Inficon 122 20 Operating Instruction

Leak Testing O P E R A T I N G I N S T R U C T I O N lina80e1-06 (1603) Catalog No. 122 20 bis 122 23S 122 25, 122 25S 122 27 bis 122 43 122 75 123 22

10 3.2 Repair 11 3.3 Returning the Product 11 3.4 Decommissioning 11

third parties • disregard the information in this document • utilize the product not according to the defined use • make any kind of changes (modifications, alterations, etc.) to the product. Important remarks concerning operational safety and protec- tion are emphasised as follows: Notice: Information on correct handling or use. Disregard may lead to malfunctions or minor equipment damage. The references to diagrams consist of the Fig. No. and the item No. in that order. For example: (2/1) refers to item 1 in the second figure, i.e. the Manometer Indicates procedures that must be strictly observed to prevent hazards to persons Indicates procedures that must strictly be observed to prevent damage, or destruction.

brating and testing sniffing leak detectors. The safety regula- tions have to be taken into account. 1.1.2 Validity This manual applies to products with Cat. No. Catalog number Gas of test leak 122 20 TL R134a 122 20S TL R134a 122 20SN TL for special gases (non flammable) 122 20SF TL for special gases (flammable) 122 21 TL R600a 122 21S TL R600a 122 22 TL R404a 122 22S TL R404a 122 23 TL R502 122 23S TL R502a 122 25 TL R22 122 25S TL R22a 122 27 TL R152a 122 27S TL R152a 122 28 TL R407c 122 28S TL R407c 122 29 TL R410a 122 29S TL R410a 122 30 TL R401a 122 30S TL R401a 122 31 TL R290 122 32 TL R744 (CO2) 122 33 Foming gas (10% hydrogen in Helium)

ordered on special request only. The Cat. No. is shown on the name plate on the back side of the calibrated test leak. 1.2 Safety information 122 34 Halon 1301 122 35 TL HFO-1234yf 122 36 TL R32 122 37 S-TL 4 Helium 122 37S S-TL 4 Helium 122 38 S-TL 5 Helium 122 39 S-TL 6 Helium 122 40 TL R134a 122 40SN TL for special gases (non flammable) 122 40SF TL for special gases (flammable) 122 41 TL R600a 122 42 TL R404a 122 43 TL R502 122 75 TL R744 (CO2) Catalog number Gas of test leak Take into account the relevant regulations and safety measures for the calibration gases used ( safety data sheets for the calibration gases). The test leak is pressurized. Protect it from solar heat, tempera- tures above 50 8C, and damage.

centrations. Pass on the safety information to other users. Flammable: Keep away from ignition sources. Smallest deviation from calibration ± 10 % pressure range 0.5 bar to 8 bar temperature range +15°C to +35°C Storage temperature 0°C to +50°C Service life (depending on the type of gas and the leak rate) 1 - 5 years Weight approx. 3.5 kg Fig. 1 Dimensional drawing

Cat. No. g/a oz/y R 22 2 … 5 0,07 … 0,18 122 25 R 22 2 … 5 0,07 … 0,18 122 25S R 23 2 … 5 0,07 … 0,18 122 26 R 32 2… 8 0,07 …0,28 122 36S R 134a 2 … 5 0,07 …0,18 122 20 R 134a 2 … 11 0,07 ... 0,39 122 20S R 134a 10 … 14 0,36 … 0,49 122 40 R 152a 2 … 5 0,07 … 0,18 122 27 R 152a 2 … 8 0,07 … 0,28 122 27S R 290 7 … 8 0,25 … 0,28 122 31 R 401a 2 … 5 0,07 … 0,18 122 30 R 401a 2 … 15 0,07 … 0,53 122 30S R 404a 2 … 5 0,07 … 0,18 122 22 R 404a 10 … 15 0,35 … 0,53 122 22S R 404a 13 … 17 0,46 … 0,60 122 42 R 407c 2 … 5 0,07…0,18 122 28 R 407c 2 … 15 0,07…0,53 122 28S R 410a 2 … 5 0,07…0,18 122 29 R 410a 2 … 5 0,07…0,18 122 30S R 502a 11 … 15 0,39…0,53 122 43 R 502a 2 … 5 0,07…0,18 122 23 R 502a 2 … 15 0,07…0,53 122 23S R 600a 2 … 5 0,07…0,18 122 21 R 600a 2 … 20 0,07…0,71 122 21S R 600a 14 … 18 0,49…0,63 122 41

to have a test leak with a gas that is not on the list please con- tact us. We will tell you if the test leak with the gas you reqest can be build. For additional information please see the safety data sheet of the calibration gas and the quality test certificate that was added to the test leak. HFO- 1234yf 2 … 5 0,07…0,18 122 35 R 1301 2 … 17 0,07 … 0,60 122 34S R744 2 … 3,5 0,07…0,12 122 32 R744 10 … 14 0,36…0,50 122 75 He 1,00 - 1,20 x 10-4 mbar l/s 122 37 He 1,00 - 1,20 x 10-4 mbar l/s 122 37S He 2,00 - 6,00 x 10-5 mbar l/s 122 38 He 6,00 - 8,00 x 10-6 mbar l/s 122 39 10% H2, 90% He 1 - 1,2 x 10-4 mbar l/s 122 33 100% H2 1 - 1,1 x 10-4 mbar l/s 123 22 customer specific* 2 … 5 122 20SF customer specific* 2 … 5 122 20SN customer specific* 10 … 14 122 40SF customer specific* 10 … 14 122 40SN Gas type Leak rate, typical Cat. No. g/a oz/y

The front view is shown in Fig. 2. 2.2 Handling The calibration test leak is continually in operation. Preconditions Ambient temperature +15°C to +35°C Displayed pressure range 0.5 bar to 8 bar Notice: p < 0.5 bar: Test leak no longer ready for operation. p > 8 bar: Test leak too hot. Pos. 1 2 3 4 Description Manometer Leak rate of the calibrated test leak. (Example: Gas R152a, leak rate 2,64 g/a) Calibration gas outlet Date of calibration Fig. 2 Front view Flammable gases! The gases R152a, R290, R502, R600a and HFO-1234yf may form explosive gas mixtures. Care for sufficient ventilation and keep away from ignition source.

value is stable. 3 Maintenance The calibrated test leak requires no maintenance. When the calibration gas is used up (pressure < 0.5 bar) the test leak has to be refilled and calibrated. Please contact your nearest INFICON Service Center. Notice: If the pressure is < 0.5 bar a proper calibration of the leak detector is not assured. Therefore an accurate measurement of the test sample is not guaranteed. 3.1 Cleaning the outside For cleaning the outside of the test leak, a slightly humid cloth should normally do. Do not use under any circumstances any aggressive or scou- ring cleaning agents. Fig. 3 Sniffing Probe

Please contact your nearest INFICON-Service Center. 3.3 Returning the Product 3.4 Decommissioning Calibration gas Test leaks sent for repair may still contain calibration gas. Take account of the national regulations for shipping the respective calibra- tion gas. Substances detrimental to the environment Products, operating material, fluids, consumables etc. may have to be spe- cially decommissioned. For professional decommissioning of the product, please contact your nea- rest INFICON-Service Center.

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