Loup Electronics Weighlog Ex Operation Manual

Contact  Loup  Electronics 2960  N.  38th  Street Lincoln,  NE.  68504 Phone:  402-­‐464-­‐7131 Fax:  402-­‐464-­‐7104 Toll  Free:  877-­‐489-­‐5687 Web  Site:  www.loupelectronics.com E-­‐Mail:  [email protected]

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Bookmark not defined. 1 OVERVIEW ___________________________________________________________ 5 Main components .................................................................................................................................... 5 Weighing modes ...................................................................................................................................... 6 Features and Benefits .............................................................................................................................. 6 1.1 Features and Controls ................................................................................................................................... 7 Power On ................................................................................................................................................. 8 1.2 The Home Screen .......................................................................................................................................... 9 Basic functions only ................................................................................................................................. 9 All functions enabled ............................................................................................................................... 9 Chassis Angle Display ............................................................................................................................. 10 The Status Bar .......................................................................................................................................... 10 Touchscreen ............................................................................................................................................ 10 2. OPERATOR SETTINGS ________________________________________________ 11 2.1 Checklist ........................................................................................................................................................ 11 2.2 Attachments ................................................................................................................................................... 11 2.3 Set Zero ......................................................................................................................................................... 12 2.4 Target Weight (Weight left to load) ............................................................................................................... 12 2.5 Automatic or Manual Weight Entry Mode ..................................................................................................... 12 2.6 Driver ID / Login ............................................................................................................................................ 13 2.6.1 Edit / Print / Delete Driver ID / Password ..................................................................................... 13 2.7 Reference Stores ........................................................................................................................................... 14 2.7.1 Select / Search a Reference Store(s) .......................................................................................... 14 2.7.2 Import / Export Reference Stores ................................................................................................ 14 2.7.3 Enable the 'Haulier' Reference Store ........................................................................................... 15 2.7.4 Enable the Blend ("Mix") Reference Store ................................................................................... 16 2.7.5 Create / Edit a Blend ("Mix") Reference ....................................................................................... 16 2.8 'Jobs' List ........................................................................................................................................................ 17 2.8.1 Manually selecting a Job from the Jobs List ............................................................................... 17 2.8.2 Selecting a ‘Preset’ Job ............................................................................................................... 18 2.8.3 Starting another Job before the current Job is cleared .............................................................. 18 2.8.4 Automatic Job creation after the current Job is cleared ............................................................. 18 2.8.5 Add a New Job ............................................................................................................................ 19 2.8.6 Edit Preset Jobs / 'Jobs to Do' ..................................................................................................... 19 2.8.7 Re-allocating a job to Preset 1 to 5 ............................................................................................. 20 2.8.9 Add / Delete / Print Jobs ............................................................................................................. 20 2.8.10 Import/Export Jobs List .............................................................................................................. 21 2.9 Set Product Density / Price per Unit ............................................................................................................ 21 2.10 Adjusting the Weighing Position .................................................................................................................. 22 2.10.1 Weighing Height Adjustment via the SETUP screen ................................................................. 22 2.10.2 Weighing Height Adjustment via a Remote weighing switch .................................................... 22

3.1 Machine Requirements ................................................................................................................................. 23 3.2 Lifting Procedure ........................................................................................................................................... 23 3.3 Dynamic Weighing Mode .............................................................................................................................. 24 3.4 “Last Bucket” Weighing ................................................................................................................................ 25 3.4.1 "Undo last Lift" (Dynamic / Static Weighing Mode) ..................................................................... 25 3.4.2 "Reweigh the Remainder" (Dynamic / Static Weighing Mode) .................................................... 25 3.4.3 Live Static "Tip-off" Mode ............................................................................................................. 25 3.5 Static Weighing Mode ................................................................................................................................... 26 3.6 Static Weighing - 'Constantly Live Static' Mode ........................................................................................... 27 3.7 Split Loading (Trailers) .................................................................................................................................. 27 3.8 Blend ('Mix') Weighing Mode ........................................................................................................................ 28 3.9 Reset for next Job ......................................................................................................................................... 29 3.10 Pause / Resume Weighing Mode .................................................................................................................. 29 3.11 Reversing Camera Input ............................................................................................................................... 29 4 'NUDGE' - ADJUSTING WEIGHT CALIBRATION __________________________ 30 4.1 General Weight Adjustment .......................................................................................................................... 30 4.1.1 Adjustment by % .......................................................................................................................... 30 4.2 Dipper Arm - Weight Adjustment .................................................................................................................. 31 4.2.1 ‘Dipper In’ Adjustment ................................................................................................................. 31 4.2.2 ‘Dipper Out’ Adjustment .............................................................................................................. 32 5. LOCATION SERVICES _________________________________________________ 32 5.1 Using Location Services ............................................................................................................................... 32 5.2 Setting 'Destination' and 'Location' Co-ordinates ........................................................................................ 32 5.3 GPS Product Recognition ............................................................................................................................. 33 5.3.1 Set Product Co-ordinates and Radius ......................................................................................... 33 6. PRINTING, DATA LOGGING AND TRANSFER ____________________________ 34 6.1 Data Transfer Options ................................................................................................................................... 34 6.1.1 Printer Output .............................................................................................................................. Error! Bookmark not defined. 6.1.2 Data Output ................................................................................................................................. Error! Bookmark not defined. 6.2 Reference Stores and Job Records ............................................................................................................. 35 6.3 Job Records .................................................................................................................................................. 36 6.3.1 Search Job Records .................................................................................................................... 36 6.3.2 Print / Export Summary Report .................................................................................................... 37 6.3.3 Print / Export / Delete Job Record(s) .......................................................................................... 37 6.4 Totals ............................................................................................................................................................. 38 6.4.1 Grand Total .................................................................................................................................. 38 6.4.2 Driver Totals ................................................................................................................................. 38 6.4.3 Reference Store Totals ................................................................................................................ 38

sensing the lift system hydraulic pressure. Main components Two pressure sensors [1], [2] are installed into the hydraulic lift system, with possibly two more [3], [4] installed on machines fitted with accumulator-assistor cylinders. The pressure signals are captured, filtered and corrected by measuring the angle of the main boom using an inclinometer [5]. Slope corrections are made from another inclinometer [6] on the chassis. Dipper arm position is measured from a mechanical angle sensor [7] mounted on the boom to dipper arm pivot. As an added option, oil temperature compensation is provided by a clamp-on sensor [8]. An ultrasonic sensor [9] is used to provide reliable and precise bucket compensation. All signals are processed in a separate Weighing Module [10], and the resultant weight calculation is sent via CANBus to the head unit [11]. Load and store information is saved in the head unit where it can be distributed to an in-cab printer, modem or internal SD card. SQL database capability with up to 8 reference fields, provides virtually unlimited inputs of products, customers, trucks, hauliers, locations, destinations, mix blends and notes. Video input for switching the head unit into reversing camera mode, removes the need for an additional display monitor. [5] [6] [7] [1] [2] [3] [4] [9] [8] Options: Printing, Camera Input Telemetry (Ethernet, Wi-Fi, 3G, Serial Modem) GPS / Barcode Scanner (Automatic Product Selection) [10] [11]

The system may also be used in static weighing mode. The boom can either be lifted to a set weighing position where the pressure is captured, or measured constantly in a “live” mode at any required boom height. Both dynamic and static weighing positions are adjustable by the operator to suit any job required, which will enable the machine to be used at its most efficient output. Features and Benefits • Target Load Set individual Product target weight to ensure correct loading of vehicles. • GPS Product Recognition Automatic product selection. • Reversing Camera Input Single display with automatic switching in reverse gear. • Adjustable Weighing Height Flexible operation according to specific applications. • Oil Temperature and Angle Compensation Accurate weigh information within normal operating temperatures, and on sloping or uneven terrain. • Calibration for up to 10 Attachments Easy setup when switching attachments e.g. buckets, forks etc. • Live Last Bucket 'Tip-off' at any position At the pile or above the truck. • SQL Database Ease of use and interfacing with ERP systems. • Stores, multiple job and Blend capability with advanced job memory search and Job Report generation Accurate record keeping, traceability and stock management. • 5 quick, job pre-selections for repeat job setup Multiple active job capability. • GPRS and Wi-Fi connectivity 1-way or 2-way communication with office. • Static and Dynamic weighing modes for 'weighing on the lift' Faster operation. • Split loading (Trailers) Truck and up to 2 trailers. • Multi-channel and Grand Total summary Load accumulation for up to 10 attachments e.g. buckets, forks etc. • XML data output via RS232, Ethernet and USB memory stick Safe and efficient data handling. • Printing with configurable output Hard copy of load summaries and job totals. • Calibration 'Nudge' Quick and easy calibration adjustment to match site reference e.g. weighbridge. • Internal Audible Alarm Set to alarm at overload threshold (90% and 100% of max. load) • System 'Pause' mode Disable weighing mode during non-weighing tasks.

The instrument can be configured via the ‘Home Screen Functions Setup’ screen in the ‘Calibration’ menu, to display the Chassis angle (Uphill / Downhill) in place of an Information Store. The Status Bar Touchscreen The instrument has a 5-wire resistive touch screen. 5-wire technology offers superior life and reliability without requiring re-calibration. However, it consists of a polyester film outer layer that must be treated with respect, compared to a non-touch display with toughened instrument glass. Therefore, pleas observe the following, DO NOT use a sharp-pointed object - the screen will be damaged beyond repair! Do NOT wipe or otherwise attempt to clean using any kind of solvent cleaner!. Do NOT wipe using a dirty cloth or gloves. Use only computer screen wipes designed for the purpose!. You may use a blunt, smooth-ended plastic object (e.g. a pen body / cap) as a stylus, if found necessary! Clock USB Memory Stick present Wi-Fi connection Receiving a Job via ‘Isosync’ GPS Reception (Flashing = No GPS) Cell network connection to Internet via 3G Driver ID Units

3.1 Machine Requirements The accuracy of the system depends to some extent on the following : 1. Operating Temperature : Always allow the machine and the hydraulics to warm up to the normal operating temperature before commencing weighing. 2. Weighing on level ground : The chassis angle sensor provides automatic correction if weighing on a slope. 3. Boom lift and vehicle movement : Anti-bounce compensation and filtering help to maximise weighing accuracy. Best results are obtained when weighing while the vehicle is stationary. 4. Maintenance : Keep your machine maintained in good condition. Things like excessively worn bushings, pivot pins etc, as well as lack of lubrication to these areas can have an adverse effect on weighing accuracy. After any major servicing particularly if you have replaced worn components or carried out welding repairs, you should re-calibrate the weighing system. If the hydraulic system has been drained and re-filled, you should also check for any air that may have become trapped at the pressure sensor(s). 3.2 Lifting Procedure The correct lifting procedure is especially important for dynamic weighing. The best procedure is as follows, 1. Having picked up the load, angle the attachment to the position for weighing. The options are either, (i) Keep attachment angle fixed relative with ground (e.g. a bucket or winging attachment). (ii) Keep attachment angle fixed relative with boom (e.g. a bucket attachment). (iii) Keep attachment angle fixed relative with dipper (e.g. a fixed grab attachment). The attachment position is set as part of the bucket calibration procedure when the system was first calibrated. It is important to weigh with the attachment at the correct angle, since it is a very important factor in achieving consistent and accurate weighing. Attachment weighing position options “With ground” “With boom” “With dipper” Weighing will be inhibited unless the attachment is at the correct position. 2. Lift smoothly without bouncing or jerking, at the correct lift speed. In Dynamic Weighing mode, the system has lift speed compensation and will alert the operator in the event the lift speed is too fast or too slow.

When in either Dynamic or Static weighing mode, if the weight exceeds the target required, the weight display turns RED. Regardless if “Auto Entry” ( ) is enabled, the system does not automatically enter the “last bucket” weight. You have to manually enter the weight using the Remote Enter button (if fitted), or the key. There are several methods for "Last Bucket" weighing. 3.4.1 "Undo last Lift" (Dynamic / Static Weighing Mode) If the last added lift is too much, the operator may wish to simply cancel the last lift, tip off some material back onto the pile, and weigh again. 1. Press the key, and select “Undo Last Lift”. This will subtract the last lift from the weighing screen and the Store totals. 2. Tip out some material and then lift again through the weighing zone, until the required amount has been weighed and added again to the total. NOTE: If setup via the ‘Home Screen Functions Setup’ page in the calibration menu, a ‘Clear Last Entry’ function ( ) replaces the ‘Pause’ function ( ) on the weighing screen. This then allows you to immediately remove the last lift from the total with a single key touch. 3.4.2 "Reweigh the Remainder" (Dynamic / Static Weighing Mode) In some cases where the truck also has an on-board weighing system, the operator may tip a partial amount off the “last bucket” load to “top-off” the truckload, as directed by the truck driver. The “re-weigh” function enables the weight of the material remaining in the bucket to be re-weighed and subtracted from the truck total, ensuring the recorded total matches the actual weight loaded into the truck. 1. Press the key, and select “Reweigh the Remainder”. 2. Lift again through the weighing zone. The weight of material remaining in the bucket is subtracted from the truck total. 3.4.3 Live Static "Tip-off" Mode "Undo last Lift" and "Reweigh the Remainder" “last bucket” weighing are trial and error methods. To assist in measuring the amount required for the last dynamic weighing, the "Live Static Tip Off" feature may be used. 1. Lift up to any suitable height, and then press the button. The “live” calculated weight, and button icon are then shown in GREEN. The weight shown is now live. 2. Allow the live display to settle down before checking the true weight. "Live Static Tip Off" can be configured to operate in either of two ways, 3(a) Tip off material back onto the pile ("Pile Tip Off - Manual Add On" configuration). The instrument displays the weight remaining in the bucket as you tip the surplus material back onto the pile. 3(b) Tip off material into the truck ("Truck Tip off" configuration). The instrument displays the weight tipped off the bucket into the truck (to match the 'weight left to load' display). 4. To enter the 'Live Tip-off' weight, press the Remote Enter button (if fitted), or the key. NOTE 1: "Live Static Tip-off Mode" must be configured to “Pile Tip Off (Manual Add On”), otherwise weight entry is not possible whilst remaining in Live static mode. "Live Static Tip-off Mode" is configured from the 'Sensor Sampling and Setup' screen ('Factory' calibration menu).

6.1 Data Transfer Options NOTE: Some options may not apply, depending on the setup of your system. TYPE MODE OPTION PRINTER RS232 SERIAL (Normally COM 2) [OFF] No automatic printout after a load is cleared, but Job Records can be printed manually AUTOMATIC MODE A Job Record ('Ticket') in one of 3 formats, is printed automatically after a load is cleared. 'LOAD BY LOAD' Ticket includes space for Name, Address and Signature of customer. 'SHORT LOAD BY LOAD' As above but excludes space for Name, Address and Signature of customer. 'LIFT BY LIFT' As above but also lists individual bucket weights. EXTENDED INFORMATION Ticket includes extra text entered for 'Description 1' to 'Description 4' in the Product Stores. PRINTER TYPE [‘ICP300’] / ‘EPSON TM295’ / ‘BIXOLON’ No. OF DUPLICATES Sets the no. of copies of a ticket that will be printed. DATA USB (PEN) EXPORT LIST VIA USB Reference Stores, Jobs List, Job Records IMPORT AND OVERWRITE LIST VIA USB Reference Stores, Jobs List IMPORT AND ADD LIST VIA USB Reference Stores, Jobs List USB (MOBILE PHONE) EXPORT LIST VIA ANDROID DEVICE Reference Stores, Jobs List, Job Records ETHERNET / 3G MODEM (EMAIL) EXPORT LIST TO EMAIL Reference Stores, Jobs List, Job Records ETHERNET / 3G MODEM (WEBSERVER) EXPORT LIST TO WEBSERVER Reference Stores, Jobs List, Job Records IMPORT LIST FROM WEBSERVER Reference Stores, Jobs List RS232 SERIAL (Normally COM 1) e.g. RADIO MODEM DATALOGGER PC CABLE etc .CSV - LOAD BY LOAD LM8K Data output in .CSV format if compatibility with existing Loadmaster 8000 data is required. .CSV - LIFT BY LIFT LM8K As above, but also lists individual bucket weights. (.CSV line sent to Com Port when load is cleared.) .XML “SQL Queries” from networks or PC running software (i.e. “Isosync”). Data returned from SQL query in .XML format. .CSV - LOAD BY LOAD CSV data output closely matching XML data output in mode, but in CSV format .CSV - LIFT BY LIFT As above, but also lists individual bucket weights ETHERNET TCP/IP i.e. With Ethernet radio modem or direct cable SQL “SQL Queries” from networks or PC running software (i.e. “Isosync”). Data returned from SQL query in .XML format.

An incremental Job No. is created automatically for each new loading task. When the button is pressed, A 'Job Record' that includes the Load Data and the Store references, is saved automatically to the database on the SD card, and printed out (if setup to do so). NOTE: Each of the stores can have an unlimited no. of references. The programmable content of each Reference Store is shown in the table below. Programmable Content DATABASE on SD Card - Reference Stores (excluding the 'Mix' store) Product Customer Destination Location Truck Haulier Note Name / Text . . . . . . . Weight . Target . Icon 1 . Icon 2 [2] . Density . Barcode . . . . . GPS Long. . . . GPS Lat. . . . Radius . . . Price . Description 1 . . . . Description 2 . . . . Description 3 . . . . Description 4 . . . . Phone No. . . Email . . Street . . . . City . . . . State . . . . Zip Code . . . . ‘LM8K Index’ [3] . . [1] The choice of Reference stores available on the Home Screen depends on which are enabled via the 'Home Screen Functions Setup' menu. [2] Currently only a requirement for COPRO regulations (Belgium), for 'BENOR' and 'CE1137' to appear on printouts. [3] ‘LM8K Index' - Only required if you are operating Loadmaster Alpha 100 and Loadmaster 8000 series instruments on the same site, and want compatibility with the .CSV data format exported from the Loadmaster 8000/8000i. The 'LM8K Index' entries would correspond to the Customer Nos. / Product Nos. stored in the Loadmaster 8000/8000i. 'JOB RECORD' Machine Name Ticket No. Job No. Job Name End Time and Date Total weight Price Bucket Count Preset Tare Driver Store References