) • W4-B410 Product Sensing • W4-B420 Pusher Forward Position • W4-B421 Short Stroke Position • W4-B422 Pusher Return Position (DSBG) • W4-B424 Table Full Detect, Gap Detect • W5-B520 Welding Bar Top Position • W5-B510 Welding Bar Bottom Position • W5-B550 Thermocouple Welding Bar • W5-B530 Safety Bar, LHS • W5-B531 Safety Bar, RHS • W8-810P ressure Sensor • W1-B950 Left Front Guard Door Switch • W1-B951 Right Front Guard Door Switch • W1-B960 Left Rear Guard Door Switch • W1-B961 Right Rear Guard Door Switch Motors • W2-M220 Film Drive, Top Left Motor

5 Electrical Components 5 • W2-M221 Film Drive, Top Right Motor (62/82WX) • W2-M210 Film Drive, Bottom Left Motor • W2-M211 Film Drive, Bottom Right Motor (62/82WX) • W3-M310 Infeed Conveyor Warning Lamp • W1-H950.1 Green • W1-H950.2 Blue • W1-H950.3 Yellow • W1-H950.4 Red Heater Element • W5-R550 Element Welding Bar Button • W5-S510 Manual welding, LHS • W5-S511 Manual welding, RHS Terminals • W4-X410 Connection Box Area 4 • W5-X510 Connection Box Area 5 • W5-X520 Connection Box Area 5 • W8-X810 Connection Box Area 8 • W9-X921 Connector Plug, Power Supply (Male) • W9-X931 Connector Plug Control Supply (Male) Valves • W8-Y210 Pull film 1 LHS (Optional) • W8-Y211 Pull film 2 RHS (Optional) • W8-Y220 Brake film 1-LHS (Optional) • W8-Y221 Brake film 2-RHS (Optional) • W8-Y410 Safety Valve for Grouping Area • W8-Y411 Pusher • W8-Y412 In Clamp/Lifter • W8-Y413 Table Gate • W8-Y510 Pack Clamp • W8-Y511 Welding Bar Up • W8-Y512 Welding Bar Down • W8-Y513 Seal Lifter/Cooling

5 - 19 5 5.4-2 Tunnel Top view Side view Front & Rear Photocells and Proximity switches • T5-B511 Thermocouple Shrink Tunnel • T7-B710 Tunnel Discharge Queue • T6-B611 Tunnel Counter (WIM/WLO/WLR (If exist))

5 Electrical Components 5 • T7-B610 Pack Detector Left (Optional) • T7-B611 Pack Detector Right (Optional) Motors • T5-M510 Main Fan Shrink Unit, Front left • T5-M511 Main Fan Shrink Unit, Front right (60TMX) • T5-M520 Main Fan Shrink Unit, Rear left (45TMX) • T5-M521 Main Fan Shrink Unit, Rear right (60/80TH) • T5-M530 Cooling Fan Shrink Unit, Front Left • T5-M531 Cooling Fan Shrink Unit, Front Right (60TMX) • T5-M540 Cooling Fan Shrink Unit, Rear Left (45/60THX) • T5-M541 Cooling Fan Shrink Unit, Rear Right (80THX) • T6-M610 Tunnel Conveyor Emergency Stop • T5-S912 Fan Box Tunnel Terminals • T5-X530 Connection Box area 5 (60TMX) • T7-X710 Connection Box area 7 • T7-X720 Connection Box area 7 (Optional) • T5-X920 Connector Plug, Power Supply (Female) • T5-X930 Connector Plug Control Supply (Female) Heater Elements • T5-R511 Element Shrink Tunnel, Front left • T5-R512 Element Shrink Tunnel, Front left • T5-R513 Element Shrink Tunnel, Front left • T5-R514 Element Shrink Tunnel, Front right • T5-515 Element Shrink Tunnel, Front right • T5-R516 Element Shrink Tunnel, Front right • T5-R521 Element Shrink Tunnel, Rear left • T5-R522 Element Shrink Tunnel, Rear left • T5-R523 Element Shrink Tunnel, Rear left • T5-R524 Element Shrink Tunnel, Rear right • T5-R525 Element Shrink Tunnel, Rear right • T5-R526 Element Shrink Tunnel, Rear right

Make sure that you are selecting correct size parts for your machine. The systems sizes are: 45, 60 (62) and 80 (82). ** - compalsory parts If parts are not marked with the ** - they are optional CONTACT FOR ORDERS TO AUTOPACK REPRESENTATIVE

1 DKNI122460-00 1** KNIFE FOR MACHINE 45 2 AKNI13245-00 1 (OPTIONAL STOCK) COMPLETED KNIFE ASSEMBLY 45W AKNI13260-00 KNIFE ASSEMBLY FOR 60W(62W) 1 DKNI122610-00 1** KNIFE FOR MACHINE 60 2 AKNI13260-00 1(OPTIONAL STOCK) COMPLETED KNIFE ASSEMBLY 60W AKNI13280-00 KNIFE ASSEMBLY FOR 80W(82W) 1 DKNI122810-00 1** KNIFE FOR MACHINE 80 2 AKNI13280-00 1(OPTIONAL STOCK) COMPLETED KNIFE ASSEMBLY 80W ** - compalsory parts SPARE PARTS WEL13261

Parent Drw: AANV132610-00.SLDASM 060 010 030 040 050 020 ANV13261 ANVIL BAR

010 DRSB132460-00 1 ANVIL BAR 460mm. AL 030 DRUB132461-00 1** RUBBER PAD FOR 45W GRAY 040 DTEF152460-00 1** ANVIL SHIELD (TEFLON 50x.075 460mm.) 060 DCHA132452-00 1 CHANNEL-26x450 2ø 10.5 45W5 SS AANVI13260-00 ANVIL BAR FOR 60W R 010 DRSB132610-00 1 ANVIL BAR 610mm. AL 030 DRUB132610-00 1** RUBBER PAD FOR 60W RED 040 DTEF152610-00 1** ANVIL SHIELD (TEFLON 50x.075 610mm.) 060 DCHA132602-00 1 CHANNEL-26x600 2ø 10.5 60W5 SS AANVI13280-00 ANVIL BAR FOR 80W R 010 DRSB132810-00 1 ANVIL BAR 810mm. AL 030 DRUB132810-00 1** RUBBER PAD FOR 80W RED 040 DTEF152810-00 1** ANVIL SHIELD (TEFLON 50x.075 810mm.) 060 DCHA132802-00 1 CHANNEL-26x800 2ø 10.5 80W5 SS COMMON PART 020 DPIN0A1250-00 2 LATCH PIN SS 050 FSCR050K0-0S 2 SCREW SOCSET M5x20 SS Sensor prox. 12mm. with pre-wired (if used) ESEI120C4-0O 1** Sensor Ind 24V 12D PNP 4mm.Om Sensor prox. 12mm. with connector cable (if used) ESEI120C4-1O1 1** SensorInd24V12D PNP4mm.Om Body ECAB0402C-2O 1** CableConn M12 90Degree 2m Om ** - compalsory parts Rubber pad and Teflon can be supplied in the rolls. Here is information for materials in rolls: RTEF153A0-0P 1 TEFLON SHIELD50mmx10M ROLL or RTEF15060-0P 1 TEFLON SHIELD 50x.075 30m ROLL DRUB132461-00 1 ANVIL RUBBER PAD FOR 45W DRUB132610-00 1 ANVIL RUBBER PAD FOR 60W DRUB132810-00 1 ANVIL RUBBER PAD FOR 80W Optional stock ETEM22030-1O 1 TEMPERATURE CONTROL 220v Rel Om AWEL13245-00 1 CLIP IN WELDING BAR ASS. AANV12346-01 1 CLIP IN ANVIL BAR ASS. PVAS02121-0F 1 VALVE 1/4 P-5 CW COIL 24DC F EMOT241J3-0S 1 MOTOR AC 380V .18KW D63/4P B5 SI EMOT24244-0S 1 MOTOR .37KW 4P 3PH FLANG SIEM MGEA14120-2M 1 CONVEYOR GEARBOXMOTOVARIO20:1 MGEA130F0-1M 1 Gearbox 30 1:15 11/90 Moto MGEA130A0-1M 1 Gearbox 30 1:15 11/90 Moto ETEM22030-1O 1 Temperature Contrl 220V Rel Om EINV53715-1F 1 Inverter EMC filter 0.4KW Fuji ESSR26145-0C 1 SSR-600AC 50A 4-30DC In Celduc NOTE: Please supply the model and serial number of each machine when ordering spare parts. SPARE PARTS ANV13261

DCUR452500-00 2** RUBBER CURTAIN for 45Tx25 DCUR453000-00 2** RUBBER CURTAIN for 45Tx30 DCUR450000-00 2** RUBBER CURTAIN for 45Tx35 DCUR454000-00 2** RUBBER CURTAIN for 45Tx40 For 60T DCUR602000-00 2** RUBBER CURTAIN for 60Tx20 DCUR602500-00 2** RUBBER CURTAIN for 60Tx25 DCUR603000-00 2** RUBBER CURTAIN for 60Tx30 DCUR603500-00 2** RUBBER CURTAIN for 60Tx35 DCUR604000-00 2** RUBBER CURTAIN for 60Tx40 For 62T DCUR622000-00 2** RUBBER CURTAIN for 62Tx20 DCUR622500-00 2** RUBBER CURTAIN for 62Tx25 DCUR623000-00 2** RUBBER CURTAIN for 62Tx30 DCUR623500-00 2** RUBBER CURTAIN for 62Tx35 For 80T DCUR802000-00 2** RUBBER CURTAIN for 80Tx20 DCUR802500-00 2** RUBBER CURTAIN for 80Tx25 DCUR803000-00 2** RUBBER CURTAIN for 80Tx30 DCUR803500-00 2** RUBBER CURTAIN for 80Tx35 DCUR804000-00 2** RUBBER CURTAIN for 80Tx40 For 82T DCUR822500-00 2** RUBBER CURTAIN for 82Tx25 DCUR822000-00 2** RUBBER CURTAIN for 80Tx20 DCUR823000-00 2** RUBBER CURTAIN for 80Tx30 DCUR823500-00 2** RUBBER CURTAIN for 80Tx35 DCUR824000-00 2** RUBBER CURTAIN for 82Tx40 OPTIONAL SPARES: ETEM22030-1O 1 Temperature Contrl 220V Rel Om EOVE24040-0T 1 OverLoad Rel 4A. 1.5KW Tele. MWHE221A0-1G 1 FANWHEEL 200x100x14 ACW GAL CA MWHE221A0-0G 1 FANWHEEL 200x100x14 CW GAL CA MWHE221A0-1S 1 FANWHEEL 200x100x14 ACW S/S MWHE221A0-0S 1 FANWHEEL 200x100x14 CW S/S EFAN22230-0G 1 FAN UNIT 220V 12” DIA STM EINV53715-1F 1 Inverter EMC filter 0.4KW Fuji ESSR26145-0C 1 SSR-600AC 50A 4-30DC In Celduc EMOT24244-0S 1 **MOTOR .37KW 4P 3PH FLANG SIEM WIRE BELT FOR 45TM: MBEL242A00-W 1 Belt wire 356Wx7.26Px1.69945T3.9M WIRE BELT FOR 45TH: MBEL242A00-W 1 Belt wire 356Wx7.26Px1.69945T5.8M WIRE BELT FOR 60TM: MBEL252AO-OW 1 Beltwire 508Wx7.26p.ss60T3.9M WIRE BELT FOR 60TH: MBEL252AO-OW 1 Beltwire 508Wx7.26p.ss60T5.8M WIRE BELT FOR 80TM: MBEL272AO-OW 1 Belt wire 711Wx7.26P80ss3.9M WIRE BELT FOR 80TH: MBEL272AO-OW 1 Belt wire 711Wx7.26P80ss5.8M NOTE: Please supply the model and serial number of each machine when ordering spare parts. ** - compalsory parts SHRINK TUNNEL SPARE PARTS