Force Flow WIZARD 4000 Installation & Operation Manual

ELECTRONIC 5-GALLON TO 30-GALLON CARBOYS OR DRUMS WITH WIZARD 4000 (1 TO 4 CHANNEL INDICATOR) factory calibrated factory calibrated s/n __________________ s/n __________________ 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 Fax: 925-686-6713 www.forceflow.com / [email protected] Version: PR128G R E F : T 4 \ O & M \ C A R B W I Z \ C V R C A R W Z . t c w ( L 0 0 . p d f ) R E F : T 4 \ O & M \ C A R B W I Z \ C V R C A R W Z . t c w ( L 0 0 . p d f ) W I Z A R D 4 0 0 0 W I Z A R D 4 0 0 0 SCALE 1 350 LBS FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P WIZARD 4000 CARBOY-SCALE CARBOY-SCALE TM WIZARD 4000 WIZARD 4000 77 INDICATOR: INDICATOR: CARBOY-SCALE SCALE: SCALE: UP TO 4 SCALES PER INDICATOR UP TO 4 SCALES PER INDICATOR

U I P INCLUDES MODELS: 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 WWW.FORCEFLOW.COM / [email protected] REF: T4\O&M\CARBWIZ\MODELNO.tcw (L0A.pdf) ELECTRONIC CARBOY-SCALES with WIZARD INDICATOR 1- to 4-Channel Indicator FOR CAPACITIES: 8" (203mm) to 24" (610mm) Diameters FOR CARBOYS & DRUMS: COVERING MODELS: 5-Gallon to 30-Gallon Carboys & Drums WR200-1 to WR200-4 (200 lbs) WR400-1 to WR400-4 (400 lbs) WR600-1 to WR600-4 (600 lbs) NOTE: Carboy-Scale model numbers "WR" were formerly "DR" and interchangable. (WR100K-1 to WR100K-4 100 kg.) (WR200K-1 to WR200K-4 200 kg.) (WR300K-1 to WR300K-4 300 kg.) MODEL NUMBERS (METRIC MODELS)

1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc) SECTION W.2.000 INDICATOR OPERATION W.2.101 W.2.102 W.2.103 Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode W.3.000 Code 9081 (Field Calibration) Calibration of Slotted Platforms Troubleshooting Tips Parts List WIZARD Indicator with CARBOY-SCALE INDEX Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...) Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout INSTALLATION CHECK OFF LISTS W.1.301 W.1.305 INDICATOR INSTALLATION W.1.201 W.1.202-203 W.1.204 Installation Check-Off List Installation Start-Up Check-Off List SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206 MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108 MISCELLANEOUS W.3.101 W.3.102 W.3.301 W.3.401 Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol YOU ARE HERE ! INSTALLATION INSTRUCTIONS W.1.101 W.1.101-4 W.1.102 W.1.103 W.1.104 W.1.105 W.1.106 W.1.108 Scale Drawing 1 to 4 Channel Configuration Drawing Installation Drawing Installation Introduction Installation Instructions Steps 1 thru 4a Installation Instructions Steps 4b thru 4f Installation Instructions Steps 4g thru 5 Scale Operation

SCALE SELECT DISPLAY SELECT TOTALS PRINT F1 TANK LOAD MENU MENU DEL ENTER 0 9 1 2 3 4 5 6 7 8 SCALE 1 150 LBS SCALE 2 300 LBS Allows changing of tanks. To maintain accurate usage data, DO NOT change tanks until STEP 4. Press TANK LOAD button Press 1 2 3 or 4 to select which scale, then press ENTER. Press MENU to select AUTO or MANUAL tare entry, then press ENTER Change your tank(s) now ! Then press ENTER. If MANUAL is chosen: Key in tank tare weight(s) via numeric key pad, then press ENTER. Toggles through display options: Net Remaining, Amount Used, Average Feed Rate, Days Until Empty, Daily Usage, Tare Weight and Gross Weight. Toggles through display for the totals of all scales Backspace or Escape Menu Operations Accept Data or Proceed to next function 1 2 3 4 5 TANK LOAD DISPLAY SELECT TOTALS DEL ENTER CALIBRATION RING 1-5/8" (41mm) PLATFORM MOUNTED LEVEL VIAL ADJUSTABLE BACKSTOP 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] Drawn by: SLP Date: 01/04/94 Revised: 05/07/98 Scale: NONE Drawing Number File: T4\O&M\CARBWIZ\CARBWIZ.tcw (L08.pdf) (WEB: CARBWIZ.pdf) 7/01 30277 ELECTRONIC CARBOY-SCALE with WIZARD 4000 INDICATOR FORCE FLOW WR200 WR400 WR600 (Includes WIZARD 4000 indicator) Consult factory for other capacities; multiple channels or metric models. NOTE: Model letters WR were formerly DR and interchangeable. 18 1/2" (470mm) 21 3/4" (546mm) 24" (610mm) 13 1/2"(343mm) 15 3/4" (400mm) 24" (610mm) FORCE FLOW F L O Q U I P 200 lb cap. 400 lb cap. 600 lb cap. 16 1/2" (419mm) 18 3/4" (475mm) 27" (686mm) Model Numbers X Y Z Tank Diameter 8" to 16" 14" to 19" 18" to 24" W.1.101 UP TO 4 SCALES PER INDICATOR

One 120 Volt AC Power Four 4-20 mA Output One 120 Volt AC Power Two 4-20 mA Output One 120 Volt AC Power One 4-20 mA Output One 120 Volt AC Power Models: DR200-3 (Metric: DR100K-3) DR400-3 (Metric: DR200K-3) DR600-3 (Metric: DR300K-3) 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] Drawn by: SLP Date: 04/21/97 Revised: 08/16/00 Scale: NONE Drawing Number File: T4\O&M\CARBWIZ\CARBWIZ1.tcw (L01.pdf) 30011 CARBOY-SCALE with WIZARD INDICATOR Model DR200 thru DR600 Series (Metric Models also available) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.1.101-4 Models: DR200 (Metric: DR100K) DR400 (Metric: DR200K) DR600 (Metric: DR300K) Models: DR200-2 (Metric: DR100K-2) DR400-2 (Metric: DR200K-2) DR600-2 (Metric: DR300K-2) Models: DR200-4 (Metric: DR100K-4) DR400-4 (Metric: DR200K-4) DR600-4 (Metric: DR300K-4) 1 Single Carboy Electronic Scale with 1 Wizard 4000-1 (1 each Channel /4-20mA Output) Optinoal Accessory: Low Level Alarm (1 required per channel) 3 Single Carboy Electronic Scales with 1 Wizard 4000-3 (3 each Channel /4-20mA Output) Optinoal Accessory: Low Level Alarm (1 required per channel) 4 Single Carboy Electronic Scales with 1 Wizard 4000-4 (4 each Channel /4-20mA Output) Optinoal Accessory: Low Level Alarm (1 required per channel) 2 Single Carboy Electronic Scales with 1 Wizard 4000-2 (2 each Channel /4-20mA Output) Optinoal Accessory: Low Level Alarm (1 required per channel)

before installing. 4 1 2 3 5 Step Step Step Step Step 1. Place Platform on Floor 2. Level Platform 3. Anchor the Platform 4. Anchor the Load Cell 5. Mounting Additional Scales 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] Drawn by: SLJ Date: 02/15/93 Revised: 07/29/98 Scale: NONE Drawing Number File: T4\O&M\CARBWIZ\CARBO&M5.tcw (LS03.pdf) 30012 CARBOY-SCALE Electronic Scale for Weighing 5- to 30-Gallon Carboys & Drums FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P S.1.102 W.1.102

Screw Driver and Tape Measure Hammer (for pounding in anchor bolts) Carboy/Drum (for aligning platform) To prevent possible personal injury or damage to the equipment through misuse, this equipment should be installed, operated and serviced only by trained, qualified personnel who are thoroughly familiar with the entire contents of this Instruction Manual, which should be thoroughly reviewed and understood prior to installing and operating the equipment. Power Drill and Drill Bits Hammer Drill and Masonry Bit (5/16") Two (2) 1/4" Diameter Anchors (for platform) Four (4) properly chosen Anchors (for Indicator) Your Electronic CARBOY-SCALE consists of two basic assemblies: 1. Load Cell System (Load Cell, Cable and Indicator) 2. PVC Platform (Backstop, Platform with Hinge and leveling shims) Electronic CARBOY-SCALE If you have any questions regarding the installation, operation or maintenance on your CARBOY-SCALE, please do not hesitate to call our.... HELP HOTLINE 1-800-893-6723. COMMENTS: ITEMS REQUIRED FOR INSTALLATION: WARNING: FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 WWW.FORCEFLOW.COM / [email protected] REF: T4\O&M\CARBWIZ\CARBO&M1.tcw (L02.pdf) S.1.103 W.1.103

platform and wall DO NOT anchor platform to floor until Step 3 ! (A) Place the platform on the floor with the backstop side of the platform at the wall. (NOTE: Allow at least 1" clearance between wall and platform) CAUTION: For proper operation and to avoid possible damage to the scale or injury to yourself, you MUST install these items in the following Step-by-Step manner. The Electronic CARBOY-SCALE should be used with carboys which have outside diameters of 8" to 19", and gross weights from 200 to 400 lbs. Remove all items from box. The load cell system is wired and calibrated at the factory. (B) Remove stud from Load Cell and place Load Cell underneath Platform so that the "BLACK DOT" on Load Button is centered in the hole in the back of the Platform. CORRECT CLOSE-UP DETAIL PLATFORM CENTER THE BLACK DOT LINE OF SIGHT INCORRECT STEP 1: PLACE PLATFORM ON FLOOR INSTALLATION NOTES: STEP 2: LEVEL PLATFORM Check the platform-mounted level to assure that the scale is level from front to rear. If the platform is not level, either: (A) Raise rear of platform by placing shims underneath the load cell, or (B) Raise front by placing shims underneath the hinge on the anchor bolts (shims provided with scale). WASHERS LOAD CELL FRONT MOUNTING FOOT PLATFORM REAR A WASHERS Platform must not touch wall or scale will not function properly. Mark mounting holes on the floor. Drill holes with 5/16" bit and bolt scale to the floor using two (2) 1/4" diameter anchor bolts. Make sure your anchor bolts are properly sized and compatible with your floor material !! To avoid injury caused by a tipping carboy, DO NOT use until platform is bolted to floor. STEP 3: ANCHORING THE PLATFORM CAUTION: STEP 4: ANCHORING THE LOAD CELL (A) Using Platform as a template, mark floor to drill Load Cell anchoring hole. Using this hole, mark on the floor for load cell anchoring. LOAD CELL ALLIGNMENT B B A . . .Step 4 continued on page 6 FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 WWW.FORCEFLOW.COM / [email protected] REF: T4\O&M\CARBWIZ\CARBO&M2.tcw (L04.pdf) S.1.104 W.1.104

(E) 1. Insert Load Cell Stud into hole in the floor. 2. Be certain that the Load Cell is seated "flush" on the floor. Position Load Cell so that the cable runs straight out to either side of the Platform. (B) After mark is established on the floor, pivot Platform out of the way. Centerpunch the mark to ensure accurate hole location. Drill a 5/16" hole using an appropriate bit. Drill the hole approximately 1 inch deep. Cable to exit straight out on either side of Platform. Drill 5/16" diameter hole, 1 inch deep. (F) Pivot Platform back into place. Site through the mounting hole on the platform to ensure that the "BLACK DOT" on the Load Cell button is centered in the hole on the platform. Correct Incorrect B (C) Install stud into threaded hole on Load Cell. FINGER TIGHTEN ONLY ! STEP 4: ANCHORING THE LOAD CELL cont.... C E1 D E2 F F 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 WWW.FORCEFLOW.COM / [email protected] REF: T4\O&M\CARBWIZ\CARBO&M3.tcw (L05.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.1.105 S.1.105

distance between platforms (if minimizing floor area) and repeat Step 1 - 5. (G) If the "BLACK DOT" on the Load Cell Button is not centered in the hole on the platform loosen the floor anchor bolts slightly and adjust platform as needed. Once proper alignment is achieved, tighten the anchor bolts. Adjust platform for proper alignment. Loosen "BLACK DOT" on Load Cell should be centered in hole on platform. STEP 4: ANCHORING THE LOAD CELL cont.... STEP 5: MOUNTING ADDITIONAL SCALES FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 WWW.FORCEFLOW.COM / [email protected] REF: T4\O&M\CARBWIZ\CARBO&M4.tcw (L06.pdf) S.1.106 W.1.106

4 lbs. on 400 lb. Dial) of the actual gross weight. If scale weighs light, loosen nuts on backstop and move backstop back (away from hinge). If scale weighs heavy, move backstop forward (toward hinge). OPERATION NOTE: FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 WWW.FORCEFLOW.COM / [email protected] REF: T4\O&M\CARBWIZ\CARBPG7.tcw (L07.pdf) W.1.108 With carboy opening caps in place, roll a carboy onto the platform until the base of the carboy touches the platform backstop. FOR ACCURATE MEASUREMENT, THE CARBOY MUST BE AGAINST THE BACKSTOP. 1) Follow "TANK LOAD" Instructions in the Section W.2.103. 2)

1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc) SECTION W.2.000 INDICATOR OPERATION W.2.101 W.2.102 W.2.103 Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode W.3.000 Code 9081 (Field Calibration) Calibration of Slotted Platforms Troubleshooting Tips Parts List WIZARD Indicator with CARBOY-SCALE INDEX Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...) Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout INSTALLATION CHECK OFF LISTS W.1.301 W.1.305 INDICATOR INSTALLATION W.1.201 W.1.202-203 W.1.204 Installation Check-Off List Installation Start-Up Check-Off List SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206 MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108 MISCELLANEOUS W.3.101 W.3.102 W.3.301 W.3.401 Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol YOU ARE HERE ! INSTALLATION INSTRUCTIONS W.1.101 W.1.101-4 W.1.102 W.1.103 W.1.104 W.1.105 W.1.106 W.1.108 Scale Drawing 1 to 4 Channel Configuration Drawing Installation Drawing Installation Introduction Installation Instructions Steps 1 thru 4a Installation Instructions Steps 4b thru 4f Installation Instructions Steps 4g thru 5 Scale Operation

RELAYS #1 #2 #3 #4 RS485/RS232 #1 #2 #3 #4 DISPLAY ANGLE ADJUSTMENT (BLUE) EPROM RAM CPU POWER SUPPLY POWER IN CONNECTOR SLEEVE PLASTIC WASHER RUBBER GROMMET CABLE CONDUIT FITTING BOX #1 #2 #3 #4 BOX (FRONT VIEW) 1/4" CORD CONNECTOR, USED FOR: 3 2 4 1 6 SLOTTED PAN HEAD SCREWS. (TIGHTEN SCREWS EVENLY TO GET UNIFORM SEAL ON COVER GASKET) 3RD: ATTACH TO CONDUIT OR CABLE CONNECTOR FITTING ON BOX 2ND: SCREW CONDUIT CONNECTOR ONTO CONDUIT 1ST: SLIP CONDUIT FITTING BASE OVER CONDUIT 1/2" CONDUIT CONNECTOR, USED FOR: 5 LOAD CELL CABLE ULTRASONIC CABLE POWER 4-20 MA SIGNAL RELAY WIRING COMMUNICATIONS) 6 NOTE: Mount Indicator at "EYE LEVEL" with the mounting fixtures provided. FUSE BOX (BOTTOM VIEW) 1 3 4 2 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] Drawn by: SLP Date: 09/01/95 Revised: 01/17/01 Scale: NONE Drawing Number File: T4\O&M\AWIZMSTR\WIZINDI.tcw (B01.pdf) 29893 INDICATOR WIRING & PLUMBING INSTRUCTIONS FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P 4-20mA WIRING, LOAD CELL CABLE, ULTRASONIC CABLE WIRE/CABLE CLAMP WIRE/CABLE CLAMP OPTIONAL AUDIBLE ALARM CORD CONNECTION CONDUIT CONNECTION LOAD CELL/ULTRASONIC (1 & 3) (1/4" CORD CONNECTION) 4-20mA OUTPUT (1/2" CONDUIT CONNECTION) RS485/RS232 (1/2" CONDUIT CONNECTION) 110V POWER CONNECTION (1/2" CONDUIT CONNECTION) RELAYS (1/2" CONDUIT CONNECTION) OPTINOAL LOAD CELL or ULTRASONIC (2 & 4) (1/4" CORD CONNECTION) BOX CONDUIT CONNECTION CORD CONNECTION W.1.201 W.1.201

power line, connected directly to the main power panel at the facility. DO NOT connect any other inductive loads, relays, etc. to this power line ! Resulting power surges can damage the electronics !!! Use far left bottom port and connect per following: (NOTE: Use 1/2" conduit connector) QUESTIONS ? Help Hotline: 1-800-893-6723 When routing load cell cable into box, use a separate 1/2" cord connector per cable. DO NOT run load cell cable with any other inductive load or power cables !! Run load cell cable up right hand side of enclosure and use the cable clamps provided to keep cables from laying on the PC board. Connect load cell wires per following: (NOTE: Use 1/2" conduit connector) All connectors have a "PLUG IN" feature to assist in connecting wires. Remove the connector from the board before attaching wires. Your 4-20 MA signals are internally powered for up to 900 OHMS each. DO NOT use external loop power. Run 4-20 MA wiring up the right hand side of enclosure using the cableclamps to keep wires off of PC Board. (NOTE: Use 1/2" conduit connector). If more than one (1) 4-20 MA signal is used, you may use the same conduit and connector, but DO NOT run 4-20 MA signals with any other power lines, which carry an inductive load.. + EXCITATION - EXCITATION INDICATOR INSTALLATION & WIRING ALWAYS SHUT OFF MAIN POWER, AS WELL AS POWER TO ANY AUXILIARY EQUIPMENT THAT WILL BE INSTALLED IN THIS UNIT, BEFORE OPENING FRONT OF CASE !! DESCRIPTION POWER IN PC BOARD DO NOT CUT LOAD CELL CABLE !! This may void your warranty!! Your WIZARD 4000 Indicator is shipped with the load cells connected and ready to power up. Should you need to run the load cell cable through conduit, first unplug the connector from the board, then disconnect wires, and remove by unscrewing cord connectors. + EXCITATION + SIGNAL - SIGNAL - EXCITATION SHIELD WIRE COLOR RED GREEN WHITE BLACK BRAIDED WIRE PC BOARD + X + S - S - X SH +X4 +S4 - S4 - X4 SH +X3 +S3 - S3 - X3 SH +X2 +S2 - S2 - X2 SH +X1 +S1 - S1 - X1 SH Scale #4 Scale #1 Scale #2 Scale #3 PC BOARD DESCRIPTION + - + - + - + - 11 12 13 14 + - Scale #1 110 Volt Hot Ground Common 3 4-20 MA SIGNALS 2 LOAD CELL CONNECTION 1 POWER HOOK-UP + G C + G C 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWIZMSTR\WZININST.tcw (B02.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P Scale #2 Scale #3 Scale #4 POWER IN PC BOARD 230 Volt Hot Ground Hot + G + + G + 230 VOLT AC 110 VOLT AC W.1.202

CONDUCTIVE LOAD or power lines with your communicationn wiring. Wire your communications per the following: (NOTE: Use 1/2" conduit connector). If it is not possible to mount the indicator at eye level, you may adjust the angle of display by turning the screw potentiometer clockwise (for down) or counterclockwise (for up). Rotate 1/2 turn at a time until display is clear. CAUTION should be observed whenever box is open to avoid damage or memory loss by static electricity. DO NOT touch any of the circuit board, other than the intended contact noted in these instructions. Carpets, especially can build up static electricity. If ordered NORMALLY CLOSED: T G R RS232 Circuit IS complete until relay is activated. (Example: Turning OFF a pump) External apparatus (pumps, valves, alarms, etc) may be ordered either normally open (N O) or normally closed (N C) These relays are rated at 5 AMPS maximum! To format your relays, see Set-Up Code #4200 in Chapter "SCALE SET-UP CODES". If more than one relay is being used, you may use the same conduit connector, but DO NOT run any other wiring with your relays. (NOTE: Use 1/2" conduit connector). RS232 RS485 PC BOARD DESCRIPTION + - Positive Negative PC BOARD T G R DESCRIPTION Transmitted Data (printer data output line) Signal Ground (signal) Received Data (printer data input line) RELAYS If ordered NORMALLY OPEN: Circuit is NOT complete until the relay is activated. (Example: Turning ON a warning light). We recommend normally open for all "low level" applications. Before adjusting the Display Angle Adjustment, make sure of the following: A Indicator is mounted at "Eye Level". (Display angle is factory set for "eye level") #1 #2 #3 #4 IN (1) OUT (1) IN (2) OUT (2) IN (3) OUT (3) IN (4) OUT (4) Be sure that all power coming into the facility is sufficiently protected for transient lighting strikes and power surges. Improper protection may void your warranty. B POWER IS OFF ! + - STATIC ELECTRICITY PROTECTION LIGHTNING ~ SURGE PROTECTION: 6 DISPLAY ANGLE ADJUSTMENTS 5 RELAYS 4 PRINTER COMMUNICATIONS RS485 QUESTIONS ? Help Hotline: 1-800-893-6723 W.1.203 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWIZMSTR\WZININ2A.tcw (5/27/99) (B03.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P

- + - + - + - + 11 12 13 14 SH -X1 +X1 +S1 -S1 +X2 +S2 -S2 -X2 SH +X3 +S3 -S3 -X3 SH +X4 +S4 -S4 -X4 SH 3 6 5 4 1 NOTE: For best viewing, mount indicator at "eye level" with the mounting fixtures provided. 2 LOAD CELLS or ULTRASONIC SENSORS FUSE RELAYS #1 #2 #3 #4 OUR (1) IN (1) OUR (2) IN (2) OUT (3) IN (3) OUT (4) IN (4) 6" 13" WIRE CABLE CLAMP DISPLAY ANGLE ADJUSTMENT (Blue) OPTIONAL AUDIBLE ALARM MOUNTING FIXTURE 4-20mA OUTPUT 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] Drawn by: SLP Date: 09/01/95 Revised: 05/27/99 Scale: NONE Drawing Number File: T4\O&M\AWZMSTR\WIZINDIA.tcw (B04.pdf) 05/27/99 29892 WIZARD INDICATOR COMPONENT LAYOUT FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P Scale #2 Scale #3 Scale #4 W.1.204

1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc) SECTION W.2.000 INDICATOR OPERATION W.2.101 W.2.102 W.2.103 Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode W.3.000 Code 9081 (Field Calibration) Calibration of Slotted Platforms Troubleshooting Tips Parts List WIZARD Indicator with CARBOY-SCALE INDEX Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...) Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout INSTALLATION CHECK OFF LISTS W.1.301 W.1.305 INDICATOR INSTALLATION W.1.201 W.1.202-203 W.1.204 Installation Check-Off List Installation Start-Up Check-Off List SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206 MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108 MISCELLANEOUS W.3.101 W.3.102 W.3.301 W.3.401 Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol YOU ARE HERE ! INSTALLATION INSTRUCTIONS W.1.101 W.1.101-4 W.1.102 W.1.103 W.1.104 W.1.105 W.1.106 W.1.108 Scale Drawing 1 to 4 Channel Configuration Drawing Installation Drawing Installation Introduction Installation Instructions Steps 1 thru 4a Installation Instructions Steps 4b thru 4f Installation Instructions Steps 4g thru 5 Scale Operation

INSTALLATION CHECK-OFF LIST QUESTIONS ? Help Hotline: 1-800-893-6723 W.1.301 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\CYLWIZ\WZINS150.tcw (K10.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P INSTALL SCALE PLATFORM & LOAD CELL - Mount at proper location, at "eye level". MOUNT INDICATOR - Connect dedicated clean 110 volt AC power line through 1/2" conduit connector. - Connect load cell cables through 1/4" cord connector. - Connect 4-20mA signals through 1/2" conduit connector. - Connect communications through 1/2" conduit connector. - Connect relays through 1/2" conduit connector. - Adjust "Display Adjust" if necessary WIRE INDICATOR - TURN OFF ALL POWER BEFORE WIRING ! - Check all default settings in "Set-Up Codes" and if necessary, make changes to better fit your application. NOTE: Any changes to Set-Up Code "9080 SCALE SET-UP" will require recalibration of your scale. CUSTOM FORMATTING - Tighten all six (6) door screws to maintain NEMA 4X seal in box. - Double check all cord connectors for tight seal. - Double check all 1/2" conduit connectors for tight seal. SEAL INDICATOR ENVLOSURE TO MAINTAIN 4X RATING !!! (Section W.1.101: "Instllation of Scale Platform & Load Cell) (Section W.1.201 thru W.1.204: Installation and Wiring of Indicator) (Section W.1.201: Installation and Wiring of Indicator) (Section W.1.201: Installation and Wiring of Indicator) (Section W.2.201 thru W.3.301: Custom Formatting Your Scale

of your SCALE PLATFORM(s) in "PORTABLE" Tank applications, or your VESSEL & PLATFORM in "FIXED" tank applications. Press and verify correct time and date. If incorrect, see SET-UP CODE 9087 (Section W.2.204). Press until "SET SCALE ZERO" appears on display. Zero scale as per instructions in Section W.2.106 "Menu of Day-To-Day Operations". For future reference, record ZERO FACTOR on a sticker inside Wizard cover. Refer to Section W.2.204 "Custom Formatting your Scale", CODE 9088, to obtain zero factor. Before LOADING Tank(s), press and wait until Step 4 "CHANGE TANKS NOW" appears. See instructions on Tank Load Mode Section W.2.103. NOTE: If you load tank before reaching the "CHANGE TANK NOW" or the "FILL TANK NOW" step, your usage data will be inaccurate. TIME DATE TANK LOAD "PORTABLE" TANKS - Tank is REPLACED 2 1 START-UP CHECK-OFF LIST Press until "CLEAR AMOUNT USED" appears on display. Clear the memory per instructions in Menu of Day-To-Day Operations (Section W.2.105). MENU 6 Apply pressure to platform to see if indicator responds to changes in weight. 3 Review SET-UP CODES, especially 9082, 9084, 9085 and 9089 (Starting at Section W.2.201) 4 QUESTIONS ? Help Hotline: 1-800-893-6723 W.1.305 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\CHKOFF.tcw (J10.pdf) 01/24/02 BD FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P MENU With EMPTY tank on platform, press until scale indicator reads "ENTER TARE". Zero scale as per instructions in Section W.2.106 "Menu of Day-To-Day Operations". For future reference, record ZERO FACTOR on a sticker inside Wizard cover. Refer to Section W.2.204 "Custom Formatting your Scale", CODE 9088, to obtain zero factor. "FIXED" TANKS - Tank is REFILLED MENU "PORTABLE" TANK - Tank is REPLACED "FIXED" TANK - Tank is REFILLED Before FILLING Tank(s), press and proceed as directed. Refer to "Operating Instructions", Section W.2.103 TANK LOAD MODE. 5 5 7 7 TANK LOAD

1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc) SECTION W.2.000 INDICATOR OPERATION W.2.101 W.2.102 W.2.103 Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode W.3.000 Code 9081 (Field Calibration) Calibration of Slotted Platforms Troubleshooting Tips Parts List WIZARD Indicator with CARBOY-SCALE INDEX Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...) Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout INSTALLATION CHECK OFF LISTS W.1.301 W.1.305 INDICATOR INSTALLATION W.1.201 W.1.202-203 W.1.204 Installation Check-Off List Installation Start-Up Check-Off List SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206 MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108 MISCELLANEOUS W.3.101 W.3.102 W.3.301 W.3.401 Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol YOU ARE HERE ! INSTALLATION INSTRUCTIONS W.1.101 W.1.101-4 W.1.102 W.1.103 W.1.104 W.1.105 W.1.106 W.1.108 Scale Drawing 1 to 4 Channel Configuration Drawing Installation Drawing Installation Introduction Installation Instructions Steps 1 thru 4a Installation Instructions Steps 4b thru 4f Installation Instructions Steps 4g thru 5 Scale Operation

SCALE SELECT DISPLAY SELECT TOTALS TANK LOAD MENU MENU ENTER AMOUNT USED SCALE 1 = 7687 LB SCALE 2 = 6521 LB MENU MENU DEL DEL TANK LOAD SCALE SELECT ENTER % TOTALS Toggles through a multi-function display for each scale. Toggles through a multi-function display for the totals of all scales. Toggles Between Individual Scales Scrolls Back Through the Menu OPERATIONS MENU LOW LEVEL ALARM........................ DATE LAST CLEARED.................... CLEAR AMOUNT USED.................. SET SCALE ZERO/ENTER TARE.. ALARM RESET................................ REVIEW DAILY USE....................... FUNCTION DESCRIPTION Entering of low level setpoint Date the "amount used" was last reset Clears the "amount used" display Zero's the display Resets the low level alarm (if set in the latching mode) Reviews past 10 days usage Backspace or Escape Menu Operations Data Entry and Menu Function Access "Time" and "Date" Displays Percent of Full Reset Button (Resets screen to opening menu in case of entry error) Single or Dual Display (16 Characters per Line Screen) Total Remaining Total Used Total Feed Rate Net Remaining Amount Used Average Feed Rate Days Until Empty Daily Usage If applicable: Tare Weight Gross Weight Scrolls Forward Through the Menu Loading New Tanks or Chemicals Numeric Data Entry Key Pad DISPLAY SELECT TIME DATE TIME DATE % 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] Drawn by: SLP Date: 09/01/95 Revised: 11/01/99 Scale: NONE Drawing Number File: T4\O&M\AWZMSTR\WZBUTTON.tcw (B05.pdf) 10/20/99 29887 WIZ INDICATOR BUTTON FUNCTIONS LIST FOR WIZARD INDICATOR FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.2.101

QUICK REFERENCE GUIDE QUESTIONS ? Help Hotline: 1-800-893-6723 W.2.102 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZKEYBD2.tcw (B06.pdf) 10/20/99 FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P Scrolls forward through individual scales. SCALE SELECT Toggles through a multi-function display for each scale in the following decending order: DISPLAY SELECT NET REMAINING............ AMOUNT USED.............. AVERAGE FEED RATE.. DAYS UNTIL EMPTY...... DAILY USAGE................ If applicable: TARE WEIGHT............... GROSS WEIGHT........... Chemical remaining in tank or cylinder A running total of net chemical used since last reset Current chemical feed rate in lbs. or gallons per day Days until empty at the current feed rate Previous day's total chemical usage Tank tare weight Tank tare plus chemical weight Toggles through a multi-function display for the totals of all scales, in the following descending order: TOTALS TOTAL REMAINING......... TOTAL USED................... TOTAL FEED RATE......... Chemical remaining in all tanks Chemical used in all tanks Chemical feed rate of all tanks Displays NET REMAINING as a PERCENTAGE of full. % Time and Date TIME DATE Loading new tanks or chemicals and entering tank tare weights. TANK LOAD Scroll through a list of day-to-day operations in DESCENDING order. See Section "OPERATING INSTRUCTIONS", under "MENU OF DAY-TO-DAY OPERATIONS": MENU DOWN LOW LEVEL ALARM........... DATE LAST CLEARED....... CLEAR AMOUNT USED..... SET SCALE ZERO/TARE... ALARM RESET................... REVIEW DAILY USE.......... PRINT................................. Entering of low level set point values Date the "amount used" display was last cleared Clears the "amount used" display and "daily usage" display Zero's the display Resetsthe low level alarm (if set in the latching mode) Stores the last 10 days Daily Usage Outputs date via serial port to a printer These are the functions that are used on a day-to-day basis.

PRESS ENTER" appears on the display. If you load or unload tanks before reaching this step, the "amount used" and "daily usage" displays will be incorrect. It also allows you to enter the tare weight(s) of your tanks if you choose "Manual" tank load mode, or load the net weight of a cylinder if you chose the "Auto" tank load mode. (See Code Set-up 9085) Allows you to load new tanks without adversly affecting the "AMOUNT USED" and "DAILY USAGE" displays. MENU Press to enter the tank load mode. Remove empty tanks and place new tank(s) onto the scale then press SCALE #2 TANK #1 TARE = XXXX NET REMAINING SCALE 1 = XXXX Enter the scale NUMBER that you want to load/unload tanks. This "freezes" or "holds" the AMOUNT USED and DAILY USAGE displays until feeding resumes). 1 2 ENTER SCALE # 1 THRU 2 X ....If you chose "AUTO" the WIZARD automatically loads the net weight and goes into the weighing mode (skip Step 6). ENTER CHANGE TANKS NOW THEN PRESS ENTER WAIT TARE MODE *AUTO MANUAL Press or then Press to select which method, then press MANUAL Mode: Requires that you enter tare weight of EACH tank on EACH scale. (Example: Scale #2, tare weight of TANK #1, then TANK #2, etc). After entering the tare weights of all your tanks, the WIZARD 4000 automatically adds them up and subtracts them from the gross weight. ENTER ENTER TANK LOAD Step 6 Digital Display Action Required - Press "ENTER" after completing each step. Step 2 Step 4 Step 5 Step 3 Step 1 Wait until this clears to continue. TANK LOAD ....If you chose "MANUAL" you will manually enter tank tare weight in Step 6. ....If MANUAL chosen above in Step 3... Use "MANUAL" for PARTIALLY FULL containers. Use "AUTO" for FULL containers. TANK LOAD MODE Fill your tank with chemicals, then press FILL TANK NOW THEN PRESS ENTER ENTER Step 7 "PORTABLE" Tank Applications (Follow Steps 1 thru 6 only) (such as Ton Containers, Drums and Cylinders) "FIXED" Tank Applications (Follow Steps 1, 2 and 7 only) (such as Chem-Scale, Hoppers, Powercells and Ultrasonic) Skip to STEP 7 in "FIXED" Tank Applications. QUESTIONS ? Help Hotline: 1-800-893-6723 W.2.103 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZDAY1B.tcw 11/99 (B07.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P

1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc) SECTION W.2.000 INDICATOR OPERATION W.2.101 W.2.102 W.2.103 Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode W.3.000 Code 9081 (Field Calibration) Calibration of Slotted Platforms Troubleshooting Tips Parts List WIZARD Indicator with CARBOY-SCALE INDEX Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...) Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout INSTALLATION CHECK OFF LISTS W.1.301 W.1.305 INDICATOR INSTALLATION W.1.201 W.1.202-203 W.1.204 Installation Check-Off List Installation Start-Up Check-Off List SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206 MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108 MISCELLANEOUS W.3.101 W.3.102 W.3.301 W.3.401 Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol YOU ARE HERE ! INSTALLATION INSTRUCTIONS W.1.101 W.1.101-4 W.1.102 W.1.103 W.1.104 W.1.105 W.1.106 W.1.108 Scale Drawing 1 to 4 Channel Configuration Drawing Installation Drawing Installation Introduction Installation Instructions Steps 1 thru 4a Installation Instructions Steps 4b thru 4f Installation Instructions Steps 4g thru 5 Scale Operation

"Amount Used" display was cleared or reset for each scale. NOTE: You must have purchased the low level alarm option and your alarm must be enabled under Code Set-Up #4200 for this function to operate. (See Chapter "SET-UP CODES") LOW LEVEL ALARM SCALE 1 = X LB. Displays DATE and TIME "AMOUNT USED" function was last cleared is displayed for 8 seconds Enter low level VALUE via key pad for SCALE 2... then press (Example: Low level set point 150 lbs) Enter low level VALUE via key pad for SCALE 1... then press (Example: Low level set point 100 lbs) ENTER ENTER LOW LEVEL ALARM THEN PRESS ENTER Allows you to enter your low level set point values for the optional low level alarm. For this function to work properly, the alarm must be "enabled" under the Set-up Code #4200. Be sure to read this set-up code thoroughly before using this function. When a low level condition exists, your display will continuously flash "Low Level Scale #_____" and the optional 5 AMP relay will be activated. (See Chapter "SET-UP CODES") LOW LEVEL ALARM SCALE 2 = X LB. DATE LAST CLEARED THEN PRESS ENTER ENTER SCALE # 1 THRU 2 X SCALE 2 CLEARED 09/15/95 22:15 (or 1 thru 4) Press to continue. Press to continue. Enter which scale NUMBER... then press ENTER ENTER Digital Display Action Required - Press "ENTER" after completing each step. Action Required - Press "ENTER" after completing each step. Digital Display Step 1 Step 2 Step 3 Step 1 Step 2 Step 3 This menu contains a list of operations that are used on a frequent basis. Each menu item is followed by "THEN PRESS ENTER" and has step-by-step operating instructions. DATE LAST CLEARED LOW LEVEL ALARM MENU OF DAY-TO-DAY OPERATIONS QUESTIONS ? Help Hotline: 1-800-893-6723 W.2.104 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZDAY2.tcw (B08.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P

Enter for NO Enter to clear all scales....or (if "1" entered, skip Step 3) Enter to clear individual scales (go to Step 3) Clears or resets the "AMOUNT USED" and "DAILY USAGE" display to zero. ARE YOU SURE? 1 = Y 0 = N X ENTER SCALE # 1 THRU 4 X Enter for YES....or Enter for NO Press to continue. If you chose INDIVIDUAL scales.... Allows the user re-zero the display if it has drifted or changed, OR enter the TARE WEIGHT of the tank. SET SCALE ZERO THEN PRESS ENTER ENTER Press to continue. 1 0 1 0 0 1 ENTER Step 1 Step 2 Step 3 Step 4 Step 1 Step 2 Step 3 Digital Display Action Required - Press "ENTER" after completing each step. Digital Display Action Required - Press "ENTER" after completing each step. SET SCALE ZERO / TARE CLEAR AMOUNT USED PORTABLE TANK APPLICATIONS . . . . FIXED TANK APPLICATIONS . . . . . Enter the NUMBER of the scale you want to enter a Tare Weight. Choose scale 1, 2, 3 or 4 ARE YOU SURE? 1 = Y 0 = N X ENTER SCALE # 1 THRU 4 X Enter for YES....or Enter for NO ZERO / TARE THEN PRESS ENTER Press to continue. 0 1 ENTER Step 1 Step 2 Step 3 Digital Display Action Required - Press "ENTER" after completing each step. Enter the NUMBER of the scale you want to enter a Tare Weight. Choose scale 1, 2, 3 or 4 Enter the NUMBER of the scale you want to enter a Tare Weight. Choose scale 1, 2, 3 or 4 CLEAR ALL SCALES 1 = Y 0 = N X CLEAR AMOUNT USED THEN PRESS ENTER ARE YOU SURE? 1 = Y 0 = N X ENTER SCALE # 1 THRU 4 X QUESTIONS ? Help Hotline: 1-800-893-6723 W.2.105 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZDAY3A.tcw 06/01/99 (B09.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P

NOTE: You must correct the low level condition (choose the applicable remedy): Replace the CL2 or SO2 tank(s) Fill the tank before resetting the alarm. Silence the optional internal audible alarm by pressing ALARM RESET THEN PRESS ENTER ENTER TANK TARE = XXXX Press to reset. Enter for YES....or Enter for NO DELETE Continued . . . IS TANK EMPTY ? 1 = Y O = N 0 1 ENTER Step 1 Action Required - Press "ENTER" after completing each step. Digital Display Step 4 Step 5 Digital Display Action Required - Press "ENTER" after completing each step. Portable Tank: Stationary Tank/Hopper: ALARM RESET SET SCALE ZERO / TARE FIXED TANK APPLICATIONS cont . . . . Using the Numeric Keys, input the TARE WEIGHT (the weight of the empty tank and any other accessories) QUESTIONS ? Help Hotline: 1-800-893-6723 W.2.106 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZDAY3B.tcw 11/99 (B10.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P

manual or automatic basis. If you chose "Auto Print" under Code Set-Up 9086, the entire report will be printed. DELETE Digital Display Action Required - Press "ENTER" after completing each step. Press to continue. Step 2 ENTER SCALE # 1 THRU 2 XXXX Enter the number of the scale you want to review. Step 3 SCALE 1 USAGE; 12/25/96 164 ENTER Allows the user to review past 10 days chemical usage. Digital Display Action Required - Press "ENTER" after completing each step. Step 1 REVIEW DAILY USAGE THEN PRESS ENTER Chemical usage on that particular date. Press for next date, or to escape. Step 1 PRINT PRESS ENTER Press to continue. ENTER ENTER REVIEW DAILY USAGE PRINT QUESTIONS ? Help Hotline: 1-800-893-6723 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZDAY4A.tcw 11/99 (B11.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.2.107

PROTOCOL 8/ 15/ 0 14:21 NET REMAINING SCALE 1 1950 LB SCALE 1832 LB --------------------- TOTAL = 3782 LB AVG FEED RATE SCALE 1 0 PD SCALE 2 288 PD ---------------------- TOTAL = 288 PD Net Chemical Remaining...... in the Tank ................Average Chemical Feed Rate in Lbs/Days or Lbs/Hr .....................Time and Date of Report Protocol for other communication devices. Baud Rate: 600, 1200, 2400, 4800 or 9600 Bits: 8 Bit, 1 Start Bit, 1 Stop Bit, No Parity Hand Shake: None Ready . . . QUESTIONS ? Help Hotline: 1-800-893-6723 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZPRINTA.tcw 10/20/99 (B12.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.2.108

1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc) SECTION W.2.000 INDICATOR OPERATION W.2.101 W.2.102 W.2.103 Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode W.3.000 Code 9081 (Field Calibration) Calibration of Slotted Platforms Troubleshooting Tips Parts List WIZARD Indicator with CARBOY-SCALE INDEX Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...) Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout INSTALLATION CHECK OFF LISTS W.1.301 W.1.305 INDICATOR INSTALLATION W.1.201 W.1.202-203 W.1.204 Installation Check-Off List Installation Start-Up Check-Off List SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206 MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108 MISCELLANEOUS W.3.101 W.3.102 W.3.301 W.3.401 Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol YOU ARE HERE ! INSTALLATION INSTRUCTIONS W.1.101 W.1.101-4 W.1.102 W.1.103 W.1.104 W.1.105 W.1.106 W.1.108 Scale Drawing 1 to 4 Channel Configuration Drawing Installation Drawing Installation Introduction Installation Instructions Steps 1 thru 4a Installation Instructions Steps 4b thru 4f Installation Instructions Steps 4g thru 5 Scale Operation

number of decimal places; your increments or "county by"; total number of digits or "resolution", and your capacity. These Set-Up Codes allow you to custom format your scale for your specific application. They may be accessed when initially installing your scale, but otherwise, very infrequently. You may change your default setting by entering the 4-digit numeric password and then pressing "ENTER". You may NOT access Set-Up codes while in the "MENU". You must press delete to escape the Menu. How many numbers right of the decimal point. Enter "O" or "1" Example: 1 decimal place = 486.3 pounds. NOTE: Most applications over 2,000 lbs. will use "O" decimal places. NUMBER OF DECIMALS _______ Action Required - Press "ENTER" after completing each step Digital Display / Default (in red) All Set-Up Codes have been factory set for your specific application and your scale(s) has been calibrated. Model Number of Scale/Sensor: ___________ Quantity of Scale Platforms: ________ (if applicable) If any of the scale Set-Up functions are changed, your scale must be recalibrated. WEIGHT UNITS *LBS or KGS _______ Choose to read either "metric" or "imperial" units. Use arrow keys to select. FIXED ZEROS ______ This function is displayed only if "0" decimal places is selected. This represents how many "dead" zeros you want on your display. Enter "0" or "1". Example: 1 fixed zero = 26,340 NOTE: Most applications under 20,000 lbs. will have "0" fixed zeros. 1, 2, OR 5 COUNT BY _______ Establishes the minimum increments of the display. Enter "1", "2" or "5". Example: "1" = 1 lb. increments. "5" = 5 lb. increments. Choose 1, 2 or 5. RESOLUTION DIGITS = ________ Establishes the number of displayed increments or total "counts". Choices: 1,000, 2,000, 3,000, 4,000, 8,000 or 12,000. Scroll the Menu Keys until the desired resolution displays, then press ENTER. NOTE: This number is not the total "capacity". Capacity will be the automatic result of the "count by" and "resolution" entry. CAPACITY _________ BY _________ Displays the result of the above selections. Push ENTER to accept. SET-UP CODES NOTE: 9080 SCALE SET-UP 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZSETUP1.tcw (B13.pdf) QUESTIONS ? Help Hotline: 1-800-893-6723 FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.2.201

Allows you to choose between "lbs per day" ("gallons per day") and "lbs. per hour" ("gallons per hour") and allows you to set your sample time or "update period" for your feed rate function. Use ARROWS to select: Rate Update Period In: MIN = Minutes HOUR = Hours PERIOD BASE ____MIN ____ HOUR Action Required - Press "ENTER" after completing each step Digital Display / Default (in red) In general, if your feed rates are fairly constant on a daily basis, the longer you set your update period for, the more accurate your feed rate function will be. However, if your feed rate varies from hour to hour or minute to mintue, choose a shorter update period to give you a more accurate feed rate at a point in time. You may have to experiment with different update periods to get the desired result for your application. *IMPORTANT NOTE: Setting your "Update Period" For certain applications with very low feed rates (less than 2% of full scale capacity per day), low sample times will not give you accurate readings. RATE TIME BASE ____PPH ____ PPD ____KPH ____ KPD This function allows you to choose your display to read in weight or gallons. If you choose gallons, you must enter the specific gravity of the chemical being fed. UPDATE PERIOD HOURS = _________ Use ARROWS to select update period: Choice if HOURS: 2, 4, 6, 8, 12 Hours Choice if MINUTES: 2, 5, 10, 20, 30, 60 Minutes NOTE: See IMPORTANT NOTE above "Setting your Update Period". DISPLAY UNITS *LBS. GAL *KGS GAL Use ARROWS to select WEIGHT (Lbs/Kgs) or VOLUME (Gallons). SPECIFIC GRAVITY SCALE 1 = X.XXX If you choose VOLUME, enter the specific gravity of material being fed. NET REMAINING SCALE 1 = X.XXX Displays the result of the above selections. Digital Display / Default (in red) Action Required - Press "ENTER" after completing each step Use ARROWS to select: (If Lbs chosen) (If Kgs chosen) If calibrated in LBS/KGS: PPH = Lbs. per HOUR KPH = Kgs. per HOUR PPD = Lbs. per DAY KPD = Kgs. per DAY Or if calibrated in GALLONS: GPH = Gallons per HOUR GPD = Gallons per DAY Use a Longer Update Period 9083 DISPLAY UNITS 9082 FEED RATE FORMAT 9081 FIELD CALIBRATION HIGH FEED CONSTANT LOW FEED (less than 2% capacity/day) N/A (Not Accurate) Use a Short Update Period Use a Short or Long Update Period FLUCTUATING 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZSETUP2.tcw (B14.pdf) QUESTIONS ? Help Hotline: 1-800-893-6723 FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.2.202

load full containers of 2,000 lbs.net weight. However, if container is partially empty, or if you are only loading one tank on a multiple tank scale, you must use "MANUAL" mode. For applications: You must use "MANUAL" mode. Will be displayed if AUTO was chosen above. Use key pad to enter the net contents of containers. NET WEIGHT EXAMPLES 2000 lb. = Ton Containers (USA) 150 lb. = 150 lb. Cylinders (USA) 907 kg. = Canadian Ton Containers 1000 kg. = Metric Ton Containers AUTO NET WT / LB (/KG) WEIGHT = _______ TARE MODE ___AUTO ___MANUAL Allows you to format your communications baud rate; print format and whether you want to engage the datalogging (auto print) function. Do you want the sceen to automatically alternate between diplays? Choices: "1" = YES "0" = NO BTM LINE FEEDS NUMBER = ______ Enter the number of SPACES at the BOTTOM fo your printout. Choices: 1 to 100. Allows display to alternate between scale displays automatically or manually as well as displaying 1 or 2 scales at a time. USE DEL , ENTER BAUD = ______ Use ARROW KEY to select your BAUD RATE: Choices: 300, 600, 1200, 2400, 4800, 9600. TOP LINE FEEDS NUMBER = ______ Enter the number of SPACES at the TOP of your printout. Choices: 1 to 100 Use ARROW KEY to select: Automatically load the net contents of containers Manually enter the tare weight of your tanks. NOTE: "AUTO" applies to CL2 & SO2 tanks only (and on some Drumm-Scale applications) AUTO = MANUAL = 9086 FORMAT PRINTER PORT (RS232 / RS485) 9084 SINGLE or DUAL DISPLAY 9085 TANK LOADING MODE AUTO SCAN ? 1=Y 0=N Use ARROW KEY to select: SINGLE = 1 scale displayed DUAL = 2 scales displayed NOTE: Single channel scale CANNOT Auto Scan and will only use single scale display. 100% / AUTO LOAD SCALE 1 XXX Enter the value that represents a full tank. DISPLAY FORMAT *SINGLE DUAL Cl2 & SO2 ALL OTHER CHEMICAL FEED, HOPPER & TANK Action Required - Press "ENTER" after completing each step Digital Display / Default (in red) Action Required - Press "ENTER" after completing each step Digital Display / Default (in red) Action Required - Press "ENTER" after completing each step Digital Display / Default (in red) 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZSET3C.tcw 11/99 (B15.pdf) QUESTIONS ? Help Hotline: 1-800-893-6723 FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.2.203

Digital Display / Default (in red) AUTO PRINT ? 1 = Y 0 = N _____ Do you want to engage the AUTO PRINT (Datalogging) function? Choices: "1" = YES "0" = NO (by engaging this function, the WIZARD 4000 will automatically download all display functions and totals on an hourly or daily basis). AUTO PRINT TIME ___HOUR ___DAY Use ARROW KEY to select AUTO PRINTING once per HOUR or once per DAY. 9086 FORMAT PRINTER PORT (RS232 / RS485) continued ..... XX XX XX XX XX Enter the YEAR (last 2 digits only. Example: 96 = 1996) Enter the MONTH (2 digits. Example: 09 = Sept) Enter the DAY (2 digits. Example: 02 = 2nd) Enter the HOUR (military time. Example: 14 = 2pm) Enter the MINUTE (2 digits. Example: 05 = 5 minutes) Digital Display / Default (in red) Action Required - Press "ENTER" after completing each step Sets time and date YEAR MONTH DAY HOUR MINUTE 9087 TIME AND DATE Action Required - Press "ENTER" after completing each step Digital Display / Default (in red) The number displayed should correspond to the calibration factor recorded on the calibration data inside the front cover. To restore original factory value, use numeric keypad to enter correct value. 9088 CALIBRATION FACTOR Allows you to verify Calibration Factor against original factory Calibration Factor. Action Required - Press "ENTER" after completing each step Digital Display / Default (in red) 9089 CHANNEL IDENTIFICATION NUMBERS Allows you to assign an Identification Number (from 1 to 99) to each scale. CHANNEL 1 SCALE NUMBER = XX The number displayed should correspond to the zero factor recorded on the calibration data inside the front cover. To restore orginal factory value, use numeric keypad to enter correct value. Factory setting is 15. DO NOT CHANGE. Factory setting is 47. DO NOT CHANGE. SCALE 1 FACTOR NUMBER = XXXXXX SCALE 1 MOT CTS NUMBER = 15 SCALE 1 ZERO NUMBER = XXXX SCALE 1 FILTER NUMBER = 47 Use the numberic keypad to enter any number from 1 to 99 to identify each scale. NOTE: Repeat for each additional scale. 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZSET3D.tcw 05/27/99 (B16.pdf) If 'YES", you will see the following: QUESTIONS ? Help Hotline: 1-800-893-6723 FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.2.204

For Scale ONE. Do you want your alarm latching? #1 SET POINT LATCHED 1 = Y 0 = N ______ #1 SET POINT ENABLED 1 = Y 0 = N ______ For Scale ONE. Do you want to turn the low level alarm ON or OFF. Choice: "1" = ON "0" = OFF Digital Display / Default (in red) Action Required - Press "ENTER" after completing each step Enter the PASSWORD to continue. Required to access this option. (Optional Accessory) THIS UNIT CONTAINS: 4200 SET POINT CONFIGURATION Choose: "1" = Choose: "0" = NOTE: Questions repeat for each additional scale. LATCHING (alarm condition exists until operator acknowledges the alarm by re-setting in the menu) NON-LATCHING (alarm condition exists until tank is refilled) ENTER CODE NUMBER = ______ Dry Contact Relays Solid State Relay N/O (Normally Open) N/C (Normally Closed) 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZSTUP4A.tcw (3/05/02) (B17.pdf) QUESTIONS ? Help Hotline: 1-800-893-6723 FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.2.205 For ALL Scales: Do you want to invert the operation of the relays? INVERT RELAYS ? 1 = Y 0 = N ______ Choose "1" = The relay will be actuated in a NON-ALARM condition. If an ALARM condition occurs, relay is de-activated. EXAMPLE: If "INVERTED RELAY" is selected, a Normally Closed relay will be actuated (OPENED contact) in NON-ALARM status. During an ALARM situation, relay is de-actuated (CLOSED contact). Choose "0" = The relay will be actuated when an ALARM situation is encountered. EXAMPLE: If "INVERTED RELAY" is NOT selected, a Normally Closed relay will NOT be actuated (CLOSED contact) in NON-ALARM status. During an ALARM situation, relay is actuated (OPEN contact). This feature allows configuration of FAIL SAFE alarm relay contacts.

NET WT = ________ Enter FULL SCALE range for the scale on PORT 1 NOTE: If you choose "NET WEIGHT": We recommend that you set your full scale range equal to your scale capacity. If you choose "RATE": Set your full scale equal to the maximum feed rate which you expect to see on that scale. Use ARROW KEY to choose (for the scale on PORT 1), either: RATE (Rate of Feed) or NET WT (Net Weight) ___RATE ___NT WT 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZSETUP5.tcw 11/99 (B18.pdf) QUESTIONS ? Help Hotline: 1-800-893-6723 FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.2.206 Action Required - Press "ENTER" after completing each step Digital Display / Default (in red) If you have chosen the analog output option, this allows you to select either net weight or feed rate as your output. This option requires a special access code. TRANSMIT SCALE *SINGLE TOTAL This allows you to choose between transmitting the TOTAL of ALL SCALES, or transmitting INDIVIDUAL SCALES (when "total" is chosen, transmitting is ALWAYS done on PORT 1). Use ARROW KEY to select, then ENTER. HOW MANY PORTS ? 1 thru 4 _______ How many scales will have transmitters? Choices: "1", "2", "3" or "4" PORT 1 SCALE NUMBER = ______ Which scale will have PORT 1? NOTE: We recommend using Port 1 for Scale 1, Port 2 for Scale 2, etc. ENTER CODE NUMBER = ______ Enter the PASSWORD to continue. Required to access this option. (Optional Accessory) 4-20 MA OUTPUT? 1 = Y 0 = N ______ To activate the 4-20 MA option. Choices: "1" = YES "0" = NO 3256 4-20 MA ANALOG OUTPUT CONFIGURATION

1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] REF: T4\O&M\INDEX.\Y06.tcw etc (Y06.pdf etc) SECTION W.2.000 INDICATOR OPERATION W.2.101 W.2.102 W.2.103 Keyboard Display Selections Keyboard Menu - Quick Reference Tank Load Mode W.3.000 Code 9081 (Field Calibration) Calibration of Slotted Platforms Troubleshooting Tips Parts List WIZARD Indicator with CARBOY-SCALE INDEX Code 9080 (Scale Set Up) Code 9082-9083 (Feed Rate Format/Display Units) Code 9084-9086 (Single or Dual Display/Tank Loading/Printer) Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels) Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration) Code 3256 (cont...) Indicator Wiring & Plumbing Indicator Installation Instructions Wizard Component Layout INSTALLATION CHECK OFF LISTS W.1.301 W.1.305 INDICATOR INSTALLATION W.1.201 W.1.202-203 W.1.204 Installation Check-Off List Installation Start-Up Check-Off List SET-UP CODES - CUSTOM FORMATTING W.2.201 W.2.202 W.2.203 W.2.204 W.2.205 W.2.206 MEMU OF DAY-TO-DAY OPERATIONS W.2.104 W.2.105 W.2.106 W.2.107 W.2.108 MISCELLANEOUS W.3.101 W.3.102 W.3.301 W.3.401 Low Level Alarm & Date Last Cleared Clear Amount Used & Set Scale Zero Set Scale Zero cont... & Allarm Reset Review Daily Usage & Printing Report Report (example) & Protocol YOU ARE HERE ! INSTALLATION INSTRUCTIONS W.1.101 W.1.101-4 W.1.102 W.1.103 W.1.104 W.1.105 W.1.106 W.1.108 Scale Drawing 1 to 4 Channel Configuration Drawing Installation Drawing Installation Introduction Installation Instructions Steps 1 thru 4a Installation Instructions Steps 4b thru 4f Installation Instructions Steps 4g thru 5 Scale Operation

the zero and span for each scale with known weights. Enter which scale you want to calibrate. Choice "1", "2", 3" or "4" ENTER SCALE NUMBER X Action Required - Press "ENTER" after completing each step Digital Display / Default (in red) NOTE: DEL FACTORY CAL ? 1 = Y 0 = N X Do you want to DELETE THE FACTORY CALIBRATION ? Enter "1" for YES, or "0" for NO. If answered "Y", you will see next question. WAIT .... Wait for further instructions. REMOVE ALL WEIGHT THEN PRESS ENTER For Applications: Place test weight(s) on scale. APPLY WEIGHT THEN PRESS ENTER GROSS WEIGHT SCALE X = XXXX Your scale is now calibrated and goes into the gross weight display mode. All Chlor-Scales, Chem-Scales and Drumm-Scales are factory calibrated for your specific application. Should you notice any error, field calibration can be performed as follows: WAIT.... Wait for further instructions. ENTER VALUE XXXX For Applications: Key in the combined gross weights (net WEIGHT contents and tare weights) using the key pad then press enter. For Applications: Key in the test weight(s) using the key pad, then press enter. CL2 & SO2 ALL OTHER To set your "ZERO", remove all weight from the scale. For Applications: Place full container(s) on scale. For Applications. Consult Factory ALL OTHER CL2 & SO2 CHEM and DRUM SCALES 9081 FIELD CALIBRATION 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZSETUP6.tcw (B19.pdf) QUESTIONS ? Help Hotline: 1-800-893-6723 FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P W.3.101

and slide backstop toward edge of platform. IMPORTANT ! To insure accurate weight readings, it is critical that the load is properly centered within the "CALIBRATION RING". 1) Loosen the backstop hold-down nuts and slide the backstop toward the edge of the platform. 2) Place the container that is to be weighed (or an empty container that is the same diameter of the container to be weighed) on the platform. Using the CALIBRATION RINGS on the platform as the "target", center the container within the calibration rings. 3) Slide the backstop against the container and tighten the backstop hold-down bolts. When using containers with the same diameter there is no need to readjust the backstop. Simply slide the new container against the backstop making sure the container is centered in the Calibration Rings. STEP 2: Place container on Platform and CENTER it on the Calibration Rings. STEP 3: Slide backstop against container and tighten bolts. Backstop Bolts (2) Container CENTERED in Calibrating Rings Container OFF CENTER of Calibrating Rings CALIBRATING THE SCALE CORRECT INCORRECT FOR SCALES WITH SLOTTED PLATFORM(S) ONLY ! 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 WWW.FORCEFLOW.COM / [email protected] REF: T4\O&M\CYLHYD\200SLOT4.tcw (L09.pdf) C.3.105 X.3.105 S.3.105 W.3.105 FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P

W.3.301 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] File: T4\O&M\AWZMSTR\WZTRBSHT.tcw (B20.pdf) FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P - Exit CODE SET-UP function, then push "arrow" key. Cannot get INTO the MENU: PROBLEM SOLUTION Cannot get OUT OF the MENU: Cannot get OUT OF the CODE SET-UP: AMOUNT USED and DAILY USAGE values are incorrect.: NET REMAINING is NOTcorrect: FEED RATE and DAYS UNTIL EMPTY is incorrect: ALARM does NOT operate: Alarm RESET does NOT operate: PRINTER does NOT operate: 4-20mA SIGNAL does NOT operate: READOUT does NOT operate: Fluctuating readings or inacurate readings. - Push DELETE - Keep pushing ENTER until you get to the display. - When in the TANK LOAD mode, make sure you wait until the: "CHANGE TANKS NOW" (for PORTABLE tank applications) or "FILL TANKS NOW" (for PERMANENT tank applications) before loading/unloading of tanks/chemicals. - If using AUTO TARE mode, make sure you are using full tank(s). - If you are using MANUAL TARE mode, make sure you are entering the correct tare weight(s) for your tank(s). - If you don't replace all tanks on a multiple tank scale, you must use MANUAL mode. - If all else fails, recalibrate under CODE SET-UP 9081 under field calibration. - Read CODE SET-UP 9082 under custom formatting thoroughly and adjust accordingly. - Make sure you purchased this option. - Make sure alarm for that scale is ENABLED under CODE SET-UP 4200. - Make sure relay is wired NORMALLY OPEN under indicator wiring instructions. - You must first correct your alarm condition before attempting to reset (i.e. fill your tank, or load a full tank beforehand). - Make sure printer protocol has been set properly (see #4 PRINTER COMMUNICATIONS in Indicator Installation & Wiring) - Printer must have at least 24 character width capability and a 2K buffer. - Make sure you purchased this option. - Make sure there is no more than 975 Ohms load on 4-20mA loop. - Make sure 4-20mA signal is formatted properly under CODE SET-UP 3256. - Check for proper power connections. - Check fues in Indicator. - Make sure load cell cable is not in proximity to any other power wiring. TROUBLESHOOTING

Carboy Platform: 200# Capacity 400# Capacity 600# Capacity HYDRAULIC: MA-150 Transmitter (24 Volt) Power Supply XT: Loop Powered 4-20mA Output (Optional) ELECTRONIC: Consult Factory CENTURY: 4-1/2" dia.meter Dial SOLO 1000 WIZARD 4000-1 or -2 WIZARD 4000-3 or -4 SOLO XT (Battery or Loop Powered) HYDRAULIC only: RS-150 Reed Switch with Reset Relay Box ELECTRONIC WIZARD: W5ASP Alarm Switch ELECTRONIC SOLO: S5ASP Alarm Switch HYDRAULIC or XT: PS-10 Fixed Pressure Switch REED SWITCH RELAY BOX PRESSURE SWITCH 5a: ELECTRONIC: Electronic Cable only 5b HYDRAULIC or XT: PVC Copper Tubing only 4b 4 5b 6 7 8 9 7 6 9 8 2 5 1 3 4a: Internal 1.25 Load Cell Diaphragm 4b: Pint of RO-5 Oil OIL 1 Load Cell (#3b) with PVC Copper Tubing (#5b) 3b 30174 PARTS LIST for CARBOY SCALE 200# to 600# Capacities TRANSMITTER 1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 www.forceflow.com / [email protected] Drawn by: SLP Date: 01/05/89 Revised: 08/15/00 Scale: NONE Drawing Number FORCE FLOW FORCE FLOW F F L L O O Q Q U II U P P 723.4 SOLO 1000 Indicator WIZARD 4000 0 9 1 2 3 4 5 6 7 8 SCALE 1 150 LBS SCALE 2 300 LBS WIZARD 4000 Indicator CENTURY Hydraulic Dial Indicator Electronic COMPRESSION LOAD CELL Hydraulic LOAD CELL 5a 3a HYDRAULIC: or XT ELECTRONIC: Load Cell (#3a) with Cable (#5a) (consult factory) HYDRAULIC or XT SCALES ONLY: 6 6 9 9 7 7 ACCESSORIES CONSULT FACTORY FOR CURRENT PRICING 1-800-893-6723 Fax: 925-686-6713 PARTS LIST SCALE PLATFORM Platform Backstop 2 C.3.401 C.3.401 X.3.401 X.3.401 W.3.401 W.3.401 S.3.401 S.3.401 SOLO XT CROSS TECHNOLOGY 150 150 6 SOLO XT Cross Technology Indicator 9 PRESSURE SWITCH 8